FANUC MANUAL GUIDE +
Common to Lathe System/Machining Center System
OPERATOR'S MANUAL
B-63874EN/11
•No part of this manual may be reproduced in any form.
•All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan.
Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by ® or ™ in the main body.
B-63874EN/11 |
SAFETY PRECAUTIONS |
SAFETY PRECAUTIONS
When using machines incorporating FANUC MANUAL GUIDE i, be sure to observe the descriptions herein.
Contents |
|
DEFINITION OF WARNING, CAUTION, AND NOTE......................................................................... |
s-1 |
GENERAL WARNINGS AND CAUTIONS ............................................................................................ |
s-1 |
OVERVIEW OF THIS MANUAL ............................................................................................................ |
s-2 |
SYMBOLS USED...................................................................................................................................... |
s-3 |
FORMAT OF PROGRAMS TO BE USED .............................................................................................. |
s-3 |
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to the degree of the risk or the severity of damage.
Also, supplementary information is described as Note.
Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
- Read this manual carefully, and store it in a safe place.
GENERAL WARNINGS AND CAUTIONS
To ensure safety while using a machine featuring the MANUAL GUIDE i function, observe the following precautions:
WARNING
1Confirm, on the screen, that the data has been entered correctly before proceeding to the next operation. Attempting operation with incorrect data may cause the tool to strike the workpiece or machine, possibly breaking the tool or machine or injuring the operator.
2Before starting the machine using the tool compensation function, carefully determine the direction of compensation and the compensation value, and ensure that the tool will not strike the workpiece or machine. Otherwise the tool or machine may be damaged or the operator may be injured.
s-1
SAFETY PRECAUTIONS |
B-63874EN/11 |
WARNING
3When using constant surface speed control, set the maximum rotating speed of the spindle to a value that is allowed for the workpiece and workpiece hold unit.
Otherwise, the workpiece or hold unit may be removed by centrifugal force to damage the tool machine or injure the operator.
4Set all necessary parameters and data items before starting MANUAL GUIDE i operations. Note that if the cutting conditions are not suitable for the workpiece, the tool may be damaged or the operator may be injured.
5After creating a machining program using MANUAL GUIDE i functions, do no run the machine on that program immediately. Instead, confirm every step of the resultant program, and make sure that the tool path and machining operation are correct and that the tool will not strike the workpiece or machine. Before starting production machining, run the machine with no workpiece attached to the machine to make sure that the tool will not strike a workpiece or the machine. If the tool strikes the machine and/or work-piece, the tool and/or machine may be damaged, and even injuries the operator.
CAUTION
After pressing the power-on button, do not touch any keys on the keyboard until the initial screen appears. Some keys are used for maintenance or special operations such that pressing such a key may cause an unexpected operation.
OVERVIEW OF THIS MANUAL
This manual describes the functions of MANUAL GUIDE i for the Series 0i-MODEL F, 0i-MODEL D, MODEL C, Series 16i/18i/21i-MODEL B, Series 30i/31i/32i-MODEL A or Series 30i/31i/32i-MODEL B.
For other functions, refer to the operator’s manual for the Series 0i-MODEL F, 0i-MODEL D, MODEL C, Series 16i/18i/21i-MODEL B, Series 30i/31i/32i-MODEL A, or Series 30i/31i/32i-MODEL B.
The specifications and usage of MANUAL GUIDE i may vary according to the specifications of the operator’s panel of a machine tool. Be sure to read the manual provided by the machine tool builder.
The functions of the CNC machine tool system are determined not only by the CNC, but by the combination of the machine tool, the power magnetic circuit in the machine tool, the servo system, the CNC, and the operator’s panel.
It is impossible to cover all possible combinations of all functions, programming methods, and operations in a single manual.
This manual explains only the MANUAL GUIDE i operations provided for the CNC. For individual CNC machine tools, refer to applicable manuals from the machine tool builders.
This manual explains as many detailed functions as possible. However, it is not possible to describe all of the items which cannot be done or which the operator must not do. Therefore, please assume that functions other than those described in this manual cannot be performed.
Detailed information and special conditions are explained in notes. The readers may encounter new technical terms in the notes not previously defined or described. In this case, read through this manual first, then review the details.
s-2
B-63874EN/11 |
SAFETY PRECAUTIONS |
SYMBOLS USED
In this manual, the following conventions are used for keys.
(1)Function keys are represented by enclosing their names between the special characters < and >: Example) <PROGRM>, <OFSET>
(2)The numbers to be input by Numeral keys are indicated as it is.
Example) 12.345
(3)Similarly to functions keys, the input (INPUT) and editing keys are represented by enclosing their names between the special characters < and >:
Example) 12.345 <INPUT>, <ALTER>
(4)Soft-keys are enclosed in brackets [ ]:
Example) [LIST], [LINE]
(5)The cursor move keys are indicated by the following symbols : Example) <↑>, <↓>, <←>, <→>
(6)The page change keys are indicated by the following symbols :
Example) <↑ PAGE>, <PAGE ↓>
|
|
Soft Keys |
|
|
|
|
|
|
|
|
Numeral keys |
|
|
|
|
|
|
Cursor move keys |
|
INPUT key |
(or cursor keys) |
|
|
|
|
|
Function keys
Page change keys (or page keys)
FORMAT OF PROGRAMS TO BE USED
The ISO code format, which is in wide use for CNC machine tools, is used on machining programs used with MANUAL GUIDE i. In addition, G4-digit machining cycles are used to implement advanced machining operations.
G4-digit machining cycles can be input and edited easily using a menu window, which enables machining data to be entered interactively.
When a machining program is being edited, an address at which the cursor is placed is explained at the bottom of the screen.
s-3
SAFETY PRECAUTIONS |
B-63874EN/11 |
1. Word
The term “word” refers to a minimum unit in NC machining programs. It is represented using a combination of an address (one of letters A to Z), some of digits 0 to 9, an arithmetic symbol (+ or -), and/or a decimal point.
The “address” represents the meaning of numeric data, such as a machine movement axis
2. Cursor
The term “cursor” used with machining programs refers to a display portion where a string of characters is shown against a yellow background. This portion is referred to as “cursor-selected display portion”. This is the place where an actual editing action is made during machining program editing.
Either of the following two items can be cursor-selected.
<1> 1 block
When the cursor is shifted to the beginning of the next block by pressing the cursor move key <→>, the entire block is selected.
When the cursor is placed at the address of the beginning of a certain block, pressing the cursor move key <←> causes the entire block to be selected.
When a block is already selected, pressing the cursor move key <↑> or <↓> causes the block, respectively, following or preceding the block of interest to be selected.
<2> 1 word
When a whole block is selected, pressing the cursor move key <←> or <→> causes a word to be selected. Each time the cursor move key <←> or <→> is pressed, a new word is selected. When a word in a certain block is selected, pressing the cursor move key <↑> or <↓> causes the same-number address in the block, respectively, following or preceding the block of interest to be selected.
NOTE
1On a screen where numeric data, such as offset data or cycle machining data, is input directly, the term “cursor” refers to a data portion enclosed in a blue frame.
2A data portion enclosed in a blue frame is referred to as “cursor-selected data item”. Once numeric data is keyed in with numeric keys, pressing the <INPUT> key causes the numeric data to be input as the data item of interest.
3Pressing the cursor move key <←>, <↑>, <↓>, or <→> causes a new data item to be selected.
s-4
B-63874EN/11 |
PREFACE |
PREFACE
This manual is configured as follows:
Explanations about the document contents
SAFETY PRECAUTIONS
Describes the rules you should observe so that you can safely use machines incorporating FANUC MANUAL GUIDE i.
PREFACE
Explains how this document is configured. It also lists applicable CNC units and related documents. Part I, “WHAT IS MANUAL GUIDE i?”
Describes the features of MANUAL GUIDE i. Part II, “BASIC SCREEN AND OPERATION”
Describes the configuration of the MANUAL GUIDE i screen. It also explains all basic operations, from creating machining programs in ISO code format to running machine tools using the programs.
Part III, “CONVENIENT FUNCTIONS”
Explains convenient functions that will help create and run programs. Part IV, “MACHINING CYCLE”
Explains how to program machining cycles offered by MANUAL GUIDE i. Part V, “MULTI-PATH LATHE FUNCTIONS (OPTION)”
Explains how to program functions for multipath lathes. Part VI, “OTHER FUNCTIONS”
Describes the program coordinate system switching, tool management, and other functions usable with MANUAL GUIDE i.
APPENDIX
Provides information (such as examples of creating and running programs, alarms, and parameter setting) which machine operators can reference when operating MANUAL GUIDE i.
APPENDIX (FOR MACHINE TOOL BUILDER)
Provides information (such as MANUAL GUIDE i startup procedure and customization) which machine tool builders will need in using MANUAL GUIDE i.
Applicable models
This manual can be used with the following models. The abbreviated names may be used.
- FANUC Series 30i/31i/32i-MODEL A
Product name |
|
Abbreviation |
|
FANUC Series 30i-MODEL A |
30i –A |
|
Series 30i |
FANUC Series 31i-MODEL A |
31i –A |
|
Series 31i |
FANUC Series 31i-MODEL A5 |
31i –A5 |
|
|
|
|
||
FANUC Series 32i-MODEL A |
32i –A |
|
Series 32i |
- FANUC Series 30i/31i/32i-MODEL B
Product name |
|
Abbreviation |
|
FANUC Series 30i-MODEL B |
30i –B |
|
Series 30i |
FANUC Series 31i-MODEL B |
31i –B |
|
Series 31i |
FANUC Series 31i-MODEL B5 |
31i –B5 |
|
|
|
|
||
FANUC Series 32i-MODEL B |
32i –B |
|
Series 32i |
p-1
PREFACE |
B-63874EN/11 |
NOTE
1For an explanatory purpose, the following descriptions may be used according to the types of path control used:
•T series: For the lathe system
•M series: For the machining center system
2Unless otherwise stated, the model names Series 30i, Series 31i, and Series 32i used in this document sometimes collectively refer to the models mentioned above except for item 3 below.
3Some functions described in this manual may not be applied to some products. For details, refer to the DESCRIPTIONS (B-63942EN) related to applied CNC.
4MANUAL GUIDE i is not available in Series 30i-MODEL A or MODEL B with 5 paths or over.
-FANUC Series 16i/18i/160i/180i/160is/180is-MODEL B
Product name |
|
Abbreviation |
|
FANUC Series 16i-TB |
16i-TB |
|
|
FANUC Series 16i-MB |
16i-MB |
|
|
FANUC Series 160i-TB |
160i-TB |
|
Series 16i |
FANUC Series 160i-MB |
160i-MB |
|
|
|
|
||
FANUC Series 160is-TB |
160is-TB |
|
|
FANUC Series 160is-MB |
160is-MB |
|
|
FANUC Series 18i-TB |
18i-TB |
|
|
FANUC Series 18i-MB5 |
18i-MB5 |
|
|
FANUC Series 18i-MB |
18i-MB |
|
|
FANUC Series 180i-TB |
180i-TB |
|
|
FANUC Series 180i-MB5 |
180i-MB5 |
|
Series 18i |
FANUC Series 180i-MB |
180i-MB |
|
|
FANUC Series 180is-TB |
180is-TB |
|
|
FANUC Series 180is-MB5 |
180is-MB5 |
|
|
FANUC Series 180is-MB |
180is-MB |
|
|
FANUC Series 21i-TB |
21i-TB |
|
|
FANUC Series 21i-MB |
21i-MB |
|
|
FANUC Series 210i-TB |
210i-TB |
|
Series 21i |
FANUC Series 210i-MB |
210i-MB |
|
|
|
|
||
FANUC Series 210is-TB |
210is-TB |
|
|
FANUC Series 210is-MB |
210is-MB |
|
|
NOTE
1For an explanatory purpose, the following descriptions may be used according to the types of path control used:
•T series: For the lathe system
•M series: For the machining center system
2Unless otherwise stated, the model names Series 16i, Series 18i, and Series 21i used in this document sometimes collectively refer to the models mentioned above except for item 3 below.
3Some functions described in this manual may not be applied to some products.
For details, refer to the DESCRIPTIONS (B-63532EN) related to applied CNC.
p-2
B-63874EN/11 |
|
|
PREFACE |
|
- FANUC Series 0i–MODEL F |
|
|
|
|
|
Product name |
|
Abbreviation |
|
|
FANUC Series 0i-TF |
0i-TF |
|
Series 0i-F |
|
FANUC Series 0i-MF |
0i-MF |
|
|
|
|
|
||
- FANUC Series 0i–MODEL D |
|
|
|
|
|
Product name |
|
Abbreviation |
|
|
FANUC Series 0i-TD |
0i-TD |
|
Series 0i-D |
|
FANUC Series 0i-MD |
0i-MD |
|
|
|
|
|
||
- FANUC Series 0i–MODEL C |
|
|
|
|
|
Product name |
|
Abbreviation |
|
|
FANUC Series 0i-TC |
0i-TC |
|
Series 0i-C |
|
FANUC Series 0i-TTC |
0i-TTC |
|
|
|
|
|
||
|
FANUC Series 0i-MC |
0i-MC |
|
|
NOTE
1For an explanatory purpose, the following descriptions may be used according to the types of path control used:
•T series: For the lathe system
•M series: For the machining center system
2Unless otherwise stated, the model names Series 0i used in this document sometimes collectively refer to the models mentioned above except for item 3 below.
3Some functions described in this manual may not be applied to some products. For details, refer to the DESCRIPTIONS (B-64112EN, B-64302EN) related to applied CNC.
Related manuals
- Manuals related to MANUAL GUIDE i
The table below lists manuals related to MANUAL GUIDE i.
Manual name |
Specification Number |
|
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) |
B-63874EN |
* |
OPERATOR’S MANUAL (For Machining Center System) |
B-63874EN-2 |
|
OPERATOR’S MANUAL (SET-UP GUIDANCE FUNCTIONS) |
B-63874EN-1 |
|
(*) In the table, this manual is marked with an asterisk (*). |
|
|
-Manuals related to FANUC Series 30i/31i/32i-MODEL A
Manual name |
Specification Number |
DESCRIPTIONS |
B-63942EN |
CONNECTION MANUAL (HARDWARE) |
B-63943EN |
CONNECTION MANUAL (FUNCTION) |
B-63943EN-1 |
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) |
B-63944EN |
OPERATOR’S MANUAL (For Lathe System) |
B-63944EN-1 |
OPERATOR’S MANUAL (For Machining Center System) |
B-63944EN-2 |
MAINTENANCE MANUAL |
B-63945EN |
PARAMETER MANUAL |
B-65950EN |
p-3
PREFACE |
B-63874EN/11 |
-Manuals related to FANUC Series 30i/31i/32i-MODEL B
Manual name |
Specification Number |
DESCRIPTIONS |
B-64482EN |
CONNECTION MANUAL (HARDWARE) |
B-64483EN |
CONNECTION MANUAL (FUNCTION) |
B-64483EN-1 |
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) |
B-64484EN |
OPERATOR’S MANUAL (For Lathe System) |
B-64484EN-1 |
OPERATOR’S MANUAL (For Machining Center System) |
B-64484EN-2 |
MAINTENANCE MANUAL |
B-64485EN |
PARAMETER MANUAL |
B-64490EN |
-Manuals related to FANUC Series 16i/18i/160i/180i/160is/180is-MODEL B
Manual name |
Specification Number |
DESCRIPTIONS |
B-63522EN |
CONNECTION MANUAL (HARDWARE) |
B-63523EN |
CONNECTION MANUAL (FUNCTION) |
B-63523EN-1 |
OPERATOR’S MANUAL (For Lathe System) |
B-63524EN |
OPERATOR’S MANUAL (For Machining Center System) |
B-63534EN |
MAINTENANCE MANUAL |
B-63525EN |
PARAMETER MANUAL |
B-63530EN |
- Manuals related to FANUC Series 0i–MODEL F
Manual name |
Specification Number |
DESCRIPTIONS |
B-64602EN |
CONNECTION MANUAL (HARDWARE) |
B-64603EN |
CONNECTION MANUAL (FUNCTION) |
B-64603EN-1 |
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) |
B-64604EN |
OPERATOR’S MANUAL (For Lathe System) |
B-64604EN-1 |
OPERATOR’S MANUAL (For Machining Center System) |
B-64604EN-2 |
MAINTENANCE MANUAL |
B-64605EN |
PARAMETER MANUAL |
B-64610EN |
- Manuals related to FANUC Series 0i–MODEL D
Manual name |
Specification Number |
DESCRIPTIONS |
B-64302EN |
CONNECTION MANUAL (HARDWARE) |
B-64303EN |
CONNECTION MANUAL (FUNCTION) |
B-64303EN-1 |
OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) |
B-64304EN |
OPERATOR’S MANUAL (For Lathe System) |
B-64304EN-1 |
OPERATOR’S MANUAL (For Machining Center System) |
B-64304EN-2 |
MAINTENANCE MANUAL |
B-64305EN |
PARAMETER MANUAL |
B-64310EN |
START-UP MANUAL |
B-64304EN-3 |
-Manuals related to FANUC Series 0i–MODEL C
Manual name |
Specification Number |
DESCRIPTIONS |
B-64112EN |
CONNECTION MANUAL (HARDWARE) |
B-64113EN |
CONNECTION MANUAL (FUNCTION) |
B-64113EN-1 |
Series 0i-TC OPERATOR’S MANUAL |
B-64114EN |
Series 0i-MC OPERATOR’S MANUAL |
B-64124EN |
Series 0i-TTC OPERATOR’S MANUAL |
B-64284EN |
p-4
B-63874EN/11 |
PREFACE |
|
|
|
|
|
Manual name |
Specification Number |
|
MAINTENANCE MANUAL |
B-64115EN |
|
PARAMETER MANUAL |
B-64120EN |
p-5
|
B-63874EN/11 |
TABLE OF CONTENTS |
||
|
TABLE OF CONTENTS |
|
|
|
|
SAFETY PRECAUTIONS............................................................................ |
s-1 |
||
|
|
DEFINITION OF WARNING, CAUTION, AND NOTE ............................................. |
s-1 |
|
|
|
GENERAL WARNINGS AND CAUTIONS............................................................... |
s-1 |
|
|
|
OVERVIEW OF THIS MANUAL .............................................................................. |
s-2 |
|
|
|
SYMBOLS USED .................................................................................................... |
s-3 |
|
|
|
FORMAT OF PROGRAMS TO BE USED............................................................... |
s-3 |
|
|
PREFACE |
p-1 |
||
|
I. WHAT IS MANUAL GUIDE i? |
|
|
|
|
1 WHAT IS MANUAL GUIDE i? ................................................................ |
3 |
|
|
|
|
1.1 |
3 |
|
|
|
1.2 ..................................................... |
3 |
|
|
II. BASIC SCREEN AND OPERATION |
|
|
|
|
1 |
BASIC ......................................................................................SCREEN |
7 |
|
|
2 |
EDITING ..........................................................................PROGRAMS |
10 |
|
|
|
2.1 ......................................................... |
10 |
|
|
|
2.2 ....................................................... |
10 |
|
|
|
2.3 .................................................................. |
11 |
|
|
|
........................................................ |
12 |
|
|
|
................................ |
12 |
|
|
|
............................................................... |
12 |
|
|
|
................................................... |
13 |
|
|
|
..................................................................... |
13 |
|
|
|
2.4 ................. |
14 |
|
|
|
2.5 .............................................. |
14 |
|
|
|
2.6 .............................. |
14 |
|
|
|
........................................................................ |
14 |
|
|
|
...................................................................... |
15 |
|
|
|
................................... |
15 |
|
|
|
....................................................................... |
15 |
|
|
|
...................................................................... |
15 |
|
|
|
....................................................................... |
15 |
|
|
|
....................................................... |
15 |
|
|
|
2.7 .................................................. |
15 |
|
|
|
...................................... |
16 |
|
|
|
.................................................................................. |
16 |
|
|
|
....................................................... |
16 |
|
|
|
....................................................................................... |
16 |
|
|
|
..................................... |
17 |
|
|
|
2.8 ............................................................................................................. |
17 |
|
|
|
2.9 .......................................................................................................... |
18 |
|
|
|
2.10 ......................................................................................................... |
18 |
|
|
|
2.11 ....................................................................................................... |
18 |
|
c-1
TABLE OF CONTENTS |
B-63874EN/11 |
||
2.12 |
KEY-IN PASTE ............................................................................................ |
18 |
|
2.13 |
REPLACING WORD.................................................................................... |
19 |
|
|
2.13.1 |
Replacing a Word................................................................................................... |
19 |
|
2.13.2 |
Replace All Words ................................................................................................. |
19 |
|
2.13.3 |
Replaced Words ..................................................................................................... |
20 |
|
2.13.4 |
Note ........................................................................................................................ |
21 |
2.14 |
UNDO, REDO.............................................................................................. |
22 |
|
2.15MULTI PART PROGRAM EDITING FUNCTION
|
(For only Series30i /31i /32i /0i-F/0i-D) ...................................................... |
22 |
|
|
2.15.1 |
Start of Multi Part Program Editing Function ........................................................ |
22 |
|
2.15.2 |
Operation of Display Program Selection................................................................ |
22 |
|
2.15.3 |
Display of Multi Part Program Editing Screen....................................................... |
23 |
|
2.15.4 |
Opening and Shutting of Program Window ........................................................... |
24 |
|
2.15.5 |
Switching Target of Editing Program..................................................................... |
24 |
|
2.15.6 |
End of Multi Part Program Editing Function of Programs..................................... |
25 |
|
2.15.7 |
Operation of Switching to CNC Screen ................................................................. |
25 |
|
2.15.8 |
Operation of Changing Path ................................................................................... |
25 |
|
2.15.9 |
Operation of Changing Mode................................................................................. |
26 |
|
2.15.10 |
About the Maintenance of Displayed Program Information .................................. |
26 |
|
2.15.11 |
Restrictions............................................................................................................. |
26 |
2.16 |
M-CODE MENU........................................................................................... |
26 |
|
2.17 FIXED FORM SENTENCE INSERTION...................................................... |
27 |
||
|
2.17.1 |
Fixed Form Sentence.............................................................................................. |
27 |
|
2.17.2 |
Start Command....................................................................................................... |
28 |
|
2.17.3 |
End Command........................................................................................................ |
29 |
2.18 REGISTERING FIXED FORM SENTENCES .............................................. |
29 |
||
|
2.18.1 |
Registering a New Fixed Form Sentence ............................................................... |
30 |
|
2.18.2 |
Modifying a Fixed Form Sentence......................................................................... |
30 |
|
2.18.3 |
Deleting a Fixed Form Sentence ............................................................................ |
31 |
|
2.18.4 |
Initialization to Standard Fixed Form Sentences.................................................... |
31 |
|
2.18.5 |
Extension of Fixed Form Sentences |
|
|
|
(For only Series 30i/31i/32i-B, Series 0i-F/0i-D)................................................... |
32 |
|
|
2.18.5.1 Parameter ........................................................................................................... |
32 |
2.19 |
BACKGROUND EDITING ........................................................................... |
32 |
|
|
2.19.1 |
Starting Background Editing .................................................................................. |
32 |
|
2.19.2 |
Ending Background Editing ................................................................................... |
32 |
|
2.19.3 |
Operations During Background Editing................................................................. |
33 |
2.20 NOTES ON CREATING PROGRAMS......................................................... |
33 |
||
|
2.20.1 |
General Notes on Machining Programs ................................................................. |
33 |
3 MACHINING SIMULATION................................................................... |
34 |
|
3.1 |
EDITING WITH THE PROGRAM LIST........................................................ |
34 |
3.2 |
SEARCHING FOR A SEQUENCE NUMBER IN A PROGRAM................... |
35 |
3.3 |
SELECTING A PROGRAM FOR MACHINING SIMULATION..................... |
35 |
3.4 |
REWINDING A PROGRAM......................................................................... |
35 |
3.5 |
SETTING OF DATA FOR MACHINING SIMULATION................................ |
35 |
3.6 |
MACHINING SIMULATION DISPLAY ......................................................... |
48 |
|
3.6.1 Machining Simulation (Tool Path) (for Series 0i-C/16i/18i/21i) ........................... |
48 |
|
3.6.1.1 Starting and stopping simulation ....................................................................... |
49 |
|
3.6.1.2 Scaling, movement, and other operations.......................................................... |
50 |
|
3.6.2 Machining Simulation (Animated Drawing) (FOR Series 0i-C /16i/18i/21i) ........ |
50 |
|
3.6.2.1 Starting and stopping machining simulation...................................................... |
51 |
|
c-2 |
|
B-63874EN/11 |
TABLE OF CONTENTS |
|
|
3.6.2.2 Scaling, movement, and other operations.......................................................... |
52 |
3.6.3 |
Machining Simulation (Tool Path Drawing) (for Series 0i-F/0i-D/ 30i/31i/32i) ... |
52 |
|
3.6.3.1 Starting and stopping machining simulation...................................................... |
54 |
|
3.6.3.2 Scaling, movement, and other operations.......................................................... |
55 |
3.6.4 |
Machining Simulation (Animated Drawing) (for Series 0i-F/0i-D/ 30i/31i/32i) ... |
55 |
|
3.6.4.1 Starting and stopping machining simulation...................................................... |
55 |
|
3.6.4.2 Scaling, movement, and other operations.......................................................... |
56 |
3.6.5 |
Data Handled during Machining Simulation (for Series 0i-F/0i-D/ 30i/31i/32i)... |
56 |
3.6.6Functions Operating Differently between Machining Simulation and Automatic
Operation (for Series 0i-F/0i-D/ 30i/31i/32i) ......................................................... |
57 |
|
3.6.6.1 |
Functions that cannot be used for machining simulation................................... |
57 |
3.6.6.2 |
Functions that can be used for machining simulation (M series) ...................... |
58 |
3.6.7Changing Workpiece Coordinate During Machining Simulation (Animation,
Tool Path Drawing)................................................................................................ |
58 |
3.6.8Machining Simulation Screen on 15 inch LCD (Tool Path)
(for Series 30i/31i/32i, Series 0i-F)........................................................................ |
59 |
|
3.6.8.1 |
Operations at machining simulation screen ....................................................... |
59 |
3.6.8.2 |
Operations at drawing during machining screen ............................................... |
59 |
3.7CHECK Y AXIS VALUE AT THE MACHINING SIMULATION OF THE
TURNING CYCLE ....................................................................................... |
60 |
3.8A WARNING MESSAGE WHEN A RESIDUAL CUTTING PART
|
REMAINS .................................................................................................... |
60 |
|
3.9 |
MACHINING SIMULATION SPEED CHANGE FUNCTION......................... |
60 |
|
|
3.9.1 |
Operation on Machining Simulation Screen .......................................................... |
60 |
3.10 BLANK CUTOUT DISPLAY IN ANIMATED SIMULATION .......................... |
62 |
||
|
3.10.1 |
Operation................................................................................................................ |
62 |
|
3.10.2 |
Available Blank Figures for Blank Cutout Display ............................................... |
62 |
3.11 |
DISPLAYING MACHINING TIME ................................................................ |
63 |
|
|
3.11.1 |
Format of Machining Time Data............................................................................ |
63 |
|
3.11.2 |
Operation for Inserting Machining Time ............................................................... |
63 |
|
3.11.3 |
Display Machining Time........................................................................................ |
64 |
3.12LARGE WINDOW DISPLAY OF MACHINING SIMULATION (ANIMATED
DRAWING) (For Series 30i/31i/32i–B only) ................................................ |
64 |
|
3.12.1 |
Changing Window Size of Machining Simulation (Animated Drawing) .............. |
64 |
3.12.2 |
Restrictions on Large Window Display ................................................................. |
65 |
3.132 WINDOWS MACHINING SIMULATION
(For only Series 0i-F/30i/31i/32i–B)............................................................. |
65 |
|
3.13.1 Changing Window of Machining Simulation......................................................... |
65 |
|
3.13.2 |
Selecting Active Window....................................................................................... |
66 |
3.13.3 |
Restrictions on 2 Windows Display ....................................................................... |
66 |
3.14 |
NOTES ........................................................................................................ |
66 |
|
|
3.14.1 |
Notes on Machining Simulation............................................................................. |
66 |
|
3.14.2 |
Tool size in Machining Simulation ........................................................................ |
67 |
4 PROGRAM OPERATION...................................................................... |
68 |
|
4.1 |
SELECTING A PROGRAM FOR OPERATION........................................... |
68 |
4.2 |
REWINDING A PROGRAM......................................................................... |
68 |
4.3 |
DISPLAYING THE DRAWING-DURING-MACHINING................................ |
69 |
|
4.3.1 Program Selection Operation and Other Operations in Drawing during |
|
|
Machining............................................................................................................... |
70 |
|
4.3.2 Selecting Whether to Display the Tool Path or Not in Drawing during |
|
|
Machining............................................................................................................... |
70 |
c-3
TABLE OF CONTENTS |
B - 63874EN/11 |
|
|
4.3.3 Scaling, Movement, and Other Operations in Drawing during Machining |
............70 |
4.4 |
CHANGING THE CURRENT POSITION DISPLAY |
72 |
4.5 |
PRESETTING RELATIVE COORDINATES ................................................ |
72 |
4.6 |
NEXT-BLOCK DISPLAY FUNCTION .......................................................... |
72 |
4.7 |
FEEDRATE DISPLAY ................................................................................. |
73 |
4.8DISPLAYING 3-DIMENSIONAL INTERFERENCE CHECK STATUS (FOR
Series 0i-F/30i/31i/32i ONLY).................................................................... |
73 |
4.9DISPLAYING THE ROTATION SPEED OF A SERVO MOTOR-DRIVEN
MILLING AXIS ............................................................................................. |
73 |
|
4.9.1 |
Conditions for Using This Function....................................................................... |
74 |
4.9.2 |
About the “SPINDLE” Display Block ................................................................... |
74 |
|
4.9.2.1 Path 1 display window (10.4-inch screen)......................................................... |
74 |
|
4.9.2.2 Path 1 display window (15-inch screen)............................................................ |
75 |
|
4.9.2.3 Simultaneous multipath display window (10.4-inch screen) ............................. |
76 |
|
4.9.2.4 Simultaneous multipath display window (15-inch screen) ................................ |
77 |
|
4.9.2.5 Machining simulation and NC statement conversion windows |
|
|
(10.4-inch screen) .............................................................................................. |
78 |
|
4.9.2.6 Machining simulation and NC statement conversion windows |
|
|
(15-inch screen) ................................................................................................. |
78 |
|
4.9.2.7 Re-threading window ........................................................................................ |
78 |
4.9.3 |
“CURRENT POSITION” Display Block............................................................... |
79 |
4.9.4 |
“FEED” Display Block .......................................................................................... |
79 |
4.9.5 |
Details of Actual Rotation Speed Shown in the SPINDLE Display Block............ |
79 |
4.9.6 |
Details of Load Ratio (%) Shown in the SPINDLE Display Block ....................... |
80 |
4.10DISPLAYING THE SPINDLE-POSITION AND STANDBY-POSITION
|
TOOL NUMBERS (FOR Series 30i/31i/32i ONLY) ..................................... |
81 |
|
|
4.10.1 Displaying the Spindle-Position Tool Number ...................................................... |
81 |
|
|
4.10.2 Displaying the Standby-Position Tool Number ..................................................... |
81 |
|
4.11 |
G54.4 MODAL DISPLAY ............................................................................. |
81 |
|
|
4.11.1 |
DETAIL.................................................................................................................. |
82 |
|
4.11.2 |
NOTE ..................................................................................................................... |
82 |
4.12 |
COMMENT DISPLAY DURING MACHINING.............................................. |
83 |
|
|
4.12.1 Format of Comment Display G code G2900.......................................................... |
83 |
|
|
4.12.2 |
Notes....................................................................................................................... |
84 |
4.13OPERATION RESTART CONFIRMATION FUNCIOTN AFTER EDITING
|
|
PROGRAM (FOR Series 30i/31i/32i) .......................................................... |
84 |
|
|
4.13.1 Operation Restart Confirmation Screen ................................................................. |
84 |
|
|
4.13.2 Editing Function during Single Block Stop ........................................................... |
84 |
|
|
4.13.3 Operation Restart Confirmation in Multi Path System .......................................... |
85 |
|
|
4.13.4 Parameter................................................................................................................ |
85 |
5 |
EDITING AND OPERATION OF MDI PROGRAMS.............................. |
86 |
|
6 |
MANUAL OPERATION......................................................................... |
87 |
|
7 |
SETTING THE WORKPIECE COORDINATE DATA............................ |
88 |
|
|
7.1 |
SOFT KEY [MEASUR]................................................................................. |
88 |
|
7.2 |
SOFT KEY [+INPUT] ................................................................................... |
88 |
7.3CALCULATING METHOD OF MEASURING OF SETTING WORKPIECE
COORDINATE DATA (for Series 0i-F/0i-D/30i/31i/32i)............................... |
89 |
7.3.1 Outline.................................................................................................................... |
89 |
7.3.1.1 In case of Series 0i-D......................................................................................... |
89 |
c-4 |
|
B-63874EN/11 |
|
TABLE OF CONTENTS |
|
|
|
7.3.1.2 In case of Series 0i-F/30i/31i/32i-A/B............................................................... |
90 |
|
7.3.2 |
Parameter Setting ................................................................................................... |
90 |
8 SETTINGS RELATED TO TOOLS........................................................ |
91 |
||
8.1 |
SETTING TOOL OFFSET DATA................................................................. |
91 |
|
|
8.1.1 Softkeys Icons for the Direction of the Imaginary Tool Nose ............................... |
91 |
|
|
|
8.1.1.1 How to specify icons ......................................................................................... |
91 |
|
|
8.1.1.2 If program coordinate system/offset memory switching is enabled .................. |
92 |
|
8.1.2 |
Soft Key [MEASUR] ............................................................................................. |
92 |
|
8.1.3 |
Soft Key [+INPUT] ................................................................................................ |
92 |
|
8.1.4 |
Soft Key [INP.C.]................................................................................................... |
92 |
8.2 |
SPECIFYING TOOL FIGURE DIMENSION DATA ...................................... |
93 |
|
|
8.2.1 |
Overview ................................................................................................................ |
93 |
|
8.2.2 Setting of Tool Type .............................................................................................. |
93 |
|
|
8.2.3 Editing of Tool Name............................................................................................. |
94 |
|
|
8.2.4 Setting of Tool Set.................................................................................................. |
94 |
|
|
8.2.5 Setting of Tool Data ............................................................................................... |
94 |
|
|
8.2.6 |
Cutting Edge Angle................................................................................................ |
95 |
|
8.2.7 Initializing of Tool Data ......................................................................................... |
96 |
|
|
8.2.8 |
Displaying Tool Icons ............................................................................................ |
96 |
|
8.2.9 Shortcut to the Tool Figure Dimension Data Setting Window .............................. |
97 |
|
8.3 |
TOOL INFORMATION DISPLAY................................................................. |
97 |
|
|
8.3.1 |
Displaying Screen................................................................................................... |
97 |
|
8.3.2 |
Tool Information Display....................................................................................... |
98 |
|
8.3.3 Notes when Commanding Offset Number by D Code ........................................... |
98 |
|
8.4COMBINING A TOOL DATABASE WITH THE TOOL MANAGEMENT
FUNCTION .................................................................................................. |
|
98 |
|
8.4.1 |
Tool Management Data Window ........................................................................... |
98 |
|
8.4.2 |
Tool Management Data Tab................................................................................... |
99 |
|
|
8.4.2.1 |
Tool management data....................................................................................... |
99 |
|
8.4.2.2 Spindle rotation speed and feedrate................................................................... |
99 |
|
|
8.4.2.3 |
Tool offset........................................................................................................ |
100 |
|
8.4.2.4 |
Customization data .......................................................................................... |
100 |
8.4.3 |
Customizing Tool Management Data Displays.................................................... |
100 |
|
8.4.4 |
Magazine Management Table Tab ....................................................................... |
100 |
|
8.4.5 |
Tool Offset Tab .................................................................................................... |
101 |
|
8.4.6 |
Tool Information Tab ........................................................................................... |
101 |
|
8.4.7 |
Outputting Tool Management Data to the Memory Card .................................... |
101 |
|
8.4.8 |
Inputting Tool Management Data from the Memory Card .................................. |
101 |
|
III. CONVENIENT FUNCTIONS |
|
||
1 CONTOUR PROGRAMMING.............................................................. |
105 |
2 MEMORY CARD INPUT/OUTPUT FUNCTION .................................. |
106 |
2.1 MEMORY CARD INPUT/OUTPUT OF PROGRAM................................... |
106 |
2.1.1 Memory Card Input/Output Screen of Program................................................... |
106 |
2.1.2 Memory Card Output Operation for Program ...................................................... |
107 |
2.1.3 Memory Card Input Operation for Program......................................................... |
108 |
2.1.4 File Format Allowed for Memory Card Input/Output.......................................... |
109 |
2.1.5 Notes..................................................................................................................... |
109 |
2.2 MEMORY CARD INPUT/OUTPUT OF TOOL DATA................................. |
110 |
2.2.1 Memory Card Input/Output Screen of Tool Data................................................. |
110 |
2.2.2 Memory Card Output Operation for Tool Data.................................................... |
110 |
c-5
TABLE OF CONTENTS |
B - 63874EN/11 |
|
2.2.3 |
Memory Card Input Operation for Tool Data |
......................................................110 |
2.2.4 |
Data Format.......................................................................................................... |
110 |
2.3MEMORY CARD INPUT/OUTPUT OF OFFSET DATA (FOR Series
16i/18i/21i/30i/31i/32i)............................................................................... |
111 |
|
2.3.1 |
Output Operation.................................................................................................. |
111 |
2.3.2 |
Input Operation..................................................................................................... |
112 |
2.3.3 |
Notes..................................................................................................................... |
112 |
2.4 |
MEMORY CARD INPUT/OUTPUT OF FIXED FORM SENTENCES ........ |
112 |
|
|
2.4.1 Memory Card Input/Output Screen of Fixed Form Sentences ............................. |
112 |
|
|
2.4.2 Output Operation for Fixed Form Sentences........................................................ |
113 |
|
|
2.4.3 |
Input Operation for Fixed Form Sentences .......................................................... |
113 |
|
2.4.4 |
Format of Fixed Form Sentences ......................................................................... |
113 |
3 USB MEMORY INPUT/OUTPUT FUNCTION (for Series 0i-F/0i-D, |
|
30i/31i/32i-B) ...................................................................................... |
114 |
3.1 USB MEMORY INPUT/OUTPUT OF PROGRAM ..................................... |
114 |
3.1.1 USB Memory Input/Output Screen of Program................................................... |
114 |
3.1.2 USB Memory Output Operation for Program ...................................................... |
115 |
3.1.3 USB Memory Input Operation for Program......................................................... |
116 |
3.1.4 File Format Allowed for USB Memory Input/Output.......................................... |
116 |
3.1.5 Notes..................................................................................................................... |
117 |
4 PROGRAM RESTART FUNCTION..................................................... |
118 |
|
4.1 RESTART METHOD ................................................................................. |
118 |
|
4.1.1 |
Soft-key [P TYPE] ............................................................................................... |
118 |
4.1.2 |
Soft-key [Q TYPE]............................................................................................... |
119 |
4.2PROGRAM RESTART IN MACHINING CYCLE (For only
|
Series30i/31i/32i-A/B, 0i-F/0i-D) |
............................................................... 119 |
5 CALCULATOR FUNCTION ................................................................ |
120 |
|
5.1 |
APPLICATIONS......................................................................................... |
120 |
5.2 |
CALCULATION METHODS....................................................................... |
120 |
5.3TRIGONOMETRIC FUNCTIONS (SINE, COSINE, TANGENT, ARCSINE,
|
ARCCOSINE, ARCTANGENT).................................................................. |
120 |
5.4 |
SQUARE ROOT ........................................................................................ |
121 |
5.5 |
EXPONENTIAL FUNCTIONS.................................................................... |
121 |
5.6LOGARITHMIC FUNCTIONS (COMMON LOGARITHM, NATURAL
|
LOGARITHM) ............................................................................................ |
121 |
5.7 |
ABSOLUTE VALUE................................................................................... |
121 |
5.8 |
ROUNDING ............................................................................................... |
122 |
5.9 |
DISCARDING ............................................................................................ |
122 |
5.10 |
CIRCLE RATIO.......................................................................................... |
122 |
6 SHORTCUT KEY OPERATIONS........................................................ |
123 |
|
6.1 |
SHORTCUTS FOR VARIOUS CONFIRMATION OPERATIONS.............. |
123 |
6.2 |
SHORTCUTS FOR RANGE SELECTION................................................. |
123 |
6.3 |
SHORTCUTS FOR COPY OPERATION................................................... |
123 |
6.4 |
SHORTCUTS FOR CUT OPERATION ..................................................... |
123 |
6.5 |
SHORTCUTS FOR THE BASE SCREEN SOFT KEYS ............................ |
123 |
6.6 |
SHORTCUT FOR STARTING THE CYCLE CHANGE SCREEN .............. |
124 |
c-6
B-63874EN/11 |
TABLE OF CONTENTS |
|
6.7 |
SHORTCUTS FOR THE MENU SELECTION SCREEN ........................... |
124 |
6.8SHORTCUTS FOR THE REGULAR PROGRAM INSERTION SCREEN.. 124
6.9 |
SHORTCUTS FOR THE M CODE INSERTION SCREEN ........................ |
124 |
6.10 |
SHORTCUTS FOR THE PROGRAM LIST SCREEN................................ |
124 |
6.11 |
INVALIDATION OF SHORTCUT KEY OPERATIONS .............................. |
125 |
|
6.11.1 Operation of Shortcut Key ................................................................................... |
125 |
6.12 |
SHORTCUTS FOR THE PROGRAM CREATION SCREEN ..................... |
125 |
6.13 |
SHORTCUTS FOR THE COMMENT EDITING SCREEN......................... |
125 |
6.14 |
SHORTCUTS FOR THE SEARCH SCREEN ............................................ |
125 |
6.15 |
SHORTCUTS FOR THE CYCLE INPUT SCREEN ................................... |
125 |
6.16SHORTCUT FOR THE WORKPIECE COORDINATE SYSTEM SETTING
SCREEN.................................................................................................... |
126 |
6.17 SHORTCUT FOR THE TOOL OFFSET SETTING SCREEN.................... |
126 |
6.18SHORTCUTS FOR THE REGULAR PROGRAM REGISTRATION
SCREEN.................................................................................................... |
126 |
6.19SHORTCUTS FOR THE CREATION SCREEN FOR REGULAR
PROGRAM REGISTRATION .................................................................... |
126 |
6.20SHORTCUTS FOR THE ALTER SCREEN FOR REGULAR PROGRAM
|
|
REGISTRATION ........................................................................................ |
126 |
|
6.21 |
SHORTCUTS FOR THE PRESET SCREEN ............................................. |
127 |
|
6.22 |
SHORTCUT FOR THE MEASUREMENT RESULT SCREEN .................. |
127 |
|
6.23 |
SHORTCUT FOR THE MANUAL MEASUREMENT SCREEN .................. |
127 |
|
6.24 |
SHORTCUT FOR VARIOUS SETTING SCREENS .................................. |
127 |
|
6.25 |
SHORTCUTS FOR THE FREE FIGURE MAIN SCREEN ......................... |
127 |
|
6.26 |
SHORTCUTS FOR THE FREE FIGURE INPUT SCREEN ....................... |
127 |
|
6.27 |
SHORTCUTS FOR THE FREE FIGURE CREATION SCREEN ............... |
128 |
7 |
INPUT OF DIRECTION ALONG THE LAYOUT OF NUMERIC |
|
|
|
KEYS |
................................................................................................... |
129 |
8 |
HELP SCREEN ................................................................................... |
130 |
|
9 |
OPERATION ............................................NAVIGATING FUNCTION |
131 |
|
|
9.1 ................................. |
START METHOD FOR OPERATION NAVIGATING |
131 |
|
........... |
9.1.1 First Method of Start (“SELECT NAVIGATION” window is displayed) |
131 |
9.1.2Second Method of Start (“SELECT NAVIGATION” window isn’t displayed)..131
9.2 |
OPERATION WHILE NAVIGATION IS EFFECTIVE ................................. |
132 |
9.3 |
THE METHOD TO FINISH OPERATION NAVIGATING ........................... |
132 |
9.4OPERATION WHEN STANDARD OPERATION NAVIGATING DATA
ARE USED ................................................................................................ |
132 |
10 ADVANCED GUIDANCE FUNCTION |
|
||
(for only Series 0i-F/30i/31i/32i-B) ................................................... |
134 |
||
10.1 |
DECOMPOSED CYCLE DISPLAY............................................................ |
134 |
|
|
10.1.1 Method of Displaying the Decomposed Cycle Display Screen ........................... |
134 |
|
|
10.1.2 |
Condition.............................................................................................................. |
135 |
|
10.1.3 |
Restriction ............................................................................................................ |
135 |
10.2 |
INPUT DATA CHECK BY SIMULATION ................................................... |
135 |
|
|
10.2.1 |
Condition.............................................................................................................. |
136 |
c-7
TABLE OF CONTENTS |
B-63874EN/11 |
|
10.2.2 |
Operational Procedure.......................................................................................... |
136 |
10.2.3 |
Available Screen................................................................................................... |
136 |
10.2.4 Execution Range of Input Data Check by Simulation.......................................... |
137 |
|
10.3 HELP WINDOW ACCORDING TO EACH SCREEN ................................. |
138 |
|
10.3.1 |
Outline.................................................................................................................. |
138 |
10.3.2 |
Condition.............................................................................................................. |
139 |
10.3.3 |
Restriction ............................................................................................................ |
139 |
10.4COOPERATION WITH ANIMATED SOFTWARE THAT IS OPERATED
WITH PANEL i........................................................................................... |
139 |
|
10.4.1 |
Outline.................................................................................................................. |
139 |
10.4.2 |
Condition.............................................................................................................. |
139 |
10.4.3 |
Operation.............................................................................................................. |
141 |
10.4.4 |
Restriction ............................................................................................................ |
142 |
IV. MACHINING CYCLE |
|
|
1 OVERVIEW ......................................................................................... |
145 |
|
1.1 |
SELECTING A MACHINING CYCLE TYPE .............................................. |
145 |
1.2 |
ENTERING MACHINING CYCLE DATA ................................................... |
146 |
1.3 |
SELECTING FIGURES ............................................................................. |
147 |
1.4 |
ENTERING FIXED FORM FIGURE DATA ................................................ |
149 |
1.5 |
ENTERING ARBITRARY FIGURE DATA.................................................. |
150 |
1.6 |
CHANGING MACHINING CYCLE AND FIGURE DATA ........................... |
152 |
1.7 |
NOTES ON CREATING PROGRAMS....................................................... |
152 |
2 |
TURNING CYCLE |
............................................................................... |
154 |
||
|
2.1 |
HOLE MACHINING (WORKPIECE ROTATION)....................................... |
157 |
||
|
|
2.1.1 |
Machining Command ........................................................................................... |
157 |
|
|
|
2.1.2 |
Specifying Pecking Clearance of Drill Cycle for Lathe in Input Window |
|
|
|
|
|
(for only ...................................................Series 30i/31i/32i-A/B, 0i-TF/0i-TD) |
163 |
|
|
|
|
2.1.2.1 ..............................................................Parameter setting to use this function |
163 |
|
|
|
|
2.1.2.2 ........................................................................................Format of drill cycle |
163 |
|
|
2.2 |
TURNING .................................................................................................. |
|
164 |
|
|
|
2.2.1 |
Machining ...........................................................................................Command |
164 |
|
|
|
2.2.2 |
Arbitrary .................................................................................Figure (ZX Plane) |
187 |
|
|
|
2.2.3 |
Conical ...........................................................................................Boring Cycle |
189 |
|
|
|
2.2.4 |
Optimization .....................................of the Cutting Direction in Finish Turning |
196 |
|
|
|
2.2.5 |
Go past .................................................................amount in End Face Finishing |
202 |
|
|
|
2.2.6 |
Continuous .............................................Machining of Roughing and Finishing |
203 |
|
|
|
2.2.7 |
Improvement .........................of Excessive Amount of Travel in Turning Cycle |
204 |
|
|
|
|
2.2.7.1 .................................................................................... |
Target machining cycle |
204 |
|
|
|
2.2.7.2 ............................................................Condition that this function is enabled |
204 |
|
|
|
|
2.2.7.3 ..................................................................................... |
Example of machining |
204 |
2.2.8The Restriction of Turning Cycle When Input Values of Z-axis and X-axis
|
|
Clearances are Different ....................................................................................... |
205 |
|
2.2.9 |
Restrictions........................................................................................................... |
205 |
2.3 |
TURNING GROOVING.............................................................................. |
207 |
|
|
2.3.1 |
Machining Cycle .................................................................................................. |
207 |
|
2.3.2 |
Restrictions on Target Figures.............................................................................. |
216 |
|
2.3.3 |
Fixed Form Figure (ZX Plane)............................................................................. |
217 |
|
2.3.4 |
Turning Groove Cycle by Using Button Tool...................................................... |
223 |
|
2.3.5 |
Automatic Adjustment of Escape Amount for Turning Grooving Cycle............. |
223 |
2.3.5.1 Machining cycles |
............................................................................................. 223 |
|
c-8 |
B-63874EN/11 |
|
TABLE OF CONTENTS |
|
|
|
2.3.5.2 Tool path.......................................................................................................... |
224 |
2.4 |
THREADING.............................................................................................. |
225 |
|
|
2.4.1 |
Machining Command ........................................................................................... |
225 |
|
2.4.2 |
Fixed Form Figure................................................................................................ |
229 |
2.5 |
REAR END FACING BY TURNING........................................................... |
235 |
|
2.6 |
RESIDUAL MACHINING BY TURNING .................................................... |
236 |
|
|
2.6.1 Outline of the Residual Machining Cycle ............................................................ |
236 |
|
|
2.6.2 |
Cycle Selection Screen......................................................................................... |
237 |
|
2.6.3 |
Cycle Input Screen ............................................................................................... |
237 |
|
2.6.4 Motion of Outer Surface Residual Roughing (G1160) ........................................ |
238 |
|
|
2.6.5 Motion of Machining Other than Outer Surface Residual Roughing (G1160) .... |
242 |
|
|
2.6.6 Finish Turning Using G41/G42............................................................................ |
242 |
|
2.7 |
POLYGON TURNING CYCLE................................................................... |
243 |
|
|
2.7.1 Input Items of Polygon Turning Cycle................................................................. |
243 |
|
|
2.7.2 Inserting Polygon Turning Cycle Command........................................................ |
244 |
|
|
2.7.3 Tool Path of Polygon Turning.............................................................................. |
245 |
|
|
2.7.4 |
Tool Kind Setting ................................................................................................. |
247 |
|
2.7.5 Direction of Imaginary Tool Nose Setting ........................................................... |
247 |
|
|
2.7.6 Simulation during Polygon Turning Cycle .......................................................... |
247 |
|
3 C-AXIS AND A-AXIS MACHINING CYCLE........................................ |
248 |
||
3.1 |
C-AXIS AND A-AXIS GROOVING............................................................. |
249 |
|
|
3.1.1 |
Machining Command ........................................................................................... |
249 |
|
3.1.2 Figure Blocks for C-axis and A-axis Grooving.................................................... |
250 |
|
3.2 |
CYCLE RETRACT MOTION...................................................................... |
254 |
|
3.3 |
C-AXIS MACHINING WITH ROTATION AXIS........................................... |
254 |
|
|
3.3.1 Support for C-Axis Machining with Rotation Axis ............................................. |
254 |
|
3.4 |
C-AXIS AND A-AXIS CLAMPING M CODE OUTPUT............................... |
255 |
|
|
3.4.1 |
Outline.................................................................................................................. |
255 |
|
3.4.2 Specifying the Clamping Method......................................................................... |
256 |
|
|
3.4.3 Value of M Code Output ...................................................................................... |
256 |
|
|
3.4.4 Distinction between Main and Sub Spindle ......................................................... |
256 |
|
|
3.4.5 Position of M Code Output (When Hard Clamping is Selected) ......................... |
256 |
|
|
3.4.6 Position of M Code Output (When Soft Clamping is Selected)........................... |
259 |
|
|
3.4.7 Position of M Code Output (When Suppression of Clamp Output is Selected)... |
260 |
|
4 MILLING .............................................................................................. |
|
261 |
|
4.1 |
HOLE MACHINING ................................................................................... |
269 |
|
|
4.1.1 Machining Command (Tool Rotation: M Series)................................................. |
269 |
|
|
4.1.2 Machining Command (Tool Rotation: T Series).................................................. |
277 |
|
|
4.1.3 |
Figure (XY Plane) ................................................................................................ |
280 |
|
4.1.4 |
Figure (YZ/XC Plane) .......................................................................................... |
284 |
4.1.5Specifying Pecking Clearance / Return Amount of Drill Cycle for Machining
Center in Input Window (for only Series 30i/31i/32i-A/B, 0i-MF/0i-MD) ......... |
286 |
|
4.1.5.1 |
Parameter setting to use this function .............................................................. |
286 |
4.1.5.2 |
Format of drill cycle ........................................................................................ |
287 |
4.1.6C axis Hole on End Face (Random Points) - Cartesian Coordinates Input
Cycle..................................................................................................................... |
287 |
4.1.6.1Input items of C axis hole on end face (random points) - cartesian
coordinates (G1574) ........................................................................................ |
287 |
4.1.7C axis Hole on End face (GRID) - Cartesian Coordinates Input Cycle (For only
Series 30i/31i/32iB, 0i-F/0i-D)............................................................................. |
288 |
4.1.7.1Input items of C-axis hole on end face (Grid) – cartesian coordinates
(G1576) |
............................................................................................................ 288 |
|
c-9 |
TABLE OF CONTENTS |
B-63874EN/11 |
||
4.2 |
FACING ..................................................................................................... |
289 |
|
|
4.2.1 |
Machining Command ........................................................................................... |
289 |
|
4.2.2 Fixed Form Figure Blocks (XY Plane) ................................................................ |
292 |
|
|
4.2.3 Fixed Form Figure (YZ Plane, XC Plane)............................................................ |
294 |
|
|
4.2.4 Arbitrary Figure (XY Plane) ................................................................................ |
295 |
|
|
4.2.5 Arbitrary Figure (YZ/XC/ZC/XA Plane) ............................................................. |
295 |
|
4.3 |
CONTOURING .......................................................................................... |
296 |
|
|
4.3.1 |
Machining Command ........................................................................................... |
296 |
|
4.3.2 Fixed Form Figure (XY Plane)............................................................................. |
310 |
|
|
4.3.3 Fixed Form Figure (YZ/XC Plane) ...................................................................... |
311 |
|
|
4.3.4 Arbitrary Figure (XY Plane) ................................................................................ |
312 |
|
|
4.3.5 Arbitrary Figure (YZ/XC/ZC/XA Plane) ............................................................. |
313 |
|
4.4 |
EMBOSS MACHINING.............................................................................. |
314 |
|
|
4.4.1 |
Machining Command ........................................................................................... |
315 |
|
4.4.2 Arbitrary Figure (XY Plane) ................................................................................ |
318 |
|
|
4.4.3 Arbitrary Figure (YZ/XC/ZC/XA plane) ............................................................. |
319 |
|
4.5 |
POCKETING.............................................................................................. |
320 |
|
|
4.5.1 |
Machining Command ........................................................................................... |
320 |
4.5.2Improvement of Checking Cutting Condition for Pocketing (Rough) and
|
|
Emboss Machining (Rough)................................................................................. |
330 |
|
|
|
4.5.2.1 |
PARAMETER ................................................................................................. |
330 |
|
4.5.3 |
Fixed Form Figure (XY Plane)............................................................................. |
330 |
|
|
4.5.4 |
Fixed Form Figure (YZ/XC Plane) ...................................................................... |
331 |
|
|
4.5.5 |
Arbitrary Figure (XY Plane) ................................................................................ |
332 |
|
|
4.5.6 |
Arbitrary Figure (YZ/XC/ZC/XA Plane) ............................................................. |
333 |
|
|
4.5.7 |
Pocket Residual Machining Cycle (for only Series 30i/31i/32i-B, 0i-F/0i-D)..... |
334 |
|
|
|
4.5.7.1 |
Outline ............................................................................................................. |
334 |
|
|
4.5.7.2 |
Condition ......................................................................................................... |
334 |
|
|
4.5.7.3 |
Operation ......................................................................................................... |
334 |
|
|
4.5.7.4 Format of pocket residual machining cycle command .................................... |
335 |
|
|
|
4.5.7.5 |
Tool path.......................................................................................................... |
336 |
|
|
4.5.7.6 |
Restrictions ...................................................................................................... |
337 |
4.6 |
GROOVING............................................................................................... |
|
339 |
|
|
4.6.1 |
Machining Command ........................................................................................... |
339 |
|
|
4.6.2 |
Fixed Form Figure (XY Plane)............................................................................. |
348 |
|
|
4.6.3 |
Fixed Form Figure (YZ/XC Plane) ...................................................................... |
350 |
|
|
4.6.4 |
XC-plane Circumferential Groove Figure............................................................ |
351 |
|
|
4.6.5 |
Arbitrary Figure (XY Plane) ................................................................................ |
354 |
|
|
4.6.6 |
Arbitrary Figure (YZ/XC/ZC/XA Plane) ............................................................. |
355 |
|
4.7 |
ENGRAVING CYCLE ................................................................................ |
356 |
||
|
4.7.1 |
Operation.............................................................................................................. |
356 |
|
|
4.7.2 |
Input Item ............................................................................................................. |
357 |
|
|
4.7.3 |
Enable Characters................................................................................................. |
359 |
|
|
4.7.4 |
Format of G4 Digit Cycle for Engraving Cycle ................................................... |
359 |
|
|
4.7.5 |
Tool Path of Engraving Cycle .............................................................................. |
359 |
|
|
4.7.6 |
Restrictions........................................................................................................... |
360 |
|
4.8 |
THREAD MILLING CYCLE........................................................................ |
361 |
||
|
4.8.1 |
Screens and Operations ........................................................................................ |
361 |
|
|
4.8.2 |
Input Items of Thread Milling .............................................................................. |
362 |
|
|
4.8.3 |
Specifiable Combinations of Figure..................................................................... |
363 |
|
|
4.8.4 |
Tool Kind ............................................................................................................. |
363 |
|
|
4.8.5 |
Basic Motions of Tool.......................................................................................... |
363 |
|
|
4.8.6 |
Machining Type ................................................................................................... |
364 |
|
|
4.8.7 |
Pattern of Tool Path.............................................................................................. |
365 |
|
c-10
B-63874EN/11 |
|
TABLE OF CONTENTS |
|
|
4.8.8 |
Tool Path (Machining Type 1) ............................................................................. |
365 |
|
4.8.9 |
Tool Path (Machining Type 2) ............................................................................. |
366 |
|
4.8.10 |
Tool Path (Machining Type 3) ............................................................................. |
367 |
|
4.8.11 |
Machining Simulation Screen .............................................................................. |
368 |
|
4.8.12 |
Parameters ............................................................................................................ |
368 |
4.9 |
OUTER THREAD MILLING CYCLE .......................................................... |
369 |
|
|
4.9.1 |
Machining Types.................................................................................................. |
369 |
|
4.9.2 |
Method of Program Creation................................................................................ |
370 |
|
4.9.3 |
Outer Thread Milling Cycle Command................................................................ |
371 |
|
4.9.4 |
Tool Type ............................................................................................................. |
372 |
|
4.9.5 |
Machining Simulation .......................................................................................... |
372 |
|
4.9.6 |
Drawing-During-Machining................................................................................. |
373 |
|
4.9.7 |
Parameters ............................................................................................................ |
373 |
|
4.9.8 |
Alarms .................................................................................................................. |
373 |
4.10 REAR END FACING BY MILLING............................................................. |
375 |
||
|
4.10.1 |
Rear End Facing ................................................................................................... |
375 |
4.11 MIRROR / ROTATION / SCALING / FIGURE COPY COMMAND............. |
376 |
||
|
4.11.1 |
Coordinate Conversion (Mirror Image)................................................................ |
377 |
|
4.11.2 |
Coordinate Conversion (Rotation) ....................................................................... |
377 |
|
4.11.3 |
Scaling.................................................................................................................. |
378 |
|
4.11.4 |
Figure Copy (Rotation Copy/ Parallel Copy)....................................................... |
379 |
|
4.11.5 |
Parameter.............................................................................................................. |
380 |
4.12 COORDINATE SYSTEM CONVERSION CYCLE ..................................... |
381 |
||
|
4.12.1 |
Supportable Machine Configuration .................................................................... |
381 |
|
4.12.2 |
Slant Face Machining Command (Coordinate Conversion)................................. |
382 |
4.13TILTED WORKING PLANE INDEXING FUNCTION (FOR Series 30i/31i,
Series 0i-MF/0i-MD) .................................................................................. |
384 |
4.13.1 Operation.............................................................................................................. |
384 |
4.13.2 Tilted Working Plane Input Screen by Euler’s Angle.......................................... |
385 |
4.13.3 Tilted Working Plane Input Screen by Roll-Pitch-Yaw....................................... |
386 |
4.13.4 Tilted Working Plane Input Screen by Three Points............................................ |
386 |
4.13.5 Tilted Working Plane Input Screen by Two Vectors ........................................... |
387 |
4.13.6 Tilted Working Plane Input Screen by Projection Angles ................................... |
388 |
4.13.7 Tilted Working Plane Input Screen by Tool Axis Direction................................ |
388 |
4.13.8 Tilted Working Plane Input Screen by Tilted Plane Cancel................................. |
388 |
4.13.9 Restriction of Machining Simulation ................................................................... |
389 |
4.14 MILLING BY ROTATING A WORKPIECE ABOUT THE Y-AXIS............... |
389 |
|
4.14.1 |
Machining Type ................................................................................................... |
389 |
4.14.2 |
Figure ................................................................................................................... |
390 |
4.14.3 |
Machining Simulation .......................................................................................... |
392 |
5 ENTERING ARBITRARY FIGURES ................................................... |
393 |
||
5.1 |
ENTERING ARBITRARY FIGURE DATA.................................................. |
393 |
|
|
5.1.1 Arbitrary Figures for the XY Plane...................................................................... |
394 |
|
|
5.1.2 Arbitrary Figures for the YZ Plane ...................................................................... |
399 |
|
|
5.1.3 Arbitrary Figures for the Polar Coordinate Interpolation Plane (XC Plane)........ |
400 |
|
|
5.1.4 Arbitrary Figures for the Cylindrical Surface (ZC Plane).................................... |
401 |
|
|
5.1.5 Arbitrary Figures for Turning (ZX Plane)............................................................ |
401 |
|
5.2 |
ARC SPECIFICATION BY CENTRAL ANGLE .......................................... |
407 |
|
|
5.2.1 |
Operations ............................................................................................................ |
407 |
|
5.2.2 |
Input Items............................................................................................................ |
408 |
|
5.2.3 |
Enable Arbitrary Figures ...................................................................................... |
408 |
c-11
TABLE OF CONTENTS |
B-63874EN/11 |
5.3ENLARGEMENT AND REDUCTION ON THE ARBITRARY FIGURE
INPUT SCREEN ........................................................................................ |
408 |
|
5.3.1 |
Machining Simulation Screen .............................................................................. |
409 |
5.3.2 |
Arbitrary Figure Input Screen .............................................................................. |
409 |
5.3.3 |
Screen for Drawing during Machining................................................................. |
409 |
5.4 |
GROUPING ARBITRARY FIGURE PROGRAMS ..................................... |
409 |
|
|
5.4.1 |
Group Range Selection Commands...................................................................... |
409 |
|
5.4.2 |
Automatic Insertion of Group Range Selection Commands ................................ |
410 |
5.5 |
ARBITRARY FIGURE COPY FUNCTIONS............................................... |
410 |
|
|
5.5.1 |
Selecting an Arbitrary Figure Copy Function ...................................................... |
410 |
|
5.5.2 |
Copy Condition Input Screen ............................................................................... |
410 |
|
5.5.3 |
Executing Arbitrary Figure Copy Operation........................................................ |
411 |
|
5.5.4 |
Figure after Arbitrary Figure Copy Execution ..................................................... |
412 |
5.6 |
EDITING AN ARBITRARY FIGURE SUBPROGRAM ............................... |
412 |
|
|
5.6.1 |
Editing .................................................................................................................. |
412 |
|
5.6.2 |
Warning................................................................................................................ |
413 |
5.7 |
SAVING SUBPROGRAMS........................................................................ |
413 |
|
|
5.7.1 |
Saving a New Subprogram................................................................................... |
414 |
|
5.7.2 |
Saving an Existing Subprogram ........................................................................... |
414 |
5.8 |
SELECTING A RANGE OF AN ARBITRARY FIGURE ............................. |
415 |
|
|
5.8.1 |
G Code for Selecting a Range .............................................................................. |
415 |
|
5.8.2 |
Basic Operation .................................................................................................... |
416 |
|
5.8.3 |
Machining of a Divided Area............................................................................... |
419 |
5.9 |
BLANK CONTOUR CHANGING FUNCTION OF TURNING FIGURE ...... |
423 |
|
|
5.9.1 |
Usable Cycle......................................................................................................... |
423 |
|
5.9.2 |
Unusable Cycle..................................................................................................... |
424 |
|
5.9.3 |
Necessary Parameter Setting ................................................................................ |
424 |
|
5.9.4 |
Operation.............................................................................................................. |
424 |
|
|
5.9.4.1 Window for selection of turning figure range ................................................. |
424 |
|
|
5.9.4.2 Window for selection of blank contour range ................................................. |
424 |
|
|
5.9.4.3 Window for specification of arbitrary point .................................................... |
425 |
|
|
5.9.4.4 Window for specification arbitrary angle ........................................................ |
425 |
|
|
5.9.4.5 Delete of division point and division angle of blank contour.......................... |
426 |
|
|
5.9.4.6 Initialize of division point and division angle of blank contour ...................... |
426 |
|
|
5.9.4.7 G-code format of division point and division angle ........................................ |
426 |
|
5.9.5 |
Modification of Cutting Area in Machining Cycle .............................................. |
427 |
|
5.9.6 |
Restriction ............................................................................................................ |
428 |
5.10 |
REUSING ARBITRARY FIGURES ............................................................ |
432 |
|
|
5.10.1 |
Calling an Arbitrary Figure .................................................................................. |
432 |
|
5.10.2 |
Selecting a Subprogram........................................................................................ |
432 |
5.11 REUSING A BLANK FIGURE AS AN ARBITRARY FIGURE .................... |
433 |
||
|
5.11.1 |
Basic Operation .................................................................................................... |
433 |
|
5.11.2 |
Reusable Blank Figures........................................................................................ |
433 |
|
5.11.3 |
Conditions of Blank Figure Data for Reuse ......................................................... |
433 |
5.12 AUTOMATIC BLANK ELEMENT CONNECTION FUNCTION................... |
434 |
||
|
5.12.1 |
Blank Element Connection Soft Key ................................................................... |
434 |
|
5.12.2 |
Soft Keys for Selecting a Blank Connection Figure ............................................ |
434 |
5.13EXPANDED ARBITRARY FIGURE ELEMENT NUMBER
(FOR Series 30i/31i/32i)............................................................................ |
435 |
5.13.1 Restrictions........................................................................................................... |
435 |
5.14DRAWING OF ARBITRARY FIGURE ON SUB-PROGRAM LIST
SCREEN.................................................................................................... |
435 |
c-12
B-63874EN/11 |
|
|
TABLE OF CONTENTS |
|
5.14.1 |
Display Sub-Program List Screen ........................................................................ |
435 |
|
5.14.2 |
Available Drawing Figure .................................................................................... |
436 |
6 NC PROGRAM CONVERSION FUNCTION ....................................... |
437 |
||
6.1 |
OVERVIEW ............................................................................................... |
437 |
|
6.2 |
BASIC OPERATION.................................................................................. |
438 |
|
6.3 |
RESTRICTIONS ........................................................................................ |
439 |
|
6.4 |
OMITTING MODAL COMMANDS IN NC PROGRAM CONVERSION ...... 442 |
||
|
6.4.1 |
Omissible Modal Commands ............................................................................... |
442 |
|
6.4.2 |
Specifications for Omitting Modal Commands.................................................... |
442 |
6.5SUPPRESSING SUBPROGRAM EXPANSION IN NC PROGRAM
CONVERSION........................................................................................... |
443 |
6.5.1 Restriction ............................................................................................................ |
445 |
6.6CONVERSION OF G41/G42 COMMAND BY NC PROGRAM
|
|
CONVERSION (WITH SUBPROGRAM DECOMPOSITION) |
|
|
|
(for only Series 30i/31i/32i-B, 0i-F/0i-D).................................................... |
445 |
|
|
6.6.1 Parameter Setting for Use..................................................................................... |
445 |
|
|
6.6.2 Restriction ............................................................................................................ |
445 |
7 |
ADDRESS R OUTPUT FOR G02/G03 IN MACHINING CYCLE |
|
|
|
(for Series 30i/31i/32i-A/B, 0i-F/0i-D) ............................................... |
449 |
|
|
7.1 |
CONDITION .............................................................................................. |
449 |
|
7.2 |
RESTRICTIONS ........................................................................................ |
449 |
V. MULTI-PATH LATHE FUNCTIONS (OPTION) |
|
||
1 |
OVERVIEW ......................................................................................... |
453 |
|
2 |
CHANGING BETWEEN PATHS ......................................................... |
454 |
|
|
2.1 |
CHANGING BY A SOFT-KEY ................................................................... |
454 |
|
2.2 |
CHANGING BY A SIGNAL ........................................................................ |
454 |
2.3IMPROVEMENT OF ICON FOR SELECTED PATH (Series 30i/31i/32i-B,
|
0i-F/0i-D) ................................................................................................... |
454 |
|
|
2.3.1 |
Parameter.............................................................................................................. |
454 |
3 CONCURRENT DISPLAY AND EDIT OF PROGRAMS OF ALL |
|
||
PATHS................................................................................................. |
|
455 |
|
3.1 |
SCREEN CONFIGURATION..................................................................... |
455 |
|
|
3.1.1 Display Position of Each Path .............................................................................. |
455 |
|
|
3.1.2 |
Status Display Part ............................................................................................... |
456 |
|
3.1.3 Current Position Display Part............................................................................... |
456 |
|
|
3.1.4 |
Program Display Part ........................................................................................... |
456 |
|
3.1.5 Disabling the Display of a Specified Path (for Loaders)...................................... |
456 |
|
3.2 |
BASIC OPERATIONS ............................................................................... |
457 |
|
4 PROCESS LIST EDITING FUNCTION ............................................... |
458 |
||
4.1 |
SCREEN CONFIGURATION..................................................................... |
458 |
|
|
4.1.1 |
Cell ....................................................................................................................... |
458 |
|
4.1.2 |
Current Cell .......................................................................................................... |
459 |
|
4.1.3 |
Spindle.................................................................................................................. |
459 |
|
4.1.4 |
Turret.................................................................................................................... |
459 |
c-13
TABLE OF CONTENTS |
B-63874EN/11 |
||
|
4.1.5 |
Waiting Line......................................................................................................... |
459 |
|
4.1.6 |
Transfer ................................................................................................................ |
460 |
4.2 |
BASIC OPERATIONS ............................................................................... |
460 |
|
|
4.2.1 |
Starting Process List Editing ................................................................................ |
460 |
|
4.2.2 |
Exiting from Process List Editing ........................................................................ |
460 |
|
4.2.3 |
Moving the Cursor in the Process List ................................................................. |
461 |
4.3 |
EDITING OPERATIONS............................................................................ |
461 |
|
|
4.3.1 |
Insertion of a Cell ................................................................................................. |
463 |
|
4.3.2 |
Deletion of a Cell ................................................................................................. |
464 |
|
4.3.3 |
Copying of a Cell ................................................................................................. |
465 |
|
4.3.4 |
Moving of a Cell................................................................................................... |
466 |
|
4.3.5 |
Modification of Process Name ............................................................................. |
468 |
|
4.3.6 |
Program Edit......................................................................................................... |
469 |
|
4.3.7 |
Assign of Waiting................................................................................................. |
470 |
|
4.3.8 |
Release of Waiting ............................................................................................... |
472 |
|
4.3.9 |
Assign of Transfer ................................................................................................ |
473 |
|
4.3.10 |
Release Transfer ................................................................................................... |
475 |
|
4.3.11 |
Addition of Optional Block Skip.......................................................................... |
476 |
|
4.3.12 |
Deletion of Optional Block Skip .......................................................................... |
477 |
4.4MACHINING PROGRAM NOT USING THE PROCESS LIST EDITING
FUNCTION ................................................................................................ |
477 |
4.53 TURRETS SIMULTANEOUS MACHINING PROGRAMMING
FUNCTION (FOR Series 30i/31i/32i) ........................................................ |
479 |
|
4.5.1 Process List Editing Screen.................................................................................. |
479 |
|
4.5.2 |
Machining Program.............................................................................................. |
480 |
4.5.3 |
Compatible Machine Configurations ................................................................... |
480 |
4.5.4 |
Machining Simulation .......................................................................................... |
485 |
5 MACHINING SIMULATION................................................................. |
486 |
|
5.1DRAWING DURING MACHINING AND MACHINING SIMULATION
|
(TOOL PATH DRAWING).......................................................................... |
486 |
5.2 |
MACHINING SIMULATION (ANIMATED) ................................................. |
486 |
5.3 |
STARTING UP MACHINING SIMULATION FOR EACH PATH ................ |
487 |
5.4 |
WARNING MESSAGE DISPLAY IN MULTI-PATH TURNING SYSTEM... |
488 |
5.5SPINDLE SELECTION COMMAND AND PROCESS START
COMMAND................................................................................................ |
488 |
5.6MACHINING SIMULATION INFORMATION SETTING FUNCTION
FOR EACH PATH (for Series 30i/31i/32i-B, 0i-F/0i-D) ............................. |
489 |
|
5.6.1 |
Condition.............................................................................................................. |
489 |
5.6.2 |
Path Switching Operation..................................................................................... |
489 |
5.6.3 |
Parameter.............................................................................................................. |
489 |
6 4 PATH SYSTEM (for only Series 30i/31i-B, 31i-B5)....................... |
490 |
||
6.1 |
OUTLINE ................................................................................................... |
490 |
|
6.2 |
CONDITION .............................................................................................. |
490 |
|
6.3 |
SCREENS AND OPERATIONS ................................................................ |
492 |
|
6.4 |
ADDED FUNCTIONS ................................................................................ |
492 |
|
|
6.4.1 |
Changing Between Paths...................................................................................... |
492 |
|
6.4.2 All Path Display / Edit Function .......................................................................... |
493 |
|
|
6.4.3 |
Machining Simulation .......................................................................................... |
493 |
6.5 |
RESTRICTION .......................................................................................... |
494 |
|
c-14
B-63874EN/11 |
TABLE OF CONTENTS |
7 2 PATH MACHINING CENTER FUNCTION |
.......................................495 |
7.1CONCURRENT DISPLAY AND EDIT OF PROGRAMS OF ALL PATHS.. 495
7.2 |
MACHINING SIMULATION ....................................................................... |
495 |
|
|
7.2.1 Available Method for Drawing ............................................................................ |
495 |
|
|
7.2.2 |
Available Coordinate............................................................................................ |
496 |
|
7.2.3 Available Method for Executing .......................................................................... |
496 |
|
|
7.2.4 |
Available Blank Figure ........................................................................................ |
497 |
|
7.2.5 Operation for Executing Machining Simulation .................................................. |
497 |
|
7.3 |
CHANGING BETWEEN PATHS................................................................ |
498 |
|
7.4 |
PARAMETER SETTING............................................................................ |
498 |
|
VI. HANDLE MACHINING |
|
|||
1 HANDLE MACHINING (For only Series 30i/31i/32i-B) .................... |
501 |
|||
1.1 |
WORKING CONDITION ............................................................................ |
501 |
||
1.2 |
MACHINING BY HANDLE......................................................................... |
502 |
||
|
1.2.1 |
Specification of Function ..................................................................................... |
502 |
|
|
1.2.2 |
Example of Operation .......................................................................................... |
503 |
|
|
1.2.3 |
Handle Machining Screen .................................................................................... |
506 |
|
1.3 |
PROGRAMMING BY HANDLE.................................................................. |
510 |
||
|
1.3.1 |
Specification of Function ..................................................................................... |
510 |
|
|
1.3.2 |
Sample of Operation............................................................................................. |
514 |
|
|
1.3.3 Registration of Auxiliary Function Command ..................................................... |
515 |
||
1.4 |
PARAMETERS |
.......................................................................................... |
517 |
|
1.5 |
RELATED SIGNALS.................................................................................. |
518 |
||
VII. OTHER FUNCTIONS |
|
|||
1 PROGRAM COORDINATE SYSTEM CHANGING FUNCTION AND |
|
|||
TOOL OFFSET MEMORY ...........................CHANGING FUNCTION |
523 |
|||
1.1 |
OVERVIEW ............................................................................................... |
|
523 |
|
1.2 |
PROGRAM COORDINATE ................SYSTEM CHANGING FUNCTION |
523 |
||
|
1.2.1 Coordinate ..............................................................System Selection Command |
523 |
||
|
|
1.2.1.1 ...................................................Insert coordinate system selection command |
523 |
|
|
|
1.2.1.2 ........................................................................................... |
Executing program |
524 |
|
1.2.2 Coordinate ..........................................of Arbitrary Figures (XZ, ZC, ZY Plane) |
524 |
||
|
|
1.2.2.1 .....................................................................Select display coordinate system |
524 |
|
|
1.2.3 |
Machining ..........................................................................................Simulation |
524 |
|
|
1.2.4 |
Status Display....................................................................................................... |
524 |
|
1.3 |
TOOL OFFSET .................................MEMORY CHANGING FUNCTION |
525 |
||
|
1.3.1 Tool Offset ....................................................................................Data Window |
525 |
||
|
|
1.3.1.1 .................................................................................. |
Select coordinate system |
525 |
|
|
1.3.1.2 .................................................................Display selected coordinate system |
525 |
|
|
|
1.3.1.3 ...........................................................................................Setting of tool data |
525 |
|
|
1.3.2 Workpiece .................................................................Shift Offset Data Window |
526 |
||
|
|
1.3.2.1 .................................................................................. |
Select coordinate system |
526 |
1.4 |
CAUTIONS ................................................................................................ |
|
526 |
|
2 TOOL MANAGEMENT ....................................................FUNCTION |
527 |
|||
2.1 |
OVERVIEW ............................................................................................... |
|
527 |
|
2.2 |
ASSOCIATING .................TOOL NUMBERS WITH OFFSET NUMBERS |
527 |
||
c-15
TABLE OF CONTENTS |
|
B-63874EN/11 |
||
|
2.2.1 |
Selecting the Screen for Associating a Tool Number with an Offset Number 527..... |
||
|
2.2.2 |
Screen Display Items............................................................................................ |
527 |
|
|
|
2.2.2.1 |
Display items ................................................................................................... |
527 |
2.3 |
VIEWING AND SETTING TOOL OFFSET VALUES ................................. |
528 |
||
|
2.3.1 Selecting the Tool Number-by-tool Number Tool Offset Setting Screen ............ |
528 |
||
|
2.3.2 Offset Screen (on a Tool Number by Tool Number Basis).................................. |
528 |
||
2.4 |
VIEWING AND SETTING TOOL MANAGEMENT DATA .......................... |
529 |
||
|
2.4.1 Selecting the Tool Management Data Setting Screen .......................................... |
529 |
||
|
2.4.2 Magazine Data Screens (Magazine 1 to 4)........................................................... |
529 |
||
|
|
2.4.2.1 |
Display items ................................................................................................... |
529 |
|
2.4.3 Spindle and Standby Position Tool Display Screen............................................. |
530 |
||
2.5 |
VIEWING AND SETTING LIFE MANAGEMENT DATA ............................ |
530 |
||
|
2.5.1 Selecting the Life Management Data Setting Screen ........................................... |
530 |
||
|
|
2.5.1.1 |
Display items ................................................................................................... |
530 |
|
2.5.2 |
Changing Tool Priority......................................................................................... |
531 |
|
|
2.5.3 Updating Life Values Displayed on the Tool Life Data Screen........................... |
531 |
||
|
2.5.4 Group Number List Display ................................................................................. |
531 |
||
|
|
2.5.4.1 |
Display items ................................................................................................... |
531 |
|
|
2.5.4.2 Display of groups sorted in the order of number or life state .......................... |
532 |
|
|
|
2.5.4.3 |
Group selection................................................................................................ |
532 |
|
|
2.5.4.4 |
Restore group life ............................................................................................ |
532 |
|
2.5.5 Setting the Life Notice Flag ................................................................................. |
532 |
||
2.6 |
TOOL LIFE DATA LIST SCREEN ............................................................. |
533 |
||
|
2.6.1 Selecting the Life Management Data List Screen ................................................ |
533 |
||
|
2.6.2 Life Management Data List Screen ...................................................................... |
533 |
||
2.7 |
MODAL DISPLAY OF OFFSET TYPES .................................................... |
533 |
||
|
2.7.1 |
Screen Display Items............................................................................................ |
533 |
|
|
2.7.2 Displayed Offset Types (Set by the Machine Tool Builder)................................ |
534 |
||
2.8DISPLAY TOOL MANAGEMENT DATA OF CNC STANDARD SCREEN. 534
2.9 |
OTHERS.................................................................................................... |
535 |
|
2.9.1 Return to Menu Screen......................................................................................... |
535 |
|
2.9.2 Inhibition of Editing Tool Management Data at CNC Standard Screen .............. |
535 |
|
2.9.3 Using Tool Management Data.............................................................................. |
535 |
2.10 |
WARNING MESSAGES ............................................................................ |
536 |
3 SPINDLE MOVEMENT ANIMATION FOR AUTOMATIC LATHES.... |
537 |
|
3.1 |
OVERVIEW ............................................................................................... |
537 |
3.2 |
START COMMAND OF REFLECTION ..................................................... |
537 |
3.3 |
END COMMAND OF REFLECTION.......................................................... |
537 |
3.4 |
SIMULATION AND ACTUAL WORKING OF THE MACHINE ................... |
538 |
4 Series 16i-MB 2-PATH FUNCTION.................................................... |
541 |
|
4.1 |
OVERVIEW ............................................................................................... |
541 |
4.2 |
DISPLAY SCREEN.................................................................................... |
541 |
5 PROGRAMMABLE DIAMETER/RADIUS SWITCHING FUNCTION.. |
542 |
|
5.1 |
OVERVIEW ............................................................................................... |
542 |
5.2 |
BASE SCREEN DISPLAY ......................................................................... |
542 |
5.3 |
MACHINING CYCLE ................................................................................. |
543 |
5.4 |
NC STATEMENT CONVERSION.............................................................. |
543 |
c-16
B-63874EN/11 TABLE OF CONTENTS
6 LATHE/MACHINING CENTER G CODE SYSTEM SWITCHING |
|
||
FUNCTION .......................................................................................... |
|
544 |
|
6.1 |
DISPLAY OF BASE SCREEN ................................................................... |
545 |
|
6.2 |
MAKING OF MACHINING CYCLES.......................................................... |
546 |
|
|
6.2.1 Command mode that machining cycle can be used.............................................. |
546 |
|
6.3 |
EXECUTING OF MACHINING CYCLES ................................................... |
547 |
|
6.4 |
DRAWING DURING MACHINING............................................................. |
547 |
|
6.5 |
MACHINING SIMULATION (ANIMATED / TOOL PATH) .......................... |
548 |
|
6.6 |
NC PROGRAM CONVERSION................................................................. |
549 |
|
6.7 |
SETTING OF TOOL OFFSET INFORMATION ......................................... |
550 |
|
6.8 |
SETTING OF TOOL FIGURE INFORMATION.......................................... |
551 |
|
6.9 |
NECESSARY OPTION / PARAMETER..................................................... |
552 |
|
|
6.9.1 |
Necessary Option ................................................................................................. |
552 |
|
6.9.2 |
Necessary Parameter ............................................................................................ |
552 |
6.10 |
ALARM |
...................................................................................................... |
552 |
7 ALLOCATION SCREEN ON SMALL MDI UNIT |
|
||
(FOR Series 16i/18i/21i) .................................................................... |
553 |
||
7.1 |
OVERVIEW ............................................................................................... |
553 |
|
7.2 |
SCREEN CHANGING ............................................................................... |
553 |
|
7.3 |
NOTES |
...................................................................................................... |
553 |
8 USAGE IN 8.4” LCD (For only Series 30i/31i/32i-B, |
|
||
Series 0i-F/0i-D) ................................................................................. |
555 |
||
8.1 |
WORKING CONDITION ............................................................................ |
555 |
|
8.2 |
SCREEN DISPLAY.................................................................................... |
555 |
|
8.3 |
RESTRICTION .......................................................................................... |
556 |
|
9 19” DISPLAY UNIT (FOR Series 30i/31i/32i ONLY)......................... |
557 |
||
9.1 |
19 INCH MODE DISPLAY OF MANUAL GUIDE i .......................................... |
558 |
|
9.2 |
APPLICATION SELECTION TO WORK MDI KEYS AND SOFT-KEYS.... |
558 |
|
9.3 |
PARAMETER ............................................................................................ |
560 |
|
10 SETTING OF PROGRAM COORDINATE SYSTEM FOR EACH |
|
||
PATH |
................................................................................................... |
|
561 |
10.1 |
AVAILABLE PROGRAM COORDINATE SYSTEM ................................... |
561 |
|
10.2SETTING OF VIRTUAL TOOL CHIP FOR EACH PROGRAM
COORDINATE SYSTEM ........................................................................... |
562 |
10.3 SETTING TOOL FOR ATTACHMENT POSITION .................................... |
563 |
10.4PROGRAM COORDINATE SYSTEM FOR PROGRAM COORDINATE
|
SYSTEM CHANGING FUNCTION ............................................................ |
563 |
|
10.5 |
ICON FOR REPRESENTING SELECTED PATH...................................... |
564 |
|
10.6 |
PARAMETER ............................................................................................ |
565 |
|
|
10.6.1 |
Added New Parameter.......................................................................................... |
565 |
|
10.6.2 |
Relating Parameter ............................................................................................... |
566 |
11 USE WITH PERIPHERAL AXIS CONTROL |
|
||
(for only Series 0i-F/30i/31i/32i-B) ................................................... |
567 |
||
c-17
TABLE OF CONTENTS |
B-63874EN/11 |
|
11.1 |
OUTLINE ................................................................................................... |
567 |
11.2 |
CONDITION .............................................................................................. |
567 |
11.3 |
MACHINING SIMULATION ....................................................................... |
567 |
11.4 |
RESTRICTION .......................................................................................... |
568 |
12 WARNING MESSAGE DISPLAY WHEN RESET KEY IS PUSHED |
||
(for only Series 0i-F/30i/31i/32i-B, 31i-B5) ...................................... |
569 |
|
12.1 |
NECESSARY SOFTWARE ....................................................................... |
569 |
12.2 |
NECESSARY PARAMETER ..................................................................... |
569 |
12.3 |
RESTRICTIONS ........................................................................................ |
569 |
13 DISABLING MANUAL GUIDE i ................................................................. |
570 |
|
14 EXTENDED AXIS NAME FUNCTION................................................. |
571 |
|
14.1 |
CONDITIONS TO USE THIS FUNCTION ................................................. |
571 |
14.2 |
AXIS NAME DISPLAY ............................................................................... |
571 |
14.3 |
PROGRAM DISPLAY AND EDITING FUNCTION..................................... |
571 |
14.4 |
MACHINING CYCLE ................................................................................. |
572 |
14.5SELECTING ROTATION AXIS IN FIGURE DATA INPUT SCREEN OF
MACHINING CYCLE ................................................................................. |
573 |
14.6METHOD OF CHANGE TO EXTENDED AXIS NAME IN FIGURE DATA
INPUT SCREEN OF MACHINING CYCLE................................................ |
573 |
14.7PARAMETER SETTING FOR EXTENDING AXIS NAME OF
|
WORKPIECE ROTATION ......................................................................... |
573 |
15 DYNAMIC AXIS NAME CHANGING (For only Series 30i/31i/32i-B)574 |
||
15.1 |
WORKING CONDITION ............................................................................ |
574 |
15.2 |
BASE SCREEN ......................................................................................... |
574 |
15.3 |
MACHINING SIMULATION SCREEN ....................................................... |
575 |
15.4 |
DRAWING DURING MACHINING SCREEN............................................. |
575 |
15.5 |
NC PROGRAM CONVERSION SCREEN ................................................. |
575 |
15.6 |
WORKPIECE COORDINATE DATA WINDOW......................................... |
575 |
15.7 |
RELATIVE COORDINATES PRESETTING WINDOW.............................. |
576 |
16 HIGH SPEED PROGRAM MANAGEMENT |
|
|
(For only Series 0i-F/30i/31i/32i-A, B).............................................. |
578 |
|
16.1 |
OPERATION OF SAVING PROGRAMS ................................................... |
578 |
16.2 |
STATUS DISPLAY .................................................................................... |
578 |
17 THREAD REPAIRING......................................................................... |
579 |
|
17.1 |
OVERVIEW ............................................................................................... |
579 |
17.2 |
TOOL PATH .............................................................................................. |
579 |
17.3 |
DETAILS OF THE THREAD REPAIRING SCREEN AND OPERATION... |
580 |
|
17.3.1 Re-Machining Screen for Outer Surface General-Purpose Threads and |
|
|
Operation.............................................................................................................. |
580 |
|
17.3.2 Re-machining Screen for Other Threads and Operation ...................................... |
582 |
17.4 |
NOTES ...................................................................................................... |
583 |
|
17.4.1 Note On Emergency Stop..................................................................................... |
583 |
|
17.4.2 Notes on Changing Modes (Such as MEM, EDIT, and MDI) ............................. |
583 |
c-18
Loading...