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Illustrated Parts Manual
Models 30e 35e/n35e 40e/n40e 45e
P/N
3120744
October 4, 2012
REVISION LOG
October 1997 - Original Issue Of Manual (Was originally part of combine manual 3120595)
November 1998 - Revised
October 18, 2000 - Revised (Manual edited to 0010501 Revision 45 - Model 30electric) (Manual edited to 0010491 Revision 63 - Model 35electric) (Manual edited to 0010500 Revision 58 - Model 40electric) (Manual edited to 0010489 Revision 55 - Model 45electric)
April 16, 2003 - Revised (Manual edited to 0010501 Revision 48 - Model 30electric) (Manual edited to 0010491 Revision 71 - Model 35electric) (Manual edited to 0010500 Revision 63 - Model 40electric) (Manual edited to 0010489 Revision 57 - Model 45electric)
January 31, 2007 - Revised Manual
October 29, 2010 - Revised Manual
October 4, 2012 - Revised Manual
3120744 |
A |
REVISION LOG
B |
3120744 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME |
|
|
1-1 FRAME AND STEERING INSTALLATION - MODEL 30electric . . . . . . . . . . . . . . . . . . . .1-2 1-2 FRAME AND STEERING INSTALLATIONS - MODELS 35electric, 40electric &
45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 1-4 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16 1-5 DRIVE HUB ASSEMBLY - MODEL 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 1-6 DRIVE HUB ASSEMBLY - MODELS 35electric, 40electric, 45electric . . . . . . . . . . . . . .1-20 1-7 ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED). . . . . . . . . . . . . . .1-22 1-8 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28 1-9 BATTERY CHARGER ASSEMBLY - 220V/50Hz UL (SERVICE REPLACEMENT -
LATIN AMERICA/BRAZIL SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-32 1-10 HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED). . . . . .1-34
SECTION |
2 - TURNTABLE |
|
2-1 |
TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30electric. . . . . . |
2-2 |
2-2 |
TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35electric. . . . . . |
2-4 |
2-3 |
TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40electric |
|
|
AND 45electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-6 |
2-4 |
CONTROL VALVE ASSEMBLY - MODELS 35electric, 40electric, AND 45electric. . . . .2-10 |
|
2-5 |
SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30electric |
|
|
AND 35electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-14 |
2-6 |
SWING BEARING ASSEMBLY - MODELS 30electric AND 35electric |
|
|
(Post Production Service Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-16 |
2-7 |
SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40electric |
|
|
AND 45electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
2-8 |
SWING BEARING ASSEMBLY - MODELS 40electric AND 45electric |
|
|
(Post Production Service Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-20 |
2-9 |
SWING MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24 |
|
2-10 |
GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30electric.. . . . . . . .2-26 |
|
2-11 |
GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35electric, |
|
|
40electric, AND 45electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-30 |
2-12 |
TURNTABLE AND HOOD INSTALLATION - MODEL 30electric.. . . . . . . . . . . . . . . . . . .2-34 |
|
2-13 |
TURNTABLE AND HOOD INSTALLATION - MODEL 35electric.. . . . . . . . . . . . . . . . . . .2-38 |
|
2-14 |
TURNTABLE AND HOOD INSTALLATION - MODEL 40electric AND 45electric. . . . . . . |
2-42 |
SECTION 3 - BOOM
3-1 BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30electric . . . . . . . . . . . . . . .3-2 3-2 BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35electric . . . . . . . . . . . . . . .3-6 3-3 BOOMS INSTALLATION - MODELS 40electric AND 45electric . . . . . . . . . . . . . . . . .3-10 3-4 LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40electric
AND 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 3-5 UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35electric, 40electric
AND 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
SECTION 4 - PLATFORMS
4-1 PLATFORM AND COMPONENTS INSTALLATION - MODEL 30electric. . . . . . . . . . . . .4-2 4-2 PLATFORM AND COMPONENTS INSTALLATION - MODEL 35electric, 40electric
AND 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 4-3 ROTATOR MOTOR/PUMP/TANK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
3120744 |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
4-4 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 4-5 CONTROL ASSEMBLY (DRIVE/STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
SECTION 5 - CYLINDER
5-1 LIFT CYLINDER ASSEMBLY - MODEL 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 UPPER LIFT CYLINDER ASSEMBLIES - MODELS 35electric, 40electric AND
45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 MID LIFT CYLINDER ASSEMBLIES - MODELS 40electric AND 45electric . . . . . . . . . . 5-8 5-4 LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35electric, 40electric AND
45electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-5 MASTER CYLINDER ASSEMBLY - MODELS 35electric, 40electric AND 45electric . . . 5-16 5-6 PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35electric, 40electric AND
45electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 5-7 SLAVE CYLINDER ASSEMBLY - MODELS 35electric, 40electric AND 45electric . . . . . 5-20 5-8 STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 5-9 TELESCOPE CYLINDER ASSEMBLIES - MODELS 35electric, 40electric AND
45electric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 5-10 CYLINDER BELLOWS INSTALLATION - MODEL 30electric (OPTIONAL) . . . . . . . . . . . 5-26 5-11 CYLINDER BELLOWS INSTALLATION - MODELS 35electric, 40electric AND
45electric (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
SECTION |
6 - HYDRAULICS |
|
6-1 |
HYDRAULICS DISGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-1 |
6-2 |
HYDRAULIC DIAGRAM - 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-2 |
6-3 |
HYDRAULIC DIAGRAM - 35electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-4 |
6-4 |
HYDRAULIC DIAGRAM - 40electric and 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-8 |
SECTION |
7 - ELECTRICAL |
|
7-1 |
ELECTRICAL COMPONENTS AMD DIAGRAM - 30electric . . . . . . . . . . . . . . . . . . . . . . |
7-2 |
7-2 |
ELECTRICAL COMPONENTS AMD DIAGRAM - 35electric, 40electric AND 45electric . 7-4 |
|
7-3 |
ELECTRICAL SCHEMATIC - 30electric WITH COLORED WIRE (PRIOR TO |
|
|
S/N 36544) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7-8 |
7-4 |
ELECTRICAL SCHEMATIC - 30electric WITH NUMBERED COLORED WIRE |
|
|
(S/N 36544 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7-12 |
7-5 |
ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH COLORED WIRE |
|
|
(PRIOR TO S/N36648). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7-16 |
7-6 |
ELECTRICAL SCHEMATIC - 35electric/40electric/45electric WITH NUMBERED |
|
|
COLORED WIRE (S/N36648 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7-20 |
7-7 |
HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7-24 |
SECTION |
8 |
- DECALS |
|
8-1 |
|
DECALS INSTALLATION - 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8-2 |
8-2 |
|
DECALS INSTALLATION - 35electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8-6 |
8-3 |
|
DECALS INSTALLATION - 40electric AND 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8-10 |
SECTION 9 |
- RECOMMENDED SERVICE PARTS STOCK |
|
|
SECTION |
10 - SPECIAL OPTIONS |
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|
ii |
3120744 |
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE |
DESCRIPTION |
PAGE |
|
|
|
1-1 Frame And Steering Installation - Model 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 Frame And Steering Installations - Models 35electric, 40electric, 45electric. . . . . . . . . 1-6 1-3 Tire And Wheel Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 Drive Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 1-5 Drive Hub Assembly - Model 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 Drive Hub Assembly - Models 35electric, 40electric, 45electric . . . . . . . . . . . . . . . . . . . 1-20 1-7 Electrical Components Installation - (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-8 Battery Charger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-9 Battery Charger Assembly - 220V/50Hz UL (Service Replacement - Latin America/
Brazil Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1-10 Hydraulic Components And Covers Installation (Frame Mounted) . . . . . . . . . . . . . . . . . 1-34
S E C T I O N
1
F
R A M E
3120744 |
1-1 |
|
SECTION 1 FRAME |
S |
FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30electric |
E |
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C |
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I |
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O |
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N |
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1 |
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F |
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R |
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M |
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E |
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1-2 |
3120744 |
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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FRAME WELDMENT OPTIONS: |
1 |
|
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2360378 |
Frame Weldment |
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|
STEERING AND SPINDLES INSTALLATION |
Ref. |
|
|
0252243 |
PRIOR TO S/N 0300052767 |
Ref. |
8 |
|
0270291 |
S/N 0300052767 TO PRESENT |
Ref. |
2 |
1 |
Use 1001139010 |
Hub Assembly (Includes Items 101-107) (was p/n |
2 |
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2780186) |
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Note: Original Equipment Hub p/n 2780186 uses |
Ref. |
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Wheel Bolts. Service Replacement Hub p/n |
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1001139010 uses pressed in studs - Lugnuts p/n |
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3300255 must be ordered separately. |
|
|
2 |
4130286 |
Spindle Weldment (Includes Items 201-205) |
2 |
|
3 |
3421988 |
Kingpin |
2 |
|
4 |
3450810 |
Pin, Cotter 1/4" x 2 1/2" |
2 |
|
5 |
3313003 |
Nut, Slotted 1 1/4" - 7NC |
2 |
|
6 |
0440162 |
Washer, Thrust |
2 |
|
7 |
0642016 |
Bolt 5/8"-16NC x 2" |
2 |
|
8 |
3312005 |
Locknut 5/8"-16NC |
2 |
|
9 |
3841146 |
Rod-End |
2 |
|
10 |
3322002 |
Nut, Jam 5/8"-16NC |
2 |
|
11 |
|
Steer Cylinder Assembly (See Section 5 for |
1 |
|
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|
Breakdown) |
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|
1682527 |
Prior to S/N 37950 |
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1683695 |
S/N 37950 to Present |
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12 |
3340644 |
Pad, Wear |
1 |
|
13 |
0641510 |
Bolt 5/16"-18NC x 1 1/4" |
2 |
|
14 |
3311505 |
Locknut 5/16"-18NC |
2 |
|
15 |
4751500 |
Flatwasher 5/16" |
4 |
|
16 |
3020022 |
Grease |
A/R |
|
17 |
4070809 |
Shim |
A/R |
|
18 |
3780182 |
O-Ring |
4 |
|
19 |
See Note |
Bolt, Wheel (Note: Refer to Item 107) |
10 |
|
20 |
0641608 |
Bolt 3/8”-16NC x 1” (S/N 0300052767 to |
2 |
|
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|
S/N 0300053809) |
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21 |
4740453 |
Flatwasher 3/8” (S/N 0300052767 to |
2 |
|
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|
S/N 0300053809) |
|
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22 |
0182002 |
Angle (S/N 0300052767 to S/N 0300053809) |
1 |
|
23 |
0182000 |
Angle (S/N 0300052767 to S/N 0300053809) |
1 |
|
24 |
0641514 |
Bolt 5/16”-18NC x 1 3/4” (S/N 0300052767 to |
2 |
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S/N 0300053809) |
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25 |
0100019 |
Loctite (Not Shown) (S/N 0300052767 to |
A/R |
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S/N 0300053809) |
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26 |
4711600 |
Flatwasher 3/8” (Narrow) (S/N 0300052767 to |
2 |
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S/N 0300053809) |
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S E C T I O N
1
F
R A M E
3120744 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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2780186 |
HUB ASSEMBLY (ORIGINAL EQUIPMENT) |
Ref. |
C |
|
1001139010 |
HUB ASSEMBLY (SERVICE REPLACEMENT) |
Ref. |
A |
|
|
Note: Original Equipment Hub p/n 2780186 uses |
Ref. |
|
|
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Wheel Bolts. Service Replacement Hub p/n |
|
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1001139010 uses pressed in studs - Lugnuts p/n |
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3300255 must be ordered separately. |
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101 |
7012519 |
Cup, Bearing - Inner (1 Per Hub) |
2 |
|
102 |
7012520 |
Cone, Bearing - Inner (1 Per Hub) |
2 |
|
103 |
7012521 |
Cup, Bearing - Outer (1 Per Hub) |
2 |
|
104 |
7012522 |
Cone, Bearing - Outer (1 Per Hub) |
2 |
|
105 |
7012523 |
Seal (1 Per Hub) |
2 |
|
106 |
Use 1001102354 |
Cap, Dust (1 Per Hub) (was p/n 7012524) |
2 |
|
107 |
Use 0630016 |
Bolt, Wheel (5 Per Hub) (was p/n 7012525) (Used on |
10 |
|
|
|
Original Equipment Hub p/n 2780186) |
|
|
|
7016360 |
Stud, Wheel (5 Per Hub) (Used on Service |
10 |
|
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Replacement Hub p/n 1001139010) (Not Shown) |
|
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3300255 |
Lugnut (5 Per Hub) (Used with Service Replacement |
10 |
|
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Hub p/n 1001139010 - Must be purchased |
|
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separately) (Not Shown) |
|
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|
— — — — — — — — — — |
|
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2900804 |
Bearing and Seal Kit (Includes Qty 1 of Items 101- |
2 |
|
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105) |
|
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|
4130286 |
SPINDLE WELDMENT |
Ref. |
|
201 |
0961621 |
Bushing, Bronze (2 Per Spindle) |
4 |
|
202 |
Not Used |
|
|
|
203 |
7012542 |
Washer (1 Per Spindle) |
2 |
|
204 |
7012541 |
Nut, Slotted (1 Per Spindle) |
2 |
|
205 |
7012543 |
Pin, Cotter (1 Per Spindle) |
2 |
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1-4 |
3120744 |
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SECTION 1 FRAME |
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FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC (CONTINUED) |
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FIG & ITEM # |
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DESCRIPTION |
QTY. |
REV. |
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3120744 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35electric, 40electric & 45electric
1-6 |
3120744 |
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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FRAME WELDMENT OPTIONS: |
1 |
|
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2360371 |
Model 35electric (Prior to S/N 24526) |
|
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2360405 |
Model 35electric (S/N 24526 to Present) |
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2360375 |
Model n35electric (Prior to S/N23550) |
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2360404 |
Model n35electric (S/N23550 to Present) |
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2360372 |
Model 40electric (Prior to S/N24233) |
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|
|
2360406 |
Model 40electric (S/N24233 to Present) |
|
|
|
2360373 |
Model n40electric (Prior to S/N25492) |
|
|
|
2360407 |
Model n40electric (S/N25492 to Present) |
|
|
|
2360379 |
Model 45electric (Prior to S/N24324) |
|
|
|
2360408 |
Model 45electric (S/N24324 to Present) |
|
|
|
9983829 |
Lifting Lug Repair Plate (Right) (45electric) |
2 |
|
|
9983833 |
Lifting Lug Repair Plate (Left) (45electric) |
2 |
|
|
|
STEERING AND SPINDLES INSTALLATIONS |
|
|
|
0253594 |
Standard 35/40/45electric Prior to June 1994 |
Ref. |
8/G |
|
0255011 |
Standard 35/40/45electric June 1994 to Present |
Ref. |
4/C |
|
0253594 |
CSA 35/40/45electric |
Ref. |
8/G |
|
0253735 |
Standard n35/n40electric Prior to June 1994 |
Ref. |
7/F |
|
0255012 |
Standard n35/n40electric June 1994 to Present |
Ref. |
4/C |
|
0253735 |
CSA n35/n40electric |
Ref. |
7/F |
1 |
2780201 |
Hub Assembly (See Items 101-107 for Breakdown) |
2 |
|
2 |
|
Spindle Weldment Options (See items 201-202 for |
2 |
|
|
|
Breakdown): |
|
|
|
4130302 |
Standard Machines Prior to June 1994 |
|
|
|
4130319 |
Standard Machines June 1994 to Present |
|
|
|
4130302 |
CSA Machines |
|
|
3 |
3421988 |
Kingpin |
2 |
|
4 |
3450810 |
Pin, Cotter 1/4" x 2 1/4" |
2 |
|
5 |
3313003 |
Nut, Slotted 1 1/4 -7NC |
2 |
|
6 |
0440162 |
Washer, Thrust |
2 |
|
7 |
0642016 |
Bolt 5/8"-11NC x 2" |
2 |
|
8 |
3312005 |
Locknut 5/8"-11NC |
2 |
|
9 |
3841146 |
End, Rod |
2 |
|
10 |
3322002 |
Nut, Jam 5/8"-18NF |
2 |
|
11 |
|
Steer Cylinder Assembly (See Section 5 for |
|
|
|
|
Breakdown): |
|
|
|
1682527 |
35/40/45electric Prior to S/N37950 |
|
|
|
1683695 |
35/40/45electric S/N37950to Present |
|
|
|
1682893 |
n35/n40electric Prior to S/N37950 |
|
|
|
1683696 |
n35/n40electric S/N37950to Present |
|
|
12 |
3340644 |
Pad, Wear |
1 |
|
13 |
3020022 |
Grease |
A/R |
|
14 |
4070809 |
Shim |
A/R |
|
15 |
4712400 |
Flatwasher 7/8" |
2 |
|
16 |
Not Used |
|
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
17 |
3450506 |
Pin, Cotter |
2 |
|
18 |
3780182 |
O-Ring |
4 |
|
19 |
0641510 |
Bolt 5/16"-18NC x 1 1/4" |
1 |
|
20 |
4751500 |
Flatwasher 5/16" |
1 |
|
21 |
3311505 |
Locknut 5/16"-18NC |
1 |
|
22 |
0630016 |
Bolt, Wheel 1/2"-20NF x 1" |
12 |
|
23 |
4060808 |
Trim |
2 Ft/.61m |
|
24 |
1120457 |
Cap, Dust |
2 |
|
|
2780201 |
HUB ASSEMBLY |
Ref. |
D |
101 |
Kit |
Cup, Bearing - Inner (1 Per Hub) |
2 |
|
102 |
Kit |
Cone, Bearing - Inner (1 Per Hub) |
2 |
|
103 |
Kit |
Cup, Bearing - Outer (1 Per Hub) |
2 |
|
104 |
Kit |
Cone, Bearing - Outer (1 Per Hub) |
2 |
|
105 |
Kit |
Seal (1 Per Hub) |
2 |
|
|
|
— — — — — — — — — — |
|
|
|
2900842 |
Bearing Kit (Includes Qty. 1 of Item 101-105) |
2 |
|
|
|
SPINDLE ASSEMBLY |
Ref. |
|
201 |
0961621 |
Bushing (2 Per Spindle) |
4 |
|
202 |
3322403 |
Nut, Slotted 7/8"-14NF (1 Per Spindle) |
2 |
|
|
|
AXLE INSTALLATIONS |
Ref. |
|
|
0253613 |
35/40/45electric |
Ref. |
D |
|
0253734 |
n35/n40electric |
Ref. |
D |
301 |
|
Axle Weldment Options: |
1 |
|
|
4844324 |
35/40/45electric |
|
|
|
4844369 |
n35/n40electric |
|
|
301A |
0961621 |
Bushing |
2 |
|
302 |
0940048 |
Bumper |
2 |
|
303 |
4070832 |
Shim 1/2"-13mm |
A/R |
|
304 |
4070833 |
Shim 1/16"-1.6mm |
A/R |
|
305 |
0641814 |
Bolt 1/2"-13NC x 1 3/4" |
4 |
|
306 |
3311805 |
Locknut 1/2"-13NC |
4 |
|
307 |
0641608 |
Bolt 3/8"-16NC x 1" |
1 |
|
308 |
3841143 |
Pin, Keeper |
1 |
|
309 |
3422170 |
Pin, Axle |
1 |
|
310 |
4740247 |
Washer, Thrust |
2 |
|
311 |
3451210 |
Pin, Cotter 3/8" x 2 1/2" |
1 |
|
312 |
3340450 |
Pad, Wear |
2 |
|
313 |
4070834 |
Shim 1/4"-6.4mm |
A/R |
|
314 |
4070835 |
Shim 1/16"-1.6mm |
A/R |
|
315 |
0641610 |
Bolt 3/8"-16NC x 1 1/4"" |
4 |
|
316 |
4751600 |
Flatwasher 3/8" |
4 |
|
317 |
4070853 |
Shim 1/32"-.8mm |
A/R |
|
|
|
— — — — — — — — — — — |
|
|
|
|
|
|
|
1-8 |
3120744 |
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-9 |
|
SECTION 1 FRAME |
S |
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-10 |
3120744 |
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATIONS |
|
|
|
0254710 |
30electric U/L Models |
Ref. |
8 |
|
0257551 |
30electric Non-U/L Models |
Ref. |
1 |
|
0254485 |
35/40electric U/L Models |
Ref. |
8 |
|
0257549 |
35/40electric Non-U/L Models |
Ref. |
1 |
|
0254485 |
n35/n40electric U/L Models Prior to October 1994 |
Ref. |
8 |
|
0255111 |
n35/n40electric U/L Models Oct 1994 to Present |
Ref. |
3 |
|
0257548 |
n35/n40electric Non-U/L Models |
Ref. |
1 |
|
0254599 |
45electric U/L Models |
Ref. |
7 |
|
0257550 |
45electric Non-U/L Models |
Ref. |
1 |
1 |
|
Drive Hub Assembly Options: |
1 |
|
|
2780185 |
30electric (See Figure 1-5 for Breakdown) |
|
|
|
2780198 |
35/40/45electric (See Figure 1-6 for Breakdown) |
|
|
|
2780198 |
n35/n40electric Non-U/L Models (See Figure 1-6 |
|
|
|
|
for Breakdown) |
|
|
|
2780198 |
n35/n40electric U/L Models Prior to October 1994 |
|
|
|
|
(See Figure 1-6 for Breakdown) |
|
|
|
2780206 |
n35/n40electric U/L Models October 1994 to Pres- |
|
|
|
|
ent (See Figure 1-6 for Breakdown) |
|
|
2 |
0920090 |
Drive Brake Assy (See Figure 1-4 for Breakdown)) |
2 |
|
3 |
3160186 |
Drive Motor Assembly |
2 |
|
|
2900811 |
Repair Kit (Includes All Bearings, Brushes, Springs |
2 |
|
|
|
and Wavy Washer (1 Per Motor) |
|
|
|
7012546 |
Field Coil Kit (1 Per Motor) |
2 |
|
4 |
3321801 |
Nut 1/2"-20NF |
18 |
|
|
0100011 |
Loctite #242 |
A/R |
|
5 |
4711800 |
Flatwasher 1/2" Narrow |
22 |
|
6 |
0641811 |
Bolt 1/2"-13NC |
4 |
|
7 |
0641608 |
Bolt 3/8"-16NC x 1" |
8 |
|
8 |
4711600 |
Flatwasher 3/16" Narrow |
8 |
|
9 |
4761600 |
Lockwasher 3/16" |
8 |
|
10 |
0630016 |
Bolt, Wheel |
A/R |
|
|
|
30electric |
10 |
|
|
|
35/40/45electric |
12 |
|
11 |
3990053 |
Sensor, Tach Drive |
1 |
|
|
7012609 |
Boot, Rubber |
1 |
|
12 |
4761800 |
Lockwasher 1/2" |
4 |
|
13 |
3790240 |
O-Ring |
2 |
|
14 |
2220273 |
Fitting, Reducer (S/N 32280 to Present) |
2 |
|
15 |
2180819 |
Vent, Breather (S/N 32280 to Present) |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-11 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
TIRE AND WHEEL INSTALLATION OPTIONS - |
Ref. |
|
|
|
MODEL 30electric |
|
|
|
|
|
|
|
|
0252349 |
Tire and Wheel Assembly (ST205/75R16 Pneu- |
Ref. |
|
|
|
matic) |
|
|
|
0253347 |
Tire and Wheel Assembly (26x7x20 Non-Marking) |
Ref. |
|
100 |
0252352 |
Tire and Wheel Assembly (ST205/75R16 Pneu- |
4 |
|
|
matic) (Includes Items 151-154) |
|
|
|
|
|
|
|
|
|
0252431 |
Tire and Wheel Assembly (ST205/75R16 Foam- |
4 |
|
|
|
Filled) (Sold as an Assembly Only) |
|
|
|
4520151 |
Tire and Wheel Assembly (26x7x20 Non-Marking) |
4 |
|
|
|
(Sold as an Assembly Only) |
|
|
|
|
TIRE AND WHEEL INSTALLATION OPTIONS - |
Ref. |
|
|
|
MODEL 35electric, 40electric AND 45electric |
|
|
|
|
|
|
|
|
0256835 |
Tire & Wheel Assy (G78-15 Pneumatic/6” Rim) |
Ref. |
|
|
0254484 |
Tire & Wheel Assy (LT215/85R16 Pneumatic/8” |
Ref. |
|
|
|
Rim) |
|
|
|
0256837 |
Tire & Wheel Assy (G78-15 Foam-Filled/6” Rim) |
Ref. |
|
|
0254866 |
Tire & Wheel Assy (LT215/85R16 Foam-Filled/8” |
Ref. |
|
|
Rim) |
|
||
|
|
|
|
|
|
0254120 |
Tire & Wheel Assy (22x6x16 Solid) |
Ref. |
|
|
0254874 |
Tire & Wheel Assy (6.50x16 Solid Non-Marking) |
Ref. |
|
|
0254121 |
Tire & Wheel Assy (22x6x16 Solid Non-Marking) |
Ref. |
|
100 |
0256834 |
Tire & Wheel Assy (G78-15 Pneumatic/6” Rim) |
4 |
|
|
|
(Includes Items 151-154) (Models 35electric and |
|
|
|
|
40electric) |
|
|
|
0256640 |
Tire & Wheel Assy (G78-15 Pneumatic/8” Rim) |
4 |
|
|
|
(Includes Items 151-154) (Models 35electric and |
|
|
|
|
40electric) |
|
|
|
0254481 |
Tire & Wheel Assy (LT215/85R16 Pneumatic/8” |
3 |
|
|
|
Rim) (Includes Items 151-154) (Models 35electric |
|
|
|
|
and 45electric) |
|
|
|
0253439 |
Tire & Wheel Assy (ST225/75R15 Pneumatic/8” |
4 |
|
|
|
Rim) (Includes Items 151-154)(Models 35electric |
|
|
|
|
and 40electric) |
|
|
|
0256836 |
Tire & Wheel Assy (G78-15 Foam-Filled/6” Rim) |
4 |
|
|
|
(Models 35electric and 40electric) |
|
|
|
0256642 |
Tire & Wheel Assy (G78-15 Foam-Filled/8” Rim) |
4 |
|
|
|
(Models 35electric and 40electric) |
|
|
|
0254865 |
Tire & Wheel Assy (LT215/85R16 Foam-Filled/8” |
2 |
|
|
|
Rim) (Models 35electric and 45electric) |
|
|
|
0253784 |
Tire & Wheel Assy (ST225/75R15 Foam-Filled/8” |
4 |
|
|
|
Rim) (Models 35electric, 40electric and 45electric) |
|
|
|
4520154 |
Tire & Wheel Assy (22x6x16 Solid) (Models |
4 |
|
|
|
35electric and 40electric) |
|
|
|
4520155 |
Tire & Wheel Assy (22x6x16 Solid Non-Marking) |
4 |
|
|
|
(Models 35electric and 40electric) |
|
|
|
4520159 |
Tire & Wheel Assy (6.50x16 Solid Non-Marking) |
4 |
|
|
|
(Models 35electric, 40electric and 45electric) |
|
|
|
|
|
|
|
1-12 |
3120744 |
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
100 (cont’d) |
4520198 |
Tire & Wheel Assy (7.50x15 Solid Static Conduc- |
|
|
|
|
tive) (Model 45electric) |
|
|
Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.
|
0256834 |
TIRE AND WHEEL ASSEMBLY (G78-15 PNEU- |
Ref. |
— |
|
MATIC /6” RIM) (MODELS 35electric AND |
|||
|
|
|
|
|
|
|
40electric) |
|
|
|
0256640 |
TIRE AND WHEEL ASSEMBLY (G78-15 PNEU- |
Ref. |
A |
|
MATIC /8” RIM) (MODELS 35electric AND |
|||
|
|
|
|
|
|
|
40electric) |
|
|
|
0254481 |
TIRE AND WHEEL ASSEMBLY (LT215/85R16 PNEU- |
Ref. |
B |
|
|
MATIC/6” RIM) (MODELS 35electric and 45electric) |
|
|
|
0253439 |
TIRE AND WHEEL ASSEMBLY (ST225/75R16 |
Ref. |
B |
|
PNEUMATIC/8” RIM) (MODELS 35electric and |
|||
|
|
|
|
|
|
|
40electric) |
|
|
|
0252352 |
TIRE AND WHEEL ASSEMBLY (ST205/75R16 |
Ref. |
B |
|
|
PNEUMATIC/6” RIM) (MODEL 30electric) |
|
|
151 |
|
Tire (1 Per Assembly) Options: |
4 |
|
|
4520184 |
G78-15 Pneumatic/6” Rim |
|
|
|
4520184 |
G78-15 Pneumatic/8” Rim |
|
|
|
Use 4520265 |
LT215/85R16 Pneumatic/6” Rim (p/n was |
|
|
|
|
4520156) |
|
|
|
4520148 |
ST225/75R16 Pneumatic/8” Rim |
|
|
|
4520139 |
ST205/75R16 Pneumatic/6” Rim |
|
|
152 |
|
Rim (1 Per Assembly) Options: |
4 |
|
|
4860169 |
G78-15 Pneumatic/6” Rim |
|
|
|
4860137 |
G78-15 Pneumatic/8” Rim |
|
|
|
4860142 |
LT215/85R16 Pneumatic/6” Rim |
|
|
|
4860137 |
ST225/75R16 Pneumatic/8” Rim |
|
|
|
4860136 |
ST205/75R16 Pneumatic/6” Rim |
|
|
153 |
4640392 |
Stem, Valve |
4 |
|
154 |
|
Decal - Tire Pressure (1 Per Assembly) Options: |
4 |
|
|
1701812 |
G78-15 Pneumatic/6” Rim |
|
|
|
1701812 |
G78-15 Pneumatic/8” Rim |
|
|
|
1702275 |
LT215/85R16 Pneumatic/6” Rim (Prior to Septem- |
|
|
|
|
ber 1995) |
|
|
|
1702740 |
LT215/85R16 Pneumatic/6” Rim (September 1995 |
|
|
|
|
to Present) |
|
|
|
1701812 |
ST225/75R16 Pneumatic/8” Rim |
|
|
|
1701643 |
ST205/75R16 Pneumatic/6” Rim |
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-13 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
Note: Assemblies may require ballast/foam fill- |
|
|
|
|
ing to manufacturer’s specifications prior to |
|
|
|
|
installing on a machine. Refer to Operation & |
|
|
|
|
Safety or Service & Maintenance Manuals. Pur- |
|
|
|
|
chase individual tire and/or rim only if able to |
|
|
|
|
foam fill tire & wheel assembly, otherwise, pur- |
|
|
|
|
chase complete assembly. |
|
|
|
|
HUBCAP INSTALLATION (OPTIONAL) |
|
|
|
0252754 |
Use on Model 30electric |
Ref. |
B |
|
0253864 |
Use on Model 35electric/40electric with 8" Rim/ |
Ref. |
B |
|
|
Pneumatic and 8” Rim/Foam-Filled Tires. use on |
|
|
|
|
Model 45electric with 8” Rim/Foam-Filled Tires. |
|
|
|
0254590 |
Use on Models 35electric and 45electric with 8" |
Ref. |
C |
|
|
Rim /Pneumatic Tires. |
|
|
|
0256832 |
Use on Model 35electric/40electric/45electric with |
Ref. |
— |
|
|
6” Rims |
|
|
|
0254155 |
Use on Model 35electric and 40electric with Solid |
Ref. |
B |
|
|
Tires |
|
|
201 |
|
Hubcap Options: |
4 |
|
|
1670633 |
Model 30electric |
|
|
|
1670633 |
Model 35electric/40electric with 8" Rim/ Pneu- |
|
|
|
|
matic and 8” Rim/Foam-Filled Tires. use on |
|
|
|
|
Model 45electric with 8” Rim/Foam-Filled Tires. |
|
|
|
1670810 |
Models 35electric and 45electric with 8" Rim / |
|
|
|
|
Pneumatic Tires. |
|
|
|
1670808 |
Model 35electric/40electric/45electric with 6” |
|
|
|
|
Rims |
|
|
|
1670692 |
Model 35electric and 40electric with Solid Tires |
4 |
|
202 |
|
Bolt Options: |
8 |
|
|
0630455 |
J-Bolt 5/16"-18NC - Model 30electric |
|
|
|
0630465 |
J-Bolt 5/16"-18NC - Model 35electric/40electric |
|
|
|
|
with 8" Rim/ Pneumatic and 8” Rim/Foam-Filled |
|
|
|
|
Tires. use on Model 45electric with 8” Rim/ |
|
|
|
|
Foam-Filled Tires. |
|
|
|
0641510 |
Bolt 5/16"-18NC x 1 1/4" - Models 35electric and |
|
|
|
|
45electric with 8" Rim /Pneumatic Tires. |
|
|
|
0630513 |
J-Bolt 5/16"-18NC - Model 35electric/40electric/ |
|
|
|
|
45electric with 6” Rims |
|
|
|
0641518 |
Bolt 5/16"-18NC x 2 1/4" - Model 35electric and |
|
|
|
|
40electric with Solid Tires |
|
|
203 |
4761500 |
Lockwasher 5/16" |
8 |
|
204 |
|
Nut, Acorn 5/16"-18NC Options: |
8 |
|
|
3300356 |
Model 30electric |
|
|
|
3300356 |
Model 35electric/40electric with 8" Rim/ Pneu- |
|
|
|
|
matic and 8” Rim/Foam-Filled Tires. use on |
|
|
|
|
Model 45electric with 8” Rim/Foam-Filled Tires. |
|
|
|
Not Required |
Models 35electric and 45electric with 8" Rim / |
|
|
|
|
Pneumatic Tires. |
|
|
|
3300356 |
Model 35electric/40electric/45electric with 6” |
|
|
|
|
Rims |
|
|
|
|
|
|
|
1-14 |
3120744 |
|
|
SECTION 1 FRAME |
|
|
|
|
|
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) |
|
|
|
S |
|
||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
C |
|
|
Not Required |
Model 35electric and 40electric with Solid Tires |
|
|
|
|
|
|
|
|
|
|
|
T |
|
|
|
|
|
|
|
I |
|
|
|
|
|
|
|
O |
|
|
|
|
|
|
|
N |
|
205 |
|
Nut 5/16"-18NC Options: |
8 |
|
|
1 |
|
|
|
|
|
|
|||
|
3311501 |
Model 30electric |
|
|
|
|
|
|
3311501 |
Model 35electric/40electric with 8" Rim/ Pneu- |
|
|
|
F |
|
|
|
matic and 8” Rim/Foam-Filled Tires. use on |
|
|
|
|
|
|
|
Model 45electric with 8” Rim/Foam-Filled Tires. |
|
|
|
|
|
|
Not Required |
Models 35electric and 45electric with 8" Rim / |
|
|
|
R |
|
|
|
Pneumatic Tires. |
|
|
|
A |
|
|
|
|
|
|
|
|
|
|
3311501 |
Model 35electric/40electric/45electric with 6” |
|
|
|
M |
|
|
|
Rims |
|
|
|
|
|
|
Not Required |
Model 35electric and 40electric with Solid Tires |
|
|
|
E |
|
|
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||
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3120744 |
1-15 |
|
SECTION 1 FRAME |
S |
FIGURE 1-4. DRIVE BRAKE ASSEMBLY |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-16 |
3120744 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0920090 |
DRIVE BRAKE ASSEMBLY |
Ref. |
B |
1 |
7012552 |
Magnet and Coil Assembly |
1 |
|
2 |
7012582 |
Armature |
1 |
|
3 |
7012554 |
Shaft |
1 |
|
4 |
Not Available |
Plate, Mounting |
1 |
|
5 |
Kit |
Plate, Friction (Solid) |
3 |
|
6 |
Not Used |
|
|
|
7 |
Kit |
Plate, Outer |
2 |
|
8 |
7012692 |
Spacer |
3 |
|
9 |
7014116 |
Bolt, Metric Socket Head |
3 |
|
10 |
Kit |
Spring, Compression |
8 |
|
11 |
7026609 |
Bearing, Ball |
1 |
|
12 |
7014129 |
Ring, Retainer (External) |
1 |
|
13 |
7014130 |
Ring, Retainer (Internal) |
1 |
|
14 |
7012689 |
Manual Release Assembly |
3 |
|
15 to 18 |
Not Used |
|
|
|
19 |
3790240 |
O-Ring |
1 |
|
20 |
7012691 |
Shim |
A/R |
|
21 |
7012580 |
Connector, Electrical |
1 |
|
|
7014127 |
Plug, Base |
1 |
|
22 |
3790225 |
O-Ring (January 1995 to Present) |
1 |
|
23 |
7014128 |
Seal (S/N 50521 to Present) |
1 |
|
|
|
— — — — — — — — — — |
|
|
|
7012583 |
Repair Kit (Includes Items 5,7,10,11 & 22) |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-17 |
|
SECTION 1 FRAME |
S |
FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30electric |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-18 |
3120744 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780185 |
DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC |
Ref. |
B |
|
|
Hub-Shaft Assembly |
1 |
|
1 |
7010463 |
Spindle |
1 |
|
2 |
7000228 |
Seal, Lip (Part of Seal Kit p/n 2900034) |
1 |
|
3 |
7000255 |
Cup, Bearing (Outer) |
1 |
|
4 |
7000256 |
Cone, Bearing (Outer) |
1 |
|
5 |
7000257 |
Cup, Bearing (Inner) |
1 |
|
6 |
7000258 |
Cone, Bearing (Inner) |
1 |
|
7 |
7000259 |
Housing |
1 |
|
8 |
7000232 |
Thrustwasher (Part of Seal Kit p/n 2900034) |
1 |
|
9 |
7000229 |
Ring, Retaining (Part of Seal Kit p/n 2900034) |
1 |
|
10 |
7000242 |
Plug, Pipe - 1/4" NPTF |
2 |
|
11 |
7000241 |
Stud, Wheel 1/2"-20NF |
9 |
|
12 |
7001952 |
Plug, Pipe 3/4" NPTF |
1 |
|
13 |
7000246 |
Gear, Internal |
1 |
|
|
|
— — — — — — — — — — |
|
|
|
|
Carrier Assembly |
1 |
|
14 |
7001931 |
Carrier |
1 |
|
15 |
7001985 |
Thrustwasher, Tanged |
6 |
|
16 |
7001909 |
Bearing, Needle |
96 |
|
17 |
7000263 |
Spacer, Thrust |
3 |
|
18 |
7001911 |
Shaft, Planet |
3 |
|
19 |
7001912 |
Gear, Cluster |
3 |
|
20 |
7001913 |
Rollpin |
3 |
|
21 |
7000248 |
Gear, Ring |
1 |
|
22 |
7000230 |
O-Ring (Part of Seal Kit p/n 2900034) |
2 |
|
23 |
7000209 |
Cover, Input |
1 |
|
24 |
7010461 |
Gear, Sun |
1 |
|
25 |
7000269 |
Spacer, Input |
1 |
|
26 |
7000270 |
Thrustwasher |
1 |
|
27 |
7000253 |
Thrustwasher |
2 |
|
28 |
7000217 |
Bolt, Hex |
8 |
|
29 |
7000214 |
Bolt, Shoulder |
4 |
|
30 |
7000242 |
Plug, Pipe 1/4" NPTF |
1 |
|
|
|
— — — — — — — — — — |
|
|
|
2900034 |
Seal Kit (Includes Items 2,8,9 and 22) |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-19 |
|
SECTION 1 FRAME |
S |
FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35electric, 40electric, 45electric |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-20 |
3120744 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780198 |
DRIVE HUB ASSEMBLY - MODEL 35ELECTRIC, |
Ref. |
B |
|
|
40ELECTRIC AND 45ELECTRIC |
|
|
|
2780198 |
DRIVE HUB ASSEMBLY - MODEL N35ELECTRIC AND |
Ref. |
B |
|
|
N40 ELECTRIC BUILT PRIOR TO OCTOBER 1994 |
|
|
|
2780206 |
DRIVE HUB ASSEMBLY - MODEL N35ELECTRIC AND |
Ref. |
— |
|
|
N40ELECTRIC BUILT OCTOBER 1994 TO PRESENT |
|
|
|
|
Hub-Shaft Assembly |
1 |
|
1 |
7010486 |
Spindle |
1 |
|
2 |
7000228 |
Seal, Lip (Part of Seal Kit) |
1 |
|
3 |
7000255 |
Cup, Bearing (Outer) |
1 |
|
4 |
7000256 |
Cone, Bearing (Outer) |
1 |
|
5 |
7000257 |
Cup, Bearing (Inner) |
1 |
|
6 |
7000258 |
Cone, Bearing (Inner) |
1 |
|
7 |
7000259 |
Housing |
1 |
|
8 |
7000232 |
Thrustwasher (Part of Seal Kit) |
1 |
|
9 |
7000229 |
Ring, Retaining (Part of Seal Kit) |
1 |
|
10 |
7000242 |
Plug, Pipe - 1/4" NPTF |
2 |
|
11 |
7000241 |
Stud, Wheel 1/2"-20NF |
9 |
|
12 |
7001952 |
Plug, Pipe 3/4" NPTF |
1 |
|
13 |
7000246 |
Gear, Internal (2780198) |
1 |
|
|
7010491 |
Gear, Internal (2780206) |
1 |
|
|
|
— — — — — — — — — — |
|
|
|
|
Carrier Assembly |
1 |
|
14 |
7010481 |
Carrier (2780198) |
1 |
|
|
7010489 |
Carrier (2780206) |
1 |
|
15 |
7001985 |
Washer, Tanged Thrust |
6 |
|
16 |
7001909 |
Bearing, Needle |
96 |
|
17 |
7000263 |
Spacer, Thrust |
3 |
|
18 |
7010483 |
Shaft, Planet |
3 |
|
19 |
7010484 |
Gear, Cluster (2780198) |
3 |
|
|
7010490 |
Gear, Cluster (2780206) |
3 |
|
20 |
7010474 |
Rollpin |
3 |
|
21 |
7000248 |
Gear, Ring |
1 |
|
22 |
7000230 |
O-Ring (Part of Seal Kit) |
2 |
|
23 |
7000209 |
Cover, Input |
1 |
|
24 |
7010482 |
Gear, Sun |
1 |
|
25 |
7010485 |
Spacer, Input |
1 |
|
26 |
7007642 |
Thrustwasher |
1 |
|
27 |
7000253 |
Thrustwasher (Part of Seal Kit) |
2 |
|
28 |
7001923 |
Bolt, Hex (2780198) |
8 |
|
|
7000217 |
Bolt, Hex (2780206) |
8 |
|
29 |
7000214 |
Bolt, Shoulder |
4 |
|
30 |
7000242 |
Plug, Pipe 1/4" NPTF |
1 |
|
|
|
— — — — — — — — — — |
|
|
|
2900034 |
Seal Kit (Includes Items 2,8,9 and 22) |
1 |
|
|
2900661 |
Seal Kit (Includes Items 2,9 22 and 27) |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-21 |
|
SECTION 1 FRAME |
S |
FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-22 |
3120744 |
SECTION 1 FRAME
FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
DRIVE CONTACTOR INSTALLATIONS |
|
|
|
0254710 |
30electric U/L |
Ref. |
8 |
|
0257551 |
30electric Non-U/L |
Ref. |
1 |
|
0254485 |
35/40electric U/L |
Ref. |
8 |
|
0257549 |
35/40electric Non-U/L |
Ref. |
1 |
|
0254485 |
n35/n40electric U/L Prior to October 1994 |
Ref. |
8 |
|
0255111 |
n35/n40electric U/L Oct 1994 to Present |
Ref. |
3 |
|
0257548 |
n35/n40electric Non-U/L |
Ref. |
1 |
|
0254599 |
45electric U/L |
Ref. |
7 |
|
0257550 |
45electric Non-U/L |
Ref. |
1 |
1 to 11 |
Not Used |
|
|
|
12 |
|
Contactor Plate Assembly Options (See Section 7 for |
1 |
|
|
|
Breakdown of Additional Components) |
|
|
|
0254549 |
30e/35e/n35e/40e/n40e |
|
|
|
0254597 |
45e |
|
|
12A |
70003552 |
Cable, Electrical (8.5in/21.5cm) |
3 |
|
12B |
70003553 |
Cable, Electrical (10in/25.4cm) |
1 |
|
13 |
0641408 |
Bolt 1/4"-20NC x 1" |
3 |
|
14 |
4711400 |
Flatwasher 1/4" |
7 |
|
15 |
4761400 |
Lockwasher 1/4" |
3 |
|
16 |
1060404 |
Cable Assembly |
1 |
|
17 |
0641416 |
Bolt 1/4"-20NC x 2" |
4 |
|
18 |
3311405 |
Locknut 1/4"-20NC |
4 |
|
19 to 20 |
Not Used |
|
|
|
21 |
1060464 |
Cable - 37"/94cm Length |
1 |
|
22 |
1060465 |
Cable - 42"/106.7cm Length |
1 |
|
23 |
1060466 |
Cable - 44"/111.8cm Length |
1 |
|
24 |
1060467 |
Cable - 27"/68.6cm Length |
1 |
|
25 |
1060468 |
Cable - 33"/83.8cm Length |
1 |
|
26 |
1060469 |
Cable - 29"/73.7cm Length |
1 |
|
27 |
1060535 |
Cable - 36"/91.4cm Length |
1 |
|
28 |
1060435 |
Cable - 48"/122cm Length |
1 |
|
29 |
1060534 |
Cable - 12"/30.5cm Length |
1 |
|
30 |
0641508 |
Bolt 5/16"-18NC x 1" |
1 |
|
31 |
3311505 |
Locknut 5/16"-18NC |
1 |
|
32 |
4751500 |
Flatwasher 5/16" |
2 |
|
33 |
2540020 |
Grommet |
2 |
|
34 |
2540019 |
Grommet |
2 |
|
35 |
0840027 |
Cover, Battery Terminal (Not Shown - Located on |
2 |
|
|
|
Motor) |
|
|
36 |
4240084 |
Strap, Static |
1 |
|
37 |
2400045 |
Fuse |
1 |
|
38 |
2400044 |
Fuseholder |
1 |
|
39 |
0741008 |
Screw #10-24NC x 1" |
2 |
|
40 |
4751000 |
Flatwasher #10 |
2 |
|
41 |
3311005 |
Locknut #10-24NC |
2 |
|
42 |
Not Used |
|
|
|
43 |
2540023 |
Grommet (30electric Non U/L Machines Only) |
1 |
|
44 |
3538157 |
Plate, Drain |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120744 |
1-23 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
45 |
0791004 |
Screw, Lock #110-24NC x 1/2" |
8 |
|
46 |
1670835 |
Cover, Drain (U/L Machines) |
4 |
|
|
|
BATTERY BOX INSTALLATIONS |
|
|
|
|
NOTE: SEE SECTION 10 FOR GEL-CELL BATTERIES |
|
|
|
0254499 |
30electric U/L with Wet Batteries |
Ref. |
7 |
|
0257556 |
30electric Non U/L with Wet Batteries |
Ref. |
2 |
|
0256123 |
30electric U/L with Dry Batteries |
Ref. |
— |
|
0254483 |
35electric U/L Prior to S/N 0300024526 with Wet |
Ref. |
6 |
|
|
Batteries |
|
|
|
0256121 |
35electric U/L S/N 0300024526 to Present with Wet |
Ref. |
9 |
|
|
Batteries |
|
|
|
0257557 |
35electric Non U/L with Wet Batteries |
Ref. |
3 |
|
0256125 |
35electric U/L Prior to S/N 0300024526 with Dry |
Ref. |
2 |
|
|
Batteries |
|
|
|
0254483 |
n35electric U/L Prior to S/N 0300023550 with Wet |
Ref. |
6 |
|
|
Batteries |
|
|
|
0256121 |
n35electric U/L S/N 0300023550 to Present with Wet |
Ref. |
9 |
|
|
Batteries |
|
|
|
0257557 |
n35electric Non U/L with Wet Batteries |
Ref. |
2 |
|
0256125 |
n35electric U/L with Dry Batteries |
Ref. |
2 |
|
0254276 |
40electric U/L Prior to S/N 0300024233 with Wet |
Ref. |
H |
|
|
Batteries |
|
|
|
0256530 |
40electric U/L S/N 0300024233 to Present with Wet |
Ref. |
6 |
|
|
Batteries |
|
|
|
0257558 |
40electric Non U/L with Wet Batteries |
Ref. |
2 |
|
0256124 |
40electric U/L with Dry Batteries (Prior to |
Ref. |
A |
|
|
S/N 0300050377) |
|
|
|
0270258 |
40electric U/L with Dry Batteries (S/N 0300050377 to |
Ref. |
1 |
|
|
Present) |
|
|
|
0254276 |
n40electric U/L Prior to S/N 0300025492 with Wet |
Ref. |
H |
|
|
Batteries |
|
|
|
0257558 |
n40electric Non U/L with Wet Batteries |
Ref. |
1 |
|
0256530 |
n40electric U/L S/N 0300025492 to Present with Wet |
Ref. |
6 |
|
|
Batteries |
|
|
|
0256124 |
n40electric U/L with Dry Batteries (Prior to |
Ref. |
2 |
|
|
S/N 0300050377) |
|
|
|
0270258 |
n40electric U/L with Dry Batteries (S/N 0300050377 |
Ref. |
1 |
|
|
to Present) |
|
|
|
0254276 |
45electric U/L Prior to S/N 0300024324 with Wet |
Ref. |
H |
|
|
Batteries |
|
|
|
0256530 |
45electri c U/L S/N 0300024324 to Present with Wet |
Ref. |
6 |
|
|
Batteries |
|
|
|
0257558 |
45electric Non U/L with Wet Batteries |
Ref. |
1 |
|
0256124 |
45electric U/L with Dry Batteries (Prior to S/N |
Ref. |
A |
|
|
0300050377) |
|
|
|
0270258 |
45electric U/L with Dry Batteries (S/N 0300050377 to |
Ref. |
1 |
|
|
Present) |
|
|
101 |
|
Battery Box Weldment Options: |
1 |
|
|
4844689 |
30electric |
|
|
|
4844632 |
35electric Prior to S/N 0300024526 |
|
|
|
|
|
|
|
1-24 |
3120744 |
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