DESCRIPTIONS
B-63502EN/01
No part of this manual may be reproduced in any form.
All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s–2
2. GENERAL WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–3
3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING . . . . . . . . . . . . . s–5
4. WARNINGS AND CAUTIONS RELATED TO HANDLING . . . . . . . . . . . . . . . . . . . s–7
5. WARNINGS RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . s–9
s–1
SAFETY PRECAUTIONS B–63502EN/01
1 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
s–2
B–63502EN/01 SAFETY PRECAUTIONS
2 GENERAL WARNINGS AND CAUTIONS
WARNING
1.Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
2.Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
3.Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
4.When using a tool compensation function, thoroughly check the direction and amount of compensation.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
5.The parameters for the CNC and PMC are factory–set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
6.Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.
7.The operator’s manual and programming manual supplied with a CNC unit provide an overall description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.
s–3
SAFETY PRECAUTIONS |
B–63502EN/01 |
|
|
WARNING
8.Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions.
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.
s–4
B–63502EN/01 SAFETY PRECAUTIONS
3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with their contents.
WARNING
1. Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command.
Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.
2. Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming.
Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3. Function involving a rotation axis
When programming polar coordinate interpolation or normal–direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely.
Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.
4. Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.
5. Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.
s–5
SAFETY PRECAUTIONS |
B–63502EN/01 |
|
|
WARNING
6. Stroke check
After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
7. Tool post interference check
A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user.
After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used.
8. Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.
9. Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.
10. Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.
11. Programmable mirror image
Note that programmed operations vary considerably when a programmable mirror image is enabled.
12. Compensation function
If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel compensation function mode.
s–6
B–63502EN/01 SAFETY PRECAUTIONS
4 WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents.
WARNING
1. Manual operation
When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
2. Manual reference position return
After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3. Manual numeric command
When issuing a manual numeric command, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid.
Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
4. Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.
5. Disabled override
If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
6. Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.
s–7
SAFETY PRECAUTIONS |
B–63502EN/01 |
|
|
WARNING
7. Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
8. Software operator’s panel and menu switches
Using the software operator’s panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator’s panel, such as mode change, override value change, and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
9. Manual intervention
If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.
10. Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.
11. Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.
12. Cutter and tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.
13. Program editing
If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.
s–8
B–63502EN/01 SAFETY PRECAUTIONS
5 WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1. Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost.
Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure.
s–9
SAFETY PRECAUTIONS |
B–63502EN/01 |
|
|
WARNING
2. Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.
Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure.
s–10
B–63502EN/01 |
SAFETY PRECAUTIONS |
|
|
WARNING
3. Fuse replacement
For some units, the chapter covering daily maintenance in the operator’s manual or programming manual describes the fuse replacement procedure.
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.
s–11
B–63502EN/01 |
Table of Contents |
|
SAFETY PRECAUTIONS . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1 |
|
I. GENERAL
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. LIST OF SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
II. NC FUNCTION
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1. CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.1 NUMBER OF THE ALL CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 1.2 MACHINE CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.1 Number of Controlled Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.2 Number of Basic Controlled Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.3 Number of Basic Simultaneously Controlled Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.4 Number of Controlled Axes Expanded (All) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.5 Number of Simultaneously Controlled Axes Expanded (All) . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.6 Axis Control by PMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.2.7 Cs Contour Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.3 AXIS NAMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 1.4 INCREMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1.4.1 Input Unit (10 Times) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 1.5 MAXIMUM STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2. PREPARATORY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
|
2.1 |
T SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
23 |
2.2 |
M SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
3. INTERPOLATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
|
3.1 POSITIONING (G00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3.2 SINGLE DIRECTION POSITIONING (G60) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.3 LINEAR INTERPOLATION (G01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.4 CIRCULAR INTERPOLATION (G02, G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.5 HELICAL INTERPOLATION (G02, G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.6 POLAR COORDINATE INTERPOLATION (G12.1, G13.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.7 CYLINDRICAL INTERPOLATION (G07.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4. THREAD CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 EQUAL LEAD THREAD CUTTING (G33) (WITH G CODE SYSTEM A: G32) . . . . . . . . . . . . . . 41
c–1
TABLE OF CONTENTS |
B–63502EN/01 |
||
|
|
|
|
4.2 |
MULTIPLE–THREAD CUTTING (G33) (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . 42 |
|
4.3 |
VARIABLE LEAD THREAD CUTTING (G34) (T series) . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 42 |
|
4.4 |
CONTINUOUS THREAD CUTTING (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 43 |
|
5. FEED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 44 |
||
5.1 |
RAPID TRAVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 45 |
|
5.2 |
CUTTING FEED RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 46 |
|
|
5.2.1 |
Tangential Speed Constant Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 46 |
|
5.2.2 |
Cutting Feed Rate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 46 |
|
5.2.3 |
Per Minute Feed (G94) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 46 |
|
5.2.4 |
Per Revolution Feed (G95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 47 |
|
5.2.5 |
F1–digit Feed (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 47 |
5.3 |
OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 48 |
|
|
5.3.1 |
Feed Rate Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 48 |
|
5.3.2 |
Rapid Traverse Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 48 |
|
5.3.3 |
Override Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 48 |
|
5.3.4 |
Jog Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 48 |
5.4 |
AUTOMATIC ACCELERATION/DECELERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 49 |
|
5.5 |
RAPID TRAVERSE BELL–SHAPED ACCELERATION/DECELERATION . . . . . . . . . |
. . . . . . . . 50 |
|
5.6 |
LINEAR ACCELERATION/DECELERATION |
|
|
|
AFTER CUTTING FEED INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . 51 |
|
5.7LINEAR ACCELERATION/DECELERATION
BEFORE CUTTING FEED INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5.8 ERROR DETECTION (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5.9 EXACT STOP (G09) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.10 EXACT STOP MODE (G61) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.11 CUTTING MODE (G64) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.12 TAPPING MODE (G63) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.13 AUTOMATIC CORNER OVERRIDE (G62) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.14 DWELL (G04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6. REFERENCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
56 |
6.1 MANUAL REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.2 SETTING THE REFERENCE POSITION WITHOUT DOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.3 AUTOMATIC REFERENCE POSITION RETURN (G28, G29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 6.4 REFERENCE POSITION RETURN CHECK (G27) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.5 2ND, 3RD AND 4TH REFERENCE POSITION RETURN (G30) . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.6 REFERENCE POSITION SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 6.7 BUTT–TYPE REFERENCE POSITION SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7. COORDINATE SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
61 |
7.1 MACHINE COORDINATE SYSTEM (G53) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.2 WORKPIECE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.2.1 Setting a Workpiece Coordinate System (Using G92) (with G Code System A: G50) . . . . . . 63 7.2.2 Automatic Coordinate System Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 7.2.3 Setting a Workpiece Coordinate System (Using G54 to G59) . . . . . . . . . . . . . . . . . . . . . . . . . . 66 7.3 LOCAL COORDINATE SYSTEM (G52) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
c–2
B–63502EN/01 |
TABLE OF CONTENTS |
|
|
7.4WORKPIECE ORIGIN OFFSET VALUE CHANGE
|
(PROGRAMMABLE DATA INPUT) (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
68 |
7.5 |
ADDITIONAL WORKPIECE COORDINATE SYSTEMS (G54.1 OR G54) (M series) . . . . . . . . . |
69 |
7.6 |
WORKPIECE COORDINATE SYSTEM PRESET (G92.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
70 |
7.7 |
WORKPIECE COORDINATE SYSTEM SHIFT (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
71 |
7.8 |
PLANE SELECTION (G17, G18, G19) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
72 |
8. COORDINATE VALUE AND DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) . . . . . . . . . . . . . . . . . . . . . . . . 74 8.2 POLAR COORDINATE COMMAND (G15, G16) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 8.3 INCH/METRIC CONVERSION (G20, G21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 8.4 DECIMAL POINT INPUT/POCKET CALCULATOR TYPE DECIMAL POINT INPUT . . . . . . . 76 8.5 DIAMETER AND RADIUS PROGRAMMING (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 8.6 LINEAR AXIS AND ROTATION AXIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 8.7 ROTATION AXIS ROLL-OVER FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9. SPINDLE FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.1 S CODE OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 9.2 SPINDLE SPEED ANALOG OUTPUT (S ANALOG OUTPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 9.3 SPINDLE SPEED SERIAL OUTPUT (S SERIAL OUTPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 9.4 SPINDLE OUTPUT CONTROL BY THE PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 9.5 CONSTANT SURFACE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 9.6 SPINDLE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 9.7 ACTUAL SPINDLE SPEED OUTPUT (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 9.8 SPINDLE POSITIONING (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 9.9 SPINDLE SPEED FLUCTUATION DETECTION (G25, G26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 9.10 CS CONTOUR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 9.11 MULTI–SPINDLE CONTROL (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 9.12 SPINDLE SYNCHRONIZATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 9.13 SPINDLE ORIENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 9.14 SPINDLE OUTPUT SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10. TOOL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1 T CODE OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 10.2 TOOL LIFE MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 10.2.1 Tool Life Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 10.2.2 Extended Tool Life Management (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
11. MISCELLANEOUS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
91 |
11.1 MISCELLANEOUS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 11.2 1–BLOCK PLURAL M COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 11.3 SECOND MISCELLANEOUS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 11.4 HIGH-SPEED M/S/T/B INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
12. PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
12.1 PROGRAM NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
96 |
c–3
TABLE OF CONTENTS |
B–63502EN/01 |
|
|
12.2 PROGRAM NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 12.3 MAIN PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 12.4 SUB PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 12.5 EXTERNAL MEMORY AND SUB PROGRAM CALLING FUNCTION . . . . . . . . . . . . . . . . . . . . 98 12.6 SEQUENCE NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 12.7 TAPE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 12.8 BASIC ADDRESSES AND COMMAND VALUE RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 12.9 TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 12.10 LABEL SKIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 12.11 CONTROL-IN/CONTROL-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 12.12 OPTIONAL BLOCK SKIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
12.13 TAPE HORIZONTAL (TH) PARITY CHECK AND
TAPE VERTICAL (TV) PARITY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
13. FUNCTIONS TO SIMPLIFY PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
13.1 CANNED CYCLES (G73, G74, G76, G80-G89, G98, G99) (M series) . . . . . . . . . . . . . . . . . . . . . 103 13.2 RIGID TAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 13.3 EXTERNAL OPERATION FUNCTION (G81) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 13.4 CANNED CYCLES FOR TURNING (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 13.4.1 Cutting Cycle A (G77) (with G Code System A: G90) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 13.4.2 Thread Cutting Cycle (G78) (with G Code System A: G92) . . . . . . . . . . . . . . . . . . . . . . . . . . 113 13.4.3 Turning Cycle in Facing (G79) (with G Code System A: G94) . . . . . . . . . . . . . . . . . . . . . . . . 115 13.5 MULTIPLE REPETITIVE CYCLES FOR TURNING (G70 - G76) (T series) . . . . . . . . . . . . . . . . 116 13.5.1 Stock Removal in Turning (G71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 13.5.2 Stock Removal in Facing (G72) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 13.5.3 Pattern Repeating (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 13.5.4 Finishing Cycle (G70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 13.5.5 Peck Drilling in Z-axis (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 13.5.6 Grooving in X-axis (G75) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 13.5.7 Thread Cutting Cycle (G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 13.6 CANNED CYCLES FOR DRILLING (G80 - G89) (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 13.7 OPTIONAL ANGLE CHAMFERING/CORNER ROUNDING (M series) . . . . . . . . . . . . . . . . . . . 128 13.8 DIRECT DRAWING DIMENSIONS PROGRAMMING (T series) . . . . . . . . . . . . . . . . . . . . . . . . 129 13.9 PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) (M series) . . . . . . . . . . . . . . . . . . . . . . . . 131 13.10 INDEX TABLE INDEXING (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
14. TOOL COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
133 |
14.1 TOOL OFFSET (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 14.1.1 Tool Offset (T Code) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 14.1.2 Tool Geometry Compensation and Tool Wear Compensation . . . . . . . . . . . . . . . . . . . . . . . . . 135 14.1.3 Y Axis Offset (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 14.2 TOOL NOSE RADIUS COMPENSATION (G40, G41, G42) (T series) . . . . . . . . . . . . . . . . . . . . . 136 14.3 TOOL LENGTH COMPENSATION (G43, G44, G49) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . 139 14.4 TOOL OFFSET (G45, G46, G47, G48) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 14.5 CUTTER COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 14.5.1 Cutter Compensation C (G40 - G42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 14.6 CORNER CIRCULAR INTERPOLATION FUNCTION (G39) (M series) . . . . . . . . . . . . . . . . . . . 143
c–4
B–63502EN/01 |
TABLE OF CONTENTS |
|
|
14.7 TOOL COMPENSATION MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 14.7.1 Tool Compensation Memory (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 14.7.2 Tool Offset Amount Memory (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 14.8 NUMBER OF TOOL OFFSETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 14.8.1 Number of Tool Offsets (M Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 14.8.2 Number of Tool Offsets (T Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 14.9 CHANGING OF TOOL OFFSET AMOUNT (PROGRAMMABLE DATA INPUT) (G10) . . . . . . 147
15. ACCURACY COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
15.1 STORED PITCH ERROR COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 15.2 BACKLASH COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 15.3 BACKLASH COMPENSATION SPECIFIC TO RAPID TRAVERSE AND CUTTING FEED . . . 151 15.4 PROGRAMMABLE PARAMETER ENTRY (G10, G11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
16. COORDINATE SYSTEM CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
16.1 COORDINATE SYSTEM ROTATION (G68, G69) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 16.2 SCALING (G50, G51) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
17. MEASUREMENT FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
17.1 SKIP FUNCTION (G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 17.2 HIGH-SPEED SKIP SIGNAL INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 17.3 TORQUE LIMIT SKIP (G31 P99, G31 P98) (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 17.4 TOOL LENGTH AUTOMATIC MEASUREMENT (G37) (M series) . . . . . . . . . . . . . . . . . . . . . . . 160 17.5 AUTOMATIC TOOL OFFSET (G37, G36) (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 17.6 TOOL LENGTH MEASUREMENT (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
17.7DIRECT INPUT OF TOOL COMPENSATION MEASURED VALUE/ DIRECT INPUT OF
WORKPIECE COORDINATE SYSTEM SHIFT AMOUNT (T series) . . . . . . . . . . . . . . . . . . . . . 163 17.8 TOOL COMPENSATION VALUE MEASURED VALUE DIRECT INPUT B (T series) . . . . . . . 164 17.9 COUNT INPUT OF TOOL OFFSET VALUES (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 17.10 DIRECT INPUT OF WORKPIECE ZERO POINT OFFSET VALUE MEASURED . . . . . . . . . . . 167
18. CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
18.1 CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 18.2 INTERRUPTION TYPE CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 18.3 PATTERN DATA INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 18.4 MACRO EXECUTER FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
19. SERIES 10/11 TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
178 |
19.1 SERIES–10/11 TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
20. FUNCTIONS FOR HIGH SPEED CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
20.1 AUTOMATIC CORNER DECELERATION (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 20.2 FEEDRATE CLAMP BY CIRCULAR RADIUS (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 20.3 LOOK–AHEAD CONTROL (G08) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 20.4 LOOK–AHEAD CONTROL (G05.1) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 20.4.1 Acceleration/Decelera–tion (multiple blocks are read in advance) Before Interpolation . . . . 184
c–5
TABLE OF CONTENTS |
B–63502EN/01 |
|
|
21. AXES CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
21.1 FOLLOW UP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 21.2 MECHANICAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 21.3 SERVO OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 21.4 MIRROR IMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 21.5 SIMPLE SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 21.6 NORMAL DIRECTION CONTROL (G40.1,G41.1,G42.1) (M series) . . . . . . . . . . . . . . . . . . . . . . 188 21.7 POLYGONAL TURNING (G50.2, G51.2) (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 21.8 AXIS CONTROL WITH PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
22. MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
22.1 MANUAL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 22.2 INCREMENTAL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 22.3 MANUAL HANDLE FEED (1ST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 22.4 MANUAL HANDLE FEED (2ND, 3RD) (T SERIES: 2ND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 22.5 HANDLE FEED IN THE SAME MODE AS FOR JOGGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 22.6 MANUAL PER-ROTATION FEED (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 22.7 MANUAL ABSOLUTE ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
23. AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
23.1 OPERATION MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 23.1.1 DNC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 23.1.2 Memory Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 23.1.3 MDI Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 23.2 SELECTION OF EXECUTION PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 23.2.1 Program Number Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 23.2.2 Sequence Number Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 23.2.3 Rewind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 23.2.4 External Workpiece Number Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 23.3 ACTIVATION OF AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 23.3.1 Cycle Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 23.4 EXECUTION OF AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 23.4.1 Buffer Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 23.5 AUTOMATIC OPERATION STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.5.1 Program Stop (M00, M01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.5.2 Program End (M02, M30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.5.3 Sequence Number Comparison and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.5.4 Feed Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.5.5 Thread Cutting Cycle Retract (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.5.6 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 23.6 RESTART OF AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 23.6.1 Program Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 23.6.2 Manual Intervention and Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 23.7 MANUAL INTERRUPTION DURING AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . 201 23.7.1 Handle Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 23.8 SCHEDULING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
c–6
B–63502EN/01 |
TABLE OF CONTENTS |
|
|
23.9 RIGID TAPPING RETURN (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
24. PROGRAM TEST FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
204 |
24.1 ALL-AXES MACHINE LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 24.2 MACHINE LOCK ON EACH AXIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 24.3 AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 24.4 DRY RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 24.5 SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
25. SETTING AND DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
25.1 SETTING AND DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 25.1.1 CNC Control Unit with 9” Monochrome CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 25.1.2 CNC Control Unit with 8.4” Color LCD/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 25.1.3 MDI KEY ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 25.2 EXPLANATION OF THE KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 25.2.1 Explanation of the Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 25.2.2 Explanation of the Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
26. DISPLAYING AND SETTING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
26.1 DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 26.2 LANGUAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 26.3 CLOCK FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 26.4 RUN TIME & PARTS NUMBER DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 26.5 SOFTWARE OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 26.6 DIRECTORY DISPLAY OF FLOPPY CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 26.7 GRAPHIC DISPLAY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 26.8 SERVO WAVEFORM FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 26.9 SCREENS FOR SERVO DATA AND SPINDLE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
26.9.1 Servo Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 26.9.2 Servo Adjustment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 26.9.3 Spindle Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 26.9.4 Spindle Adjustment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 26.9.5 Spindle Monitor Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
26.10 SYSTEM CONFIGURATION DISPLAY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 26.11 HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 26.12 DATA PROTECTION KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 26.13 DISPLAYING OPERATION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 26.14 DIRECTORY DISPLAY AND PUNCH FOR A SPECIFIED GROUP . . . . . . . . . . . . . . . . . . . . . . 231 26.15 CLEARING THE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
27. PART PROGRAM STORAGE AND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
27.1 FOREGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 27.2 BACKGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 27.3 EXPANDED PART PROGRAM EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 27.4 NUMBER OF REGISTERED PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 27.5 PART PROGRAM STORAGE LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
c–7
TABLE OF CONTENTS |
B–63502EN/01 |
|
|
27.6 PLAY BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 27.7 EXTERNAL CONTROL OF I/O DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 27.8 CONVERSATIONAL PROGRAMMING OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 27.9 PASSWORD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
28. DIAGNOSIS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
236 |
28.1 SELF DIAGNOSIS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
29. DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
29.1 READER/PUNCH INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 29.2 INPUT/OUTPUT DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 29.2.1 FANUC Floppy Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 29.2.2 FANUC Program File Mate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 29.2.3 FANUC Handy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 29.3 EXTERNAL PROGRAM INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 29.4 POWER MATE CNC MANAGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
30. SAFETY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
30.1 EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 30.2 OVERTRAVEL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 30.2.1 Overtravel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 30.2.2 Stored Stroke Check 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 30.2.3 Stored Stroke Check 2 (G22, G23) (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 30.2.4 Stored Stroke Checks 2 and 3 (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 30.2.5 Externally Setting the Stroke Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 30.3 INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 30.3.1 Interlock per Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 30.3.2 All Axes Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 30.3.3 Interlock for Each Axis Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 30.3.4 Start Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 30.4 EXTERNAL DECELERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 30.5 ABNORMAL LOAD DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
31. STATUS OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
250 |
31.1 NC READY SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.2 SERVO READY SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.3 REWINDING SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.4 ALARM SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.5 DISTRIBUTION END SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.6 AUTOMATIC OPERATION SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.7 AUTOMATIC OPERATION START SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.8 FEED HOLD SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.9 RESET SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.10 IN–POSITION SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.11 MOVE SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 31.12 AXIS MOVE DIRECTION SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
c–8
B–63502EN/01 |
|
TABLE OF CONTENTS |
31.13 |
RAPID TRAVERSING SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
31.14 |
TAPPING SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
31.15 |
THREAD CUTTING SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
31.16 |
CONSTANT SURFACE SPEED CONTROL SIGNAL . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
31.17 |
INCH INPUT SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
31.18 |
DI STATUS OUTPUT SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
31.19 |
POSITION SWITCH FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 252 |
32. EXTERNAL DATA INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
32.1 EXTERNAL TOOL COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 32.2 EXTERNAL PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 32.3 EXTERNAL WORKPIECE COORDINATE SYSTEM SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 32.4 EXTERNAL MACHINE ZERO POINT SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 32.5 EXTERNAL ALARM MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 32.6 EXTERNAL OPERATOR’S MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
32.7SUBSTITUTION OF THE NUMBER OF REQUIRED PARTS AND
NUMBER OF MACHINED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
33. KEY INPUT FROM PMC (EXTERNAL KEY INPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
34. PERSONAL COMPUTER FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
34.1 |
HIGH–SPEED SERIAL BUS (HSSB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
258 |
APPENDIX |
|
|
A. RANGE OF COMMAND VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
261 |
|
A.1 |
T SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
262 |
A.2 |
M SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
265 |
B. FUNCTIONS AND TAPE FORMAT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
268 |
|
B.1 |
T SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
269 |
B.2 |
M SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
274 |
C. LIST OF TAPE CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
D. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
c–9
I. GENERAL
B–63502EN/01 |
GENERAL |
1. GENERAL |
|
|
|
1GENERAL
This manual describes the following models and may use the following abbreviations.
Model name |
Abbreviation |
||
|
|
|
|
FANUC Series 0i–TA |
0i–TA |
Series 0i |
|
|
|
||
FANUC Series 0i–MA |
0i–MA |
||
|
|||
|
|
|
|
For ease of understanding, the models may be categorized as follows:
T series: 0i–TA
M series: 0i–MA
Related manuals |
The following table lists the manuals related to the FANUC Series 0i. |
||
|
This manual is indicated by an asterisk(*). |
|
|
|
Table 1 Manuals Related to the Series 0i |
|
|
|
|
|
|
|
Manual name |
Specification |
|
|
number |
|
|
|
|
|
|
|
|
|
|
|
Descriptions |
B–63502EN |
* |
|
|
|
|
|
Connection Manual (Hardware) |
B–63503EN |
|
|
|
|
|
|
Connection Manual (Function) |
B–63503EN–1 |
|
|
|
|
|
|
Operator’s Manual (for Lathe) |
B–63504EN |
|
|
|
|
|
|
Operator’s Manual (for Machining Center) |
B–63514EN |
|
|
|
|
|
|
Maintenance Manual |
B–63505EN |
|
|
|
|
|
|
Parameter Manual |
B–63510EN |
|
|
|
|
|
|
Macro Compiler/Macro Executor, Programming Manual |
B–61803E–1 |
|
|
|
|
|
|
FAPT Macro Compiler (for PCs), Programming Manual |
B–66102E |
|
|
|
|
|
3
1. GENERAL |
GENERAL |
B–63502EN/01 |
|
|
|
Manuals related to the α series servo motor
Manual related to the α series servo motor
Manual name |
Specification |
|
number |
||
|
||
|
|
|
FANUC AC Servo Motor α series Descriptions |
B–65142E |
|
|
|
|
FANUC AC Servo Motor α series Parameter Manual |
B–65150E |
|
|
|
|
FANUC AC Spindle Motor α series Descriptions |
B–65152E |
|
|
|
|
FANUC AC Spindle Motor α series Parameter Manual |
B–65160E |
|
|
|
|
FANUC Servo Amplifier α series Descriptions |
B–65162E |
|
|
|
|
FANUC Servo Motor α series Maintenance Manual |
B–65165E |
|
|
|
4
B–63502EN/01 |
GENERAL |
2. LIST OF SPECIFICATIONS |
|
|
|
2LIST OF SPECIFICATIONS
|
|
f : Standard F : Standard option |
|
|
|
|
|
l : Option |
|
|
|
|
|
: : Function included in another option |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NOTE |
|
|
|
|
|
Some combinations of these options are |
|||
|
|
restricted. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Item |
Specifications |
Series 0i |
||
|
|
|
|||
|
MA |
TA |
|||
|
|
|
|||
|
|
|
|
|
|
Control axis |
|
|
|
||
|
|
|
|
|
|
Machinecontrolled axes |
Controlled path |
1 path |
f |
f |
|
|
|
|
|
||
Controlled axes per path |
2 axes |
— |
f |
||
|
|||||
|
|
|
|
||
|
4 axes (Including Cs axis) |
f |
l |
||
|
|
||||
|
|
|
|
|
|
|
Simultaneously controlled axes |
Max. 4 axes |
f |
f |
|
|
|
|
|
|
|
|
Axis control by PMC |
Max. simultaneous 4 axes (Not available |
f |
f |
|
|
on Cs axis) |
||||
|
|
|
|
||
|
Cs contouring control |
1 axis |
f |
f |
|
|
|
|
|
|
|
|
|
Basic three axes are X, Y and Z, additional |
f |
— |
|
|
|
axes are optional from U, V, W, A, B and C. |
|
|
|
|
|
In case of G code system A, basic 2 axes |
|
|
|
Axis name |
are X and Z, additional axes are optional |
— |
f |
||
from Y, A, B and C. |
|
|
|||
|
|
|
|
||
|
|
|
|
|
|
|
|
In case of G code system B/C, basic 2 |
|
|
|
|
|
axes are X and Z, additional axes are |
— |
f |
|
|
|
optional from Y, U, V, W, A, B and C. |
|
|
|
|
|
|
|
||
Simple synchronous control |
1 pair |
f |
f |
||
|
|
|
|
||
Least input increment |
0.001mm, 0.001deg, 0.0001inch |
f |
f |
||
|
|
|
|
|
|
Increment system 1/10 |
0.0001mm, 0.0001deg, |
f |
f |
||
0.00001inch |
|||||
|
|
|
|
||
|
|
|
|
||
Flexible feed gear |
Optional DMR |
f |
f |
||
|
|
|
|
||
Fine Acc & Dec control |
|
f |
f |
||
|
|
|
|
||
HRV control |
|
f |
f |
||
|
|
|
|
||
Inch/metric conversion |
|
f |
f |
||
|
|
|
|
|
|
Interlock |
All axes/each axis/each direction/block |
f |
f |
||
start/cutting block start |
|||||
|
|
|
|
||
|
|
|
|
||
Machine lock |
All axes/each axis |
f |
f |
||
|
|
|
|
||
Emergency stop |
|
f |
f |
||
|
|
|
|
||
Overtravel |
|
f |
f |
||
|
|
|
|
||
Stored stroke check 1 |
|
f |
f |
||
|
|
|
|
||
Stroke limit external setting |
|
f |
— |
||
|
|
|
|
||
Stored stroke check 2 |
|
f |
— |
||
|
|
|
|
||
Stored stroke check 2, 3 |
|
— |
f |
||
|
|
|
|
||
Mirror image |
Each axis |
f |
f |
||
5
2. LIST OF SPECIFICATIONS |
GENERAL |
B–63502EN/01 |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Item |
|
Specifications |
|
Series 0i |
|
|
|
|
|
|
||
|
|
|
MA |
TA |
||
|
|
|
|
|
||
|
|
|
|
|
|
|
|
Follow–up |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Servo off/mechanical handle feed |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Chamfering on/off |
|
|
|
— |
f |
|
|
|
|
|
|
|
|
Backlash compensation |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Backlash compensation for each rapid traverse |
|
|
f |
f |
|
|
and cutting |
|
|
|
||
|
|
|
|
|
|
|
|
Stored pitch error compensation |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Position switch |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Unexpected disturbance torque detection |
|
|
f |
f |
|
|
function |
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operation |
|
|
|
|
|
|
|
|
|
|
|
|
|
Automatic operation (memory) |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
DNC operation |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
MDI operation |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Schedule function |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Program number search |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Sequence number search |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Sequence number comparison and stop |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Program restart |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Manual intervention and return |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Retraction for rigid tapping |
|
|
|
f |
— |
|
|
|
|
|
|
|
|
Buffer register |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Dry run |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Single block |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
JOG feed |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Manual reference position return |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Reference position setting without DOG |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Reference position setting with mechanical |
|
|
f |
f |
|
|
stopper |
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reference position shift |
|
|
|
f |
— |
|
|
|
|
|
|
|
|
|
|
1 unit/each path |
|
f |
f |
|
Manual handle feed |
|
|
|
|
|
|
|
2 units |
|
— |
f |
|
|
|
|
|
|
|
|
|
|
|
2 units/3 units |
|
f |
— |
|
|
|
|
|
|
|
|
Manual handle feed rate |
|
x1, x10, xm, xn |
|
f |
f |
|
|
m: 0–127, n: 0–1000 |
|
|||
|
|
|
|
|
|
|
|
Manual handle interruption |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Incremental feed |
|
x1, x10, x100, x1000 |
|
f |
f |
|
|
|
|
|
|
|
|
Jog and handle simultaneous mode |
|
|
|
f |
f |
|
|
|
|
|
|
|
|
Interpolation functions |
|
|
|
|
|
|
|
|
|
|
|
|
|
Positioning |
|
G00 (Linear interpolation type positioning |
|
f |
f |
|
|
is possible) |
|
|||
|
|
|
|
|
|
|
|
Single direction positioning |
|
G60 |
|
f |
— |
|
|
|
|
|
|
|
|
Exact stop mode |
|
G61 |
|
f |
— |
|
|
|
|
|
|
|
|
Exact stop |
|
G09 |
|
f |
— |
|
|
|
|
|
|
|
|
Linear interpolation |
|
G01 |
|
f |
f |
|
|
|
|
|
|
|
|
Circular interpolation |
|
G02/G03 (Multi–quadrant) |
|
f |
f |
|
|
|
|
|
|
|
|
Dwell |
|
G04 |
|
f |
f |
|
|
|
|
|
|
|
|
Polar coordinate interpolation |
|
|
|
— |
f |
|
|
|
|
|
|
|
|
Cylindrical interpolation |
|
|
|
f |
f |
6
Loading...