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Illustrated Parts Manual
Models 600S 600SJ 660SJ
SN 0300087000 to SN 0300171769 SN B300000100 to SN B300000869
P/N
3121207
February 28, 2014
REVISION LOG
NOTES:
LOCATION OF MANUFACTURE
The 600S & 600SJ Boom Lifts are manufactured by JLG Industries in the following countries: USA
and China. Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture may be determined by the Serial Number. Machines manufactured in the USA will have a serial number
prefix of 03 (i.e. 03XXXXXXXX). Machines manufactured in the China will have a serial number prefix of B3 (i.e. B3XXXXXXXX).
GROUND MODULE MODULE IDENTIFICATION
MODULE ON MACHINES |
MODULE ON MACHINES |
“WITHOUT UGM” |
“WITH UGM” |
(UNIVERSAL |
(UNIVERSAL |
GROUND MODULE) |
GROUND MODULE) |
NOTE: USA Built Machines with S/Ns 0300170082 & 0300170091 are also built to the same specs as USA Built Machines S/N 0300171769 to Present - Use Parts Manual P/N 3121299.
MANUAL REVISION LOG:
June 10, 2005 - Original Issue Of Manual (Edited to 0010603 Revision 35)
December 9, 2005 - Revised (Edited to 0010603 Revision 45)
May 18, 2006 - Revised (Edited to 0010603 Revision 49) August 10, 2006 - Revised (Edited to 0010603 Revision 52) January 12, 2007 - Revised (Edited to 0010603 Revision 55) May 15, 2007 - Revised (Edited to 0010603 Revision 57) September 19, 2007 - Revised (Edited to 0010603 Revision 67) January 15, 2008 - Revised (Edited to 0010603 Revision 69) June 15, 2008 - Revised (Edited to 0010603 Revision 69) December 1, 2008 - Revised (Edited to 0010603 Revision 69) April 15, 2009 - Revised (Edited to 0010603 Revision 72) October 15, 2009 - Revised (Edited to 0010603 Revision 94) May 24, 2010 - Revised (Edited to 0010603 Revision 103)
September 1, 2010 - Revised (Manual edited to 0010603 Revision 106 & 0010721 Revision 3) March 15, 2011 - Revised (Manual edited to 0010603 Revision 110 & 0010721 Revision 5) June 10, 2011 - Revised (Manual edited to 0010603 Revision 111 & 0010721 Revision 5)
3121207 |
600S 600SJ 660SJ |
A |
REVISION LOG
September 14, 2011 - Revised (Manual edited to 0010603 Revision 112 & 0010721 Revision 6) January 6, 2012 - Revised (Manual edited to 0010603 Revision B & 0010721 Revision B)
April 20, 2012 - Revised (Manual edited to 0010603 Revision D & 0010721 Revision C) July 27, 2012 - Revised (Manual edited to 0010603 Revision D & 0010721 Revision D) November 8, 2012 - Revised (Manual edited to 0010603 Revision D & 0010721 Revision D) March 15, 2013 - Revised (Manual edited to 0010603 Revision D & 0010721 Revision K) April 25, 2013 - Revised (Manual edited to 0010603 Revision D & 0010721 Revision K) June 14, 2013 - Revised (Manual edited to 0010603 Revision D & 0010721 Revision M)
September 30, 2013 - Revised (Manual edited to 0010603 Revision W & 0010721 Revision M) February 28, 2014 - Revised (Manual edited to 0010603 Revision W & 0010721 Revision M)
B |
600S 600SJ 660SJ |
3121207 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 2WD FRONT AXLE & STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 4WD FRONT AXLE & STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-3 4WS REAR STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 TIRE & WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-5 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 1-6 DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO
SN 0300098765) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-7 DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300098765 TO
SN 0300171769 & CHINA BUILT MACHINES SN B300000100 TO PRESENT) . . 1-24 1-8 DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) . . . . . . . . . . . . . 1-28 1-9 TOW PACKAGE INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-4 SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS . . . . . . . . . . . . . 2-12 2-5 SWING HUB ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO
SN 0300137441)2-16
2-6 SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT
MACHINES SN 0300087000 TO SN 0300137441) (ORIGINAL EQUIPMENT) . . . 2-18 2-7 SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES
SN 0300087000 TO SN 0300137441) (SERVICE REPLACEMENT) . . . . . . . . . . . 2-20 2-8 SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES
SN 0300137441 TO SN 0300171769 & CHINA BUILT MACHINES
SN B300000100 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-9 CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES
SN 0300087000 TO SN 0300140223). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 2-10 CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES
SN 0300140223 TO SN 0300171769 & CHINA BUILT MACHINES
SN B300000100 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 2-11 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44 2-12 FORD ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56 2-13 GM ENGINE INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 2-14 GM ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70 2-15 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76 2-16 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82 2-17 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84 2-18 ROTARY COUPLING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88 2-19 GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM). . . . . . . . . . . . . . . . . . . . . 2-92 2-20 GROUND CONTROL BOX ASSEMBLY (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . 2-96 2-21 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-100 2-22 ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106 2-23 HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES
SN 0300087000 TO SN 0300089988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108 2-24 HOODS (ABS) & LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES
SN 0300089988 TO SN 0300171769). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112 2-25 HOODS (STEEL) & LIFTING PLATE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . 2-118 2-26 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . 2-124 2-27 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . 2-128
3121207 |
600S 600SJ 660SJ |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
2-28 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) . . . . . . . . .2-134 2-29 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) . . . . . . . . . . .2-138 2-30 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR &
DEUTZ ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-142 2-31 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES. . . . . . . . . . .2-150 2-32 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES . . . . . . . . . . . .2-154
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM INSTALLATION - 600S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 3-2 BOOM INSTALLATION - 600SJ & 660SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 3-3 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12 3-4 ROTATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18 3-5 POWER TRACK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . .4-8 4-3 PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300087000
TO SN 0300138729) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10 4-4 PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES SN 0300138729
TO SN 0300171769 & CHINA BUILT MACHINES SN B300000100 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16 4-5 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22 4-6 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26 4-7 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . .4-30 4-8 PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL). . . . . . . . . . . . . . . .4-34
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 5-2 PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . .5-4 5-3 MAIN LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8 5-4 JIB LIFT CYLINDER ASSEMBLY - 600SJ & 660SJ . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10 5-5 MASTER CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12 5-6 STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO
SN 0300142635) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16 5-7 STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142635 TO
SN 0300171769 & CHINA BUILT MACHINES SN B300000100 TO PRESENT) . .5-18 5-8 TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - DRIVE & STEER (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . .6-2 6-2 HYDRAULIC DIAGRAM - DRIVE & STEER (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . .6-4 6-3 HYDRAULIC DIAGRAM - OSCILLATING AXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8 6-4 HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
ii |
600S 600SJ 660SJ |
3121207 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .7-1 |
|
7-1 |
ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 7-2 |
7-2 |
HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . |
. . . 7-4 |
7-3 |
HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . |
. . . 7-24 |
7-4 |
AC CABLES INSTALLATION (CE GERMAN & CE UK SPECS) . . . . . . . . . . . |
. . . 7-42 |
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087000
TO SN 0300087912) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8-2 DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES SN 0300087912
TO SN 0300171769 & CHINA BUILT MACHINES SN B300000100 TO
PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 8-3 DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES
SN 0300087000 TO SN 0300087912). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 8-4 DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES
SN 0300087912 TO SN 0300171769 & CHINA BUILT MACHINES
SN B300000100 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 8-5 DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES
SN 0300087000 TO SN 0300087912). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 8-6 DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (USA BUILT MACHINES
SN 0300087912 TO SN 0300171769 & CHINA BUILT MACHINES
SN B300000100 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
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TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
iv |
600S 600SJ 660SJ |
3121207 |
SECTION 1
FRAME
3121207 |
600S 600SJ 660SJ |
1-1 |
SECTION 1 FRAME
FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION
5 |
1 |
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7 |
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5 |
107 |
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102 |
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108101 |
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106 |
225 |
223 |
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209 |
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201 |
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204 |
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218 |
9 |
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214 |
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112 |
209 |
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224 |
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227 |
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211 |
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201 |
224 |
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212A |
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212 |
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217 |
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208 |
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201 
204
218 216
201 
206
219 215
222
229
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230 |
202 |
226 |
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213
210
228207
1-2 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
Note: 2WD Only Available on USA Built Machines. |
|
|
|
Ref |
AXLE INSTALLATIONS - OSCILLATING |
|
|
0273081 |
Ref |
Without Tow Package |
F |
|
0273379 |
Ref |
With Tow Package |
D |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0961950 |
2 |
Bearing |
|
5 |
|
2 |
Lockout Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
1684280 |
|
SN 0300087000 to SN 0300089729 |
|
|
1684465 |
|
SN 0300089729 to SN 0300171769 |
|
6 |
3422592 |
1 |
Pin, Pivot |
|
7 |
3841258 |
1 |
Keeper, Pin |
|
8 |
4740158 |
1 |
Thrustwasher |
|
9 |
|
1 |
Axle Weldment Options: |
|
|
4846814 |
|
Without Tow Package |
|
|
4846934 |
|
With Tow Package |
|
10 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
11 |
Not Used |
|
|
|
12 |
0100038 |
AR |
Primer, Locking |
|
|
0273226 |
Ref |
AXLE INSTALLATIONS - FIXED |
B |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
103 |
0961950 |
2 |
Bearing |
|
104 |
3422592 |
1 |
Pin, Pivot |
|
105 |
3539877 |
2 |
Plate, Stop |
|
106 |
3539878 |
2 |
Plate, Stop |
|
107 |
3841258 |
1 |
Keeper, Pin |
|
108 |
3931840 |
2 |
Screw 1/2in-13NC x 2-1/2in |
|
109 |
4070944 |
4 |
Shim (.06) |
|
110 |
4070945 |
4 |
Shim (.25) |
|
111 |
4740158 |
1 |
Thrustwasher |
|
112 |
|
1 |
Axle Weldment Options: |
|
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|
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Without Tow Package Options: |
|
|
4846814 |
|
SN 0300087000 to SN 0300166419 |
|
|
1001105321 |
|
SN 0300166419 to SN 0300171769 |
|
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See Note |
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With Tow Package (Note: Not Available for Purchase.) |
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|
|
Ref |
STEERING INSTALLATIONS |
|
|
0273150 |
Ref |
Without Tow Package |
C |
|
0273422 |
Ref |
With Tow Package |
B |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0440170 |
4 |
Cone, Bearing |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
203 |
0440171 |
4 |
Cup, Bearing |
|
204 |
0641608 |
4 |
Bolt 3/8in-16NC x 1in |
|
205 |
0641612 |
2 |
Bolt 3/8in-16NC x 1-1/2in |
|
206 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
207 |
0721003 |
6 |
Bolt #10-24NC x 3/8in |
|
208 |
0961977 |
2 |
Bushing |
|
209 |
0962131 |
4 |
Bearing |
|
210 |
1120304 |
2 |
Cap, Hub |
|
211 |
|
2 |
Steer Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
1683208 |
|
SN 0300087000 to SN 0300142635 |
|
|
1001097242 |
|
SN 0300142635 to SN 0300171769 |
|
212 |
2780271 |
2 |
Hub |
|
212A |
0630490 |
18 |
Stud, Wheel (9 Per Hub) |
|
213 |
3323403 |
2 |
Nut, Slotted 1-1/2in -12NF |
|
214 |
3422326 |
2 |
Pin, Steer Cylinder |
|
215 |
3422900 |
2 |
Kingpin |
|
216 |
|
AR |
Pin, Steer Cylinder Options: |
|
|
3422902 |
2 |
Machines Without Tow Package |
|
|
3422902 |
1 |
Machines With Tow Package (Left Side without Tow Link) |
|
|
3422567 |
1 |
Machines With Tow Package (Right SIde with Tow Link) |
|
217 |
3422903 |
2 |
Pin, Tie-Rod |
|
218 |
3841143 |
6 |
Shaft, Keeper |
|
219 |
3841258 |
2 |
Shaft, Keeper |
|
220 |
3841510 |
1 |
Tie-Rod |
|
221 |
3960343 |
2 |
Seal, Grease |
|
222 |
4130396 |
1 |
Spindle - Left Side |
|
223 |
|
1 |
Spindle - Right Side Options: |
|
|
4130397 |
2 |
Machines Without Tow Package |
|
|
4130400 |
1 |
Machines With Tow Package |
|
224 |
4740111 |
6 |
Thrustwasher |
|
225 |
4740256 |
2 |
Thrustwasher |
|
226 |
4740283 |
2 |
Flatwasher, Hardened |
|
227 |
4740263 |
2 |
Thrustwasher |
|
228 |
4761000 |
6 |
Lockwasher #10 |
|
229 |
3451010 |
2 |
Pin, Cotter 5/8in x 2-1/2in |
|
230 |
3300106 |
18 |
Lugnut (9 per Wheel) |
|
|
|
|
|
|
1-4 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-5 |
SECTION 1 FRAME
FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION
5 |
1 |
|
2 |
|
12 |
|
10 |
7
1 107
3 101 102
6
104
103
4 
216 |
103 |
|
4 |
111 8
201
202 
212
9
208
112
217
207
217
5
108101 |
|
201 |
|
105 |
|
202 |
|
|
212 |
||
110 |
|
||
|
210 |
||
109 |
|
||
|
|
||
106 |
|
201 |
|
218 |
204 |
||
|
|||
|
206 |
213 |
|
|
209 |
||
|
|
||
|
|
215 |
206
219
201
202
212
214
211
205 
217
215
1-6 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
AXLE INSTALLATIONS - OSCILLATING |
|
|
0273081 |
Ref |
USA Built Machines without Tow Package |
F |
|
1001113644 |
Ref |
China Built Machines without Tow Package |
B |
|
0273379 |
Ref |
All Machines with Tow Package |
D |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0961950 |
2 |
Bearing |
|
5 |
|
2 |
Lockout Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
1684280 |
|
USA Built Machines SN 0300087000 to SN 0300089729 |
|
|
1684465 |
|
USA Built Machines SN 0300089729 to SN 0300171769 |
|
|
1684465 |
|
China Built Machines SN B300000100 to Present |
|
6 |
3422592 |
1 |
Pin, Pivot |
|
7 |
3841258 |
1 |
Keeper, Pin |
|
8 |
4740158 |
1 |
Thrustwasher |
|
9 |
|
1 |
Axle Weldment Options: |
|
|
4846814 |
|
USA Built Machines without Tow Package |
|
|
1001113597 |
|
China Built Machines without Tow Package |
|
|
4846934 |
|
All Machines with Tow Package |
|
10 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
11 |
Not Used |
|
|
|
12 |
0100038 |
AR |
Primer, Locking |
|
|
0273226 |
Ref |
AXLE INSTALLATIONS - FIXED |
A |
|
|
Ref |
Note: Only Available on USA Built Machines. |
|
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
103 |
0961950 |
2 |
Bearing |
|
104 |
3422592 |
1 |
Pin, Pivot |
|
105 |
3539877 |
2 |
Plate, Stop |
|
106 |
3539878 |
2 |
Plate, Stop |
|
107 |
3841258 |
1 |
Keeper, Pin |
|
108 |
3931840 |
2 |
Screw 1/2in-13NC x 2-1/2in |
|
109 |
4070944 |
4 |
Shim (.06) |
|
110 |
4070945 |
4 |
Shim (.25) |
|
111 |
4740158 |
1 |
Thrustwasher |
|
112 |
|
1 |
Axle Weldment Options: |
|
|
4846814 |
|
Without Tow Package |
|
|
See Note |
|
With Tow Package (Note: Not Available for Purchase.) |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-7 |
SECTION 1 FRAME
FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
STEERING INSTALLATIONS |
|
|
0273080 |
Ref |
4WD & 2WS - USA Built Machines without Tow Package |
G |
|
1001113653 |
Ref |
4WD & 2WS - China Built Machines without Tow Package |
D |
|
0273394 |
Ref |
4WD & 2WS - All Machines with Tow Package |
D |
|
0273357 |
Ref |
4WD & 4WS - USA Machines without Tow Package |
1 |
|
1001121639 |
Ref |
4WD & 4WS - China Built Machines without Tow Package |
B |
|
0275230 |
Ref |
4WD & 4WS - USA Built Machines with Tow Package |
1 |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
203 |
Not Used |
|
|
|
204 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
205 |
0961977 |
2 |
Bushing |
|
206 |
0962131 |
4 |
Bearing |
|
207 |
|
2 |
Steer Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
1683208 |
|
USA Built Machines SN 0300087000 to SN 0300142635 |
|
|
1001097242 |
|
USA Built Machines SN 0300142635 to SN 0300171769 |
|
|
1001097242 |
|
China Built Machines SN B300000100 to Present |
|
208 |
3422326 |
2 |
Pin, Steer Cylinder |
|
209 |
3422900 |
2 |
Kingpin |
|
210 |
|
AR |
Pin, Steer Cylinder Options: |
|
|
3422902 |
2 |
Machines Without Tow Package |
|
|
3422902 |
1 |
Machines With Tow Package (Left Side without Tow Link) |
|
|
3422567 |
1 |
Machines With Tow Package (Right SIde with Tow Link) |
|
211 |
3422903 |
2 |
Pin, Tie-Rod |
|
212 |
3841143 |
6 |
Shaft, Keeper |
|
213 |
3841258 |
2 |
Shaft, Keeper |
|
214 |
|
1 |
Tie-Rod Options: |
|
|
3841510 |
|
USA Built Machines |
|
|
1001113674 |
|
China Built Machines |
|
215 |
|
1 |
Spindle - Left Side Options: |
|
|
|
|
USA Built Machines |
|
|
Use 1001099387 |
|
SN 0300087000 to SN 0300163151 (was p/n4130394) |
|
|
1001099387 |
|
SN 0300163151 to SN 0300171769 |
|
|
|
|
China Built Machines |
|
|
Use 1001133061 |
|
SN 0300087000 to SN B300000724 (was |
|
|
|
|
p/n1001113560) |
|
|
1001133061 |
|
SN B300000724 to Present |
|
216 |
|
1 |
Spindle - Right Side Options: |
|
|
|
|
USA Built Machines without Tow Package |
|
|
Use 1001099196 |
|
SN B300000100 to SN 0300163151 (was p/n4130395) |
|
|
1001099196 |
|
SN 0300163151 to SN 0300171769 |
|
|
|
|
China Built Machines without Tow Package |
|
|
Use 1001133057 |
|
SN B300000100 to SN B300000724 (was |
|
|
|
|
p/n1001113575) |
|
|
1001133057 |
|
SN B300000724 to Present |
|
|
4130399 |
|
All Machines with Tow Package |
|
217 |
4740111 |
6 |
Thrustwasher |
|
218 |
4740256 |
2 |
Thrustwasher |
|
|
|
|
|
|
1-8 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
219 |
4740463 |
2 |
Thrustwasher |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-9 |
SECTION 1 FRAME
FIGURE 1-3. 4WS REAR STEERING INSTALLATION
16
1
2
12
10
18
6
1 |
|
2 |
|
12 |
|
8 |
|
|
6 |
17 |
19 |
|
7 |
|
17 |
1
2
12
14
11 
5
15 17
4
13
9
15
1-10 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-3. 4WS REAR STEERING INSTALLATION
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
4WS REAR STEERING INSTALLATIONS |
|
|
0273356 |
Ref |
2WD & 4WS Installation - 2WD Machines |
1 |
|
0273357 |
Ref |
4WD & 4WS - USA Machines without Tow Package |
1 |
|
1001121639 |
Ref |
4WD & 4WS - China Built Machines without Tow Package |
B |
|
0275230 |
Ref |
4WD & 4WS - USA Built Machines with Tow Package |
1 |
|
|
Ref |
STEERING INSTALLATION |
|
|
0273080 |
Ref |
USA Built Machines |
G |
|
1001121639 |
Ref |
China Built Machines |
B |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641608 |
6 |
Bolt 3/8in-16NC x 1in |
|
3 |
Not Used |
|
|
|
4 |
0642012 |
2 |
Bolt 5/8in-11NC x 1-1/2in |
|
5 |
0961977 |
2 |
Bushing |
|
6 |
0962131 |
4 |
Bearing |
|
7 |
|
2 |
Steer Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
1683208 |
|
USA Built Machines SN 0300087000 to SN 0300142635 |
|
|
1001097242 |
|
USA Built Machines SN 0300142635 to SN 0300171769 |
|
|
1001097242 |
|
China Built Machines SN B300000100 to Present |
|
8 |
3422326 |
2 |
Pin, Steer Cylinder |
|
9 |
3422900 |
2 |
Kingpin |
|
10 |
3422902 |
2 |
Pin, Steer Cylinder |
|
11 |
3422903 |
2 |
Pin, Tie-Rod |
|
12 |
3841143 |
6 |
Shaft, Keeper |
|
13 |
3841258 |
2 |
Shaft, Keeper |
|
14 |
3841510 |
1 |
Tie-Rod |
|
15 |
|
1 |
Spindle - Left Side Options: |
|
|
|
|
USA Built Machines |
|
|
Use 1001099387 |
|
SN 0300087000 to SN 0300163151 (was p/n4130394) |
|
|
1001099387 |
|
SN 0300163151 to SN 0300171769 |
|
|
|
|
China Built Machines |
|
|
Use 1001133061 |
|
SN 0300087000 to SN B300000668 (was |
|
|
|
|
p/n1001113560) |
|
|
1001133061 |
|
SN B300000668 to Present |
|
16 |
|
1 |
Spindle - Right Side Options: |
|
|
|
|
USA Built Machines without Tow Package |
|
|
Use 1001099196 |
|
SN B300000100 to SN 0300163151 (was p/n4130395) |
|
|
1001099196 |
|
SN 0300163151 to SN 0300171769 |
|
|
|
|
China Built Machines without Tow Package |
|
|
Use 1001133057 |
|
SN B300000100 to SN B300000688 (was |
|
|
|
|
p/n1001113575) |
|
|
1001133057 |
|
SN B300000724 to Present |
|
17 |
4740111 |
6 |
Thrustwasher |
|
18 |
4740256 |
2 |
Thrustwasher |
|
19 |
4740463 |
2 |
Thrustwasher |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-11 |
SECTION 1 FRAME
FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS
|
|
104 105 |
|
|
7 |
103 |
106 107 |
102 |
101 |
|
|
|
5 |
|
12 |
|
1 3 |
|
9 |
|
OR |
6 |
9 |
13
1 4
1-12 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE INSTALLATIONS |
|
|
0273049 |
Ref |
2WD/2WS |
I |
|
0273367 |
Ref |
2WD/4WS |
A |
|
0273048 |
Ref |
4WD/2WS |
J |
|
0273366 |
Ref |
4WD/4WS |
H |
|
|
Ref |
Note: 2WD Qty Shown. For 4WD, Double Qty Shown. |
|
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
Not Used |
|
|
|
3 |
0681810 |
4 |
Bolt 1/2in-13NC x 1-1/4in (Grade 8) |
|
4 |
0682016 |
12 |
Bolt 5/8in-11NC x 2in (Grade 8) |
|
5 |
2780269 |
2 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for |
|
|
|
|
Breakdown) |
|
6 |
|
2 |
Drive Motor Assembly Options: |
|
|
|
|
USA Built Machines SN 0300087000 to SN 0300098765 (See |
|
|
|
|
DRIVE MOTOR ASSEMBLY for Breakdown): |
|
|
Use 3160349 |
|
2WD (was p/n 3160299) |
|
|
Use 3160350 |
|
4WD (was p/n 3160300) |
|
|
|
|
USA Built Machines SN 0300098765 to SN 0300171769 |
|
|
|
|
& China Built Machines SN B300000100 to Present (See |
|
|
|
|
DRIVE MOTOR ASSEMBLY for Breakdown): |
|
|
3160349 |
|
2WD |
|
|
3160350 |
|
4WD |
|
7 |
3300106 |
18 |
Nut, Wheel |
|
8 |
Not Used |
|
|
|
9 |
|
1 |
Hardware Options: |
|
|
3790045 |
|
O-Ring (SN 0300087000 to SN 0300102229) |
|
|
3960526 |
|
Gasket (SN 0300102229 to SN 0300171769) |
|
10 to 11 |
Not Used |
|
|
|
12 |
4891800 |
4 |
Flatwasher 1/2in Hardened |
|
13 |
4740393 |
12 |
Flatwasher 5/8in Hardened |
|
|
|
Ref |
TIRE AND WHEEL INSTALLATIONS OPTIONS |
|
|
|
Ref |
USA Built Machines SN 0300087000 to SN 0300138402: |
|
|
0273001 |
Ref |
Pneumatic - OTR Tires (Available on All Specs except |
1 |
|
|
|
Australian & CE Specs) |
|
|
0273242 |
Ref |
Pneumatic W/Sealant - OTR Tires (Available on ANSI & |
1 |
|
|
|
ANSI Export Specs Only) |
|
|
0274322 |
Ref |
Pneumatic Turf/Sand - OTR Tires (Available on All Specs |
1 |
|
|
|
except Australian & CE Specs) |
|
|
0275860 |
Ref |
Pneumatic Turf/Sand - Galaxy Tires (Available on ANSI & |
1 |
|
|
|
ANSI Export Specs Only) |
|
|
0273238 |
Ref |
Foam-Filled - OTR Tires (Available on All Specs) |
1 |
|
0274152 |
Ref |
Foam-Filled - OTR Tires (Non-Marking) (Available on All |
1 |
|
|
|
Specs) |
|
|
|
Ref |
USA Built Machines SN 0300138402 to SN 0300171769: |
|
|
1001101800 |
Ref |
Pneumatic - OTR Tires (Available on All Specs except |
C |
|
|
|
Australian & CE Specs) |
|
|
1001101802 |
Ref |
Pneumatic W/Sealant - OTR Tires (Available on ANSI & |
C |
|
|
|
ANSI Export Specs Only) |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-13 |
SECTION 1 FRAME
FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0274322 |
Ref |
Pneumatic Turf/Sand - OTR Tires (Available on All Specs |
1 |
|
|
|
except Australian & CE Specs) |
|
|
0275860 |
Ref |
Pneumatic Turf/Sand - Galaxy Tires (Available on ANSI & |
1 |
|
|
|
ANSI Export Specs Only) |
|
|
1001101801 |
Ref |
Foam-Filled - OTR Tires (Available on All Specs) |
C |
|
0274152 |
Ref |
Foam-Filled - OTR Tires (Non-Marking) (Available on All |
1 |
|
|
|
Specs) |
|
|
|
Ref |
China Built Machines SN B300000100 to Present: |
|
|
1001101800 |
Ref |
Pneumatic - OTR Tires (Available on All Specs except |
C |
|
|
|
Australian & CE Specs) |
|
|
1001101801 |
Ref |
Foam-Filled - OTR Tires (Available on All Specs) |
C |
|
|
AR |
Tire and Wheel Assembly Options: |
|
|
|
|
USA Built Machines SN 0300087000 to SN 0300138402: |
|
|
0272993 |
2 |
Pneumatic - OTR Tire (Right Side) |
C |
|
0272992 |
2 |
Pneumatic - OTR Tire (Left Side) |
C |
|
0273244 |
2 |
Pneumatic W/Sealant - OTR Tire (Right Side) |
B |
|
0273243 |
2 |
Pneumatic W/Sealant - OTR Tire (Left Side) |
B |
|
4520357 |
4 |
Pneumatic Turf/Sand - OTR Tire |
B |
|
4520674 |
4 |
Pneumatic Turf/Sand - Galaxy Tire |
A |
|
0273240 |
2 |
Foam-Filled - OTR Tire (Right Side) |
B |
|
0273239 |
2 |
Foam-Filled - OTR Tire (Left Side) |
B |
|
4520340 |
2 |
Foam-Filled - OTR Tire (Non-Marking) (Right Side) |
B |
|
4520339 |
2 |
Foam-Filled - OTR Tire (Non-Marking) (Left Side) |
B |
|
|
|
USA Built Machines SN 0300138402 to SN 0300171769 |
|
|
1001097358 |
2 |
Pneumatic - OTR Tire (Right Side) |
C |
|
1001097357 |
2 |
Pneumatic - OTR Tire (Left Side) |
C |
|
1001097388 |
2 |
Pneumatic W/Sealant - OTR Tire (Right Side) |
C |
|
1001097387 |
2 |
Pneumatic W/Sealant - OTR Tire (Left Side) |
C |
|
4520357 |
4 |
Pneumatic Turf/Sand - OTR Tire |
B |
|
4520674 |
4 |
Pneumatic Turf/Sand - Galaxy Tire |
A |
|
1001097374 |
2 |
Foam-Filled - OTR Tire (Right Side) |
D |
|
1001097373 |
2 |
Foam-Filled - OTR Tire (Left Side) |
D |
|
4520340 |
2 |
Foam-Filled - OTR Tire (Non-Marking) (Right Side) |
B |
|
4520339 |
2 |
Foam-Filled - OTR Tire (Non-Marking) (Left Side) |
B |
|
|
|
China Built Machines SN B300000100 to Present |
|
|
1001097358 |
2 |
Pneumatic - OTR Tire (Right Side) |
C |
|
1001097357 |
2 |
Pneumatic - OTR Tire (Left Side) |
C |
|
1001097374 |
2 |
Foam-Filled - OTR Tire (Right Side) |
D |
|
1001097373 |
2 |
Foam-Filled - OTR Tire (Left Side) |
D |
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/ |
|
|
|
|
or rim only if able to foam fill tire & wheel assembly, |
|
|
|
|
otherwise, purchase complete assembly. |
|
101 |
4520258 |
4 |
Tire 15 x 19.5 (1 Per Assembly) (USA Built Machines |
|
|
|
|
SN 0300087000 to SN 0300138402) |
|
|
1001097351 |
4 |
Tire 39 x 15-22.5 (1 Per Assembly) (USA Built |
|
|
|
|
Machines SN 0300138402 to SN 0300171769 & China |
|
|
|
|
Built Machines SN B300000100 to Present) |
|
|
|
|
|
|
1-14 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
101 (cont’d) |
4520356 |
4 |
Tire 18 x 625 - Turf/Sand (1 Per Assembly) |
|
|
4520256 |
4 |
Tire 41/18LL x 22.5 - Turf/Sand (1 Per Assembly) |
|
102 |
4860243 |
4 |
Rim, Wheel (1 Per Assembly) (USA Built Machines |
|
|
|
|
SN 0300087000 to SN 0300138402) |
|
|
1001097348 |
4 |
Rim, Wheel (1 Per Assembly) (USA Built Machines |
|
|
|
|
SN 0300138402 to SN 0300171769 & China Built |
|
|
|
|
Machines SN B300000100 to Present) |
|
|
4520355 |
4 |
Rim, Wheel - Turf/Sand 24.5 x 15 (1 Per Assembly) |
|
|
4520672 |
4 |
Rim, Wheel - Turf/Sand 22.5 x 14 (1 Per Assembly) |
|
103 |
4640113 |
4 |
Valve, Air (1 Per Assembly) |
|
104 |
1702701 |
4 |
Decal - 95 PSI |
|
|
Use 1706846 |
4 |
Decal - 75 PSI (Turf/Sand Tires 18 x 625 Only) (was |
|
|
|
|
Decal - 60 PSI p/n 1702137) |
|
|
1701643 |
4 |
Decal - 70 PSI (Turf/Sand Tires 41/18LL x 22.5 Only) |
|
105 |
1705364 |
AR |
Decal - Tire Sealant (W/Sealant Only) |
|
106 |
1300019 |
AR |
Chemical, Tire Sealant (Green) (W/Sealant Only) |
|
107 |
1120552 |
AR |
Cap, Valve Stem (Green) (W/Sealant Only) |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-15 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY
19
1120
5
1E
1B
1C
1H 
8C
8B
8L
8E
8D
8A
8F8H
7 1L
100A 1M 1K 100B
101A
101B 4B
4C
4F
|
|
3B |
|
|
3F |
|
|
3C 3B |
|
4G |
|
9 |
|
3E |
|
2 |
17 |
|
6A |
|
|
|
|
3A |
|
6E |
|
|
6D 6B |
|
|
6C |
6F 15 16
6G
1G
1D
18
1C |
|
1G |
|
8K |
|
|
|
8J |
|
1F |
|
12 |
21 |
||
|
4H
4D4C |
1A |
|
4G |
4E |
|
|
4B |
|
1-16 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2780269 |
Ref |
DRIVE HUB/BRAKE ASSEMBLY |
C |
1 |
See Note |
1 |
Spindle/Housing Assembly (Note: Not Available - Purchase |
|
|
|
|
p/n 2780269 Complete Replacement. See 1A-1M for Available |
|
|
|
|
Components.) |
|
1A |
7024729 |
1 |
Spindle |
|
1B |
70001119 |
1 |
Seal |
|
1C |
7024735 |
2 |
Bearing (Includes Cup and Cone) |
|
1D |
Use 2780269 |
1 |
Housing (Note: Not Available for Purchase.) |
|
1E |
7024730 |
1 |
Ring, Gear |
|
1F |
Use 7024744 |
1 |
Nut, Bearing |
|
1G |
See Note |
2 |
Setscrew 1/4in-28NF x 1/2in (Note: Use Item 100A,100B,101A |
|
|
|
|
or 101B) |
|
1H |
7024732 |
9 |
Stud, Wheel |
|
1J |
Not Used |
|
|
|
1K |
7024125 |
1 |
Ring, Retaining |
|
1L |
7024124 |
1 |
Spring |
|
1M |
7024129 |
1 |
Thrustwasher |
|
2 |
7024741 |
1 |
Thrustwasher |
|
3 |
See Note |
1 |
Carrier Assembly (Note: Not Available for Purchase. See 3A-3F |
|
|
|
|
for Available Components.) |
|
3A |
7024725 |
1 |
Carrier |
|
3B |
7024127 |
6 |
Thrustwasher |
|
3C |
7024733 |
42 |
Bearing, Needle |
|
3D |
Not Used |
|
|
|
3E |
7024724 |
3 |
Shaft, Planet |
|
3F |
7024727 |
3 |
Gear, Planet |
|
4 |
See Note |
1 |
Planet Gear Sub-Assembly (Note: Not Available for Purchase. |
|
|
|
|
See 4A-4H for Available Components.) |
|
4A |
Not Used |
1 |
|
|
4B |
7024740 |
12 |
Thrustwasher |
|
4C |
7024734 |
84 |
Bearing, Needle |
|
4D |
7024736 |
3 |
Spacer, Thrust |
|
4E |
7024726 |
3 |
Shaft, Planet |
|
4F |
7024728 |
3 |
Gear, Planet |
|
4G |
7001913 |
6 |
Rollpin |
|
4H |
7024742 |
1 |
Thrustwasher |
|
5 |
7017027 |
1 |
Ring, Retaining |
|
6 |
See Note |
1 |
Cover Assembly (Note: Not Available for Purchase. See 6A-6G |
|
|
|
|
for Available Components.) |
|
6A |
7024731 |
1 |
Plate, Cover |
|
6B |
7017093 |
1 |
Cap, Disengage |
|
6C |
7000216 |
2 |
Bolt 1/2in-20NC x 1/2in |
|
6D |
7024739 |
1 |
Pin, Dowel |
|
6E |
7017095 |
1 |
O-Ring |
|
6F |
7017072 |
2 |
Plug, Pipe |
|
6G |
7024738 |
1 |
Ring, Retaining |
|
7 |
7024722 |
1 |
Coupling |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-17 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
8 |
See Note |
1 |
Brake, Input (Note: Not Available for Purchase. See 8A-8L for |
|
|
|
|
Available Components.) |
|
8A |
70000782 |
1 |
Piston, Brake |
|
8B |
7024743 |
1 |
Plate, Pressure |
|
8C |
See Note |
1 |
Ring, Retaining (Note: Use Item 101A or 101B) |
|
8D |
See Note |
1 |
O-Ring (Note: Use Item 100B or 101A) |
|
8E |
See Note |
1 |
Ring, Back-up (Note: Use Item 100B or 101A) |
|
8F |
See Note |
1 |
O-Ring (Note: Use Item 100B or 101A) |
|
8G |
Not Used |
|
|
|
8H |
See Note |
1 |
Ring, Back-up (Note: Use Item 100B or 101A) |
|
8J |
Use 7024764 |
8 |
Rotor, Brake |
|
8K |
Use 7024764 |
9 |
Stator, Brake |
|
8L |
Use 7024766 |
AR |
Spring, Brake |
|
9 |
7024721 |
1 |
Shaft, Input |
|
10 |
Not Used |
|
|
|
11 |
7024723 |
1 |
Gear, Sun |
|
12 |
See Note |
1 |
Plug (Note: Not Available - Purchase Locally.) |
|
13 to 14 |
Not Used |
|
|
|
15 |
See Note |
1 |
Plate, ID (Not Shown) (Note: Not Available for Purchase.) |
|
16 |
7000281 |
4 |
Screw, Drive |
|
17 |
7024134 |
1 |
O-RIng |
|
18 |
Use 7024744 |
1 |
O-RIng |
|
19 |
7017022 |
3 |
Screw, Countersunk 3/8in-16NC |
|
20 |
7024737 |
1 |
Ring, Retaining |
|
21 |
See Note |
1 |
Plug (Note: Not Available - Purchase Locally.) |
|
|
|
|
— — — — — — — — — — |
|
100 |
|
AR |
Seal Kit Options: |
|
100A |
7024744 |
1 |
Hub Seal Kit (Includes Items 1B, 1F, 1G, 17, 18 & 19) |
|
100B |
7024765 |
1 |
Brake Seal Kit (Includes Items 1G,8C,8D,8E,8F & 8H) |
|
101 |
|
AR |
Repair Kit Options: |
|
101A |
7024764 |
1 |
Brake Lining Kit (Includes Items 1G,8C,8D,8F,8E,8H,8J & 8K) |
|
101B |
7024766 |
1 |
Brake Spring Kit (Includes Items 1G,8C & 8L) |
|
|
|
|
|
|
1-18 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-19 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765)
|
29 |
|
|
30 |
|
27 |
7 |
|
26 |
28 |
|
|
31 |
|
|
41 |
39 |
|
8 |
|
25 |
4 |
38 |
|
2 |
37 |
|
|
|
23 |
|
10 |
22 8
24
16
19
17 
18
11
13
12
15
14
6
9
1
33
33
34
34 |
36 |
|
35
1
32
20
40
21
5
42
43
5
100
1-20 |
600S 600SJ 660SJ |
3121207 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
DRIVE MOTOR ASSEMBLY |
|
|
3160299 |
Ref |
2WD/2WS |
E |
|
3160300 |
Ref |
2WD/4WS, 4WD/2WS & 4WD/4WS |
E |
1 |
7022302 |
2 |
Bearing, Journal |
|
2 |
Use 7022328 |
1 |
O-Ring |
|
3 |
Use 7022328 |
1 |
O-Ring |
|
4 |
7007446 |
1 |
Pin |
|
5 |
7007438 |
2 |
Ring, Retaining |
|
6 |
7024861 |
1 |
Swashplate |
|
7 |
Use 7022328 |
1 |
O-Ring |
|
8 |
7007435 |
2 |
Pin |
|
9 |
7022320 |
1 |
Cylinder Block Kit (Includes Items 11-19) |
|
10 |
7024862 |
1 |
Plate, Valve |
|
11 |
7024863 |
1 |
Block, Cylinder |
|
12 |
7024864 |
1 |
Guide, Slipper Retainer |
|
13 |
7021275 |
3 |
Pin, Slipper Hold Down |
|
14 |
7024865 |
9 |
Piston Assembly |
|
15 |
7024866 |
1 |
Retainer, Slipper |
|
16 |
7022311 |
1 |
Ring, Retaining |
|
17 |
7024867 |
1 |
Spring |
|
18 |
7024868 |
1 |
Washer |
|
19 |
7022314 |
1 |
Retainer, Spring |
|
20 |
7023910 |
1 |
Shaft |
|
21 |
7007439 |
1 |
Ring, Retaining |
|
22 |
7024869 |
1 |
Cap, End - Axial |
|
23 |
7022368 |
4 |
Screw |
|
24 |
7021249 |
1 |
Bearing, Needle |
|
25 |
7022321 |
1 |
Plug (Includes Item 26) |
|
26 |
Use 7022328 |
1 |
O-Ring |
|
27 |
7022318 |
1 |
Plug (Includes Item 28) |
|
28 |
Use 7022328 |
1 |
O-Ring |
|
29 |
7027419 |
2 |
Plug (Includes Item 30) |
|
30 |
Use 7022328 |
2 |
O-Ring |
|
31 |
|
1 |
Seat, Spring Options: |
|
|
7024853 |
|
2WD/2WS |
|
|
7022372 |
|
2WD/4WS, 4WD/2WS & 4WD/4WS |
|
32 |
7022370 |
1 |
Housing |
|
33 |
7022318 |
2 |
Plug (Includes Item 34) |
|
34 |
Use 7022328 |
2 |
O-Ring |
|
35 |
7022321 |
1 |
Plug (Includes Item 36) |
|
36 |
Use 7022328 |
1 |
O-Ring |
|
37 |
Use 7022328 |
1 |
O-Ring |
|
38 |
Use 7022328 |
1 |
Ring, Seal |
|
39 |
7024871 |
1 |
Piston, Servo |
|
40 |
7007437 |
1 |
Bearing |
|
41 |
7022326 |
1 |
Spring |
|
42 |
Use 7022328 |
1 |
Seal, Lip |
|
|
|
|
|
|
3121207 |
600S 600SJ 660SJ |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES SN 0300087000 TO SN 0300098765) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
43 |
7022371 |
1 |
Washer, Support |
|
|
|
|
— — — — — — — — — — — — |
|
100 |
7022328 |
1 |
Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42) |
|
|
|
|
|
|
1-22 |
600S 600SJ 660SJ |
3121207 |
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