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GE Fanuc Automation

Computer Numerical Control Products

I/O Unit – Model A

Connection / Maintenance Manual

GFZ-61813E/02 April 1992

Warnings, Cautions, and Notes as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-001

Warning

Caution

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

Contents

GENERAL

I . CONNECTIONS

l.FANUC I/O Link................................................................ l-l

1.1 Configuration............................................................. l-l

1.2 Allocation of I/O Points................................................. 1-2

2.1/O Unit CONFICURATION........................................................ l-4

3.INSTALLATION

3.1 Environmental Conditions

3.2 Designing Condition for a Cabinet

Outer Dimension of I/O Unit ............................................. 1-6

3.3

3.4 Mounting and Dismounting Modules

4.CONNECTION

4.1 General Connection Diagram

4.2 Connecting Input Power Source

4.3 Grounding

4.4 Connecting Signal Cables

4.5 Connecting with I/O Modules

.................................................................. l-5

................................................. l-5

........................................

.........................................

....................................................................

............................................... l-9

............................................

................................................................

.................................................

..............................................

5.DIGITAL INPUT / OUTPUT MODULES ................................................

5.1 List of Modules

..........................................................

5.2 Correspondence between I/O Signals and Addresses in a Module

5.3 Specification for each Module ............................................

6.ANALOG INPUT MODULE (AADO4A> ..................................................

6.1 Specifications for Analog Input Module

...................................

6.2 Correspondence between Input Signals and Addresses in a Module

6.3 Connecting with Analog Input Module ......................................

7.ANALOG OUTPUT MODULE (ADAOZA)

................................................

7.1 Analog Output Module Specification .......................................

7.2 Correspondence between Output Signals and Addresses in a Module

7.3 Connection to Analog Output Module .......................................

.............

...........

..........

l-5

l-8

l-9

l-10 l-10 1-12

l-15

1-17 l-l? 1-19 1-19

1-48 l-48 l-49

1-51

1-52 l-52 1-53 l-54

c

8.HICH SPEED COUNTER MODULE .....................................................

8.1 Outline of High Speed Counter Module

8.2 Specifications of High Speed Counter Module

....................................

..............................

8.2.1 Pulse counter ........................................................

8.2.2 Comparison function ..................................................

8.2.3 Pulse interface ......................................................

8.2.4 External contact input

8.2.5 External contact output

..............................................

8.2.6 Marker processing ....................................................

8.2.7 LED indicators

......................................................

8.3 PMC Interface ............................................................

8.3.1

8.3.2 Mode B

8.3.3 Details of PMC interface signals

Mode A ..............................................................

..............................................................

....................................

8.4 Total Connection of High Speed Counter Module

8.4.1

8.42 Connector signal list

8.5 Connection with Pulse Cenerator

8.5.1 Use of phase A and B pulses

8.5.2 Use of positive/negative pulses

8.6 Connection with Power Magnetics Cabinet

Connection diagram

..................................................

................................................

..........................................

......................................

..................................

............................

l-55

l-55 l-57 l-57 1-57 l-59 l-60 1-61 1-61 l-61 l-63

l-63 1-65 l-68 l-69 l-69

l-70 1-71 1-71 1-72 l-73

8.7 I/O Signals Conventions.................................................. l-74

8.?. 1 Solid state relav mtmt sima!s UHJTO tn fHJTi’L= ___= _= = _= _ e_c l-74

8. 7. 2

DC-input signals .(ME and CSP,:. . . .‘_~.-.-..-~. ::,,:I.. . . . . . . . . . . . . . . . . . . .

--- _“_, ..--r-w

9.OPTICAL I/O LINK ADAPTER ...................................................... l-76

9.1 External Dimension of Optical I/O Link

................................... l-76

9.2 Weight of Optical I/O Link ............................................... l-76

9.3 Connection of Optical I/O Link ............................................

9.4 Power Source of Optical I/O Link .........................................

9.5 Installation Conditions of Optical I/O Link

.............................. l-77

9.6 Optical Fiber Cable ......................................................

9.6.1 External view of optical fiber cable .................................

9.6.2 Notice of optical fiber cable handling ............................... l-78

96.3 Optical fiber cable clamping method ..................................

9.6.4 Relay using an optical fiber adapter .................................

9.6.5 Maximum transmission distance by optical fiber cable

................. l-81

II. MAINTENANCE

1 . OVERVIEW ....................................................................

1.1 System Configuration .....................................................

1.2 I/O Unit-A Configuration .................................................

1.3 Block Diagram ............................................................

1.4 List of Units ............................................................

i 75 -_ -

l-76 l-77

l-77 1-78

l-80 l-81

2-l

2-1

2-2 2-3 2-4

2. INDICATION ..................................................................

,

2.1 Interface Module (AIFOIA) LEDs

2.2 Interface Module (AIFOIB) LEDs

...........................................

2.3 I/O Module LEDs(Module with 16 or Less I/O Points)

.......................

2-6 2-6 2-9 Z-10

3 . FUSES....................................................................... 2-11

.

4

REMOVING PC BOARDS.......................................................... 2-12

4.1 How To Remove Terminal Board-type I/O Module PC Boards................... 2-12

4.2 How To Remove Interface and Connector-type I/O Module

PC Boards................................................................ 2-14

GENERAL

his manual describe the following products:

Name of products

FANUC I/O Unit-MODEL A

FANUC Power Mate-MODEL A

FANUC Power Mate-MODEL B

FANUC Power Mate-MODEL C

Abbreviation

I/O Unit-A

Power Mate-A

Power Mate-B

Power Mate-C

FANUC Series O(MODEL C) Series O-C

FANUC Series 15 Series 15

FANUC Series 16 Series 16

FANUC Series 18 Series 18

FANUC SYSTEM F-MODEL D Mate

F-D Mate

I l CONNECTIONS

FANUC l/O Link

1

l

I/O Link is a serial interface with a purpose to transfer I/O signals (bit data) between

CNC, ccl 1 controller, at high speed.

1.1 Configuration

the I/O Unit-A, the Power Mate-A, etc.

Master

CNC

F-D Mate -

L--J Y_

- Operator’s

I -

l 0 0

l . l

.

.___._. _ ____ _~._._~_-_.---.----I.----

1

I/O Unit

Slave

I/O Unit

!

LLLLLlLLLLLJLLLLlJ **

.

pane 1 connect ion

Group

#1

unit

A

c

,

_ Power Croup

Mate

#2

.

?

Series Group

o-c

.

#3’

.

_______.___.__________-.~-_.---.-------.-.

I/O Unit

:

. ,

Group

Croup

#15

I> The FANUC I/O Link is made up of one master and a number of slaves.

Mater : Series O-C, Series 15, Series 16, Series 18, F-D Mate Slave : I/O Unit-A, Power Mate-A, B, C operator’s panel connection unit,

Series O-C

2) Up to 16 groups of slaves can be connected with a single I/O Link. Number of slaves per one group is as follows.

I/O Unit-A : Up to 4 units (i. e.4 bases) but when Master is @

Series O-C, Series 15, Series 16 or Series 18 up to 2 units.

Power Mate-A, B, C

: 1

Operator’s panel connection unit : 1 Ser i es O-C,

: 1

3) Any slave can be connected with any group. However, different types of slaves can not be connected with a single group.

-1

1

1.2 Allocation of I/O Points

I/O Link has 1024 input points and 1024 output points as viewed from the master.

I/O data is periodically transferred between

points to eal

h slave.

the master and slaves by allotting these I/O

1

Master

Slave 80

r

I

output

1024 1 points

SIave 81

output

1

output

1024 1 points

Input

t

l

0

l

L

Each sIave occupies specified number of I/O points. slaves in an I/O Link is restricted as follows:

Number of input points I 1024

Number of output points s 1024 Number of actual I/O points may differ from that of the occupied ones. How to determine the number of I/O points to’be allotted to each slave and restrictions for allocation are shown in the followings. (For the allocation method for I/O points, refer to the PMC PROGRAMMING MANUAL.)

Number of actual and occupied I/O points are shown in Table 1.2.

Sum of I/O points occupied by all

Kind of slave

I/O Unit-A

Operator’s pane I conne-

ction unit

Power Mate-A, B, C

Series O-C

A

B

Table 1.2

Each

input moudle module points points

9

6 4 3 2

3

6 4 6 4

3

6

Each output

6 6 4

2 3 2

4 6 4

Occupied I/O point

e Remarks

Input output points points

Refer 3 of next page

1 2 8

3 2 3 2

6 4 6 4

3 2 3 2. Either I/O point

6 4 6 4 al located.

6 4

Either I/O point can be

7

al located.

can be

\

-2

1

1) Sum the numbers of the occupied I/O points in Table 1 for all slaves connected with a single I/O Link.

The sum must satisfy the following restriction:

Number of input points 5 1024 (per one I/O Link) Number of output points I: 1024 (per one I/O Link)

2) Number of the occupied I/O points per one group must satisfy the following

restriction:

Number of input points I: 256 (per one group) Number of output points 5 256 (per one group?

3) Determine the number of I/O points for the I/O Unit-A using the following.

[Output points]

Sum of the actual output points in a group 0 to 32 40 to 64 72 to 128 136 to 256

c3 r3 c3 4

Occupied output

points 32 points 64 points

128 points 256 points

(Note) Count AOA05E as 8 points AOAIZF as 16 points.) [input points]

Sum of the actual output

Occupied output

points in a group points 0 to 32 40 to 64 72 to 128 136 to 256

c3 r3 c3 c3

32 points 64 points

128 points 256 points

However, as result of the calculation above. when the number of input points is not larger than that of the output points in a single group. the number of input points is assumed to be equal to that of the output points.

Example 1: When the following modules are used in the group No. 0.

AOD32C 3 AID32A 5 AOA12F 2

[Output points]

AIAl6G 3

.

32 x 3+16x2 =I28 c3 128 points

[Input points1

32 x 5+16x3 =208 ~3 256 points

Example 2: When the following modules are used in the group No.2

AODLGC 7 AIDIGC 4 AOA05E 9

AIAlGG 3

[Output points1

16 x7 +8 x9 =184 ~3 256 points

[Input points] 16 x4 +16x3 =112 e3 128 points In this case. as the number of input points is not larger than that of the output points, the number of input points is assumed to be equal to that of the output points,

in other words. 256 points.

-

3

1

I/O Unit CONFIGURATION

2

.

5-slot horizontal base unit (ABUOSA)

.

6

ABU05A

0

f

lo-slot horizontal base unit (ABUlOA)

ABUlOA

5-slot vertical base unit (ABU05B)

lo-slot vertical base unit (ABUlOB)

- ABU05B

I

(Note) I/F : Interface module (AIFOlA or AIFOlB)

1 to 10 : I/O modules

++--- ABUlOB

_ - - - --.- . --.-- - . . -

-- ._..- . - _ _ - .

__ ._

._ ___

- -. . _ -

. . _

-4

1

_ - _ . .

I~ICI~AI I rrrnmt

IN3 I ALLA I I VI\

3.

3.1 Environmental Conditions

Install the cabinet containing the I/O Unit-A where the following

rnnfiitinnlc arp sstiszfiwi

““..Y. ” * V..” YI ”

“YIIUI *--I

1) Surrounding temperature During operation: 0 to 45°C During preservation and transportation: -20 to 60°C

3) Hum’idi ty

Normal condition: 75% or Iess (relative humidity)

Short period (one month or shorter): Max.95%

4) Vibratinn

V”*“..

During operation: 0.5G or less

5) Atmosphere

When the unit is used in areas with high density of dust, cutting fIuid or organic solvent,the user should consult FANUC.

3.2 Designing Condition for a Cabinet

When designing a cabinet to contain the I/O Unit-A, take the same care as taken for

the cabinet containing the CNC control unit and other units. For details, refer to the CNC CONNECTING MANUAL.

9Arlitinn urhon

In

uuu 1 L 1 Ullp n11c11

mnwnt i na the I/O ilni t

1IIU u II b 1 116

UIII L, LUlll VI 111 cu

rnnfntm tn the followings in view of

maintenance, environmental durability, noise’resistance and the Iike.

1) In order to ventilate inside the module well, mount the I/O unit in the direction

shown in the figure below.

Upside

Downside

2) Mount the I/O unit vertically apart from other units by 100 mm or more taking ventilation and wiring into consideration.

3) Do not put equipments which generate a large amount of heat under the I/O unit.

4) Low-level signals are transferred through the signal cables KIX and KZX.(For these cablessee the general connection diagram.) Lay out these cables apart from the

wires for AC power source and the I/O wires of the ii0 module by iO0 mm or more.

5) Make sure that there is no protruding portion such as a screw on the mounting surface of the I/O unit.

6) Heat values of I/O unit are listed in Table 3.2

-5

1

3.3 Outer Bimension of I/O Unit

mm

Horizontal base units (ABUOSA and ABUlOA)

‘Hole for an M4 screw (4

J=L

0

;c

places)’ Hole for an M4 screw (4 places)

I

---

I

--

Vertical base units (ABUOSB

I/F

6

Hole fpr an M4 screw (2 places)

and ABUlOB)

\ Hole for an &I4 screw (4 places)

1 -6

Table 3.3 Heat value of each module

I I I I

Module name

I

i

AIFOlA

Xl

.

k2

.

%3

%4

%5

.

AIFOlB

p&y+-

.

AID166

.

AID32El

L 0. 1

AID32E2

I_ AID32Fll o-1

AID32F2

_

AIAlGG

Basic heat’ value

I

1

I

1

i:z

-2 . _

0: 1

0. 1

0. I

0.

I ”

pz&& ’

%6

r AOD32Cl

%7

,

AOD32Dl AOD32D2 AOAO5E

,

AOAO8E 1 -r AOA12F

1 AOR08G m

AORl 6G

AORl 6H2

AADO4A

I ADAOZA 1 T

1

ACTOlA

0: ;

0.

0. 1

0.

;;: ;

0:

0. 1

3. 1

4. 1 1

1

1 1

(W>

2

1

;

Heat value per 1 I/O point (W>

0.04+

0. 04+

0.04+ 1.4x IL2

0. Ol+

0.13+

0.13+ 1.5x IL

O.ll+ 1.5x IL

0.3 +

0.3 + 0.1xIL2

0. 23

0. 21

0. 23

0.

21

0.4xIL2

0. 6x IL2

0. 8x IL2

1.5x IL

0.1xIL2

I

.

l TotaI ‘Heat value per 1 I/O point’ for simultaneous ON points plus ‘Basic heat value’

is the heat value of the module.

l 1L:Load current of output

l AOD3201 of

(Example :

‘X1-%7” is the same module as former AID 3 20

A I D 3 2 E 1 is equal to former A I D 3 2 E.)

1

-7

.

3.4 Mounting and Oismounting ModuJes

Interface modules and various types of I/O modules can be wunted to and dismounted from the base unit easily i3s shown below.

Mounting Hang the hook at the top of the module on

the groove in the upper side of the base

_

unit, and make the connector of the module engage with that of the base unit. Push the module in the Iower groove of the base unit

till the stopper in the lower side of the

mnriirl P s!ops.

1.. ” Y . a _

Dismounting Release the stopper by pushing the lever at

the bottom of the module, and then push the module upwards.

:l - 8

4 . CONNECTION

4.1 General Connect ion Diagram

Control unit of CNC Cell controller

JDlA

KlX

I

Maximum 1

16groups

0

l

0

I

KlX

I/O Unit-A I/O Unit-A

AIFOIA

r

1 24VDC K2X 1 1 i4VDC K2X 1 1 24VDC K2X

AIFOlA

b

[ JDlB

c JDlA [ JD2

-c CP32

24VDC

K2X

I

AIFOlA

AIFOlB

t JD3

[ JD2

-c CP32

‘

AIFOlB

1

I/O Unit-A

AIFOIB

AIFOlB

1 24VDC ;K2X -

AIFOlB AIFOlB

Terminator TX

I/O Unit-A

AIFOlB

i4VDC

__I

AIFOlB

i4VDC

1 i4VDC K2X ] / i4VDC K2X

naximum 4 units (Note 2))

(Note 1) Number of I/O Units and connecting method are restricted depending on the

allocation of the I/O points. points.”

(Note 2) The number of I/O units per group is limited to 2 when the master equipment is

the CNC.

(Note 3) Cable KlX can be an optical fiber cable by using the optical I/O link adapter.

See chapter 8.

(Note 4) Terminator TX is required for connector JD2 of the AIFOlB that is the last

unit to be connected in the group.

AIFOlB is not used.

Refer to the section l.Z,“Allocation of I/O

The terminator is not required when the

-9

1

.

4.2 Connecting Input Power Source

Connect the following power source with the connector CP32 of the interface module (AIFOlA or AIFOlB).

0

Voltage:

0

Current: Determine from Table 4.3

24VDC t 10%

AIFOlA / AIFOlB

CP32

BURNDY JAPAN Tripolur connector (Brown)

Hoursing

: SMS3PNS-5

A63L-OOOl-0202#3HN

Contact : RClGM-SCT3 A63L-0001-0226

1 t24v

2

GND

24VDC

3

H 1

(Note) Turn ON the power for the I/O unit just when or before the power for the CNC

or the cell controller is turned ON. When the CNC or cell controller power is turned OFF,make sure to turn the power to the I/O unit OFF as well. If the power is not turned on and off according to the above procedure, an error occurs in the CNC or the controller, or the I/O unit is not normally connected to the power.

Power for the master device

::F r

t

++J+

Power for the I/O unit -

::F E

t Z-500 ms (Turn ON of the power for I/O unit

can be late 500 ms or less. >

4.3 Grounding

(1) Connect the grounding terminal of the base unit (ABU05A, ABU05B, ABUlOA,

to ground.

ABUOSA,ABUlOA

ABUO58,ABUiOB

M4 screw terminal for grounding

SC terminal (M3 screw terminal)

M4 hole

\ \

for grounding

Use a wire of 2 mm2 or more for grounding.

+ Note) Connect the SC terminal to

the grounding hole portion.

or ABUlOB)

(2) When the cable KlX ( See overall connection figure in section 4.1) runs between

different cabinets, make sure to connect the cabinets with a wire more than 5.5 mm2.

Table 4.3 Required current’of each module

Required current (mA) of+24V

Module name

AIFOlA AIFOlB AID32Al AID32Bl AID32Hl AID16C AID16D AID32El AID32E2 AID32Fl AID32F2 AIAlGG

AOD32Al AODO8C AODO8D AOD16C AODl 6D AOD32Cl AOD32C2 AOD32Dl

AOD32D2 AOAO5E AOAO8E AOAlZF AORO8G

AORl 6G

AORl 6H2

AADO4A ADAOZA ACTOIA

A

5 0 5 0

20+0.5xn

20+0.5xn 20+0.5xn

5 5 5 5 5 5

5+1.5xn

14 5+2Xn 5+2xn 5+2xn 5+2Xn 5+0.5Xn 5+0.5xn 5+0.5xn 5+0.5xn 5+5.5xn 5+5.5xn 5+4.5xn

5

5 6

170

B

.

30+7.5xn 30+7.5xn 30+7.5xn

1OXn 1Oxn 1Oxn

13 0 12 0

n: Number of the input and output points (for each module) which turn ON simultaneously

0

Add the sums of the columns A and B for the modules to be used. The sum is the

required current. (Unit:mA)

0

Use modules under the condition that the sum of the column A is 500 or less and that of the column B is 1500 or less.

l-11

4.4 Connecting Signal Cables

Details of the cables KlX,KZX and the terminator shown in the general connection diagram are as follows.

1) Cable KlX

CNC, Cell controller

or AIFOlA

JDlA

’ 01 SIN 11 ov

02 GIN 03 SOUT

.

GOUT 14 OV

04

,

05 06

07 08

.

09 10

12 ov 13 OV

15 16

17 18 19 .

20

JDlA

SIN (1) 1’ ‘\a, *SIN (2) (’ : SOUT (3) L i :

*SOUT (4) i i

ov (11). i i ov (18, : I ov (13 r :

ov (l4) ‘\I /

Connector WNDA TSUSIN

PC%-EZOFS

1

I

____________________~~~~~~~~~~~~~

h

A

:

\ I

‘,C__ 1 ____________________~~~~~~~~

/ \

I \

f 1

, 1

8

I I

1

1 I

I

, I

t

, ,

\ I

8 I

\ I

L/

t

(3) SOUT

(4) *SOUT (1)

I

(2) *SIN

I

(11)

I

(12)

I

,

03)

(14)

AIFOlA

JDlB

\I

JDlB

SIN

ov ov ov

ov

-

l Make sure to use twiste.d pair wires for signal SIN and *SIN, and signals SOUT and

*SOUT.

l Reconnecnded cable material: A66L-OOOl-0284#10P (twisted pair/shielded)

l Shielding wires should be connected with the grounding plate of the cabinet at the

JDlA side using a cable clamp.

(Refer to the CONNECTING MANUAL for the CNC and the

ccl 1 controller. >

l Maximum cable length: 10 m l Make sure not to connect to the connector spare pins. l In the following cases, make sure to use an optical T/O link adapter and an optical

fiber cable. (See chapter 8)

l When the cable is more than 10 meters long. l When the cable runs between different cabinets and there is no appropriate ground

wire between the cabinets.

l When there is concern that the cable is influenced by strong noise.

l When an optical I/O link adapter is used: Cable to be used between the interface

module (AIFOlA) and the optical I/O link adapter is dissimilar to this cable.

(See chapter 8. >

l-12

2) Cable KZX

AIFOlA or AIFOlB

ti

08 *S4 18 ID3

.

09 ID1 19

JD2

Sl (1)

*Sl (2)

s2 (3)

*s2 (4)

s3 (5)

*S3 (6)

s4 (7)

*S4 (8)

s5 (11)

*s5 (12)

S6 U3) *S6 (14) ID1 (9) ID2 U?) ID3 U8)

ov (153

ov 08

IFOlB

JD3

Connector HONDA TSUSIN

PCR-EZOFS

JD3

(1) Sl (2) *Sl (3) s2 (4) *s2 (5) s3 (6) *s3 (7) s4 (8) *S4 (11) s5

(12) *s5

(13) S6

(14) *S6

(9) ID1 (I?) ID2 (18) ID3 u53 ov (18 ov

l Connect the signals with a same name. l Make sure to use twisted pair wires for the following signals:

Sl and * S4 and *

l Do not connect the pins No.10, No.19 and No.20 as they are used internally. l Recommended cable material: A66L - 0001 -

l Maximum cable length: 2m

Sl, S2 and +S2, S3 and ‘S3 S4, S5 and *S5, S6 and ‘S6

0284#10P(twisted pair/shielded)

1 - 13

3) Terminator TX

AIFO1B

JD2

I

Connector HONDA TSUSIN

PCR-EZOFS

l Terminate the connector JD2 of the Iast

AIFOlB in a single group with the terminator. The connector need not be terminated when the AIFOlB is not used.

l Short-circuit the TRMls, the TRMZs and

the TRM 3s one another respectively in a manner that a TRW is with another TRW and so on.

’

I-14

4.5 Connecting with J/O Modules

From the point of view of an external connecting method, there are two types of I/O modules such as one with a terminal block and one with a connector.

Terminal mount type

Connetctor Type

Input/Output

A~. . . 7,‘display LED

Terminal mount

cover

/

Connect or HONDA TSUSIN

/” MR-50RMA

\

M3.5 screw terminal(20 terminals)

1) Connect with each module following the connection diagrams of sections 4.2 and 5.3.

2) The terminal block is a removable type.

[Dismounting the terminal block]

0 Open the cover of the terminal block. @ Push up the latch at the top of the

terminal block.

@ Drag out the tab at the top of the

terminal block and pull it out.

The

terminal block will be removed from the

module.

[Mounting the terminal block]

@ Insert the protruding portion at the

bottom of the terminal block in the groove of the module side.

@ Push the terminal block using the

engaging point of the protruding portion and the groove as an axis and mount it

in the module firmly.

@ Open the cover of the terminal block and

check to make sure the Iatch at the top of the terminal block is firmly set.

l-15

3) Cautionary paints when wiring terminal block type

l Wiring material : AWGZZ - 18 (0.3-O. 75 mrn2)

A wire as this as possible. is recommended.

l Crimp style terminal : (43.5

Crimp style terminal with no insulation sleeve and a short

distance “A”,

as illustrated in the drawing below, is

recommended.

A

Pi

0

m

l Mark tube: Use a short mark tube as possible and cover crimped part with the mark

DAIDO TANSHI NICHIFU TANSHI

1.25-s3.5

1.25-3. 5s etc.

tube.

‘1 -16

5

. DIGITAL INPUT/OUTPUT MODULES

5.1 List of Modules

Digital input modules

Input module type

Non-

AID32Al insulation type DC

input

Insula-

AID32Bl

AID32Hl

AIDIGC

tion type DC r input

AIDlGD

AID32El

AID32E2

AID32Fl

name

Rated Rated Polarity Response PointsExternal voltage current

24VDC

7. 5 mA

Both

time

Max imum 32 Connec- not

connection display

20 ms tor A provided

24VDC

7. 5 mA

7.5 mA

Both Max imum 32 Connec- not

2 ms

Both Maximum 8

2 ms

tor A provided

Connec-

tor A provided

Maximum 24

20 ms

24VDC 7.5 mA NEG

24VDC

7.5 mA POS

Maximum 16 Terminal provided

20 ms

block

Maximum 16 Terminal provided

20 ms block

24VDC

7.5 mA Both

7.5 mA

Both Maximum 32

Max imum 32

20 ms

Connec- not

tor A provided

Connec- not

20 ms tor B

24VDC

7.5 mA Both Maximum 32 Connec2 ms tor A provided

LED

not

provided

not

AI D32F2

24VDC

7.5 mA Both Maximum 32

Connec- not

2 ms tor B

AC input

AIAlGC loo--

120VAC

10.5 mA ON Max 35ms 16

( 120VAC > OFF Max 45ms

Terminal provided block

(Note I> Polarity

Negative :

0 V common (current source type)

l ==Regard to be ON when input is at

Low level.

Positive

: 24 V common (current sink type)*==Regard to be ON when input is High

level.

(Note 2)

Connector A : Connector B :

HONDA MR Connector Flat Cable Connector

(Note 3) For the details of the specifications for each module, refer to the

section 5.3.

l-17

provided

Digital output modules

Output Module Rated Maximum Polar-

type

name

Non- AOD 5 - 0. 3A

voltage current ity

NEG 32 8 Connector not

insula- 32Al 24VDC tion type DC

output

Insula- AOD08C 12- 2 A tion

fYPe f

DC

AOD08D 2 A POS 8 8

24VDC

NEC 8 8 Terminal provided

output

AODl6C 0. 5A NEC 16 8

AOD16D 0. 5A POS 16 8

AOD32C 1 0. 3A NEG 32 8

AOD32C2 0. 3A

NEG 32 8 Connect or not

AOD32D 1 . 0. 3A POS 32 8

Points Points/ External

common

connection display

A provided provided

block Terminal provided provided

block Terminal provided not

block

Terminal provided not

block Connect or not not

A provided provided

B provided provided

Connector not not

A

LED

Fuse

not

provided

not

provided provided

AOD32D2 0. 3A POS 32 8

Connect or not not

B provided provided

AC

AOA05E 100 - 2 A - 5 1

output 240VAC

AOA08E 1A - 8 4

Terminal provided provided block

Terminal provided not block provided

Relay output

AOAlZF 100 - 0.5A - 12 6

120VAC

AOR08G Maximum 4 A - 8 1

250VAC

l /30VDC

AORl6G 2A

- 16 4 Terminal provided block provided

AOR16H2 30VDC 2 A - 16 4

Connector provided not

B provided

(Note 1) Polarity

Negative Positive

: 0 V common (current sink type)-•=Output is at Low level when ON.

: 24 V common (current source type)===Output is at High level when ON.

(Note 2)

Connector A : Connector B

HONDA MR Connector

: Flat Cable Connector

(Note 3) For the details of the specifications for each module, refer to the

sect ion 5.3.

not

1

l-18

5.2 Correspondence between l/O Signals and Addresses in a Module

Address in the

modlule

‘7 6 5

A7 A6 A5 A4 A3 A2 Al AO’ 5 and 8

0

4 3 2 1 0

4 Module of

) points

. Module

B7 B6 B5 B4 B5 B2 Bl BO 12 and 16 points

1

2

C? C6 C5 C4 C3 C2 Cl CO

D7 D6 D5 D4 D3 D2 Dl DO

3

Addresses in a module are addresses defined for each module. addresses in a module with the beginning address in the module as 0. viewed from the sequence program of the PMC are set by the programmer.

For input modules,

with the input is turned ON.

point (or transistor) is turned ON when the output signal is ‘l/

5.3 Specification for each Module

Specifications for each I/O module are shown in the following pages.

(1) Input module AID32Al (2) Input module AID32Bl (3) Input module AID32Hl (4) Input module AID16C (5) Input module AIDl6D (6) Input module AID32El (7) Input module AID32E2 (8) Input module AID32Fl

(9) Input module AID32F2 (10) Input module AIAlGC (11) Output module AOD32Al (12) Output module AOD08C (13) Output module AOD08D (14) Output module AOD16C (15) Output module AOD16D (16) Output module AOD32Cl

(17) Output module AOD32C2

(18) Output module AOD32Dl (19) Output module AOD32D2 (20) Output module AOA65E (21) Output module AOA08E (22) Output module AOA12F (23) Output module AOR08C (24) Output module AOR16C (25) Output module AORl6H2

an input signal becomes

On the other hand, for output modules, an output contact

“1” when the contact point connected

of

Module of

32 points

They are relative

Real addresses

l-19

> Input module AID32Al (Non-insulation type)

(1

Item

9

Specifications

Points/module

Points/common

/ Sink/source current

Input voltage

I

1 Input current 7.5mA (average)

I

1 ON voltage, current Min. 18VDC, min. 6mA

32 points

pp/Ipoints/cammon ~~ ~~

Both directions

24VDC + IO%, - 20%

1 OFF voi ‘4”‘0,:“‘::“’ 1 Max. GVDC, max. 1.5mA

/ Response 1

time

Input display

External connection

*

1

Oh - OFF Max.20ms it to the scanning time depending on each system

Max.20ms This is the value from input to output in the

’ module. The actual value is determined by adding

Not provided

Connector (HONDA TWIN MR-50RMA)

Terminal connection and circuitry

I

’ LU : input circuit CMO--7 I------J

r I

’ 29,45

CMA-049.50

--~*-_A@---_Ol~ LI)

I .‘--Al-0324 -

#=-----AZ-048 W 3

’ *‘----A3-015 Kt a

:‘----A4-_031----c!~

---A5--047--+1~

’ “---A6-03o-w . ‘-A7-046-----LU 1

‘-BO-012---+1

-Bl-028 Ul

,‘-BZ-044----#

1 ~;B3-011+~ 1

‘--B4-027-----t

‘~~5~~43~~~

4

n&--0 10-41

---‘-U7----042------W-

t-

. /

; l“‘___“__“‘_.. 014 18 _ GND .

._---..---..___._-.

013,17 - t24v

‘L

t24V or GNU can be selected for

(N0t.e) Make sure to connect all

’ 21,36

- CMC-040,41 - 1

- I---CO-007--+ ti -

‘-Cl-024----I 1 _ “-c2-_039--4 I---

‘-C3--_00G-----l Ll a

h ‘---X4-023---! 3 -

‘-C5-038-------i J

‘-c&-022--+ I)- ’ ‘-c7---037---l I1 ’ ‘-DO-003-i I)---

’ ~‘---+--020--i J 4

- l ‘---D2-035---i I)

‘-D3-002--t 13 -

* L-j)4-019--_-I ‘f--- * ‘-D5-034-----l ‘I---

p -‘-DE-001---4 r) 1

--.-----D7--_033----[ IJ -

; i___....:?); 1; 1 ;;; .

. ,

.___-_._---_.--._-C

I

input common as above fig.

cormnon (CMA, CMC) y ins.

9

1 -‘20

(2) Input module AID32Bl (Non-insulation type)

Item

Points/module

32 points

Specifications

Points/common 16 points/common

Sink/source current Both directions

Input voltage 24VDC + lo%, - 20%

Input current 7.5mA (average)

ON voltage, current Min. IWDC, min. 6mA

OFF voltage, current Max. GVDC, max. 1. 5mA

Response OFF -+ON

time

ON-OFF Max. 2ms

Max. 2ms This is the value from input to output in the

module. The actual value is determined by adding

it to the scanning time depending on each system.

Input display Not provided

External connection Connector (HONDA TSUSIN MR-SORMA)

LT-F: input circuit CM0

1

[ 29.45

- CMA-049950

c ~‘-no-Olk---4IJ .

c ‘--Al-032~El 1

~~-----1\2--048~~~~

*‘---A3-015-----EIJ J--A4-03 l-l!u _ ‘-n5-047---u.l

---a”-AG-030------W SO’-A7-046~[I$----.

-~--Bo--012--ut-

--~‘--B1-028+!1-

. “-B2--044------U .

- I---+3-01 1------ul-----

n,F--B4-027----q]---

* -‘--.B5-043~LIl *

‘-B6-010 III----

L ‘-BP-042-----W $

013,17 - t24v

-t

i --014.18 - CND .---.-a.__ . . . .._...

,

- CMC-040941 . ‘-co-007 III A

---‘-Cl-024~El . * ‘-c2-_039---a-----

‘-c3-006 m ’ . ‘--C4-023 El . ‘-C5-038

=-CS-022 El I

-“-c7--037 al ’

-‘-DO-003 rn j’-Dl-020 III

‘-D2-_035-----El 1 l’-D3-002-----W 1

-‘-Dull-019---rrl 1 .‘---D5-034----W

’ /--DC-001-Lu ’

- d’-D7-033 ___w_-..m.___-..

.

*

. +

.

‘ ,

..______.____*.___..

‘I

t24V or CND can be selected for input common as above fig. (Note> Make sure to connect a 1 I common WAIA, CM0 pins.

J

L 21936

004,08 - t24V

/

005,09 - CND

I

1-21 .

(3) Input rsodule AID32Hl

Item

I

Specifications

Points/module

Points/common

Sink/source current

Input voltage

Input current

ON voltage, current

OFF voltage, current

Response OFF *ON

time

ON-OFF Max. 2ms (AOmA7) ing time depending on each system.

Input display

External connection

Terminal connection and circuitry

32 points

16 points/common

Both direct ions

24VDC + lo%, - 20%

7.5mA (average)

Min. 18VDC, min. 6mA

Max. GVDC, max. 1. 5mA

Max. 2ms (AO-A7) This is the vaiue from input tp output

Max. ZOms(BO~D7) in the module. The actual -value is

determined by adding it to the scann-

Max. 20ms (BOhD7)

Not provided

Connector (HONDA TSUSIN MR-50RMA)

cft: input circuit CM 01

I------I

-------013,17 - t24v

. ~~~~.~..~~.~~~~

*

I

.

I

. .- _ Wm. _. - I.__. _ __.

I

Q14,18 - CND

,

I

i '-----a5,09 - GND

. /

.--.--------..--a-.*

t24V or C;ND can be selected for input common as above fig.

(No tc> Make sure to comet t a 11 common KMA, CMC) p ins.

1 -22

I

(4) Input module AIDlGC

Item

Points/module

points/common

16 points

16 points/common

Specifications

Sink/source current Source current type

Input voltage

Input current

ON voi tage, current

24VDC + lo%, - 20%

7. 5mAcaverage)

Min. ISVDC, min. 4mA

OFF voltage, current Max. SVDC, max. 1.5mA

Response OFF *ON

Max.ZOms This is the value from input to output in ‘the

time - module. The actual value is determined by adding

ON *OFF

Input display

Extermal connection

Max.ZOms it to the scanning time depending on each system.

LED display

Terminal block connector@0 terminals,M3.5 screw terminal)

Terminal connection

and circuitry .

I

[I): input circuit

1 -23

LED{{

(5) Input module AID16D

Specifications

I

OFF voltage, current

I

Input display

I

16 points

16 Dointdcommon

__ r--- -_L,

Sink current type

UVDC +IO%, -20%

Min. 15VDC, min. 4mA

Max. SVDC, max. 1. 5mA

LED display

- _ ___ ___ _ - _

This is the value from input to output in the

module. The actual value is determined by adding

it to the scanning time depending on each system.

I

-_- -

__-f- _@

__c_ b-i.

‘-

‘- -@-t

-----

_-‘-

- - ---

- e

--

--o--ru--_l

@

5 I

rm

-

-‘-’

111 P _.

-_

+’ - FE;/

-e

_I__--

-. --fl543-------c1

-Ml

,’

L-E’

_-__~~-~___

--I

WI

-u_w--1~~-

@

49

@

l- --w- -_ _.

TPl

4J-J

LU : input circuit

1 -,24

LED ff

fanuc IO-A Maintenance Manual

GENERAL

I l CONNECTIONS

1.1 Configuration

I/O Unit CONFIGURATION

Table 3.3 Heat value of each module

4.3 Grounding

4.4 Connecting Signal Cables

. DIGITAL INPUT/OUTPUT MODULES

Digital input modules

Digital output modules