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Illustrated Parts Manual
Models 600S 600SJ 660SJ
PRIOR TO
S/N 0300068000
P/N
3120842
February 28, 2014
REVISION LOG
NOTES:
ADE SYSTEM
Most 600S, 600SJ and 660SJ machines from S/N 0300061927 incorporate the ADE System, but no clean S/N break exist. The following machine serial numbers prior to S/N 0300061927 also utilize the ADE System: 0300058993, 0300058998, 0300059222, 0300059223, 0300059275, 0300059281, 0300059315, 0300059319, 0300059352, 0300059358, 0300059631, 0300059769, 0300060253, 0300060254, 0300060286, 0300060642, 0300060645, 0300061120, 6030001257, 0300061402, 0300061440, 0300061491, 0300061833, 0300061840, 0300061875 and 0300061878. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform console box.
MANUAL REVISION LOG:
May 1996 - Original Issue Of Manual
January 1998 - Revised (Manual edited to 0010512 Revision 43)
December, 1998 - Revised (Manual edited to 0010512 Revision 53)
June 25, 1999 - Revised (Manual edited to 0010512 Revision 59)
February 18, 2000 - Revised (Manual edited to 0010512 Revision 66)
April 25, 2001 - Revised (Manual edited to 0010512 Revision 79)
(Manual edited to 0010574 Revision 3 ADE System)
February 20, 2002 - Revised (Manual edited to 0010574 Revision 9)
May 24, 2002 - Revised (Manual edited to 0010574 Revision 18)
November 30, 2002 - Added "Prior to S/N 0300068000" to Front Cover. Refer to Parts Manual 3121856 for Machines Built S/N0300068000 to Present.
January 20, 2003 - Revised Manual
May 1, 2003 - Revised Manual
3120842 |
A |
REVISION LOG
December 9, 2003 - Revised Manual
May 27, 2005 - Revised Manual
November 10, 2005 - Revised Manual
May 18, 2006 - Revised Manual
August 9, 2006 - Revised Manual
January 12, 2007 - Revised Manual
May 15, 2007 - Revised Manual
September 18, 2007 - Revised Manual
June 15, 2008 - Revised Manual
December 1, 2008 - Revised Manual
April 15, 2009 - Revised Manual
October 15, 2009 - Revised Manual
May 24, 2010 - Revised Manual
March 15, 2011 - Revised Manual
June 10, 2011 - Revised Manual
September 14, 2011 - Revised Manual
January 6, 2012 - Revised Manual
April 20, 2012 - Revised Manual
July 27, 2012 - Revised Manual
November 8, 2012 - Revised Manual
March 15, 2013 - Revised Manual
June 14, 2013 - Revised Manual
September 30, 2013 - Revised Manual
February 28, 2014 - Revised Manual
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3120842 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 2WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 4WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-3 4WS REAR STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 TIRE AND WHEEL DRIVE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-5 DRIVE HUB ASSEMBLY (PRIOR TO SN 0300064395) . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 DRIVE HUB ASSEMBLY (SN 0300064395 TO SN 0300068000) . . . . . . . . . . . . . . . . 1-22 1-7 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1-8 DRIVE MOTOR ASSEMBLY - REXROTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-9 DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED). . . . . . . . . . . . . . 1-30 1-10 TOW PACKAGE INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
SECTION 2 - 8 TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0 2-4 SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS . . . . . . . . . . . . . 2-12 2-5 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2-6 SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 2-7 SWING MOTOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-8 DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300030041) . . . . . . . . . . . . . . . . 2-26 2-9 DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (SN 0300030041
TO SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 2-10 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . 2-42 2-11 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 2-12 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52 2-13 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 2-14 ROTARY COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58 2-15 GROUND CONTROL BOX ASSEMBLY (PRIOR TO SN 0300061927) . . . . . . . . . . . . 2-60 2-16 GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (SN 0300061927 TO
SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 2-17 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-68 2-18 ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72 2-19 HOODS & LIFTING PLATE INSTALLATIONS - WITHOUT NOISE REDUCTION
(PRIOR TO SN 0300027943) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74 2-20 HOODS & LIFTING PLATE INSTALLATIONS - WITH NOISE REDUCTION
(SN 0300027943 TO SN 0300068000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM INSTALLATIONS - 600S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 BOOM INSTALLATIONS - 600SJ & 660SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3-3 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-4 ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . 3-16 3-5 ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . 3-20 3-6 POWER TRACK INSTALLATIONS - PLASTIC TRACK (PRIOR TO
SN 0300060842) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 3-7 POWER TRACK INSTALLATIONS - STEEL TRACK (SN 0300060842 TO
SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3120842 |
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TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 4 - PLATFORM . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-1 |
4-1 PLATFORM COMPONENTS INSTALLATION (AUSTRALIAN SPEC WITH
FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 PLATFORM COMPONENTS INSTALLATION (EN280 & CE SPEC WITH
FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4-3 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) . . . . . . . . . . . . . . . . . . 4-10 4-4 PLATFORM CONSOLE ASSEMBLY (PRIOR TO SN 0300061927) . . . . . . . . . . . . . . 4-14 4-5 PLATFORM CONSOLE ASSEMBLY (ADE SYSTEM) (SN 0300061927 TO
SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 4-6 CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO SN 0300039654)
(ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-7 CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300039654 TO
SN 0300061927) (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 4-8 CONTROLLER ASSEMBLY (SWING AND LIFT) (ADE SYSTEM) (SN 0300061927
TO SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 4-9 CONTROLLER ASSEMBLY (DRIVE AND STEER) (PRIOR TO SN 0300039654)
(ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 4-10 CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300039654 TO
SN 0300061927) (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 4-11 CONTROLLER ASSEMBLY (DRIVE AND STEER) (ADE SYSTEM)
(SN 0300061927 TO SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 4-12 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . 4-46 4-13 LOAD SENSING SYSTEM INSTALLATION (FRENCH SPEC) (PRIOR TO
SN 0300067891 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50 4-14 PLATFORM SUPPORT (LOAD SENSING) (SN 0300067891 TO
SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 |
AXLE LOCKOUT CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-2 |
5-2 |
PLATFORM LEVEL CYLINDER ASSEMBLY - 600S. . . . . . . . . . . . . . . . . . . . . . . . . . |
5-4 |
5-3 |
PLATFORM LEVEL CYLINDER ASSEMBLIES - 600SJ & 660SJ . . . . . . . . . . . . . . . . |
5-6 |
5-4 |
MAIN LIFT CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-8 |
5-5 |
ARTICULATING JIB LIFT CYLINDER ASSEMBLY - 600SJ & 660SJ . . . . . . . . . . . . . |
5-12 |
5-6 |
MASTER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-14 |
5-7 |
STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-18 |
5-8 |
TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-20 |
5-9 |
CYLINDER BELLOWS INSTALLATIONS (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . |
5-22 |
SECTION 6 - HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 |
HYDRAULIC DIAGRAM - DRIVE & STEER (2WD/2WS). . . . . . . . . . . . . . . . . . . . . . . |
6-2 |
6-2 |
HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . |
6-4 |
6-3 |
HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-8 |
6-4 |
HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-10 |
6-5 |
HYDRAULIC DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-14 |
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TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 7 - ELECTRICAL . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .7-1 |
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 HARNESS COMPONENTS INSTALLATION (PRIOR TO SN 0300061927) . . . . . . . 7-6 7-3 HARNESS COMPONENTS INSTALLATION (ADE SYSTEM) (SN 0300061927
TO SN 0300064499) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 7-4 HARNESS COMPONENTS INSTALLATION (ADE SYSTEM) (SN 0300064499
TO SN 0300068000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 |
DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8-2 |
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
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2WD FRONT AXLE AND STEERING INSTALLATIONS |
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1-2 |
4WD FRONT AXLE AND STEERING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1-6. . |
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4WS REAR STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-10. . . |
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TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-14. . . |
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DRIVE HUB ASSEMBLY (PRIOR TO SN 0300064395) . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1-18. . |
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DRIVE HUB ASSEMBLY (SN 0300064395 TO SN 0300068000) . . . . . . . . . . . . . . . . . . . . |
. 1-22. . |
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1-7 |
DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1-24. . |
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DRIVE MOTOR ASSEMBLY - REXROTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1-28. . |
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DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED). . . . . . . . . . . . . . . . |
. 1-30. . |
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TOW PACKAGE INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS
22
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1
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REVERSE VIEW OF SPINDLE ASSEMBLY.
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1-2 |
3120842 |
SECTION 1 FRAME
.
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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AXLE INSTALLATIONS - OSCILLATING |
Ref |
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0254817 |
Standard Machines (Prior to SN 0300041810) |
Ref |
8 |
|
0256394 |
Standard Machines (SN 0300041810 to SN 0300068000) |
Ref |
5 |
1 |
4844777 |
Axle Weldment |
1 |
|
2 |
1683078 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown) |
|
|
3 |
3422333 |
Pin, Pivot |
2 |
|
4 |
3422332 |
Pin, Cylinder |
2 |
|
5 |
3841143 |
Keeper, Pin |
4 |
|
6 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
7 |
|
Pin, Axle Pivot Options: |
1 |
|
|
Use 3422591 |
Standard Machines (Prior to SN 0300041810) |
|
|
|
|
(was p/n 3422325) |
|
|
|
3422591 |
Standard Machines (SN 0300041810 to |
|
|
|
|
SN 0300068000) |
|
|
8 |
3841258 |
Keeper, Pin |
1 |
|
9 |
0642012 |
Bolt 5/8in-11NC x 1-1/2in |
1 |
|
10 |
3538047 |
Plate, Wear |
2 |
|
11 |
4070878 |
Shim 1/16in |
AR |
|
12 |
4070879 |
Shim 1/8in |
AR |
|
13 |
0641612 |
Bolt 3/8in-16NC x 1-1/2in |
4 |
|
14 |
4711600 |
Flatwasher 3/8in Thin |
4 |
|
15 |
4640871 |
Valve, Cam |
1 |
|
|
7012693 |
Seal Kit - 4640871 Valve |
1 |
|
|
7002840 |
Pin Removal Tool |
1 |
|
16 |
0641414 |
Bolt 1/4in-20NC x 1-3/4in |
4 |
|
17 |
4711400 |
Flatwasher 1/4in Thin |
4 |
|
18 |
Not Used |
|
|
|
19 |
4740158 |
Thrustwasher |
1 |
|
20 |
Not Used |
|
|
|
21 |
0961950 |
Bushing, Garmax |
2 |
|
22 |
0100011 |
Compound, Locking |
AR |
|
23 |
1100086 |
Cam |
1 |
|
24 |
0641814 |
Bolt 1/2in-13NC x 1-3/4in |
2 |
|
25 |
4751800 |
Flatwasher 1/2in Regular |
AR |
|
|
|
AXLE INSTALLATIONS - FIXED |
Ref |
|
|
0254845 |
Standard Machines (Prior to SN 0300041810) |
Ref |
5 |
|
0256621 |
Standard Machines (SN 0300041810 to SN 0300068000) |
Ref |
4 |
101 |
4844777 |
Axle Weldment |
1 |
|
102 |
3539877 |
Plate, Stop |
2 |
|
103 |
3539878 |
Plate, Stop |
2 |
|
104 |
4070944 |
Shim (.06) |
AR |
|
105 |
4070945 |
Shim (.25) |
AR |
|
106 |
|
Hardware Options: |
2 |
|
|
0641820 |
Bolt 1/2in-13NC x 2-1/2in (Prior to SN 0300038047) |
|
|
|
3931840 |
Screw 1/2in-13NC x 2-1/2in (SN 0300038047 to |
|
|
|
|
SN 0300068000) |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120842 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
107 |
|
Pin, Pivot Options: |
1 |
|
|
Use 3422591 |
Standard Machines (Prior to SN 0300041810) (was p/n |
|
|
|
|
3422325) |
|
|
|
3422591 |
Standard Machines (SN 0300041810 to |
|
|
|
|
SN 0300068000) |
|
|
108 |
3841258 |
Keeper, Pin |
1 |
|
109 |
0642012 |
Bolt 5/8in-11NC x 1-1/2in |
1 |
|
110 |
3538047 |
Plate, Wear |
2 |
|
111 |
4070878 |
Shim 1/16in |
AR |
|
112 |
4070879 |
Shim 1/8in |
AR |
|
113 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
114 |
4711600 |
Flatwasher 3/8in Thin |
4 |
|
115 |
4740158 |
Thrustwasher |
1 |
|
116 |
0100019 |
Compound, Locking |
AR |
|
117 |
0961950 |
Bushing, Garmax |
2 |
|
|
|
STEERING INSTALLATIONS |
Ref |
|
|
0254944 |
Prior to SN 0300034646 |
Ref |
7/E |
|
0257732 |
SN 0300034646 to SN 0300068000 |
Ref |
2/A |
201 |
|
Spindle - Right Side Options: |
1 |
|
|
4130312 |
Prior to SN 0300034646 |
|
|
|
4130353 |
SN 0300034646 to SN 0300068000 |
|
|
202 |
|
Spindle - Left Side Options: |
1 |
|
|
4130311 |
Prior to SN 0300034646 |
|
|
|
4130354 |
SN 0300034646 to SN 0300068000 |
|
|
203 |
2780188 |
Hub |
2 |
|
203A |
0630078 |
Stud, Wheel (10 Per Hub) |
20 |
|
204 |
3841236 |
Tie-Rod |
1 |
|
205 |
0561138 |
End, Tie-Rod (Right Side/RH Threads) |
1 |
|
206 |
3323002 |
Nut, Jam 1-1/4in-12NF (RH Threads) |
1 |
|
207 |
0561139 |
End, Tie-Rod (Left Side/LH Threads) |
1 |
|
208 |
3300229 |
Nut, Jam 1-1/4in-12NF (LH Threads) |
1 |
|
209 |
1683208 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown) |
|
|
210 |
3422351 |
Pin, Steer Cylinder |
2 |
|
211 |
3422352 |
Pin, Tie-Rod |
2 |
|
212 |
3841143 |
Shaft, Keeper |
6 |
|
213 |
0641608 |
Bolt 3/8in-16NC x 1in |
6 |
|
214 |
0100011 |
Compound, Locking |
AR |
|
215 |
3422326 |
Pin, Steer Cylinder |
2 |
|
216 |
0682014 |
Bolt 5/8in-11NC x 1-3/4in (Grade 8) |
2 |
|
217 |
3312002 |
Nut, Jam 5/8in-11NC |
4 |
|
218 |
2160002 |
Fitting, Grease (Prior to SN 0300034646 Only) |
2 |
|
219 |
4640812 |
Valve Relief (Prior to SN 0300034646 Only) |
2 |
|
220 |
3422335 |
Kingpin |
2 |
|
221 |
Not Used |
|
|
|
222 |
0681610 |
Bolt 3/8in-16NC x 1-1/4in (Grade 8) |
4 |
|
223 |
3324203 |
Nut, Slotted 2in-4 1/2NF |
2 |
|
224 |
3451012 |
Pin, Cotter 5/8in x 3in |
2 |
|
|
|
|
|
|
1-4 |
3120842 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
C |
|
225 |
0440171 |
Cup, Bearing - Inner |
4 |
|
|
|
|
226 |
0440170 |
Cone, Bearing - Inner |
4 |
|
|
T |
|
|
|
|
|
||||
227 |
3960343 |
Seal, Grease |
2 |
|
|
I |
|
228 |
4740283 |
Flatwasher, Hardened |
2 |
|
|
|
|
229 |
3323403 |
Nut, Slotted 1-1/2in-6NF |
2 |
|
|
O |
|
|
|
|
|
||||
230 |
3451010 |
Pin, Cotter 5/8in x 2-1/2in |
2 |
|
|
N |
|
231 |
3780187 |
O-Ring |
4 |
|
|
|
|
232 |
1120304 |
Cap, Hub |
2 |
|
|
1 |
|
233 |
0961977 |
Bearing |
2 |
|
|
|
|
|
|
|
|
||||
234 |
|
Thrustwasher Options: |
AR |
|
|
|
|
|
4740314 |
Prior to SN 0300034646 |
4 |
|
|
F |
|
|
4740463 |
SN 0300034646 to SN 0300068000 (Top) |
2 |
|
|
|
|
|
|
|
R |
|
|||
|
4740256 |
SN 0300034646 to SN 0300068000 (Bottom) |
2 |
|
|
|
|
|
|
|
|
|
|||
235 |
0682012 |
Bolt 5/8in-11NC x 1-1/2in (Grade 8) |
2 |
|
|
A |
|
236 |
|
Thrustwasher Options: |
4 |
|
|
|
|
|
0440091 |
Prior to SN 0300035329 |
|
|
|
M |
|
|
|
|
|
|
|
||
|
4740111 |
SN 0300035329 to SN 0300068000 |
|
|
|
E |
|
237 |
0721003 |
Bolt #10-24NC x 3/8in |
6 |
|
|
|
|
238 |
4761000 |
Lockwasher #10 |
6 |
|
|
|
|
239 |
0100063 |
Loctite RC609 |
AR |
|
|
|
|
|
|
|
|
||||
240 |
|
Bushing, Bronze Options: |
4 |
|
|
|
|
|
0961883 |
Prior to SN 0300034646 |
|
|
|
|
|
|
0962036 |
SN 0300034646 to SN 0300068000 |
|
|
|
|
|
241 |
4740067 |
Thrustwasher |
2 |
|
|
|
|
242 |
3300007 |
Lugnut (10 per wheel) |
20 |
|
|
|
|
|
|
|
|
|
|
|
|
3120842 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS
22 |
23 |
25 |
|
16 17 |
24 |
|
15 |
|
|
8 |
|
|
|
|
|
|
|
|
22 |
108 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
109 |
|
|
|
|
|
|
|
|
|
9 |
7 |
|
|
|
5 |
|
|
|
|
116 |
19 |
|
6 |
|
|
|
||
|
|
107 |
|
22 |
|
2 |
|
|
|
|
|
|
115 |
|
|
|
|
||
|
|
2 |
|
|
106 |
3 |
|
|
|
201 |
|
226 |
|
116 |
|
|
|
||
|
|
214 |
|
|
|
|
|||
|
|
|
228 |
102 |
|
|
|
|
|
|
|
|
|
105 |
|
|
|
|
|
|
|
|
215 |
|
|
|
|
|
|
|
|
|
|
104 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
103 |
|
|
|
|
|
|
|
|
21 |
230 |
|
|
|
|
|
|
|
|
|
223 |
213 |
|
|
|
1 |
21 |
|
|
117 |
|
|
227 |
||
|
|
|
|
205 |
|
||||
101 |
|
|
|
|
|
|
211 |
||
117 |
|
|
|
|
|
|
|||
|
|
|
|
|
|
209 |
217 |
||
|
208 |
|
|
|
|
219 |
209 |
||
|
|
|
|
|
|
|
212 |
||
|
209 |
|
|
|
|
220 |
|
|
|
|
207 |
|
|
223 |
|
|
204 |
|
226 |
|
210 |
|
|
|
229 |
|
228 |
||
|
|
|
|
|
|
||||
|
|
|
4 |
|
|
224 |
|
|
216 |
|
203 |
6 5 |
225 |
|
|
222 |
|||
|
|
|
|
||||||
|
222 |
|
|
223 |
|
|
|
|
|
|
|
|
221 |
|
229 |
|
202 |
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
208 |
|
|
|
|
|
|
|
|
|
209 |
|
204 |
|
|
|
2 |
|
|
|
207 |
|
|
|
|
|
|
222 |
|
|
|
|
|
||
REAR VIEW |
|
206 |
|
205 |
|
|
|||
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|||
OF |
|
|
|
|
209 |
|
|
||
AXLE ASSEMBLY. |
218 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
220 |
|
|
|
|
|
|
|
|
202
|
|
213 |
|
|
|
|
214 |
(RH) |
112 |
|
113 |
228 |
217 |
(LH) |
12 |
111 |
22 |
13 |
|||||
215 |
(RH) |
|
|
11 110 |
114 |
216 |
(LH) |
|
|
10 |
|
222 |
|
|
|
|
14 |
|
|
|
|
|
1-6 |
3120842 |
SECTION 1 FRAME
.
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
AXLE INSTALLATIONS - OSCILLATING |
Ref |
|
|
0254818 |
Standard Machines (Prior to SN 0300038047) |
Ref |
6 |
|
0257747 |
Standard Machines (SN 0300038047 to SN 0300041810) |
Ref |
5 |
|
0257749 |
Standard Machines (SN 0300041810 to SN 0300061704) |
Ref |
5 |
|
0271003 |
Standard Machines (SN 0300061704 to SN 0300068000) |
Ref |
B |
1 |
|
Axle Weldment Options: |
1 |
|
|
4844690 |
Prior to SN 0300038047 |
|
|
|
4845588 |
SN 0300038047 to SN 0300061704 |
|
|
|
4846288 |
SN 0300061704 to SN 0300068000 |
|
|
2 |
1683078 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown) |
|
|
3 |
3422333 |
Pin, Pivot |
2 |
|
4 |
|
Pin, Cylinder Options: |
2 |
|
|
3422332 |
Prior to SN 0300061704 |
|
|
|
3422904 |
SN 0300061704 to SN 0300068000 |
|
|
5 |
3841143 |
Keeper, Pin |
4 |
|
6 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
7 |
|
Pin, Axle Pivot Options: |
1 |
|
|
Use 3422591 |
Standard Machines (Prior to SN 0300041810) (was p/n |
|
|
|
|
3422325) |
|
|
|
3422591 |
Standard Machines (SN 0300041810 to |
|
|
|
|
SN 0300068000) |
|
|
8 |
3841258 |
Keeper, Pin |
1 |
|
9 |
0642012 |
Bolt 5/8in-11NC x 1-1/2in |
1 |
|
10 |
3538047 |
Plate, Wear (Prior to SN 0300061704) |
2 |
|
11 |
4070878 |
Shim 1/16in |
AR |
|
12 |
4070879 |
Shim 1/8in |
AR |
|
13 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
14 |
4711600 |
Flatwasher 3/8in Thin |
4 |
|
15 |
4640871 |
Valve, Cam |
1 |
|
|
7012693 |
Seal Kit - 4640871 Valve |
1 |
|
|
7002840 |
Pin Removal Tool |
1 |
|
16 |
0641414 |
Bolt 1/4in-20NC x 1-3/4in |
4 |
|
17 |
4711400 |
Flatwasher 1/4in Thin |
4 |
|
18 |
Not Used |
|
|
|
19 |
4740158 |
Thrustwasher |
1 |
|
20 |
Not Used |
|
|
|
21 |
0961950 |
Bushing, Composite |
2 |
|
22 |
0100011 |
Compound, Locking |
AR |
|
23 |
1100086 |
Cam |
1 |
|
24 |
0641814 |
Bolt 1/2in-13NC x 1-3/4in |
2 |
|
25 |
|
Flatwasher 1/2in Options: |
AR |
|
|
4751800 |
Prior to SN 0300061704 (Regular) |
|
|
|
4711800 |
SN 0300061704 to SN 0300068000 (Thin) |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120842 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
AXLE INSTALLATIONS - FIXED |
Ref |
|
|
0254846 |
Standard Machines (Prior to SN 0300038047) |
Ref |
2 |
|
0257748 |
Standard Machines (SN 0300038047 to SN 0300041810) |
Ref |
3 |
|
0257750 |
Standard Machines (SN 0300041810 to SN 0300061704) |
Ref |
4 |
|
0271004 |
Standard Machines (SN 0300061704 to SN 0300068000) |
Ref |
A |
101 |
|
Axle Weldment Options: |
1 |
|
|
4844777 |
Prior to SN 0300061704 |
|
|
|
4846288 |
SN 03000617041 to SN 0300068000 |
|
|
102 |
3539877 |
Plate, Stop |
2 |
|
103 |
3539878 |
Plate, Stop |
2 |
|
104 |
4070944 |
Shim (.06) |
AR |
|
105 |
4070945 |
Shim (.25) |
AR |
|
106 |
|
Hardware Options: |
2 |
|
|
0641820 |
Bolt 1/2in-13NC x 2-1/2in (Prior to SN 0300038047) |
|
|
|
3931840 |
Screw 1/2in-13NC x 2-1/2in (SN 0300038047 to |
|
|
|
|
SN 0300068000) |
|
|
107 |
|
Pin, Pivot Options: |
1 |
|
|
Use 3422591 |
Standard Machines (Prior to SN 0300041810) (was p/n |
|
|
|
|
3422325) |
|
|
|
3422591 |
Standard Machines (SN 0300041810 to |
|
|
|
|
SN 0300068000) |
|
|
108 |
3841258 |
Keeper, Pin |
1 |
|
109 |
0642012 |
Bolt 5/8in-11NC x 1-1/2in |
1 |
|
110 |
3538047 |
Plate, Wear (Prior to SN 0300061704) |
2 |
|
111 |
4070878 |
Shim 1/16in |
AR |
|
112 |
4070879 |
Shim 1/8in |
AR |
|
113 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
114 |
4711600 |
Flatwasher 3/8in Thin |
4 |
|
115 |
4740158 |
Thrustwasher |
1 |
|
116 |
0100019 |
Compound, Locking |
AR |
|
117 |
0961950 |
Bushing, Composite |
2 |
|
|
|
STEERING INSTALLATIONS |
Ref |
|
|
0254942 |
Prior to SN 0300038047 |
Ref |
5/D |
|
0257731 |
SN 0300038047 to SN 0300061704 |
Ref |
3 |
|
0270868 |
SN 0300061704 to SN 0300068000 |
Ref |
A |
201 |
|
Spindle - Right Side Options: |
1 |
|
|
4130308 |
Prior to SN 0300061704 |
|
|
|
4130381 |
SN 0300061704 to SN 0300068000 |
|
|
202 |
|
Spindle - Left Side Options: |
1 |
|
|
4130309 |
Prior to SN 0300061704 |
|
|
|
4130382 |
SN 0300061704 to SN 0300068000 |
|
|
203 |
1683208 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown |
|
|
204 |
|
Kingpin Options: |
4 |
|
|
3422330 |
Prior to SN 0300047411 |
|
|
|
3422753 |
SN 0300047411 to SN 0300068000 |
|
|
205 |
0681610 |
Bolt 3/8in-16NC x 1-1/4in (Grade 8) |
8 |
|
|
|
|
|
|
1-8 |
3120842 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
C |
|
206 |
|
Pin, Steer Cylinder Options: |
2 |
|
|
|
|
|
3422327 |
Prior to SN 0300061704 |
|
|
|
T |
|
|
|
|
|
|
|
||
|
3422902 |
SN 0300061704 to SN 0300068000 |
|
|
|
I |
|
207 |
3841143 |
Shaft, Keeper |
6 |
|
|
|
|
208 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
|
O |
|
|
|
|
|
||||
209 |
0100011 |
Compound, Locking |
AR |
|
|
N |
|
210 |
3422326 |
Pin, Steer Cylinder |
2 |
|
|
|
|
211 |
0641612 |
Bolt 3/8in-16NC x 1-1/2in |
2 |
|
|
1 |
|
212 |
3311605 |
Locknut 3/8in-16NC (Prior to SN 0300061704) |
2 |
|
|
|
|
|
|
|
|
||||
213 |
|
Tie-Rod Options: |
1 |
|
|
|
|
|
3841234 |
Prior to SN 0300061704 |
|
|
|
F |
|
|
3841510 |
SN 0300061704 to SN 0300068000 |
|
|
|
|
|
|
|
|
|
|
|
||
214 |
3323002 |
Nut, Jam 1-1/4in-12NF (RH Threads) |
1 |
|
|
R |
|
|
|
(Prior to SN 0300061704) |
|
|
|
|
|
215 |
0561138 |
End, Tie-Rod (Right Side/RH Threads) |
1 |
|
|
A |
|
|
|
(Prior to SN 0300061704) |
|
|
|
M |
|
216 |
0561139 |
End, Tie-Rod (Left Side/LH Threads) |
1 |
|
|
|
|
|
|
(Prior to SN 0300061704) |
|
|
|
E |
|
|
|
|
|
|
|
|
|
217 |
3300229 |
Nut, Jam 1-1/4in-12NF (LH Threads) |
1 |
|
|
|
|
|
|
(Prior to SN 0300061704) |
|
|
|
|
|
218 |
0682014 |
Bolt 5/8in-11NC x 1-3/4in (Grade 8) |
2 |
|
|
|
|
|
|
|
|
||||
|
|
(Prior to SN 0300061704) |
|
|
|
|
|
219 |
0682016 |
Bolt 5/8in-11NC x 2in (Grade 8) (Prior to SN 0300061704) |
2 |
|
|
|
|
220 |
3312002 |
Nut, Jam 5/8in-11NC (Prior to SN03000 61704) |
4 |
|
|
|
|
221 |
|
Thrustwasher Options: |
2 |
|
|
|
|
|
4740391 |
Prior to SN 0300038047 |
|
|
|
|
|
|
4740463 |
SN 0300038047 to SN 0300068000 |
|
|
|
|
|
222 |
4740111 |
Thrustwasher |
6 |
|
|
|
|
223 |
3780187 |
O-Ring (Prior to SN 0300038047) |
8 |
|
|
|
|
224 |
4640812 |
Valve Relief (Prior to SN 0300038047 Only) |
4 |
|
|
|
|
225 |
2160002 |
Fitting, Grease (Prior to SN 0300038047 Only) |
4 |
|
|
|
|
226 |
0961977 |
Bearing |
2 |
|
|
|
|
227 |
|
Pin Options: |
2 |
|
|
|
|
|
3422328 |
Prior to SN 0300061704 |
|
|
|
|
|
|
3422903 |
SN 0300061704 to SN 0300068000 |
|
|
|
|
|
228 |
0100063 |
Loctite RC609 (Prior to SN 0300061704) |
AR |
|
|
|
|
229 |
|
Bushing, Composite Options: |
4 |
|
|
|
|
|
0961850 |
Prior to SN 0300038047 |
|
|
|
|
|
|
0962131 |
SN 0300038047 to SN 0300068000 |
|
|
|
|
|
230 |
|
Thrustwasher Options: |
2 |
|
|
|
|
|
4740449 |
Prior to SN 0300038047 |
|
|
|
|
|
|
4740256 |
SN 0300038047 to SN 0300068000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3120842 |
1-9 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS
1
21
30
|
|
|
|
23 |
3 |
|
|
|
|
|
|
|
|
29 |
|
|
|
23 |
24 |
|
|
|
|
|
|
|
|
|
18 |
8 |
|
|
|
20 |
9 |
|
|
25 |
|
7 |
|
|
29 |
|
|
|
23 |
||
10 |
|
|
|
|
|
|
|
21 |
|
|
|
|
8 |
|
|
|
|
9 |
|
3 |
|
|
7 |
|
22 |
|
|
6 |
|
|
|
|
|
|
24 |
11 |
7 |
22 |
|
|
|
|||
|
|
|
27 |
|
REAR VIEW |
|
|
|
|
OF |
|
|
28 |
|
AXLE ASSEMBLY. |
|
|
|
|
|
|
|
26 |
|
2 |
|
|
|
13 |
|
|
|
|
|
|
|
|
17 (LEFT SIDE) |
|
|
|
|
14 (RIGHT SIDE) |
|
|
|
|
16 (LEFT SIDE) |
|
19 |
|
|
15 (RIGHT SIDE) |
|
|
|
22 |
|
|
20 |
|
|
|
|
12 |
|
|
|
|
|
|
|
|
|
5
9
4
2
4
5
9
1-10 |
3120842 |
SECTION 1 FRAME
.
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
4WS REAR STEERING INSTALLATIONS OPTIONS: |
Ref |
|
|
|
4WS Installation - 2WD Machines |
|
|
|
0254945 |
Prior to SN 0300038047 |
Ref |
1 |
|
0257744 |
SN 0300038047 to SN 0300068000 |
Ref |
1 |
|
|
4WS Installation - 4WD Machines |
|
|
|
0254943 |
Prior to SN 0300038047 |
Ref |
1 |
|
0257743 |
SN 0300038047 to SN 0300061704 |
Ref |
1 |
|
0271005 |
SN 0300061704 to SN 0300068000 |
Ref |
1 |
|
|
STEERING INSTALLATIONS |
Ref |
|
|
0254942 |
Prior to SN 0300038047 |
Ref |
5/D |
|
0257731 |
SN 0300038047 to SN 0300061704 |
Ref |
3 |
|
0270868 |
SN 0300061704 to SN 0300068000 |
Ref |
A |
1 |
|
Spindle - Right Side Options: |
1 |
|
|
4130308 |
Prior to SN 0300061704 |
|
|
|
4130381 |
SN 0300061704 to SN 0300068000 |
|
|
2 |
|
Spindle - Left Side Options: |
1 |
|
|
4130309 |
Prior to SN 0300061704 |
|
|
|
4130382 |
SN 0300061704 to SN 0300068000 |
|
|
3 |
1683208 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown |
|
|
4 |
|
Kingpin Options: |
4 |
|
|
3422330 |
Prior to SN 0300047411 |
|
|
|
3422753 |
SN 0300047411 to SN 0300068000 |
|
|
5 |
0681610 |
Bolt 3/8in-16NC x 1-1/4in (Grade 8) |
8 |
|
6 |
|
Pin, Steer Cylinder Options: |
2 |
|
|
3422327 |
Prior to SN 0300061704 |
|
|
|
3422902 |
SN 0300061704 to SN 0300068000 |
|
|
7 |
3841143 |
Shaft, Keeper |
6 |
|
8 |
0641608 |
Bolt 3/8in-16NC x 1in |
4 |
|
9 |
0100011 |
Compound, Locking |
AR |
|
10 |
3422326 |
Pin, Steer Cylinder |
2 |
|
11 |
0641612 |
Bolt 3/8in-16NC x 1-1/2in |
2 |
|
12 |
3311605 |
Locknut 3/8in-16NC (Prior to SN 0300061704) |
2 |
|
13 |
|
Tie-Rod Options: |
1 |
|
|
3841234 |
Prior to SN 0300061704 |
|
|
|
3841510 |
SN 03000617041 to SN 0300068000 |
|
|
14 |
3323002 |
Nut, Jam 1-1/4in-12NF (RH Threads) (Prior to |
1 |
|
|
|
SN 0300061704) |
|
|
15 |
0561138 |
End, Tie-Rod (Right Side/RH Threads) (Prior to |
1 |
|
|
|
SN 0300061704) |
|
|
16 |
0561139 |
End, Tie-Rod (Left Side/LH Threads) (Prior to |
1 |
|
|
|
SN 0300061704) |
|
|
17 |
3300229 |
Nut, Jam 1-1/4in-12NF (LH Threads) (Prior to |
1 |
|
|
|
SN 0300061704) |
|
|
18 |
0682014 |
Bolt 5/8in-11NC x 1-3/4in (Grade 8) (Prior to |
2 |
|
|
|
SN 0300061704) |
|
|
19 |
0682016 |
Bolt 5/8in-11NC x 2in (Grade 8) (Prior to SN 0300061704) |
2 |
|
20 |
3312002 |
Nut, Jam 5/8in-11NC (Prior to SN 0300061704) |
4 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120842 |
1-11 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
21 |
|
Thrustwasher Options: |
2 |
|
|
4740391 |
Prior to SN 0300038047 |
|
|
|
4740463 |
SN 0300038047 to SN 0300068000 |
|
|
22 |
4740111 |
Thrustwasher |
6 |
|
23 |
3780187 |
O-Ring (Prior to SN 0300038047) |
8 |
|
24 |
4640812 |
Valve Relief (Prior to SN 0300038047 Only) |
4 |
|
25 |
2160002 |
Fitting, Grease (Prior to SN 0300038047 Only) |
4 |
|
26 |
0961977 |
Bearing |
2 |
|
27 |
|
Pin Options: |
2 |
|
|
3422328 |
Prior to SN 0300061704 |
|
|
|
3422903 |
SN 0300061704 to SN 0300068000 |
|
|
28 |
0100063 |
Loctite RC609 (Prior to SN 0300061704) |
AR |
|
29 |
|
Bushing, Composite Options: |
4 |
|
|
0961850 |
Prior to SN 0300038047 |
|
|
|
0962131 |
SN 0300038047 to SN 0300068000 |
|
|
30 |
|
Thrustwasher Options: |
2 |
|
|
4740449 |
Prior to SN 0300038047 |
|
|
|
4740256 |
SN 0300038047 to SN 0300068000 |
|
|
|
|
|
|
|
1-12 |
3120842 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS (CONTINUED) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
C |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
T |
|
|
|
|
|
|
|
I |
|
|
|
|
|
|
|
O |
|
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3120842 |
1-13 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
3
2
5
4
9
8
6
9
11
1
101
104
103
106
107
105
102 |
10 |
|
1-14 |
3120842 |
SECTION 1 FRAME
.
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATIONS OPTIONS: |
Ref |
|
|
|
2WD, 2WS/4WS |
Ref |
|
|
0254975 |
Prior to SN 0300056536 |
Ref |
5 |
|
0270121 |
SN 0300056536 to SN 0300068000 |
Ref |
3 |
|
|
4WD, 2WS/4WS |
|
|
|
0254976 |
Prior to SN 0300056536 |
Ref |
7 |
|
0270120 |
SN 0300056536 to SN 0300068000 |
Ref |
3 |
1 |
|
Drive Hub Assembly Options: |
AR |
|
|
|
2WD, 2WS/4WS Options: |
2 |
|
|
2780114 |
Prior to SN 0300064395 (See DRIVE HUB |
|
|
|
|
ASSEMBLY for Breakdown) |
|
|
|
2780261 |
SN 0300064395 to SN 0300068000 (See DRIVE HUB |
|
|
|
|
ASSEMBLY for Breakdown) |
|
|
|
|
4WD, 2WS/4WS Options: |
4 |
|
|
2780136 |
Prior to SN 0300064395 (See DRIVE HUB |
|
|
|
|
ASSEMBLY for Breakdown) |
|
|
|
2780261 |
SN 0300064395 to SN 0300068000 (See DRIVE HUB |
|
|
|
|
ASSEMBLY for Breakdown) |
|
|
2 |
|
Drive Brake Assembly Options: (See DRIVE BRAKE |
AR |
|
|
|
ASSEMBLY for Breakdown) |
|
|
|
See Note |
Prior to SN 0300033476 (Note: Recommend using |
|
|
|
|
0920110 as a complete replacement for 0920084) |
|
|
|
0920110 |
SN 0300033476 to SN 0300056536 |
|
|
|
Use 0920119 |
SN 0300056536 to SN 0300068000 (was p/n 0920117) |
|
|
|
7000731 |
Gasket (Located between Hub/Brake/Motor - Not |
2 |
|
|
|
Shown) |
|
|
3 |
3160204 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY - |
AR |
|
|
|
REXROTH for Breakdown) |
|
|
|
|
Note: Adjustment required when replacing complete |
Ref |
|
|
|
motor - See Service Manual for adjustment. |
|
|
4 |
0682016 |
Bolt 5/8in-11NC x 2in (Grade 8) |
AR |
|
5 |
|
Flatwasher 5/8in Options: |
AR |
|
|
4712000 |
Prior to SN 0300037066 (Thin) |
|
|
|
4892000 |
SN 0300037066 to SN 0300068000 (Hardened) |
|
|
6 |
|
Stud Options: |
AR |
|
|
4300092 |
Stud 1/2in-13NC x 5-1/2in |
|
|
|
4300097 |
Stud 1/2in-13NC x 5-1/8in |
|
|
7 |
Not Used |
|
|
|
8 |
3311801 |
Nut 1/2in -13 NC |
AR |
|
9 |
0100011 |
Compound, Locking |
AR |
|
10 |
3300007 |
Nut, Wheel |
20 |
|
11 |
4891800 |
Flatwasher 1/2in Hardened |
AR |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120842 |
1-15 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
TIRE AND WHEEL INSTALLATIONS OPTIONS: |
Ref |
|
|
0255302 |
Foam-Filled - Denman Tires (Prior to SN 0300033703) |
Ref |
1 |
|
0257874 |
Foam-Filled - Galaxy Tires (SN 0300033703 to |
Ref |
1 |
|
|
SN 0300064780) |
|
|
|
0271619 |
Foam-Filled - OTR Tires (SN 0300064780 to |
Ref |
1 |
|
|
SN 0300068000) |
|
|
|
|
Note: Recommend using Galaxy Tires in place of |
Ref |
|
|
|
Denman. |
|
|
|
|
Tire and Wheel Assembly Options: (See Items 101 to 104 |
2 |
|
|
|
for Breakdown) |
|
|
|
|
Foam-Filled (Prior to SN 0300033703) |
|
|
|
0255301 |
Denman Tire (Left Side) |
|
3/B |
|
0255300 |
Denman Tire (Right Side) |
|
3/B |
|
|
Foam-Filled (SN 0300033703 to SN 0300064780) |
|
|
|
0257867 |
Galaxy Tire (Left Side) |
|
1/A |
|
0257866 |
Galaxy Tire (Right Side) |
|
1/A |
|
|
Foam-Filled (SN 0300064780 to SN 0300068000) |
|
|
|
0271616 |
OTR Tire (Left Side) |
|
A |
|
0271617 |
OTR Tire (Right Side) |
|
A |
|
|
Note: Assemblies may require ballast/foam filling |
Ref |
|
|
|
to manufacturer’s specifications prior to installing |
|
|
|
|
on a machine. Refer to Operation & Safety or |
|
|
|
|
Service & Maintenance Manuals. Purchase |
|
|
|
|
individual tire and/or rim only if able to foam fill |
|
|
|
|
tire & wheel assembly, otherwise, purchase |
|
|
|
|
complete assembly. |
|
|
101 |
|
Tire 15 x 19.5 (1 Per Assembly) |
AR |
|
|
See Note |
Denman Tire (Recommend using 4520200 & |
|
|
|
|
1703504 as replacement for original 4520142) |
|
|
|
Use 4520258 |
Galaxy Tire (Prior to SN 0300064780) (p/n was |
|
|
|
|
4520200) |
|
|
|
4520258 |
OTR Tire (SN 0300064780 to SN 0300068000) |
|
|
102 |
4860148 |
Rim, Wheel (1 Per Assembly) |
AR |
|
103 |
4640113 |
Valve, Air (1 Per Assembly) |
AR |
|
104 to 107 |
Not Required |
|
|
|
|
0256196 |
WHEEL COVER INSTALLATION (OPTIONAL) (NOT |
Ref |
2/- |
|
|
SHOWN) |
|
|
201 |
1670776 |
Cover, Wheel |
4 |
|
202 |
0641550 |
Bolt 5/16in - 18NC x 6-1/4in |
20 |
|
203 |
0100011 |
Compound, Locking |
AR |
|
|
|
|
|
|
1-16 |
3120842 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
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1 |
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F |
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R |
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3120842 |
1-17 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300064395)
63
64
65
66
68
62
67
61
51
41
51
151
161
151
171
181
37
35
31 |
32 |
|
|
||
|
38 |
|
141 |
33 |
|
|
||
131 |
36 |
|
|
||
121 |
34 |
|
33 |
||
101 |
||
|
38 |
|
111 |
32 |
|
151 |
|
|
161 |
|
|
151 |
|
21
18
17
15
14
16
19
19
20
12
13
11
91
71
81
71
10
191
200
201A
201B
1-18 |
3120842 |
SECTION 1 FRAME
.
FIGURE 1-5. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300064395)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780114 |
DRIVE HUB ASSEMBLY (2WD) (43:1 RATIO) |
Ref |
A |
|
2780136 |
DRIVE HUB ASSEMBLY (4WD) (53.58:1 RATIO) |
Ref |
A |
1 to 9 |
Not Used |
|
|
|
10 |
|
Hub Spindle Assemblies |
Ref |
|
|
|
Spindle Options: |
1 |
|
|
7001937 |
2780114 Hub |
|
|
|
7007644 |
2780136 Hub |
|
|
11 |
See Note |
Seal (Note: Use Item 200 or 201A) |
1 |
|
12 |
7000272 |
Cup, Bearing |
1 |
|
13 |
7000273 |
Cone, Bearing |
1 |
|
14 |
7000274 |
Cup, Bearing |
1 |
|
15 |
7000275 |
Cone, Bearing |
1 |
|
16 |
7000276 |
Hub |
1 |
|
17 |
See Note |
Spacer (Note: Use Item 200 or 201A) |
1 |
|
18 |
See Note |
Ring, Retaining (Note: Use Item 200 or 201A) |
1 |
|
19 |
7001928 |
Plug, Pipe |
2 |
|
20 |
7000265 |
Stud, Wheel |
10 |
|
21 |
7001917 |
Internal Gear |
1 |
|
|
|
Carrier Assembly Options: |
Ref |
|
|
7001918 |
2780114 Hub |
Ref |
|
|
7007694 |
2780136 Hub |
Ref |
|
31 |
7001900 |
Carrier |
1 |
|
32 |
Use 7001927 |
Thrustwasher |
6 |
|
33 |
7001902 |
Roller, Needle |
84 |
|
34 |
Use 7001927 |
Spacer |
3 |
|
35 |
7001904 |
Shaft, Pinion |
3 |
|
36 |
|
Gear, Cluster Options: |
3 |
|
|
7010465 |
2780114 Hub |
|
|
|
Use 7001927 |
2780136 Hub |
|
|
37 |
7001906 |
Rollpin |
3 |
|
38 |
v |
Thrustwasher |
6 |
|
39 to 40 |
Not Used |
|
|
|
41 |
7000279 |
Ring, Gear |
1 |
|
42 to 50 |
Not Used |
|
|
|
51 |
See Note |
O-Ring (Note: Use Item 200 or 201A) |
2 |
|
52 to 60 |
Not Used |
|
|
|
|
7000280 |
Cover Assembly |
Ref |
|
61 |
7000218 |
Cover |
1 |
|
62 |
Use 2900138 |
Cap, Cover |
1 |
|
63 |
7000220 |
Bolt 1/4in-20NC x 3/4in |
4 |
|
64 |
Use 2900138 |
Cap, Disconnect |
1 |
|
65 |
Use 2900138 |
Rod, Disconnect |
1 |
|
66 |
Use 2900138 |
O-Ring |
1 |
|
67 |
Use 2900138 |
O-Ring |
1 |
|
68 |
7000243 |
Plug |
1 |
|
69 to 70 |
Not Used |
|
|
|
71 |
7000282 |
Washer |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120842 |
1-19 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300064395)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
72 to |
80 |
Not Used |
|
|
|
81 |
|
7000283 |
Spring |
1 |
|
82 to |
90 |
Not Used |
|
|
|
91 |
|
7000284 |
Ring, Retaining |
1 |
|
92 to 100 |
Not Used |
|
|
|
|
101 |
7000285 |
Ring, Retaining |
1 |
|
|
102 to |
110 |
Not Used |
|
|
|
111 |
|
Shaft, Input Options: |
1 |
|
|
|
|
7000222 |
2780114 Hub |
|
|
|
|
7007649 |
2780136 Hub |
|
|
112 to |
120 |
Not Used |
|
|
|
121 |
|
Thrust Spacer Options: |
1 |
|
|
|
|
7000286 |
2780114 Hub |
|
|
|
|
7000293 |
2780136 Hub |
|
|
122 to |
130 |
Not Used |
|
|
|
131 |
|
Gear, Input Options: |
1 |
|
|
|
|
7000221 |
2780114 Hub |
|
|
|
|
7001940 |
2780136 Hub |
|
|
132 to |
140 |
Not Used |
|
|
|
141 |
|
Thrust Spacer Options: |
1 |
|
|
|
|
Not Required |
2780114 Hub |
|
|
|
|
7000295 |
2780136 Hub |
|
|
142 to |
150 |
Not Used |
|
|
|
151 |
7000287 |
Thrustwasher |
4 |
|
|
152 to |
160 |
Not Used |
|
|
|
161 |
7000288 |
Bearing, Thrust |
2 |
|
|
162 to |
170 |
Not Used |
|
|
|
171 |
7000289 |
Bolt 3/8in-16NC x 2-1/2in (Grade 8) |
8 |
|
|
172 to |
180 |
Not Used |
|
|
|
181 |
7000225 |
Bolt, Shoulder |
4 |
|
|
182 to |
190 |
Not Used |
|
|
|
191 |
7000290 |
Coupling |
1 |
|
|
|
|
|
— — — — — — — — — — — |
|
|
200 |
2900202 |
Seal Kit (Includes Items 11,17,18, & 51) |
1 |
|
|
201 |
|
Repair Kits Options: |
|
|
|
201A |
2900138 |
Disconnect & Seal Kit (Includes Items 11,17,18,51,62 & |
1 |
|
|
|
|
|
64-67) |
|
|
201B |
7001927 |
Cluster Gear Kit (Includes Items 32, 34, 36, 37 & 38) |
1 |
|
|
|
|
|
|
|
|
1-20 |
3120842 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-5. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300064395) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
C |
|
|
|
|
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|
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T |
|
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|
I |
|
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|
O |
|
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3120842 |
1-21 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY (SN 0300064395 TO SN 0300068000)
3
1
2
5
6
7
8 9
10
11
12
13
14
16 |
14 |
|
|
15 |
|
15 |
|
19
20 |
|
24 |
|
|
|
||
21 |
|
26 |
|
22 |
23 |
||
25 |
27
30
28 29
17
18
100
101
1-22 |
3120842 |
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