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Illustrated Parts Manual
Models 25RTS 33RTS 40RTS
P/N - 3120827
March 15, 2012
REVISION LOG
March 1993 - Original Issue Of Manual
October 1998 - Revised
January 7, 2000 - Revised (25RTS Manual edited to 0010450 Revision 35) (33RTS Manual edited to 0010451 Revision 33) (40RTS Manual edited to 0010452 Revision 34)
March 1, 2000 - Updated Page 1-2
April 1, 2001 - Revised (25RTS Manual edited to 0010450 Revision 43) (33RTS Manual edited to 0010451 Revision 40) (40RTS Manual edited to 0010452 Revision 42)
April 8, 2002 - Revised (25RTS Manual edited to 0010450 Revision 48) (33RTS Manual edited to 0010451 Revision 46) (40RTS Manual edited to 0010452 Revision 47)
March 21, 2003 - Revised (25RTS Manual edited to 0010450 Revision 49) (33RTS Manual edited to 0010451 Revision 47) (40RTS Manual edited to 0010452 Revision 49)
December 31, 2006 - Revised (25RTS Manual edited to 0010450 Revision 50) (33RTS Manual edited to 0010451 Revision 47) (40RTS Manual edited to 0010452 Revision 49)
June 5, 2009 - Revised (25RTS Manual edited to 0010450 Revision 50) (33RTS Manual edited to 0010451 Revision 47) (40RTS Manual edited to 0010452 Revision 49)
March 15, 2012 - Revised
3120827 |
A |
REVISION LOG
B |
3120827 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 FRAME, STEERING AND AXLE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 1-3 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 1-4 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 1-5 DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 1-6 DRIVE HUB/BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 1-7 FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28 1-8 LEVELING JACKS (EN280 & CE SPECS) AND LIGHTS INSTALLATION
(FRAME MOUNTED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-32 1-9 LEVELING JACKS INSTALLATION (AUSTRALIAN SPECS) . . . . . . . . . . . . . . . . . . . . . .1-36 1-10 TOW PACKAGE INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-40
SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES AND TANKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 2-2 CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) . . . . . . . . . . . . . . . . . . . . . . . . .2-8 2-3 CONTROL VALVE ASSEMBLY (S/N 26763 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . .2-12 2-4 CONTROL VALVE ASSEMBLY - FPS 4 STACK (LEVELING JACKS OPTION). . . . . . . .2-14 2-5 ENGINE INSTALLATION - FORD VSG-411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16 2-6 ENGINE INSTALLATION - FORD VSG-413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24 2-7 DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION). . . . . . . . . . . .2-32 2-8 GENERATOR INSTALLATION (FORD ENGINE OPTION). . . . . . . . . . . . . . . . . . . . . . . .2-36 2-9 ENGINE INSTALLATION - DEUTZ F2L1011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38 2-10 GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION). . . . . . . . . . . . . . . . . . . . . .2-46 2-11 PISTON PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-50 2-12 GEAR PUMP ASSEMBLY - JSB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-54 2-13 GROUND CONTROL BOX INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-56 2-14 HOODS AND BEACON LIGHT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-62
SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SIZZOR ARMS INSTALLATION - 40RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 3-2 SIZZOR ARMS INSTALLATION - 33RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 3-3 SIZZOR ARMS INSTALLATION - 25RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 3-4 ARM GUARDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATIONS . . . .4-2 4-2 EXTENDABLE PLATFORM INSTALLATIONS (PRIOR TO S/N 50308) . . . . . . . . . . . . . .4-6 4-3 EXTENDABLE PLATFORM INSTALLATIONS (S/N 50308 TO PRESENT) . . . . . . . . . . .4-10 4-4 PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12 4-5 DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) . . . . . . . . . . . . . . . . . .4-16 4-6 DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) . . . . . . . . . . . . . . .4-18
SECTION 5 - CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING AXLE OPTION). . . . . . . . . . .5-2 5-2 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION -
PRODUCTION CYLINDERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION -
RECOMMENDED SERVICE REPLACEMENT CYLINDERS) . . . . . . . . . . . . . . . . . . . .5-8 5-4 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION)
3120827 |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
(CE AND EN280 SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-5 LIFT CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-6 STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993). . . . . . . . . 5-16 5-7 STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) . . . . . . 5-18
SECTION 6 - HYDRAULICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 HYDRAULIC DIAGRAM - 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-3 HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6-3 HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6-4 HYDRAULIC DIAGRAM - 4WD/4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-4 HYDRAULIC DIAGRAM - 4WD/4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 6-5 HYDRAULIC DIAGRAM - AXLE (OSCILLATING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-2 ELECTRICAL DIAGRAM - 110V GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 7-3 ELECTRICAL DIAGRAM - DEUTZ ENGINE/ CE SPEC MACHINES (PRIOR TO
S/N 61097) (SHEET 1 OF 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7-3 ELECTRICAL DIAGRAM - DEUTZ ENGINE/ CE SPEC MACHINES (PRIOR TO
S/N 61097) (SHEET 2 OF 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 7-4 ELECTRICAL DIAGRAM - DEUTZ ENGINE/ CE SPEC MACHINES (S/N 61097 TO
PRESENT) (SHEET 1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 7-4 ELECTRICAL DIAGRAM - DEUTZ ENGINE/ CE SPEC MACHINES (S/N 61097 TO
PRESENT) (SHEET 2 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 7-5 ELECTRICAL DIAGRAM - DEUTZ ENGINE/ AUSTRALIAN SPEC MACHINES
(SHEET 1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 7-5 ELECTRICAL DIAGRAM - DEUTZ ENGINE/ AUSTRALIAN SPEC MACHINES
(SHEET 2 OF 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 7-6 ELECTRICAL DIAGRAM - 0610114 CIRCUIT CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
SECTION 8 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECALS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1 SECTION 10 - SPECIAL OPTIONS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ii |
3120827 |
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE |
DESCRIPTION |
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1-1 FRAME, STEERING AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-3 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-4 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-5 DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 DRIVE HUB/BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-7 FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-8 LEVELING JACKS (EN280 & CE Specs) AND LIGHTS INSTALLATION (Frame Mounted) . . . 1-32 1-9 LEVELING JACKS INSTALLATION (Australian Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 1-10 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
S E C T I O N
1
F
R A M E
3120827 |
1-1 |
S E C T I O N
1
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R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS
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1-2 |
3120827 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
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|
|
FRAME, STEERING AND AXLE INSTALLATIONS |
Ref. |
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|
|
FRAME WELDMENTS - 2WS |
Ref. |
|
|
2360352 |
Prior to S/N44593 |
Ref. |
B |
|
2360465 |
S/N44593 to Present |
Ref. |
5/D |
1 |
See Note |
Bushing, Bronze (Sizzor Arm Pivot) |
4 |
|
|
0961664 |
Bushing, Composite (Sizzor Arm Pivot) |
2 |
|
|
|
Note: Use 1 composite-type bushing in place of 2 |
Ref. |
|
|
|
bronze bushings on machines built prior to May |
|
|
|
|
1993. When using existing pins and new composite |
|
|
|
|
type bushings, Graphokote Lube (P/N 3020028) is |
|
|
|
|
required at installation. When replacing pivot pins, |
|
|
|
|
use chrome pivot pins and composite type bushings. |
|
|
|
|
Chrome pivot pins require no lubrication at |
|
|
|
|
installation. |
|
|
|
|
FRAME WELDMENTS - 4WS |
Ref. |
|
|
2360347 |
Prior to S/N44593 |
Ref. |
I |
|
2360466 |
S/N44593 to Present |
Ref. |
5/D |
51 |
See Note |
Bushing, Bronze (Sizzor Arm Pivot) |
4 |
|
|
0961664 |
Bushing, Composite (Sizzor Arm Pivot) |
2 |
|
52 |
0961029 |
Bushing, Bronze (Kingpin Pivot) |
4 |
|
|
|
Note: Use 1 composite-type bushing in place of 2 |
Ref. |
|
|
|
bronze bushings on machines built prior to May |
|
|
|
|
1993. When using existing pins and new composite |
|
|
|
|
type bushings, Graphokote Lube (P/N 3020028) is |
|
|
|
|
required at Installation. When replacing pivot pins, |
|
|
|
|
use chrome pivot pins and composite type bushings. |
|
|
|
|
Chrome pivot pins require no lubrication at |
|
|
|
|
installation. |
|
|
|
|
STEERING INSTALLATION - 2WD FRONT |
Ref. |
|
|
0252790 |
2WD/2WS Common Machines Built Prior to June |
Ref. |
B |
|
|
1994 |
|
|
|
0255005 |
2WD/2WS Common Machines Built June 1994 to |
Ref. |
2/B |
|
|
Present |
|
|
|
0253059 |
2WD/4WS Common Machines Built Prior to June |
Ref. |
7/E |
|
|
1994 |
|
|
|
0255006 |
2WD/4WS Common Machines Built June 1994 to |
Ref. |
6/D |
|
|
Present |
|
|
101 |
|
Spindle Weldment (Right Side) Options: |
1 |
|
|
4130287 |
Common Machines Built Prior to June 1994 |
|
|
|
4130317 |
Common Machines Built June 1994 to Present |
|
|
101A |
0960523 |
Bushing, Bronze (Kingpin Pivot) |
2 |
|
102 |
|
Spindle Weldment (Left Side) Options: |
1 |
|
|
4130288 |
Common Machines Built Prior to June 1994 |
|
|
|
4130316 |
Common Machines Built June 1994 to Present |
|
|
102A |
0960523 |
Bushing, Bronze (Kingpin Pivot) |
2 |
|
103 |
1682967 |
Steer Cylinder Assembly (See Section 5 for |
1 |
|
|
|
Breakdown) |
|
|
104 |
1660204 |
Rod-End (Right Side) |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
105 |
3322602 |
Nut, Jam 1" - 12NF Right Hand Threads (Left Side) |
1 |
|
106 |
1660205 |
Rod-End (Left Hand) |
1 |
|
107 |
3300228 |
Nut, Jam 1"-12" NF Left Hand Threads (Right |
1 |
|
|
|
Side) |
|
|
108 |
2160002 |
Fitting, Grease |
2 |
|
109 |
0642624 |
Bolt 1" - 8NC x 3" |
2 |
|
110 |
4712600 |
Flatwasher 1" Narrow |
2 |
|
111 |
0100019 |
Loctite (Not Shown) |
A/R |
|
112 |
3421243 |
Kingpin |
2 |
|
113 |
0440183 |
Bearing, Thrust |
2 |
|
114 |
3323403 |
Nut, Slotted 1 1/2"-12NF |
2 |
|
115 |
3451012 |
Pin, Cotter 5/16" x 3" |
2 |
|
116 |
2780177 |
Hub, Wheel |
2 |
|
117 |
3960353 |
Seal, Oil |
2 |
|
118 |
0440174 |
Cup, Bearing |
4 |
|
119 |
0440175 |
Cone, Bearing |
4 |
|
120 |
3322603 |
Nut, Slotted 1" -12NF |
2 |
|
121 |
4740034 |
Washer, Hardened |
2 |
|
122 |
3450610 |
Pin, Cotter 3/16" x 2 1/2" |
2 |
|
123 |
1120311 |
Cap, Hub |
2 |
|
124 |
0721004 |
Screw, Machine #10-24NC x 1/2" |
6 |
|
125 |
4761000 |
Lockwasher #10 |
6 |
|
126 |
3300012 |
Nut, Wheel |
18 |
|
127 |
0630137 |
Stud, Wheel |
18 |
|
|
|
STEERING INSTALLATION - 4WD FRONT |
Ref. |
|
|
0253078 |
4WD/2WS |
Ref. |
5/D |
|
0252532 |
4WD/4WS |
Ref. |
7/E |
201 |
4130279 |
Spindle Weldment (Right Side) |
1 |
|
202 |
4130280 |
Spindle Weldment (Left Side) |
1 |
|
203 |
1682967 |
Steer Cylinder Assy (See Section 5 for Breakdown) |
1 |
|
204 |
1660204 |
Rod-End (Right Side) |
1 |
|
205 |
3322602 |
Nut, Jam 1"-12NF |
1 |
|
206 |
1660205 |
Rod-End (Left Hand) |
1 |
|
207 |
3300228 |
Nut, Jam 1"-12NF Left Hand Thread |
1 |
|
208 |
2160003 |
Fitting, Grease - 45° |
4 |
|
209 |
0642622 |
Bolt 1"-8NC x 2 3/4" |
2 |
|
210 |
4712600 |
Flatwasher 1" Narrow |
2 |
|
211 |
0100019 |
Loctite (Not Shown) |
A/R |
|
212 |
3421190 |
Kingpin |
4 |
|
213 |
0440161 |
Bearing, Thrust |
4 |
|
214 to 216 |
Not Used |
|
|
|
217 |
0641608 |
Bolt 3/8"-16NC x 1" |
8 |
|
218 |
4751600 |
Flatwasher 3/8" |
8 |
|
219 |
1380124 |
Clip, Retainer (Prior to S/N 69836) |
8 |
|
220 |
4920385 |
Wire, Safety (4 Pieces 1 ft./30 cm Long) (Prior to |
4ft/1.2m |
|
|
|
S/N 69836) |
|
|
221 |
0100011 |
Loctite #242 (S/N 69836 to Present) (Not Shown) |
A/R |
|
|
|
|
|
|
1-4 |
3120827 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
STEERING INSTALLATION - 4WS REAR |
Ref. |
|
|
|
(OPTIONAL) |
|
|
|
0253059 |
2WD/4WS Common Machines Built Prior to June |
Ref. |
7/E |
|
|
1994 |
|
|
|
0255006 |
2WD/4WS Common Mach Built June 1994 to |
Ref. |
6/D |
|
|
Present |
|
|
|
0252532 |
4WD/4WS |
Ref. |
7/E |
301 |
4130279 |
Spindle Weldment (Left Side) |
1 |
|
302 |
4130280 |
Spindle Weldment (Right Side) |
2 |
|
303 |
1682967 |
Steer Cylinder Assy (See Section 5 for Breakdown) |
2 |
|
304 |
1660204 |
Rod-End (Right Hand) |
2 |
|
305 |
3322602 |
Nut, Jam 1"-12NF |
2 |
|
306 |
1660205 |
Rod-End (Left Hand) |
2 |
|
307 |
3300228 |
Nut, Jam 1"-12NF Left Hand Thread |
2 |
|
308 |
2160003 |
Fitting, Grease - 45° |
8 |
|
309 |
0642622 |
Bolt 1"-8NC x 2 3/4" |
4 |
|
310 |
4712600 |
Flatwasher 1" Narrow |
4 |
|
311 |
0100019 |
Loctite (Not Shown) |
A/R |
|
312 |
3421190 |
Kingpin |
8 |
|
313 |
0440161 |
Bearing, Thrust |
8 |
|
314 to 316 |
Not Used |
|
|
|
317 |
0641608 |
Bolt 3/8"-16NC x 1" |
16 |
|
318 |
4751600 |
Flatwasher 3/8" |
16 |
|
319 |
1380124 |
Clip, Retainer (Prior to S/N 69836) |
8 |
|
320 |
4920385 |
Wire, Safety (8 Pieces 1 ft./30cm long) (Prior to |
8ft/2.4m |
|
|
|
S/N 69836) |
|
|
321 |
0100011 |
Loctite #242 (S/N 69836 to Present) (Not Shown) |
A/R |
|
|
|
FIXED AXLE INSTALLATION (STANDARD PARTS) |
Ref. |
|
|
0253171 |
2WD |
Ref. |
4 |
|
0253172 |
4WD |
Ref. |
3 |
401 |
|
Axle Weldment Options: |
1 |
|
|
4844129 |
2WD (Prior to October 1994) |
|
|
|
4844868 |
2WD (October 1994 to Present) |
|
|
|
4844059 |
4WD (Prior to October 1994) |
|
|
|
4844867 |
4WD (October 1994 to Present) |
|
|
401A |
0961029 |
Bushing, Bronze (Kingpin Pivot) (4WD Only) |
4 |
|
402 |
0560901 |
Block, Stop |
2 |
|
403 |
0641610 |
Bolt 3/8"-16NC x 1 1/4" |
1 |
|
404 |
4740185 |
Flatwasher |
2 |
|
405 |
0100019 |
Loctite (Not Shown) |
A/R |
|
406 |
4842621 |
Pin Weldment (Prior to October 1994) |
1 |
|
|
3422401 |
Pin Weldment (October 1994 to Present) |
1 |
|
407 |
2160002 |
Fitting, Grease |
1 |
|
408 |
3780183 |
O-Ring (October 1994 to Present) |
2 |
|
409 |
4640812 |
Valve, Relief (October 1994 to Present) |
1 |
|
410 |
3820030 |
Rivet, Pop 3/16" (September 1995 to Present) |
6 |
|
411 |
3311605 |
Nut 3/8"-16NC (September 1995 to Present) |
8 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
412 |
0641612 |
Bolt 3/8" x 1 1/2"-16NC (September 1995 to |
4 |
|
|
|
Present) |
|
|
413 |
0641614 |
Bolt 3/8" x 1 3/4"-16NC (September 1995 to |
4 |
|
|
|
Present) |
|
|
414 |
4751600 |
Flatwasher (September 1995 to Present) |
16 |
|
415 |
0902214 |
Bracket, L.H. (September 1995 to Present) |
1 |
|
416 |
0902215 |
Bracket, R.H. (September 1995 to Present) |
1 |
|
417 |
3440616 |
Pin, Roll 3/16" x 1" (September 1995 to Present) |
4 |
|
418 |
4280298 |
Strip, Wear |
2 |
|
|
|
OSCILLATING AXLE INSTALLATION - OPTION |
Ref. |
|
|
|
(STANDARD PARTS WHEN EQUIPPED) |
|
|
|
0253381 |
2WD (Prior to S/N 97717) |
Ref. |
11 |
|
0271469 |
2WD (S/N 97717 to Present) |
Ref. |
1 |
|
0253380 |
4WD (Prior to S/N 97717) |
Ref. |
10 |
|
0271470 |
4WD (S/N 97717 to Present) |
Ref. |
1 |
501 |
|
Axle Weldment Options: |
1 |
|
|
4844129 |
2WD (Prior to October 1994) |
1 |
|
|
4844868 |
2WD (October 1994 to Present) |
1 |
|
|
4844059 |
4WD (Prior to October 1994) |
1 |
|
|
4844867 |
4WD (October 1994 to Present) |
1 |
|
501A |
0961029 |
Bushing, Bronze (Prior to October 1994) |
4 |
|
|
|
(4WD Machines Only) |
|
|
501B |
0961938 |
Bushing, Bronze (October 1994 to Present) |
2 |
|
|
(2WD & 4WD) |
|
|
|
|
|
|
|
|
502 |
1682427 |
Axle Lockout Cylinder Assembly (See Section 5 |
2 |
|
|
|
for Breakdown) |
|
|
503 |
0641608 |
Bolt 3/8"-16NC x 1" |
2 |
|
504 |
4751600 |
Flatwasher 3/8" |
18 |
|
505 |
4761600 |
Lockwasher 3/8" |
4 |
|
506 |
4842621 |
Pin, Axle Pivot (Prior to October 1994) |
1 |
|
|
3422401 |
Pin, Axle Pivot (October 1994 to Present) |
1 |
|
507 |
2160002 |
Fitting, Grease |
3 |
|
508 |
3422137 |
Pin, Attach (Bottom) |
2 |
|
509 |
0641510 |
Bolt 5/16"-18NC x 1 1/2" |
2 |
|
510 |
3311505 |
Locknut 5/16"-18NC |
2 |
|
511 |
4751500 |
Flatwasher 5/16" |
2 |
|
512 |
3421335 |
Pin, Attach (Top) |
2 |
|
513 |
4740308 |
Flatwasher, Special |
4 |
|
514 |
Use 0641608 |
Bolt 3/8"-16NC x 3/4" (Was 0641606) |
4 |
|
515 |
4640668 |
Lockout Valve Assembly |
1 |
|
|
7012516 |
Repair Kit - 4640668 Valve |
1 |
|
516 |
Not Used |
|
|
|
517 |
3311601 |
Nut 3/8"-16NC |
2 |
|
518 |
Not Used |
|
|
|
519 |
3841143 |
Pin, Keeper |
2 |
|
520 |
3534805 |
Bracket, Valve Mounting |
1 |
|
521 |
4640273 |
Bleeder |
2 |
|
522 |
4740185 |
Washer (October 1994 to Present) |
2 |
|
|
|
|
|
|
1-6 |
3120827 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED) |
|
|
|
E |
|
||
|
|
|
|
|
|
C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
T |
|
523 |
0100019 |
Loctite (Not Shown) |
A/R |
|
|
|
|
|
|
|
|
||||
524 |
3780183 |
O-Ring (October 1994 to Present) |
2 |
|
|
I |
|
525 |
4640812 |
Valve, Relief (October 1994 to Present) |
1 |
|
|
|
|
526 |
3820030 |
Rivet, Pop 3/16" (Prior to S/N 97717) |
6 |
|
|
O |
|
527 |
3311605 |
Nut 3/8"-16NC (September 1995 to Present) |
8 |
|
|
N |
|
|
|
|
|
||||
528 |
0641612 |
Bolt 3/8" x 1 1/2"-16NC (September 1995 to |
4 |
|
|
|
|
|
|
Present) |
|
|
|
|
|
529 |
0641614 |
Bolt 3/8" x 1 3/4" - 16NC (September 1995 to |
4 |
|
|
1 |
|
|
|
Present) |
|
|
|
|
|
530 |
4280298 |
Strip, Wear (Prior to S/N 97717) |
2 |
|
|
F |
|
531 |
0902214 |
Bracket, L.H. (September 1995 to Present) |
1 |
|
|
|
|
|
|
|
|
||||
532 |
0902215 |
Bracket, R.H. (September 1995 to Present) |
1 |
|
|
R |
|
533 |
3440616 |
Pin, Roll (September 1995 to Present) |
4 |
|
|
|
|
534 |
0641406 |
Bolt 1/4"-20NC x 3/4" |
2 |
|
|
A |
|
535 |
4761400 |
Lockwasher 1/4" |
2 |
|
|
M |
|
|
|
|
|
||||
536 |
3911014 |
Screw, Machine #10-24NC x 7/8" |
4 |
|
|
E |
|
537 |
4761000 |
Lockwasher #10 |
4 |
|
|
|
|
538 |
3311001 |
Nut #10-24NC |
4 |
|
|
|
|
539 |
4751600 |
Flatwasher 3/8" |
2 |
|
|
|
|
540 |
4751000 |
Flatwasher #10 |
4 |
|
|
|
|
541 |
0641610 |
Bolt 3/8"-16NC x 1 1/4" |
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3120827 |
1-7 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-8 |
3120827 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
TIRE AND WHEEL DRIVE INSTALLATIONS |
Ref. |
|
|
0252484 |
WHEEL DRIVE INSTALLATION - 2WD/2WS |
Ref. |
3 |
1 |
2780169 |
Drive Hub Assembly (See Figure 1-5 for Breakdown) |
2 |
|
2 |
3300012 |
Nut, Wheel |
18 |
|
3 |
0642014 |
Bolt 5/8"-11NC x 1 3/4" |
12 |
|
4 |
4762000 |
Lockwasher 5/8" |
12 |
|
5 |
|
Drive Brake Assembly Options (See Figure 1-4 for |
2 |
|
|
|
Breakdown) |
|
|
|
0920084 |
Prior to S/N36660 |
2 |
|
|
0920110 |
S/N36660 to Present |
2 |
|
6 |
3160158 |
Drive Motor Assembly (See Figure 1-3 for |
2 |
|
|
|
Breakdown) |
|
|
7 |
3311801 |
Nut 1/2"-13NC |
4 |
|
8 |
4761800 |
Lockwasher 1/2" |
4 |
|
9 |
4300092 |
Stud 1/2"-13NC x 5 1/2" |
4 |
|
10 |
4711800 |
Flatwasher 1/2" Narrow |
4 |
|
11 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
|
0251661 |
WHEEL DRIVE INSTALLATION - 2WD/4WS |
Ref. |
B |
101 |
2780195 |
Drive Hub/Brake Assembly (See Figure 1-6 for |
2 |
|
|
|
Breakdown) |
|
|
102 |
3160158 |
Drive Motor Assembly (See Figure 1-3 for |
2 |
|
|
|
Breakdown) |
|
|
103 |
0642014 |
Bolt 5/8"-11NC x 1 3/4" |
12 |
|
104 |
4762000 |
Lockwasher 5/8" |
12 |
|
105 |
0641810 |
Bolt 1/2"-13NC x 1 1/4" |
4 |
|
106 |
4761800 |
Lockwasher 1/2" |
4 |
|
107 |
3300012 |
Nut, Wheel |
18 |
|
|
0253545 |
WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT |
Ref. |
2/B |
|
|
AND REAR (2MPH) |
|
|
201 |
2780191 |
Drive Hub/Brake Assembly (See Figure 1-6 for |
2 |
|
|
|
Breakdown) |
|
|
202 |
3160158 |
Drive Motor Assembly (See Figure 1-3 for Break- |
4 |
|
|
|
down) |
|
|
203 |
0642014 |
Bolt 5/8"-11NC x 1 7/8" |
24 |
|
204 |
4762000 |
Lockwasher 5/8" |
24 |
|
205 |
0641810 |
Bolt 1/2"-13NC x 1 1/4" |
4 |
|
206 |
4761800 |
Lockwasher 1/2" |
8 |
|
207 |
3300012 |
Nut, Wheel |
36 |
|
208 |
2780167 |
Drive Hub Assembly (See Figure 1-5 for Breakdown) |
2 |
|
209 |
4300092 |
Stud 1/2"-13NC x 5 1/2" |
4 |
|
210 |
|
Drive Brake Assembly Options (See Figure 1-4 for |
2 |
|
|
|
Breakdown) |
|
|
|
0920084 |
Prior to S/N36660 |
2 |
|
|
0920110 |
S/N36660 to Present |
2 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-9 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
211 |
3311801 |
Nut 1/2"-13NC |
4 |
|
212 |
4711800 |
Flatwasher 1/2" |
4 |
|
213 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
|
0255103 |
WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT |
Ref. |
2/A |
|
|
AND REAR (4MPH) |
|
|
201 |
2780193 |
Drive Hub/Brake Assembly (See Figure 1-6 for |
2 |
|
|
|
Breakdown) |
|
|
202 |
3160158 |
Drive Motor Assembly (See Figure 1-3 for |
4 |
|
|
|
Breakdown) |
|
|
203 |
0642014 |
Bolt 5/8"-11NC x 1 7/8" |
24 |
|
204 |
4762000 |
Lockwasher 5/8" |
24 |
|
205 |
0641810 |
Bolt 1/2"-13NC x 1 1/4" |
4 |
|
206 |
4761800 |
Lockwasher 1/2" |
8 |
|
207 |
3300012 |
Nut, Wheel 1/2"-20NC |
36 |
|
208 |
2780175 |
Drive Hub Assembly (See Figure 1-5 for Breakdown) |
2 |
|
209 |
4300092 |
Stud 1/2"-13NC x 5 1/2" |
4 |
|
210 |
|
Drive Brake Assembly Options (See Figure 1-4 for |
2 |
|
|
|
Breakdown): |
|
|
|
0920084 |
Prior to S/N36660 |
|
|
|
0920110 |
S/N36660 to Present |
|
|
211 |
3311801 |
Nut 1/2"-13NC |
4 |
|
212 |
4711800 |
Flatwasher 1/2" |
4 |
|
213 |
0100011 |
Loctite #242 |
A/R |
|
|
0251660 |
WHEEL DRIVE INSTALLATION - 4WD/4WS FRONT |
Ref. |
B |
|
|
AND REAR (2MPH) |
|
|
301 |
2780191 |
Drive Hub/Brake Assembly (See Figure 1-6 for |
4 |
|
|
|
Breakdown) |
|
|
302 |
3160158 |
Drive Motor Assembly (See Figure 1-4 for |
4 |
|
|
|
Breakdown) |
|
|
303 |
0642014 |
Bolt 5/8" - 11NC x 1 3/4" |
24 |
|
304 |
4762000 |
Lockwasher 5/8" |
24 |
|
305 |
0641810 |
Bolt 1/2"-13NC x 1 1/4" |
8 |
|
306 |
4761800 |
Lockwasher 1/2" |
8 |
|
307 |
3300012 |
Nut, Wheel |
36 |
|
|
0255660 |
TIRE AND WHEEL INSTALLATION - FOAM FILLED |
Ref. |
— |
|
|
31 x 15.50 x 15 |
|
|
|
0255661 |
Tire and Wheel Assembly - Left Side |
2 |
— |
|
0255662 |
Tire and Wheel Assembly - Right Side |
2 |
— |
401 |
4520123 |
Tire - 31 x 15.50 x 15 |
4 |
|
|
|
Note: Assemblies may require ballast/foam fill- |
|
|
|
|
ing to manufacturer’s specifications prior to |
|
|
|
|
installing on a machine. Refer to Operation & |
|
|
|
|
Safety or Service & Maintenance Manuals. Pur- |
Ref. |
|
|
|
chase individual tire and/or rim only if able to |
|
|
|
|
foam fill tire & wheel assembly, otherwise, pur- |
|
|
|
|
chase complete assembly. |
|
|
|
|
|
|
|
1-10 |
3120827 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0253089 |
TIRE AND WHEEL INSTALLATION - FOAM FILLED |
Ref. |
— |
|
|
12 x 16.5 LOADER LUG |
|
|
|
0253088 |
Tire and Wheel Assembly - Left Side |
2 |
— |
|
0253087 |
Tire and Wheel Assembly - Right Side |
2 |
— |
401 |
4520129 |
Tire - 12 x 16.5 Loader Lug |
4 |
|
|
|
Note: Assemblies may require ballast/foam fill- |
|
|
|
|
ing to manufacturer’s specifications prior to |
|
|
|
|
installing on a machine. Refer to Operation & |
|
|
|
|
Safety or Service & Maintenance Manuals. Pur- |
Ref. |
|
|
|
chase individual tire and/or rim only if able to |
|
|
|
|
foam fill tire & wheel assembly, otherwise, pur- |
|
|
|
|
chase complete assembly. |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-11 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-3. DRIVE MOTOR ASSEMBLY |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-12 |
3120827 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-3. DRIVE MOTOR ASSEMBLY |
|
|
|
E |
|
||
|
|
|
C |
|
|||
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
T |
|
|
3160158 |
DRIVE MOTOR ASSEMBLY |
Ref. |
|
|
|
|
1 |
Kit |
Ring, Retaining |
1 |
|
|
I |
|
|
|
O |
|
||||
2 |
Kit |
Seal, Shaft |
1 |
|
|
|
|
3 |
7004906 |
Washer |
1 |
|
|
N |
|
4 |
Kit |
Ring, Retaining |
2 |
|
|
|
|
5 |
7004907 |
Race, Thrust |
2 |
|
|
1 |
|
6 |
7004908 |
Bearing, Thrust |
1 |
|
|
|
|
7 |
7007874 |
Shaft, Splined |
1 |
|
|
|
|
8 |
7004910 |
Bearing |
1 |
|
|
F |
|
9 |
7007875 |
Housing Assembly (Includes Item 8) |
1 |
|
|
|
|
10 |
7007876 |
Insert, Camplate |
1 |
|
|
R |
|
11 |
7004917 |
Bearing |
1 |
|
|
A |
|
|
|
|
|
||||
12 |
Kit |
O-Ring |
1 |
|
|
M |
|
13 |
7007878 |
Back Plate Assembly (Includes Item 11) |
1 |
|
|
|
|
14 |
7007879 |
Bolt |
6 |
|
|
E |
|
15 |
7007880 |
Rotating Kit Assembly (Sold As An Assembly Only) |
1 |
|
|
|
|
|
|
— — — — — — — — — — |
|
|
|
|
|
|
2900714 |
Seal Kit (Includes Items 1,2,4 and 12) |
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3120827 |
1-13 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY
22
23
13
14
4
15
16
2
3
12
5
6
7
6
7
1
18
19
21
17
20
8
11
10
24
9
23
22
1-14 |
3120827 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY
FIG & ITEM # |
PART NUMBER |
|
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
DRIVE BRAKE ASSEMBLY OPTIONS |
Ref. |
|
|
|
0920084 |
Prior to S/N 36660 |
Ref. |
A |
|
|
0920110 |
S/N 36660 to Present |
Ref. |
C |
|
1 |
7011712 |
Shaft |
|
1 |
|
2 |
|
Guide, Spring Options: |
1 |
|
|
|
7011717 |
0920084 |
Brake (Prior to S/N36660) |
|
|
|
7018606 |
0920110 |
Brake (S/N36660 to Present) |
|
|
3 |
|
Spring Options: |
A/R |
|
|
|
7007979 |
0920084 |
Brake (Inner) (Prior to S/N36660) |
6 |
|
|
7007980 |
0920084 |
Brake (Outer) (Prior to S/N36660) |
6 |
|
|
7007970 |
0920110 |
Brake (Red) (S/N36660 to Present) |
6 |
|
|
7018602 |
0920110 |
Brake (Blue) (S/N36660 to Present) |
3 |
|
4 |
|
Housing Options: |
1 |
|
|
|
7011713 |
0920084 |
Brake (Prior to S/N36660) |
|
|
|
7018605 |
0920110 |
Brake (S/N36660 to Present) |
|
|
5 |
|
Return Plate and Separator Assembly Options: |
A/R |
|
|
|
Kit |
Plate, Return - 0920084 Brake (Prior to S/N36660) |
1 |
|
|
|
7011715 |
Separator Assy - 0920084 Brake (Prior to |
2 |
|
|
|
|
S/N36660) |
|
|
|
|
7011714 |
Pin |
|
4 |
|
|
7007983 |
Separator |
2 |
|
|
|
Kit |
Return Plate/Separator - 0920110 Brake |
1 |
|
|
|
|
(S/N36660 to Present) |
|
|
|
6 |
Kit |
Rotor |
|
2 |
|
7 |
Kit |
Stator |
|
2 |
|
8 |
Kit |
Seal, Case |
|
1 |
|
9 |
|
Bolt Options: |
4 |
|
|
|
7007985 |
0920084 |
Brake (Prior to S/N36660) |
|
|
|
7018607 |
0920110 |
Brake (S/N36660 to Present) |
|
|
10 |
7007986 |
Cover |
|
1 |
|
11 |
7007914 |
Screw, Bleeder (Prior to S/N37659) |
1 |
|
|
|
7018609 |
Plug, Pipe (S/N37659 to Present) |
1 |
|
|
12 |
7007987 |
Pin, Dowel |
|
2 |
|
13 |
Kit |
Seal, Oil |
|
1 |
|
14 |
7011716 |
Ring, Retainer |
1 |
|
|
15 |
Kit |
Bearing |
|
1 |
|
16 |
7007977 |
Ring, Retaining |
1 |
|
|
17 |
Kit |
Ring, Back-up |
1 |
|
|
18 |
Kit |
Ring, Back-up |
1 |
|
|
19 |
Kit |
O-Ring |
|
1 |
|
20 |
Kit |
O-Ring |
|
1 |
|
21 |
|
Piston Options: |
1 |
|
|
|
7007923 |
0920084 |
Brake (Prior to S/N36660) |
|
|
|
7018603 |
0920110 |
Brake (S/N36660 to Present) |
|
|
22 |
7007933 |
Gasket |
|
2 |
|
23 |
Kit |
O-Ring |
|
2 |
|
24 |
7007924 |
Plug, Pipe |
|
1 |
|
|
|
— — — — — — — — — — |
|
|
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-15 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2900766 |
Seal Kit (Includes Items 8,13,17,18,19,20,22 and 23) |
1 |
|
|
2900768 |
Bearing Kit (Includes Items 8,13,14,15,16,22 and 23) |
1 |
|
|
|
Lining Kit Options (Includes Items 5,6,7,8,22 and 23): |
1 |
|
|
2900767 |
0920084 Brake (Prior to S/N36660) |
|
|
|
7018608 |
0920110 Brake (S/N36660 to Present) |
|
|
|
|
|
|
|
1-16 |
3120827 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED) |
|
|
|
E |
|
||
|
|
|
|
|
|
C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
|
|
T |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
|
|
|
|
|
|
O |
|
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3120827 |
1-17 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-5. DRIVE HUB ASSEMBLIES |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-18 |
3120827 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
DRIVE HUB ASSEMBLIES OPTIONS: |
Ref. |
|
|
2780169 |
2WD/2WS GAS/DIESEL (2MPH) |
Ref. |
— |
|
2780167 |
4WD/2WS REAR DRIVE ONLY (2MPH) |
Ref. |
— |
|
2780175 |
4WD/2WS REAR DRIVE ONLY (4MPH) |
Ref. |
— |
1 |
7010428 |
Hub-Spindle Sub Assembly (See Items 101-111 for |
1 |
|
|
|
Breakdown) |
|
|
2 |
7000246 |
Gear, Internal |
1 |
|
3 |
|
Carrier Assembly Options: (See Items 201-207 for |
1 |
|
|
|
Breakdown) |
|
|
|
7000247 |
2MPH Machines |
|
|
|
7000202 |
4MPH Machines |
|
|
4 |
|
Gear, Ring Options: |
1 |
|
|
7007634 |
2780175 Hubs |
|
|
|
7000248 |
2780167/2780169 Hubs |
|
|
5 |
7000230 |
O-Ring |
2 |
|
6 |
|
Cover Assembly (Includes Items 301-308) |
1 |
|
7 |
|
Input Shaft Assembly Options: |
1 |
|
|
7000250 |
2WD Machines (See Items 401-404 for |
|
|
|
|
Breakdown) |
|
|
|
7007650 |
4WD Machines (See Items 401-404 for |
|
|
|
|
Breakdown) |
|
|
8 |
|
Gear, Input Options: |
1 |
|
|
7000251 |
2WD Machines |
|
|
|
7007652 |
4WD Machines |
|
|
9 |
|
Spacer, Thrust Options: |
1 |
|
|
7000252 |
2WD Machines |
|
|
|
7007653 |
4WD Machines |
|
|
10 |
|
Spacer, Thrust Options: |
1 |
|
|
Not Required |
2WD Machines |
|
|
|
7007654 |
4WD Machines |
|
|
11 |
7000253 |
Washer, Thrust |
2 |
|
|
7017096 |
Spacer (S/N 93772 to Present Only) |
1 |
|
12 |
|
Bolt Options: |
12 |
|
|
7000217 |
Prior to S/N 93772 |
|
|
|
7017067 |
S/N 93772 to Present |
|
|
13 |
|
Hardware Options: |
4 |
|
|
7000214 |
Bolt Used Prior to S/N 93772 |
|
|
|
7017080 |
Dowel Pin Used S/N 93772 to Present |
|
|
14 |
7000206 |
Coupling |
1 |
|
15 |
Not Used |
|
|
|
16 |
7007603 |
Flatwasher |
16 |
|
|
7010428 |
HUB - SPINDLE SUB-ASSEMBLY |
Ref. |
|
101 |
7001997 |
Spindle |
1 |
|
102 |
Kit |
Seal |
1 |
|
103 |
Kit |
Cone, Bearing |
1 |
|
104 |
Kit |
Cup, Bearing |
1 |
|
105 |
7007697 |
Bolt, Wheel |
9 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-19 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
106 |
7000242 |
Plug, Pipe |
2 |
|
107 |
7007601 |
Hub |
1 |
|
108 |
7000257 |
Cup, Bearing |
1 |
|
109 |
7000258 |
Cone, Bearing |
1 |
|
110 |
Kit |
Spacer |
1 |
|
111 |
Kit |
Ring, Retaining |
1 |
|
|
|
CARRIER ASSEMBLY OPTIONS |
Ref. |
|
|
7000202 |
2780175 Hubs |
Ref. |
|
|
7000247 |
2780167/2780169 Hubs |
Ref. |
|
201 |
7001931 |
Carrier |
1 |
|
202 |
7001911 |
Shaft |
3 |
|
203 |
7001913 |
Pin, Roll |
3 |
|
204 |
7001985 |
Washer, Thrust |
6 |
|
205 |
7001909 |
Roller, Needle |
96 |
|
206 |
7000263 |
Spacer |
3 |
|
207 |
|
Gear, Cluster Options: |
3 |
|
|
7007643 |
2780175 Hubs |
|
|
|
7001912 |
2780167/2780169 Hubs |
|
|
|
|
COVER ASSEMBLY |
Ref. |
|
|
See Kit Options |
Case Cover (Original Equipment) |
Ref. |
|
|
See Kit Options |
Aluminum Cover (Service Replacement) |
Ref. |
|
301 |
|
Cover Options: |
1 |
|
|
Use 70001111 |
Case Cover (Original Equipment) (was p/n |
|
|
|
|
7000226) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
|
|
|
|
7017091) |
|
|
302 |
|
O-Ring Options: |
1 |
|
|
Use 70001111 |
Case Cover (Original Equipment) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
|
|
|
|
7017070) |
|
|
303 |
|
Cap, Cover Options: |
1 |
|
|
Use 70001111 |
Case Cover (Original Equipment) |
|
|
|
Not Required |
Aluminum Cover (Service Replacement) |
|
|
304 |
|
O-Ring Options: |
1 |
|
|
Use 70001111 |
Case Cover (Original Equipment) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
|
|
|
|
7017095) |
|
|
305 |
|
Rod, Disconnect Options: |
1 |
|
|
Use 70001111 |
Case Cover (Original Equipment) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
|
|
|
|
7017092) |
|
|
306 |
|
Cap, Disconnect |
1 |
|
|
Use 70001111 |
Case Cover (Original Equipment) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
|
|
|
|
7017093) |
|
|
|
|
|
|
|
1-20 |
3120827 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) |
|
|
|
E |
|
||
|
|
|
|
|
|
C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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T |
|
307 |
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Bolt Options: |
A/R |
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|||
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Use 70001111 |
Case Cover (Original Equipment) (was p/n |
4 |
|
|
I |
|
|
|
7017093) |
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Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
2 |
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O |
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|||
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7000216) |
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N |
|
308 |
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Plug, Pipe Options: |
A/R |
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Use 70001111 |
Case Cover (Original Equipment) (was p/n |
1 |
|
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7000243) |
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|
1 |
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Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
2 |
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7017094) |
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INPUT SHAFT ASSEMBLY |
Ref. |
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|
F |
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|
7000250 |
2WD |
Ref. |
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|
R |
|
|
7007650 |
4WD |
Ref. |
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|
A |
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|||
401 |
|
Shaft Options: |
1 |
|
|
M |
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|
7000260 |
2WD |
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|
E |
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||
|
7007651 |
4WD |
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|
402 |
7000263 |
Spacer |
2 |
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|
403 |
7000262 |
Spring |
1 |
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|
404 |
7000261 |
Ring, Retaining |
1 |
|
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|
|
|
|
— — — — — — — — — — |
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KIT OPTIONS: |
Ref. |
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|
|
|
|
7010429 |
Bearing Kit (Includes Items 103 and 104) |
1 |
|
|
|
|
|
2900034 |
Seal Kit (Includes Items 5, 102, 110 and 111) |
1 |
|
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|
See Note |
Disconnect and Seal Kit Options (Includes Items 5, |
1 |
|
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102, 110, 111& 302-306) (was p/n 2900137) |
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Note: Use Cover Kit as Replacement. |
Ref. |
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||
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Cover Kit Options: |
1 |
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Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 |
Ref. |
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(Dowel Pins), & 301-308. |
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Use 70001111 |
Cast Cover (was p/n 7001989 & p/n 7017099) |
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Use 70001349 |
Aluminum Cover (Service Replacement) (was p/n |
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7017090) |
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3120827 |
1-21 |
S |
SECTION 1 FRAME |
E |
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES |
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
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|
1-22 |
3120827 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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|
|
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|
|
|
DRIVE HUB/BRAKE ASSEMBLY OPTIONS: |
Ref. |
|
|
2780195 |
2WD/4WS GAS/DIESEL MACHINES (2MPH) |
Ref. |
— |
|
2780191 |
4WD GAS/DIESEL MACHINES (2MPH) |
Ref. |
— |
|
2780193 |
4WD/2WS GAS/DIESEL MACHINES (4MPH) |
Ref. |
— |
1 |
See Note |
Hub/Spindle/Brake Assembly (Note: Not sold as a |
1 |
|
|
|
complete assembly) (See Items 101-113 for |
|
|
|
|
Breakdown) |
|
|
2 |
7007691 |
Gear, Internal |
1 |
|
3 |
|
Carrier Assembly Options (See Items 201-207 for |
1 |
|
|
|
Breakdown): |
|
|
|
Not Available |
2WD/4WS Machines |
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|
|
7000247 |
4WD with 2MPH Machines |
|
|
|
See Note |
4WD with 4MPH Machines (Note: Purchase |
|
|
|
|
7000247 & install (3) 7007643 Cluster Gears to |
|
|
|
|
make this carrier assembly) |
|
|
4 |
7000248 |
Gear, Internal |
1 |
|
5 |
Kit |
O-Ring |
2 |
|
6 |
|
Cover Assembly (See Items 301-308 for |
1 |
|
|
|
Breakdown) |
|
|
7 |
|
In put Shaft Assembly Options (See Items 401-404 |
1 |
|
|
|
for Breakdown): |
|
|
|
7007650 |
4WD Machines |
|
|
|
7000250 |
2WD/4WS Machines |
|
|
8 |
|
Gear, Input Options: |
1 |
|
|
7007652 |
4WD Machines |
|
|
|
7000251 |
2WD/4WS Machines |
|
|
9 |
|
Spacer, Input Options: |
1 |
|
|
7007653 |
4WD Machines |
|
|
|
7000252 |
2WD/4WS Machines |
|
|
10 |
|
Spacer, Input Options: |
1 |
|
|
7007654 |
4WD Machines |
|
|
|
Not Required |
2WD/4WS Machines |
|
|
11 |
7000253 |
Washer, Thrust |
2 |
|
|
7017096 |
Spacer (S/N 93772 to Present Only) |
1 |
|
12 |
|
Bolt Options: |
12 |
|
|
7000217 |
Prior to S/N 93772 |
|
|
|
7017067 |
S/N 93772 to Present |
|
|
13 |
|
Hardware Options: |
4 |
|
|
7000214 |
Bolt Used Prior to S/N 93772 |
|
|
|
7017080 |
Dowel Pin Used S/N 93772 to Present |
|
|
14 to 15 |
Not Used |
|
|
|
16 |
7007603 |
Flatwasher |
16 |
|
17 |
7000731 |
Gasket |
1 |
|
18 |
Not Used |
|
|
|
19 |
7010470 |
Coupling |
1 |
|
20 |
Not Used |
|
|
|
21 |
7010459 |
Ring, Retainer |
1 |
|
22 |
7001922 |
Washer, Thrust |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120827 |
1-23 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
HUB/SPINDLE/BRAKE SUB-ASSEMBLY |
Ref. |
|
101 |
|
Brake Assembly Options: |
1 |
|
|
7010473 |
2WD/4WS Machines and 4WD Machines with I.D. |
|
|
|
|
Plate (Item 309) Stamped July 1992 or Later (See |
|
|
|
|
Items 601-604 for Breakdown) |
|
|
|
7010469 |
4WD Machines with I.D. Plate (Item 309) Stamped |
|
|
|
|
Prior to July 1992 (See Items 501-514 for |
|
|
|
|
Breakdown) |
|
|
102 |
Kit |
Seal, Lip |
1 |
|
103 |
7007683 |
Cup, Bearing |
1 |
|
104 |
7007684 |
Cone, Bearing |
1 |
|
105 |
7007685 |
Cup, Bearing |
1 |
|
106 |
7007686 |
Cone, Bearing |
1 |
|
107 |
7007687 |
Housing |
1 |
|
108 |
7007688 |
Flatwasher, Tanged |
1 |
|
109 |
7007689 |
Flatwasher, Tanged |
1 |
|
110 |
7007690 |
Nut, Bearing |
1 |
|
111 |
7000242 |
Plug, Pipe 1/4" NPT |
2 |
|
112 |
7000241 |
Stud, Wheel |
9 |
|
113 |
7007617 |
Plug, Pipe 3/8" NPT (Magnetic) |
2 |
|
|
7000247 |
CARRIER ASSEMBLY - 4WD(2MPH) MACHINES |
Ref. |
|
|
NPN |
CARRIER ASSEMBLY - 4WD(4MPH) MACHINES |
Ref. |
|
|
NPN |
CARRIER ASSEMBLY - 2WD/4WS MACHINES |
Ref. |
|
201 |
7001931 |
Carrier |
1 |
|
202 |
7001985 |
Washer, Thrust - Tanged |
6 |
|
203 |
7001909 |
Bearing, Needle |
96 |
|
204 |
7000263 |
Spacer, Thrust |
3 |
|
205 |
7001911 |
Shaft, Planet |
3 |
|
206 |
|
Gear, Cluster Options: |
3 |
|
|
7001912 |
4WD with 2MPH Hub and 2WD/4WS |
|
|
|
7007643 |
4WD with 4MPH Hub |
|
|
207 |
|
Rollpin Options: |
3 |
|
|
7001913 |
4WD Machines |
|
|
|
7010474 |
2WD/4WS Machines |
|
|
|
|
COVER ASSEMBLY |
Ref. |
|
|
See Kit Options |
Cast Cover (Original Equipment) |
Ref. |
|
|
See Kit Options |
Aluminum Cover (Service Replacement) |
Ref. |
|
301 |
|
Cover Options: |
1 |
|
|
Use 70001111 |
Cast Cover (Original Equipment) |
|
|
|
|
(was p/n 7000226) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017091) |
|
|
302 |
|
O-Ring Options: |
1 |
|
|
Use 70001111 |
Cast Cover (Original Equipment) |
|
|
|
Use 70001349 |
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017070) |
|
|
|
|
|
|
|
1-24 |
3120827 |
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