fanuc 30iB, 31i B, 32i- B User Manual

4.6 (12)

FANUC Series 30+-MODEL B

FANUC Series 31+-MODEL B

FANUC Series 32+-MODEL B

DESCRIPTIONS

B-64482EN/03

No part of this manual may be reproduced in any form.

All specifications and designs are subject to change without notice.

The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export of Series 30i-B, Series 31i-B5 from Japan is subject to an export license by the government of Japan. Other models in this manual may also be subject to export controls.

Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government.

Should you wish to export or re-export these products, please contact FANUC for advice.

In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.

Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.

B-64482EN/03

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units.

It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.

Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.

CONTENTS

 

DEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................

s-1

GENERAL WARNINGS AND CAUTIONS ............................................................................................

s-2

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING.......................................................

s-3

WARNINGS AND CAUTIONS RELATED TO HANDLING ................................................................

s-5

WARNINGS RELATED TO DAILY MAINTENANCE .........................................................................

s-7

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and

Caution.

Read this manual carefully, and store it in a safe place.

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SAFETY PRECAUTIONS

B-64482EN/03

GENERAL WARNINGS AND CAUTIONS

WARNING

1Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

2Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

3Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate.

The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate.

If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4When using a tool compensation function, thoroughly check the direction and amount of compensation.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

5The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.

Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

6Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit.

Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.

7The Operator’s Manual and Programming Manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.

8Some functions may have been implemented at the request of the machine-tool builder. When using such functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions.

s-2

B-64482EN/03

SAFETY PRECAUTIONS

CAUTION

The liquid-crystal display is manufactured with very precise fabrication technology. Some pixels may not be turned on or may remain on. This phenomenon is a common attribute of LCDs and is not a defect.

NOTE

Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off.

Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.

To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING

This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied Operator’s Manual carefully such that you are fully familiar with their contents.

WARNING

1Coordinate system setting

If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.

2Positioning by nonlinear interpolation

When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming. Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3Function involving a rotation axis

When programming polar coordinate interpolation or normal-direction (perpendicular) control, pay careful attention to the speed of the rotation axis.

Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely. Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.

4Inch/metric conversion

Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.

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SAFETY PRECAUTIONS

B-64482EN/03

WARNING

5Constant surface speed control

When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed.

Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.

6Stroke check

After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

7Tool post interference check

A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user. After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used.

8Absolute/incremental mode

If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.

9Plane selection

If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.

10Torque limit skip

Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.

WARNING

11 Programmable mirror image

Note that programmed operations vary considerably when a programmable mirror image is enabled.

12 Compensation function

If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.

Before issuing any of the above commands, therefore, always cancel compensation function mode.

s-4

B-64482EN/03

SAFETY PRECAUTIONS

WARNINGS AND CAUTIONS RELATED TO HANDLING

This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied Operator’s Manual carefully, such that you are fully familiar with their contents.

WARNING

1Manual operation

When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.

2Manual reference position return

After switching on the power, perform manual reference position return as required.

If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed.

An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.

3Manual numeric command

When issuing a manual numeric command, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid.

Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the workpiece, or cause injury to the operator.

4Manual handle feed

In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.

5Disabled override

If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

6Origin/preset operation

Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.

7Workpiece coordinate system shift

Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.

If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.

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SAFETY PRECAUTIONS

B-64482EN/03

WARNING

8Software operator's panel and menu switches

Using the software operator's panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator's panel, such as mode change, override value change, and jog feed commands.

Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.

9RESET key

Pressing the RESET key stops the currently running program. As a result, the servo axes are stopped. However, the RESET key may fail to function for reasons such as an MDI panel problem. So, when the motors must be stopped, use the emergency stop button instead of the RESET key to ensure security.

10Manual intervention

If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.

11Feed hold, override, and single block

The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.

12Dry run

Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.

13Cutter and tool nose radius compensation in MDI mode

Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.

14Program editing

If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.

s-6

fanuc 30iB, 31i B, 32i- B User Manual

B-64482EN/03

SAFETY PRECAUTIONS

WARNINGS RELATED TO DAILY MAINTENANCE

WARNING

1Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine

(CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high-voltage circuits

(marked and fitted with an insulating cover).

Touching the uncovered high-voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.

If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost.

Refer to the Section “Method of replacing battery” in the Operator’s Manual (Common to Lathe System/Machining Center System) for details of the battery replacement procedure.

WARNING

2Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to the machine

(CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing the batteries, be careful not to touch the high-voltage circuits

(marked and fitted with an insulating cover).

Touching the uncovered high-voltage circuits presents an extremely dangerous electric shock hazard.

NOTE

The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.

When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.

Refer to the FANUC SERVO MOTOR αi series Maintenance Manual for details of the battery replacement procedure.

s-7

SAFETY PRECAUTIONS

B-64482EN/03

WARNING

3Fuse replacement

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.

For this reason, only those personnel who have received approved safety and maintenance training may perform this work.

When replacing a fuse with the cabinet open, be careful not to touch the

high-voltage circuits (marked and fitted with an insulating cover). Touching an uncovered high-voltage circuit presents an extremely dangerous electric shock hazard.

s-8

 

B-64482EN/03

TABLE OF CONTENTS

 

TABLE OF CONTENTS

 

 

 

SAFETY PRECAUTIONS............................................................................

s-1

 

 

DEFINITION OF WARNING, CAUTION, AND NOTE .............................................

s-1

 

 

GENERAL WARNINGS AND CAUTIONS...............................................................

s-2

 

 

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING ............................

s-3

 

 

WARNINGS AND CAUTIONS RELATED TO HANDLING......................................

s-5

 

 

WARNINGS RELATED TO DAILY MAINTENANCE...............................................

s-7

 

I. GENERAL

 

 

 

1

GENERAL

3

 

 

2

LIST OF SPECIFICATION ......................................................................

6

 

 

II. NC FUNCTION

 

 

 

1

CONTROLLED ............................................................................AXIS

41

 

 

 

1.1 NUMBER .........................................OF MAXIMUM CONTROLLED AXES

42

 

 

 

1.2 NUMBER .............................................................OF MACHINE GROUPS

42

 

 

 

1.3 NUMBER .........................................................OF CONTROLLED PATHS

43

 

 

 

1.3.1 ..................................................................................................

43

 

1.4NUMBER OF CONTROLLED AXES / NUMBER OF CONTROLLED

 

SPINDLE AXES...........................................................................................

43

1.5

AXIS CONTROL BY PMC ...........................................................................

44

1.6

Cs CONTOURING CONTROL ....................................................................

44

1.7

NAMES OF AXES .......................................................................................

44

 

1.7.1

Names of Axes .......................................................................................................

44

 

1.7.2

Axis Name Expansion ............................................................................................

45

1.8

ARBITRARY AXIS NAME SETTING ...........................................................

46

 

1.8.1

Arbitrary Axis Name ..............................................................................................

46

 

1.8.2

AXNUM Function..................................................................................................

46

1.9

SPINDLE NAME EXPANSION ....................................................................

47

1.10

SYNCHRONOUS / COMPOSITE CONTROL..............................................

48

1.11

SUPERIMPOSED CONTROL .....................................................................

50

1.12

AXIS SYNCHRONOUS CONTROL.............................................................

51

1.13

ANGULAR AXIS CONTROL........................................................................

51

1.14

INCLINED ROTARY AXIS CONTROL ........................................................

52

1.15

TANDEM CONTROL ...................................................................................

54

1.16

TANDEM DISTURBANCE ELIMINATION CONTROL.................................

54

1.17

TORQUE CONTROL...................................................................................

55

1.18

POLE POSITION DETECTION FUNCTION................................................

55

1.19

CONTROL AXIS DETACH ..........................................................................

55

1.20

CHOPPING FUNCTION ..............................................................................

55

1.21

INCREMENT SYSTEM................................................................................

56

1.22

FLEXIBLE FEED GEAR ..............................................................................

57

1.23

ARBITRARY COMMAND MULTIPLY..........................................................

57

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1.24

DUAL POSITION FEEDBACK.....................................................................

57

1.25

HRV CONTROL...........................................................................................

58

1.26

INCH/METRIC CONVERSION ....................................................................

59

1.27

INTERLOCK ................................................................................................

59

 

1.27.1

Start Lock ...............................................................................................................

59

 

1.27.2

All-axis Interlock....................................................................................................

59

 

1.27.3

Each-axis Interlock.................................................................................................

59

 

1.27.4

Each-axis Direction Interlock.................................................................................

59

 

1.27.5

Block Start Interlock ..............................................................................................

60

 

1.27.6 Cutting Block Start Interlock .................................................................................

60

1.28

MACHINE LOCK .........................................................................................

60

 

1.28.1

All-axis Machine Lock...........................................................................................

60

 

1.28.2

Each-axis Machine Lock ........................................................................................

60

1.29

EMERGENCY STOP...................................................................................

60

1.30

OVERTRAVEL.............................................................................................

60

1.31

STORED STROKE CHECK 1......................................................................

61

1.32

STORED STROKE CHECK 1 AREA EXPANSION .....................................

61

1.33

STROKE LIMIT EXTERNAL SETTING .......................................................

61

1.34

STORED STROKE CHECK 2 (G22, G23)...................................................

61

1.35

STORED STROKE CHECK 3......................................................................

62

1.36

STROKE LIMIT CHECK BEFORE MOVE ...................................................

62

1.37

CHUCK AND TAIL STOCK BARRIER.........................................................

62

1.38CHECKING THE STORED STROKE DURING THE TIME FROM

 

POWER–ON TO THE REFERENCE POSITION ESTABLISHMENT..........

64

1.39

STROKE LIMIT AREA CHANGING FUNCTION .........................................

64

1.40

ROTATION AREA INTERFERENCE CHECK .............................................

64

1.41

MIRROR IMAGE..........................................................................................

65

1.42

FOLLOW-UP ...............................................................................................

66

1.43

SERVO OFF / MECHANICAL HANDLE FEED............................................

66

1.44

CHAMFERING ON/OFF ..............................................................................

66

1.45

INTERFERENCE CHECK FOR EACH PATH .............................................

66

1.46

UNEXPECTED DISTURBANCE TORQUE DETECTION FUNCTION ........

67

1.47

ROTARY AXIS CONTROL ..........................................................................

68

1.48

POSITION SWITCH ....................................................................................

68

1.49

HIGH-SPEED POSITION SWITCH .............................................................

68

1.50

DIRECTION-DEPENDENT TYPE HIGH-SPEED POSITION SWITCH .......

68

1.51

LINEAR SCALE WITH ABSOLUTE ADDRESS REFERENCE MARK ........

69

 

1.51.1 Linear Scale Interface with Absolute Address Reference Mark ............................

69

 

1.51.2 Linear Scale with Absolute Address Reference Mark Expansion..........................

69

1.52LINEAR SCALE WITH DISTANCE-CODED REFERENCE MARKS

 

(SERIAL) .....................................................................................................

69

1.53

ABSOLUTE POSITION DETECTION..........................................................

69

1.54

TEMPORARY ABSOLUTE COORDINATE SETTING.................................

70

1.55

DUAL CHECK SAFETY...............................................................................

70

1.56FUNCTION OF DECELERATION STOP IN CASE OF POWER FAILURE. 71

1.57

CORRESPONDENCE OF ROTARY SCALE WITHOUT ROTARY DATA...

71

1.58

FLEXIBLE SYNCHRONIZATION CONTROL..............................................

71

 

1.58.1 Flexible Synchronization Control ..........................................................................

71

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1.58.2 Automatic Phase Synchronization for Flexible Synchronous Control...................

72

 

1.58.3 Inter-path Flexible Synchronous Control ...............................................................

72

 

1.58.4 Chopping Function by Flexible Synchronous Control...........................................

74

 

1.58.5 Skip Function for Flexible Synchronous Control...................................................

74

1.59

AXIS IMMEDIATE STOP FUNCTION .........................................................

74

1.60

PIVOT AXIS CONTROL ..............................................................................

74

1.61

FLEXIBLE PATH AXIS ASSIGNMENT........................................................

75

1.62

BUILT-IN 3D INTERFERENCE CHECK......................................................

77

1.63

HIGH PRECISION OSCILLATION FUNCTION...........................................

79

2 OPERATION

.........................................................................................

81

2.1

OPERATION MODE....................................................................................

82

 

2.1.1 Automatic Operation (Memory Operation)............................................................

82

 

2.1.2

MDI Operation .......................................................................................................

82

 

2.1.3

DNC Operation.......................................................................................................

82

 

2.1.4 DNC Operation with Memory Card .......................................................................

82

 

2.1.5

Schedule Operation ................................................................................................

82

2.2

PROGRAM SEARCH ..................................................................................

82

2.3

SEQUENCE NUMBER SEARCH ................................................................

82

2.4

SEQUENCE NUMBER COMPARISON AND STOP ...................................

82

2.5

PROGRAM RESTART ................................................................................

82

 

2.5.1 Auxiliary Function Output in Program Restart Function .......................................

83

2.6

QUICK PROGRAM RESTART ....................................................................

83

2.7

TOOL RETRACT AND RECOVER..............................................................

83

 

2.7.1 TOOL RETRACT AND RECOVER.....................................................................

83

 

2.7.2 Improvement of Tool compensation for Tool Retract and Recover.......................

85

2.8

MANUAL INTERVENTION AND RETURN..................................................

85

2.9

RETRACE....................................................................................................

85

2.10

ACTIVE BLOCK CANCEL FUNCTION........................................................

85

2.11

MALFUNCTION PREVENT FUNCTIONS ...................................................

85

2.12

WRONG OPERATION PREVENTION FUNCTION.....................................

86

2.13

RETRACTION FOR RIGID TAPPING .........................................................

86

 

2.13.1 Retraction for Rigid Tapping by Using the G30 Command...................................

87

2.14

BUFFER REGISTER ...................................................................................

87

2.15

DRY RUN ....................................................................................................

87

2.16

SINGLE BLOCK ..........................................................................................

87

2.17

HIGH SPEED PROGRAM CHECK FUNCTION ..........................................

87

2.18

JOG FEED...................................................................................................

87

2.19

MANUAL REFERENCE POSITION RETURN.............................................

88

2.20

REFERENCE POSITION SETTING WITHOUT DOG .................................

88

2.21

REFERENCE POSITION SETTING WITH MECHANICAL STOPPER .......

88

2.22REFERENCE POSITION SETTING WITH MECHANICAL STOPPER FOR

AXIS SYNCHRONOUS CONTROL.............................................................

89

2.23REFERENCE POSITION SETTING WITH MECHANICAL STOPPER BY

 

GRID METHOD ...........................................................................................

89

2.24

REFERENCE POSITION RETURN FEEDRATE SETTING ........................

89

2.25

REFERENCE POSITION SHIFT .................................................................

89

2.26

MANUAL HANDLE FEED............................................................................

90

 

2.26.1 Manual Handle Feed (1 Unit).................................................................................

90

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2.26.2 Manual Handle Feed (2/3 Units) ............................................................................

 

90

 

2.26.3 Manual Handle Feed (4/5 Units) ............................................................................

 

90

 

2.26.4 Manual Handle Feed Magnification.......................................................................

 

90

 

2.26.5 Manual Handle Feed Multiple 10 Million..............................................................

 

90

2.27

3-DIMENSIONAL MANUAL FEED ..............................................................

 

90

 

2.27.1 Tool Axis Direction Handle Feed / Tool Axis Direction Jog Feed / Tool Axis

 

 

Direction Incremental Feed ....................................................................................

 

91

 

2.27.2 Tool Axis Right-Angle Direction Handle Feed / Tool Axis Right-Angle

 

 

 

Direction Jog Feed / Tool Axis Right-Angle Direction Incremental Feed.............

92

 

2.27.3 Tool Tip Center Rotation Handle Feed / Tool Tip Center Rotation Jog Feed /

 

 

Tool Tip Center Rotation Incremental Feed...........................................................

 

92

 

2.27.4 Table Vertical Direction Handle Feed / Table Vertical Direction Jog Feed /

 

 

Table Vertical Direction Incremental Feed ............................................................

 

93

 

2.27.5 Table Horizontal Direction Handle Feed / Table Horizontal Direction Jog Feed /

 

Table Horizontal Direction Incremental Feed ........................................................

 

94

2.28

MANUAL HANDLE INTERRUPTION ..........................................................

 

94

 

2.28.1 Manual Interruption of 3-dimensional Coordinate System Conversion.................

 

94

2.29

MANUAL LINEAR/CIRCULAR INTERPOLATION.......................................

 

95

2.30

HANDLE-SYNCHRONOUS FEED ..............................................................

 

95

2.31FANUC SERVO MOTOR β Series (I/O OPTION) MANUAL HANDLE

 

INTERFACE ................................................................................................

97

2.32

INCREMENTAL FEED ................................................................................

97

2.33

JOG AND HANDLE SIMULTANEOUS MODE ............................................

97

2.34

MANUAL NUMERICAL COMMAND............................................................

97

2.35

REFERENCE POSITION SIGNAL OUTPUT FUNCTION ...........................

98

2.36

MANUAL HANDLE RETRACE ....................................................................

98

2.37AUXILIARY FUNCTION OUTPUT BLOCK REVERSE MOVEMENT FOR

 

MANUAL HANDLE RETRACE ....................................................................

98

2.38

MANUAL HANDLE RETRACE FUNCTION FOR MULTI-PATH..................

98

2.39

EXTENSION OF THE MANUAL HANDLE RETRACE FUNCTION .............

98

2.40

PULSE SUPERIMPOSED FUNCTION........................................................

98

2.41

RETRACTION FOR 3-DIMENSIONAL RIGID TAPPING ............................

99

2.42MANUAL 2ND/3RD/4TH REFERENCE POSITION RETURN FUNCTION . 99

3 INTERPOLATION FUNCTION............................................................

101

3.1

NANO INTERPOLATION ..........................................................................

101

3.2

POSITIONING ...........................................................................................

102

3.3

SINGLE DIRECTION POSITIONING ........................................................

102

3.4

EXACT STOP MODE ................................................................................

103

3.5

TAPPING MODE .......................................................................................

103

3.6

CUTTING MODE.......................................................................................

103

3.7

EXACT STOP............................................................................................

104

3.8

IN-POSITION CHECK SIGNAL .................................................................

104

3.9

LINEAR INTERPOLATION........................................................................

104

3.10

CIRCULAR INTERPOLATION...................................................................

105

3.11

EXPONENTIAL INTERPOLATION............................................................

106

3.12

DWELL ......................................................................................................

107

3.13

POLAR COORDINATE INTERPOLATION................................................

108

3.14

CYLINDRICAL INTERPOLATION .............................................................

110

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3.14.1

Cylindrical Interpolation ......................................................................................

110

 

3.14.2 Cylindrical Interpolation by Plane Distance Command .......................................

111

3.15

HELICAL INTERPOLATION......................................................................

112

3.16

HELICAL INTERPOLATION B...................................................................

113

3.17

INVOLUTE INTERPOLATION...................................................................

113

3.18

HYPOTHETICAL AXIS INTERPOLATION ................................................

115

3.19

SPIRAL INTERPOLATION, CONICAL INTERPOLATION ........................

116

3.20

SMOOTH INTERPOLATION .....................................................................

119

3.21

NANO SMOOTHING .................................................................................

119

3.22

NANO SMOOTHING 2 ..............................................................................

120

3.23

THREAD CUTTING, SYNCHRONOUS CUTTING ....................................

121

3.24

MULTIPLE THREADING ...........................................................................

122

3.25

THREADING RETRACT............................................................................

123

 

3.25.1 Threading Retract (Canned Cycle).......................................................................

123

 

3.25.2 Threading Retract (Multiple Repetitive Cycle)....................................................

123

3.26

CONTINUOUS THREADING.....................................................................

124

3.27

VARIABLE LEAD THREADING.................................................................

124

3.28

CIRCULAR THREAD CUTTING................................................................

125

3.29

CIRCULAR THREAD CUTTING B ............................................................

125

3.30

ARBITRARY SPEED THREADING ...........................................................

127

 

3.30.1

Arbitrary Speed Threading...................................................................................

127

 

3.30.2

Re-machining Thread ...........................................................................................

128

3.31

POLYGON TURNING................................................................................

128

3.32

POLYGON TURNING WITH TWO SPINDLES..........................................

129

3.33

SKIP FUNCTION .......................................................................................

130

 

3.33.1

Skip Function .......................................................................................................

130

 

3.33.2

Multi-step Skip.....................................................................................................

131

 

3.33.3

High-speed Skip ...................................................................................................

131

 

3.33.4 Continuous High-speed Skip Function.................................................................

132

 

3.33.5

Torque Limit Skip ................................................................................................

132

3.34

REFERENCE POSITION RETURN...........................................................

133

 

3.34.1 Automatic Reference Position Return ..................................................................

133

 

3.34.2 Reference Position Return Check.........................................................................

134

 

3.34.3 Second, Third, and Fourth Reference Position Return.........................................

134

 

3.34.4 In-position Check Disable Reference Position Return .........................................

134

 

3.34.5 Floating Reference Position Return......................................................................

136

3.35

NORMAL DIRECTION CONTROL ............................................................

136

3.36

NURBS INTERPOLATION ........................................................................

138

 

3.36.1 NURBS Interpolation Additional Functions ........................................................

139

3.37

3-DIMENSIONAL CIRCULAR INTERPOLATION......................................

139

3.38

BALANCE CUTTING .................................................................................

140

3.39

INDEX TABLE INDEXING .........................................................................

141

3.40

GENERAL PURPOSE RETRACT .............................................................

142

3.41

GROOVE CUTTING BY CONTINUOUS CIRCLE MOTION......................

142

4 FEED FUNCTION................................................................................

144

4.1

RAPID TRAVERSE ...................................................................................

144

4.2

RAPID TRAVERSE OVERRIDE................................................................

145

4.3

FEED PER MINUTE ..................................................................................

145

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4.4

FEED PER REVOLUTION.........................................................................

146

4.5

FEED PER REVOLUTION WITHOUT POSITION CODER.......................

147

4.6CONSTANT SURFACE SPEED CONTROL WITHOUT POSITION

 

CODER......................................................................................................

147

4.7

TANGENTIAL SPEED CONSTANT CONTROL ........................................

147

4.8

CUTTING FEEDRATE CLAMP .................................................................

147

4.9

AUTOMATIC ACCELERATION/DECELERATION ....................................

147

4.10

RAPID TRAVERSE BLOCK OVERLAP.....................................................

148

4.11

PROGRAMMABLE RAPID TRAVERSE OVERLAP ..................................

149

4.12RAPID TRAVERSE BELL-SHAPED ACCELERATION/DECELERATION 149

4.13

POSITIONING BY OPTIMUM ACCELERATION.......................................

150

4.14

OPTIMUM TORQUE ACCELERATION/DECELERATION........................

150

4.15BELL-SHAPED ACCELERATION/DECELERATION AFTER CUTTING

FEED INTERPOLATION ...........................................................................

151

4.16LINEAR ACCELERATION/DECELERATION BEFORE CUTTING FEED

 

INTERPOLATION......................................................................................

151

4.17

FEEDRATE OVERRIDE............................................................................

152

4.18

SECOND FEEDRATE OVERRIDE............................................................

152

4.19

ONE-DIGIT F CODE FEED .......................................................................

152

4.20

INVERSE TIME FEED...............................................................................

152

4.21

JOG OVERRIDE........................................................................................

152

4.22

OVERRIDE CANCEL ................................................................................

153

4.23

DWELL/AUXILIARY FUNCTION TIME OVERRIDE FUNCTION...............

153

4.24

MANUAL PER REVOLUTION FEED.........................................................

153

4.25

EXTERNAL DECELERATION ...................................................................

153

4.26

FEED STOP ..............................................................................................

153

4.27SPEED CONTROL WITH ACCELERATION IN CIRCULAR

INTERPOLATION......................................................................................

154

4.28LINEAR ACCELERATION/DECELERATION AFTER CUTTING FEED

 

INTERPOLATION......................................................................................

155

4.29

AI CONTOUR CONTROL I / AI CONTOUR CONTROL II.........................

156

4.30

HIGH-SPEED PROCESSING....................................................................

157

4.31

LOOK-AHEAD BLOCKS EXPANSION......................................................

157

4.32BELL-SHAPED ACCELERATION/DECELERATION BEFORE

 

LOOK-AHEAD INTERPOLATION .............................................................

157

4.33

JERK CONTROL .......................................................................................

158

4.34

RIGID TAPPING BELL-SHAPED ACCELERATION/DECELERATION.....

159

4.35SPEED COMMAND EXTENSION IN LEAST INPUT INCREMENTS C, D,

 

AND E........................................................................................................

159

4.36

OPTIMUM ACCELERATION/DECELERATION FOR RIGID TAPPING ....

160

5 PROGRAM INPUT ..............................................................................

162

5.1

PROGRAM CODE.....................................................................................

163

5.2

LABEL SKIP ..............................................................................................

163

5.3

PARITY CHECK ........................................................................................

163

5.4

CONTROL-IN / CONTROL-OUT ...............................................................

164

5.5

OPTIONAL BLOCK SKIP ..........................................................................

164

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5.6

OPTIONAL BLOCK SKIP EXTENSION.....................................................

164

5.7

MAXIMUM COMMAND VALUES ..............................................................

164

5.8

PROGRAM NAME.....................................................................................

166

5.9

SEQUENCE NUMBER ..............................................................................

166

5.10

ABSOLUTE PROGRAMMING / INCREMENTAL PROGRAMMING .........

167

5.11DECIMAL POINT PROGRAMMING / POCKET CALCULATOR TYPE

 

DECIMAL POINT PROGRAMMING ..........................................................

167

5.12

INPUT UNIT 10 TIME MULTIPLY..............................................................

168

5.13

DIAMETER PROGRAMMING / RADIUS PROGRAMMING ......................

168

5.14

DIAMETER AND RADIUS SETTING SWITCHING ...................................

169

5.15

PLANE SELECTION..................................................................................

169

5.16

PLANE CONVERSION FUNCTION ..........................................................

170

5.17

ROTARY AXIS SPECIFICATION ..............................................................

171

5.18

ROTARY AXIS ROLL-OVER.....................................................................

171

5.19

POLAR COORDINATE COMMAND..........................................................

171

5.20

COORDINATE SYSTEM SETTING...........................................................

172

 

5.20.1

Machine Coordinate System.................................................................................

172

 

5.20.2

Workpiece Coordinate System.............................................................................

173

 

 

5.20.2.1 Setting a Workpiece Coordinate System .........................................................

173

 

 

5.20.2.2 Automatic Coordinate System Setting.............................................................

174

 

 

5.20.2.3 Setting a Workpiece Coordinate System .........................................................

174

 

5.20.3

Local Coordinate System .....................................................................................

175

5.21

WORKPIECE COORDINATE SYSTEM PRESET .....................................

176

5.22EACH AXIS WORKPIECE COORDINATE SYSTEM PRESET SIGNALS. 176

5.23 ADDITION OF WORKPIECE COORDINATE SYSTEM PAIR...................

176

5.24DIRECT INPUT OF WORKPIECE ORIGIN OFFSET VALUE

 

MEASURED ..............................................................................................

177

5.25

MANUAL ABSOLUTE ON AND OFF.........................................................

177

5.26

DIRECT DRAWING DIMENSION PROGRAMMING .................................

177

5.27

G CODE SYSTEM.....................................................................................

178

 

5.27.1 G Code for Lathe System .....................................................................................

178

 

5.27.2 G Code System for Machining Center .................................................................

182

5.28LATHE/MACHINING CENTER G CODE SYSTEM SWITCHING

 

FUNCTION ................................................................................................

185

5.29

CHAMFERING AND CORNER R ..............................................................

186

5.30

OPTIONAL CHAMFERING AND CORNER R...........................................

189

5.31

PROGRAMMABLE DATA INPUT..............................................................

190

 

5.31.1 Setting the Pitch Error Compensation Data..........................................................

190

 

5.31.2 Setting the Workpiece Origin Offset Value .........................................................

191

 

5.31.3 Setting the Tool Compensation Offset Value.......................................................

191

 

5.31.4 Setting the Tool Management Data......................................................................

194

 

5.31.4.1 Registering new tool management data ...........................................................

194

 

5.31.4.2 Modifying tool management data ....................................................................

196

 

5.31.4.3 Deleting tool management data .......................................................................

196

 

5.31.4.4 Registering new cartridge management table data ..........................................

196

 

5.31.4.5 Modifying the cartridge management table .....................................................

197

 

5.31.4.6 Deleting cartridge management table data.......................................................

197

 

5.31.4.7 Naming customization data .............................................................................

197

 

5.31.4.8 Naming tool life states .....................................................................................

198

5.32

PROGRAMMABLE PARAMETER INPUT .................................................

198

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5.33

SUB PROGRAM CALL..............................................................................

 

199

5.34

CUSTOM MACRO.....................................................................................

 

201

5.35

ADDITION OF CUSTOM MACRO COMMON VARIABLES ......................

 

206

5.36

CUSTOM MACRO COMMON VARIABLES BETWEEN EACH PATH ......

206

5.37

INTERRUPTION TYPE CUSTOM MACRO...............................................

 

206

5.38

PATTERN DATA INPUT............................................................................

 

207

5.39

CANNED CYCLE.......................................................................................

 

208

 

5.39.1

Outer Diameter/Internal Diameter Cutting Cycle.................................................

 

208

 

5.39.2

Threading Cycle ...................................................................................................

 

209

 

5.39.3

End Face Turning Cycle.......................................................................................

 

211

5.40

MULTIPLE REPETITIVE CYCLE ..............................................................

 

212

 

5.40.1

Stock Removal in Turning ...................................................................................

 

212

 

5.40.2

Stock Removal in Facing .....................................................................................

 

214

 

5.40.3

Pattern Repeating .................................................................................................

 

216

 

5.40.4

Finishing Cycle ....................................................................................................

 

217

 

5.40.5

End Face Peck Drilling Cycle ..............................................................................

 

218

 

5.40.6

Outer Diameter / Internal Diameter Drilling Cycle..............................................

 

219

 

5.40.7

Multiple Threading Cycle ....................................................................................

 

220

 

5.40.8

Stock Removal in Turning ...................................................................................

 

221

 

5.40.9

Stock Removal in Facing .....................................................................................

 

222

 

5.40.10

Pattern Repeating .................................................................................................

 

222

 

5.40.11

Finishing Cycle ....................................................................................................

 

223

 

5.40.12

End Face Peck Drilling Cycle ..............................................................................

 

223

 

5.40.13

Outer Diameter / Internal Diameter Drilling Cycle..............................................

 

223

 

5.40.14

Multiple Threading Cycle ....................................................................................

 

224

5.41

IN-FEED CONTROL (FOR GRINDING MACHINE)...................................

 

225

5.42

CANNED GRINDING CYCLE (FOR GRINDING MACHINE).....................

 

225

5.43

CANNED CYCLE FOR DRILLING.............................................................

 

226

5.44

IN-POSITION CHECK SWITCHING FOR DRILLING CANNED CYCLE...

227

5.45

CIRCULAR INTERPOLATION BY R PROGRAMMING ............................

 

228

5.46

MIRROR IMAGE FOR DOUBLE TURRET................................................

 

229

5.47

AUTOMATIC CORNER OVERRIDE .........................................................

 

230

5.48

SCALING...................................................................................................

 

230

5.49

COORDINATE SYSTEM ROTATION........................................................

 

231

5.50

3-DIMENSIONAL COORDINATE CONVERSION .....................................

 

233

5.51

TILTED WORKING PLANE INDEXING.....................................................

 

234

5.52

TILTED WORKING PLANE INDEXING BY TOOL AXIS DIRECTION.......

235

5.53

PROGRAMMABLE MIRROR IMAGE ........................................................

 

236

5.54SYNCHRONOUS, COMPOSITE, AND SUPERIMPOSED CONTROL BY

PROGRAM COMMAND ............................................................................

237

5.55 FIGURE COPY..........................................................................................

238

5.56PROGRAM FORMAT FOR FANUC Series 15 (PROGRAM FORMAT

 

FOR FANUC Series 10/11) .......................................................................

240

5.57

MACRO EXECUTOR ................................................................................

240

5.58

C LANGUAGE EXECUTOR ......................................................................

241

5.59

ADDITION OF C LANGUAGE EXECUTOR SRAM ...................................

241

5.60

CUSTOM SOFTWARE SIZE.....................................................................

241

5.61

WORKPIECE COORDINATE SYSTEM SHIFT .........................................

242

5.62

EMBEDDED MACRO ................................................................................

242

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5.63

SMALL-HOLE PECK DRILLING CYCLE...................................................

243

5.64

REAL TIME CUSTOM MACRO.................................................................

244

5.65

HIGH-SPEED CYCLE MACHINING ..........................................................

245

 

5.65.1

High-speed Cycle Machining...............................................................................

245

 

5.65.2 High-speed Cycle Machining Retract Function ...................................................

245

 

5.65.3 High-speed Cycle Machining Skip Function .......................................................

246

 

5.65.4 High-speed Cycle Machining Operation Information Output Function...............

246

 

5.65.5 Spindle Control Switching Function for High-speed Cycle Machining...............

246

 

5.65.6 Superimposed Control for High-speed Cycle Machining ....................................

248

5.66

HIGH-SPEED BINARY PROGRAM OPERATION.....................................

248

 

5.66.1 High-speed Binary Program Operation ................................................................

248

 

5.66.2 High-speed Binary Program Operation Retract Function ....................................

248

5.67

PATH TABLE OPERATION.......................................................................

249

6 GUIDANCE FUNCTION ......................................................................

250

6.1

MANUAL GUIDE i ................................................................................................

250

 

6.1.1

Basic Function......................................................................................................

250

 

6.1.2

Milling Cycle........................................................................................................

250

 

6.1.3

Turning Cycle.......................................................................................................

250

 

6.1.4

Animation.............................................................................................................

250

 

6.1.5

Set-up Guidance Function ....................................................................................

250

6.2

MANUAL GUIDE i MULTI-PATH LATHE FUNCTION ...............................

251

7 AUXILIARY FUNCTION / SPINDLE SPEED FUNCTION...................

252

7.1

AUXILIARY FUNCTION ............................................................................

252

7.2

SECOND AUXILIARY FUNCTION ............................................................

253

7.3

AUXILIARY FUNCTION LOCK..................................................................

253

7.4

HIGH-SPEED M/S/T/B INTERFACE .........................................................

253

7.5

WAITING FUNCTION................................................................................

254

7.6

MULTIPLE COMMAND OF AUXILIARY FUNCTION ................................

255

7.7

SPINDLE SPEED FUNCTION (S CODE OUTPUT) ..................................

256

7.8

SPINDLE SERIAL OUTPUT......................................................................

256

7.9

SPINDLE ANALOG OUTPUT....................................................................

256

7.10

CONSTANT SURFACE SPEED CONTROL .............................................

256

7.11

SPINDLE OVERRIDE................................................................................

257

7.12

ACTUAL SPINDLE SPEED OUTPUT .......................................................

257

7.13

SPINDLE ORIENTATION..........................................................................

257

7.14

SPINDLE OUTPUT SWITCHING FUNCTION...........................................

257

7.15

SPINDLE SYNCHRONOUS CONTROL....................................................

257

7.16

SPINDLE COMMAND SYNCHRONOUS CONTROL................................

257

7.17

MULTI SPINDLE CONTROL .....................................................................

258

7.18

SPINDLE POSITIONING...........................................................................

260

7.19

RIGID TAPPING........................................................................................

261

7.20

RIGID TAPPING BY MANUAL HANDLE...................................................

261

7.21ARBITRARY POSITION REFERENCE SETTING FOR Cs AXIS

 

FUNCTION ................................................................................................

262

7.22

M CODE GROUP CHECK FUNCTION .....................................................

262

7.23

M-CODE PROTECT FUNCTION...............................................................

262

7.24

SPINDLE SPEED FLUCTUATION DETECTION.......................................

262

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7.25

Cs CONTOUR CONTROL AXIS COORDINATE ESTABLISHMENT

........ 262

7.26

SPINDLE CONTROL WITH SERVO MOTOR...........................................

263

 

7.26.1 Description of the servo axes for spindle use.......................................................

264

7.27

SPINDLE REVOLUTION NUMBER HISTORY FUNCTION ......................

265

7.28

SERVO/SPINDLE SYNCHRONOUS CONTROL ......................................

265

7.29

HIGH-PRECISION SPINDLE SPEED CONTROL .....................................

265

7.30

SIMPLE SPINDLE ELECTRONIC GEAR BOX..........................................

265

7.31

SPINDLE SPEED COMMAND CLAMP .....................................................

266

8 TOOL FUNCTION / TOOL COMPENSATION FUNCTION.................

267

8.1

TOOL FUNCTION .....................................................................................

267

8.2

EXTENDED TOOL SELECTION FUNCTION............................................

268

8.3

TOOL OFFSET PAIRS ..............................................................................

269

8.4

TOOL COMPENSATION MEMORY..........................................................

269

8.5

COMMON COMPENSATION MEMORY BETWEEN EACH PATH...........

271

8.6

TOOL LENGTH COMPENSATION ...........................................................

271

8.7

TOOL OFFSET..........................................................................................

273

8.8

TOOL CENTER POINT CONTROL...........................................................

274

8.9

HIGH-SPEED SMOOTH TCP....................................................................

275

8.10

TOOL POSTURE CONTROL ....................................................................

277

8.11

CUTTING POINT COMMAND...................................................................

278

8.12

Y-AXIS OFFSET........................................................................................

279

8.13

CUTTER OR TOOL NOSE RADIUS COMPENSATION ...........................

279

8.14

3-DIMENSIONAL TOOL COMPENSATION ..............................................

283

8.15CUTTING POINT INTERPOLATION FOR CYLINDRICAL

 

INTERPOLATION......................................................................................

284

8.16

TOOL GEOMETRY OFFSET AND TOOL WEAR OFFSET ......................

285

8.17

SECOND GEOMETRY TOOL OFFSET ....................................................

286

8.18

TOOL MANAGEMENT FUNCTION...........................................................

286

 

8.18.1 Tool Management Extension Function ................................................................

287

 

8.18.2 Tool Management Function Oversize Tools Support...........................................

288

8.19

TOOL OFFSET VALUE COUNTER INPUT...............................................

288

8.20

TOOL LENGTH MEASUREMENT.............................................................

288

8.21AUTOMATIC TOOL LENGTH MEASUREMENT / AUTOMATIC TOOL

OFFSET ....................................................................................................

289

8.21.1

Automatic Tool Length Measurement..................................................................

289

8.21.2

Automatic Tool Offset..........................................................................................

290

8.22 TOOL LENGTH / WORKPIECE ZERO POINT MEASUREMENT .............

290

8.23DIRECT INPUT OF TOOL OFFSET VALUE MEASURED / DIRECT

 

INPUT OF COORDINATE SYSTEM SHIFT ..............................................

290

8.24

DIRECT INPUT OF TOOL OFFSET VALUE MEASURED B.....................

291

8.25

ROTARY TABLE DYNAMIC FIXTURE OFFSET.......................................

291

8.26

WORKPIECE SETTING ERROR COMPENSATION ................................

292

8.27ACTIVE OFFSET VALUE CHANGE FUNCTION BASED ON MANUAL

 

FEED .........................................................................................................

292

8.28

TOOL AXIS DIRECTION TOOL LENGTH COMPENSATION...................

293

8.29

3-DIMENSIONAL CUTTER COMPENSATION .........................................

295

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8.30

GRINDING WHEEL WEAR COMPENSATION

......................................... 296

8.31

TOOL LIFE MANAGEMENT......................................................................

297

8.32SPINDLE UNIT COMPENSATION, NUTATING ROTARY HEAD TOOL

 

LENGTH COMPENSATION ......................................................................

299

8.33

TOOL OFFSET FOR MILLING AND TURNING FUNCTION.....................

299

8.34

TOOL OFFSET CONVERSION FUNCTION (G44.1) ................................

299

9 ACCURACY COMPENSASION FUNCTION ......................................

302

9.1

BACKLASH COMPENSATION..................................................................

302

9.2BACKLASH COMPENSATION FOR EACH RAPID TRAVERSE AND

 

CUTTING FEED ........................................................................................

302

9.3

SMOOTH BACKLASH COMPENSATION.................................................

303

9.4

STORED PITCH ERROR COMPENSATION ............................................

304

9.5

INTERPOLATION TYPE PITCH ERROR COMPENSATION....................

304

9.6

BI-DIRECTIONAL PITCH ERROR COMPENSATION ..............................

305

9.7

EXTENDED BI-DIRECTIONAL PITCH ERROR COMPENSATION ..........

305

9.8

PERIODICAL SECONDARY PITCH ERROR COMPENSATION..............

306

9.9

INCLINATION COMPENSATION ..............................................................

306

9.10

LINEAR INCLINATION COMPENSATION ................................................

307

9.11

STRAIGHTNESS COMPENSATION.........................................................

307

9.12

INTERPOLATION TYPE STRAIGHTNESS COMPENSATION.................

308

9.13

3-DIMENSIONAL ERROR COMPENSATION...........................................

308

9.14

THREE-DIMENSIONAL ROTARY ERROR COMPENSATION .................

309

9.15

THERMAL GROWTH COMPENSATION ALONG TOOL VECTOR ..........

310

9.16

3-DIMENSIONAL MACHINE POSITION COMPENSATION .....................

311

10 ELECTRONIC GEAR BOX .................................................................

312

10.1

ELECTRONIC GEAR BOX........................................................................

312

10.2

SPINDLE ELECTRONIC GEAR BOX........................................................

313

10.3ELECTRONIC GEAR BOX AUTOMATIC PHASE SYNCHRONIZATION . 314

 

10.4

SKIP FUNCTION FOR EGB AXIS.............................................................

315

 

10.5

ELECTRONIC GEAR BOX 2 PAIR............................................................

316

 

10.6

U-AXIS CONTROL ....................................................................................

317

 

10.7

U-AXIS CONTROL 2 PAIRS......................................................................

317

 

10.8

SIGNAL-BASED SERVO EGB SYNCHRONOUS CONTROL...................

318

11

GAS CUTTING MACHINE ..................................................................

320

 

11.1

TORCH SWING FOR GAS CUTTING MACHINE .....................................

320

 

11.2

TOOL OFFSET B ......................................................................................

324

 

11.3

CORNER CONTROL BY FEED RATE......................................................

326

 

11.4

IN-ACCELERATION/DECELERATION SIGNAL .......................................

327

 

11.5

AUTOMATIC EXACT STOP CHECK ........................................................

327

 

11.6

AXIS SWITCHING .....................................................................................

328

 

11.7

GENTLE NORMAL DIRECTION CONTROL.............................................

329

12

EDITING OPERATION........................................................................

330

12.1PART PROGRAM STORAGE SIZE / NUMBER OF REGISTERABLE

PROGRAMS..............................................................................................

330

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12.2

PROGRAM EDITING.................................................................................

331

12.3

PROGRAM PROTECT ..............................................................................

332

12.4

KEY AND PROGRAM ENCRYPTION .......................................................

332

12.5

EXTENDED PART PROGRAM EDITING..................................................

333

12.6

PLAYBACK................................................................................................

333

12.7

MACHINING TIME STAMP .......................................................................

333

12.8

BACKGROUND EDITING .........................................................................

333

12.9

MEMORY CARD PROGRAM OPERATION/EDITING ..............................

333

13 SETTING AND DISPLAY....................................................................

334

13.1

STATUS DISPLAY ....................................................................................

335

13.2

CLOCK FUNCTION...................................................................................

335

13.3

CURRENT POSITION DISPLAY ...............................................................

336

13.4

PROGRAM DISPLAY ................................................................................

337

13.5

PARAMETER SETTING AND DISPLAY ...................................................

339

13.6

ALARM DISPLAY ......................................................................................

339

13.7

ALARM HISTORY DISPLAY .....................................................................

340

13.8

OPERATOR MESSAGE HISTORY DISPLAY...........................................

340

13.9

OPERATION HISTORY DISPLAY.............................................................

340

13.10

RUN HOUR AND PARTS COUNT DISPLAY ............................................

341

13.11

ACTUAL CUTTING FEEDRATE DISPLAY................................................

342

13.12

DISPLAY OF SPINDLE SPEED AND T CODE AT ALL SCREENS ..........

343

13.13

DIRECTORY DISPLAY OF FLOPPY CASSETTE.....................................

343

13.14

OPTIONAL PATH NAME DISPLAY...........................................................

343

13.15

OPERATING MONITOR SCREEN............................................................

344

13.16

SERVO SETTING SCREEN......................................................................

345

 

13.16.1

Servo Setting Screen ............................................................................................

345

 

13.16.2 Servo Motor Tuning Screen .................................................................................

345

13.17

SPINDLE SETTING SCREEN...................................................................

346

 

13.17.1

Spindle Setting Screen..........................................................................................

346

 

13.17.2

Spindle Tuning Screen .........................................................................................

346

 

13.17.3

Spindle Monitor Screen........................................................................................

347

13.18

SERVO WAVEFORM DISPLAY ................................................................

347

13.19

MAINTENANCE INFORMATION SCREEN...............................................

348

13.20

SOFTWARE OPERATOR'S PANEL..........................................................

348

13.21

SOFTWARE OPERATOR'S PANEL GENERAL PURPOSE SWITCH ...... 349

13.22

MULTI-LANGUAGE DISPLAY...................................................................

350

 

13.22.1 Changing the Display Language by PMC Signals ...............................................

350

13.23

DATA PROTECTION KEY.........................................................................

350

13.24

PROTECTION OF DATA AT EIGHT LEVELS...........................................

351

13.25

ERASE CRT SCREEN DISPLAY ..............................................................

351

13.26

PARAMETER SET SUPPORTING SCREEN ............................................

352

13.27

MACHINING CONDITION SELECTING FUNCTION ................................

353

13.28

MACHINING QUALITY LEVEL ADJUSTMENT.........................................

354

13.29

SYSTEM CONFIGURATION SCREEN .....................................................

355

 

13.29.1

Hardware Configuration Screen ...........................................................................

355

 

13.29.2

Software Configuration Screen ............................................................................

356

13.30

HELP SCREEN .........................................................................................

357

c-12

B-64482EN/03

 

 

TABLE OF CONTENTS

 

13.30.1

Initial Menu Screen ..............................................................................................

357

 

13.30.2

Alarm Detail Screen .............................................................................................

357

 

13.30.3

Operation Method Screen.....................................................................................

358

 

13.30.4

Parameter Table Screen........................................................................................

359

13.31

SELF-DIAGNOSIS SCREEN.....................................................................

359

13.32

PERIODIC MAINTENANCE SCREEN ......................................................

360

13.33

SERVO AND SPINDLE INFORMATION SCREENS .................................

360

 

13.33.1

Servo Information Screen.....................................................................................

361

 

13.33.2

Spindle Information Screen..................................................................................

362

13.34

GRAPHIC DISPLAY ..................................................................................

362

13.35

DYNAMIC GRAPHIC DISPLAY.................................................................

363

13.36

TOUCH PANEL CONTROL.......................................................................

363

13.37

EXTERNAL TOUCH PANEL INTERFACE ................................................

363

13.38SIMULTANEOUS USE OF TOUCH PANEL CONTROL ON

STAND-ALONE TYPE CNC ......................................................................

363

13.39 AUTOMATIC DATA BACKUP ...................................................................

364

13.40SPEED DISPLAY FUNCTION OF A MILLING TOOL WITH SERVO

 

 

MOTOR .....................................................................................................

364

 

13.41

MACHINE OPERATION MENU.................................................................

365

 

13.42

SYSTEM ALARM HISTORY......................................................................

365

 

13.43

ROBOT CONNECTION FUNCTION .........................................................

366

14

DATA INPUT/OUTPUT .......................................................................

367

 

14.1

RS232C INTERFACE................................................................................

367

 

14.2

RS232C INTERFACE EXPANSION OF RECEIVING BUFFER ................

367

 

14.3

FAST DATA SERVER ...............................................................................

368

 

14.4

BUFFER MODE OF DATA SERVER ........................................................

368

 

14.5

DATA SERVER EXPLORER CONNECTION ............................................

368

 

14.6

EXTERNAL DATA INPUT..........................................................................

368

 

 

14.6.1

External Tool Offset.............................................................................................

369

 

 

14.6.2 External Program Number Search........................................................................

369

 

 

14.6.3 External Workpiece Coordinate System Shift......................................................

369

 

 

14.6.4 External Machine Zero Point Shift.......................................................................

369

 

 

14.6.5 Extended External Machine Zero Point Shift.......................................................

369

 

 

14.6.6

External Alarm Message ......................................................................................

370

 

 

14.6.7

External Operator Message ..................................................................................

370

 

 

14.6.8 Assignment of Machined Parts Count and Required Parts Count........................

370

 

14.7

EXTERNAL KEY INPUT (KEY INPUT FROM THE PMC) .........................

370

 

14.8

EXTERNAL WORKPIECE NUMBER SEARCH.........................................

371

 

14.9

MEMORY CARD INPUT/OUTPUT ............................................................

371

 

14.10

USB MEMORY INPUT/OUTPUT...............................................................

371

 

14.11

SCREEN HARD COPY .............................................................................

372

 

14.12

POWER MATE CNC MANAGER ..............................................................

372

 

14.13

ONE TOUCH MACRO CALL.....................................................................

372

 

14.14

EXTERNAL I/O DEVICE CONTROL .........................................................

372

15

INTERFACE FUNCTION.....................................................................

373

 

15.1

EMBEDDED ETHERNET ..........................................................................

373

 

15.2

FAST ETHERNET / FAST DATA SERVER ...............................................

374

c-13

TABLE OF CONTENTS

B-64482EN/03

 

15.2.1 Functional Differences between the Embedded Ethernet and the Fast Ethernet ..375

15.3

FIELD NETWORKS ...................................................................................

376

16 PMC

.....................................................................................................

378

16.1

PMC BASIC SPECIFICATIONS ................................................................

378

16.2 ..............................

MULTI - PATH PMC FUNCTION (3 - PATHS/5 - PATHS)

382

16.3 .................

TOTAL NUMBER OF LADDER STEPS IN MULTI - PATH PMC

382

16.4 ..........................................................

PMC MEMORY TYPE SELECTION

383

16.5 ....................

PMC MESSAGE MULTI - LANGUAGE DISPLAY FUNCTION

384

16.6CAPACITY OF MEMORY FOR STORING SEQUENCE PROGRAMS

 

 

AND MESSAGE MULTI-LANGUAGE DISPLAY FUNCTION DATA

.......... 385

 

16.7 I/O Link i and I/O Link ................................................................................

386

 

16.8 NONVOLATILE PMC EXTRA RELAY FUNCTION....................................

386

 

16.9

FUNCTION BLOCK FUNCTION................................................................

387

17

OTHERS..............................................................................................

 

388

 

17.1

STATUS OUTPUT SIGNAL.......................................................................

388

 

 

17.1.1

CNC Ready Signal ...............................................................................................

388

 

 

17.1.2

Servo Ready Signal ..............................................................................................

388

 

 

17.1.3

Automatic Operation Signal.................................................................................

388

 

 

17.1.4

Cycle Operation Start Lamp Signal......................................................................

388

 

 

17.1.5

Feed Hold Signal..................................................................................................

388

 

 

17.1.6

Reset Signal..........................................................................................................

389

 

 

17.1.7

NC Alarm Signal ..................................................................................................

389

 

 

17.1.8

Distribution End Signal........................................................................................

389

 

 

17.1.9

Rewinding Signal .................................................................................................

389

 

 

17.1.10

Inch Input Signal ..................................................................................................

389

 

 

17.1.11

Cutting Feed Signal..............................................................................................

389

 

 

17.1.12

In-position Signal .................................................................................................

389

 

 

17.1.13

Threading Signal ..................................................................................................

389

 

 

17.1.14

Tapping Signal .....................................................................................................

389

 

 

17.1.15

Axis Moving Signal..............................................................................................

389

 

 

17.1.16

Axis Moving Direction Signal .............................................................................

389

 

 

17.1.17

Overtravel Alarm Signal.......................................................................................

390

 

 

17.1.18

Rapid Traverse Signal ..........................................................................................

390

 

 

17.1.19

Constant Surface Speed Signal.............................................................................

390

 

 

17.1.20

DI Status Output Signal........................................................................................

390

APPENDIX

 

 

A RANGE OF COMMAND VALUE.........................................................

393

B LIST OF FUNCTIONS AND PROGRAM FORMAT ............................

396

C

PROGRAM CODE LIST......................................................................

407

D OUTLINE DRAWINGS OF UNITS AND CONNECTORS ...................

410

c-14

I. GENERAL

B-64482EN/03

GENERAL

1.GENERAL

1 GENERAL

The FANUC Series 30i/31i/32i-B is the latest AI nano CNC that realizes high-speed, high-grade machining. This CNC flexibly supports various machine tools such as automatic machines, lathes, combined machines, 5-axis machines and high-speed high-accuracy machines which are increasing control paths, feed axes, and spindles and getting more and more complex.

The features are as follows:

This series realizes high CNC performance by employing cutting-edge hardware such as an ultra high-speed processor, higher-speed CNC internal bus, and optical cable enabling high-speed data transfer.

High-speed, high-accuracy machining is realized by using detectors, servos, and the CNC that controls the machine with nanometer resolution without regard to the command unit. Similar control is exercised not only on milling for metal dies but also on turning.

The CNC is applicable to a 5-axis machine tool that can be configured in various ways. The CNC has many functions for programming complicated figures easily and for facilitating setup work.

With a 15" large liquid-crystal display panel for displaying much more information and vertical soft keys provided on the side of the screen, the operability of the CNC is much improved. A large CNC program memory is provided to enable file management and editing as is possible on the personal computer.

A management system connected with a personal computer via Ethernet can be built easily. Various field networks are supported.

High-reliability hardware allows stable operation in a harsh factory environment. Various types of functions for improving maintainability are also available.

The CNC control unit is incorporated with the LCD panel and the power magnetics cabinet does not require its space. The use of the ultra-high-speed serial communication function reduces wiring. Complete servo adjustment functions facilitate the adjustment of the machine.

Large-capacity CNC program memory can be Many functions such as the real-time custom macro, C Language Executor, and macro executor are available for customizing machine tools and realize machine tool builder's unique functions.

The personal computer functions compatible with Windows® XP of the FANUC Series 30i/31i/32i-

MODEL B allow personal computer functions to be added without degrading any CNC control function. Personal computer functions compatible with Windows® CE is also available.

*Windows is registered trademarks of the Microsoft Corporation of the United States of America.

This manual describes the models indicated in the table below.

In the text, the abbreviations indicated below may be used.

Model name

 

Abbreviation

FANUC Series 30i-B

30i –B

 

Series 30i

FANUC Series 31i-B

31i –B

 

Series 31i

FANUC Series 31i-B5

31i –B5

 

 

 

FANUC Series 32i-B

32i –B

 

Series 32i

- 3 -

1.GENERAL

GENERAL

B-64482EN/03

Related manuals of Series 30i- MODEL B Series 31i- MODEL B Series 32i- MODEL B

The following table lists the manuals related to Series 30i-B, Series 31i-B, Series 32i-B. This manual is indicated by an asterisk(*).

Table 1 Related manuals

 

 

Manual name

Specification number

 

DESCRIPTIONS

B-64482EN

*

CONNECTION MANUAL (HARDWARE)

B-64483EN

 

CONNECTION MANUAL (FUNCTION)

B-64483EN-1

 

OPERATOR’S MANUAL (Common to Lathe System/Machining Center System)

B-64484EN

 

OPERATOR’S MANUAL (For Lathe System)

B-64484EN-1

 

OPERATOR’S MANUAL (For Machining Center System)

B-64484EN-2

 

MAINTENANCE MANUAL

B-64485EN

 

PARAMETER MANUAL

B-64490EN

 

Programming

 

 

Macro Executor PROGRAMMING MANUAL

B-63943EN-2

 

Macro Compiler PROGRAMMING MANUAL

B-66263EN

 

C Language Executor PROGRAMMING MANUAL

B-63943EN-3

 

PMC

 

 

PMC PROGRAMMING MANUAL

B-64513EN

 

Network

 

 

PROFIBUS-DP Board CONNECTION MANUAL

B-63993EN

 

Fast Ethernet / Fast Data Server OPERATOR’S MANUAL

B-64014EN

 

DeviceNet Board CONNECTION MANUAL

B-64043EN

 

FL-net Board CONNECTION MANUAL

B-64163EN

 

CC-Link Board CONNECTION MANUAL

B-64463EN

 

Operation guidance function

 

 

MANUAL GUIDE i (Common to Lathe System/Machining Center System)

B-63874EN

 

OPERATOR’S MANUAL

 

 

MANUAL GUIDE i (For Machining Center System) OPERATOR’S MANUAL

B-63874EN-2

 

MANUAL GUIDE i (Set-up Guidance Functions) OPERATOR’S MANUAL

B-63874EN-1

 

Related manuals of SERVO MOTOR αi/βi series

The following table lists the manuals related to SERVO MOTOR αi/βi series

Table 2 Related manuals

Manual name

Specification number

FANUC AC SERVO MOTOR αi series DESCRIPTIONS

B-65262EN

FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS

B-65272EN

FANUC AC SERVO MOTOR βi series DESCRIPTIONS

B-65302EN

FANUC AC SPINDLE MOTOR βi series DESCRIPTIONS

B-65312EN

FANUC SERVO AMPLIFIER αi series DESCRIPTIONS

B-65282EN

FANUC SERVO AMPLIFIER βi series DESCRIPTIONS

B-65322EN

FANUC SERVO MOTOR αis series

 

FANUC SERVO MOTOR αi series

 

FANUC AC SPINDLE MOTOR αi series

B-65285EN

FANUC SERVO AMPLIFIER αi series

 

MAINTENANCE MANUAL

 

- 4 -

B-64482EN/03

GENERAL

1.GENERAL

 

 

 

 

 

Manual name

 

Specification number

 

FANUC SERVO MOTOR βis series

 

 

 

FANUC AC SPINDLE MOTOR βi series

 

B-65325EN

 

FANUC SERVO AMPLIFIER βi series

 

 

 

 

 

MAINTENANCE MANUAL

 

 

 

FANUC AC SERVO MOTOR αi series

 

 

 

FANUC AC SERVO MOTOR βi series

 

 

 

FANUC LINEAR MOTOR LiS series

 

B-65270EN

 

FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series PARAMETER

 

 

MANUAL

 

 

 

FANUC AC SPINDLE MOTOR αii series,

 

 

 

BUILT-IN SPINDLE MOTOR Bi series

 

B-65280EN

 

PARAMETER MANUAL

 

 

The above servo motors and the corresponding spindles can be connected to the CNC covered in this manual. In the αi SV, αi SP, αi PS, and βi SV series, however, they can be connected only to 30i-B- compatible versions. In the βi SVSP series, they cannot be connected.

This manual mainly assumes that the FANUC SERVO MOTOR αi series of servo motor is used. For servo motor and spindle information, refer to the manuals for the servo motor and spindle that are actually connected.

Special symbols

This manual uses the following symbols:

-M

Indicates a description or function that is valid only for the machine center system (M series) set as system control type.

The term "M series" used in the text means "machining center system type".

-T

Indicates a description or function that is valid only for the lathe system (T series) set as system control type.

The term "T series" in the text means "lathe system type".

-

Indicates the end of a description of a system control type.

-IP

Indicates a combination of axes such as X_ Y_ Z_ (Used for descriptions of command formats)

-;

Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR. (Used for descriptions of command formats)

- 5 -

2.LIST OF SPECIFICATION

GENERAL

B-64482EN/03

2 LIST OF SPECIFICATION

: Standard

: Standard option

 

 

 

 

 

 

 

 

 

 

: Option

* : Function included in another option

 

 

 

 

 

 

 

 

 

- : Not Available

 

 

 

 

 

 

 

 

 

 

 

 

 

Note) Some combinations of these options are restricted.

 

 

 

 

 

 

 

 

M represents a machining center system.

 

 

 

 

 

 

 

 

 

 

T represents a lathe system.

 

 

 

 

 

 

 

 

 

 

For (*1) to (*13) in the table, see Not below the table.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30i-B

31i-B5

31i-B

32i-B

Draw-

Section

Item

 

Specifications

 

M

T

M

T

M

T

M

T

ing

No.

 

 

 

 

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

Axis control

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. controlled

 

Max. 32 axes

 

 

 

-

-

-

-

-

-

J802

1.1

axes(Machine controlled

Max. 20 axes

 

-

-

 

 

 

 

-

-

 

 

axes, including Cs axes)

Max. 10 axes

 

-

-

-

-

-

-

 

 

 

 

Machine groups

 

1 group

 

S836

1.2

 

 

Max. 3 groups

 

 

 

 

 

 

 

-

-

 

 

 

 

Max. 2 groups

 

-

-

-

-

-

-

 

 

 

 

Control paths

 

1 path

 

S801

1.3

 

 

Max. 10 path

 

 

 

-

-

-

-

-

-

 

 

 

 

Max. 4 path

 

-

-

 

 

 

 

-

-

 

 

 

 

Max. 2 path

 

-

-

-

-

-

-

 

 

 

 

Control axes(each path)

2 axes

 

-

-

-

-

-

1.4

 

 

3 axes

 

-

-

-

-

 

 

Simultaneously controlled

Simultaneous 2 axes

 

-

1.4

axes (each path)

 

 

 

 

 

 

 

 

 

 

 

 

 

Controllable axes

 

Max. 24 axes

 

 

 

-

-

-

-

-

-

J801

 

expansion (each path)

Max. 12 axes

 

-

-

 

 

 

 

-

-

 

1.4

(including PMC axes and

Max. 8 axes

 

-

-

-

-

-

-

 

 

 

 

Cs axes)

 

 

 

 

 

 

 

 

 

 

 

 

 

Simultaneously controlled

Max. 24 axes

 

 

 

-

-

-

-

-

-

J803

1.4

axes expansion (each

Max. 5 axes

 

-

-

 

 

-

-

-

-

 

 

path)

 

Max. 4 axes

 

-

-

-

-

 

 

 

 

 

 

Axis control by PMC

Max. 32 axes. (Not

 

 

 

-

-

-

-

-

-

J804

1.4, 1.6

 

 

available on Cs axis)

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. 16 axes. (Not

 

-

-

 

 

 

 

-

-

 

 

 

 

available on Cs axis)

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. 8 axes. (Not

 

-

-

-

-

-

-

 

 

 

 

 

 

available on Cs axis)

 

 

 

 

 

 

 

 

 

 

 

Designation of Spindle

Max. 4 axes/8 axes

 

 

 

-

-

-

-

-

-

S837

 

axes (each path / Total)

Max. 4 axes/6 axes

 

-

-

 

 

 

 

-

-

 

1.4

 

 

Max. 4 axes/6 axes

 

-

-

-

-

-

-

 

 

 

 

Cs contouring control

Max. 4 axes/8 axes

 

 

 

-

-

-

-

-

-

J852

1.4, 1.7

(each path / Total)

Max. 4 axes/6 axes

 

-

-

 

 

 

 

-

-

 

 

 

 

Max. 4 axes/6 axes

 

-

-

-

-

-

-

 

 

 

 

- 6 -

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