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3120759 15AMI/19AMI 3
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4 15AMI/19AMI 3120759
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3120759 15AMI/19AMI 5
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6 15AMI/19AMI 3120759
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TABLE OF CONTENTS
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... 10
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI ................................................................................... 14
SECTION 2 - CONTROLS ................................................................................................................................................................. 17
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702) ................................................................ 18
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present) ........................................................... 22
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ................................ ............................................................................................. 26
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702) ................................................................... 30
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present) ........................................................... 34
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391) ................................................................ 36
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present) ........................................................... 40
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391) ................................................................... 44
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present) ........................................................... 48
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622) ............................................................................. 50
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present) ......................................................................... 54
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 56
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (Prior to SN 0900028708) ................................................... 58
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION - 15AMI (SN 0900028708 to Present) .............................................. 62
FIGURE 2-15. CABLES AND CONTROLS INSTALLATION - 19AMI (Prior to SN 0900028708) ................................................... 66
FIGURE 2-16. CABLES AND CONTROLS INSTALLATION - 19AMI (SN 0900028708 to Present) .............................................. 70
SECTION 3 - MAST ........................................................................................................................................................................... 73
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN AND CABLE) .................................................................................................. 74
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE) ................................................................................................................ 78
FIGURE 3-3. MAST ASSEMBLY - 19AMI ...................................................................................................................................... 82
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS .............................................................................................. 86
SECTION 4 - PLATFORM .................................................................................................................................................................. 89
FIGURE 4-1. MOLDED PLATFORM INSTALLATION .................................................................................................................... 90
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ....................................................................................................... 94
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE .............................................................. 98
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION...................................................................... 102
FIGURE 4-5. OPTIONAL PLATFORM COMPONENT INSTALLATIONS .................................................................................... 106
SECTION 5 - CYLINDER ................................................................................................................................................................. 109
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526)........................................................................................ 110
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965) .................................................................. 112
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present) ................................................................................... 114
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 117
FIGURE 6-1. HYDRAULIC DIAGRAM - 15AMI/19AMI (Prior to SN 0900027702) ....................................................................... 118
FIGURE 6-2. HYDRAULIC DIAGRAM - 15AMI/19AMI (SN 0900027702 to Present) .................................................................. 120
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 123
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 124
SECTION 8 - DECALS ..................................................................................................................................................................... 127
FIGURE 8-1. DECAL INSTALLATION - 15AMI (STANDARD ANSI) ............................................................................................ 128
FIGURE 8-2. DECAL INSTALLATION - 15AMI (COUNTRY SPECS) .......................................................................................... 130
FIGURE 8-3. DECAL INSTALLATION - 19AMI (STANDARD ANSI) ............................................................................................ 134
FIGURE 8-4. DECAL INSTALLATION - 19AMI (COUNTRY SPECS) .......................................................................................... 136
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 139
FIGURE 9-1. 15AMI/19AMI STANDARD PARTS ......................................................................................................................... 140
FIGURE 9-2. 15AMI/19AMI VARIABLE PARTS ........................................................................................................................... 142
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 143
3120759 15AMI/19AMI 7
Page 8
TABLE OF CONTENTS
FIGURE 10-1. SPECIAL OPTIONS LIST ...................................................................................................................................... 144
PART NUMBER INDEX .................................................................................................................................................................... 147
8 15AMI/19AMI 3120759
Page 9
SECTION 1 - BASE
SECTION 1 - BASE
3120759 15AMI/19AMI 9
Page 10
SECTION 1 - BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
10 15AMI/19AMI 3120759
Page 11
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BASE ASSEMBLY OPTIONS:
0259070
Ref
Base Assembly (Prior to SN 0900019526)
B 0272230
Ref
Base Assembly (SN 0900019526 to Present)
C 1 0641607
8
Bolt 3/8in-16NC x 7/8in
2 3311605
8
Locknut 3/8in-16NC
3 3760348
2
Ring, Retainer
4 4711600
16
Flatwasher 3/8in
5 Ref
Washer Options:
5 4712200
2
Washer (Prior to SN 0900019526)
5 4740415
2
Washer (SN 0900019526 to Present)
6 4740456
4
Washer, Shim
7 Ref
Base Weldment Options:
7 4845885
1
Base Weldment (Prior to SN 0900019526)
7 4846613
1
Base Weldment (SN 0900019526 to Present)
8 Ref
Wheel Assembly Options: (Stationary)
8 4860183
2
Wheel Assembly (Prior to SN 0900013429)
A 8 7020083
2
Wheel, Replacement
8 7020084
4
Bearing (2 Per Wheel)
8 4860202
2
Wheel Assembly (SN 0900013429 through 0900020795)
B 8
Ref
Bearing Options: (1 Per Wheel)
8 7020209
2
Bearing (SN 0900013429 through 0900013606)
8 7024561
2
Bearing (SN 0900013607 to Present)
8 7020074
4
Retainer (2 Per Wheel)
8 7012631
2
Spanner (1 Per Wheel)
8
4860246
2
Wheel Assembly (No Service Parts Available) (SN 0900020796
to Present)
B
9 Ref
Wheel Assembly Options:
9 Ref
Wheel Assembly - (Non-Locking) Options:
9
4860184
2
Wheel Assembly (Non-Locking Gray Tire and Wheel) (Prior
to SN 0900020877)
9
4860245
2
Wheel Assembly (Non-Locking Charcoal Gray Tire and Gray
Wheel) (SN 0900020877 to Present)
9
7020017
2
Swivel Rig for 4860184 (1 Per Assembly)
9 4860245
2
Swivel Rig for 4860245 (1 Per Assembly)
9 7020086
2
Wheel, Replacement for 4860184 (1 Per Assembly)
9 4860245
2
Wheel, Replacement for 4860245 (1 Per Assembly)
9 7020084
4
Bearing for 4860184 (2 Per Wheel)
9 4860245
4
Bearing for 4860245 (2 Per Wheel)
9 7012631
2
Bushing, Axle Spanner for 4860184 (1 Per Assembly)
9 4860245
2
Bushing, Axle Spanner for 4860245 (1 Per Assembly)
9 7012630
2
Axle Kit for 4860184 (1 Per Assembly)
9 4860245
2
Axle Kit for 4860245 (1 Per Assembly)
9 4860194
2
Wheel Assembly - (Locking)
A 9 7020017
2
Swivel Rig (1 Per Assembly)
9 7020086
2
Wheel, Replacement (1 Per Assembly)
9 7020084
4
Bearing (2 Per Wheel)
9 7012631
2
Bushing, Axle Spanner (1 Per Assembly)
9 7012630
2
Axle Kit (1 Per Assembly)
10
3020017
AR
Lubricant (Prior to SN 0900020796)
11
4240032
AR
Tie, Wire (Not Shown - 4in Long)
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
3120759 15AMI/19AMI 11
Page 12
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
12
4460234
AR
Mount, Wire Tie (Not Shown)
Ref
MAST SUPPORT INSTALLATION OPTIONS:
0259071
Ref
Mast (Chain, Cable) (Prior to SN 0900019526)
A 0272232
Ref
Mast (Chain, Cable) (SN 0900019526 to Present)
B 0259689
Ref
Mast (All Cable) (Prior to SN 0900019526)
A 0272234
Ref
Mast (All Cable) (SN 0900019526 to Present)
B 0274281
Ref
Mast (All Cable Stainless Steel) (SN 0900023100 to Present)
B
101
0100001
AR
Adhesive
102
0641609
12
Bolt 3/8in-16NC x 1-1/8in
104
2420140
1
Gauge, Circular Level
105
2560088
2
Handle
106
Ref
Nut 3/8in-16NC Options:
106
3311605
AR
Locknut
106
3311608
AR
Locknut, Flanged
106
0100011
AR
Compound, Locking
107
Ref
Tube, Mast Brace Options:
107
4567824
2
Tube, Mast Brace (Prior to SN 0900031622)
107
4567508
2
Tube, Mast Brace (SN 0900031622 to Present)
108
4711600
AR
Flatwasher 3/8in Narrow
109
Ref
Support Weldment Options:
109
4845715
1
Support Weldment (Prior to SN 0900031622)
109
1001108178
1
Support Weldment (SN 0900031622 to Present)
110
1704582
1
Decal - Manual Descent (Not Shown - Located at bottom of Mast)
(SN 0900019526 to Present)
0259104
Ref
FLOOR STOP INSTALLATION
E
201
0920114
1
Stop, Floor
202
Ref
Limit Switch Options:
202
4360397
1
Limit Switch (Use p/n 4360456) (Prior to SN 0900013474)
202
4360456
1
Limit Switch (SN 0900013474 through 0900028054)
202
4360702
1
Limit Switch (SN 0900028055 to Present)
203
0641808
4
Bolt 1/2in-13NC x 1in
204
3311805
4
Locknut 1/2in-13NC
205
4711800
2
Flatwasher 1/2in
206
3911024
2
Screw #10-24NC x 1-1/2in
207
3311001
2
Nut #10-24NC
208
4751000
2
Flatwasher #10
209
4761000
2
Lockwasher #10
210
3539920
AR
Spacer - 11ga
211
3539921
AR
Spacer - 14ga
212
4460662
1
Strain Relief (Prior to SN 0900028055)
213
0902523
1
Bracket, Limit Switch
214
4922561
1
Harness, Brake
215
4460234
AR
Mount, Wire Tie (Not Shown)
216
4240033
AR
Tie, Wire (Not Shown)
0256808
Ref
DESCENT ALARM ONLY INSTALLATION (OPTIONAL)
C
301
0140033
1
Alarm 302
0641406
2
Bolt 1/4in-20NC x 3/4in
303
4751400
4
Flatwasher 1/4in
304
3311405
4
Nut 1/4in-20NC
305
4922805
1
Harness, Alarm (SN 0900023815 to Present)
1001107904
Ref
DESCENT ALARM AND BEACON LIGHT INSTALLATION
(OPTIONAL)
A
SECTION 1 - BASE
12 15AMI/19AMI 3120759
Page 13
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
401
0140033
1
Alarm 402
0641406
2
Bolt 1/4in-20NC x 3/4in
403
0721006
2
Screw #10-24NC x 3/4in
404
2920146
1
Strobe Light Assembly
404
7016319
1
Bulb, Flash Tube
404
7016372
1
Replacement Lens
405
3311005
2
Locknut #10-24NC
406
3311405
4
Locknut 1/4in-20NC
407
4240032
AR
Tie-Strap
409
4460234
4
Base, Tie-Strap
410
4751000
4
Flatwasher #10 Regular
411
4751400
4
Flatwasher 1/4in Regular
412
4922805
1
Harness, Alarm
413
1001093322
1
Plate, Mounting
414
1001107934
1
Harness, Strobe Light
1001107903
Ref
BEACON LIGHT ONLY INSTALLATION (OPTIONAL)
A
501
0641406
2
Bolt 1/4in-20NC x 3/4in
502
0721006
2
Screw #10-24NC x 3/4in
503
2920146
1
Strobe Light Assembly
503
7016319
1
Bulb, Flash Tube
503
7016372
1
Replacement Lens
504
3311005
2
Locknut #10-24NC
505
3311405
4
Locknut 1/4in-20NC
506
4240032
AR
Tie-Strap
507
4460234
4
Base, Tie-Strap
508
4751000
4
Flatwasher #10 Regular
509
4751400
4
Flatwasher 1/4in Regular
510
1001093322
1
Plate, Mounting
511
1001107934
1
Harness, Strobe Light
3120759 15AMI/19AMI 13
Page 14
SECTION 1 - BASE
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI
14 15AMI/19AMI 3120759
Page 15
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0273842
Ref
BASE ASSEMBLY
B 1 0100019
AR
Compound, Locking
2 0641607
8
Bolt 3/8in-16NC x 7/8in
3 0641812
8
Bolt 1/2in-13NC x 1-1/2in
5 0920114
2
Stop, Floor
6 3760348
2
Ring, Retaining
8 4711600
8
Flatwasher 3/8in
9 4711800
4
Flatwasher 1/2in
10
4740456
12
Shim 11
4860244
2
Wheel, Rear
12
2360694
1
Base 14
0721005
2
Screw #10-24NC x 5/8in
15
1320043
2
Clamp, Cable
17
3311005
2
Locknut #10-24NC
20
4751000
4
Flatwasher #10
21
4761000
4
Lockwasher #10
22
4240032
AR
Tie, Wire (Not Shown)
23
4460234
AR
Wire, Tie (Not Shown)
24
4740415
2
Flatwasher
32
4922416
1
Limit Switch/Beacon Light/Alarm Harness (See Items 502-512 for
Breakdown)
0273532
Ref
MAST SUPPORT INSTALLATION
B
101
0100001
AR
Adhesive
102
0641609
4
Bolt 3/8in-16NC x 1-1/8in
103
Ref
Bolt 3/8in-16NC Options:
103
0641610
AR
Bolt 3/8in-16NC x 1-1/4in
103
0641612
AR
Bolt 3/8in-16NC x 1-1/2in
104
0801409
1
Mast Assembly (Not Shown - See MAST SECTION for
Breakdown)
105
1704582
1
Decal - Manual Descent (Not Shown - Located on Rear of Base)
106
2420140
1
Gauge, Level
107
2560088
2
Handle
108
Ref
Nut 3/8in-16NC Options:
108
3311605
AR
Locknut
108
3311608
AR
Locknut, Flanged
108
0100011
AR
Compound, Locking
109
Ref
Tube, Mast Brace Options:
109
4567911
2
Tube, Mast Brace (Prior to SN 0900031622)
109
1001110174
2
Tube, Mast Brace (SN 0900031622 to Present)
110
4711600
AR
Flatwasher 3/8in Narrow
111
Ref
Support, Mast Options:
111
4845715
1
Support, Mast (Prior to SN 0900031622)
111
1001108178
1
Support, Mast (SN 0900031622 to Present)
Ref
FRONT WHEEL
201
4860245
2
Wheel Assembly (Non-Locking Charcoal Gray Tire and Gray
Wheel) Ref
DESCENT ALARM INSTALLATION (OPTIONAL):
0273842
Ref
Descent Alarm Installation (Prior to SN 0900022661)
B 0274010
Ref
Descent Alarm Installation (SN 0900022661 to Present)
A
301
0140033
1
Alarm
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI
3120759 15AMI/19AMI 15
Page 16
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
302
0641406
2
Bolt 1/4in-20NC x 3/4in
303
4751400
4
Flatwasher 1/4in
304
3311405
4
Nut 1/4in-20NC
Ref
BEACON ASSEMBLY (OPTIONAL):
0273842
Ref
Beacon Assembly (Prior to SN 0900022661)
B 0274167
Ref
Beacon Assembly (SN 0900022661 to Present)
A
401
0721008
2
Screw #10-24NC x 1in
402
2920146
1
Lamp, Beacon
402
7016319
1
Bulb, Replacement
402
7016372
1
Lens, Replacement
403
3311005
2
Locknut #10-24NC
404
4751000
4
Flatwasher #10
0273842
Ref
ELECTRICAL COMPONENTS (BASE MOUNTED)
B
501
4922416
1
Limit Switch/Beacon Light/Alarm Harness (Includes Items 502-
512) D 506
4460662
2
Connector, Strain Relief (Prior to SN 0900028055)
507
Ref
Switch, Limit Options:
507
4360456
2
Switch, Limit (Prior to SN 0900028055)
507
4360702
2
Switch, Limit (SN 0900028055 to Present)
508
3911024
4
Screw #10-24NC x 3in
509
3311001
4
Nut #10-24NC
510
4751000
4
Flatwasher #10
511
4761000
4
Lockwasher #10
512
0902523
2
Bracket, Limit Switch
SECTION 1 - BASE
16 15AMI/19AMI 3120759
Page 17
SECTION 2 - CONTROLS
SECTION 2 - CONTROLS
3120759 15AMI/19AMI 17
Page 18
SECTION 2 - CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
18 15AMI/19AMI 3120759
Page 19
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0259208
Ref
100 VOLT (Japanese Spec) (Prior to SN 0900019526)
A
0272240
Ref
100 VOLT (Japanese Spec) (SN 0900019526 through
0900027702)
D
0259206
Ref
110 VOLT (ANSI and ANSI Export Specs) (Prior to SN
0900019526)
A 0272238
Ref
110 VOLT (ANSI and ANSI Export Specs) (SN 0900019526
through 0900027702)
C
0259207
Ref
220 VOLT (ANSI and ANSI Export Specs) (Prior to SN
0900019526)
A 0272239
Ref
220 VOLT (ANSI and ANSI Export Specs) (SN 0900019526
through 0900027702)
C
1
0630486
4
Screw, Counter Sunk
2
0641406
4
Bolt 1/4in-20NC x 3/4in
3
0721006
2
Screw
4 Ref
Junction Box Assembly Options: (See JUNCTION BOX
ASSEMBLY for Breakdown)
5
0861286
1
100 Volt (Japanese Spec) (Prior to SN 0900020166)
5
0861557
1
100 Volt (Japanese Spec) (SN 0900020166 through
0900027702)
5
0860933
1
110 Volt (ANSI and ANSI Export Specs)
5 0860936
1
220 Volt (ANSI and ANSI Export Specs)
6 Ref
Ground Control Box Assembly Options:
6
0861212
NLA
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020166)
6 0861305
1
Ground Control Box Assembly (SN 0900020166 through
0900027702)
Ref
Note: Original Equipment control box p/n 0861212 mayhave
been replaced with p/n 0861305 as a Service Replacement.
Identify component before ordering parts
6
7020078
1
Switch, Push-Pull (Stop)
6 7020096
1
Legend Plate, "Stop"
6 7020097
1
Legend Plate, "Power/Off/On"
6 Ref
Switch, Key Options:
6 7020098
1
Switch, Key (Prior to SN 0900020166)
6 4360467
1
Switch, Key (SN 0900020166 through 0900027702)
6 Ref
Key, Replacement Options:
6 7016339
1
Key, Replacement (Prior to SN 0900020166)
6
2860030
1
Key, Replacement (SN 0900020166 through
0900027702)
6 Ref
Connector, Strain Relief Options:
6 7020090
1
Connector, Strain Relief (Prior to SN 0900020166)
6
4460633
1
Connector, Strain Relief (SN 0900020166 through
0900023611)
6 7027787
1
Connector, Strain Relief (SN 0900023612 through
0900027702)
6
7020093
4
Screw m3 x 25
6 7020094
1
Lid 7
3311005
AR
Locknut #10-24NC
8 3311405
4
Locknut 1/4in-20NC
9 3311505
4
Locknut 5/16in-18NC
10 Ref
Pump/Motor Assembly Options:
10
3600262
1
100 Volt (Japanese Spec) (Prior to SN 0900019526)
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
3120759 15AMI/19AMI 19
Page 20
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
10
3600356
NLA
100 Volt (Japanese Spec) (Use p/n 1001091459) (SN
0900019526 through 0900027702)
10
3600264
1
110 Volt (Prior to SN 0900019526)
10
3600353
NLA
110 Volt (Use p/n 1001091459) (SN 0900019526 through
0900027702)
10
3600265
1
220 Volt (Prior to SN 0900019526)
10
3600354
NLA
220 Volt (Use p/n 1001091459) (SN 0900019526 through
0900027702)
Ref
Note: Kit p/n 1001091459 includes Pump/Motor Assy, Pump
and AC Box Mtg Brackets and 2 Hydraulic Tubes. Once kit
has been added, machine will be updated to S/N
0900027702 to S/N 0900029966 Design.
12
4460566
1
Terminal, 90
13
4751000
AR
Flatwasher #10
14
4751400
8
Flatwasher 1/4in
15
4751500
4
Flatwasher 5/16in
16
4845712
1
Plate, Mounting
Ref
POWER PACK INSTALLATION
0259294
Ref
Power Pack Installation (Prior to SN 0900019526)
A 0272235
Ref
Power Pack Installation (SN 0900019526 through 0900027702)
B
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0641614
4
Bolt 3/8in-16NC x 1-3/4in
104
1702353
1
Decal - Manual Descent (Prior to SN 0900019526)
109
3311605
4
Locknut 3/8in-16NC
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (Prior to SN 0900019526)
110
4061024
1
Shield, Pump Cover (SN 0900019526 through 0900027702)
110A
1704582
1
Decal (SN 0900019688 through 0900027702)
110B
9984088
1
Cover (SN 0900019688 through 0900027702)
114
4711400
4
Flatwasher 1/4in Narrow
115
4711600
8
Flatwasher 3/8in Narrow
116
4070984
2
Shim, Pump Spacer
0273365
Ref
HOURMETER INSTALLATION (OPTIONAL)
D
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC
203
3572158
1
Bracket, Mounting
204
3911010
2
Screw #10-24NC x 5/8in
205
4761000
2
Lockwasher #10
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
0272686
Ref
SECURITY LOCK INSTALLATION
C
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable
408
0791003
2
Screw#10-24NC x 3/8in
0274289
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
A
SECTION 2 - CONTROLS
20 15AMI/19AMI 3120759
Page 21
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
501
2420193
1
Gauge, Counter
502
3311001
4
Nut #10-24NC
503
3520166
1
Plug 504
3572158
1
Plate, Counter Mounting
505
3911010
2
Screw #10-24NC x 5/8in
506
3911024
2
Screw #10-24NC x 1-1/2in
507
4360437
1
Switch, Limit
508
4761000
2
Lockwasher #10
509
4923190
1
Harness, Counter
3120759 15AMI/19AMI 21
Page 22
SECTION 2 - CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
22 15AMI/19AMI 3120759
Page 23
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0275890
Ref
100 VOLT (JAPANESE SPEC)
C 0275940
Ref
110 VOLT
C 0275889
Ref
220 VOLT
D 1 0100011
AR
Compound, Locking
2 0630550
2
Bolt 1/4in-20NC x 3/4in
3 0641406
4
Bolt 1/4in-20NC x 3/4in
4 0721006
2
Screw 5 Ref
Bolt Options:
5 0791608
2
Bolt 3/8in-16NC x 1in (110Volt)
5 0791609
2
Bolt 3/8in-16NC x 1-1/8in (100Volt/220Volt)
6 Ref
Junction Box Assembly Options: (See JUNCTION BOX
ASSEMBLY for Breakdown)
6
0861557
1
100 Volt (Japanese Spec)
6 0860933
1
110 Volt
6 0860936
1
220 Volt
7 0861305
1
Ground Control Box Assembly
7 7020078
1
Switch, Push-Pull (Stop)
7 7020096
1
Legend Plate, "Stop"
7 7020097
1
Legend Plate, "Power/Off/On"
7 4360467
1
Switch, Key
7 2860030
1
Key, Replacement
7 7027787
1
Connector, Strain Relief
7 7020093
4
Screw m3 x 25
7 7020094
1
Lid
8
3311005
2
Locknut #10-24NC
9 3311405
4
Locknut 1/4in-20NC
10
3600467
1
Pump/Motor Assembly (See MOTOR/PUMP ASSEMBLY
(MONARCH) for Breakdown)
11
4341431
1
Mounting, Bracket AC Box
12
4341432
1
Mounting, Bracket Pump
13
4460566
1
Terminal, 90
14
4751000
2
Flatwasher #10
15
4751400
8
Flatwasher 1/4in
16 Ref
Shrink, Heat Options (Not Shown):
16
2820030
1 ft/ 0.3m
Shrink, Heat (SN 0900027702 through 0900030160)
16
1001105113
2
Shrink, Heat (SN 0900030161 to Present)
0275939
Ref
POWER PACK INSTALLATION
B
101
0100011
AR
Compound, Locking
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0791609
4
Bolt 3/8in-16NC x 1-1/8in
106
3311608
4
Nut 3/8in-16NC
107
4061024
1
Shield, Pump Cover
110
4711400
4
Flatwasher 1/4in Narrow
0275697
Ref
HOURMETER INSTALLATION (OPTIONAL)
C
203
2420172
1
Hourmeter
205
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
3120759 15AMI/19AMI 23
Page 24
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATION
0272686
Ref
Security Lock Installation (SN 0900026490 through
0900031621)
D
1001110217
Ref
Security Lock Installation (SN 0900031622 to Present)
B
0272181
Ref
Security Lock Installation (SN 0900026490 through
0900031621)
C
1001110217
Ref
Security Lock Installation (SN 0900031622 to Present)
B
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable (Note: Does NOT include Items 404 & 405)
403
Ref
Fastener Options:
403
0791003
2
Screw #10-24NC x 3/8in
403
3820032
2
Rivet
404
4460267
3
Pin, Male (Not Shown) (SN 0900031622 to Present)
405
4460326
1
Plug, Male - 3 Position (Not Shown) (SN 0900031622 to
Present)
406
1001114375
1
Harness, Security Lock (Not Shown) (SN 0900031622 to
Present)
406
4460268
3
Socket, Female (Not Shown) (SN 0900031622 to Present)
406
4460445
1
Receptacle, Female - 3 Position (Not Shown) (SN 0900031622
to Present)
0274289
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
C
501
2420193
1
Gauge, Counter
502
3311001
2
Nut #10-24NC
503
3520166
1
Plug 506
3911024
2
Screw #10-24NC x 1-1/2in
507
Ref
Switch, Limit Options:
507
4360437
1
Switch, Limit (Prior to SN 0900028055)
507
1001092205
1
Switch, Limit (SN 0900028055 to Present)
509
4923190
1
Harness, Counter
510
4751000
6
Flatwasher #10 (Wide)
SECTION 2 - CONTROLS
24 15AMI/19AMI 3120759
Page 25
Page 26
SECTION 2 - CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
26 15AMI/19AMI 3120759
Page 27
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
JUNCTION BOX ASSEMBLY OPTIONS:
Ref
100 VOLT (Japanese Spec)
0861286
Ref
Junction Box Assembly (Prior to SN 0900020166)
2-B 0861557
Ref
Junction Box Assembly (SN 0900020166 to Present)
D 0860933
Ref
110 VOLT
K 0860936
Ref
220 VOLT
K 1
Ref
Box with Lid Options:
1 0860911
1
100/110 Volt (Prior to SN 0900013477)
1 0860943
1
100/110 Volt (SN 0900013477 to Present)
1 0860943
1
220 Volt
2 3740094
2
Relay, Starter 12 VDC
3 Ref
Relay, Starter Options:
3 3740093
1
100/110VAC
3 3740105
1
220VAC
4 3910808
12
Screw #8-32NF x 1/2in
5 4460565
1
Strip, Terminal
9 4460633
AR
Connector, Strain Relief
16 Ref
Circuit Breaker Options:
16
4360161
1
100/110 Volt - 20 Amp
16
4360070
2
220 Volt - 15 Amp
17
4360376
1
Rectifier
18
3740049
1
Relay 19 Ref
Transformer Options:
19 Ref
100 Volt Box Options:
19
4530013
1
Transformer (Prior to SN 0900020166)
19
4530023
1
Transformer (SN 0900020166 to Present)
19 Ref
110 & 220 Volt Box
19
4530010
1
Transformer (Prior to SN 0900014643)
19
4530013
1
Transformer (SN 0900014643 through 0900028707)
19
4530010
1
Transformer (SN 0900028708 to Present)
21 Ref
Harness Options:
21
4921663
1
100/110 Volt Box Harness (Prior to SN 0900023728)
21
4923034
1
100/110 Volt Box Harness (SN 0900023728 to Present)
21
4460549
1
Plug, Terminal
21 Ref
220 Volt Box Options:
21
1060585
3 ft./0.9m
Harness (Prior to SN 0900023728)
21
4923152
1
Harness (SN 0900023728 to Present)
22 Ref
Decal Options:
22 Ref
100 Volt Options:
22
1702569
1
Decal (Prior to SN 0900020166)
22
1702102
1
Decal (SN 0900020166 to Present)
22 Ref
110 Volt
22
1702569
1
Decal (Prior to SN 0900028708)
22
1702102
1
Decal (SN 0900028708 to Present)
22
1702103
1
220 Volt
23
1702120
1
Decal - Wire Size
24 Ref
Decal - JLG Options:
24
1702365
1
Decal - JLG (Prior to SN 0900028708)
24
1703681
1
Decal - JLG (SN 0900028708 to Present)
25
3520028
1
Plug (100 & 110 Volt Boxes) (SN 0900013477 to Present)
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
3120759 15AMI/19AMI 27
Page 28
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
26
3520034
4
Plug (SN 0900019636 to Present)
27 Ref
Harness, AC Box Options (Not Shown): (SN 0900020166 to
Present)
27
4923150
1
Harness, AC Box - 100 Volt
27
4923131
1
Harness, AC Box - 110 Volt
27
4923151
1
Harness, AC Box - 220 Volt
28 Ref
Wiring Diagram, AC Box Options (Not Shown - See
ELECTRICAL SECTION for Breakdown) (SN 0900020166 to
Present)
28
4933309
1
Wiring Diagram, AC Box - 100 Volt
28
4933305
1
Wiring Diagram, AC Box - 110 Volt
28
4933310
1
Wiring Diagram, AC Box - 220 Volt
29
1001093646
1
Harness, Capacitor 2200UF 50V (SN 0900028708 to Present)
30
4922546
1
Harness, Ground Controls (SN 0900019526 to Present)
I
30
4460424
1
Terminal, Plug
30
4460268
2
Socket, Female
31
1001096586
1
Harness, 16/5
A
31
1060687
1 ft/0.3m
Cable Electrical 16/5
32
1001096587
1
Harness, 12/3
A
32
1060908
2.42
ft/0.8m
Cable Electrical 12/3
SECTION 2 - CONTROLS
28 15AMI/19AMI 3120759
Page 29
Page 30
SECTION 2 - CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
30 15AMI/19AMI 3120759
Page 31
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 to S/N 0900027702, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO
MOTOR/PUMP ASSEMBLY (MONARCH) FOR BREAKDOWN.
Ref
MOTOR/PUMP ASSEMBLY
3600262
Ref
100 Volt (Japanese Spec) (Prior to SN 0900019526)
A
3600356
Ref
100 Volt (Japanese Spec) (SN 0900019526 through
0900027702)
C
3600264
Ref
110 Volt (ANSI and ANSI Export Specs) (Prior to SN
0900019526)
A 3600353
Ref
110 Volt (ANSI and ANSI Export Specs) (SN 0900019526
through 0900027702)
D
3600265
Ref
220 Volt (ANSI and ANSI Export Specs) (Prior to SN
0900019526)
A
3600354
Ref
220 Volt (ANSI and ANSI Export Specs) (SN 0900019526
through 0900027702)
C
1
7013713
2
Bolt 5/16in-24NF x 2-3/4in
2 7016735
1
Coupling
3 7013714
1
Plug 4
7013779
1
Ball (Was p/n 7013715)
5 7013716
1
Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717
1
Washer
8 7013722
1
Magnet
9 7013723
1
Filter 10
7013727
1
Cover
11
7013728
2
Screw
12 Ref
Gasket Options:
12
7016787
1
Gasket for 3600262/3600354/36000356 Assemblies (was p/n
7016793 - See Item 15 Note)
12
7013751
1
Gasket for 3600265 Assemblies
12
7016764
1
Gasket for 3600264 Assemblies
12
7016787
1
Gasket for 3600353 Assemblies (was p/n 7022225 - See Item
15 Note)
14 Ref
Motor Options:
14
7016799
1
100 Volt
14
7016765
1
110 Volt
14
7013732
1
220 Volt (Prior to SN 0900019526)
14
7016774
1
220 Volt (SN 0900019526 through 0900027702)
15 Ref
Switch Box Component Options:
15
7013787
1
Cover Only for 3600264 Assemblies
15
7022226
1
Cover Only for 3600353 Assemblies
15
7016787
1
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket and Hardware for 3600262/3600354/3600356
Assemblies
Ref
Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
15
7013751
1
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket and Hardware for 3600265 Assemblies
Ref
Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
16
7013708
1
Cartridge, Valve - Check
17
3931516
1
Bolt 5/16in-18NC x 1in
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
3120759 15AMI/19AMI 31
Page 32
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
18
7016756
1
Pipe, Plumbing
19
7016757
4
Bolt M6-1.0 35MM
20
7016758
4
Lockwasher 1/4in
21
7016721
4
Bolt #12-24NC x 1/2in
24 Ref
Tank Options:
24
7016760
1
Tank Used (Prior to SN 0900019526)
24
7022219
1
Tank Used (SN 0900019526 through 0900027702)
24A
7013748
1
Decal - Caution
24B
7016759
1
Plug
24C
7016777
1
Fitting, Coupling
24D
7022223
1
Decal - Fill Line
25
7016761
1
Tube, Return
26
7013792
1
Nut, Tube Compression
27
7013793
1
Sleeve, Tube Compression
28
7013779
1
Spring, Green (was p/n 7016762)
29 Ref
Cartridge, Valve - Manual Descent Options:
29
7013764
1
Cartridge, Valve - Manual Descent (Prior to SN 0900019526)
29
Not Required
0
Cartridge, Valve - Manual Descent (Moved to Lift Cylinder) (SN
0900019526 through 0900027702)
30
7016751
1
Coil, Solenoid
31
7013743
1
O-Ring
32 Ref
End Head Options:
32
See Note
NLA
End Head (was p/n 7016753) (Note: No Longer Available)
(Prior to SN 0900019526)
32
7022220
1
End Head (SN 0900019526 through 0900027702)
33
7016717
1
Pump Assembly
33A
7013701
1
Seal Kit - Pump (Includes Gasket for Item #10 Cover, O-Ring
and #5 Seal)
34
7013779
1
Cap, Relief (Was p/n 7013750)
35 Ref
Breather Options:
35
7013794
1
Breather (Prior to SN 0900019526)
35
7016714
1
Breather (SN 0900019526 through 0900027702)
36 Ref
Plug Options:
36
7013720
2
Plug (Prior to SN 0900019526)
36
Not Required
0
Plug (SN 0900019526 through 0900027702)
37 Ref
Tube, Return Options:
37
7013763
1
8in Length (Prior to SN 0900019526)
37
7022224
1
8-1/2in Length (SN 0900019526 through 0900027702)
38
7016755
1
Cartridge, Valve without Coil
39
7013779
1
Screw, Adjustment (was p/n 7013770)
40
7013745
1
Decal, Motor 50/60 Hertz (Not Shown)
42
7013779
1
Relief Valve Kit (Includes Items 4, 28, 34 & 39)
SECTION 2 - CONTROLS
32 15AMI/19AMI 3120759
Page 33
Page 34
SECTION 2 - CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present)
34 15AMI/19AMI 3120759
Page 35
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600467
Ref
AC MOTOR/PUMP ASSEMBLY
C 1 70000641
1
Base Assembly (Includes Items 14-18)
2 70001021
1
Pump 3
70001020
4
Screw 1/4in-20NC x 2-3/4in
4 70001042
1
Tube, Suction
5 7026165
1
Filter 6
70001044
1
Tube, Return
7 70001045
1
Motor (Includes Item 19 and Motor Bolts)
8 70000642
1
Cartridge
9 70000643
1
Coil 10
70000651
1
Reservoir
11
70001025
1
Plug 12
7026335
1
Clamp 13
70001027
1
Decal - Fill Line
14
70000641
1
Valve, Relief
14
70000641
1
Screw
14
70000641
1
Nut 14
70000641
1
Seal 14
70000641
1
Spring
14
70000641
1
Ball 15
70000641
1
Valve, Check
15
70000641
1
Plug 15
70000641
1
Spring
15
70000641
1
Poppet
15
70000641
1
Ball
16
70003612
1
O-Ring (1/2in x 5/8in x 1/16in)
17
70003613
1
O-Ring (3 5/8in x 3 7/8in x 1/8in)
18
7026330
1
Seal 19
70002215
1
Bearing
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present)
3120759 15AMI/19AMI 35
Page 36
SECTION 2 - CONTROLS
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391)
36 15AMI/19AMI 3120759
Page 37
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0259205
Ref
Power Pack Assembly 15AMI - 12 VOLT (Prior to SN
0900019526)
A
0272237
Ref
Power Pack Assembly 15AMI - 12 VOLT (SN 0900019526
through 0900027391)
E 0271929
Ref
Power Pack Assembly 19AMI - 12 VOLT (Key Control) (Prior to
SN 0900027391)
E
0272172
Ref
Power Pack Assembly 19AMI - 12 VOLT (Keyless Control
(Prior to SN 0900027391)
D
1
0100011
AR
Compound, Locking
2 0630486
4
Screw, Countersunk
3 0641404
AR
Bolt 1/4in-20NC x 1/2in
4 Ref
Hardware Options:
4 0641608
2
Bolt 3/8in-16NC x 1in (Prior to SN 0900019526)
4
0641606
2
Bolt 3/8in-16NC x 3/4in (SN 0900019526 through
0900020834)
4
0791605
2
Screw 3/8in-16NC x 5/8in (SN 0900020835 through
0900027390)
4 0791608
2
Screw 3/8in-16NC x 1in (SN 0900027391 through
0900027391)
5
0721006
2
Screw 6
0721014
1
Screw (Prior to SN 0900019526)
7 Ref
Ground Control Box Assembly Options (Key Control):
7
0861212
NLA
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020166)
7 0861305
1
Ground Control Box Assembly (SN 0900020166 through
0900027391)
Ref
Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts.
7
7020078
1
Switch, Push-Pull (Stop)
7 7020096
1
Legend Plate, "Stop"
7 7020097
1
Legend Plate, "Power/Off/On"
7 Ref
Switch, Key Options:
7 7020098
1
Switch, Key (Prior to SN 0900020166)
7 4360467
1
Switch, Key (SN 0900020166 through 0900027391)
7 Ref
Key, Replacement Options:
7 7016339
1
Key, Replacement (Prior to SN 0900020166)
7
2860030
1
Key, Replacement (SN 0900020166 through
0900027391)
7
7020090
1
Connector, Strain Relief
7 7020093
4
Screw m3 x 25
7 7020094
1
Lid
7A
0861536
1
Ground Control Box Assembly (Keyless Control)
7A
7020078
1
Switch, Push-Pull (Stop)
7A
7020096
1
Legend Plate, "Stop"
7A
7020097
1
Legend Plate, "Power/Off/On"
7A
7024411
1
Switch, Keyless
7A
4460633
1
Connector, Strain Relief
8 0902054
1
Plate, Mounting
9 1060518
1
Cable, Solenoid (Prior to SN 0900019526)
10
1060571
1
Cable Assembly - Battery
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391)
3120759 15AMI/19AMI 37
Page 38
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
11
3311005
AR
Locknut #10-24NC
12
3311505
4
Locknut 5/16in-18NC
13 Ref
DC Motor/Pump Assembly Options (See DC POWER
COMPONENTS INSTALLATION for Breakdown):
13
3600291
1
DC Motor/Pump Assembly 15AMI (Prior to SN 0900019526)
13
3600355
NLA
DC Motor/Pump Assembly 15AMI (Use p/n 2915259) (SN
0900019526 through 0900027391)
13
3600343
NLA
DC Motor/Pump Assembly 19AMI (Use p/n 2915259) (Prior to
SN 0900027391)
Ref
(Note: Kit p/n 2915259 includes Pump/Motor Assy and
Return Tube. Once kit has been added, machine will be
updated to S/N 0900027391 to S/N 0900029966 Design.)
14
3740013
1
Solenoid (Prior to SN 0900019526)
15 Ref
Relay Options:
15
3740080
1
Relay (Prior to SN 0900019526)
15
3740049
1
Relay (SN 0900019526 through 0900027391)
16
3740113
1
Relay, Timer (Prior to SN 0900019526)
17
4567605
2
Tube, Butyrate (Not Shown)
18
4711400
3
Flatwasher 1/4in
19
4751000
AR
Flatwasher #10
20
4751500
4
Flatwasher 5/16in
21
4751600
2
Flatwasher 3/8in (Prior to SN 0900020835)
22
4845714
1
Bracket, Pump Mounting
23
0641404
1
Bolt 1/4in-20NC x 1/2in (SN 0900019526 through 0900027391)
24
4751400
1
Flatwasher 1/4in (SN 0900019526 through 0900027391)
25
1320224
1
Clamp (SN 0900019526 through 0900027391)
26
4922740
1
Harness (SN 0900019526 through 0900027391)
27
4761500
1
Starwasher 5/16in (SN 0900020835 through 0900027391)
Ref
POWER PACK INSTALLATION OPTIONS:
0259294
Ref
Power Pack Installation 15AMI (Prior to SN 0900019526)
A
0272235
Ref
Power Pack Installation 15AMI (SN 0900019526 through
0900027391)
B
0271927
Ref
Power Pack Installation 19AMI
E
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0641614
4
Bolt 3/8in-16NC x 1-3/4in
104
1702353
1
Decal - Manual Descent (Prior to SN 0900019526)
105
2820035
7.3
ft/2.3m
Tubing, Insulate (Not Shown) (Prior to SN 0900025184)
106
4240032
AR
Tie, Wire (Not Shown)
107
4240033
AR
Tie, Wire (Not Shown)
109
3311605
4
Locknut 3/8in-16NC
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (Prior to SN 0900019526)
110
4061024
1
Shield, Pump Cover (SN 0900019526 through 0900027391)
110A
1704582
1
Decal (SN 0900019688 through 0900027391)
110B
9984088
1
Cover (SN 0900019688 through 0900027391)
114
4711400
4
Flatwasher 1/4in Narrow
115
4711600
8
Flatwasher 3/8in Narrow
116
4070984
2
Shim, Pump Spacer (15AMI)
0273365
Ref
HOURMETER INSTALLATION (OPTIONAL)
D
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC
203
3572158
1
Bracket, Mounting
SECTION 2 - CONTROLS
38 15AMI/19AMI 3120759
Page 39
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
204
3911010
2
Screw #10-24NC x 5/8in
205
4761000
2
Lockwasher #10
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION - 15AMI
A 0259450
Ref
AUXILIARY LOWERING INSTALLATION - 19AMI
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATIONS
0272686
Ref
Security Lock Installation 15AMI
C
0272181
Ref
Security Lock Installation 19AMI
B
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable
407
4751000
2
Flatwasher #10 (19AMI)
408
4922377
1
Harness, Counter
0270020
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
B
501
2420193
1
Gauge, Counter
502
3311001
4
Nut #10-24NC
503
3520166
1
Plug 504
3572158
1
Bracket, Gauge Mounting
505
3911010
2
Screw #10-24NC x 5/8in
506
3911024
2
Screw #10-24NC x 1-1/2in
507
4360437
1
Switch, Limit
508
4761000
2
Lockwasher #10
509
4922377
1
Harness, Counter
3120759 15AMI/19AMI 39
Page 40
SECTION 2 - CONTROLS
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present)
40 15AMI/19AMI 3120759
Page 41
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0275885
Ref
Power Pack Assembly 15AMI - 12 VOLT
C 0275885
Ref
Power Pack Assembly 19AMI - 12 VOLT (Key Control)
C 0275886
Ref
Power Pack Assembly 19AMI - 12 VOLT (Keyless Control)
C 1 0100011
AR
Compound, Locking
2 0641404
2
Bolt 1/4in-20NC x 1/2in
3 0721006
2
Screw 4
0791608
2
Bolt 3/8in-16NC x 1in
5 0861305
1
Ground Control Box Assembly (Key Control):
5 7020078
1
Switch, Push-Pull (Stop)
5 7020096
1
Legend Plate, "Stop"
5 7020097
1
Legend Plate, "Power/Off/On"
5 4360467
1
Switch, Key
5 2860030
1
Key, Replacement
5 7020090
1
Connector, Strain Relief
5 7020093
4
Screw m3 x 25
5 7020094
1
Lid
5A
0861536
1
Ground Control Box Assembly (Keyless Control - Not Shown)
5A
7020078
1
Switch, Push-Pull (Stop)
5A
7020096
1
Legend Plate, "Stop"
5A
7020097
1
Legend Plate, "Power/Off/On"
5A
7024411
1
Switch, Keyless
5A
4460633
1
Connector, Strain Relief
6 1060571
1
Cable Assembly - Battery
7
1320224
1
Clamp
8
3311005
2
Locknut #10-24NC
9
3600462
1
DC Motor/Pump Assembly (See MOTOR/PUMP ASSEMBLY
(MONARCH) for breakdown)
10
3740049
1
Relay 11
4341432
1
Bracket, Pump Mounting
12
4751000
2
Flatwasher #10
13
4922740
1
Harness (Not Shown)
14
4567605
2
Tube, Plastic (Installed on Battery Hanger Bar - Not Shown) (SN
0900027391 through 0900033939)
Ref
POWER PACK INSTALLATION
0275689
Ref
Power Pack Installation (SN 0900027391 through 0900027701)
B 0275939
Ref
Power Pack Installation (SN 0900027702 to Present)
A
101
0641404
4
Bolt 1/4in-20NC x 1/2in
102
Ref
Bolt Options:
102
0791608
4
Bolt 3/8in-16NC x 1in (SN 0900027391 through 0900027701)
102
0791609
4
Bolt 3/8in-16NC x 1-1/8in (SN 0900027702 to Present)
105
Ref
Nut Options:
105
3311605
4
Locknut 3/8in-16NC (SN 0900027391 through 0900027701)
105
3311608
4
Nut 3/8in-16NC (SN 0900027702 to Present)
106
4061024
1
Shield, Pump Cover
109
4711400
4
Flatwasher 1/4in Narrow
110
4711600
8
Flatwasher 3/8in Narrow (SN 0900027391 through 0900027701)
111
0100011
AR
Compound, Locking (SN 0900027702 to Present)
0275697
Ref
HOURMETER INSTALLATION (OPTIONAL)
C
203
2420172
1
Hourmeter
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present)
3120759 15AMI/19AMI 41
Page 42
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
205
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION - 15AMI
A 0259450
Ref
AUXILIARY LOWERING INSTALLATION - 19AMI
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATION
0272686
Ref
Security Lock Installation 15AMI (SN 0900027391 through
0900031621)
D
1001110217
Ref
Security Lock Installation 15AMI (SN 0900031622 to Present)
A
0272181
Ref
Security Lock Installation 19AMI (SN 0900027391 through
0900031621)
C
1001110217
Ref
Security Lock Installation 19AMI (SN 0900031622 to Present)
A
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable (Note: Does NOT include Items 404 & 405)
403
Ref
Fastener Options:
403
0791003
2
Screw #10-24NC x 3/8in
403
3820032
2
Rivet
404
4460267
3
Pin, Male (Not Shown) (SN 0900031622 to Present)
405
4460326
1
Plug, Male - 3 Position (Not Shown) (SN 0900031622 to
Present)
406
1001114375
1
Harness, Security Lock (Not Shown) (SN 0900031622 to
Present)
406
4460268
3
Socket, Female (Not Shown) (SN 0900031622 to Present)
406
4460445
1
Receptacle, Female - 3 Position (Not Shown) (SN 0900031622
to Present)
0270020
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
E
501
2420193
1
Gauge, Counter
502
3311001
4
Nut #10-24NC
503
3520166
1
Plug 504
3911024
2
Screw #10-24NC x 1-1/2in
505
Ref
Switch, Limit Options:
505
4360437
1
Switch, Limit (SN 0900027391 through 0900028054)
505
1001092205
1
Switch, Limit (SN 0900028055 to Present)
506
4922377
1
Harness, Counter
507
4751000
6
Flatwasher #10
510
3572158
1
Bracket, Gauge Mounting (SN 0900030684 to Present)
511
3911010
2
Screw #10-24NC x 5/8in
512
4761000
2
Lockwasher #10
513
0641504
1
Bolt 5/16in-18NC x 1/2in
SECTION 2 - CONTROLS
42 15AMI/19AMI 3120759
Page 43
Page 44
SECTION 2 - CONTROLS
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391)
44 15AMI/19AMI 3120759
Page 45
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 TO S/N 0900027391, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO DC
MOTOR/PUMP ASSEMBLY (MONARCH) FOR BREAKDOWN.
Ref
DC MOTOR/PUMP ASSEMBLY
3600291
Ref
Dc Motor/Pump Assembly 15AMI - 12V DC (Prior to SN
0900019526)
A
3600355
Ref
Dc Motor/Pump Assembly 15AMI - 12V DC (SN 0900019526
through 0900027391)
D
3600343
Ref
Dc Motor/Pump Assembly 19AMI - 12V DC
C 1 7013713
2
Bolt 5/16in-24NF x 2-3/4in
2 7016735
1
Coupling
3 7013714
1
Plug 4
7013779
1
Ball (was p/n 7013715)
5 7013716
1
Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717
1
Washer
8 7013722
1
Magnet
9 7013710
1
Motor 9
7013757
1
Brush Kit
10
7013758
2
Screw 1/4in-20NC x 1/4in
11
7013728
2
Screw m6 x 1.0 - 12mm
12
7013789
1
Solenoid (was p/n 7013760)
13
7016770
1
Cover 15
7016771
1
Clamp
16
7013708
1
Cartridge, Valve - Check
17
3931516
1
Bolt 5/16in-18NC x 1in (was p/n 7016720)
18
7016721
4
Bolt #12-24NC x 1/2in
19
7016772
1
Cable 21 Ref
Decal - Fill Line Options:
21
7016713
1
Decal - Fill Line 15AMI (Prior to SN 0900019526)
21
7022223
1
Decal - Fill Line 15AMI (SN 0900019526 through 0900027391)
21
7016713
1
Decal - Fill Line 19AMI
22
7013795
1
Tube, Return
23
7013792
1
Nut, Tube Compression
24
7013793
1
Sleeve, Tube Compression
25
7022219
1
Tank (was p/n 7016775)
25A
7013748
1
Decal - Caution
25B
7016759
1
Plug
25C
7016777
1
Fitting, Coupling
25D
7016776
1
Decal - Maximum Torque (Not Shown)
26
7016773
1
Plumbing Assembly - Inlet
27
7013779
1
Spring Options:
27 Ref
Spring 15AMI (was p/n 7016762)
27 Ref
Spring 19AMI (was p/n 7013733)
28 Ref
Cartridge, Valve - Manual Descent Options:
28
7013764
1
Cartridge, Valve - Manual Descent (Prior to SN 0900019526)
28
Not Required
0
Cartridge, Valve - Manual Descent (Moved to Lift Cylinder) (SN
0900019526 through 0900027391)
29 Ref
Coil, Solenoid Options:
29
7016786
1
Coil, Solenoid (Prior to SN 0900019526)
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391)
3120759 15AMI/19AMI 45
Page 46
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
29
7016751
1
Coil, Solenoid (SN 0900019526 through 0900027391)
30
7013766
1
Pin 31
7013743
1
O-Ring
32 Ref
End Head Options:
32
See Note
NLA
End Head (was p/n 7016753) (Note: No Longer Available)
(Prior to SN 0900019526)
32
7022220
1
End Head (SN 0900019526 through 0900027391)
33
7016717
1
Pump Assembly
33A
7013701
1
Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and #5
Seal)
34
7013779
1
Cap, Relief (was p/n 7013750)
35
7016714
1
Breather
36
7013720
2
Plug 37 Ref
Tube, Return Options:
37
7013726
1
Tube, Return 15AMI (Prior to SN 0900019526)
37
7022224
1
Tube, Return 15AMI (SN 0900019526 through 0900027391)
37
7013726
1
Tube, Return 19AMI
38
7016755
1
Valve 39
7013779
1
Screw, Adjustment (was p/n 7013770)
42
7013779
1
Relief Valve Kit (Includes Items 4, 27, 34 & 39)
SECTION 2 - CONTROLS
46 15AMI/19AMI 3120759
Page 47
Page 48
SECTION 2 - CONTROLS
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present)
48 15AMI/19AMI 3120759
Page 49
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600462
Ref
DC MOTOR/PUMP ASSEMBLY
B 1 70000641
1
Base Assembly (Includes Items 19-23)
2 70000642
1
Cartridge
3 70000643
1
Coil 4
70001021
1
Pump 5
70001020
4
Screw 1/4in-20NC x 2-3/4in
6 7026165
1
Filter 7
70001029
1
Tube, Suction
8 70001030
1
Tube, Return
9 70000651
1
Reservoir
10
7026335
1
Clamp 11
70001025
1
Plug 12
70001031
1
Motor (Includes Item 24 and Motor Bolts)
12
70001039
4
Brushes
13
70001032
1
Solenoid
14
70001033
2
Screw 15
70001027
1
Decal - Fill Line
16
70001034
1
Cable, Insulated
17
70001035
1
Control Wire Assembly
18
70001036
2
Boot, Terminal
19
70000641
1
Valve, Relief
19
70000641
1
Screw
19
70000641
1
Nut 19
70000641
1
Seal
19
70000641
1
Spring
19
70000641
1
Ball
20
70000641
1
Valve, Check
20
70000641
1
Plug 20
70000641
1
Spring
20
70000641
1
Poppet
20
70000641
1
Ball 21
70003612
1
O-Ring (1/2in x 5/8in x 1/16in)
22
70003613
1
O-Ring (3-5/8in x 3-7/8in x 1/8in)
23
7026330
1
Seal 24
70002215
1
Bearing
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present)
3120759 15AMI/19AMI 49
Page 50
SECTION 2 - CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622)
50 15AMI/19AMI 3120759
Page 51
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY BOX AND CHARGER ASSEMBLIES
0400223
Ref
Machines with Wet and Dry Battery and Charger with Cord
F 0400225
Ref
Machines with Wet and Dry Battery and Charger with Inlet
F 0400224
Ref
Machines with AGM Battery and Charger with Cord
F 1 0100011
AR
Compound, Locking
3 Ref
Charger Assembly Options: (See BATTERY CHARGER
ASSEMBLY for Breakdown)
3
0400176
1
Standard Charger With Cord
3 0400193
1
Standard Charger With Inlet
3 0400212
1
AGM/5 Hour Charger (Used with AGM Battery)
4 0641406
4
Bolt, 1/4in-20NC x 3/4in
5 0641412
2
Bolt, 1/4in-20NC x 1-1/2in
6 0720805
2
Screw, #8-24NC x 5/8in
7 0721008
8
Screw, #10-24NC
8 0861192
1
Box, Molded Battery
9 0861193
1
Box, Molded Battery Charger
10
0902442
2
Bracket, Hanger
11
0940085
1
Bumper, Stop
12 Ref
Cable Assembly - Battery Options:
12
1060570
1
Cable Assembly - Battery (Prior to SN 0900029719)
12
1001103107
1
Cable Assembly - Battery (SN 0900029719 through
0900031622)
13
2940111
1
Latch, Soft Draw
14
3310805
2
Locknut #8-32NC
15
3311005
8
Locknut #10-24NC
16 Ref
Nut Options:
16
3311401
2
Nut (Prior to SN 0900012234)
16
3311405
2
Nut (SN 0900012234 through 0900024847)
16
3311401
2
Nut (SN 0900024848 through 0900031622)
17
3311501
3
Nut 5/16in-18NC (Prior to SN 0900012234)
17
3311505
2
Nut 5/16in-18NC (SN 0900012234 through 0900031622)
18
3820001
2
Rivet,.125 x.25
19
3900190
2
Screw, Shoulder
20
4750800
2
Washer, #8 Flat
21
4751000
16
Washer, #10 Flat
22
4751400
8
Washer, 1/4 Flat
23
4751500
1
Washer, 5/16 Flat
24
3311501
1
Nut 5/16-18NC (SN 0900024073 through 0900031622)
Ref
BATTERY BOX AND CHARGER INSTALLATIONS
Ref
Battery Box and Charger Installations 15AMI
0258203
Ref
Machines with Wet Battery and Charger with Cord
F 0258498
Ref
Machines with Dry Battery and Charger with Cord
F 0272192
Ref
Machines with AGM Battery and Charger with Cord
C
Ref
Battery Box and Charger Installations 19AMI
0258203
Ref
Machines with Wet Battery and Charger with Cord
F
0272192
Ref
Machines with AGM Battery and Charger with Cord
C
0259543
Ref
Machines with Wet Battery and Charger with Inlet
E 0270717
Ref
Machines with Dry Battery and Charger with Inlet
C
101
Ref
Battery Box and Charger Assy Options (Includes Items 1-24):
101
0400223
1
Battery Charger With Cord (Wet and Dry)
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622)
3120759 15AMI/19AMI 51
Page 52
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
101
0400224
1
Battery Charger With Cord (AGM/5 Hour)
101
0400225
1
Battery Charger With Inlet (Wet and Dry)
102
Ref
Battery Options:
102
0400122
1
Standard Wet Battery
102
0400144
1
Standard Dry Battery
102
0400209
1
AGM/5 Hour
0270163
1
BDI INSTALLATION
C
201
2420195
1
Gauge, BDI
SECTION 2 - CONTROLS
52 15AMI/19AMI 3120759
Page 53
Page 54
SECTION 2 - CONTROLS
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present)
54 15AMI/19AMI 3120759
Page 55
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY BOX AND CHARGER ASSEMBLIES
1001101991
Ref
Machines with Wet and Dry Battery and Charger with Cord
A 1001107837
Ref
Machines with Wet and Dry Battery and Charger with Inlet
A 1001107836
Ref
Machines with AGM Battery and Charger with Cord
A 1 0100011
AR
Compound, Locking
2 0270163
1
BDI Gauge and Harness Assembly
2 2420195
1
Gauge Only
3 Ref
Charger Assembly Options: (See BATTERY CHARGER
ASSEMBLY for Breakdown)
3
0400176
1
Battery Charger With Cord (Wet and Dry)
3 0400193
1
Battery Charger With Inlet (Wet and Dry)
3 0400212
1
Battery Charger With Cord and with AGM/5 Hour Battery
4 0641406
8
Bolt 1/4in-20NC x 3/4in
5 0641414
2
Bolt 1/4in-20NC x 1-3/4in
6 0641512
2
Bolt 5/16in-18NC x 1-1/2in
7 3311405
6
Locknut 1/4in-20NC
8 3311505
2
Locknut 5/16in-18NC
10
1001101858
1
Box, Molded Battery
11
1001101902
1
Box, Molded Battery Charger
12
1001101926
2
Bracket, Hanger
13
1001103107
1
Cable Assembly - Battery Pack
13
4460567
Connector, Anderson
Ref
BATTERY BOX AND CHARGER INSTALLATIONS
Ref
Battery Box and Charger Installations 15AMI
1001101994
Ref
Machines with Wet Battery and Charger with Cord
A
1001107839
Ref
Machines with Dry Battery and Charger with Cord
A 1001107840
Ref
Machines with AGM Battery and Charger with Cord
A
Ref
Battery Box and Charger Installations 19AMI
1001101994
Ref
Machines with Wet Battery and Charger with Cord
A 1001107840
Ref
Machines with AGM Battery and Charger with Cord
A 1001107841
Ref
Machines with Wet Battery and Charger with Inlet
A 1001107842
Ref
Machines with Dry Battery and Charger with Inlet
A
101
0100051
AR
Grease, Terminal
102
Ref
Battery Options:
102
0400122
1
Standard Wet Battery
102
0400144
1
Standard Dry Battery
102
0400209
1
AGM/5 Hour
103
Ref
Battery Box and Charger Assy Options (Includes Items 1-13):
103
1001101991
1
Battery Charger With Cord (Wet and Dry)
103
1001107837
1
Battery Charger With Inlet (Wet and Dry)
103
1001107836
1
Battery Charger With Cord (AGM/5 Hour)
0270163
1
BDI INSTALLATION
C
201
2420195
1
Gauge, BDI
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present)
3120759 15AMI/19AMI 55
Page 56
SECTION 2 - CONTROLS
FIGURE 2-12. BATTERY CHARGER ASSEMBLY
56 15AMI/19AMI 3120759
Page 57
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY CHARGER ASSEMBLIES
0400176
Ref
Standard Charger with Cord
F 0400193
Ref
Standard Charger with Inlet
A 0400212
Ref
AGM/5 Hour Charger
A 5 7011509
1
Breaker, Circuit - DC 50Amp
6 Ref
Breaker, Circuit Options:
6 7018536
2
0400176 & 0400193 Chargers (4Amp)
6 7018558
2
0400212 Charger (8Amp)
7 Ref
Card, Circuit Options:
7 7020626
1
0400176 Charger
7 7020677
1
0400193 Charger
7 7022930
1
0400212 Charger
8 Ref
AC Cord Assembly Options:
8 7020627
1
0400176 Charger
8 Not Required
0
0400193 Charger
8 7022927
1
0400212 Charger
10
7020629
1
DC Harness
11
7011513
1
Receptacle, AC (0400193 Charger Only)
12 Ref
Rectifier Assembly Options:
12
7020631
2
0400176 Charger
12
7020678
2
0400193 Charger
12
7022932
2
0400212 Charger
13 Ref
SCR Rectifier Options:
13
7018555
1
0400176 Charger
13
7020679
2
0400193 Charger
13
7020673
2
0400212 Charger
14 Ref
Shunt Assembly Options:
14
7020605
1
0400176 Charger
14
7020674
1
0400193 & 0400212 Charger
15 Ref
Connector, Strain Relief - DC Options:
15
7018556
1
0400176 & 0400193 Chargers
15
7011528
1
0400212 Charger
16
7011528
1
Connector, Strain Relief - AC
17
7018586
1
Switch, Slide (0400176 & 0400212 Chargers Only)
19 Ref
Transformer Options:
19
7020632
1
0400176 Charger
19
7020680
1
0400193 Charger
19
7022933
1
0400212 Charger
21 Ref
Varistor Options:
21
7020633
1
0400176 Charger
21
7020681
1
0400193 Charger
21
7020633
2
0400212 Charger
22
7020663
1
Varistor (0400212 Charger Only)
FIGURE 2-12. BATTERY CHARGER ASSEMBLY
3120759 15AMI/19AMI 57
Page 58
SECTION 2 - CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (Prior to SN 0900028708)
58 15AMI/19AMI 3120759
Page 59
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CABLES AND CONTROLS INSTALLATION OPTIONS:
0259079
Ref
Cables and Controls Installation (AC/DC Models) (Prior to SN
0900016858)
B
0270489
Ref
Cables and Controls Installation (AC Models) (SN 0900016858
through 0900028708)
E 0270490
Ref
Cables and Controls Installation (DC Models) (SN 0900016858
through 0900028708)
E
1
0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
5 0860945
1
Box, Junction
7 0861207
1
Control Box Assembly
7 7020078
1
Switch, Push-Pull (Red)
7 7020088
2
Switch, Push Button (White)
7 7020089
1
Switch, Push Button (Green)
7 7020091
1
Plug 7
7027299
1
Connector, Strain Relief (was p/n 7020092)
7 7020093
4
Screw m3 x 25 Freedrive
10 Ref
Cable, Electrical Options: - 16/5
10
1060687
1
120V AC (Prior to SN 0900022974)
10
4923163
1
120V AC (Includes Items 36 & 37) (SN 0900022974 through
0900028708)
10
1060687
1
120V DC (Prior to SN 0900016858)
10
1060922
1
120V DC (SN 0900016858 through 0900028708)
11 Ref
Cable, Retractile Options: - 16/5
11
1060694
1
120V AC
11
1060694
1
120V DC (Prior to SN 0900016858)
11
4922652
1
120V DC (SN 0900016858 through 0900028708)
12
1320149
1
Clamp
13
1670603
1
Cover, Junction Box
15
3311405
1
Locknut 1/4in-20NC
16
3311605
2
Locknut 3/8in-16NC
17
3570923
1
Plate, Decal Mounting
18 Ref
Sheave, Control Cable Options:
18
3580231
1
Sheave, Control Cable (Prior to SN 0900024352)
18
3580344
1
Sheave, Control Cable (SN 0900024352 through 0900028708)
19
3820032
4
Rivet 20
3900191
2
Screw
21 Ref
Screw, Shoulder Options:
21
3900200
1
Screw, Shoulder (Prior to SN 0900024352)
21
3900373
1
Screw, Shoulder (SN 0900024352 through 0900028708)
23
4160130
1
Spring, Extension
24
4460023
4
Connector, Strain Relief
25
4460190
1
Receptacle, Electrical
26
4460566
2
Connector, Strain Relief - 90
27
4711400
2
Flatwasher 1/4in Narrow
28
4711600
2
Flatwasher 3/8in Narrow
30
4751000
4
Flatwasher #10 Wide
31
4751500
1
Lockwasher 5/16in
32
4761000
4
Flatwasher #10
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (Prior to SN 0900028708)
3120759 15AMI/19AMI 59
Page 60
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
33
4460115
4
Terminal, Fork (16 Gauge)
34
4922420
1
Harness, Jumper (Control Box)
35
3520034
2
Plug, 5/16in Hole
36
4460035
5
Terminal, Butt Splice (120V AC Only)
37
4460145
4
Terminal, Fork (120V AC Only)
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
102
4360274
1
Switch, Push Button
105
1704236
1
Decal - Auxiliary Lowering
Ref
OUTLET INSTALLATION OPTION:
0270746
Ref
120V (DC)
B 0270747
Ref
240V (DC)
B 0270972
Ref
120V (AC)
B 0270973
Ref
240V (AC)
B
201
0100011
AR
Compound, Locking
202
0721006
2
Screw
203
0860946
1
Box, Receptacle
204
Ref
Cable Options: - 12/3
204
1060564
1
120V AC (Prior to SN 0900022974)
204
4923160
1
120V AC (SN 0900022974 through 0900028708)
204
1060564
1
240V AC (Prior to SN 0900022974)
204
4923160
1
120V AC (SN 0900022974 through 0900028708)
204
1060564
1
120V DC (Prior to SN 0900016858)
204
1060923
1
120V DC (SN 0900016858 through 0900028708)
204
1060923
1
240V DC
205
Ref
Cable Options: - 16/4
205
1060565
1
120V AC
205
1060565
1
240V AC
205
1060565
1
120V DC (Prior to SN 0900016858)
205
4922653
1
120V DC (SN 0900016858 through 0900028708)
205
4922653
1
240V DC
206
Ref
Decal Options:
206
3252761
1
120V
206
3252760
1
240V
207
3311001
2
Nut, #10-24NC
208
4060092
1
Shield, Waterproof (AC Only)
209
4460023
3
Terminal, Connector
210
4460145
AR
Terminal, Fork
211
4460190
1
Terminal, Receptacle (AC Only)
212
4460549
1
Plug, Terminal (120V DC Only)
213
4761000
2
Lockwasher #10
214
4460035
3
Terminal, Butt Splice (120V/240V AC) (Prior to SN 0900022974)
215
4240033
AR
Strap, Tie (Not Shown)
SECTION 2 - CONTROLS
60 15AMI/19AMI 3120759
Page 61
Page 62
SECTION 2 - CONTROLS
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION - 15AMI (SN 0900028708 to Present)
62 15AMI/19AMI 3120759
Page 63
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0270490
Ref
CABLES AND CONTROLS INSTALLATION - AC/DC Models (SN
0900028708 to Present)
F
1
0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
4 0860945
1
Box, Junction
5 0861207
1
Control Box Assembly
5 7020078
1
Switch, Push-Pull (Red)
5 7020088
2
Switch, Push Button (White)
5 7020089
1
Switch, Push Button (Green)
5 7020091
1
Plug 5
7027299
1
Connector, Strain Relief
5 7020093
4
Screw, M3 x 25mm Freedrive
7 1060922
1
Cable, Electrical - 16/5
8 4922652
1
Cable, Retractile - 16/5
9 1320149
1
Clamp 10
1670603
1
Cover, Junction Box
12
3311405
3
Locknut 1/4in-20NC
13
3311605
2
Locknut 3/8in-16NC
14
3570923
1
Plate, Decal Mounting
15
3580344
1
Sheave, Control Cable
16
3820032
4
Rivet 17
3900191
2
Screw, Panhead
18
3900373
1
Screw, Shoulder
19
4160130
1
Spring, Extension
20
4460023
3
Connector, Strain Relief
21
4460566
2
Connector, Strain Relief - 90
22
4711400
2
Flatwasher 1/4in Narrow
23
4711600
2
Flatwasher 3/8in Narrow
25
4751000
5
Flatwasher #10 Wide
26
4751500
1
Lockwasher 5/16in
27
4761000
3
Flatwasher #10
29
4922420
1
Harness, Jumper (Control Box)
30
3520034
2
Plug, 5/16in Hole
32
1320041
1
Clamp, 1/2in
33
1001096054
1
Plate, AC Box Mounting
34
3311001
1
Nut, #10-24NC
35
3900205
1
Screw, #10-24NC x 5/8in
36
0641407
2
Screw, 1/4in-20NC x 7/8in
37
1060924
1
Cable, Accessory - 12/3
38
4922653
1
Cable, Retractile - 16/3
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
102
4360274
1
Switch, Push Button
105
1704236
1
Decal - Auxiliary Lowering
Ref
ACCESSORY OUTLET INSTALLATIONS
1001097212
Ref
110V GFI (AC)
C 1001097213
Ref
220V (AC)
B 1001097219
Ref
110V GFI (DC)
C 1001097220
Ref
220V (DC)
B
201
Ref
Decal Options:
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION - 15AMI (SN 0900028708 to Present)
3120759 15AMI/19AMI 63
Page 64
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
201
3252761
1
110V
201
3252760
1
220V
202
3311001
4
Nut #10-24NC
203
3900205
4
Screw #10-24NC x 1/4in
204
4460023
1
Terminal, Connector
205
4711000
4
Flatwasher #10
206
Ref
Plug and Receptacle Assembly Options:
206
1001096767
1
110V
B
206
See Note
1
220V (Note: Not Available For Purchase)
206A
0861731
1
Receptacle, Box
206C
Ref
Receptacle Options:
206C
4460346
1
110V GFI
206C
See Note
1
220V (Note: Not Available For Purchase)
206D
Ref
Plug Options:
206D
4460549
1
110V GFI
206D
See Note
1
220V (Note: Not Available For Purchase)
206 Eto 206
Ref
Receptacle, Cover Options:
206E
4060700
1
110V GFI (Side Hinged) (SN 0900028708 through
0900030895)
206F
1001110873
1
110V GFI (Top Hinged) (SN 0900030896 to Present)
206G
See Note
1
220V (Not Shown) (Note: Not Available For Purchase)
207
0100011
AR
Compound, Locking
SECTION 2 - CONTROLS
64 15AMI/19AMI 3120759
Page 65
Page 66
SECTION 2 - CONTROLS
FIGURE 2-15. CABLES AND CONTROLS INSTALLATION - 19AMI (Prior to SN 0900028708)
66 15AMI/19AMI 3120759
Page 67
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CABLES AND CONTROLS INSTALLATION
0272346
Ref
Cables and Controls Installation (Prior to SN 0900023495)
A
0274422
Ref
Cables and Controls Installation (SN 0900023495 through
0900028708)
B
1
0100011
AR
Compound, Locking
2 0641410
2
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
4 0861207
1
Control Box Assembly
4 7020078
1
Switch, Push-Pull (Red)
4 7020088
2
Switch, Push Button (White)
4 7020089
1
Switch, Push Button (Green)
4 7020091
1
Plug 4
7020092
1
Connector, Strain Relief
4 7020093
4
Screw m3 x 25 Freedrive
9 4922657
1
Cable, Electrical Options: - 16/5
10
1320149
2
Clamp
12
3311405
1
Locknut 1/4in-20NC
13
3311605
2
Locknut 3/8in-16NC
14 Ref
Plate, Decal Mounting Options:
14
3573725
1
Plate, Decal Mounting (Prior to SN 0900023495)
14
3570923
1
Plate, Decal Mounting (SN 0900023495 through 0900028708)
15 Ref
Sheave, Control Cable Options:
15
3580231
1
Sheave, Control Cable (Prior to SN 0900024352)
15
3580344
1
Sheave, Control Cable (SN 0900024352 through 0900028708)
16
3820032
4
Rivet
17 Ref
Screw, Shoulder Options:
17
3900200
3
Screw, Shoulder (Prior to SN 0900023495)
17
3900373
3
Screw, Shoulder (SN 0900023495 through 0900028708)
19
4160130
1
Spring, Extension
22
4460566
1
Connector, Strain Relief - 90
23
4711400
3
Flatwasher 1/4in Narrow
24
4711600
2
Flatwasher 3/8in Narrow
26
4751500
3
Lockwasher 5/16in
28
4751000
12
Flatwasher #10 Wide
29
4460115
1
Terminal, Fork (16 Gauge)
30
4922420
1
Harness, Jumper (Control Box)
0259450
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
102
4360274
1
Switch, Push Button
Ref
OUTLET INSTALLATION OPTION:
0270748
Ref
120V (DC)
B 0270749
Ref
240V (DC)
B
201
0100011
AR
Compound, Locking
202
0641418
1
Bolt 1/4in-20NC x 2-1/4in
203
0721006
2
Screw
204
0860946
1
Box, Receptacle
205
1060925
1
Cable - 12/3
206
1320149
1
Clamp, Hose
207
Ref
Decal Options:
207
3252761
1
120V
207
3252760
1
240V
FIGURE 2-15. CABLES AND CONTROLS INSTALLATION - 19AMI (Prior to SN 0900028708)
3120759 15AMI/19AMI 67
Page 68
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
208
3311001
2
Nut, #10-24NC
209
4060092
1
Shield, Waterproof (120V DC Only)
210
4460023
1
Terminal, Connector
211
4460145
3
Terminal, Fork (120V DC Only)
212
4460190
1
Terminal, Receptacle (120V DC Only)
213
4460549
1
Plug, Terminal (120V DC Only)
214
4761000
2
Lockwasher #10 (120V DC Only)
SECTION 2 - CONTROLS
68 15AMI/19AMI 3120759
Page 69
Page 70
SECTION 2 - CONTROLS
FIGURE 2-16. CABLES AND CONTROLS INSTALLATION - 19AMI (SN 0900028708 to Present)
70 15AMI/19AMI 3120759
Page 71
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0258449
Ref
CABLES AND CONTROLS INSTALLATION
F 1 0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
4 0861207
1
Control Box Assembly:
4 7020078
1
Switch, Push-Pull (Red)
4 7020088
2
Switch, Push Button (White)
4 7020089
1
Switch, Push Button (Green)
4 7020091
1
Plug 4
7027299
1
Connector, Strain Relief
4 7020093
4
Screw m3 x 25 Freedrive
9 4922657
Harness, Cable
B
9
1060687
25.3
ft/7.4m
16/5 Electrical Cable
9
4460115
4
Terminal Fork
10
1320149
3
Clamp 12
3311405
3
Locknut 1/4in-20NC
13
3311605
2
Locknut 3/8in-16NC
14
3570923
1
Plate, Decal Mounting
15
3580344
3
Sheave, Control Cable
16
3820032
4
Rivet 17
3900373
3
Screw, Shoulder
19
4160130
1
Spring, Extension
22
4460566
1
Connector, Strain Relief - 90
23
4711400
3
Flatwasher 1/4in Narrow
24
4711600
2
Flatwasher 3/8in Narrow
26
4751500
3
Flatwasher 5/16in
28
4751000
12
Flatwasher #10 Wide
30
4922420
1
Harness, Jumper (Control Box) (Not Shown)
31
1060926
1
Harness, Acc. Cable
B
31
1060663
21 ft/6.4m
12/3 Electrical Cable
31
4460315
3
Terminal Fork
32
1001096054
1
Plate, AC Box
33
0641407
2
Bolt 1/4in-20NC x 7/8in
34
0641418
1
Bolt 1/4in-20NC x 2-1/4in
0259450
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
102
4360274
1
Switch, Push Button
Ref
ACCESSORY OUTLET INSTALLATIONS
1001097219
Ref
110V GFI (DC)
C 1001128101
Ref
110V for Locally Supplied Receptacle (DC) (China Spec)
A 1001097220
Ref
220V (DC)
B
201
Ref
Decal Options:
201
3252761
1
110V
201
3252760
1
220V
202
3311001
4
Nut #10-24NC
203
3900205
4
Screw #10-24NC x 1/4in
204
4460023
1
Terminal, Connector
205
4711000
4
Flatwasher #10
206
Ref
Plug and Receptacle Assembly Options:
206
1001096767
1
110V
B
FIGURE 2-16. CABLES AND CONTROLS INSTALLATION - 19AMI (SN 0900028708 to Present)
3120759 15AMI/19AMI 71
Page 72
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
206
See Note
1
110V (Note: China Spec - Purchase Components Locally)
206
See Note
1
220V (Note: Not Available For Purchase)
206A
0861731
1
Receptacle, Box
206C
Ref
Receptacle Options:
206C
4460346
1
110V GFI
206C
See Note
1
110V (Note: China Spec - Purchase Components Locally)
206C
See Note
1
220V (Note: Not Available For Purchase)
206D
Ref
Plug Options:
206D
4460549
1
110V GFI
206D
See Note
1
110V (Note: China Spec - Purchase Components Locally)
206D
See Note
1
220V (Note: Not Available For Purchase)
206 Eto 206
Ref
Receptacle, Cover Options:
206E
070700
1
110V GFI (Side Hinged) (SN 0900028708 through
0900030895)
206F
1001110873
1
110V GFI (Top Hinged) (SN 0900030896 to Present)
206G
See Note
1
110V (Note: China Spec - Purchase Components Locally)
(Not Shown)
206H
See Note
1
220V (Not Shown) (Note: Not Available For Purchase)
207
0100011
AR
Compound, Locking
SECTION 2 - CONTROLS
72 15AMI/19AMI 3120759
Page 73
SECTION 3 - MAST
SECTION 3 - MAST
3120759 15AMI/19AMI 73
Page 74
SECTION 3 - MAST
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN AND CABLE)
74 15AMI/19AMI 3120759
Page 75
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MAST ASSEMBLY
0801150
Ref
Mast Assembly (Prior to SN 0900019526)
D 0801333
Ref
Mast Assembly (SN 0900019526 to Present)
F 1 0100011
AR
Compound, Locking
2 0362735
4
Bar, Sheave Pin Support
5 0681410
8
Bolt 1/4in-20NC x 1 1/4in Grade 8 (Use p/n 0681410)
6 0641508
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900029966)
7 0641618
4
Bolt 3/8in-16NC x 2 1/4in
8 0641812
4
Bolt 1/2in-13NC x 1 1/2in (Prior to SN 0900029966)
9 0902047
1
Bracket, Sequence Cable
10
0902423
1
Bracket, Bottom Chain Attach
11
0902424
1
Bracket, Bottom Chain Attach
12
0902431
2
Bracket, Sequence Cable
13
0902445
2
Bracket, Sequence Cable
14
1060683
2
Cable, Sequence
15
1060696
2
Cable, Extension
16
1260329
2
Chain Assembly - #466 (See Items 101-107 for Breakdown)
17
1271390
1
Channel, Mast #2
18
1271392
1
Channel, Mast #6
19
1271393
1
Channel, Mast Header
20 Ref
Channel, Mast #1 Options:
20
1271411
1
Channel, Mast (Prior to SN 0900014643)
20
1271389
1
Channel, Mast (SN 0900014643 through 0900031621)
20
1001109249
1
Channel, Mast (SN 0900031622 to Present)
22
2880310
2
Key
24
3311601
8
Nut 3/8in-16 NC
25
3311605
4
Locknut 3/8in-16NC
26
3340845
10
Pad, Slide Guide
27 Ref
Pad, Slide Guide Options:
27
3340846
2
Pad, Slide Guide (Prior to SN 0900013017)
27
3340858
2
Pad, Slide Guide (SN 0900013017 to Present)
28
3422717
2
Pin, Sheave
29
3570893
2
Plate, Cylinder Mount (Prior to SN 0900029966)
30
3580217
2
Sheave, Cable
31
3580286
2
Sheave Assembly
32
3580269
2
Sheave, Sequence Cable
33
3820034
8
Rivet 34
3900187
2
Screw, Shoulder
35
3900192
8
Screw, Countersunk 3/8in-16NC x 1/2in
36
3900205
6
Screw, #10-24NC x 1/2in
37
3900206
1
Bolt 1/4in-28NF x 3/8in
38
4060960
1
Shield, Mast Cover
39
4060961
1
Shield, Mast Cover
40
4070860
AR
Shim, Slide Pad (.075)
41
4070861
AR
Shim, Slide Pad (.036)
42
4070862
AR
Shim, Slide Pad (.015)
43
4070970
2
Shim, Cylinder Mount (Prior to SN 0900029966)
44
4070971
4
Shim, Cylinder Mount (Prior to SN 0900029966)
45
4160124
2
Spring
46
4567491
2
Tube, Spacer
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN AND CABLE)
3120759 15AMI/19AMI 75
Page 76
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
47
4567635
2
Tube, Spacer
48
4711400
AR
Flatwasher 1/4in Narrow
49
4711500
2
Flatwasher 5/16in Narrow
50
4711800
4
Flatwasher 1/2in Narrow (Prior to SN 0900029966)
51 Ref
Washer Options:
51
4712600
5
Washer (Prior to SN 0900019526)
51
4740007
5
Washer (SN 0900019526 to Present)
52
4740414
4
Cupwasher
53
4750800
6
Flatwasher #8 Wide
54
4751600
8
Flatwasher 3/8in Wide
55
4761000
6
Lockwasher #10
56
4761400
2
Lockwasher 1/4in
57
4761500
1
Lockwasher 5/16in (Prior to SN 0900029966)
59
4845795
1
Weld, Cylinder Cable Mount
61
1671255
1
Cover, Mast Chain/Cable (SN 0900027062 to Present)
62 Ref
Nut 1/4in-20NC Options:
62
3311401
AR
Non-Locking
62
3311405
AR
Locknut
63 Ref
Bolt 1/4in-20NC Options:
63
0641406
AR
Bolt 1/4in-20NC x 3/4in
63
0641407
AR
Bolt 1/4in-20NC x 7/8in
63
0641408
AR
Bolt 1/4in-20NC x 1in
64
0641872
2
Bolt 1/2in-13NC x 9in (SN 0900029966 to Present)
65
3311801
2
Nut 1/2in-13 NC (SN 0900029966 to Present)
66
3760348
2
Ring, Retaining (SN 0900029966 to Present)
67 Ref
Weld, Cylinder Mount Options:
67A
4845731
1
Mount (Prior to SN 0900019526)
67B
4846514
1
Mount (SN 0900019526 through 0900029965)
67C
3572847
1
Clamp (Part of Item 67B) (SN 0900019526 through
0900029965)
67D
3900163
2
Capscrew 3/8in-16NC x 2in (Part of Item 67C) (SN
0900019526 through 0900029965)
67E
1001099754
4
Mount (SN 0900029966 to Present)
68
1001100013
1
Pin (SN 0900029966 to Present)
69 Ref
Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
69A
1683699
1
Lift Cylinder Assembly (Prior to SN 0900019526)
69B
1684088
1
Lift Cylinder Assembly (SN 0900019526 through 0900019589)
69C
1684271
1
Lift Cylinder Assembly (SN 0900019590 through 0900029965)
69D
1001100058
1
Lift Cylinder Assembly (SN 0900029966 to Present)
70
3020039
AR
Lubricant, Moly Paste (SN 0900029966 to Present)
71
4070988
AR
Shim, Slide Pad (.075) (SN 0900031622 to Present)
72
4070989
AR
Shim, Slide Pad (.036) (SN 0900031622 to Present)
73
4070990
AR
Shim, Slide Pad (.015) (SN 0900031622 to Present)
74 Ref
Mast Kit Options (Includes Items 17 - 20) (Not Shown):
74
2901602
1
Mast Kit (Prior to SN 0900031622)
74
1001109313
1
Mast Kit (SN 0900031622 to Present)
1260329
Rev.
CHAIN ASSEMBLY - #466 CHAIN
E
101
0100062
AR
Compound, Locking (Use p/n 0100019)
102
Ref
Block Options:
102
0561150
1
Block (Prior to SN 0900015022)
102
0561409
1
Block (SN 0900015022 to Present)
SECTION 3 - MAST
76 15AMI/19AMI 3120759
Page 77
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
103
0561306
1
Block 104
1260299
71 in/1.8m
Chain 105
3422265
2
Pin 106
3450201
4
Pin, Cotter
107
4300111
1
Stud
3120759 15AMI/19AMI 77
Page 78
SECTION 3 - MAST
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE)
78 15AMI/19AMI 3120759
Page 79
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MAST ASSEMBLY
0801212
Ref
Galvanized Steel Cables (Prior to SN 0900019526)
A 0801334
Ref
Galvanized Steel Cables (SN 0900019526 to Present)
F 0801494
Ref
Stainless Steel Cables (SN 0900023100 to Present)
D 1 0100011
AR
Compound, Locking
2 0362735
4
Bar, Sheave Pin Support
5 0681410
8
Bolt 1/4in-20NC x 1-1/4in Grade 8
6 0641508
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900029966)
7 0641610
2
Bolt 3/8in-16NC x 1-1/4in
8 0641812
4
Bolt 1/2in-13NC x 1-1/2in (Prior to SN 0900029966)
9 0902047
1
Bracket, Sequence Cable
10
0902423
1
Bracket, Bottom Chain Attach
11
0902424
1
Bracket, Bottom Chain Attach
12
0902431
2
Bracket, Sequence Cable
13
0902445
2
Bracket, Sequence Cable
14 Ref
Cable, Sequence Options:
14
1060683
2
Galvanized Steel
14
3890054
2
Stainless Steel
15 Ref
Cable, Extension Options:
15
1060685
2
Galvanized Steel
15
3890053
2
Stainless Steel
16 Ref
Cable, Extension Options:
16
1060696
2
Galvanized Steel
16
3890052
2
Stainless Steel
17
1271390
1
Channel, Mast #2
18
1271392
1
Channel, Mast #6
19
1271393
1
Channel, Mast Header
20 Ref
Channel, Mast #1 Options:
20
1271389
1
Channel, Mast (Prior to SN 0900031622)
20
1001109249
1
Channel, Mast (SN 0900031622 to Present)
22
2880310
2
Key 23
3311405
2
Locknut 1/4in-20NC
24
3311601
8
Nut 3/8in-16 NC
25
3311605
AR
Locknut 3/8in-16NC
26
3340845
10
Pad, Slide Guide
27
3340858
2
Pad, Slide Guide
28
3422717
2
Pin, Sheave
29
3570893
2
Plate, Cylinder Mount (Prior to SN 0900029966)
30
3580217
AR
Sheave, Cable
31
3580269
2
Sheave, Sequence Cable
32
2820034
8
Rivet 33
3900187
2
Screw, Shoulder
34
3900192
8
Screw, Countersunk 3/8in-16NC x 1/2in
35
3900205
6
Screw, #10-24NC x 1/2in
36
3900206
1
Bolt 1/4in-28NF x 3/8in
37
4060960
1
Shield, Mast Cover
38
4060961
1
Shield, Mast Cover
39
4070860
AR
Shim, Slide Pad (.075)
40
4070861
AR
Shim, Slide Pad (.036)
41
4070862
AR
Shim, Slide Pad (.015)
SECTION 3 - MAST
3120759 15AMI/19AMI 79
Page 80
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
42
4070970
2
Shim, Cylinder Mount (Prior to SN 0900029966)
43
4070971
4
Shim, Cylinder Mount (Prior to SN 0900029966)
44
4160124
2
Spring
45
4567491
2
Tube, Spacer
46
4567635
2
Tube, Spacer
47
4711400
AR
Flatwasher 1/4in Narrow
48
4711500
2
Flatwasher 5/16in Narrow (Prior to SN 0900029966)
49
4711800
4
Flatwasher 1/2in Narrow
50 Ref
Washer Options:
50
4712600
5
Washer (Prior to SN 0900019526)
50
4740007
AR
Washer (SN 0900019526 to Present)
51
4740414
4
Cupwasher
52
4750800
6
Flatwasher #8 Wide
53
4751600
AR
Flatwasher 3/8in Wide
54
4761000
6
Lockwasher #10
55
4761400
2
Lockwasher 1/4in
56
4761500
1
Lockwasher 5/16in
58
4845795
1
Weld, Cylinder Cable Mount
60
1671255
1
Cover, Mast Chain/Cable (SN 0900027062 to Present)
61 Ref
Bolt 1/4in-20NC Options:
61
0641406
AR
Bolt 1/4in-20NC x 3/4in
61
0641407
AR
Bolt 1/4in-20NC x 7/8in
61
0641408
AR
Bolt 1/4in-20NC x 1in
62 Ref
Nut 1/4in-20NC Options:
62
3311401
AR
Non-Locking
62
3311405
AR
Locknut
63
0641872
2
Bolt 1/2in-13NC x 9in (SN 0900029966 to Present)
64
3311801
2
Nut 1/2in-13 NC (SN 0900029966 to Present)
65
3760348
2
Ring, Retaining (SN 0900029966 to Present)
66 Ref
Weld, Cylinder Mount Options:
66A
4845731
1
Mount (Prior to SN 0900019526)
66B
4846514
1
Mount (SN 0900019526 through 0900029965)
66C
3572847
1
Clamp (Part of Item 66B) (SN 0900019526 through
0900029965)
66D
3900163
2
Capscrew 3/8in-16NC x 2in (Part of Item 66C) (SN 0900019526
through 0900029965)
66E
1001099754
4
Mount (SN 0900029966 to Present)
67
1001100013
1
Pin (SN 0900029966 to Present)
68 Ref
Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
68A
1683699
1
Lift Cylinder Assembly (Prior to SN 0900019526)
68B
1684088
1
Lift Cylinder Assembly (SN 0900019526 through 0900019589)
68C
1684271
1
Lift Cylinder Assembly (SN 0900019590 through 0900029965)
68D
1001100058
1
Lift Cylinder Assembly (SN 0900029966 to Present)
69
3020039
AR
Lubricant, Moly Paste (SN 0900029966 to Present)
70
4070988
AR
Shim, Slide Pad (.075) (SN 0900031622 to Present)
71
4070989
AR
Shim, Slide Pad (.036) (SN 0900031622 to Present)
72
4070990
AR
Shim, Slide Pad (.015) (SN 0900031622 to Present)
73 Ref
Mast Kit Options (Includes Items 17 - 20) (Not Shown):
73
2901602
1
Mast kit (Prior to SN 0900031622)
73
1001109313
1
Mast kit (SN 0900031622 to Present)
SECTION 3 - MAST
80 15AMI/19AMI 3120759
Page 81
Page 82
SECTION 3 - MAST
FIGURE 3-3. MAST ASSEMBLY - 19AMI
82 15AMI/19AMI 3120759
Page 83
FIGURE 3-3. MAST ASSEMBLY - 19AMI
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0801409
Ref
MAST ASSEMBLY
E 1 0100011
AR
Compound, Locking
2 0362735
4
Bar, Sheave Pin Support
3 0362736
2
Bar, Sheave Pin Support
4 0561341
1
Block, Chain Anchor
7 0681410
8
Bolt 1/4in-20NC x 1-1/4in Grade 8
8 0641508
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900029966)
9 0641812
4
Bolt 1/2in-13NC x 1-1/2in (Prior to SN 0900029966)
10
0741006
2
Bolt #10-24NC x 3/4in
11
0741606
4
Bolt 3/8in-16NC x 3/4in
12
0902047
1
Bracket, Sequence Cable
13
0902422
1
Bracket, Bottom Chain Attach
14
0902423
1
Bracket, Bottom Chain Attach
15
0902424
1
Bracket, Bottom Chain Attach
16
0902431
3
Bracket, Sequence Cable
17
0902445
3
Bracket, Sequence Cable
18
1060683
3
Cable, Sequence
19
3580286
2
Sheave Assembly
21
1271392
1
Channel, Mast #6
22
1271419
1
Channel, Mast #3
23
1271421
1
Channel, Mast #2
24
1271446
1
Channel, Mast Header
25 Ref
Channel, Mast #1 Options:
25
1271447
1
Channel, Mast (Prior to SN 0900031622)
25
1001109405
1
Channel, Mast (SN 0900031622 to Present)
27
2880310
3
Key
28
3760383
1
Ring, Retaining
29
3311401
6
Nut 1/4in-20NC
30
3311601
8
Nut 3/8in-16NC
31
3311801
6
Nut 1/2in-13NC
32
3340845
14
Pad, Slide Guide
33
3340858
2
Pad, Slide Guide
35
3422717
3
Pin 36
3422750
2
Pin 37
3422752
1
Pin 38
3422757
2
Pin, Keeper
39
3570893
2
Plate (Prior to SN 0900029966)
43
3580269
3
Sheave, Sequence Cable
44
3580293
4
Sheave Assembly
45
3820034
12
Rivet 46
3900187
3
Screw, Shoulder
47
3900192
8
Screw 3/8in-16NC x 1/2in
48
3900205
8
Screw #10-24NC x 5/8in
49
4060960
2
Shield, Mast Cover
50
4060961
1
Shield, Mast Cover
51
4070860
AR
Shim, Slide Pad
52
4070861
AR
Shim, Slide Pad
53
4070862
AR
Shim, Slide Pad
54
4070970
2
Shim, Cylinder Mount (Prior to SN 0900029966)
55
4070971
2
Shim, Cylinder Mount (Prior to SN 0900029966)
SECTION 3 - MAST
3120759 15AMI/19AMI 83
Page 84
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
56
4070988
AR
Shim, Slide Pad
57
4070989
AR
Shim, Slide Pad
58
4070990
AR
Shim, Slide Pad
59
4160124
3
Spring 60
4567489
2
Tube, Spacer
61
4567492
1
Tube, Spacer
62
4567749
1
Tube, Spacer
63
4567750
1
Tube, Spacer
64
4567751
1
Tube, Spacer
65
4711400
59
Flatwasher 1/4in Narrow
66
4711500
3
Flatwasher 5/16in Narrow
67
4711800
4
Flatwasher 1/2in Narrow (Prior to SN 0900029966)
69
4740414
6
Washer, Cup
70
4750800
8
Flatwasher #8 Wide
72
4761000
8
Lockwasher #10
73
4761400
3
Lockwasher 1/4in
74
4761500
1
Lockwasher 5/16in (Prior to SN 0900029966)
77
1260355
1
Chain/Clevis Assembly (#544 Chain) (See Items 101-111 for
Breakdown)
78
1260356
1
Chain/Clevis Assembly (#444) (See Items 201-211 for Breakdown)
79
1260357
1
Chain/Clevis Assembly (#444) (See Items 301-311 for Breakdown)
80 Ref
Bolt 1/4in-20NC Options:
80
0641406
AR
Bolt 1/4in-20NC x 3/4in
80
0641407
AR
Bolt 1/4in-20NC x 7/8in
80
0641408
AR
Bolt 1/4in-20NC x 1in
81
4060987
1
Shield, Mast
82
4740007
15
Thrust Washer
83
3020041
AR
Lubricant, Krytox
88
0641872
2
Bolt 1/2in-13NC x 9in (SN 0900029966 to Present)
89
3760348
2
Ring, Retaining (SN 0900029966 to Present)
90 Ref
Mount, Cylinder Options:
90A
4846514
1
Mount (Prior to SN 0900029966)
90B
3572847
1
Clamp, Cylinder (Part of Item 90A) (Prior to SN 0900029966)
90C
3900163
2
Screw Socket Head 3/8in-16NC x 2in (Part of Item 90B) (Prior
to SN 0900029966)
90D
1001099754
4
Mount (SN 0900029966 to Present)
91
1001100013
1
Pin (SN 0900029966 to Present)
92 Ref
Cylinder Assembly (See CYLINDER SECTION for Breakdown)
92A
1684351
1
Cylinder (Prior to SN 0900029966)
92B
1001100058
1
Cylinder (SN 0900029966 to Present)
93
3020039
AR
Lubricant, Moly Paste (SN 0900029966 to Present)
94 Ref
Mast Kit Options (Includes Items 21 thru 25) (Not Shown):
94
2901855
1
Mast Kit (Prior to SN 0900031622)
94
1001109315
1
Mast Kit (SN 0900031622 to Present)
1260355
Ref
CHAIN/CLEVIS ASSEMBLY- #544 CHAIN
E
101
0100062
AR
Compound, Locking (Use p/n 0100019)
102
0561308
2
Block 103
0561336
2
Block 104
1260343
AR
Chain 105
3422338
2
Pin, Clevis
106
3422720
4
Pin 107
3450202
8
Pin, Cotter
SECTION 3 - MAST
84 15AMI/19AMI 3120759
Page 85
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
108
3450304
2
Pin, Cotter
109
3571101
1
Plate, Clevis
110
4300129
2
Stud 111
4711500
2
Flatwasher 5/16in Narrow
112
1260343
2
Chain Kit (Includes Qty 1 of #101-103 & 110, Qty 71in/1.8m of
#104, Qty 2 of #106 & Qty 4 of #107)
C
1260356
Ref
CHAIN/CLEVIS ASSEMBLY - #444 CHAIN
E
201
0100019
AR
Compound, Locking
202
0561149
2
Block 203
0561408
2
Block 204
1260349
AR
Chain 205
3422338
2
Pin, Clevis
206
3422346
2
Pin, Groove
207
3420355
2
Pin, Groove
208
3450304
2
Pin, Cotter
209
3571103
1
Plate, Clevis
210
4300111
2
Stud 211
4711500
2
Flatwasher 5/16in Narrow
212
1260349
2
Chain Kit (Includes Qty 1 of #201-203, 206 & 210 & Qty 71in/1.8m
of #204) E
1260357
Ref
CHAIN/CLEVIS ASSEMBLY - #444 CHAIN
E
301
0100019
AR
Compound, Locking
302
0561149
2
Block 303
0561408
2
Block Options
304
1260349
AR
Chain 305
3422338
2
Pin, Clevis
306
3422346
2
Pin, Groove
307
3450355
2
Pin, Groove
308
3450304
2
Pin, Cotter
309
3571101
1
Plate, Clevis
310
4300111
2
Stud 311
4711500
2
Flatwasher 5/16in Narrow
312
1260349
2
Chain Kit (Includes Qty 1 of #301-303, 306 & 310 & Qty 71in/1.8m
of #304)
E
3120759 15AMI/19AMI 85
Page 86
SECTION 3 - MAST
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS
86 15AMI/19AMI 3120759
Page 87
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0258448
Ref
OPTIONAL CRANE HOOK INSTALLATION
C 1 0641612
4
Bolt 3/8in-16NC x 1-1/2in
2 3311605
4
Locknut 3/8in-16NC
3 3570976
1
Plate, Crane Hook
4 4711600
8
Flatwasher 3/8in
5 1703455
1
Decal - Crane Hook
0256559
Ref
SAFETY ATTACH INSTALLATION - 15AMI
3-B 0257114
Ref
SAFETY ATTACH INSTALLATION - 15AMI (GM/HERTZ)
1 0801409
Ref
SAFETY ATTACH INSTALLATION - 19AMI
A
101
4845345
1
Weldment, Safety Attach
102
3539814
1
Plate 103
0681812
2
Bolt 1/2in-13NC x 1-1/2in
104
3271805
2
Locknut 1/2in-13NC
105
4751800
4
Flatwasher 1/2in
106
1704277
1
Decal - Lanyard Attach
0272321
Ref
CORD REEL INSTALLATION (OPTIONAL)
A
201
0641506
1
Bolt 5/16in-18NC x 3/4in
202
3311501
1
Nut 5/16in-18NC
203
3680054
1
Cord Reel Assembly
204
4751500
2
Flatwasher 5/16in Wide
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS
3120759 15AMI/19AMI 87
Page 88
Page 89
SECTION 4 - PLATFORM
SECTION 4 - PLATFORM
3120759 15AMI/19AMI 89
Page 90
SECTION 4 - PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION
90 15AMI/19AMI 3120759
Page 91
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MOLDED PLATFORM INSTALLATION
0259076
Ref
Platform 25inx 26in (Molded) (Chain and Cable)
B 0258477
Ref
Platform 25inx 26in (Molded) (All Cable)
A 1 0258672
1
Platform Assembly (See Items 101 - 134 for Breakdown)
2 0641408
8
Bolt 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut 1/4in-20NC
6 3422657
4
Pin, Ball Detent
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in
9 4845821
1
Platform Mount Weldment
10 Ref
Platform Mount Weldment Options:
10
4845821
NLA
Machines with Chain and Cable Mast Built (Use p/n 4846021)
(Prior to SN 0900013017)
10
4846021
1
Machines with Chain and Cable Mast Built (SN 0900013017 to
Present)
10
4845821
1
Machines with All Cable Mast
0258672
Ref
MOLDED PLATFORM ASSEMBLY
3-B
101
4845822
1
Rail 102
3510676
1
Basket 103
4060882
1
Cover 104
4845831
1
Bottom Mount Weldment
105
0641416
10
Bolt 1/4in-20NC x 2in
106
4751400
22
Flatwasher 1/4in
107
3520072
4
Cap 108
3311405
12
Locknut 1/4in-20NC
109
4160125
1
Spring, Gas
110
0362347
1
Link, Gate
111
3640924
1
Rail, Gate (Top)
112
3640990
1
Rail, Gate (Bottom)
113
4711500
1
Flatwasher
114
3311505
1
Locknut 5/16in-18NC
115
3340746
1
Pad, Gate Rest
116
3911032
4
Screw #10-24NC x 2in
117
4751000
8
Flatwasher #10
118
4060804
2
Flex-Trim
119
3311001
4
Nut #10-24NC
120
4070890
2
Shim, Gate Stop
121
3340754
1
Pad, Gate Latch
122
3900177
6
Screw, Plastite
123
3900202
2
Bolt, Shoulder 1/4in x 1/4in
124
4740429
4
Washer, Nylon
125
3311005
2
Locknut #10-24NC
126
3900203
2
Bolt, Shoulder 5/16in x 1-1/2in
127
4740428
4
Washer, Nylon
128
3300151
2
Nut, Acorn 1/4in-20NC
129
0100011
AR
Compound, Locking
130
2940082
1
Latch, Gate
131
3520028
AR
Plug 1/2in
FIGURE 4-1. MOLDED PLATFORM INSTALLATION
3120759 15AMI/19AMI 91
Page 92
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
133
3820024
2
Rivet 134
4070894
1
Shim, Gate Latch
0258799
Ref
MATERIAL TRAY ASSEMBLY (OPTIONAL)
D
201
0630383
12
Bolt 5/16in-18NC x 3/4in
202
1704193
1
Decal - Capacity
203
1704194
1
Decal - Capacity
204
3300356
12
Acorn Nut 5/16in-18NC
205
3571117
2
Bracket, Material Tray
206
3571118
2
Support, Material Tray
207
4751500
12
Flatwasher 5/16in
208
4751800
2
Flatwasher 1/2in
209
3572533
1
Plate, Material Tray
210
4420051
6.5 ft/2m
Tape, Safety
211
1704826
1
Decal - Liftmaster (Not Shown)
212
4060803
6.5 ft/2m
Shield, Flex Trim 1/8in
SECTION 4 - PLATFORM
92 15AMI/19AMI 3120759
Page 93
Page 94
SECTION 4 - PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION
94 15AMI/19AMI 3120759
Page 95
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
PLATFORM INSTALLATION OPTIONS:
0259073
Ref
SLIDE RAIL SIDE ENTRY (Cable and Chain)
C 0258474
Ref
SLIDE RAIL SIDE ENTRY (All Cable)
C 0259077
Ref
SLIDE RAIL FRONT ENTRY (Cable and Chain)
B 0258673
Ref
SLIDE RAIL FRONT ENTRY (All Cable)
A 1
Ref
Assembly, Platform 26in x 26in (66cm x 66cm) Options:
1 0257711
1
Platform with Front Entry
1 0258562
1
Platform with Side Entry (Prior to SN 0900027062)
1 3510907
1
Platform with Side Entry (SN 0900027062 to Present)
2 0641408
8
Bolt, 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut, 1/4in-20NC
6 3422657
4
Pin, Quick Release
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Narrow
9 4845821
1
Platform Mount Weldment
10 Ref
Platform Mount Weldment Options:
10
4845821
NLA
Machines with Chain and Cable Mast Built (Use p/n 4846021)
(Prior to SN 0900013017)
10
4846021
1
Machines with Chain and Cable Mast Built (SN 0900013017 to
Present)
10
4845821
1
Machines with All Cable Mast
Ref
PLATFORM ASSEMBLY OPTIONS:
0257711
Ref
SLIDE RAIL FRONT ENTRY
6-D 0258562
Ref
SLIDE RAIL SIDE ENTRY (Prior to SN 0900027062)
C 3510907
Ref
SLIDE RAIL SIDE ENTRY (SN 0900027062 to Present)
B
101
Ref
Platform Rail Weldment Options:
101
4845577
1
Front Entry
101
4845796
1
Slide Rail Side Entry (Prior to SN 0900027062)
101
3641664
1
Slide Rail Side Entry (SN 0900027062 to Present)
102
Ref
Gate Weldment Options:
102
4845578
1
Front Entry (Prior to SN 0900016858)
102
4845797
1
Front Entry (SN 0900016858 to Present)
102
4845797
1
Side Entry
103
Ref
Plate, Platform Pan
103
3570435
1
Front Entry
103
3570986
1
Slide Rail Side Entry (Prior to SN 0900027062)
103
3510910
1
Slide Rail Side Entry (SN 0900027062 to Present)
104
0641414
8
Bolt, 1/4in-20NC x 1-3/4in
105
4711400
20
Flatwasher, 1/4in Narrow
106
3311405
10
Locknut, 1/4in-20NC
107
0641418
2
Bolt, 1/4in-20NC x 2-1/4in
108
0961845
2
Bushing
109
4280296
1.5
ft/46cm
Strip, Wear
110
3520169
2
Plug, Cap
111
4420039
3
Tape, Non-Skid (Use p/n 1001099638)
112
1701612
3
Decal - JLG (Use p/n 1703681)
113
Ref
Shield, Flex Trim
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION
3120759 15AMI/19AMI 95
Page 96
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
113
4060803
AR
Front Entry
113
4060803
AR
Side Entry
Ref
DECAL - DROPBAR INSTALLATION OPTIONS:
Ref
Decal - Dropbar Installation 15AMI
0274606
Ref
ANSI Specs
A 0274629
Ref
Latin American Spanish Specs
A 0274631
Ref
Japanese Specs
A 0274632
Ref
Chinese Specs
A
Ref
Decal - Dropbar Installation 19AMI
0274606
Ref
ANSI Specs
A 0274628
Ref
CSA Specs
A
201
Ref
Decal - Dropbar Options:
201
Ref
Decal - Dropbar 15AMI
201
1706385
1
ANSI Spec
201
1706494
1
Latin American Spanish Specs
201
1706504
1
Japanese Specs
201
1706505
1
Chinese Specs
201
Ref
Decal - Dropbar 19AMI
201
1706385
1
ANSI Spec
201
1706495
1
CSA Specs
SECTION 4 - PLATFORM
96 15AMI/19AMI 3120759
Page 97
Page 98
SECTION 4 - PLATFORM
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
98 15AMI/19AMI 3120759
Page 99
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
PLATFORM INSTALLATION OPTIONS:
Ref
Platform Installation 15AMI
0275878
Ref
22in X 22in (56cm x 56cm) (Cable and Chain)
A 0259075
Ref
22ni x 25in (56cm x 63.5cm) (Cable and Chain)
B 0258476
Ref
22in x 25in (56cm x 63.5cm) (All Cable)
B 0259074
Ref
28in x 26in (71cm x 66cm) (Cable and Chain)
C 0258475
Ref
28in x 26in (71cm x 66cm) (All Cable)
C
Ref
Platform Installation 19AMI
0275878
Ref
22in X 22in (56cm x 56cm) (Cable and Chain)
A 0259074
Ref
28in x 26in (71cm x 66cm) (Cable and Chain)
C 1
Ref
Platform Assembly (See Item 101 - 123 for Breakdown)
1 3510908
1
22in X 22in (56cm x 56cm)
1 0258587
1
22in x 25in (56cm x 63.5cm)
1 0258588
1
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
1 3510905
1
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
2 0641408
8
Bolt, 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut, 1/4in-20NC
6 3422657
4
Pin, Quick Release
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Narrow
9 4845821
1
Platform Mount Weldment
10 Ref
Platform Mount Weldment Options:
10
4845821
NLA
Machines with Chain and Cable Mast Built (Use p/n 4846021)
(Prior to SN 0900013017)
10
4846021
1
Machines with Chain and Cable Mast Built (SN 0900013017
to Present)
10
4845821
1
Machines with All Cable Mast
Ref
PLATFORM ASSEMBLIES
Ref
Platform Assemblies 15AMI
3510908
Ref
22in X 22in (56cm x 56cm)
B 0258587
Ref
22in X 25in (56cm x 63.5cm)
4-D 0258588
Ref
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
7-E 3510905
Ref
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
B
Ref
Platform Assemblies 19AMI
3510908
Ref
22in X 22in (56cm x 56cm)
B 0258588
Ref
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
7-E 3510905
Ref
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
B
101
Ref
Platform Rail Weldment Options:
101
3510909
22in X 22in (56cm x 56cm)
101
4845809
1
22in X 25in (56cm x 63.5cm)
101
4845808
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
101
3641663
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
101A
0902877
1
Mount, Gas Spring (Welded on Part)
102
Ref
Gullwing Gate Weldment Options:
102
2410022
22in X 22in (56cm x 56cm)
102
4845805
1
22in X 25in (56cm x 63.5cm)
102
4845813
1
28in x 26in (71cm x 66cm)
102A
0902877
1
Mount, Gas Spring (Welded on Part)
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
3120759 15AMI/19AMI 99
Page 100
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
103
Ref
Plate, Platform Pan Options:
103
3510911
22in X 22in (56cm x 56cm)
103
3570464
1
22in X 25in (56cm x 63.5cm)
103
3570462
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
103
3510904
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
104
0641414
8
Bolt 1/4in-20NC x 1-3/4in
105
4711400
16
Flatwasher 1/4in
106
3311405
8
Locknut 1/4in-20NC
107
2600225
4
Hinge, Gate
108
3311505
2
Locknut 5/16in-18NC
109
3520072
4
Cap, Plug
110
2940074
1
Latch
111
3900258
8
Screw, Button Head 1/4in-20NC x 3/4in
112
3900032
2
Bolt, Shoulder
113
4711600
AR
Flatwasher 3/8in
114
0721006
4
Bolt #10-24NC x 3/4in
115
Ref
Tape, Non-Skid Options:
115
4420039
3
22in X 22in (56cm x 56cm) (Use p/n 1001099638)
115
4420039
3.75
ft/1.1m
22in x 25in (56cm x 63.5cm)
115
4420039
3
28in x 26in (71cm x 66cm) (Use p/n 1001099638)
116
1701612
3
Decal - JLG (Use p/n 1703681)
117
4160165
1
Spring, Gas Shock
118
4851000
8
Flatwasher #10
120
3311005
4
Locknut #10-24NC
121
3300356
2
Nut-Acorn 5/16in-18NC
122
4060803
Ref
Shield, Flex Trim Options:
122
4060803
0
22in X 22in (56cm x 56cm)
122
4060803
AR
22in X 25in (56cm x 63.5cm)
122
4060803
AR
28in x 26in (71cm x 66cm)
123
3520060
2
Plug, 3/8in Hole (Not Shown)
SECTION 4 - PLATFORM
100 15AMI/19AMI 3120759
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