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GE Fanuc Automation
Computer Numerical Control Products
Series 21i / 210i / 210is – MA for Machining Center
Operator's Manual
GFZ-63094EN/02 |
April 2000 |
GFL-001
Warnings, Cautions, and Notes as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and operating the equipment.
This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.
©Copyright 2000 GE Fanuc Automation North America, Inc.
All Rights Reserved.
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s–2
2. GENERAL WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–3
3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING . . . . . . . . . . . . . s–5
4. WARNINGS AND CAUTIONS RELATED TO HANDLING . . . . . . . . . . . . . . . . . . . s–7
5. WARNINGS RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . s–9
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SAFETY PRECAUTIONS B–63094EN/02
1 DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
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2 GENERAL WARNINGS AND CAUTIONS
WARNING
1.Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
2.Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
3.Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
4.When using a tool compensation function, thoroughly check the direction and amount of compensation.
Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
5.The parameters for the CNC and PMC are factory–set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change.
Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.
6.Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit.
Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly.
7.The operator’s manual and programming manual supplied with a CNC unit provide an overall description of the machine’s functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt.
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WARNING
8.Some functions may have been implemented at the request of the machine–tool builder. When using such functions, refer to the manual supplied by the machine–tool builder for details of their use and any related cautions.
NOTE
Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place.
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3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING
This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator’s manual and programming manual carefully such that you are fully familiar with their contents.
WARNING
1. Coordinate system setting
If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command.
Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user.
2. Positioning by nonlinear interpolation
When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming.
Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3. Function involving a rotation axis
When programming polar coordinate interpolation or normal–direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely.
Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user.
4. Inch/metric conversion
Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user.
5. Constant surface speed control
When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user.
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WARNING
6. Stroke check
After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
7. Tool post interference check
A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user.
After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used.
8. Absolute/incremental mode
If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly.
9. Plane selection
If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details.
10. Torque limit skip
Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip.
11. Programmable mirror image
Note that programmed operations vary considerably when a programmable mirror image is enabled.
12. Compensation function
If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine.
Before issuing any of the above commands, therefore, always cancel compensation function mode.
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4 WARNINGS AND CAUTIONS RELATED TO HANDLING
This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator’s manual and programming manual carefully, such that you are fully familiar with their contents.
WARNING
1. Manual operation
When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
2. Manual reference position return
After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user.
3. Manual numeric command
When issuing a manual numeric command, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid.
Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the workpiece, or cause injury to the operator.
4. Manual handle feed
In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user.
5. Disabled override
If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
6. Origin/preset operation
Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user.
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WARNING
7. Workpiece coordinate system shift
Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully.
If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator.
8. Software operator’s panel and menu switches
Using the software operator’s panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator’s panel, such as mode change, override value change, and jog feed commands.
Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user.
9. Manual intervention
If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode.
10. Feed hold, override, and single block
The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case.
11. Dry run
Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate.
12. Cutter and tool nose radius compensation in MDI mode
Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details.
13. Program editing
If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use.
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5 WARNINGS RELATED TO DAILY MAINTENANCE
WARNING
1. Memory backup battery replacement
Only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost.
Refer to the maintenance section of the operator’s manual or programming manual for details of the battery replacement procedure.
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WARNING
2. Absolute pulse coder battery replacement
Only those personnel who have received approved safety and maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost.
Refer to the FANUC SERVO MOTOR α series for details of the battery replacement procedure.
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WARNING
3. Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse.
For this reason, only those personnel who have received approved safety and maintenance training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked 
and fitted with an insulating cover).
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.
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Table of Contents |
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S–1
I. GENERAL
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2 NOTES ON READING THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
II. PROGRAMMING
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION . . . . . . . . . . . . 14 1.2 FEED–FEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1.3 PART DRAWING AND TOOL MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 1.3.1 Reference Position (Machine–Specific Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.3.2Coordinate System on Part Drawing and Coordinate System Specified by
CNC – Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.3.3How to Indicate Command Dimensions for Moving the Tool – Absolute,
Incremental Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 1.4 CUTTING SPEED – SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 1.5 SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION . . . . . . . . . . 23 1.6 COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION . . . . . . . . . . . . . 24 1.7 PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 1.8 TOOL FIGURE AND TOOL MOTION BY PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1.9 TOOL MOVEMENT RANGE – STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2. CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.1 CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.2 AXIS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 2.3 INCREMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2.4 MAXIMUM STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3. PREPARATORY FUNCTION (G FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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4. INTERPOLATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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4.1 POSITIONING (G00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.2 SINGLE DIRECTION POSITIONING (G60) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4.3 LINEAR INTERPOLATION (G01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 4.4 CIRCULAR INTERPOLATION (G02,G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.5 HELICAL INTERPOLATION (G02,G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4.6 CYLINDRICAL INTERPOLATION (G07.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 4.7 THREAD CUTTING (G33) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 4.8 SKIP FUNCTION(G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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4.9 HIGH SPEED SKIP SIGNAL (G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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5. FEED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.2 RAPID TRAVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5.3 CUTTING FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 5.4 CUTTING FEEDRATE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 5.4.1 Exact Stop (G09, G61) Cutting Mode (G64) Tapping Mode (G63) . . . . . . . . . . . . . . . . . . . . . . 66 5.4.2 Automatic Corner Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5.4.2.1 Automatic Override for Inner Corners (G62) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5.4.2.2 Internal Circular Cutting Feedrate Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 5.5 DWELL (G04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6. REFERENCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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6.1 REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7. COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1 MACHINE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 7.2 WORKPIECE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 7.2.1 Setting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 7.2.2 Selecting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 7.2.3 Changing Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 7.2.4 Workpiece coordinate system preset (G92.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 7.2.5 Adding Workpiece Coordinate Systems (G54.1 or G54) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 7.3 LOCAL COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 7.4 PLANE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
8. COORDINATE VALUE AND DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) . . . . . . . . . . . . . . . . . . . . . . . . 93 8.2 POLAR COORDINATE COMMAND (G15, G16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 8.3 INCH/METRIC CONVERSION (G20,G21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 8.4 DECIMAL POINT PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9. SPINDLE SPEED FUNCTION (S FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9.1 SPECIFYING THE SPINDLE SPEED WITH A CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 9.2 SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) . . . . . . . . 100 9.3 CONSTANT SURFACE SPEED CONTROL (G96, G97) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10. TOOL FUNCTION (T FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
10.1 TOOL SELECTION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 10.2 TOOL LIFE MANAGEMENT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 10.2.1 Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10.2.2 Register, Change and Delete of Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . 108 10.2.3 Tool Life Management Command in a Machining Program . . . . . . . . . . . . . . . . . . . . . . . . . . 111 10.2.4 Tool Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
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11. AUXILIARY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 115 |
11.1 AUXILIARY FUNCTION (M FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 11.3 THE SECOND AUXILIARY FUNCTIONS (B CODES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
12. PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
12.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS . . . . . . . . . . . . . . . . . . . . . 121 12.2 PROGRAM SECTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 12.3 SUBPROGRAM (M98, M99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
13. FUNCTIONS TO SIMPLIFY PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
13.1 CANNED CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 13.1.1 High–speed Peck Drilling Cycle (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 13.1.2 Left–handed Tapping Cycle (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 13.1.3 Fine Boring Cycle (G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 13.1.4 Drilling Cycle, Spot Drilling (G81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 13.1.5 Drilling Cycle Counter Boring Cycle (G82) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 13.1.6 Peck Drilling Cycle (G83) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 13.1.7 Small–hole peck drilling cycle (G83) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 13.1.8 Tapping Cycle (G84) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 13.1.9 Boring Cycle (G85) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 13.1.10 Boring Cycle (G86) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 13.1.11 Boring Cycle Back Boring Cycle (G87) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 13.1.12 Boring Cycle (G88) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 13.1.13 Boring Cycle (G89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 13.1.14 Canned Cycle Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
13.2 RIGID TAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 13.2.1 Rigid Tapping (G84) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 13.2.2 Left–handed Rigid Tapping Cycle (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 13.2.3 Peck Rigid Tapping Cycle (G84 or G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 13.2.4 Canned Cycle Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
13.3 OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING . . . . . . . . . . . . . . . . . . . . . . . 180 13.4 EXTERNAL MOTION FUNCTION (G81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 13.5 INDEX TABLE INDEXING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
14. COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
14.1 TOOL LENGTH OFFSET (G43,G44,G49) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 14.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 14.1.2 G53, G28, G30, and G30.1 Commands in Tool Length Offset Mode . . . . . . . . . . . . . . . . . . . 193 14.2 AUTOMATIC TOOL LENGTH MEASUREMENT (G37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 14.3 TOOL OFFSET (G45–G48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 14.4 OVERVIEW OF CUTTER COMPENSATION C (G40 – G42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 14.5 DETAILS OF CUTTER COMPENSATION C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 14.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 14.5.2 Tool Movement in Start–up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 14.5.3 Tool Movement in Offset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
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14.5.4 Tool Movement in Offset Mode Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 14.5.5 Interference Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 14.5.6 Overcutting by Cutter Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 14.5.7 Input Command from MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 14.5.8 G53,G28,G30,G30.1 and G29 Commands in Cutter Compensation C Mode . . . . . . . . . . . . . 245 14.5.9 Corner Circular Interpolation (G39) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
14.6TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION
VALUES, AND ENTERING VALUES FROM THE PROGRAM (G10) . . . . . . . . . . . . . . . . . . . . 266 14.7 SCALING (G50,G51) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 14.8 COORDINATE SYSTEM ROTATION (G68, G69) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 14.9 NORMAL DIRECTION CONTROL (G40.1, G41.1, G42.1 OR G150, G151, G152) . . . . . . . . . . 279 14.10 PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
15. CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
15.1 |
VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
287 |
|
15.2 |
SYSTEM VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
291 |
|
15.3 |
ARITHMETIC AND LOGIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
300 |
|
15.4 |
MACRO STATEMENTS AND NC STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
305 |
|
15.5 |
BRANCH AND REPETITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
306 |
|
15.5.1 |
Unconditional Branch (GOTO Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
306 |
|
15.5.2 |
Conditional Branch (IF Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
307 |
|
15.5.3 |
Repetition (While Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
308 |
|
15.6 |
MACRO CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
311 |
|
15.6.1 |
Simple Call (G65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
312 |
|
15.6.2 |
Modal Call (G66) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
316 |
|
15.6.3 |
Macro Call Using G Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
318 |
|
15.6.4 |
Macro Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
319 |
|
15.6.5 |
Subprogram Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
320 |
|
15.6.6 |
Subprogram Calls Using a T Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
321 |
|
15.6.7 |
Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
322 |
|
15.7 |
PROCESSING MACRO STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
324 |
|
15.8 |
REGISTERING CUSTOM MACRO PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
326 |
|
15.9 |
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
327 |
|
15.10 |
EXTERNAL OUTPUT COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
328 |
|
15.11 |
INTERRUPTION TYPE CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
332 |
|
15.11.1 |
Specification Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
333 |
|
15.11.2 |
Details of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
334 |
|
16. PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
342 |
|
16.1 |
DISPLAYING THE PATTERN MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
343 |
16.2 |
PATTERN DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
347 |
16.3 |
CHARACTERS AND CODES TO BE USED |
|
|
FOR THE PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
351 |
17. PROGRAMMABLE PARAMETER ENTRY (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353 18. MEMORY OPERATION USING FS10/11 TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . 355 19. HIGH SPEED CUTTING FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
19.1 FEEDRATE CLAMPING BY ARC RADIUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
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19.2 |
LOOK–AHEAD CONTROL (G08) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 358 |
19.3 |
HIGH–SPEED REMOTE BUFFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 360 |
19.3.1 High–speed remote buffer A (G05) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 360 |
|
19.3.2 High–speed remote buffer B (G05) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . 363 |
|
20. AXIS CONTROL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 364 |
|
20.1 SIMPLE SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 20.2 ROTARY AXIS ROLL–OVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
III. OPERATION
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
1.1 MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 1.2 TOOL MOVEMENT BY PROGRAMMING– AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . 374 1.3 AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 1.4 TESTING A PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 1.4.1 Check by Running the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 1.4.2 How to View the Position Display Change without Running the Machine . . . . . . . . . . . . . . . 378 1.5 EDITING A PART PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 1.6 DISPLAYING AND SETTING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 1.7 DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 1.7.1 Program Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 1.7.2 Current Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 1.7.3 Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 1.7.4 Parts Count Display, Run Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 1.7.5 Graphic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 1.8 DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
2. OPERATIONAL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
2.1 |
SETTING AND DISPLAY UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
388 |
|
|
2.1.1 |
CNC Control Unit with 7.2″/8.4″ LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
389 |
|
2.1.2 |
CNC Control Unit with 9.5″/10.4″ LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
389 |
|
2.1.3 |
Stand–Alone Type Small MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
390 |
|
2.1.4 |
Stand–Alone Type Standard MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
391 |
|
2.1.5 |
Stand–Alone Type 61 Full–Key MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
392 |
2.2 |
EXPLANATION OF THE KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
393 |
|
2.3 |
FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
395 |
|
|
2.3.1 |
General Screen Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
395 |
|
2.3.2 |
Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
396 |
|
2.3.3 |
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
397 |
|
2.3.4 |
Key Input and Input Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
413 |
|
2.3.5 |
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
414 |
|
2.3.6 |
Soft Key Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
415 |
2.4 |
EXTERNAL I/O DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
416 |
|
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2.4.1 |
FANUC Handy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
418 |
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2.4.2 FANUC Floppy Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418 2.4.3 FANUC FA Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419 2.4.4 FANUC PPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419 2.4.5 Portable Tape Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 2.5 POWER ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 2.5.1 Turning on the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 2.5.2 Screen Displayed at Power–on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422 2.5.3 Power Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
3. MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
3.1 MANUAL REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 3.2 JOG FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 3.3 INCREMENTAL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 3.4 MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 3.5 MANUAL ABSOLUTE ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
4. AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
4.1 MEMORY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438 4.2 MDI OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441 4.3 DNC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 4.4 PROGRAM RESTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448 4.5 SCHEDULING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455 4.6 SUBPROGRAM CALL FUNCTION (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460 4.7 MANUAL HANDLE INTERRUPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462 4.8 MIRROR IMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465 4.9 MANUAL INTERVENTION AND RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 4.10 DNC OPERATION WITH MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
4.10.1 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469 4.10.2 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470 4.10.2.1 DNC operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470 4.10.2.2 Subprogram call (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 4.10.3 LIMITATION and NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472 4.10.4 PARAMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472 4.10.5 Applied Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 4.10.6 Connecting PCMCIA Card Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 4.10.6.1 Specification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 4.10.6.2 Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 4.10.7 Recommended Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475
5. TEST OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
476 |
5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477 5.2 FEEDRATE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479 5.3 RAPID TRAVERSE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 5.4 DRY RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481 5.5 SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482
6. SAFETY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
6.1 EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
485 |
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6.2 OVERTRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486 6.3 STORED STROKE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
7. ALARM AND SELF–DIAGNOSIS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
491 |
7.1 |
ALARM DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
492 |
7.2 |
ALARM HISTORY DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
494 |
7.3 |
CHECKING BY SELF–DIAGNOSTIC SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
495 |
8. DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
498 |
||
8.1 |
FILES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
499 |
|
8.2 |
FILE SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
501 |
|
8.3 |
FILE DELETION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
503 |
|
8.4 |
PROGRAM INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
504 |
|
|
8.4.1 |
Inputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
504 |
|
8.4.2 |
Outputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
507 |
8.5 |
OFFSET DATA INPUT AND OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
509 |
|
|
8.5.1 |
Inputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
509 |
|
8.5.2 |
Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
510 |
8.6INPUTTING AND OUTPUTTING PARAMETERS AND
PITCH ERROR COMPENSATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511 8.6.1 Inputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511 8.6.2 Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512 8.6.3 Inputting Pitch error compensation data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513 8.6.4 Outputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
8.7 INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES . . . . . . . . . . . . . . . . . 515 8.7.1 Inputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515 8.7.2 Outputting Custom Macro Common Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516 8.8 DISPLAYING DIRECTORY OF FLOPPY CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517 8.8.1 Displaying the Directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518 8.8.2 Reading Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521 8.8.3 Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522 8.8.4 Deleting Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523 8.9 OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP . . . . . . . . . . . . . . . . . . . . . . . . . 525 8.10 DATA INPUT/OUTPUT ON THE ALL IO SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526 8.10.1 Setting Input/Output–Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527 8.10.2 Inputting and Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528 8.10.3 Inputting and Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533 8.10.4 Inputting and Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535 8.10.5 Outputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537 8.10.6 Inputting and Outputting Floppy Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538 8.10.7 Memory Card Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543 8.11 DATA INPUT/OUTPUT USING A MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552
9. EDITING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
564 |
9.1 INSERTING, ALTERING AND DELETING A WORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565 9.1.1 Word Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566 9.1.2 Heading a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
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9.1.3 Inserting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569 9.1.4 Altering a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570 9.1.5 Deleting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571 9.2 DELETING BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572 9.2.1 Deleting a Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572 9.2.2 Deleting Multiple Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573 9.3 PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574 9.4 SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575 9.5 DELETING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577 9.5.1 Deleting One Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577 9.5.2 Deleting All Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577 9.5.3 Deleting More Than One Program by Specifying a Range . . . . . . . . . . . . . . . . . . . . . . . . . . . 578 9.6 EXTENDED PART PROGRAM EDITING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579 9.6.1 Copying an Entire Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580 9.6.2 Copying Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581 9.6.3 Moving Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582 9.6.4 Merging a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583 9.6.5 Supplementary Explanation for Copying,Moving and Merging . . . . . . . . . . . . . . . . . . . . . . . 584 9.6.6 Replacement of Words and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586 9.7 EDITING OF CUSTOM MACROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588 9.8 BACKGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 589 9.9 PASSWORD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
10. CREATING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
10.1 CREATING PROGRAMS USING THE MDI PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593 10.2 AUTOMATIC INSERTION OF SEQUENCE NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594 10.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . 596
11. SETTING AND DISPLAYING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599
11.1 SCREENS DISPLAYED BY FUNCTION KEY POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
606 |
11.1.1 Position Display in the Work Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607 11.1.2 Position Display in the Relative Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608 11.1.3 Overall Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610 11.1.4 Presetting the Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611 11.1.5 Actual Feedrate Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612 11.1.6 Display of Run Time and Parts Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614 11.1.7 Operating Monitor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615
11.2SCREENS DISPLAYED BY FUNCTION KEY PROG
(IN MEMORY MODE OR MDI MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617 11.2.1 Program Contents Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618 11.2.2 Current Block Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619 11.2.3 Next Block Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620 11.2.4 Program Check Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621 11.2.5 Program Screen for MDI Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
11.3 SCREENS DISPLAYED BY FUNCTION KEY PROG (IN THE EDIT MODE) . . . . . . . . . . . . . . |
624 |
c–8
B–63094EN/02 |
TABLE OF CONTENTS |
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11.3.1 Displaying Memory Used and a List of Programs 11.3.2 Displaying a Program List for a Specified Group
11.4 SCREENS DISPLAYED BY FUNCTION KEY OFFSET
SETTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
11.4.1 |
Setting and Displaying the Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
632 |
11.4.2 |
Tool Length Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
635 |
11.4.3 |
Displaying and Entering Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
637 |
11.4.4 |
Sequence Number Comparison and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
639 |
11.4.5 |
Displaying and Setting Run Time,Parts Count, and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
641 |
11.4.6 |
Displaying and Setting the Workpiece Origin Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . |
643 |
11.4.7 |
Direct Input of Measured Workpiece Origin Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
644 |
11.4.8 |
Displaying and Setting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . |
646 |
11.4.9 |
Displaying Pattern Data and Pattern Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
647 |
11.4.10 |
Displaying and Setting the Software Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
649 |
11.4.11 |
Displaying and Setting Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
651 |
11.4.12 |
Displaying and Setting Extended Tool Life Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
654 |
11.5 SCREENS DISPLAYED BY FUNCTION KEY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
659 |
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11.5.1 |
Displaying and Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
660 |
11.5.2 |
Displaying and Setting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
662 |
11.6DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,
AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION . . . . . 664 11.6.1 Displaying the Program Number and Sequence Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664 11.6.2 Displaying the Status and Warning for Data Setting or Input/Output Operation . . . . . . . . . . . 665
11.7 SCREENS DISPLAYED BY FUNCTION KEY MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
667 |
11.7.1 External Operator Message History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667 11.8 CLEARING THE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669 11.8.1 Erase Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669 11.8.2 Automatic Erase Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
12. GRAPHICS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
671 |
12.1 GRAPHICS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 672 12.2 DYNAMIC GRAPHIC DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678 12.2.1 Path Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
13. HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
687 |
IV. MAINTENANCE
1. METHOD OF REPLACING BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
1.1 REPLACING BATTERY FOR LCD–MOUNTED TYPE i SERIES . . . . . . . . . . . . . . . . . . . . . . . . 696 1.2 REPLACING THE BATTERY FOR STAND–ALONE TYPE i SERIES . . . . . . . . . . . . . . . . . . . . 699 1.3 BATTERY IN THE INTELLIGENT TERMINAL (3 VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702 1.4 BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6 VDC) . . . . . . . . . . . . . . . . . . . . . 704 1.5 BATTERY FOR ABSOLUTE PULSE CODER BUILT INTO THE MOTOR (6 VDC) . . . . . . . . . 705
c–9
TABLE OF CONTENTS |
B–63094EN/02 |
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APPENDIX
A. TAPE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
B. LIST OF FUNCTIONS AND TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
C. RANGE OF COMMAND VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
D. NOMOGRAPHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 721
D.1 INCORRECT THREADED LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722 D.2 SIMPLE CALCULATION OF INCORRECT THREAD LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . 724 D.3 TOOL PATH AT CORNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726 D.4 RADIUS DIRECTION ERROR AT CIRCLE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729
E. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET . . . . . 730
F. CHARACTER–TO–CODES CORRESPONDENCE TABLE . . . . . . . . . . . . . . . . . . . . . . 732
G. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
H. OPERATION OF PORTABLE TAPE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756
c–10
I. GENERAL
B–63094EN/02 |
GENERAL |
1. GENERAL |
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1 GENERAL
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This manual consists of the following parts: |
About this manual |
I. GENERAL |
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Describes chapter organization, applicable models, related manuals, |
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and notes for reading this manual. |
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II. PROGRAMMING |
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Describes each function: Format used to program functions in the NC |
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language, characteristics, and restrictions. When a program is created |
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through conversational automatic programming function, refer to the |
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manual for the conversational automatic programming function |
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(Table 1). |
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III. OPERATION |
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Describes the manual operation and automatic operation of a machine, |
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procedures for inputting and outputting data, and procedures for |
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editing a program. |
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IV. MAINTENANCE |
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Describes procedures for replacing batteries. |
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APPENDIX |
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Lists tape codes, valid data ranges, and error codes. |
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Some functions described in this manual may not be applied to some |
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products. For detail, refer to the DESCRIPTIONS manual(B–63002EN). |
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This manual does not describe parameters in detail. For details on |
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parameters mentioned in this manual, refer to the manual for parameters |
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(B–63090EN). |
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This manual describes all optional functions. Look up the options |
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incorporated into your system in the manual written by the machine tool |
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builder. |
The models covered by this manual, and their abbreviations are:
Product name |
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Abbreviations |
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FANUC Series 21i–MA |
21i–MA |
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Series 21i |
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FANUC Series 210i–MA |
210i–MA |
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Series 210i |
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FANUC Series 210is–MA |
210is–MA |
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Series 210is |
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3
1. GENERAL |
GENERAL |
B–63094EN/02 |
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Special symbols |
This manual uses the following symbols: |
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IP_ : Indicates a combination of axes such as |
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X__ Y__ Z (used in PROGRAMMING.). |
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;: Indicates the end of a block. It actually corre-
sponds to the ISO code LF or EIA code CR.
Related manuals |
The table below lists manuals related to MODEL A of Series 21i |
and |
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Series 210i. In the table, this manual is marked with an asterisk (*). |
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Related manuals of Series 21i/210i/210is |
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Specification |
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number |
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DESCRIPTIONS |
B–63002EN |
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CONNECTION MANUAL (HARDWARE) |
B–63003EN |
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CONNECTION MANUAL (FUNCTION) |
B–63003EN–1 |
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OPERATOR’S MANUAL (For LATHE) |
B–63084EN |
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OPERATOR’S MANUAL (For MACHINING CENTER) |
B–63094EN |
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* |
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MAINTENANCE MANUAL |
B–63005EN |
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PARAMETER MANUAL |
B–63090EN |
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CONNECTION MANUAL (LOADER CONTROL) |
B–62443EN–2 |
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PROGRAMMING MANUAL |
B–61803E–1 |
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(Macro Compiler / Macro Executer) |
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FAPT MACRO COMPILER PROGRAMMING MANUAL |
B–66102E |
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FAPT LADDER–II OPERATOR’S MANUAL |
B–66184EN |
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FANUC PMC–MODEL SAI/SAS PROGRAMMING |
B–61863E |
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MANUAL (LADDER LANGUAGE) |
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FANUC PMC–MODEL SC/NB PROGRAMMING |
B–61863E–1 |
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MANUAL (C LANGUAGE) |
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FANUC Super CAP T/I T OPERATOR’S MANUAL |
B–62444E–1 |
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FANUC Super CAP M/II M OPERATOR’S MANUAL |
B–62154E |
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CONVERSATIONAL AUTOMATIC PROGRAMMING |
B–62153E |
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FUNCTION II FOR LATHE OPERATOR’S MANUAL |
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CONVERSATIONAL AUTOMATIC PROGRAMMING |
B–61804E–2 |
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FUNCTION II FOR LATHE OPERATOR’S MANUAL |
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FANUC Symbol CAPi T OPERATOR’S MANUAL |
B–63304EN |
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FANUC Super CAPi T OPERATOR’S MANUAL |
B–63284EN |
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FANUC Super CAPi M OPERATOR’S MANUAL |
B–63294EN |
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4
B–63094EN/02 |
GENERAL |
1. GENERAL |
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Related manuals of SERVO MOTOR
α series, β series
Related manuals of I/O–Unit and other
Related manuals of SERVO MOTOR α series, β series
Manual name |
Specification |
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number |
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FANUC AC SERVO MOTOR α series DESCRIPTIONS |
B–65142E |
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FANUC AC SERVO MOTOR α series PARAMETER |
B–65150E |
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MANUAL |
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FANUC AC SPINDLE MOTOR α series DESCRIPTIONS |
B–65152E |
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FANUC AC SPINDLE MOTOR α series PARAMETER |
B–65160E |
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MANUAL |
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FANUC SERVO AMPLIFIER α series DESCRIPTIONS |
B–65162E |
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FANUC SERVO α series MAINTENANCE MANUAL |
B–65165E |
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FANUC SERVO MOTOR β series DESCRIPTIONS |
B–65232EN |
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FANUC SERVO MOTOR β series MAINTENANCE |
B–65235EN |
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MANUAL |
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FANUC SERVO MOTOR β series (I/O Link Option) |
B–65245EN |
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MAINTENANCE MANUAL |
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Related manuals of I/O–Unit and other
Manual name |
Specification |
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number |
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FANUC PROFIBUS–DP Board OPERATOR’S MANUAL |
B–62924EN |
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FANUC Ethernet Board/DATA SERVER BOARD |
B–63354EN |
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OPERATOR’S MANUAL |
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FANUC FL–net Board OPERATOR’S MANUAL |
B–63434EN |
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FANUC Devicenet BOARD OPERATOR’S MANUAL |
B–63404EN |
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FANUC I/O Unit–MODEL A CONNECTION/MAINTENANCE |
B–61813E |
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MANUAL |
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FANUC I/O Unit–MODEL B CONNECTION/MAINTENANCE |
B–62163E |
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MANUAL |
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FANUC I/O Link–II CONNECTION MANUAL |
B–62714EN |
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FANUC DNC1 DESCRIPTIONS |
B–61782E |
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FANUC DNC2 DESCRIPTIONS |
B–61992E |
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5
1. GENERAL |
GENERAL |
B–63094EN/02 |
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Related manuals of OPEN CNC
Related manuals of OPEN CNC
Manual name
Specification
number
FANUC OPEN CNC OPERATOR’S MANUAL (LADDER EDITING PACKAGE)
FANUC OPEN CNC OPERATOR’S MANUAL (Basic Operation Package 1 (for Windows 95/NT))
FANUC OPEN CNC OPERATOR’S MANUAL
(CNC Screen Display Function)
B–62884EN
B–62994EN
B–63164EN
6
B–63094EN/02 |
GENERAL |
1. GENERAL |
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1.1
GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL
When machining the part using the CNC machine tool, first prepare the program, then operate the CNC machine by using the program.
1)First, prepare the program from a part drawing to operate the CNC machine tool.
How to prepare the program is described in the Chapter II. PROGRAMMING.
2)The program is to be read into the CNC system. Then, mount the workpieces and tools on the machine, and operate the tools according to the programming. Finally, execute the machining actually.
How to operate the CNC system is described in the Chapter III. OPERATION.
Part |
Part |
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drawing |
programming |
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CNC |
MACHINE TOOL |
CHAPTER II PROGRAMMING |
CHAPTER III OPERATION |
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Before the actual programming, make the machining plan for how to machine the part.
Machining plan
1.Determination of workpieces machining range
2.Method of mounting workpieces on the machine tool
3.Machining sequence in every machining process
4.Machining tools and machining
Decide the machining method in every machining process.
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Machining process |
1 |
2 |
3 |
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Hole |
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Machiningprocedure |
Feed cutting |
Side cutting |
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machining |
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1. |
Machining method |
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: Rough |
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Semi |
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Finish |
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2. |
Machining tools |
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3. |
Machining conditions |
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: Feedrate |
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Cutting depth |
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4. |
Tool path |
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7
1. GENERAL |
GENERAL |
B–63094EN/02 |
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Tool
Side cutting
Face cutting
Hole machining
Prepare the program of the tool path and machining condition according to the workpiece figure, for each machining.
8
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