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3121208 |
1200SJP/1350SJP |
3 |
4 |
1200SJP/1350SJP |
3121208 |
3121208 |
1200SJP/1350SJP |
5 |
6 |
1200SJP/1350SJP |
3121208 |
TABLE OF CONTENTS |
|
SECTION 1 - FRAME........................................................................................................................................................................... |
9 |
FIGURE 1-1. AXLE INSTALLATIONS ............................................................................................................................................ |
10 |
FIGURE 1-2. STEER INSTALLATION............................................................................................................................................ |
14 |
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. |
18 |
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596) ................................................................................................ |
22 |
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596)........................................................................................... |
26 |
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083552) .................................................... |
28 |
FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 through 0300100131) .................................................... |
34 |
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 to Present) .................................................................. |
40 |
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 to Present) ................................................. |
44 |
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 to Present) .................................................................................... |
48 |
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION ................................................................................................. |
50 |
FIGURE 1-12. TRACTION VALVE ASSEMBLY (Prior to SN 0300072337) ................................................................................... |
54 |
FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 through 0300100130).............................................................. |
56 |
FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 to Present) .............................................................................. |
58 |
SECTION 2 - TURNTABLE................................................................................................................................................................ |
61 |
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS ................................................................... |
62 |
FIGURE 2-2. MAIN VALVE ASSEMBLY ........................................................................................................................................ |
66 |
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION................................................................................ |
70 |
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY........................................................................................................................... |
72 |
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION................................................................................................... |
78 |
FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II AND TD2011TIER III ENGINE INSTALLATION ................................................ |
86 |
FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX AND TIER IVI-PRE ENGINE INSTALLATION ....................................................... |
96 |
FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION.......................................................................................................... |
104 |
FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) .............................................................. |
116 |
FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)......................................................................... |
122 |
FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM)................................................................................................................ |
128 |
FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) ................................................................................................................. |
132 |
FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)..................................................................................................................... |
136 |
FIGURE 2-14. TANK INSTALLATION .......................................................................................................................................... |
138 |
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION........................................................................ |
142 |
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ BF4M2011 AND TD2011 ENGINES |
|
(OPTIONAL) ................................................................................................................................................................................. |
146 |
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ................................. |
148 |
FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) ................................................................................. |
150 |
FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) ......................................................................................... |
154 |
FIGURE 2-20. ACCESSORIES INSTALLATION.......................................................................................................................... |
158 |
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION ................................................................................................................. |
162 |
FIGURE 2-22. HOOD INSTALLATION (ABS) .............................................................................................................................. |
166 |
FIGURE 2-23. HOOD INSTALLATION (Prior to SN 0300195072) ............................................................................................... |
172 |
FIGURE 2-24. HOOD INSTALLATION (SN 0300195072 to Present) .......................................................................................... |
178 |
FIGURE 2-25. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)............................................ |
182 |
FIGURE 2-26. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ |
186 |
FIGURE 2-27. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES.............................................................................. |
190 |
FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES............................................ |
194 |
FIGURE 2-29. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (Prior to SN 0300080338)........................................................................................................................................................................... 200 FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 to
Present) ........................................................................................................................................................................................ |
206 |
FIGURE 2-31. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ...................................................... |
214 |
FIGURE 2-32. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) .............................................................. |
218 |
SECTION 3 - BOOM ........................................................................................................................................................................ |
221 |
FIGURE 3-1. BOOM INSTALLATION........................................................................................................................................... |
222 |
FIGURE 3-2. BOOM ASSEMBLY................................................................................................................................................. |
224 |
FIGURE 3-3. ACTUATOR ASSEMBLIES..................................................................................................................................... |
232 |
FIGURE 3-4. POWER TRACK INSTALLATION ........................................................................................................................... |
236 |
FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION............................................................................................ |
242 |
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... |
246 |
SECTION 4 - PLATFORM................................................................................................................................................................ |
249 |
3121208 1200SJP/1350SJP 7
TABLE OF CONTENTS |
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FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ........................................................................................................ |
250 |
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ |
254 |
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... |
256 |
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... |
262 |
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188514 to Present) ..................................................... |
266 |
FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) ................................................................................................ |
270 |
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188514 to Present).................................................. |
274 |
FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL).......................................................................................... |
276 |
SECTION 5 - CYLINDER.................................................................................................................................................................. |
279 |
FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY .......................................................................................................... |
280 |
FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY.............................................................................................................. |
282 |
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY.......................................................................................................... |
284 |
FIGURE 5-4. LIFT CYLINDER ASSEMBLY.................................................................................................................................. |
286 |
FIGURE 5-5. JIB CYLINDER ASSEMBLY .................................................................................................................................... |
288 |
FIGURE 5-6. STEER CYLINDER ASSEMBLY (Prior to SN 0300073367).................................................................................... |
290 |
FIGURE 5-7. STEER CYLINDER ASSEMBLY (SN 0300073367 to Present)............................................................................... |
292 |
FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY.................................................................................................................... |
294 |
SECTION 6 - HYDRAULIC ............................................................................................................................................................... |
297 |
FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (Prior to SN 0300100131) .................................................................................. |
298 |
FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE ..................................................................................................... |
302 |
FIGURE 6-3. HYDRAULIC DIAGRAM - STEER ........................................................................................................................... |
304 |
FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE.................................................................................................................. |
306 |
FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM (Prior to SN 0300119707) .................................................................................. |
310 |
FIGURE 6-6. HYDRAULIC DIAGRAM - 7500W GENERATOR (Prior to SN 0300080338) .......................................................... |
314 |
FIGURE 6-7. HYDRAULIC DIAGRAM LIST.................................................................................................................................. |
316 |
SECTION 7 - ELECTRICAL.............................................................................................................................................................. |
319 |
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ |
320 |
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (Prior to SN 0300087579) ................................... |
322 |
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 to Present) .............................. |
338 |
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... |
358 |
FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... |
378 |
SECTION 8 - DECALS ..................................................................................................................................................................... |
397 |
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (Prior to SN 0300089981) .......................................................................... |
398 |
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 to Present) ..................................................................... |
402 |
FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (Prior to SN 0300089981) ........................................................ |
406 |
FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 to Present) ................................................... |
410 |
FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS) (Prior to SN 0300089981) ........................................... |
416 |
FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS) (SN 0300089981 to Present) ...................................... |
422 |
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ |
425 |
FIGURE 9-1. MODEL 1200SJP/1350SJP STANDARD PARTS ................................................................................................... |
426 |
FIGURE 9-2. MODEL 1200SJP/1350SJP VARIABLE PARTS ..................................................................................................... |
428 |
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. |
429 |
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. |
430 |
PART NUMBER INDEX.................................................................................................................................................................... |
435 |
8 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
SECTION 1 - FRAME
3121208 |
1200SJP/1350SJP |
9 |
SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATIONS
10 |
1200SJP/1350SJP |
3121208 |
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SECTION 1 - FRAME |
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FIGURE 1-1. AXLE INSTALLATIONS |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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|
|
|
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|
Ref |
AXLE INSTALLATIONS - COMMON PARTS |
|
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|
|
0271934 |
Ref |
Fixed Axle |
K |
|
|
|
0271521 |
Ref |
Oscillating Axle |
K |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0100019 |
AR |
Compound, Locking |
|
|
|
3 |
0100081 |
AR |
Adhesive #454 |
|
|
|
4 |
0363037 |
4 |
Bar, Stop |
|
|
|
6 |
0641606 |
40 |
Bolt 3/8in-16NC x 3/4in |
|
|
|
7 |
0641608 |
48 |
Bolt 3/8in-16NC x 1in |
|
|
|
8 |
0641609 |
32 |
Bolt 3/8in-16NC x 1-1/8in |
|
|
|
9 |
0641611 |
16 |
Bolt 3/8in-16NC x 1-3/8in |
|
|
|
11 |
0641613 |
8 |
Bolt 3/8in-16NC x 1-5/8in |
|
|
|
13 |
0641624 |
4 |
Bolt 3/8in-16NC x 3in |
|
|
|
13 |
0641620 |
4 |
Bolt 3/8in-16NC x 2-1/2in |
|
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|
14 |
0641808 |
8 |
Bolt 1/2in-13NC x 1in |
|
|
|
16 |
0642214 |
1 |
Bolt 3/4in-10NC x 1-3/4in |
|
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17 |
0962033 |
2 |
Bushing |
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18 |
1180358 |
4 |
Carrier |
|
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|
18 |
7024365 |
AR |
24 in Section Repair Kit (Includes Inner and Outer Links, |
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|
|
Joining Bars and Rollers, and Assembling Hardware) |
|
|
|
18 |
7024366 |
1 |
Mounting Bracket Kit (Includes Mounting Brackets for Both |
|
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|
|
|
Ends, 1 Roller Assembly and Assembling Hardware) |
|
|
|
19 |
1320263 |
4 |
Clamp, Cable |
|
|
|
20 |
1320298 |
4 |
Clamp, Hose |
|
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|
21 |
1684102 |
4 |
Axle Extension Cylinder Assembly (See CYLINDER SECTION |
|
|
|
|
|
|
for Breakdown) |
|
|
|
22 |
3310805 |
8 |
Locknut #8-32NC |
|
|
|
23 |
3340881 |
8 |
Pad, Wear |
|
|
|
24 |
3340907 |
2 |
Pad, Axle (Use p/n 1001161401) |
|
|
|
25 |
3340946 |
8 |
Pad, Wear (Use p/n 1001161402) |
|
|
|
26 |
3340932 |
32 |
Pad, Wear (Use p/n 1001161403) |
|
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27 |
3340939 |
8 |
Pad, Rubber |
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|
28 |
3422918 |
1 |
Pin |
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29 |
3422960 |
4 |
Pin |
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30 |
3573294 |
4 |
Plate |
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31 |
3573335 |
8 |
Plate |
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32 |
3841287 |
1 |
Keeper, Pin |
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33 |
3900270 |
4 |
Bolt, Shoulder 1/2in -13NC x 1-1/2in |
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34 |
3930820 |
8 |
Capscrew #8-32NC x 1-1/4in |
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37 |
4071035 |
2 |
Shim #18 Gauge |
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38 |
4071036 |
4 |
Shim #11 Gauge |
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39 |
4071054 |
8 |
Shim #18 Gauge |
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40 |
4071055 |
12 |
Shim #11 Gauge |
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41 |
4071039 |
24 |
Shim #18 Gauge |
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42 |
4071040 |
36 |
Shim #11 Gauge |
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43 |
4071042 |
24 |
Shim #16 Gauge |
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46 |
|
Ref |
Switch, Limit Options: |
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46 |
4360322 |
4 |
Switch, Limit (Use p/n 4360578) (Prior to SN 0300074420) |
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46 |
4360549 |
4 |
Switch, Limit (Use p/n 4360578) (SN 0300074420 through |
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0300080868) |
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3121208 |
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1200SJP/1350SJP |
11 |
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SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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46 |
4360578 |
4 |
Switch, Limit (Note: P/N 4360578 does not include #57 |
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Connector - Purchase Separately) (SN 0300080869 to |
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Present) |
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47 |
4711600 |
140 |
Flatwasher 3/8in Thin |
|
48 |
4740461 |
1 |
Thrustwasher |
|
49 |
4750800 |
8 |
Flatwasher #8 Regular |
|
50 |
4846637 |
4 |
Extension, Axle |
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51 |
4846383 |
1 |
Box, Axle Pivot |
|
52 |
0681813 |
12 |
Bolt 1/2in-13NC x 1-5/8in (Grade 8) |
|
53 |
0681814 |
18 |
Bolt 1/2in-13NC x 1-3/4in (Grade 8) |
|
54 |
0681815 |
12 |
Bolt 1/2in-13NC x 1-7/8in (Grade 8) |
|
55 |
0681816 |
6 |
Bolt 1/2in-13NC x 2in (Grade 8) |
|
56 |
4711800 |
48 |
Flatwasher 1/2in Thin |
|
57 |
4460968 |
4 |
Connector, Strain Relief (Not Shown) |
|
|
|
Ref |
AXLE INSTALLATION - OPTIONAL PARTS |
|
|
0271934 |
Ref |
Fixed Axle |
I |
105 |
0363076 |
2 |
Bar, Stop |
|
115 |
0641814 |
4 |
Bolt 1/2in-13NC x 1-3/4in |
|
144 |
4071049 |
6 |
Shim 11 Gauge |
|
145 |
4071050 |
4 |
Shim 16 Gauge |
|
|
0271521 |
Ref |
Oscillating Axle |
K |
212 |
0642020 |
4 |
Bolt 5/8in-11NC x 2-1/2in |
|
217 |
1684081 |
2 |
Oscillating Axle Cylinder Assembly (See CYLINDER SECTION |
|
|
|
|
for Breakdown) |
|
220 |
3312005 |
4 |
Locknut 5/8in-11NC |
|
225 |
3422833 |
2 |
Pin |
|
226 |
3422915 |
2 |
Pin |
|
231 |
3841258 |
4 |
Keeper, Pin |
|
246 |
4712000 |
4 |
Flatwasher 5/8in Thin |
|
254 |
3520054 |
4 |
Plug |
|
12 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
FIGURE 1-2. STEER INSTALLATION
14 |
1200SJP/1350SJP |
3121208 |
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SECTION 1 - FRAME |
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FIGURE 1-2. STEER INSTALLATION |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
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0271520 |
Ref |
STEER INSTALLATION |
J |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0100019 |
AR |
Compound, Locking |
|
|
|
3 |
0100035 |
AR |
Compound, Locking |
|
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|
5 |
0630464 |
4 |
Screw, Button Head #10-24NC x 1/2in |
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6 |
0641505 |
4 |
Bolt 5/16in-18NC x 5/8in |
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|
|
7 |
0641511 |
4 |
Bolt 5/16in-18NC x 1-3/8in |
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9 |
0641634 |
4 |
Bolt 3/8in-16NC x 4-1/4in |
|
|
|
10 |
0642016 |
4 |
Bolt 5/8in-11NC x 2in |
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11 |
0962423 |
8 |
Bushing |
|
|
|
12 |
1671040 |
4 |
Cover, Sensor |
|
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|
13 |
|
Ref |
Steer Cylinder Assembly Options (See CYLINDER SECTION for |
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|
|
|
|
|
Breakdown): |
|
|
|
13 |
0000168 |
4 |
Steer Cylinder Assembly (Use p/n 1684314) (Prior to SN |
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|
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|
0300073367) |
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|
|
13 |
1684314 |
4 |
Steer Cylinder Assembly (SN 0300073367 to Present) |
|
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14 |
3311505 |
4 |
Locknut 5/16in-18NC |
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15 |
3300464 |
4 |
Nut, Slotted |
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17 |
3422917 |
4 |
Kingpin |
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18 |
3422940 |
4 |
Pin, Steer Cylinder (Outer) |
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19 |
3422941 |
4 |
Pin, Steer Cylinder (Inner) |
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|
20 |
|
Ref |
Pin, Sensor Options: |
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|
|
20 |
3422942 |
4 |
Pin, Sensor (Prior to SN 0300090782) |
|
|
|
20 |
3423256 |
4 |
Pin, Sensor (SN 0300090782 to Present) |
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|
21 |
3451214 |
4 |
Pin, Cotter 3/8in x 3-1/2in |
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22 |
3760383 |
4 |
Ring, Retaining |
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23 |
3841258 |
4 |
Keeper, Pin |
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25 |
3931020 |
8 |
Capscrew #10-24NC x 1-1/4in |
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26 |
3931412 |
16 |
Capscrew 1/4in-20NC x 3/4in |
|
|
|
27 |
3932024 |
8 |
Capscrew 5/8in-11NC x 1-1/2in |
|
|
|
28 |
|
Ref |
Spindle Options: |
|
|
|
28 |
4130387 |
4 |
Spindle (Use p/n 1001099632) (Prior to SN 0300100131) |
|
|
|
28 |
4130416 |
4 |
Spindle (Use p/n 1001099632) (SN 0300100131 to Present) |
|
|
|
29 |
4360505 |
4 |
Switch, Rotary Angle Sensor (Steer) |
|
|
|
30 |
4460914 |
4 |
Terminal |
|
|
|
31 |
4711500 |
12 |
Flatwasher 5/16in Thin |
|
|
|
32 |
4711800 |
4 |
Flatwasher 1/2in Thin |
|
|
|
33 |
4740181 |
4 |
Thrustwasher |
|
|
|
34 |
4740229 |
4 |
Thrustwasher |
|
|
|
35 |
4740505 |
8 |
Thrustwasher |
|
|
|
36 |
4751600 |
4 |
Flatwasher 3/8in Regular |
|
|
|
37 |
4755000 |
4 |
Flatwasher 2-1/2in Regular |
|
|
|
38 |
|
Ref |
Arm, Steer Options: |
|
|
|
38 |
4846494 |
4 |
Arm, Steer (Prior to SN 0300090782) |
|
|
|
38 |
0200833 |
4 |
Arm, Steer (SN 0300090782 to Present) |
|
|
|
39 |
0741606 |
8 |
Screw, Countersunk 3/8in-16NC x 3/4in |
|
|
|
40 |
1120549 |
4 |
Cap, Seal (Outer) |
|
|
|
41 |
1120550 |
4 |
Cap, Seal (Inner) |
|
|
|
42 |
3960551 |
4 |
Seal (Outer) |
|
|
|
43 |
3960552 |
4 |
Seal (Inner) |
|
|
3121208 |
|
|
1200SJP/1350SJP |
15 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
44 |
0080277 |
4 |
Adapter, Angle Sensor Pilot (SN 0300090782 to Present) |
|
45 |
4750800 |
8 |
Flatwasher M8 |
|
16 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
18 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE INSTALLATION |
|
|
|
|
0271522 |
Ref |
Wheel Drive Installation (Prior to SN 0300100131) |
E |
|
|
|
|
Ref |
Wheel Drive Installation (SN 0300100131 to Present) |
|
|
|
|
0275685 |
Ref |
With Bonfiglioli Drive Hub |
B |
|
|
|
1001104324 |
Ref |
With Reggiana Riduttori Drive Hub |
A |
|
|
1 |
0100019 |
AR |
Compound, Locking |
|
|
|
3 |
0701617 |
48 |
Bolt M16 x 45mm (12 Per Wheel) |
|
|
|
4 |
4892000 |
48 |
Washer Hardened 5/8in (12 Per Wheel) |
|
|
|
|
0272258 |
Ref |
HUB AND MOTOR ASSEMBLY (Prior to SN 0300079596) |
B |
|
|
|
|
Ref |
Note: Original Equipment hub may have been replaced with |
|
|
|
|
|
|
Service Replacement. Refer to tag on hub for identification |
|
|
|
|
|
|
before ordering parts. |
|
|
|
101 |
2780248 |
4 |
Drive Hub Assembly (Use p/n 2780283 - See DRIVE HUB |
|
|
|
|
|
|
ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR |
|
|
|
|
|
|
ASSEMBLY for replacement components for Service |
|
|
|
|
|
|
Replacement p/n 2780283.) |
|
|
|
102 |
3160291 |
4 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
131 |
|
Ref |
HUB AND MOTOR ASSEMBLY (SN 0300079596 through |
|
|
|
|
|
|
0300100130) |
|
|
|
|
|
Ref |
Note: For Machines Built SN 0300079596 to SN 0300083552, |
|
|
|
|
|
|
Original Equipment may have been replaced with Service |
|
|
|
|
|
|
Replacement. Refer to tag on hub for identification before |
|
|
|
|
|
|
ordering parts. |
|
|
|
131 |
2780279 |
4 |
Hub and Motor Assembly (Use p/n 2780284 - See DRIVE HUB |
|
|
|
|
|
|
AND MOTOR ASSEMBLY for Breakdown. See DRIVE HUB AND |
|
|
|
|
|
|
MOTOR ASSEMBLY for replacement components for Service |
|
|
|
|
|
|
Replacement p/n 2780284.) (SN 0300079596 through |
|
|
|
|
|
|
0300083551) |
|
|
|
131 |
2780284 |
4 |
Hub and Motor Assembly (See DRIVE HUB AND MOTOR |
|
|
|
|
|
|
ASSEMBLY for Breakdown) (SN 0300083552 through |
|
|
|
|
|
|
0300100131) |
|
|
|
|
|
Ref |
HUB AND MOTOR ASSEMBLY (SN 0300100131 to Present) |
|
|
|
|
2780286 |
Ref |
With Bonfiglioli Drive Hub |
C |
|
|
|
1001104315 |
Ref |
With Reggiana Riduttori Drive Hub |
A |
|
|
151 |
|
Ref |
Drive Hub Assembly Options: |
|
|
|
|
|
Ref |
Note: Various brands used on Machines Built SN 0300100131 |
|
|
|
|
|
|
to Present. When replacing complete hub, note that all 4 hubs |
|
|
|
|
|
|
must be the same brand. |
|
|
|
|
|
Ref |
Note: Various brands used on Machines Built SN 0300100131 |
|
|
|
|
|
|
to Present. Identify brand before ordering replacement parts. |
|
|
|
151 |
2780290 |
4 |
Bonfiglioli Hub (Use p/n 1001093243) (See DRIVE HUB |
|
|
|
|
|
|
ASSEMBLY - BONFIGLIOLI for Breakdown) |
|
|
|
151 |
1001104325 |
4 |
Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY - |
|
|
|
|
|
|
REGGIANA RIDUTTORI for Breakdown) |
|
|
|
152 |
3160339 |
4 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
|
|
Ref |
TIRE AND WHEEL INSTALLATIONS |
|
|
|
|
0271852 |
Ref |
Foam-Filled Tires |
B |
|
|
|
1001115961 |
Ref |
Solid Tires |
A |
|
|
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
|
|
manufacturer's specifications prior to installing on a machine. |
|
|
|
|
|
|
Refer to Operation and Safety or Service and Maintenance |
|
|
|
|
|
|
Manuals. Purchase individual tire and/or rim only if able to |
|
|
|
|
|
|
foam fill tire and wheel assembly, otherwise, purchase |
|
|
3121208 |
|
|
1200SJP/1350SJP |
19 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
complete assembly. |
|
201 |
|
Ref |
Right Side Tire and Wheel Assembly Options (See Items 301- |
|
|
|
|
302 for Breakdown): |
|
201 |
0272055 |
2 |
Foam-Filled Tire and Wheel Assembly |
|
201 |
1001112716 |
2 |
Solid Tire and Wheel Assembly |
|
202 |
|
Ref |
Left Side Tire and Wheel Assembly Options (See Items 301-302 |
|
|
|
|
for Breakdown): |
|
202 |
0272056 |
2 |
Foam-Filled Tire and Wheel Assembly |
|
202 |
1001112669 |
2 |
Solid Tire and Wheel Assembly |
|
203 |
0701619 |
64 |
Bolt M16 x 55mm (16 Per Wheel) |
|
204 |
4892000 |
64 |
Washer Hardened 5/8in (16 Per Wheel) |
|
|
|
Ref |
TIRE AND WHEEL ASSEMBLY COMPONENTS |
|
301 |
|
Ref |
Tire Only Options: |
|
301 |
4520261 |
4 |
Tire 445/50D710 (For Foam Filling) |
|
301 |
See Note |
4 |
Tire 445/65-24 (Solid) (Note: Not Available - Purchase Items 201 |
|
|
|
|
or 202) |
|
302 |
|
Ref |
Rim Only Options: |
|
302 |
4860236 |
4 |
Rim, Wheel (Foam-Filled Tires) |
|
302 |
See Note |
4 |
Rim (Solid Tires) (Note: Not Available - Purchase Items 201 or |
|
|
|
|
202) |
|
20 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596)
22 |
1200SJP/1350SJP |
3121208 |
|
|
|
|
SECTION 1 - FRAME |
||
|
|
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596) |
|
|
||
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
2780248 |
Ref |
DRIVE HUB ASSEMBLY |
B |
|
|
|
|
Ref |
Note: Original Equipment p/n 2780248 hub may have been |
|
|
|
|
|
|
replaced with Service Replacement p/n 2780283. - See DRIVE |
|
|
|
|
|
|
HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on |
|
|
|
|
|
|
hub for identification before ordering parts. |
|
|
|
|
|
Ref |
Note: Unless there is capability to torque shaft (item 4) to 626 |
|
|
|
|
|
|
ft/lbs (850Nm) Repair beyond this level is not advised. |
|
|
|
1 |
7024028 |
4 |
Gear, Planet |
|
|
|
2 |
7024029 |
3 |
Gear, Planet |
|
|
|
3 |
7022535 |
1 |
Gear, Sun |
|
|
|
4 |
7022536 |
1 |
Nut, Shaft |
|
|
|
5 |
7021388 |
3 |
Pin, Planet |
|
|
|
7 |
7022537 |
1 |
Carrier, Planet |
|
|
|
8 |
7022538 |
1 |
Cover |
|
|
|
9 |
7024967 |
1 |
Button, Thrust |
|
|
|
10 |
7024029 |
3 |
Bearing, Roller |
|
|
|
11 |
7024028 |
4 |
Bearing, Roller |
|
|
|
12 |
7022536 |
1 |
Bearing, Ball |
|
|
|
13 |
7022540 |
2 |
Bolt, Hex |
|
|
|
14 |
7024029 |
3 |
Ring, Retaining |
|
|
|
15 |
7024028 |
4 |
Ring, Retaining |
|
|
|
16 |
7022546 |
1 |
Ring, Retaining |
|
|
|
17 |
7024029 |
3 |
Ring, Stay |
|
|
|
19 |
7024966 |
1 |
O-Ring |
|
|
|
20 |
7024968 |
1 |
Seal, Face |
|
|
|
21 |
7022550 |
2 |
Plug |
|
|
|
22 |
7022540 |
2 |
Seal, Ring |
|
|
|
23 |
7022536 |
2 |
Bolt |
|
|
|
24 |
See Note |
2 |
Ball (Note: Not Available For Purchase) |
|
|
|
27 |
See Note |
2 |
Bolt (Note: Not Available For Purchase) |
|
|
|
28 |
See Note |
2 |
Washer (Note: Not Available For Purchase) |
|
|
|
30 |
7022556 |
1 |
Gear, Ring |
|
|
|
33 |
7022540 |
1 |
O-Ring |
|
|
|
40 |
7024030 |
3 |
Gear, Planet |
|
|
|
41 |
7022559 |
1 |
Carrier, Planet |
|
|
|
42 |
7022560 |
1 |
Gear, Sun |
|
|
|
43 |
7022540 |
1 |
Gear, Sun |
|
|
|
44 |
7022540 |
1 |
Shaft, Input |
|
|
|
45 |
7011326 |
3 |
Pin, Planet |
|
|
|
46 |
7024030 |
3 |
Bearing, Roller |
|
|
|
47 |
7022564 |
1 |
Ring, Retaining |
|
|
|
48 |
7024030 |
3 |
Ring, Retaining |
|
|
|
50 |
7024030 |
3 |
Ring, Stay |
|
|
|
51 |
7022567 |
1 |
Cover |
|
|
|
52 |
7022568 |
1 |
Washer Thrust |
|
|
|
53 |
7022536 |
2 |
Bolt |
|
|
|
54 |
7022540 |
1 |
O-Ring |
|
|
|
55 |
7022540 |
1 |
Spring, Pressure |
|
|
|
60 |
7022572 |
1 |
Spindle |
|
|
|
61 |
7022573 |
1 |
Piston |
|
|
3121208 |
|
|
1200SJP/1350SJP |
23 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
62 |
7022574 |
1 |
Coupler |
|
63 |
7022575 |
1 |
Ring, Locator |
|
64 |
7021354 |
1 |
Plate, Back-up |
|
65 |
7022576 |
1 |
Plate, Back-up |
|
66 |
7022577 |
1 |
Ring, Retaining |
|
67 |
7022578 |
1 |
Ring, Retaining |
|
68 |
7022509 |
1 |
Ring, Retaining |
|
69 |
7022579 |
2 |
Bolt |
|
72 |
7022580 |
4 |
Disc, Brake |
|
73 |
7022580 |
5 |
Disc, Brake |
|
74 |
7022580 |
16 |
Spring |
|
75 |
7022581 |
2 |
Ring, Back-up |
|
76 |
7022581 |
1 |
Seal |
|
77 |
7022581 |
2 |
Ring, Back-up |
|
78 |
7022581 |
1 |
Seal |
|
87 |
7024032 |
1 |
O-Ring |
|
120 |
See Note |
1 |
Motor Assembly (Note: See Tire and Wheel Drive Installation) |
|
121 |
7024031 |
1 |
O-Ring (Not Shown) |
|
224 |
7024969 |
2 |
Pin, Slotted (Not Shown) |
|
251 |
7022581 |
1 |
Brake Seal Kit (Includes Items 75-78) |
|
252 |
|
Ref |
Repair Kit Options: |
|
252A |
7022580 |
1 |
Brake Disc Kit (Includes Items 72-74) |
|
252B |
7022536 |
1 |
Bearing Kit (Includes Items 4, 12, 23 & 53) |
|
252C |
7024030 |
1 |
Planet Gear and Bearing Kit (Includes Items 40, 46, 48 & 50) |
|
252D |
7024029 |
1 |
Planet Gear and Bearing Kit (Includes Items 2, 10, 14 & 17) |
|
252E |
7024028 |
1 |
Planet Gear and Bearing Kit (Includes Items 1, 11 & 15) |
|
252F |
7022540 |
1 |
Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43, 44, |
|
|
|
|
54 & 55) |
|
24 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596)
26 |
1200SJP/1350SJP |
3121208 |
|
|
|
SECTION 1 - FRAME |
||
|
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596) |
|
|
||
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
3160291 |
Ref |
DRIVE MOTOR ASSEMBLY |
A |
|
1 |
7012716 |
1 |
Rotary Group Assembly |
|
|
2 |
See Note |
1 |
Piston, Control (Note: Not Available For Purchase) |
|
|
3 |
See Note |
1 |
Rod, Piston (Note: Not Available For Purchase) |
|
|
5 |
See Note |
1 |
Housing (Note: Not Available - Purchase Complete Drive Motor |
|
|
|
|
|
Assembly) |
|
|
6 |
See Note |
1 |
Plate, Port (Note: Not Available For Purchase) |
|
|
7 |
7024036 |
1 |
Plate, Swash |
|
|
8 |
7024037 |
1 |
Driveshaft |
|
|
9 |
See Note |
1 |
Plug, Screw (Note: Not Available For Purchase) |
|
|
12 |
7012704 |
1 |
Shim |
|
|
13 |
See Note |
1 |
Stop Screw (Note: Not Available For Purchase) |
|
|
15 |
7024038 |
1 |
Bearing |
|
|
16 |
7012706 |
1 |
Bearing |
|
|
17 |
7024039 |
2 |
Shell, Cradle |
|
|
20 |
7024034 |
1 |
Seal, Shaft |
|
|
21 |
7024034 |
1 |
O-Ring |
|
|
22 |
7024034 |
1 |
O-Ring |
|
|
23 |
7024034 |
2 |
O-Ring |
|
|
24 |
7024034 |
1 |
Seal |
|
|
25 |
7012715 |
1 |
V-Ring |
|
|
27 |
7024040 |
4 |
Screw, Sockethead M12 x 60 |
|
|
29 |
See Note |
1 |
Ring, Stop (Note: Not Available For Purchase) |
|
|
30 |
See Note |
1 |
Plug (Note: Not Available For Purchase) |
|
|
33 |
See Note |
1 |
Pin, Dowel (Note: Not Available For Purchase) |
|
|
35 |
See Note |
1 |
Nut M10 (Note: Not Available For Purchase) |
|
|
36 |
See Note |
1 |
Nut, Cap M10 (Note: Not Available For Purchase) |
|
|
37 |
7024034 |
1 |
Plug |
|
|
38 |
7024041 |
1 |
Orifice |
|
|
39 |
7024034 |
1 |
O-Ring |
|
|
51 |
7024034 |
1 |
Seal Kit (Includes Items 20-24, 37 & 39) |
|
|
3121208 |
1200SJP/1350SJP |
27 |
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083552)
28 |
1200SJP/1350SJP |
3121208 |
SECTION 1 - FRAME
3121208 |
1200SJP/1350SJP |
29 |
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083551)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
2780279 |
Ref |
DRIVE HUB AND MOTOR ASSEMBLY |
A |
|
|
|
|
Ref |
Note: For Machines Built SN 0300079596 to SN 0300083552, |
|
|
|
|
|
|
Original Equipment p/n 2780279 may have been replaced with |
|
|
|
|
|
|
Service Replacement p/n 2780284 - See DRIVE HUB AND |
|
|
|
|
|
|
MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for |
|
|
|
|
|
|
identification before ordering parts. |
|
|
|
|
|
Ref |
Note: Unless there is capability to torque shaft (item 4) to 626 |
|
|
|
|
|
|
ft/lbs (850Nm) Repair beyond this level is NOT advised. |
|
|
|
1 |
2780248 |
1 |
Hub, Torque |
|
|
|
2 |
7024028 |
4 |
Gear, Planet |
|
|
|
3 |
7024029 |
3 |
Gear, Planet |
|
|
|
4 |
7022535 |
1 |
Gear, Sun |
|
|
|
5 |
7022536 |
1 |
Nut, Shaft |
|
|
|
6 |
7021388 |
3 |
Pin, Planet |
|
|
|
8 |
7022537 |
1 |
Carrier, Planet |
|
|
|
9 |
7022538 |
1 |
Cover |
|
|
|
10 |
7024967 |
1 |
Button, Thrust |
|
|
|
11 |
7024029 |
3 |
Bearing, Roller |
|
|
|
12 |
7024028 |
4 |
Bearing, Roller |
|
|
|
13 |
7022536 |
1 |
Bearing, Ball |
|
|
|
14 |
7022540 |
2 |
Bolt, Hex |
|
|
|
15 |
7024029 |
3 |
Ring, Retaining |
|
|
|
16 |
7024028 |
4 |
Ring, Retaining |
|
|
|
17 |
7022546 |
1 |
Ring, Retaining |
|
|
|
18 |
7024029 |
3 |
Ring, Stay |
|
|
|
20 |
7024966 |
1 |
O-Ring |
|
|
|
21 |
7024968 |
1 |
Seal, Face |
|
|
|
22 |
7022550 |
2 |
Plug |
|
|
|
23 |
7022540 |
2 |
Seal, Ring |
|
|
|
24 |
7022536 |
2 |
Bolt |
|
|
|
25 |
See Note |
2 |
Ball (Note: Not Available For Purchase) |
|
|
|
28 |
See Note |
2 |
Bolt (Note: Not Available For Purchase) |
|
|
|
29 |
See Note |
2 |
Washer (Note: Not Available For Purchase) |
|
|
|
31 |
7022556 |
1 |
Gear, Ring |
|
|
|
34 |
7022540 |
1 |
O-Ring |
|
|
|
41 |
7024030 |
3 |
Gear, Planet |
|
|
|
42 |
7022559 |
1 |
Carrier, Planet |
|
|
|
43 |
7022560 |
1 |
Gear, Sun |
|
|
|
44 |
7022540 |
1 |
Gear, Sun |
|
|
|
45 |
7022540 |
1 |
Shaft, Input |
|
|
|
46 |
7011326 |
3 |
Pin, Planet |
|
|
|
47 |
7024030 |
3 |
Bearing, Roller |
|
|
|
48 |
7022564 |
1 |
Ring, Retaining |
|
|
|
49 |
7024030 |
3 |
Ring, Retaining |
|
|
|
51 |
7024030 |
3 |
Ring, Stay |
|
|
|
52 |
7022567 |
1 |
Cover |
|
|
|
53 |
7022568 |
1 |
Washer Thrust |
|
|
|
54 |
7022536 |
2 |
Bolt |
|
|
|
55 |
7022540 |
1 |
O-Ring |
|
|
|
56 |
7022540 |
1 |
Spring, Pressure |
|
|
|
61 |
7022572 |
1 |
Spindle |
|
|
30 |
|
|
|
1200SJP/1350SJP |
3121208 |
|
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