How it Works
JLG
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3246ES
Service Manual [en, es]
216 pgs32.47 Mb15
Parts Manual
168 pgs4.1 Mb1
Operator Manual
114 pgs5.42 Mb3
Parts Manual
202 pgs18.28 Mb1
Service Manual
222 pgs9.45 Mb6
Parts Manual
198 pgs15.33 Mb0
Parts Manual
186 pgs4.01 Mb0
Parts Manual
166 pgs14.28 Mb0
Parts Manual
214 pgs5.02 Mb0
Maintenance Manual
180 pgs22.29 Mb0
Table of contents
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JLG 3246ES Parts Manual

3121247 1930ES/2030ES/2630ES/2646ES/3246ES 3
TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 7
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through 0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825; 2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through 0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481;
FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI SPEC
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 45
FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS
SECTION 3 - SCISSOR ARMS .......................................................................................................................................................... 55
FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES
FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES
SECTION 4 - PLATFORM .................................................................................................................................................................. 75
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 4-3. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 4-4. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 4-7. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
FIGURE 4-8. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
SECTION 5 - CYLINDER ................................................................................................................................................................. 115
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (1930ES SN 0200135154 through 0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 5
TABLE OF CONTENTS
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (1930ES SN 0200150266 through 0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481; 3246ES SN 0200151606
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 131
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 135
FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (1930ES SN 0200135154 through 0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN
FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (1930ES SN 0200150266 through 0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481; 3246ES SN
SECTION 8 - DECALS ..................................................................................................................................................................... 163
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 183
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 189
PART NUMBER INDEX .................................................................................................................................................................... 195
6 1930ES/2030ES/2630ES/2646ES/3246ES 3121247

SECTION 1 - FRAME

SECTION 1 - FRAME
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 7
SECTION 1 - FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through
0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825;
2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293
through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through
1200008265)
8 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
ILLUSTRATION AND PARTS LIST USAGE:
Ref
1930ES USA Built Machines (SN 0200135154 through
0200150266)
Ref
1930ES Belgium Built Machines (SN 1200004293 through
1200007882)
Ref
2030ES/2630ES USA Built Machines (SN 0200135154 through
0200152825)
Ref
2030ES/2630ES Belgium Built Machines (SN 1200004293 through 1200008481)
Ref
2646ES/3246ES USA Built Machines (SN 0200135154 through
0200151606)
Ref
2646ES/3246ES Belgium Built Machines (SN 1200004293 through 1200008265)
Ref
STEERING INSTALLATION
0272371
Ref
Steering Installation 1930ES
F 0273227
Ref
Steering Installation 2030ES/2630ES
C
0272372
Ref
Steering Installation 2646ES/3246ES USA Built Machines (SN 0200135154 through 0200137093)
G
0272372
Ref
Steering Installation 2646ES/3246ES Belgium Built Machines (SN 1200004293 through 1200004607)
G 0274546
Ref
Steering Installation 2646ES/3246ES USA Built Machines. (SN 0200137094 through 0200151606)
B
0274546
Ref
Steering Installation 2646ES/3246ES Belgium Built Machines (SN 1200004608 through 1200008265)
B
1
0440259
2
Bearing, Flanged
2 Ref
Bolt M10 Options:
2 0701016
4
40mm Length
2 0701020
4
60mm Length
3 1380153
4
E-Clip
4 Ref
Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown):
4
1684237
1
Steer Cylinder Assembly 1930ES/2030ES/2630ES
4 Ref
Steer Cylinder Assembly 2646ES/3246ES
4 1684263
1
USA Built Machines (SN 0200135154 through 0200137093)
4
1684263
1
Belgium Built Machines (SN 1200004293 through
1200004607)
4
1684456
1
USA Built Machines (SN 0200137094 through 0200151606)
4
1684456
1
Belgium Built Machines (SN 1200004608 through
1200008265)
7
3423037
4
Pin, Clevis
8 4812000
4
Flatwasher M10
9 4846757
2
Lug, Steer
10
0100011
AR
Compound, Locking
13
2110404
2
Fitting, Straight
Ref
DRIVE INSTALLATION
0272710
Ref
Drive Installation 1930ES
O 0274224
Ref
Drive Installation 1930ES (UL SPEC)
F 0272711
Ref
Drive Installation 2030ES/2630ES
O
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through
0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825;
2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293
through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through
1200008265)
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 9
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274225
Ref
Drive Installation 2030ES/2630ES (UL SPEC)
F 0273008
Ref
Drive Installation 2646ES/3246ES
P 0274226
Ref
Drive Installation 2646ES/3246ES (UL SPEC)
F
102
Ref
Wheel Drive Assembly Options:
102
2915236
2
Wheel Drive Assembly, 1930ES (See WHEEL DRIVE ASSEMBLY for Breakdown) (was p/n 3160306)
102
1001100975
2
Wheel Drive Assembly, 2030ES/2630ES/2646ES/3246ES (See WHEEL DRIVE ASSEMBLY for Breakdown) (was p/n 3160307)
102A
3577112
2
Plate, Spacer (Used only on Machines with Kit P/N 2915236 installed)
103
Ref
Wheel and Bolt Kit Options (includes Item 104):
Ref
Note: Must replace Tire and Wheel Assemblies in pairs per axle.
103
2915012
4
Wheel and Bolt Kit, 1930ES (was p/n2915005, 4520326 &
4520565)
103
2915013
4
Wheel and Bolt Kit, 2030ES/2630ES/2646ES/3246ES (was p/n 2915006, 4520327 & 4520676)
104
0630580
20
Bolt, Wheel
108
2780266
2
Hub Assembly (See Items 201-208 for Breakdown)
112
3760463
2
Ring, Retaining
114
4740523
4
Washer, Spindle Retaining
115
4740524
2
Thrustwasher M60
2780266
Ref
HUB ASSEMBLY
B
Ref
Note: Qtys shown for 1 Assembly. Two Assemblies required per machine.
201
1001102354
1
Cap, Dust (was p/n 7012524)
202
3300423
1
Nut, Slotted (was p/n 7010641)
203
3450406
1
Pin, Cotter 2in x 3/16in (was p/n 7010642)
204
4740468
1
Washer (was p/n 7019697)
205
1001102351
1
Bearing, Cone - Outer (was p/n 7026185)
206
Not Available
1
Hub (Purchase Complete Hub p/n 2780266)
207
1001102353
1
Bearing, Cone - Inner (was p/n 7026183)
208
1001102349
1
Seal (was p/n 7026184)
Ref
FRAME WELDMENT
301
Ref
Bushing Options:
301
0440264
2
Bushing 1930ES
301
0440265
4
Bushing 2030ES/2630ES/2646ES/3246ES
302
Ref
Kingpin Rework Instruction Options (Provides rework procedure for damaged kingpins):
302
3128601
AR
Kingpin Rework Instruction 1930ES/2030ES/2630ES
302
3128703
AR
Kingpin Rework Instruction 2646ES/3246ES
SECTION 1 - FRAME
10 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through
0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN
1200008265 through 1200008481; 3246ES SN 0200151606 through 0200152825, SN 1200008265
through 1200008481)
12 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
ILLUSTRATION AND PARTS LIST USAGE:
Ref
1930ES USA Built Machines (SN 0200150266 through
0200152825)
Ref
1930ES Belgium Built Machines (SN 1200007882 through
1200008481)
Ref
2646ES/3246ES USA Built Machines (SN 0200151606 through
0200152825)
Ref
2646ES/3246ES Belgium Built Machines (SN 1200008265 through 1200008481)
Ref
STEERING INSTALLATION
0272371
Ref
Steering Installation 1930ES
F 0274546
Ref
Steering Installation 2646ES/3246ES
B 1 0440259
2
Bearing, Flanged
2 Ref
Bolt M10 Options:
2 0701016
4
40mm Length
2 0701020
4
60mm Length
3 1380153
4
E-Clip
4 Ref
Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown):
4
1684237
1
Steer Cylinder Assembly 1930ES
4 1684456
1
Steer Cylinder Assembly 2646ES/3246ES
7 3423037
4
Pin, Clevis
8 4812000
4
Flatwasher M10
9 4846757
2
Lug, Steer
10
0100011
AR
Compound, Locking
13
2110404
2
Fitting, Straight
Ref
DRIVE INSTALLATION
0275185
Ref
Drive Installation 1930ES
B 0275188
Ref
Drive Installation 1930ES (UL SPEC)
B 0275187
Ref
Drive Installation 2646ES/3246ES
A 0275190
Ref
Drive Installation 2646ES/3246ES (UL SPEC)
A
102
0630580
20
Bolt, Wheel
105
2780266
2
Hub Assembly (See Items 201-208 for Breakdown)
106
Ref
Wheel Drive Assembly Options (See WHEEL DRIVE ASSEMBLY for Breakdown):
106
2915236
2
Wheel Drive Assembly 1930ES (was p/n 3160306)
106
1001100975
2
Wheel Drive Assembly 2646ES/3246ES (was p/n 3160307)
106A
3577112
2
Plate, Spacer (Used only on Machines with Kit P/N 2915236 installed)
109
3760463
2
Ring, Retaining
114
Ref
Tire and Wheel Assembly Options:
114
1001100840
4
Tire and Wheel Assembly 1930ES (was p/n4520326 &
4520565)
114
1001100894
4
Tire and Wheel Assembly 2646ES/3246ES (was p/n 4520327 &
4520676)
115
4740524
2
Thrustwasher M60
116
4740564
2
Washer, Spindle Retaining
2780266
Ref
HUB ASSEMBLY
B
Ref
Note: Qtys shown for 1 Assembly. Two Assemblies required
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through
0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN
1200008265 through 1200008481; 3246ES SN 0200151606 through 0200152825, SN 1200008265
through 1200008481)
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 13
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
per machine.
201
7012524
1
Cap, Dust
202
7010641
1
Nut, Slotted
203
7010642
1
Pin, Cotter 2in x 3/16in
204
7019697
1
Washer
205
7026185
1
Bearing, Cone - Outer
206
Not Available
1
Hub (Purchase Complete Hub p/n 2780266)
207
7026183
1
Bearing, Cone - Inner
208
7026184
1
Seal Ref
FRAME WELDMENTS
301
Ref
Bushing Options:
301
0440264
2
Bushing 1930ES
301
0440265
2
Bushing 2646ES/3246ES
302
Ref
Kingpin Rework Instruction Options (Provides rework procedure for damaged kingpins):
302
3128601
AR
Kingpin Rework Instruction 1930ES/2030ES/2630ES
302
3128703
AR
Kingpin Rework Instruction 2646ES/3246ES
SECTION 1 - FRAME
14 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME

FIGURE 1-3. WHEEL DRIVE ASSEMBLY

16 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE ASSEMBLY (ADVANCED)
3160306
Ref
Wheel Drive Assembly 1930ES
E 3160307
Ref
Wheel Drive Assembly 2030ES/2630ES/2646ES/3246ES
E
Ref
Note: Due to service updates, drive motors may use any of the various parts listed below. Visual identification will be required.
Ref
Hub Assembly
1 Not Available
1
Spindle
2 Item 206
1
Hub 3
Item 204
1
Ring, Input
4 Item 203
1
Gear, Input Sun
5 Item 203
3
Gear, Input Planet
6 Item 203
3
Pin, Planet Gear
7 Item 203
1
Carrier
8 Item 203
1
Gear, Output Sun
9 Item 207
3
Gear, Output Planet
10
Item 207
3
Pin, Output Planet
11
Item 201
1
Cover
12
7024757
1
Bushing Kit, Kingpin (Includes 2 Bushings)
13
See Note
1
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
14
See Note
2
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
15
Item 207
1
Bearing, Shaft
16
70001739
1
Seal, Lip
17
7024786
1
Seal, Lip
18
Item 203
3
Ring, Retaining
19
Item 201
1
Ring, Retaining
20
70000191
1
O-Ring
21
Item 201
1
Thrustwasher
23
Item 203
1
Plate, Thrust
24
Item 203
1
Ring, Retaining
25
See Note
9
Thrustwasher (Note: Use Item 203 or 207)
26
See Note
AR
Bearing/Bushing Options: (Note: Use Item 203 or 207)
26A
Ref
Bearing, Needle
26B
Ref
Bushing
27
See Note
1
Ring, Retaining (Note: Use Item 204, 206 or 207)
28
Item 207
1
Ring, Retaining
29
Item 201
2
Plug 32
Item 207
3
Washer, Tanged
Ref
BRAKE AND MOTOR COMPONENTS
103
Item 208
1
Brush and Terminal Assembly
104
70000790
2
Spring, Brush
105
70000791
1
Box, Brush
106
Item 208
1
Ring, Retaining
107
Item 208
1
Bearing
108
Ref
Harness, Electrical Cable Options:
108A
1001099628
1
Harness, Electrical Cable 1930ES (was p/n 7024770)
108A
1001099676
1
Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES (was p/n 7024770 & 7024775)
108B
1001091502
1
Harness, Electrical Cable 1930ES
108B
1001134012
1
Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES
SECTION 1 - FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY
18 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
(was p/n 1001091843)
109
70000792
1
Commutator
110
Item 209
1
Disc, Reaction
111
7024785
1
Disc, Friction
112
Item 209
1
Brake Assembly
113
See Note
2
Flatwasher (Note: Use Item 210A or 210B)
114
See Note
2
Bolt (Note: Use Item 210A or 210B)
Ref
Style "A" Brake Cover
125
See Note
1
Plate, Cover (Note: Use Item 211A or 211B)
126
See Note
1
O-Ring (Note: Use Item 210A, 210B, 211A or 211B)
127
70000383
1
Connector, Strain Relief
128
See Note
1
Cover (Note: Use Item 211A or 211B)
Ref
Style "B" Brake Cover
151
See Note
1
Plate, Cover (Note: Use Item 211A or 211B)
152
70001949
1
Gasket, Cover
153
See Note
1
Cover, Top (Note: Use Item 211A or 211B)
154
See Note
1
Cover, End (Note: Use Item 211A or 211B)
Ref
Kit Options
201
7024747
1
Cover Kit (Includes Items 11, 19, 20, 21 & 29)
202
7024748
1
Main Seal Kit (Includes Qty 1 of Items 14, 16 & 20)
203
7024749
1
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)
204
7024758
1
Input Ring Kit (Includes Item 3, 20, 27 & Qty 1 of Item 14)
205
Ref
Motor Kit Options (Includes Items 13, 17, 103-114 & 151-154):
205
Ref
Motors with Item #108A Style Electrical Cable
205A
1001100819
1
Motors with Item #108A Style Electrical Cable 1930ES (was p/n 7024774)
205B
1001100820
1
Motors with Item #108A Style Electrical Cable 2030ES/2630ES/2646ES/3246ES (was p/n 7024777)
205
Ref
Motors with Item #108B Style Electrical Cable
205C
70001263
1
Motors with Item #108B Style Electrical Cable 1930ES
205D
70001345
1
Motors with Item #108B Style Electrical Cable 2030ES/2630ES/2646ES/3246ES
206
7024756
1
Hub Kit (Includes Items 2, 16, 20, 27 & Qty 1 of Item 14)
207
7024750
1
Output Planet Kit (Includes Items 9, 10, 15, 20, 25-28, 32 & Qty 1 of Item 14)
208
7024771
1
Motor Brush and Bearing Kit (Includes Items 103, 106 & 107)
209
7024772
1
Brake Kit (Includes Items 110, 111 & 112)
210
Ref
Motor Hardware Kit (Includes 113 & 114)
210A
7024773
1
Motor Hardware Kit 1930ES
210B
7024776
1
Motor Hardware Kit 2030ES/2630ES/2646ES/3246ES
211
Ref
Brake Cover Kit Options:
211A
7024787
1
Style "A" (Includes Items 125 - 128)
211B
70001265
1
Style "B" (Includes Items 151 - 154)
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 19
SECTION 1 - FRAME

FIGURE 1-4. FRAME MOUNTED COMPONENTS

20 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
FIGURE 1-4. FRAME MOUNTED COMPONENTS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CONTROLLER INSTALLATION
Ref
Controller Installation 1930ES:
Ref
All except UL Spec
0272710
Ref
USA Built Machines (SN 0200135154 through 0200150265)
O
0272710
Ref
Belgium Built Machines (SN 1200004293 through
1200007881)
O
0275185
Ref
USA Built Machines (SN 0200150266 through 0200152825)
B
0275185
Ref
Belgium Built Machines (SN 1200007882 through
1200008481)
B
Ref
UL Spec
0274224
Ref
USA Built Machines (SN 0200135154 through 0200150265)
F
0274224
Ref
Belgium Built Machines (SN 1200004293 through
1200007881)
F
0275188
Ref
USA Built Machines (SN 0200150266 through 0200152825)
B
0275188
Ref
Belgium Built Machines (SN 1200007882 through
1200008481)
B
Ref
Controller Installation 2030ES/2630ES:
0272711
Ref
All except UL Spec
O 0274225
Ref
UL Spec
F
Ref
Controller Installation 2646ES/3246ES:
Ref
All except UL Spec
0273008
Ref
USA Built Machines (SN 0200135154 through 0200151605)
P
0273008
Ref
Belgium Built Machines (SN 1200004293 through
1200008264)
P
0275187
Ref
USA Built Machines (SN 0200151606 through 0200152825)
A
0275187
Ref
Belgium Built Machines (SN 1200008265 through
1200008481)
A
Ref
UL Spec
0274226
Ref
USA Built Machines (SN 0200135154 through 0200151605)
F
0274226
Ref
Belgium Built Machines (SN 1200004293 through
1200008264)
F
0275190
Ref
USA Built Machines (SN 0200151606 through 0200152825)
A
0275190
Ref
Belgium Built Machines (SN 1200008265 through
1200008481)
A
1
0100083
AR
Grease, Heat Transfer
5 4191706
AR
Bolt M6 x 12mm
6 1600346
1
Module, Control
7 Ref
Cover Options:
7 Ref
Cover 1930ES/2030ES/2630ES
7 1671132
1
All except UL Spec
7 1671181
1
UL Spec
7 Ref
Cover 2646ES/3246ES
7 1671133
1
All except UL Spec
7 1671182
1
UL Spec
11 Ref
Relay Options:
11 Ref
All except UL Spec
11
2915064
1
USA Built Machines (SN 0200135154 through 0200138062)
11
2915064
1
Belgium Built Machines (was p/n 3740146) (SN 1200004293 through 1200004865)
11
0903098
1
Mounting Bracket Used on 3740146
11
3740150
1
USA Built Machines (SN 0200138063 through 0200152825)
11
3740150
1
Belgium Built Machines (SN 1200004866 through
SECTION 1 - FRAME
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 21
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1200008481)
11
3740146
1
UL Spec
11
0903098
1
Mounting Bracket
Ref
Note: Relay p/n 3740146 Albright or Curtis brand has 4 terminals and no lead wires. Relay p/n 3740150 is Trombetta brand has 2 terminals and 1 lead wire.
13
4191708
AR
Bolt M6 x 20mm
16
4811700
AR
Flatwasher M6
18
4240147
1
Strap, Anti-Static
19
4751400
AR
Flatwasher 1/4in Wide
20
0700819
1
Bolt M8 x 55mm (UL Spec Only)
21 Ref
Clamp, Cable Options:
Ref
Note: Due to service updates, cable clamps may be any of the various designs listed below. Visual identification will be required.
21 Ref
Non-UL Spec
21A
3574714
1
Clamp (Available on All Models)
21B
1001091492
1
Clamp (Used as part of Service Update on 1930ES)
21C
1001094301
2
Clamp (Used as part of Service Update on 2030ES/2630ES/2646ES/3246ES)
21 Ref
UL Spec
21D
1320162
1
Clamp (Available on All Models)
21E
1001091492
1
Clamp (Used as part of Service Update on 1930ES)
21F
1001094301
2
Clamp (Used as part of Service Update on 2030ES/2630ES/2646ES/3246ES)
22
1321283
1
Clamp, Hose (2646ES/3246ES Only)
23
4340751
1
Mount, Cable Clamp (UL Spec Only)
24
4811900
1
Flatwasher M8 (UL Spec Only)
29
4191709
1
Bolt M6 x 25mm
31
4831700
1
Lockwasher M6
Ref
Items 51 - 56 may be used on machines with service update kits.
51
1001094124
1
Block, Spacer (1930ES Only)
52
0700624
1
Bolt M6 x 80mm
53
0700619
2
Bolt M6 x 55mm
54
4751400
AR
Flatwasher 1/4in Wide
55
4811700
AR
Flatwasher M6
56
3290606
AR
Locknut M6
Ref
ALARM INSTALLATIONS
0272810
Ref
ANSI Spec
F 0273443
Ref
Australian Spec
B 0272811
Ref
CE Spec
D 0272722
Ref
Descent Alarm
A 0272913
Ref
Motion Alarm
A
102
0140043
1
Alarm
105
4191706
2
Screw M6 x 12mm
SECTION 1 - FRAME
22 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

24 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POTHOLE PROTECTION INSTALLATION
0272757
Ref
Pothole Protection Installation 1930ES USA Built Machines (SN 0200135154 through 0200150265)
K
0272757
Ref
Pothole Protection Installation 1930ES Belgium Built Machines (SN 1200004293 through 1200007881)
K 0272758
Ref
Pothole Protection Installation 2030ES/2630ES USA Built Machines (SN 0200135154 through 0200152825)
K
0272758
Ref
Pothole Protection Installation 2030ES/2630ES Belgium Built Machines (SN 1200004293 through 1200008441)
K
1
4010415
4
Screw M4 x 35mm
3 0701014
4
Screw M10 x 30mm
5 3290405
4
Locknut M4
7 3291005
6
Locknut M10
8 3423045
8
Pin 9
3423189
4
Pin (was p/n 3423046)
10
3574176
2
Link 10
0440263
4
Bushing
12
3760348
20
Ring, Retaining
13
3860108
2
Roller 15
1001109345
2
Switch, Limit (was p/n 4360536 & 4360607)
16
4750800
8
Flatwasher (Wide)
17
4812000
4
Flatwasher M10
18
4740086
8
Thrustwasher
20
4846774
2
Link
21 Ref
Support (Right) Options:
21
4846775
1
Support (Right) 1930ES
21
4846816
1
Support (Right) 2030ES/2630ES
21
0440263
4
Bushing
23 Ref
Support (Left) Options:
23
4846861
1
Support (Left) 1930ES
23
4846863
1
Support (Left) 2030ES/2630ES
23
0440263
4
Bushing
24
0060083
1
Actuator Assembly
A
24
4846773
1
Actuator
24A
1440333
1
Collar, Actuator
24A
3760115
1
Ring, Retaining
24B
4160202
1
Spring
0275092
Ref
Pothole Protectionm Installation 1930ES USA Built Machines (SN 0200150266 through 0200152825)
C
0275092
Ref
Pothole Protectionm Installation 1930ES Belgium Built Machines (SN 1200007882 through 1200008481)
C
101
See Note
1
Actuator Assembly (Was p/n 0060090) (Note: Purchase Individual Pieces)
A
101A
0060091
1
Actuator Weldment
101B
3760115
1
Ring, Retaining
101C
4160202
1
Spring
101D
4220287
1
Pad
103
3900351
4
Screw, Button Head M10 x 30mm
104
3010158
2
Link 105
3291005
4
Locknut M10
106
3423045
4
Pin
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 25
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
107
3423189
4
Pin 108
3423267
2
Pin 109
3574176
2
Link 109
0440263
4
Bushing
110
3760348
16
Ring, Retaining
111
4010415
4
Screw M4 x 35mm
112
4740086
4
Thrustwasher
113
4812000
4
Flatwasher M10
114
4846775
1
Bar, Pothole Support (Right)
114
0440263
4
Bushing
115
4846861
1
Bar, Pothole Support (Left)
115
0440263
4
Bushing
116
3290405
4
Locknut M4
117
See Note
2
Switch, Limit (Note: See ELECTRICAL SECTION)
SECTION 1 - FRAME
26 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

28 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POTHOLE PROTECTION INSTALLATION
0272759
Ref
USA Built Machines (SN 0200135154 through 0200151609)
J 0272759
Ref
Belgium Built Machines (SN 1200004293 through 1200008264)
J 1 4010415
4
Screw M4 x 35mm
3 0701015
4
Screw M10 x 35mm
4 3290405
4
Locknut M4
6 3291005
6
Locknut M10
7 3423045
8
Pin 8
3423189
4
Pin (was p/n 3423046)
9 3574176
2
Link 9
0440263
4
Bushing
11
3760348
20
Ring, Retaining
12
3860108
2
Roller 14
1001109345
2
Switch, Limit (was p/n 4360536 & 4360607)
15
4750800
8
Flatwasher (Wide)
16
4812000
4
Flatwasher M10
17
4740086
8
Thrustwasher
18
4846774
2
Link 21
4846811
1
Support (Right)
21
0440263
4
Bushing
23
4846862
1
Support (Left)
23
0440263
4
Bushing
24
0060082
1
Actuator Assembly
A
24
4846810
1
Actuator
24
0962292
4
Bushing, Garmax
24A
3760115
2
Ring, Retaining
24B
4160202
2
Spring
24C
4846788
2
Plunger
0275094
Ref
USA Built Machines (SN 0200151610 through 0200152825)
C 0275094
Ref
Belgium Built Machines (SN 1200008265 through 1200008481)
C
101
See Note
1
Actuator Assembly (Was p/n 0060092)
B
101A
0060093
1
Actuator
101B
0962292
4
Bushing, Garmax
101B
3423289
2
Pin
101C
3760115
2
Ring, Retaining
101D
4160202
2
Spring
101E
4220293
2
Pad
103
0701015
4
Screw M10 x 35mm
104
3010158
2
Link 105
3291005
4
Locknut M10
106
3423045
4
Pin 107
3423189
4
Pin 108
3423267
2
Pin 109
3574176
2
Link 109
0440263
4
Bushing
110
3760348
16
Ring, Retaining
111
4010415
4
Screw M4 x 35mm
112
4740086
4
Thrustwasher
113
4812000
4
Flatwasher M10
114
4846811
1
Bar, Pothole Support (Right)
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 29
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
114
0440263
4
Bushing
115
4846862
1
Bar, Pothole Support (Left)
115
0440263
4
Bushing
116
3290405
4
Locknut M4
117
See Note
2
Switch, Limit (See ELECTRICAL SECTION for Breakdown)
SECTION 1 - FRAME
30 1930ES/2030ES/2630ES/2646ES/3246ES 3121247
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