JLG 70H Parts Manual

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Illustrated Parts Manual

Models

60H

60H+6

70H

P/N

3120290

February 3, 2012

REVISION LOG

August 1985 - Original Issue Of Manual

January 1988 - Revised

June 1994 - Revised (New Format)

December 1994 - Change 1

Pages Affected:

Cover

Revision Log - Page 1

Table of Contents - Page 1

Section 1 - Pages 1-7, 1-9, 1-14, 1-17, 1-63, 1-71 & 1-72

Section 2 - Pages 2-1, 2-25 to 2-29, 2-32 to 2-35B, 2-38, 2-51, 2-78, 2-83, 2-92, 2-94 to 2-96, 2-98 to 2-103, 2-135,

2-141, 2-151 to 2-157, 1-160 & 1-161

Section 3 - Pages 3-8 & 3-9

Section 4 - Pages 4-4, 4-5, 4-7, 4-13, 4-17 to 4-21, 4-23 to 4-26, 4-29 to 4-31, 4-37, 4-39 & 4-41 to 4-47

Section 5 - Page 5-2

Section 6 - Page 6-3

Section 7 - Pages 7-2, 7-4 to 7-10, 7-18, 7-19, 7-22 & 7-23

Section 8 - Page 8-7

Section 9 - Pages 9-2 & 9-3

Section 10 - Pages 10-1 to 10-4

May 1995 - Revised

June 11, 2003 - Revised

July 31, 2006 - Revised

March 9, 2009 - Revised

February 3, 2012 - Revised

3120290 A

REVISION LOG

B 3120290

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 FRAME & STEERING INSTALLATIONS - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 FRAME & STEERING INSTALLATIONS - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 OPTIONAL REAR STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

1-5 DRIVE MOTOR ASSEMBLY - CESSNA (Single Speed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24

1-6 DRIVE MOTOR ASSEMBLY - CESSNA (Two Speed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1-7 DRIVE MOTOR ASSEMBLY - VICKERS (4WD Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-30

1-8 DRIVE MOTOR ASSEMBLY - VICKERS (2WD & 4WD Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32

1-9 DRIVE MOTOR ASSEMBLY - REXROTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36

1-10 BRAKE ASSEMBLY - AUSCO & MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38

1-11 BRAKE ASSEMBLY - AUSCO 29479 (4WD Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1-12 BRAKE ASSEMBLY - AUSCO 37845 (4WD Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44

1-13 BRAKE ASSEMBLY - AUSCO (2WD Rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-46

1-14 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-48

1-15 GEAR REDUCER ASSEMBLY (2WD Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-52

1-16 HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-54

1-17 VALVES INSTALLATION (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-58

1-18 LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-62

1-19 CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG (4WS) . . . . . . . . . . . . . . . . . . . . . .1-64

1-20 TOW PACKAGE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2-2 CONTROL VALVE INSTALLATION - RACINE PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . .2-8

2-3 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION . . . . . . . . . . . 2-14

2-4 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-5 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION . . . . . . 2-18

2-6 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO SECTION . . . . . . . . . . . .2-22

2-7 CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . 2-26

2-8 VICKERS PROPORTIONAL CONTROL VALVE ASSEMBLY (Prior to October 1994) . . . . . . . . 2-34

2-9 VICKERS PROPORTIONAL CONTROL VALVE ASSEMBLY

(Standard Controls) (October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38

2-10 VICKERS PROPORTIONAL CONTROL VALVE ASSEMBLY

(Hydraulic Controls) (October 1994 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

2-11 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-46

2-12 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-50

2-13 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . . . . . . . 2-54

2-14 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (4WS Only) . . . . . . . . . . . . . . . . . .2-58

2-15 STEERING VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-60

2-16 ACCESSORY VALVE ASSEMBLY (MILLER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

2-17 ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-64

2-18 SWING DRIVE, BEARING AND LOCK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66

2-19 SWING MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-70

2-20 SWING BRAKE ASSEMBLY (Prior to April 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72

2-21 SWING BRAKE ASSEMBLY (April 1992 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-76

2-22 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

2-23 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . . . . . . . . 2-82

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SECTION 2 - TURNTABLE (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-24 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION

(Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86

2-25 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION

(Built December 1992 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96

2-26 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . 2-104

2-27 GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . 2-108

2-28 FORD LSG-423 ENGINE INSTALLATIONS (Prior to February 1995) . . . . . . . . . . . . . . . . . . . . 2-112

2-29 ADECO THROTTLE INSTALLATION - FORD ENGINE (Machines Built Prior to Mid 1987). . . . 2-124

2-30 PRECISION GOVERNOR INSTALLATION - FORD ENGINE (Machines Built Mid 1987

to February 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-128

2-31 GENERATOR INSTALLATION - FORD ENGINE (Machines Built Prior to February 1995) . . . . 2-130

2-32 FORD LRG423/LRG425 ENGINE INSTALLATION (February 1995 to Present). . . . . . . . . . . . . 2-134

2-33 110 VOLT GENERATOR INSTALLATION - FORD (Machines Built February 1995

to Present) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142

2-34 DUAL FUEL INSTALLATION - FORD ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-146

2-35 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-150

2-36 WISCONSIN ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154

2-37 MAIN PUMP ASSEMBLY (Machines With Racine Proportional Valves) . . . . . . . . . . . . . . . . . . . 2-160

2-38 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Built Prior to

Mid 1987 - Has One Outlet in End Cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-164

2-39 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Mid 1987 to

Present - Has Two Outlets in End Cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-166

2-40 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-168

2-41 LP TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-174

2-42 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Racine

Proportional Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-178

2-43 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Vickers

Proportional Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-182

2-44 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Hydraulic Controls) . . 2-188

2-45 ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted). . . . . . . . . . . . . . . . . . . . . 2-194

2-46 HOODS INSTALLATION (Machines Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . 2-198

2-47 HOODS INSTALLATION (Machines Built December 1992 to Present). . . . . . . . . . . . . . . . . . . . 2-202

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 BOOM COMPONENT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 BOOM WIPERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-3 EXTEND-A-REACH INSTALLATIONS (60H+6 Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-3 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-4 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE

(Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

ii 3120290

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4-5 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE

(Machines Built Prior to September 1991). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

4-6 CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS PROP VALVE

(Machines Built September 1991 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

4-7 CONSOLE BOX ASSEMBLY - OEM CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30

4-8 CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . .4-34

4-9 CAPACITY INDICATOR INSTALLATION (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-10 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . 4-44

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 AXLE EXTENSION CYLINDER ASSEMBLIES (Use With Optional Oscillating Axle) . . . . . . . . . 5-2

5-2 BOOM LIFT CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

5-3 EXTEND-A-REACH LIFT CYLINDER ASSEMBLY (60H+6 Only) . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-4 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-5 PLATFORM LEVEL CYLINDER ASSEMBLIES (Model 60H & 70H Built Prior To

December 1986) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

5-6 PLATFORM LEVEL CYLINDER ASSEMBLIES (Model 60H & 70H Built December 1986

to April 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16

5-7 PLATFORM LEVEL CYLINDER ASSEMBLIES (Model 60H & 70H Built April 1992 to Present) 5-18 5-8 SLAVE LEVEL CYLINDER ASSEMBLIES (Model 60H+6 Extend-A-Reach

Prior to S/N 29914) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

5-9 SLAVE LEVEL CYLINDER ASSEMBLIES (Model 60H+6 Extend-A-Reach

S/N 29914 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22

5-10 STEER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-11 TELESCOPE CYLINDER ASSEMBLY (Model 60H & 60H+6) . . . . . . . . . . . . . . . . . . . . . . . . . .5-28

5-12 TELESCOPE CYLINDER ASSEMBLY (Model 70H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-30

5-13 CYLINDER BELLOWS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34

SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM - AXLE LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

6-2 HYDRAULIC DIAGRAM - DRIVE (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6-3 HYDRAULIC DIAGRAM - DRIVE (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

6-4 HYDRAULIC DIAGRAM - LEVEL (60H & 70H) (STANDARD PARTS) . . . . . . . . . . . . . . . . . . . .6-10

6-5 HYDRAULIC DIAGRAM - LEVEL (60H+6 WITH ROTATING PLATFORM) . . . . . . . . . . . . . . . . . 6-12

6-6 HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

6-7 HYDRAULIC DIAGRAM - MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16

6-8 HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18

6-9 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . .6-22

6-10 HYDRAULIC DIAGRAM - ROTATE (STANDARD PARTS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26

6-11 HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28

6-12 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30

6-13 HYDRAULIC DIAGRAM - SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32

6-14 HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34

6-15 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-36

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SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 WIRING DIAGRAM - DUAL FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

7-3 WIRING DIAGRAM - GENERATOR (Deutz Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

7-4 WIRING DIAGRAM - GENERATOR (Ford Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

7-5 WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS . . . . . . . . . . . . . . . . . . 7-16

7-6 WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . 7-19

7-7 WIRING DIAGRAM - STANDARD (Deutz Engine/Fixed Axle/Standard Controls) . . . . . . . . . . . 7-20

7-8 WIRING DIAGRAM - STANDARD (Deutz Engine/Oscillating Axle/Standard Controls) . . . . . . . 7-22

7-9 WIRING DIAGRAM - STANDARD (Deutz Engine/Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . 7-24

7-10 WIRING DIAGRAM - STANDARD (Ford Engine/Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . 7-26

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECALS INSTALLATION - DOMESTIC BROWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 DECALS INSTALLATION - DOMESTIC BLACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-3 DECALS INSTALLATION - LATIN AMERICA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 SPECIAL OPTIONS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-2 EN280/CE/EURO/AUSTRALIAN SPECS COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

10-3 JAPANESE/CHINESE SPECS COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

iv 3120290

SECTION 1 FRAME

TABLE OF CONTENTS

S E C

FIGURE DESCRIPTION

1-1 FRAME & STEERING INSTALLATION - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 FRAME & STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 OPTIONAL REAR STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-4 TIRE & WHEEL DRIVE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

1-5 DRIVE MOTOR ASSEMBLY - Cessna Single Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

1-6 DRIVE MOTOR ASSEMBLY - Cessna Two Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1-7 DRIVE MOTOR ASSEMBLY - Vickers (4WD Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1-8 DRIVE MOTOR ASSEMBLY - Vickers (2WD & 4WD Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32

1-9 DRIVE MOTOR ASSEMBLY - Rexroth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36

1-10 BRAKE ASSEMBLY - Ausco & Mico (2WD & 4WD Rear With Cessna Motors). . . . . . . . . . . . . 1-38

1-11 BRAKE ASSEMBLY - Ausco 29479 (4WD Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42

1-12 BRAKE ASSEMBLY - Ausco 37845 (4WD Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44

1-13 BRAKE ASSEMBLY - Ausco (2WD Rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46

1-14 BRAKE ASSEMBLY - Mico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48

1-15 GEAR REDUCER ASSEMBLY (2WD Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52

1-16 HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54

1-17 VALVES INSTALLATION (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

1-18 LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62

1-19 CONTROL VALVE ASSEMBLY - 2 SECTION RACINE BANG-BANG (4WS) . . . . . . . . . . . . . . 1-64

1-20 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66

I O N

3120290 1-1

S E C T

I O N

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD

1-2 3120290

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

FRAME AND STEERING INSTALLATION - 2WD Ref.

FRAME WELDMENT OPTIONS Ref.

60H and 60H+6 with Fixed Axle: 1

2360228 Machines with Racine Valves

2360251

2360279

2360344

2360345 Machines with Optional 4WS (Prior to June 1994)

2360382

2360247 Machines with Racine Valves

2360252

2360293

2360344

2360345 Machines with Optional 4WS (Prior to June 1994)

2360382

Machines with Vickers Valves (Built Prior to May

1992) Machines with Vickers Valves and Special

Counterweight (Built Prior to May 1992) Machines with Vickers Valves (Built May 1992 to

Present)

Machines with Optional 4WS (June 1994 to Present)

70H With Fixed Axle: 1

Machines with Vickers Valves (Domestic) (Built Prior to May 1992)

Machines with Vickers Valves (CSA) (Built Prior to May 1992)

Machines with Vickers Valves (Built May 1992 to Present)

Machines with Optional 4WS (June 1994 to Present)

I O N

F R A

60H and 60H+6 with Oscillating Axle: 1

2360181 Machines with Racine Valves

2360250

2360278

2360329

2360344

2360345 Machines with Optional 4WS (Prior to June 1994)

2360382

2360242 Machines with Racine Valves and Ford Power 2360243 Machines with Racine Valves and Deutz Power

2360248

2360249

2360344

2360345 Machines with Optional 4WS (Prior to June 1994)

Machines with Vickers Valves (Built Prior to May

1992) Machines with Vickers Valves and Special

Counterweight (Domestic) (Built Prior to May 1992) Machines with Vickers Valves and Special

Counterweight (CS) (Built Prior to May 1992) Machines with Vickers Valves (Built May 1992 to

Present)

Machines with Optional 4WS (June 1994 to Present)

70H with Oscillating Axle: 1

Machines with Vickers Valves and Ford Power (Built Prior to May 1992)

Machines with Vickers Valves and Deutz Power (Built Prior to May 1992)

Machines with Racine Valves (Built May 1992 to Present)

3120290 1-3

S E

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2360382

Machines with Optional 4WS (June 1994 to Present)

I O N

STEERING AND SPINDLES INSTALLATION - 60H,

0236282

0238261

0251485

0252377

0252378

1 1681562

2 3840734

3840866 Tie-Rod (RH/LH Thread - Used May 1986 to Present) 1 3Not Used 4 3421153 King-Pin 2 5 0440161 Bearing, Thrust 4 6 Seal, Hub Options: 2

3960098 Standard Machines

3960343 Machines With 750 Capacity 7 3300007 Nut, Wheel 3/4”-16NF 20

8 0630078

9 Hub Assembly Options: 2

0235017 Standard Machines

2780109 Machines With 750 Capacity (Prior to May 1992)

2780188

10 Cap, Hub Options: 2

1120032 Standard Machines

1120304 Machines With 750 Capacity

11 0721003 Bolt #10-24NC x 3/8” 6 12 4761000 Lockwasher #10 6 13 Washer, Hardened Options: 2

4740016 Standard Machines

4740283 Machines With 750 Capacity

14 3323403 Nut, Slotted 1 1/2”-12NF 4 15 3451012 Pin, Cotter 5/16” x 3” 2

60H+6 AND 70H STANDARD MACHINES BUILT PRIOR TO MAY 1992

STEERING AND SPINDLES INSTALLATION - 60H WITH 750 LBS CAPACITY (DOMESTIC) AND 70H CSA MACHINES BUILT PRIOR TO MAY 1992

STEERING AND SPINDLES INSTALLATION - 60H CSA MACHINES BUILT PRIOR TO MAY 1992

STEERING AND SPINDLES INSTALLATION - 60H STANDARD MACHINES BUILT MAY 1992 TO PRESENT

STEERING AND SPINDLES INSTALLATION - 60H WITH 750 LBS. CAPACITY, 60H+6 AND 70H STANDARD MACHINES BUILT MAY 1992 TO PRESENT

Note: Components for Machines with Towing Package may vary, see Towing Package Installation.

Steer Cylinder Assembly (See Section 5 for Breakdown)

Tie-Rod (RH Thread - Both Ends - Used Prior to May

1986)

Stud, Wheel 3/4”-16NF x 2 1/4” (Part of Hub Assembly)

Machines With 750 Capacity (May 1992 to Present)

Ref. M

Ref. F

Ref. D

Ref. _

1-4 3120290

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

16 Cone, Bearing Options: 4

0440019 Standard Machines 0440171 Machines With 750 Capacity

17 Cup, Bearing Options: 4

0440018 Standard Machines

0440170 Machines With 750 Capacity 18 Not Used 19 Not Used 20 3312602 Nut, Jam 1”-80NC 2 21 0440091 Washer, Thrust 3 22 2160002 Fitting, Grease 5 23 Hardware Options: 1

3300175 Locknut (Prior to May 1992)

0642632 Bolt 1”-8NC x 4” (May 1992 to Present) 24 0560605 Block, Tie-Rod (RH) 1 25 3323002 Nut, Jam 1 1/4 - 12NF 1 26 Not Used Spindle (LH) Options: 1

4130229 Standard Machine (Prior to May 1992)

4130235 Machines With 750 Capacity (Prior to May 1992)

4130250 CSA Machine (Prior to May 1992)

4130275 Standard Machine (May 1992 to Present)

4130278

0960523 Bushing, Bronze 2 27 0642630 Bolt 1”-8NC x 3 3/4” 2 28 3450606 Pin, Cotter 3/16” x 1 1/2” 1 29 3431622 Pin, Clevis 1” x 2 3/4” 1 30 4712600 Flatwasher 1” Narrow 1 31 Not Used Spindle (RH) Options: 1

4130228 Standard Machine (Prior to May 1992)

4130234 Machines With 750 Capacity (Prior to May 1992)

4130249 CSA Machine (Prior to May 1992)

4130274 Standard Machine (May 1992 to Present)

4130277

0960523 Bushing, Bronze 2 32 3520048 Plug, Tapered (Prior to November 1986 Only) 2 33 0100011 Loctite #242 (Not Shown) A/R

34 0560605

0560714

35 3323002

3300229

36 3450810 Pin, Cotter 1/4” x 2 1/2” 2

3451010 Pin, Cotter 5/16” x 2 1/2” 2

Machines With 750 Capacity (May 1992 to Present)

Block, Tie-Rod (RH Thread) (Used Prior to May

1986) Block, Tie-Rod (LH Thread) (Used May 1986 to Pres-

ent) Nut, Jam 1 1/4”-12NF (RH Thread) (Used Prior to

May 1986) Nut, Jam 1 1/4” - 12NF (LH Thread) (Used May 1986

to Present)

S E

I O N

F R A

3120290 1-5

S E

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0236747

OPTIONAL OSCILLATING AXLE INSTALLATION (MACHINES BUILT PRIOR TO MAY 1992)

Ref. E

I O N

101 1681569

102 4842178 Front Axle Weldment 1

0980069 Bushing, Bronze 2 103 0641838 Bolt 1/2”-13NC x 4 3/4” 1 104 3311805 Locknut 1/2”-13NC 1 105 3421220 Pin, Clevis 2 106 3450607 Pin, Cotter 3/16” x 1 3/4” 4 107 2160002 Fitting, Grease 6 108 3451214 Pin, Cotter 3/8” x 3 1/2” 1 109 3421273 Pin 1 110 3421219 Pin Weldment 2 111 0641606 Bolt 3/8”-16NC x 3/4” 2 112 Not Used 113 0440163 Bearing, Thrust 2 114 4740110 Flatwasher 4 115 4070539 Shim, Axle A/R 116 4220099 Stop, Axle 2 117 4300034 Stud (Welded on Part) 4 118 4751600 Flatwasher 3/8” 5 119 4761600 Lockwasher 3/8” 6 120 3311601 Nut 3/8”-16NC 4 121 4300048 Stud (Welded on Part) 4 122 4751800 Flatwasher 1/2” 5 123 4761800 Lockwasher 1/2” 4 124 3311801 Nut 1/2”-18NC 4

Axle Lockout Cylinder Assembly (See Section for Breakdown)

0252380

0252381

201 4844037 Axle Weldment 1

0961613 Bushing, Bronze 2

3780188 O-Ring 2 202 3421995 Pin, Pivot 1 203 0641832 Bolt 1/2”-18NC x 4” 1 204 4761800 Lockwasher 1/2” 1 205 3311801 Nut 1/2”-18NC 1

206 1682688

207 3421996 Pin, Attach (Upper) 2 208 3421997 Pin, Attach (Lower) 2 209 3760133 Ring, Retaining 8

1-6 3120290

FRONT AXLE INSTALLATION (FIXED AXLE MACHINES BUILT MAY 1992 TO PRESENT)

FRONT AXLE INSTALLATION (OSCILLATING AXLE MACHINES BUILT MAY 1992 TO PRESENT)

Note: Components for Machines with Towing Package may vary, see Towing Package Installation.

Note: Items 206-209 Oscillating Axle Only.

Axle Lockout Cylinder Assembly (See Section 5 for Breakdown)

Ref. B

Ref. C

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

210 2160002 Fitting, Grease (Straight) A/R 211 2160001 Fitting, Grease (90°) 4 212 Not Used 213 4070796 Shim, Axle (LH) 3 214 3537016 Plate, Stop 2 215 4070795 Shim, Axle (RH) 3 216 3311501 Nut 5/16”-18NC 4 217 4761500 Lockwasher 5/16” 4 218 4751500 Flatwasher 5/16” 4

Note: Items 219-223 Fixed Axle Only.

219 4844258 Stop, Axle 2 220 3951611 Setscrew 3/8”-16NC x 1 3/8” 4 221 3311602 Nut, Jam 3/8”-16NC 4 222 0641508 Bolt 5/16”-18NC x 1” 4 223 4070812 Shim, Stop (1/16”) A/R

4070813 Shim, Stop (1/4”) A/R 4070814 Shim, Stop (1/8”) A/R 4070815 Shim, Stop (3/8”) A/R 0100011 Loctite #242 A/R

S E

I O N

F R A

0236283 FRAME SHIELDS INSTALLATION Ref. 0236732 FRAME SHIELDS INSTALLATION Ref. 0238923 FRAME SHIELDS INSTALLATION Ref. 0238924 FRAME SHIELDS INSTALLATION Ref. 0252389 FRAME SHIELDS INSTALLATION Ref. 0252390 FRAME SHIELDS INSTALLATION Ref.

301 Front Frame Shields Options: 1

4060573 Fixed Axle Machines Built Prior to May 1992 4060594 Oscillating Axle Machines Built Prior to April 1985

4060607

1670618 All Machines Built May 1992 to Present 302 4761400 Lockwasher 1/4” 8 303 3300151 Nut, Acorn 1/4”-20NC 8 304 4300031 Stud (Welded on Part) 8 305 Rear Frame Shield Options: 1

4060573 Fixed Axle Machines Built Prior to may 1992

4060573 Oscillating Axle Machines Built Prior to April 1985

4060606

1670619 4WS Machines Only Built May 1992 to Present

Oscillating Axle Machines Built April 1985 to May 1992

3120290 1-7

S E

I O N

SECTION 1 FRAME

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD

1-8 3120290

SECTION 1 FRAME

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

FRAME AND STEERING INSTALLATION - 4WD Ref.

FRAME WELDMENT OPTIONS Ref.

60H and 60H+6 with Fixed Axle: 1

2360266 Machines with Racine Valves

2360269

2360324

2360344

2360267 Machines with Racine Valves and Ford Power 2360268 Machines with Racine Valves and Deutz Power

2360270

2350271

2360344

2360345 Machines with Optional 4WS (Prior to June 1994)

2360382

Machines with Vickers Valves (Built Prior to May

1992) Machines with Vickers Valves and 750 Lbs. Capac-

ity (Built Prior to May 1992) Machines with Vickers Valves (Built May 1992 to

Present)

70H with Fixed Axle: 1

Machines with Vickers Valves and Ford Power (Built Prior to May 1992)

Machines with Vickers Valves and Deutz Power (Built Prior to May 1992)

Machines with Vickers Valves (Built May 1992 to Present)

Machines with Optional 4WD (June 1994 to Present)

I O N

F R A

60H with Oscillating Axle: 1

2360181 Machines with Racine Valves

2360250

2360344

2360345 Machines with Optional 4WS (Prior to June 1994)

2360382

2360285 Machines Built Prior to May 1992 2360344 Machines with 2WS Built May 1992 to Present

2360345

2360382

2360242 Machines with Racine Valves and Ford Power 2360243 Machines with Racine Valves and Deutz Power

2360248

2360249

Machines with Vickers Valves (Built Prior to May

1992) Machines with Vickers Valves (Built May 1992 to

Present)

Machines with Optional 4WS (June 1994 to Present)

60+6 with Oscillating Axle: 1

Machines with Optional 4WS Built May 1992 to June 1994

Machines with Optional 4WS (June 1994 to Present)

70H with Oscillating Axle: 1

Machines with Vickers Valves and Ford Power (Built Prior to May 1992)

Machines with Vickers Valves and Deutz Power (Built Prior to May1992)

3120290 1-9

S E

SECTION 1 FRAME

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2360344

2360345 Machines with Optional 4WS (Prior to June 1994) 2360382 Machines with Optional 4WS (June 1994 to Pres-

Machines with Racine Valves (Built May 1992 to Present)

ent)

STEERING AND SPINDLES INSTALLATIONS

STEERING AND SPINDLE INSTALLATION - DOMES-

0236731

0238309

0251802

0252288

1 Spindle (RH) Options: 1

4130153 Machines Built Prior to May 1992 4130272 Machines Built May 1992 to Present

2 Spindle (LH) Options: 1

4130154 Machines Built Prior to May 1992 4130271 Machines Built May 1992 to Present

1682203 Machines Built Prior to May 1992 1681555 Machines Built May 1992 to Present

4 Tie-Rod Options: 1

3840868 Machines Built Prior to May 1992

3841142 Machines Built May 1992 to Present 5 3431622 Pin, Clevis 1 6 4712600 Flatwasher 1” Narrow 1 7 3450606 Pin, Cotter 1 8 0560605 Block, Tie-Rod (RH) 1 9 0440091 Bearing, Thrust 3

10 Bolt Options: 1

0642634

0630447

11 3312602 Nut, Jam 1”-8NC 1 12 0100011 Loctite #242 (Not Shown) A/R 13 Locknut, Special Options: 2

3300175

3312602 Nut, Jam (Machines Built May 1992 to Present)

TIC MACHINES WITH CESSNA MOTORS BUILT PRIOR TO MAY 1992

STEERING AND SPINDLE INSTALLATION DOMESTIC MACHINES WITH VICKERS MOTORS BUILT PRIOR TO MAY 1992

STEERING AND SPINDLE INSTALLATION - CSA MACHINES BUILT PRIOR TO MAY 1992

STEERING AND SPINDLE INSTALLATION MACHINES BUILT MAY 1992 TO PRESENT

Note: Components for Machines with Towing Package may vary, see Towing Package Installation.

Steer Cylinder Assembly Options (See Section 5 for Breakdown):

Bolt 1”-8NC x 4 1/4” (Machines Built Prior to May

1992) Bolt 1”-8NC x 5 3/4” (Machines Built May 1992 to

Present)

Locknut, Special (Machines Built Prior to May

1992)

Ref. G

Ref. C

Ref. A

1-10 3120290

SECTION 1 FRAME

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

14 Bolt, Special Options: 2

Not Required Machines Built Prior to May 1992

0630425 Machines Built May 1992 to Present 15 3323002 Nut, Jam (RH) 1 16 2160002 Fitting, Grease 2 17 Washer, Thrust Options: A/R

4740082 Machines Built Prior to May 1992 4

4740391 Machines Built May 1992 to Present 2 18 Bolt Options: 8

0641608

0630083 Bolt, Special (Machines Built May 1992 to Present) 19 4761600 Lockwasher 3/8” 8 20 Clip, Retainer Options: 8

1380124 Machines Built Prior to May 1992

Not Required Machines Built May 1992 to Present 21 4920096 Wire, Safety A/R 22 0560714 Block, Tie-Rod (LH) 1 23 3300229 Nut, Jam (LH) 1 24 Kingpin (RH) Options: 2

3421199

3421462

3421883 CSA Machines Built Prior to May 1992 3422002 Machines Built May 1992 to Present

25 Kingpin (LH) Options: 2

3421199

3421461

3421882 CSA Machines Built Prior to May 1992 3422002 Machines Built May 1992 to Present

26 3780187 O-Ring (Not Shown) (June 1994 to Present) 8

Bolt 3/8”-16NC x 1” (Machines Built Prior to May

1992)

Domestic Machines with Cessna Motor Built Prior to May 1992

Domestic Machines with Vickers Motor Built Prior to May 1992

Domestic Machines with Cessna Motor Built Prior to May 1992

Domestic Machines with Vickers Motor Built Prior to May 1992

S E

I O N

F R A

0236739

101 1681568

102 4842159 Front Axle Weldment 1

0961032 Bushing, Bronze (At Kingpin) 4

0980069 Bushing, Bronze (At Axle Pivot) 2 103 0641838 Bolt 1/2”-13NC x 4 3/4” 1 104 3311805 Locknut 1/2”-13NC 1 105 3421220 Pin, Clevis 2 106 3450607 Pin, Cotter 3/16” x 1 3/4” 4 107 2160002 Fitting, Grease 10 108 3451214 Pin, Cotter 3/8” x 3 1/2” 1 109 3421273 Pin 1 110 3421219 Pin Weldment 2

3120290 1-11

OPTIONAL OSCILLATING AXLE INSTALLATION (MACHINES BUILT PRIOR TO MAY 1992)

Axle Lockout Cylinder Assembly (See Section 5 for Breakdown)

Ref. H

S E

I O N

SECTION 1 FRAME

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

111 0641606 Bolt 3/8”-16NC x 3/4” 2 112 Not Used 113 0440163 Bearing, Thrust 2 114 4740040 Flatwasher 4 115 4070573 Shim, Axle A/R 116 4220102 Stop, Axle (LH) 1 117 4300034 Stud (Welded on Part) 4 118 4751600 Flatwasher 3/8” 6 119 4761600 Lockwasher 3/8” 19 120 3311601 Nut 3/8”-16NC 5 121 4300048 Stud (Welded on Part) 4 122 4751800 Flatwasher 1/2” 5 123 4761800 Lockwasher 1/2” 4 124 3311801 Nut 1/2”-18NC 4 125 4220103 Stop, Axle (RH) 1 126 3530294 Plate, Protection 2 127 3941608 Setscrew 3/8”-16NC x 1” 12 128 1320125 Clamp, Hose 1 129 4300030 Stud 1

0252273

0252272

201 Axle Options: 1

4843985 Axle Weldment (May 1992 to June 1994) 4844807 Axle Weldment (June 1994 to Present) 0961613 Bushing, Bronze (Axle Pivot) 2 3780188 O-Ring (Axle Pivot) 2

0961614

0961850 Bushing, Bronze (Kingpin), (June 1994 to Present) 4 202 3421995 Pin, Pivot 1 203 0641832 Bolt 1/2”-18NC x 4” 1 204 4761800 Lockwasher 1/2” 1 205 3311801 Nut 1/2”-18NC 1

206 1682688

207 3421996 Pin, Attach (Upper) 2 208 3421997 Pin, Attach (Lower) 2 209 3760133 Ring, Retaining 8 210 2160002 Fitting, Grease (Straight) A/R 211 2160001 Fitting, Grease (90°) 4 212 Not Used 213 4070796 Shim, Axle (LH) 3 214 3537016 Plate, Stop 2

FRONT AXLE INSTALLATION (FIXED AXLE MACHINES BUILT MAY 1992 TO PRESENT)

FRONT AXLE INSTALLATION (OSCILLATING AXLE MACHINES BUILT MAY 1992 TO PRESENT)

Note: Components for Machines with Towing Package may vary, see Towing Package Installation.

Bushing, Bronze (Kingpin), (May 1992 to June

1994)

Note: Items 206-209 Oscillating Axle Only.

Axle Lockout Cylinder Assembly (See Section 5 for Breakdown)

Ref. C

1-12 3120290

SECTION 1 FRAME

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

215 4070795 Shim, Axle (RH) 3 216 3311501 Nut 5/16”-18NC 4 217 4761500 Lockwasher 5/16” 4 218 4751500 Flatwasher 5/16” 4

Note: Items 219-223 Fixed Axle Only.

219 4844258 Stop, Axle 2 220 3951611 Set Screw 3/8”-16NC x 1 3/8” 4 221 3311602 Nut, Jam 3/8”-16NC 4 222 0641508 Bolt 5/16”-18NC x 1” 4 223 4070812 Shim, Stop (1/16”) A/R

4070813 Shim, Stop (1/4”) A/R 4070814 Shim, Stop (1/8”) A/R 4070815 Shim, Stop (3/8”) A/R 0100011 Loctite #242 A/R

224 4640812

Valve, Relief (Not Shown - Located Near Kingpin) (June 1994 to Present)

S E

I O N

F R A

0236283 FRAME SHIELDS INSTALLATION Ref. 0236732 FRAME SHIELDS INSTALLATION Ref 0238923 FRAME SHIELDS INSTALLATION Ref. 0238924 FRAME SHIELDS INSTALLATION Ref. 0251525 FRAME SHIELDS INSTALLATION Ref. 0252389 FRAME SHIELDS INSTALLATION Ref. 0252390 FRAME SHIELDS INSTALLATION Ref.

301 Front Frame Shield Options: 1

4060606 Fixed Axle Machines Built Prior to May 1992 4060607 Oscillating Axle Machines built Prior to may 1992

1670618 All Machines Built May 1992 to Present 302 4761400 Lockwasher 1/4” 8 303 3300151 Nut, Acorn 1/4”-20NC 8 304 4300031 Stud (Welded on Part) 8 305 Rear Frame Shield Options: 1

4060606 All Machines Built Prior to May 1992

1670619 4WS Machines Only Built May 1992 to Present

3120290 1-13

S E

I O N

SECTION 1 FRAME

FIGURE 1-3. OPTIONAL REAR STEER INSTALLATION

1-14 3120290

SECTION 1 FRAME

FIGURE 1-3. OPTIONAL REAR STEER INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

OPTIONAL REAR STEER INSTALLATION Ref.

0252288 REAR STEER INSTALLATION Ref. A

1 4130272 Spindle (LH) 1 2 4130271 Spindle (RH) 1 3 3422002 Kingpin 4 4 3841142 Tie-Rod 1 5 3300229 Nut, Jam 1 1/4”-12NF (LH Thread) 1 6 0560714 Block, Tie-Rod (LH Thread) 1 7 2160002 Fitting, Grease 2 8 3323002 Nut, Jam 1 1/4”-12NF (RH Thread) 1 9 0560605 Block, Tie-Rod (RH Thread) 1

10 1681555

11 3431622 Pin, Clevis 1 12 4712600 Flatwasher 1” Narrow 1 13 3450606 Pin, Cotter 3/6” x 1” 1 14 0630447 Bolt, Special 1 15 3312602 Nut, Jam 1”-8NC 3 16 0440091 Bearing, Thrust 3 17 0630425 Bolt, Special 2 18 4740391 Bearing, Thrust 2 19 0630083 Bolt, Special 8 20 4751600 Flatwasher 3/8” 8 21 4920096 Wire, Safety 4 ft/1.2m 22 0100011 Loctite #242 (Not Shown) A/R 23 3780187 O-Ring (March 1994 to Present) 8

Steer Cylinder Assembly (See Section 5 for Breakdown)

I O N

F R A

AXLE WELDMENT Ref. 4844003 PRIOR TO JUNE 1994 Ref. 4844808 JUNE 1994 TO PRESENT Ref. -

101 Bushing, Bronze Options: 4

0961614 Prior to June 1994 0961850 June 1994 to Present

102 2160002 Fitting, Grease 5 103 Valve, Relief (Not Shown) Options: 4

Not Required Prior to June 1994

4640812 June 1994 to Present

3120290 1-15

S E

I O N

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

1-16 3120290

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

WHEEL DRIVE INSTALLATION - MACHINES WITH CESSNA SINGLE SPEED MOTORS (USED WITH RACINE VALVES/MACHINES BUILT PRIOR TO EARLY

1987)

0236825

0236840

0236839

0236264

1 3160104

2 Brake Assembly Options: 2

0920027

0920068

0920086

0920027

3 0641844 Bolt 1/2” - 13NC x 5 1/2” 4 4 4761800 Lockwasher 1/2” 4

2780110

2780136

2780135

2780040

6 0642016 Bolt 5/8”-11NC x 2” 16 7 4762000 Lockwasher 5/8” 16 8 3300007 Lugnut 3/4”-16NF 20

WHEEL DRIVE INSTALLATION - 60H 2WD WITH CESSNA SINGLE SPEED MOTORS

WHEEL DRIVE INSTALLATION - 70H 2WD WITH CESSNA SINGLE SPEED MOTORS

WHEEL DRIVE INSTALLATION - 60H/70H 4WD FRONT WITH CESSNA SINGLE SPEED MOTORS

WHEEL DRIVE INSTALLATION - 60H/70H 4WD REAR WITH CESSNA SINGLE SPEED MOTORS

Drive Motor Assembly - Cessna Single Speed (See Figure 1-5 for Breakdown)

60H & 70H 2WD With Cessna Single Speed Motors (See Figure 1-10 for Breakdown)

60H & 70H 4WD Front With Cessna Single Speed Motors (See Figure 1-11 for Breakdown) (Used Prior to August 1991)

60H & 70H 4WD Front With Cessna Single Speed Motors (See Figure 1-12 for Breakdown) (Used August 1991 to Present and for Service Replacement Requirements)

60H & 70H 4WD Rear With Cessna Single Speed Motors (See Figure 1-10 for Breakdown)

Hub Assembly Options (See Figure 1-16 for Breakdown):

Hub Assembly - 30:1 Ratio (60H 2WD With Cessna Single Speed Motors)

Hub Assembly - 43:1 Ratio (70H 2WD With Cessna Single Speed Motors)

Hub Assembly - 35:1 Ratio (60H & 70H 4WD Front With Cessna Single Speed Motors)

Hub Assembly - 35:1 Ratio (60H & 70H 4WD Rear With Cessna Single Speed Motors)

Ref. -

Ref. A

Ref. B

Ref. E

I O N

F R A

WHEEL DRIVE INSTALLATION - MACHINES WITH

0236663

51 2780114

52 3300007 Lugnut 3/4”-16NF 20 53 0920027 Brake Assembly (See Figure 1-10 for Breakdown) 2

3120290 1-17

CESSNA TWO SPEED MOTORS (USED WITH RACINE VALVES/OPTIONAL ON MACHINES BUILT PRIOR TO EARLY 1987)

Hub Assembly - 53.58:1 Ratio (See Figure 1-16 for Breakdown)

Ref. A

S E

I O N

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

54 3160110

55 0641844 Bolt 1/2”-13NC x 5 1/2” (Not Shown) 4 56 4761800 Lockwasher 1/2” 4 57 0642016 Bolt 5/8”-11NC x 2” 16 58 4762000 Lockwasher 5/8” 16 59 Not Required 60 4751800 Flatwasher 1/2” 4

0238301

0238315

0238302

0238316

Drive Motor Assembly (See Figure 1-6 for Breakdown)

WHEEL DRIVE INSTALLATION - 4WD MACHINES WITH VICKERS MOTORS USED WITH VICKERS VALVES (MACHINES BUILT 1987 TO MAY 1992)

WHEEL DRIVE INSTALLATION - 60H 4WD FRONT DRIVE WITH VICKERS MOTORS

WHEEL DRIVE INSTALLATION - 60H 4WD REAR DRIVE WITH VICKERS MOTORS

WHEEL DRIVE INSTALLATION - 70H 4WD FRONT DRIVE WITH VICKERS MOTORS

WHEEL DRIVE INSTALLATION - 70H 4WD REAR DRIVE WITH VICKERS MOTORS

Ref.

Ref. C

Ref. D

Ref. C

101 Not Used

102 3300007 Lugnut 3/4”-16NF 20 103 Brake Assembly Options: 2

0920072

0920084

0920110

104 Motor Assembly - Vickers Options: 2

3160123 Front (See Figure 1-7 for Breakdown)

3160140 Rear (See Figure 1-8 for Breakdown) 105 4300092 Stud 1/2”-13NC x 5 1/2” 4 106 4761800 Lockwasher 1/2” 4 107 0642016 Bolt 5/8”-11NC x 2” 16 108 4762000 Lockwasher 5/8” 16 109 3311801 Nut 1/2”-13NC 4 110 4751800 Flatwasher 1/2” 4

Hub Assembly - 53.58:1 Ratio (See Figure 1-16 for Breakdown)

Machines Built Prior to March 1992 (See Figure 1-13 for Breakdown)

Machines Built March 1992 to S/N 33476 (See Figure 1-14 for Breakdown)

Machines Built S/N 33476 to Present (See Figure 1-14 for Breakdown)

1-18 3120290

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

WHEEL DRIVE INSTALLATION - 2WD 60H WITH

0237793/

0238312

0237794/8093/

8313

VICKERS MOTORS (USED WITH VICKERS VALVES/ MACHINES BUILT EARLY 1987 TO OCTOBER 1987)

WHEEL DRIVE INSTALLATION - 2WD 70H WITH VICKERS MOTORS (USED WITH VICKERS VALVES/ MACHINES BUILT OCTOBER 1987 TO MAY 1992)

Ref. 2/4

Ref. A/3/6

S E

I O N

201 Hub Assembly Options: 2

Machines Built Early 1987 to October 1987 2

18.75:1 Ratio (Tapped Hub Mounting Holes)

2780052

2780145

2780140

2780142

2780145

202 2780138

203 Brake Assembly Options: 2

0920072

0920084

0920110

204 3160132

205 4300092 Stud 1/2”-13NC x 5 1/2” 4 206 4761800 Lockwasher 1/2” 4 207 3931852 Capscrew, Socket Head 1/2”-13NC x 3 1/4” 8 208 0100011 Loctite #242 (Not Shown) A/R 209 3790159 O-Ring 2 210 0642016 Bolt 5/8”-11NC x 2” 16 211 4762000 Lockwasher 5/8” 16 212 3300007 Lugnut 3/4”-16NF 20 213 4751800 Flatwasher 1/2” 4 214 3311801 Nut 1/2”-13NC 4

(Machines Built Prior to October 1987) (See Figure 1-16 for Breakdown)

18.75:1 Ratio (Tapped Frame Mounting Holes) (Machines Built October 1987 to May 1992) (See Figure 1-16 for Breakdown)

Machines Built October 1987 to May 1992

24:1 Ratio (Tapped Hub Mounting Holes) (Domestic Machines Built Prior to October 1987) (See Figure 1-16 for Breakdown)

24:1 Ratio (Tapped Frame Mounting Holes) (Domestic Machines Built October 1983 to May

1992) (See Figure 1-16 for Breakdown)

18.75:1 Ratio (CSA Machines Built through May

1992) (See Figure 1-16 for Breakdown)

Gear Reducer Assembly (See Figure 1-15 for Breakdown)

Machines Built Prior to March 1992 (See Figure 1-13 for Breakdown)

Machines Built March 1992 to S/N 33476 (See Figure 1-14 for Breakdown)

Machines Built S/N 33476 to Present (See Figure 1-14 for Breakdown)

Drive Motor Assembly - Vickers (See Figure 1-8 for Breakdown)

F R A

3120290 1-19

S E

I O N

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

WHEEL DRIVE INSTALLATION - MACHINES WITH

0252365/

0252367

0270161/

0270214

0253247

0270162

REXROTH MOTORS (USED WITH VICKERS VALVES/MACHINES BUILT MAY 1992 TO PRESENT) NOTE: DOUBLE QUANTITY FOR 4WD.

WHEEL DRIVE INSTALLATION - 2WD MACHINES WITH REXROTH MOTORS (PRIOR TO S/N 51532)

WHEEL DRIVE INSTALLATION - 2WD MACHINES WITH REXROTH MOTORS (S/N 51532 TO PRESENT)

WHEEL DRIVE INSTALLATION - 4WD MACHINES WITH REXROTH MOTORS (PRIOR TO S/N 51532)

WHEEL DRIVE INSTALLATION - 4WD MACHINES WITH REXROTH MOTORS (S/N 51532 TO PRESENT)

Ref.

Ref. 3/4

Ref. 1/1

Ref. 4

Ref. 1

301

2780187 2WD Hub Assembly - 73:1 Ratio 2 2780114 4WD Hub Assembly - 53.58:1 Ratio 4

302

0920084 Prior to S/N 33476 0920110 S/N 33476 to S/N 51432 0920117 S/N 51432 to Present

303 See Note

304 0642016 Bolt 5/8”-11NC x 2” 16 305 4762000 Lockwasher 5/8” 16 306 Stud Options: 4

4300092 Stud 1/2”-13NC x 5 1/2” (Prior to S/N 51432)

4300097 Stud 1/2”-13NC x 5 1/8” (S/N 51432 to Present) 307 4761800 Lockwasher 1/2” 4 308 3311801 Nut 1/2”-13NC 4 309 0100011 Loctite #242 (Not Shown) A/R 310 3300007 Lugnut 3/4”-16NF 20 311 4751800 Flatwasher 1/2” 4

Hub Assembly Options (See Figure 1-16 for Breakdown):

Brake Assembly Options (See Figure 1-14 for Breakdown):

Drive Motor Assembly - Rexroth (See Figure 1-9 for Breakdown)

Note: Refer to Application

2WD/2WS Rear - Use p/n 3160213 Motor Plus p/n 2900869 Conversion Kit as Replacement.

2WD/2WS Rear - Use p/n 3160204 Motor Plus p/n 2900869 Conversion Kit as Replacement.

4WD/2WS Front - Use p/n 3160204 Motor Plus p/n 2900869 Conversion Kit as Replacement.

4WD/2WS Rear - Use p/n 3160213 Motor Plus p/n 2900869 Conversion Kit as Replacement.

4WD/4WS Front & Rear - Use p/n 3160204 Motor Plus p/n 2900869 Conversion Kit as Replacement.

A/R

1-20 3120290

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TIRE AND WHEEL ASSEMBLIES Ref.

401 Pneumatic 14” Tire Options: 4

0236817 2WD Front 0236818 2WD Right Rear 0236819 2WD Left Rear 4520024 Tire Only - Front 4520025 Tire Only - Rear 4520171 Tire Only - Front & Rear

See Note Foam-Filled 14” Tire Options: 4

0236625 2WD Front 0236627 2WD Right Rear 0236626 2WD Left Rear

Note: Assemblies may require ballast/foam filling to manufacture’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

Pneumatic 15” Tire Options: 4 0234666 2WD/2WS Front 0234666 2WD/4WS Front 0234667 2WD/2WS Right Rear 0234668 2WD/2WS Left Rear 0234666 2WD/4WS Rear 0252752 4WD/2WS Right Front and Rear 0271615 4WD/2WS Right Front and Rear 0252752 4WD/4WS Right Front and Rear 0271615 4WD/4WS Right Front and Rear 0252753 4WD/2WS Left Front and Rear 0271614 4WD/2WS Left Front and Rear 0252753 4WD/4WS Left Front and Rear 0271614 4WD/4WS Left Front and Rear 4520009 Firestone 15 x 19.5 Tire Only - 2WD Front 4520142 Denman 15 x 19.5 Tire Only - 2WD/2WS Rear 4520200 Galaxy 15 x 19.5 Tire Only - 2WD/2WS Rear 4520258 OTR 15 x 19.5 Tire Only - 2WD/2WS Rear 4520007 Firestone 15 x 19.5 Tire Only - 2WD/4WS Rear 4520142 Denman 15 x 19.5 Tire Only - 4WD All 4520258 OTR 15 x 19.5 Tire Only - 4WD All

See Note Foam-Filled 15” Tire Options: 4

0236625 2WD/2WS Front 0236625 2WD/4WS Front 0234745 2WD/2WS Left Rear 0234746 2WD/2WS Right Rear 0236625 2WD/4WS Rear 0234745 2WD/2WS Left Front and Rear 0234745 4WD/4WS Left Front and Rear 0234746 4WD/2WS Right Front and Rear

S E

I O N

F R A

3120290 1-21

S E

I O N

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

401 (cont’d) 0234746 4WD/4WS Right Front and Rear

4520178 Non-Marking Tire Option (Not Shown) 4520126 Solid Non-Marking Tire Option (Not Shown)

402 Rim Options:

0236539 Rim - 14” 4860108 Rim - 15” (Prior to S/N 43309) 4860148 Rim - 15” (S/N 43309 to Present)

Not Serviced Rim - Foam-Filled (Purchase Complete Assembly)

403 Stem, Valve Options:

4640113 Pneumatic

Not Serviced Foam-Filled

404

1703504 Prior to S/N 34051 1702701 S/N 34051 to Present

Decal - Tire Pressure Options (Not Shown Located at Valve Stem):

1-22 3120290

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

F R A

3120290 1-23

S E

I O N

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED)

1-24 3120290

SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE

3160104

1 Kit Ring, Retaining 1 2 Kit Seal, Shaft 1 3 7007594 Housing Assembly (With Bearing) 1 4 7007593 Bearing 1 5 7007595 Race, Bearing 1 6 7007596 Bearing, Thrust 1 7 7007597 Piston Race Assembly 1 8 7007598 Pivot 1

9 7007599 Spacer 1 10 7007814 Kit, Piston Replacement 1 11 7007800 Block, Piston 1 12 Not Used 13 7007801 Key 1 14 7007802 Shaft, Drive 1 15 7007803 Ring, Retaining 1 16 7007804 Spring 1 17 7007805 Pilot 1 18 7007806 Spider 1 19 7007807 Kit, Piston Replacement 1 20 7007808 Plate, Connector 1 21 7007809 Race, Thrust 2 22 7007810 Bearing, Thrust 1 23 Kit O-Ring 1 24 7007812 Back Plate Assembly (With Bearing) 1 25 7007593 Bearing 1 26 7007813 Bolt, Socket Head 6

2900627 Seal Kit (Includes Items 1,2 and 23) 1

SPEED) Note: Used With Racine Valves Built Prior To Mid

1987.

— — — — — — — — — —

Ref A

I O N

F R A

3120290 1-25

S E

I O N

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - CESSNA TWO SPEED.

1-26 3120290

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - CESSNA TWO SPEED.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160110 DRIVE MOTOR ASSEMBLY - CESSNA TWO SPEED Ref.

Note: Used with Racine Valves Built Prior to Mid 1987.

S E

7004939 Control Piston Housing Assembly 1 1 7004938 Screw, Cap, Socket Head 4 2 7004940 Housing, Control Piston 1 3 Kit O-Ring 1

7004941 Backplate Assembly 1 4 7004933 Screw, Cap, Hex Head 4 5 7004942 Plug Assembly 1 6 7004943 Plug 1 7 Kit O-Ring 1 8 7004944 Plug Assembly (Shuttle Spool) 2 9 7004945 Plug 1

10 Kit O-Ring 1 11 7004946 Spool, Shuttle 1 12 Kit O-Ring 1 13 7004918 Washer, Back-up 1 14 7004917 Bearing, Needle 1 15 7004947 Backplate 1 16 7004937 Ring, Retaining 4 17 7004929 Pin, Connector 2 18 7004948 Control Piston Assembly 1 19 Kit Ring, Slippery 1 20 Kit O-Ring 1 21 7004949 Piston, Control 1 22 7004925 Spacer, Piston A/R 23 7004924 Spacer, Piston A/R 24 7004926 Spacer, Piston A/R 25 Kit Gasket, Housing 1 26 7004916 Rotating Kit Assembly 1 27 7004936 Ring, Retaining 1 28 7004950 Washer, Machined 2 29 7004951 Spring, Compression 1 30 7004952 Pin, Loading 3 31 7004953 Keeper, Pin 1 32 7004954 Piston, Assembly 9 33 7004955 Spider 1 34 7004956 Pivot 1 35 7004957 Washer, Wave 1 36 7004958 Block, Piston 1 37 7004928 Connector, Camplate 1 38 Kit Ring, Retaining 1 39 Kit Seal, Shaft 1 40 7004906 Washer 1 41 Kit Ring, Retaining 2 42 7004907 Race, Thrust 2 43 7004908 Bearing, Thrust 1 44 7004912 Shaft, Drive 1

I O N

F R A

3120290 1-27

S E

I O N

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - CESSNA TWO SPEED. (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

45 Kit Ring, Retaining 2 46 7004913 Cover, Trunnion 2 47 Kit O-Ring 2 48 7004911 Race, Inner 1 49 7004914 Bearing 2 50 7004927 Camplate 1

7004959 Housing Assembly 1 51 7004960 Pin, Roll (1/4” Dia. x 1/2” Long) 2 52 7004961 Housing 1 53 7004910 Bearing 1

— — — — — — — — — —

2900449

Seal Repair Kit (Includes Items 3,7,10,12,19,20,25,38,39,41,45 and 47)

Ref.

1-28 3120290

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - CESSNA TWO SPEED. (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

F R A

3120290 1-29

S E

I O N

SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS (4WD FRONT).

1-30 3120290

SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS (4WD FRONT).

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160123 DRIVE MOTOR ASSEMBLY - VICKERS (4WD FRONT) Ref. _

Note: Used with Vickers Valves Built 1987 to 1982

1 7006701 Screw 4 2 7006702 Block, Valve 1 3 7006722 Housing 1 4 7006704 Bearing and Race 1 5 7006705 Wafer Plate 1 6 7006706 Pin 1 7 7006707 Spacer 1 8 7006712 Cylinder Block 1

9 7006717 Piston and Shoe 10 7006716 Shoe Plate 1 11 7006715 Washer, Spherical 1 12 7006713 Pin 3 13 7006714 Retainer Pin 1 14 7006708 Ring, Retaining 1 15 7006709 Washer 1 16 7006710 Spring 1 17 7006711 Washer, Thrust 1 18 7006720 Pin Alignment 2 19 7006718 Swash Plate 1 20 7006700 Shaft 1 21 7006719 Bearing and Race 1 22 7006721 Ring, Retaining 1 23 7006703 Plug 1 24 7006796 Seal, Shaft 1

— — — — — — — — — —

7006723

2900595 Kit, Seal (Includes Gasket, Shaft Seal and Plug O-Ring) 1

Kit, Rotating Group (Includes Items 8 through 17 and Item 19)

I O N

F R A

3120290 1-31

S E

I O N

SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (2WD AND 4WD REAR)

1-32 3120290

SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (2WD AND 4WD REAR)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160140 DRIVE MOTOR ASSEMBLY - VICKERS (4WD REAR) Ref. A 3160132 DRIVE MOTOR ASSEMBLY - VICKERS (2WD REAR) Ref. B

Note: Used with Vickers Valves Built 1987 to May

1992.

1 7006766 Yoke 1 2 7006767 Roll Pin 1 3 7006768 Spherical Seat 1 4 Seat, Spring Options: 1

7006772 4WD Rear

7006769 2WD Rear 5 7006774 Yoke Spring 1 6 7006776 Yoke Stop 1 7 Kit Gasket 1 8 7006786 Housing 9 7006787 Washer 6

10 7006788 Screw 6 11 7006789 Screw 4 12 Shim (Included in Kit 7006794) 1 13 7006721 Retaining Ring 1 14 Not Used 15 7006791 Bearing 2 16 7006792 Printle Bearing 2 17 Kit O-Ring 2 18 7006794 Shim Kit 1 19 7006795 Cover 2 20 7006719 Bearing 1 21 7006797 Piston 1 22 7006798 Piston Rod 1 23 7006703 Plug 1 24 Kit O-Ring 1 25 7009300 Screw 4 26 7009301 Control Block 1 27 Kit Gasket 1 28 Kit O-Ring 1 29 Kit Back-Up Ring 1 30 7009305 Retaining Ring 1 31 7009306 Valve Block 1 32 7006706 Pin 1 33 7009307 Pin 2 34 7009308 Shaft 1 35 7006717 Piston and Shoes 9 36 7006716 Shoe Plate 1 37 7006715 Spherical Washer 1 38 7006714 Pin, Retainer 1 39 7006713 Pin 3 40 7006712 Cylinder, Block 1 41 7006711 Spring Washer 1

I O N

F R A

3120290 1-33

S E

I O N

SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (2WD AND 4WD REAR) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

42 7006710 Spring 1 43 7006709 Spring Washer 1 44 7009309 Retaining Ring 1 45 7006707 Bearing Spacer Kit 1 46 7009310 Wafer Plate 1 47 7006704 Bearing S/A 1 48 7006796 Seal, Shaft 1

— — — — — — — — — —

2900659 Seal Kit (Includes Items 7,17,24 and 27-29) 1

1-34 3120290

SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (2WD AND 4WD REAR) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

F R A

3120290 1-35

S E

I O N

SECTION 1 FRAME

FIGURE 1-9. DRIVE MOTOR ASSEMBLY - REXROTH

1-36 3120290

SECTION 1 FRAME

FIGURE 1-9. DRIVE MOTOR ASSEMBLY - REXROTH

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160204 DRIVE MOTOR ASSEMBLY - REXROTH Ref. A

Note: Used with Vickers Valves built May 1992 to Present)

1 7012701 Shaft - 13 Teeth 1 2 Kit Seal, Shaft 1 3 7012702 Bearing, Cradle 2 4 Not Available Housing 1 5 7012703 Rod, Piston 1 6 7012704 Piston, Stroking 1 7 Kit O-Ring 1 8 7012705 Nut, Adaptor 1

9 7012706 Bearing, Roller 10 7012707 Bolt, Metric Socket Head M12 x 65 4 11 7012708 Block, Port 1 12 7012709 Shim 1 13 7012710 Pin, Dowel M6 x 18 1 14 Kit O-Ring 1 15 7012711 Nut, Cap M10 x 1 1 16 7012712 Screw, Adjusting 1 17 Kit O-Ring 1 18 7012713 Nut, Jam M10 x 1 1 19 Kit Rotary Group Assembly 1 20 Not Available Plug 1 21 Kit Plate, Swash 1 22 7012714 Bearing, Roller 1 23 7012715 V-Ring 1 24 7012700 Control Plate Assembly 1

— — — — — — — — — —

2900788

7012716 Rotary Group Kit (Includes Items 19 and 21) 1

Seal Kit (Includes Items 2, 7, 14, 17 and O-Rings under Item 24)

I O N

F R A

3120290 1-37

S E

I O N

SECTION 1 FRAME

FIGURE 1-10. BRAKE ASSEMBLY - AUSCO AND MICO

1-38 3120290

SECTION 1 FRAME

FIGURE 1-10. BRAKE ASSEMBLY - AUSCO AND MICO

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0920027

1 Kit Ring, Retaining 1 2 Kit Ring, Retaining 1 3 7000713 Bearing, Ball 1 4 7000714 Housing 1

7003010 Retainer, Spring 1 5 7000759 O-Ring 1 6 7000782 Spring, Compression 7 7000798 Spring, Compression 8 8 7000716 Shaft 1 9 7000717 Pin, Torque 2

10 7000718 Disc, Primary 1 11 7003006 Spring, Compression 6 12 7000732 Disc, Rotating 3 13 7000720 Disc, Stationary 3 14 7000721 Piston 1 15 Kit Ring, Back-Up 1 16 Kit O-Ring 1 17 Kit Ring, Back-Up 1 18 Kit O-Ring 1 19 7000796 Bleeder 1 20 7000727 Plate, Power 1 21 7000729 Lockwasher 4 22 7000730 Bolt 4

7003007 Bolt, Flanged 4

23 Kit Gasket 2 24 Not Used 25 Not used

2900131 Seal Kit (Includes items 1, 2, 15, 16, 17, 18 and 24) 1

BRAKE ASSEMBLY - AUSCO AND MICO (2WD AND 4WD REAR WITH CESSNA MOTORS)

Note: Used with Racine Valves and Cessna Motors built Prior to Mid 1987.

BRAKE ASSEMBLY - AUSCO Ref.

— — — — — — — — — —

Ref. G

I O N

F R A

BRAKE ASSEMBLY - MICO Ref.

26 7007913 Cap Screw 4 27 7007912 Lockwasher 4 28 7007924 Pipe Plug 1 29 7007975 Cover 1 30 Kit Square Ring 1 31 Kit O-Ring 1 32 7007920 Bearing 1 33 Kit O-Ring 1 34 Kit Back-Up Ring 1 35 7007923 Piston 1

3120290 1-39

S E

I O N

SECTION 1 FRAME

FIGURE 1-10. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

36 Kit O-Ring 1 37 kit Back-Up Ring 1 38 7007914 Bleeder Screw 1 39 7007903 Shaft 1 40 7007908 Disc 3 41 7007916 Spring 6 42 7007909 Friction Disc 3 43 7007902 Separator 2 A 44 7007907 Disc (Large Diameter) 1 45 7007906 Spring 8 46 7007905 Spring 8 47 7007915 Pin, Dowel 2 48 7007904 Bearing 1 B 49 Kit Oil Seal 1 50 7007976 Housing 1 51 7007901 Spirol Pin 4 52 Kit O-Ring 2 53 Kit O-Ring 4

7007933 Mounting Gasket (Not Shown) 1

— — — — — — — — — —

2900641

Seal Kit (Includes Items 30,31,32,33,34,36,37,49,52 and 53)

1-40 3120290

SECTION 1 FRAME

FIGURE 1-10. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

F R A

3120290 1-41

S E

I O N

SECTION 1 FRAME

FIGURE 1-11. BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT)

1-42 3120290

SECTION 1 FRAME

FIGURE 1-11. BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0920068 BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT) Ref. B

Note: Used with Racine Valves and Cessna Drive Motors built Prior to Mid 1987. Use 0920086 Brake if replacing complete Assembly.

1 7003067 Housing 1 2 7000782 Spring, Compression 7 3 7000798 Spring, Compression 7 4 7003060 Ring, Retaining 2 5 7003061 Shaft, Splined 1 6 7003062 Pin, Torque 2 7 7000718 Disc, Primary 1 8 7000732 Disc, Rotating 2

9 7003006 Spring, Compression 4 10 7003063 Disc, Stationary 1 11 7003064 Piston 1 12 Kit Ring, Back-up 1 1 13 Kit O-Ring 1 14 Kit Ring, Back-up 1 15 Kit O-Ring 1 16 7000796 Bleeder 1 17 7003065 Plate, Power 1 18 7000728 Plug 1 19 7000729 Lockwasher 4 20 7003066 Bolt 4 21 Kit Gasket 2

— — — — — — — — — — 2900649 Seal Kit (Includes Items 12,13,14,15 and 21) 1 7003069 Gasket Kit (Includes Item 21) 1

I O N

F R A

3120290 1-43

S E

I O N

SECTION 1 FRAME

FIGURE 1-12. BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT)

1-44 3120290

SECTION 1 FRAME

FIGURE 1-12. BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0920086 BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT) Ref. A

Note: Used with Racine Valves and Cessna Drive Motors as a service replacement for 0920068 Brake.

1 7003092 Housing 1 2 Kit Gasket 1 3 7003049 Ball Bearing 1 4 7003050 Oil Seal 1 5 7003051 Spring Retainer 1 6 7003052 Compression Spring 12 7 7003093 Shaft 1 8 7003094 Torque Pin 2

9 7003054 Primary Disc 10 7003006 Compression Spring 2 11 7003055 Rotating Disc 1 12 7003056 Stationary Disc 1 13 7003095 Piston 1 14 Kit Backup Ring 1 15 Kit O-Ring 1 16 Kit Backup Ring 1 17 Kit O-Ring 1 18 7000760 Ball Bearing 1 19 7000796 Bleeder Screw 1 20 7003096 Power Plate 1 21 7003007 Hex Screw 4 22 7003059 Pressure Relief Valve 1 23 N.S. Plug Shipping 1 24 Kit Gasket 2

— — — — — — — — — — 2900662 O-Ring Kit (Includes items 2,14-17 and 24) 1 7003069 Gasket Kit (Includes Item 24) 1

I O N

F R A

3120290 1-45

S E

I O N

SECTION 1 FRAME

FIGURE 1-13. BRAKE ASSEMBLY - AUSCO (2WD REAR)

1-46 3120290

SECTION 1 FRAME

FIGURE 1-13. BRAKE ASSEMBLY - AUSCO (2WD REAR)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0920072 BRAKE ASSEMBLY - AUSCO (2WD REAR) Ref. D

Note: Used with Vickers Valves and Vickers Motors built 1987 to March 1992.

1 7003047 Housing 1 2 Kit Gasket 1 3 7003049 Bearing 1 4 Kit Seal, Oil 1 5 7003051 Retainer, Spring 1 6 7003052 Spring, Compression 8 7 7003070 Shaft, Splined 1 8 7000717 Pin, Torque 2

9 7003054 Disc, Primary 10 7003006 Spring, Separator 6 11 7003055 Disc, Rotating 3 12 7003056 Disc, Stationary 3 13 7003057 Piston 1 14 Kit Ring, Backup 1 15 Kit O-Ring 1 16 Kit O-Ring 1 17 Kit O-Ring 1 18 7000760 Bearing 1 19 7000796 Screw, Bleeder 1 20 7003071 Plate, Power 1 21 7003007 Screw 4 22 7003059 Valve, Pressure 1 23 7000728 Plug 1 24 Kit Gasket 2

— — — — — — — — — — 2900662 Seal Kit (Includes Items 2,4,14,15,16,17 and 24) 1 7003069 Gasket Kit (Includes Item 24) 1

I O N

F R A

3120290 1-47

S E

I O N

SECTION 1 FRAME

FIGURE 1-14. BRAKE ASSEMBLY - MICO

1-48 3120290

SECTION 1 FRAME

FIGURE 1-14. BRAKE ASSEMBLY - MICO

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0920084 Prior to S/N 33476 Ref. A 0920110 S/N 33476 to S/N 51532 Ref. B 0920117 S/N 51532 to S/N 57512 (Replace complete unit with

p/n 0920119)

0920119 S/N 57512 to Present Ref. A

Note: Used on 60H 2WD & 4WD & 70H 2WD & 4WD. Ref.

1 Shaft Options: 1

7011712 0920084 Brake (Prior to S/N 33476) 7011712 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)

2 Guide, Spring Options: 1

7011717 0920084 Brake (Prior to S/N 33476) 7018606 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)

3 Spring Options: A/R

7007979 0920084 Brake (Inner) (Prior to S/N 33476) 6 7007980 0920084 Brake (Outer) (Prior to S/N 33476) 6 7007970 0920110 Brake (Red) (S/N 33476 to S/N 51532) 6 7018602 0920110 Brake (Blue) (S/N 33476 to S/N 51532) 3

Kit 0920119 Brake (Red) (S/N 57512 to Present) 4 Kit 0920119 Brake (Blue) (S/N 57512 to Present) 2

4 Housing Options: 1

7011713 0920084 Brake (Prior to S/N 33476) 7018605 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)

5 Return Plate & Separator Assembly Options: A/R

Kit Return, Plate - 0920084 Brake (Prior to S/N

33476)

7011715 Separator Assy - 0920084 Brake (Prior to S/N

33476) 7011714 Pin 4 7007983 Separator 2

Kit Return Plate & Separator - 0920110 Brake (S/N

33476 to S/N 51532)

Kit Return Plate & Separator - 0920119 Brake (S/N

57512 to Present) 6KitRotor 2 7 Kit Stator 2 8 Kit Seal, Case 1 9 Bolt, Washer Head Options: 4

7007985 0920084 Brake (Prior to S/N 33476) 7018607 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)

10 Cover Options: 1

7007986 0920084 Brake (Prior to S/N 33476) 7007986 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)

Ref. B

I O N

F R A

3120290 1-49

S E

I O N

SECTION 1 FRAME

FIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

11 Hardware Options: 1

7000796 Screw, Bleeder (Prior to S/N 33906) 7018609 Plug, Pipe (S/N 33906 to S/N 51532)

Not Required S/N 57512 to Present

12 Pin, Dowel Options: 2

7007987 0920084 Brake (Prior to S/N 33476) 7007987 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present) 13 Kit Seal, Oil 1 14 Ring, Retaining Options: 1

7011716 0920084 Brake (Prior to S/N 33476) 7011716 0920110 Brake (S/N 33476 to S/N 51532)

Kit 0920119 Brake (S/N 57512 to Present) 15 Kit Bearing 1 16 Ring, Retaining 1

7007977 0920084 Brake (Prior to S/N 33476) 7007977 0920110 Brake (S/N 33476 to S/N 51532)

Kit 0920119 Brake (S/N 57512 to Present) 17 Kit Ring, Back-Up 1 18 Kit Ring, Back-Up 1 19 Kit O-Ring 1 20 Kit O-Ring 1 21 Piston Options: 1

7007923 0920084 Brake (Prior to S/N 33476) 7018603 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present) 22 7007933 Gasket 2 23 Kit O-Ring 2 24 7007924 Plug, Pipe 1

— — — — — — — — — — —

Repair Kits:

0920084 Brake (Prior to S/N 33476)

2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 &

23) 2900768 Seal Kit (Includes Items 8,13,15,22 & 23) 1 2900767 Lining Kit Options: (Includes Items 5,6,7,8,22 &

23)

0920110 Brake (S/N 33476 to S/N 51532)

2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 &

23) 2900768 Seal Kit (Includes Items 8,13,15,22 & 23) 1 7018608 Lining Kit Options: (Includes Items 5,6,7,8,22 &

23)

0920119 (S/N 57512 to Present)

7018612 Complete Repair Kit (Includes Items 5,6,7,8,13,

17, 18,19,20,22 & 23)

1-50 3120290

SECTION 1 FRAME

FIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

F R A

3120290 1-51

S E

I O N

SECTION 1 FRAME

FIGURE 1-15. GEAR REDUCER ASSEMBLY (2WD REAR)

1-52 3120290

SECTION 1 FRAME

FIGURE 1-15. GEAR REDUCER ASSEMBLY (2WD REAR)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2780138 GEAR REDUCER ASSEMBLY (2WD REAR) Ref. A

Note: Used with Vickers Valves and Vickers Motors built 1987 to May 1992.

1 7007663 Hub 1 2 7007678 Bolt 2 3 7007673 Washer, Thrust 1

7007665 Carrier Sub-Assembly 1

4 Carrier Options: 1

7007666 Carrier (For straight spline shaft) 7010498 Carrier (For staggered spline shaft)

5 Shaft (Output) Options: 1

7007672 Straight Spline

7010497 Staggered Spline 6 7000285 Ring, Retaining 1 7 7000270 Washer, Thrust 1 8 7007671 Gear (Planet) 9 7007668 Roller, Needle 57

10 7007670 Shaft (Planet) 3 11 7007669 Pin, Spring 3 12 7007667 Washer, Thrust 6 13 7007676 Gear (Input) 1 14 7007675 Washer, Thrust 1 15 7007677 O-Ring 2 16 7007664 Gear, Ring 1 17 7000253 Washer, Thrust 1 18 7007674 Cover 1

7007679 Plug, Pipe (Not Shown) 3

I O N

F R A

3120290 1-53

S E

I O N

SECTION 1 FRAME

FIGURE 1-16. HUB ASSEMBLIES

1-54 3120290

SECTION 1 FRAME

FIGURE 1-16. HUB ASSEMBLIES

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

HUB ASSEMBLIES Ref. Note: Refer to Tire and Wheel Drive Installation for

usage.

2780052

2780145

2780140

2780142

2780110 HUB ASSEMBLY - 30:1 RATIO Ref. - 2780135 HUB ASSEMBLY - 35:1 RATIO (4WD FRONT) Ref. A 2780040 HUB ASSEMBLY - 35:1 RATIO (4WD REAR) Ref. D 2780136 HUB ASSEMBLY - 43:1 RATIO Ref. A 2780114 HUB ASSEMBLY - 53.58:1 RATIO 2780144 HUB ASSEMBLY - 54:1 Ref. - 2780187 HUB ASSEMBLY - 73:1 Ref. A

10 7000291 Spindle (2780052 Hub) 1

Use 7007656 Spindle (2780145 Hub) (was p/n 7007695) 1

7002021 Spindle (2780140 Hub) 1 7007656 Spindle (2780142 Hub) 1 7001937 Spindle (2780110 and 2780114 Hubs) 1

Use 7010464

7010464 Spindle (2780040 and 2780187 Hubs) 1 11 Kit Seal 1 12 Use 90202500 Cup, Bearing (was p/n 7000272) 1 13 Use 90202501 Cone, Bearing (was p/n 7000273) 1 14 7000274 Cup, Bearing 1 15 Use 90202503 Cone, Bearing (was p/n 7000275) 1 16 7000276 Hub 1 17 Kit Spacer 1 18 Kit Ring, Retaining 1 19 7001928 Plug, Pipe 2 20 7000265 Stud 10

21 7000277

7001917

7010466 Gear, Internal (2780187 Hub) 1

HUB ASSEMBLY - 18.75:1 RATIO (WITH TAPPED HUB MOUNTING HOLES)

HUB ASSEMBLLY - 18.75:1 RATIO (USED WITH TAPPED FRAME MOUNTING HOLES)

HUB ASSEMBLY - 24:1 RATIO (WITH TAPPED HUB MOUNTING HOLES)

HUB ASSEMBLY - 24:1 RATIO (USED WITH TAPPED FRAME MOUNTING HOLES)

HUB SPINDLE ASSEMBLIES Ref.

Spindle (2780135, 2780136 and 2780144 Hubs) (was p/n 7007644)

Internal Gear Options: Ref.

Gear, Internal (2780052, 2780145, 2780140, 2780142, 2780110, 2780135 and 2780040 Hubs)

Gear, Internal (2780136, 2780114 and 2780144 Hubs)

Ref. A

Ref. -

Ref. B

Ref. -

Ref.

I O N

F R A

7001933 Carrier Assembly (2780052, 2780145 and 2780110

Hubs)

Use 7000278 Carrier Assembly (2780140, 2780142 and 2780135

Hubs) (was p/n 7007659)

7007694 Carrier Assembly (2780136 Hub) Ref.

3120290 1-55

Ref.

S E

I O N

SECTION 1 FRAME

FIGURE 1-16. HUB ASSEMBLIES (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7001918 Carrier Assembly (2780114 and 2780144 Hubs) Ref.

N/A Carrier Assembly (2780187 Hub) Ref. 31 7001900 Carrier 1 32 Kit Washer, Thrust 6

7007645 Washer, Thrust (2780187 Hub) 6 33 7001902 Roller, Needle 84 34 Kit Spacer 3

7007646 Washer, Thrust (2780187 Hub) 3 35 7001904 Shaft, Pinion 3 36 Kit Gear, Cluster 3

7010465 Gear, Cluster (2780187 Hub) 3 37 7001906 Rollpin 3

38 Kit

Not Required

7007648

Washer, Thrust (2780052, 2780145, 2780140, 2780142 and 2780135 Hubs)

Washer, Thrust (2780110, 2780040 and 2780114 Hubs)

Washer, Thrust (2780136, 2780144 and 2780187 Hubs)

Ring Gear Options: Ref.

41 7000299

Use 7010467

51 Kit O-Ring 2

Use 7000218 Cover Assembly (was p/n 7000280) Ref. 61 7000218 Cover 1 62 Kit Cap, Cover 1 63 7000220 Bolt 4 64 Kit Cap, Disconnect 1 65 Kit Rod, Disconnect 1 66 Kit O-Ring 1 67 Kit O-Ring 1 68 Use 2200201 Plug (was p/n 7000243) 1

71 7000282 Washer 2 81 7000283 Spring 1 91 7000284 Ring, Retaining 1

101 7000285 Ring, Retaining 1

Gear, Ring (2780052, 2780145 and 2780110 Hubs)

Gear, Ring (2780140, 2780142, 2780135, 2780040, 2780136, 2780114, 2780144 and 2780187 Hubs) (was p/n 7000279)

Input Shaft Options: Ref.

111 7000292

7000222

7007649 Shaft, Input (2780136 Hub) 1

1-56 3120290

Shaft, Input (2780052, 2780145, 2780140 and 2780142 Hubs)

Shaft, Input (2780110, 2780135, 2780040, 2780114, 2780144 and 2780187 Hubs)

SECTION 1 FRAME

FIGURE 1-16. HUB ASSEMBLIES (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

Thrust Spacer Options: Ref.

121 7000293

7000286

Use 7000286 Spacer, Thrust (2780187 Hub) (was p/n 7010468)

131 7000294

7001939 Gear, Input (2780110 Hub) 1

7000221

7001940 Gear, Input (2780136 Hub) 1

141 7000295

Not Required

Spacer, Thrust (2780052, 2780145, 2780140, 2780142 and 2780136 Hubs)

Spacer, Thrust (2780110, 2780135, 2780040, 2780114 and 2780144 Hubs)

Input Gear Options: Ref.

Gear, Input (2780052, 2780145, 2780140 and 2780142 Hub)

Gear, Input (2780135, 2780040, 2780114, 2780144 and 2780187 Hubs)

Thrust Spacer Options:

Spacer, Thrust (2780052, 2780145, 2780140, 2780142 and 2780136 Hubs)

Spacer, Thrust (2780110, 2780135, 2780040, 2780114, 2780144 and 2780187 Hubs)

S E

I O N

F R A

151 7000287 Washer, Thrust 4 161 7000288 Bearing, Thrust 2 171 7000289 Bolt 8 181 7000225 Bolt, Shoulder 4

Coupling Options: Ref.

191 7000296

7000290

201 7000297

211 7000298

2900202 Seal Kit (Includes Items 11, 17, 18 and 51) 1

2900138

7001905

7001936

7001927

Consult Factory Cluster, Gear Kit (2780187 Hub) 1

Coupling (2780052, 2780145, 2780140 and 2780142 Hubs)

Coupling (2780110, 2780135, 2780040, 2780136, 2780114, 2780144 and 2780187 Hubs)

Ring, Retaining (2780052, 2780145, 2780140 and 2780142 Hubs Only)

— — — — — — — — — —

Disconnect and Seal Kit (Includes Items 11, 17, 18, 51, 62 and 64-67)

Cluster Gear Kit (Includes Items 32, 33, 36, 37 and 38) (2780052, 2780145 and 2780110 Hubs)

Cluster Gear Kit (Includes Items 32 - P/N 7007645, 33 P/N 7007646, 36 - P/N Kit, 37 and 38 - P/N Kit) (2780140, 2780142, 2780135 and 2780040 Hubs)

Cluster Gear Kit (Includes Items 32, 22, 36, 37 and 38) (2780136, 2780144 and 2780114 Hubs)

3120290 1-57

S E

I O N

SECTION 1 FRAME

FIGURE 1-17. VALVES INSTALLATION (FRAME MOUNTED)

1-58 3120290

SECTION 1 FRAME

FIGURE 1-17. VALVES INSTALLATION (FRAME MOUNTED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

VALVES INSTALLATION (FRAME MOUNTED) Ref.

0236404

1 1100037 Cam Assembly 1 2 0641612 Bolt 3/8” - 16NC 2 3Not Used 4 4070570 Shim (1/32”) A/R

4070571 Shim (1/16”) A/R

4070572 Shim (1/8”) A/R 5 4640485 Valve, Axle Lockout (See Figure 1-18 for Breakdown) 1 6 0641634 Bolt 3/8”-16NC x 4 1/4” 7 4751600 Flatwasher 3/8” 2 8 4761600 Lockwasher 3/8” 4 9 3311601 Nut 3/8”-16NC 2

0252386

51 4640668 Axle Lockout Valve Assembly 1

7012516 Repair Kit 1

52 0901806 Bracket, Mounting 1 53 4751500 Flatwasher 5/16” 2 54 4761500 Lockwasher 5/16” 2 55 3311501 Nut 5/16”-18NC 2 56 3931016 Capscrew, Socket Head #10-24NC x 1” 4 57 4751000 Flatwasher #10 8 58 4761000 Lockwasher #10 4 59 3311001 Nut #10-24NC 4 60 0641612 Bolt 3/8”-16NC x 1 1/2” 2 61 4761600 Lockwasher 38” 2 62 1100037 Cam, Lockout 1 63 4070570 Shim (1/32”) A/R

4070571 Shim (1/16”) A/R

4070572 Shim (1/8”) A/R

LOCKOUT VALVE INSTALLATION (OSCILLATING AXLE MACHINES BUILT PRIOR TO MAY 1992)

LOCKOUT VALVE INSTALLATION (OSCILLATING AXLE MACHINES BUILT MAY 1992 TO PRESENT)

Ref. C

Ref. -

I O N

F R A

0236842

101 4640471 Valve 1

7004359 Seal Kit 1

7010656 Solenoid Cartridge Assembly (Includes Coil) 1 102 0641524 Bolt 5/16” - 18NC x 3” 2 103 4751600 Flatwasher 3/8” 4 104 4761600 Lockwasher 3/8” 4 105 3311501 Nut 5/16” - 18NC 4

3120290 1-59

2 WHEEL/4 WHEEL DRIVE VALVES INSTALLAITON (4WD MACHINES BUILT PRIOR TO MAY 1992)

Ref. E

S E

I O N

SECTION 1 FRAME

FIGURE 1-17. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

106 4640363 Solenoid Valve Assembly 1

7000558 Coil (FPS Version) 1 7001506 Seal Kit (FPS Version) 1 7004368 Coil (Hydraforce Version) 1 2900795 Seal Kit (Hydraforce Version) 1

107 0641522 Bolt 5/16” - 18NC x 2 3/4” 2

COUNTERBALANCE VALVE AND FLOW DIVIDER INSTALLATIONS

0236590

0238014

0251823

0238014

0251824

0252576

0254394

0252577

201 Dual Counterbalance Valve Assembly Options: 1

4640451 Machines Built to Installation p/n 0236590 7010630 Cartridge 2

4640700

7011316 Cartridge 2

4640700

7011316 Cartridge 1

4640451

7010630 Cartridge 1 4640682 Machines Built to Installation p/n 0252577 7011316 Cartridge 2

202 Flow Divider Assembly Options: 1

4640443

2900745 Seal Kit 1

ALL MACHINES BUILT PRIOR TO MID 1987 WITH CESSNA MOTORS AND RACINE VALVES

2WD MACHINES BUILT 1987 TO MARCH 1991 WITH VICKERS MOTORS AND VICKERS VALVES

(2WD MACHINES BUILT MARCH 1991 TO MAY 1992 WITH VICKERS MOTORS AND VICKERS VALVES

4WD MACHINES BUILT 1987 TO MARCH 1991 WITH VICKERS MOTOR AND VICKERS VALVES

4WD MACHINES BUILT MARCH 1991 TO MAY 1992 WITH VICKERS MOTORS AND VICKERS VALVES

2WD MACHINES BUILT MAY 1992 TO AUGUST 1993 WITH REXROTH MOTORS AND VICKERS VALVES

2WD MACHINES BUILT AUGUST 1993 TO PRESENT WITH REXROTH MOTOR AND VICKERS VALVES

4WD MACHINES BUILT MAY 1992 TO PRESENT WITH REXROTH MOTORS AND VICKERS VALVES

Machines Built to Installations p/n 0238014/ 0251823/0238014/0251824/0252576/0254394

Note: When replacing cartridges on machines built 1987 to March 1991, make sure to use replacement cartridge P/N 7011316 in both locations on valve. Cartridge P/N 7011316 can be identified by the letters “CBGH-LCN” stamped on the hex head. “CGBB-LCN” cannot be used as an equivalent replacement

Machines Built to Installations p/n 0252576 & 0254394 (Machines Built May 1992 to August

1993)

Machines Built to Installations p/n 0252576 & 0254394 (Machines Built August 1993 to Present)

Machines Built to Installations p/n 0236590, 0238014, 0251824

Ref.

Ref. -

Ref. A

Ref. -

Ref. A

Ref. -

1-60 3120290

SECTION 1 FRAME

FIGURE 1-17. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

202 (cont’d) 4640260

Consult Factory Cartridge (Vickers/Modular Control Version) 1

7009739 Seal Kit (Vickers/Modular Control Version) 1 7007321 Cartridge (Fluid Control Version) 1

No Longer

Available

4640852

4640841 Cartridge 1 203 2220377 Fitting, Straight 1 204 2220844 Fitting, Adapter 1 205 3311501 Nut 5/16”-18NC A/R 206 4751500 Flatwasher 5/16” A/R 207 0641524 Bolt 5/16”-18NC x 3” A/R

208 4640671

7010510 Cartridge (Vickers/Modular Controls Version) 1

7009739 Seal Kit (Vickers/Modular Controls Version) 1

Use 70003445

No Longer

Available

Machines Built to Installations p/n 0238014, 0251823 & 0252577

Seal Kit (Fluid Control Version) (was p/n

7007323)

Machines Built to Installations p/n 0252576 & 0254394

Note: When replacing flow divider on machines built May 1992 to August 1993 use P/N 4640852 instead P/N 4640260 (as equipped).

Flow Divider Assembly (WD Machines Built May 1992 to Present Only)

Cartridge (Fluid Controls Version) (was p/n

7007322) Seal Kit (Fluid Controls Version) (was p/n

7007323)

S E

I O N

F R A

0252552/

0252553

0252186/

0253187

301 4640684

302 4300038 Stud (Welded on Part) 4 303 3311501 Nut 5/16”-18NC 4 304 4751500 Flatwasher 5/16” 4 305 4761500 Lockwasher 5/16” 4

CONTROL VALVES INSTALLATION - 4WS OPTION (WITHOUT PROP TELE)

CONTROL VALVES INSTALLATION - 4WS OPTION (WITH PROP TELE)

Control Valve Assembly (See Figure 1-19 for Breakdown)

Ref. C/C

Ref. B/B

3120290 1-61

S E

I O N

SECTION 1 FRAME

FIGURE 1-18. LOCKOUT VALVE ASSEMBLY

1-62 3120290

SECTION 1 FRAME

FIGURE 1-18. LOCKOUT VALVE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4640485 LOCKOUT VALVE ASSEMBLY Ref. A

Note: Oscillating Axle Machines Built Prior to May

1992.

1 0560679 Block, Top Valve 1 2 0641518 Bolt 5/16”-18NC x 2 1/4” 2 3 4761500 Lockwasher 5/16” 2 4 3960047 Seal, Rod 1 5 3790116 O-Ring 1 6 3860037 Roller, Cam 1 7 3430407 Clevis Pin with Cotter Pin 1 8 3421284 Pin 2

9 3840833 Plunger, Rod 10 3840854 Rod 4 11 3790231 O-Ring 1 12 0560467 Block, Bottom Valve 1 13 2200202 Plug 1

0100011 Loctite A/R 14 0320008 Ball 4 15 4160078 Spring 4 16 2180658 Plug 4

I O N

F R A

3120290 1-63

S E

I O N

SECTION 1 FRAME

FIGURE 1-19. CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG (4WS)

1-64 3120290

SECTION 1 FRAME

FIGURE 1-19. CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG (4WS)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4640684

1 7002315 Steer Section - Complete (Front and Rear) 2 2 7004859 Solenoid Assembly 2 3 7002274 Washer 1 4 7002348 Spring 1 5 7002305 Guide Tube Assembly 1 6 7002345 Cone, Female 1

Kit O-Ring 1

Kit O-Ring 1 7 7002346 Pin, Push 1 8 7002344 Plunger 9 7000470 Tube, Guide 1

10 7002341 Pin, Actuator 1

Kit Ring, Quad 1

11 7002340 Guide, External Push Pin 1

Kit O-Ring 1

12 700233 Sleeve, Inner Flux 1 13 7002334 Spring 1 14 7002336 Sleeve, Outer Flux 1 15 7000418 Coil 1 16 7002335 Case, Solenoid 1 17 7002338 Plate, End 1

7002327 Nameplate 1

18 7002339 Screw 4

19 7000468

7000414 Seal Kit - Working Section 2

CONTROL VALVE ASSEMBLY - 2 SECTION BANGBANG (4WS)

Relief Valve Block Assembly (No Longer Field Serviceable)

Ref. -

I O N

F R A

3120290 1-65

S E

I O N

SECTION 1 FRAME

FIGURE 1-20. TOW PACKAGE INSTALLATIONS

1-66 3120290

SECTION 1 FRAME

FIGURE 1-20. TOW PACKAGE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TOW PACKAGE INSTALLATIONS Ref. Note: For steering/axle components not called out

see Figures 2-1 and 2-2.

STEERING COMPONENTS INSTALLATION - 2WD

0236966

9982255

0238185

1 Hitch Options: 1

2620028

2620022 2WD Fixed Axle Machines Built Prior to May 1992

2620030

2 Hardware Options: 1

0642622

9982256

0642620

3 Bolt Options: 1

0642624

0682628

0642628

4 Hardware Options: A/R

4762600 Lockwasher 1” (Machines with Oscillating Axle) 3 4562103 Spacer (1/8” Thick) (Machines with Fixed Axle) 2 0960268 Spacer (1/2” Thick) (Machines with Fixed Axle) 1

5 Lug (Top) Options: 1

3040326

3040145 2WD Fixed Axle Machines Built Prior to May 1992

3531793

6 Pin Options: 1

3421246

3420860 2WD Fixed Axle Machines Built Prior to May 1992

3421151

OSCILLATING AXLE MACHINES BUILT PRIOR TO MAY 1992

STEERING COMPONENTS INSTALLATION - 2WD FIXED AXLE MACHINES BUILT PRIOR TO MAY 1992

STEERING COMPONENTS INSTALLATION - 4WD OSCILLATING AXLE MACHINES BUILT PRIOR TO MAY 1992

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

Bolt 1”-8NC x 2 3/4” (2WD Oscillating Axle Machines Built Prior to May 1992)

Stud (2WD Fixed Axle Machines Built Prior to May

1992) Bolt 1”-8NC x 2 1/2” (4WD Oscillating Axle

Machines Built Prior to May 1992)

Bolt 1”-8NC x 3” (2WD Oscillating Axle Machines Built Prior to May 1992)

Bolt 1”-8NC x 3 1/2” (Grade 8) (2WD Fixed Axle Machines Built Prior to May 1992)

Bolt 1”-8NC x 3 1/2” (4WD Oscillating Axle Machines Built Prior to May 1992)

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

Ref. A

Ref. D

I O N

F R A

3120290 1-67

S E

I O N

SECTION 1 FRAME

FIGURE 1-20. TOW PACKAGE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7 Nut, Jam 1 1/4”-12NF Options:

3300023

3300023 2WD Fixed Axle Machines Built Prior to May 1992

3323004

8 4753000 Flatwasher 1 1/4” 2 9 Lug (Bottom) Options: 1

3040327

Not Required 2WD Fixed Axle Machines Built Prior to May 1992

3530015

10 Fitting, Grease Options: 1

2160003

2160002

11 2880410 Keystock (Not Shown) 1 12 Tie-Rod Options: 1

3840822 Machines Oscillating Axle 3840643 Machines Fixed Axle

13 Gusset Options: 2

2550925

Not Required 2WD Fixed Axle Machines Built Prior to May 1992

2551050

14 1660114 Coupling 2 15 Lug (Steering Arm) Options: 1

3040314

3040314 2WD Fixed Axle Machines Built Prior to May 1992

3040381

16 0900479 Bracket, Valve 1 17 4640261 Select Valve Assembly 1 18 0641507 Bolt 5/16”-18NC x 7/8” 2 19 4761500 Lockwasher 5/16” 2 20 4751500 Flatwasher 5/16” 2 21 3250840 Nameplate - Caution 1 22 3820001 Rivet 8 23 3250872 Nameplate - Tow Select 1 24 Nut, Special Options: 2

3300160

3300160 2WD Fixed Axle Machines Built Prior to May 1992

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

Fitting, Grease - 45° (2WD Oscillating Axle Machines Built Prior to May 1992)

Fitting, Grease - 45° (2WD Fixed Axle Machines Built Prior to May 1992)

Fitting, Grease (4WD Oscillating Axle Machines Built Prior to May 1992)

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

2WD Oscillating Axle Machines Built Prior to May 1992

4WD Oscillating Axle Machines Built Prior to May 1992

Note: Items 16-23 Machines with Oscillating Axle Only.

2WD Oscillating Axle Machines Built Prior to May 1992

1-68 3120290

SECTION 1 FRAME

FIGURE 1-20. TOW PACKAGE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

24 (cont’d) 3323002

25 Nut, 1”-8NC Options: 1

Not Required Machines with Oscillating Axle

3312601 Machines with Fixed Axle

26 Locknut 1”-8NC Options: 1

Not Required Machines with Oscillating Axle

3312605 Machines with Fixed Axle

0253189

0253190

0253177

4WD Oscillating Axle Machines Built Prior to May 1992

STEERING COMPONENTS INSTALLATIONS - 60H 2WD MACHINES BUILT MAY 1992 TO PRESENT

STEERING COMPONENTS INSTALLATION - 70H 2WD MACHINES BUILT MAY 1992 TO PRESENT

STEERING COMPONENTS INSTALLATION - 4WD MACHINES BUILT MAY 1992 TO PRESENT

Ref. C

S E

I O N

F R A

1682780 2WD 1681555 4WD

52 Tie-Rod Options: 1

3841149 2WD

3841142 4WD 53 3422106 Pin 2 54 Bolt Options: 1

0641610 Bolt 3/8”-16NC x 1 1/4” (2WD)

0641608 Bolt 3/8”-16NC x 1” (4WD) 55 4751600 Flatwasher 3/8” 1 56 4761600 Lockwasher 3/8” 1 57 Locknut 1”-8NC Options: 1

3300243 2WD

Not Required 4WD 58 4712600 Flatwasher 1” Narrow 1 59 4740155 Washer, Thrust 3 60 3760143 Ring, Retaining 1 61 Pin Options: 1

3422117 2WD

3422119 4WD 62 3420372 Hairpin 1 63 Hitch Options: 1

4844215 2WD

4844230 4WD 64 Decal - Caution Options: 1

1701781 2WD - Decal (Prior to May 1994)

1702307 2WD - Decal (May 1994 to Present)

1701782 4WD - Decal (Prior to May 1994)

1702307 4WD - Decal (May 1994 to Present)

65- 72 Not Shown

65 3431622 Pin, Clevis (4WD Machines Only) 1

Steer Cylinder Assembly Options (See Section 5 for Breakdown):

Note: Use Standard Parts when required 2WD Machines.

A/R

3120290 1-69

S E

I O N

SECTION 1 FRAME

FIGURE 1-20. TOW PACKAGE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

66 3450606 Pin, Cotter (4WD Machines Only) 1 67 0642620 Bolt 1” - 8NC x 2 1/2” (4WD Machines Only) 1 68 1660114 Tie-Rod (4WD Machines Only) 1 69 3312602 Nut, Jam 1”-8NC (4WD Machines Only) 3 70 0630425 Bolt, Special (4WD Machines Only) 1

71 4130294

72 3780187

Spindle (RH) (Use Standard Spindle for Left Side) (4WD Machines Only)

O-Ring (Not Shown - Located near Kingpin) (June 1994 to Present) (4WD Machines Only)

0253188

0253191

0253706

80 Axle Weldment Options: 1

4844231 2WD Axle 0961613 Bushing, Bronze 2 4844366 4WD Axle (May 1992 to June 1994) 0961613 Bushing, Bronze (Axle Pivot) 2 0961614 Bushing, Bronze (Kingpin) 4 4844809 4WD Axle (June 1994 to Present) 0961613 Bushing, Bronze (Axle Pivot) 2 0961850 Bushing, Bronze (Kingpin) 4

0236880

0236968

0253196

0253197

FRONT AXLE INSTALLATION - MACHINES BUILT MAY 1992 TO PRESENT ONLY (2WD FIXED AXLE)

FRONT AXLE INSTALLATION - MACHINES BUILT MAY 1992 TO PRESENT ONLY (2WD OSCILLATING AXLE)

FRONT AXLE INSTALLATION - MACHINES BUILT MAY 1992 TO PRESENT ONLY (4WD)

Note: Machines built prior to May 1992 use standard axle with welded on parts called out in 149 series numbers.

TOW BAR ASSEMBLY AND STOWAGE INSTALLATION (FIXED AXLE BUILT PRIOR TO MAY 1992)

TOW BAR ASSEMBLY AND STOWAGE INSTALLATION (OSCILLATING AXLE BUILT PRIOR TO MAY

1992) TOW BAR ASSEMBLY AND STOWAGE INSTALLA-

TION (60H BUILT MAY 1992 TO PRESENT) TOW BAR ASSEMBLY AND STOWAGE INSTALLA-

TION (70H BUILT MAY 1992 TO PRESENT)

Ref. B

Ref. A

Ref. -

101 0232121 Tow Bar Assembly 1

3420447 Pin, Tow 1 4740036 Flatwasher, Special 1

3420372 Pin, Cotter 1 102 4841055 Mount, Stowage 2 103 3420292 Pin, Quick Release 2 104 1260017 Chain (2PC x 4”) 8” 105 4300031 Stud (Welded on Part) 2 106 4751400 Flatwasher 1/4” 2 107 3311405 Locknut 1/4”-20NC 2

1-70 3120290

SECTION 2 TURNTABLE

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

2-1 BOOM, TURNTABLE & BEARING LUBE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-2 CONTROL VALVE INSTALLATION - RACINE PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-3 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION . . . . . . . . . . 2-14

2-4 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - WORKING SECTION . . . . . . . . . 2-16

2-5 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET SECTION . . . . . . . . . . . . 2-18

2-6 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO SECTION . . . . . . . . . . . 2-22

2-7 CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL. . . . . . . . . . . . . . . . . . . . . . . 2-26

2-8 VICKERS PROPORTIONAL CONTROL VALVE ASSEMBLY (Prior to October 1994). . . . . . . . 2-34

2-9 VICKERS PROPORTIONAL CONTROL VALVE ASSEMBLY (Standard Controls)

(October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

2-10 VICKERS PROPORTIONAL CONTROL VALVE ASSEMBLY (Hydraulic Controls)

(October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

2-11 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-46

2-12 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-50

2-13 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . . . . . . . 2-54

2-14 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (4WS). . . . . . . . . . . . . . . . . . . . . . 2-58

2-15 STEERING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

2-16 ACCESSORY VALVE ASSEMBLY (Miller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

2-17 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64

2-18 SWING, DRIVE, BEARING & LOCK INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66

2-19 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

2-20 SWING BRAKE ASSEMBLY (Prior to April 1992). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72

2-21 SWING BRAKE ASSEMBLY (April 1992 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76

2-22 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

2-23 ROTARY COUPLING & COLLECTOR RING ASSEMBLY INSTALLATION . . . . . . . . . . . . . . . . 2-82

2-24 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION

(Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86

2-25 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION

(Built December 1992 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96

2-26 ADECO THROTTLE COMPONENTS INSTALLATION - Deutz Engine Machines . . . . . . . . . . . 2-104

2-27 GENERATOR INSTALLATION - Deutz Engine Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108

2-28 FORD LSG-423 ENGINE INSTALLATIONS (Prior to February 1995) . . . . . . . . . . . . . . . . . . . . 2-112

2-29 ADECO THROTTLE INSTALLATION - Ford Engine Machines Built Prior to Mid 1987 . . . . . . . 2-124

2-30 PRECISION GOVERNOR INSTALLATION - Ford Engine Machines

Built Mid 1987 to February 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-128

2-31 GENERATOR INSTALLATION - Ford Engine Machines Built Prior to February 1995 . . . . . . . . 2-130

2-32 FORD LSG-423 ENGINE INSTALLATIONS (February 1995 to Present) . . . . . . . . . . . . . . . . . . 2-134

2-33 110VOLT GENERATOR INSTALLATIONS - Ford Engine Machines

Built February 1995 to Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142

2-34 DUAL FUEL INSTALLATION - Ford Engine Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-146

2-35 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-150

2-36 WISCONSIN ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154

2-37 MAIN PUMP ASSEMBLY (Machines With Racine Proportional Valves). . . . . . . . . . . . . . . . . . . 2-160

2-38 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves

Built Prior to Mid 1987 - Has One Outlet in End Cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-164

2-39 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves

Built Mid 1987 to Present - Has One Outlet in End Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-166

S S

E E

C C

T T

I I

O O

N N

2 2

T T

U U

R R

N N

T T

A A

B B

L L

E E

3120290 2-1

SECTION 2 TURNTABLE

TABLE OF CONTENTS

S E

I O N

T U R N

T A

FIGURE DESCRIPTION PAGE

2-40 TANKS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-168

2-41 LP TANKS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-174

2-42 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Racine

Proportional Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-178

2-43 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Vickers

Proportional Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-182

2-44 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Hydraulic Controls). . .2-188

2-45 ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . .2-194

2-46 HOODS INSTALLATION (Machines Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . .2-198

2-47 HOODS INSTALLATION (Machines Built December 1992 to Present) . . . . . . . . . . . . . . . . . . . .2-202

L E

2-2 3120290

SECTION 2 TURNTABLE

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

S E

I O N

T U R N

A B

3120290 2-3

S E

I O N

T U R

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS

T A B

2-4 3120290

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BOOM, TURNTABLE AND BEARING LUB INSTALLATIONS

4620014 Turntable Weldment (Prior to December 1992) 1 4620087 Turntable Weldment (December 1992 to Present) 1

0236438 BOOM INSTALLATION - STANDARD 60H Ref. M 0251654 BOOM INSTALLATION - 750 LBS CAP 60H Ref. E

0239213

0251481 BOOM INSTALLATION - CSA 60H Ref. E

0255564

0237995 BOOM INSTALLATION - STANDARD 60H+6 Ref. F 0251483 BOOM INSTALLATION - CSA 60H+6 Ref. D 0237122 BOOM INSTALLATION - STANDARD 70H Ref. G 0250336 BOOM INSTALLATION - HYD CONTROLS 70H Ref. G

BOOM INSTALLATION - HYDRAULIC CONTROLS 60H

BOOM INSTALLATION - CSA HYDRAULIC CONTROLS 60H

Ref.

Ref. D

Ref. A

S E

I O N

0800392 Standard 60H 0800392 Standard 60H - 750Lbs Capacity 0800577 Hydraulic Controls 60H 0800392 Standard 60H - CSA 0800577 Hydraulic Controls 60H - CSA 0800505 Standard 60H+6 0800505 Standard 60H+6 - CSA 0800418 Standard 70H 0800418 Hydraulic Controls 70H

2 1681513

1682599

3 1681580

4 Pin (Boom Pivot) Options: 1

4040129 Standard/Hydraulic Controls 3421815 Standard 60H - 750Lbs Capacity

3421815 Standard/Hydraulic Controls - CSA 5 4040126 Pin (Lift Cylinder Lower) 1 6 3420085 Pin (Master Level Cylinder Lower) 1 7 3421144 Pin (Lift Cylinder Upper) 1 8 Boom Rest Weldment (Bolt-on) Options: 1

4842814 Standard/Hydraulic Controls - 60H/60H+6

4841885 Standard/Hydraulic Controls - 70H 9Not Used

10 4740040 Flatwasher 1 1/4” 2 11 4761600 Lockwasher 3/8” 2 12 3450608 Pin, Cotter 3/16” x 2” 2 13 4300045 Stud (Welded on Part) 2

Boom Assembly Options (See Section 3 for Breakdown):

Lift Cylinder Assembly (Machines Built Prior to May

1992) (See Section 5 for Breakdown) Lift Cylinder Assembly - TUV (Machines Built May

1992 to Present) (See Section 5 for Breakdown) Master Level Cylinder Assembly (See Section 5 for

Breakdown)

T A

L E

3120290 2-5

S E

I O N

T U R N

T A B

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

14 4761800 Lockwasher 1/2” 10 15 3311805 Locknut 1/2” - 13NC 2 16 0651608 Bolt 3/8”-24NF x 1” 1 17 4740006 Flatwasher 7/16” 1 18 1120192 Cap, Boom Pivot 2 19 0681810 Bolt 1/2” - 13NC x 1 1/4” (Grade 8) 8 20 2760075 Housing, Bearing (Part of Turntable Weldment) 2 21 0960562 Bushing, Self Aligning (Part of Turntable Weldment) 2 22 3952014 Setscrew 5/8”-11NC x 1 3/4” 2 23 3900017 Setscrew 1/2”-20NF x 1” 1 24 0100011 Loctite #242 (Not Shown) A/R 25 4740277 Flatwasher, Special 2 26 Not Used 27 Not Used 28 4751800 Flatwasher 1/2” 2 29 0236548 Pin (Master Level Cylinder Upper) 1 30 4300034 Stud (Welded on Part) 1 31 4751600 Flatwasher 3/8” 1 32 Not Used 33 3311601 Nut 3/8”-16NC 1 34 0100019 Loctite #271 (Not Shown) A/R 35 Not Used 36 Not Used 37 Not Used 38 2160006 Fitting, Grease 2

0236431 BEARING LUBRICATION INSTALLATION Ref. C

101 2160002 Fitting, Grease 4 102 2220124 Fitting, 45° 4 103 2751032 Hose 2 104 Not Used 105 2750527 Hose 1 106 Not Used 107 Not Used 108 2180344 Fitting, Bulkhead 4 109 2752427 Hose 1

2-6 3120290

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

A B

3120290 2-7

S E

I O N

T U R

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL

T A B

2-8 3120290

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL

CONTROL VALVES INSTALLATION (STANDARD PARTS )

1Not Used 2 0641612 Bolt 3/8”-16NC x 1 1/2” A/R 3 4751600 Flatwasher 3/8” A/R 4 4761600 Lockwasher 3/8” A/R 5 3311601 Nut 3/8”-16NC A/R 6 0641408 Bolt 1/4”-20NC x 1” A/R 7 4761400 Lockwasher 1/4” A/R 8 4751400 Flatwasher 1/4” A/R

9 4300034 Stud (Welded on Part) A/R 10 0641420 Bolt 1/4”-20NC x 2 1/2” A/R 11 0641609 Bolt 3/8”-16NC x 1 1/8” A/R 12 0641528 Bolt 5/16”-18NC x 3 1/2” A/R 13 4761500 Lockwasher 5/16” A/R 14 4751500 Flatwasher 5/16” A/R 15 3311501 Nut 5/16” - 18NC A/R 16 4300033 Stud (Welded on Part) A/R 17 0140001 Horn 1 18 4060608 Flex-Guard 3.4 ft.

Ref.

S E

I O N

T U R N

A B

0236360

0236361

0236362

0236363

0236621

0236622

0236623

0236624

0236742

CONTROL VALVES INSTALLATION FOR MACHINES WITH GEAR PUMP (VARIABLE PARTS):

Valves Installation - with Prop Tele/With Rotate/ Without Steering Wheel

Valves Installation - With Prop Tele/Without Rotate/Without Steering Wheel

Valves Installation - Without Prop Tele/With Rotate/Without Steering Wheel

Valves Installation - Without Prop Tele/Without Rotate/Without Steering Wheel

Valves Installation - Without Prop Tele/With Rotate/With Steering Wheel

Valves Installation - With Prop Tele/With Rotate/ With Steering Wheel

Valves Installation - Without Prop Tele/Without Rotate/With Steering Wheel

Valves Installation - With Prop Tele/Without Rotate/With Steering Wheel

CONTROL VALVES INSTALLATION FOR MACHINES WITH PISTON PUMP (VARIABLE PARTS):

Valves Installation - Without Prop Tele/With Rotate/With Steering Wheel

Ref.

3120290 2-9

S E

I O N

T U R N

T A B

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0236752

0236753

51 Racine Control Valve Options: 1

4640456

4640455

Not Required Machines With Piston Pump

52 HPI/Nichols Control Valve Options: 1

Not Required Machines With Gear Pump

4640465 Control Valve Assembly - 3 Section 4640466 Control Valve Assembly - 4 Section

53 Bracket, Mounting Options: 1

0901157 Bracket, Mounting (Machines With Gear Pump)

Not Required Machines With Piston Pump

54 Bracket, Mounting Options: 1

Not Required Machines With Gear Pump

0901318 Bracket, Mounting (Machines With Piston Pump)

55 Filter Assembly Options: 1

2120078 Filter Assembly (Machines With Gear Pump) 2120079 Element 1

Not Required Machines With Piston Pump

56 Bracket, Filter Options: 1

0901159 Bracket, Filter (Machines With Gear Pump)

Not Required Machines With Piston Pump

57 Solenoid Valve Assembly Options: 1

4640136 Machines With Gear Pump 4640136 Solenoid Valve Assembly 7000522 Solenoid Cartridge Assembly (With Coil) 1 7000548 Coil 1 7007320 Adjustable Cartridge Assembly 1 7001507 Seal Kit - 4640136 Valve 1

Not Required Machines With Piston Pump

58 Solenoid Valve Assembly Options: 1

Not Required Machines With Gear Pump

4640464

7009742 Coil 1 2900737 Seal Kit 1

59 Solenoid Valve Assembly Options: 1

Not Required Machines With Gear Pump

4640123

7004368 Coil (Hydraforce Version) 1 7012518 Seal Kit (Hydraforce Version) 1

Valves Installation - With Prop Tele/With Rotate/ Without Steering Wheel

Valves Installation - With Prop Tele/With Rotate/ With Steering Wheel

Machines With Gear Pump

Control Valve Assembly - 4 Section (See Figure 2-3 for Breakdown)

Control Valve Assembly - 3 Section (See Figure 2-3 for Breakdown)

Machines With Piston Pump

Solenoid Valve Assembly (Machines With Piston Pump)

Ref.

2-10 3120290

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

59 (cont’d) 7000558 Coil (FPS Version) 1

7006075 Seal Kit (FPS Version) 1

60 Bang-Bang Control Valve Options: 1

4640247

4640246

4640447

4640462

4640461

0236742

0236752

0236753

51 Not Required 52 HPI/Nichols Control Valve Options: 1

4640465 Control Valve Assembly - 3 Section

4640466 Control Valve Assembly - 4 Section 53 Not Required 54 0901318 Bracket, Mounting 1 55 Not Required 56 Not Required 57 Not Required 58 4640464 Solenoid Valve Assembly 1

7009742 Coil 1

2900737 Seal Kit 1 59 4640123 Solenoid Valve Assembly 1

7004368 Coil (Hydraforce Version) 1

7012518 Seal Kit (Hydraforce Version) 1

7000558 Coil (FPS Version) 1

7006075 Seal Kit (FPS Version) 1 60 Bang-Bang Control Valve Options: 1

4640247

4640246

4640447

4640462

4640461

4 Section Valve (See Figure 2-11 for Breakdown)

3 Section Valve (See Figure 2-11 for Breakdown)

2 Section Valve (With Rotate) (See Figure 2-13 for Breakdown)

2 Section Valve (Without Rotate) (See Figure 2-11 for Breakdown)

1 Section Valve (See Figure 2-13 for Breakdown)

CONTROL VALVES INSTALLATION FOR MACHINES WITH PISTON PUMP (VARIABLE PARTS):

Valves Installation - Without Prop Tele/With Rotate/With Steering Wheel

Valves Installation - With Prop Tele/With Rotate/ Without Steering Wheel

Valves Installation - With Prop Tele/With Rotate/ With Steering Wheel

4 Section Valve (See Figure 2-11 for Breakdown)

3 Section Valve (See Figure 2-11 for Breakdown)

2 Section Valve (With Rotate) (See Figure 2-13 for Breakdown)

2 Section Valve (Without Rotate) (See Figure 2-11 for Breakdown)

1 Section Valve (See Figure 2-13 for Breakdown)

Ref.

S E

I O N

T U R N

A B

3120290 2-11

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

CONTROL VALVES INSTALLATION - WITH OPTIONAL STEERING WHEEL

Ref.

I O N

T U R N

T A B

101 4640151 Flow Divider Assembly 1 102 3311501 Nut 5/16”-18NC A/R 103 4751500 Flatwasher 5/16” A/R 104 4761500 Lockwasher 5/16” A/R 105 4300033 Stud (Welded on Part) A/R 106 4640360 Dump Valve Assembly 1

7009745 Coil (Vickers/Modular Controls Version) 1

7004289

7003635

7004368 Coil (Hydraforce Version) 1

7012910

7010635

7009798 Check Valve Cartridge (Hydraforce Version) 1

107 4640408

108 0641606 Bolt 3/8” - 16NC x 3/4” 2 109 0641608 Bolt 3/8”- 16NC x 1” 2 110 4761600 Lockwasher 3/8” 4 111 1460005 Column, Steering 1 112 4860097 Wheel, Steering 1 113 3300073 Nut, Special 1 114 2560066 Knob 1 115 3900060 Bolt, Shoulder 1 116 0901255 Bracket, Steer Valve 1 117 3311401 Nut 1/4”-20NC 12 118 4761400 Lockwasher 1/4” 12 119 4751400 Flatwasher 1/4” 12 120 4300031 Stud (Welded on part) 10 121 4640434 Rotate Valve Assembly 1 122 0641416 Bolt 1/4”-20NC x 2” 2 123 0901416 Bracket, Rotate Valve 1

Solenoid Cartridge Less Coil (Vickers/Modular Controls Version)

Check Valve Cartridge (Vickers/Modular Controls Version)

Solenoid Cartridge Less Coil (1989 to Present) (Hydraforce Version)

Solenoid Cartridge Less Coil (Prior to 1989) (Hydraforce Version)

Steer Valve Assembly (See Figure 2-15 for Breakdown)

0236649 SHUTDOWN VALVE INSTALLATION Ref.

201 4640123 Solenoid Valve Assembly 1

7004368 Coil (Hydraforce Version) 1 7012518 Seal Kit (Hydraforce Version) 1 7000558 Coil (FPS Version) 1

7006075 Seal Kit (FPS Version) 1 202 3311501 Nut 5/16”-18NC 4 203 4761500 Lockwasher 5/16” 2 204 4751500 Flatwasher 5/16” 4 205 4300033 Stud (Welded on Part) 2

2-12 3120290

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0236677 TWO SPEED DRIVE VALVE INSTALLATION Ref. -

301 4640123 Solenoid Valve Assembly 1

7004368 Coil (Hydraforce Version) 1 7012518 Seal Kit (Hydraforce Version) 1 7000558 Coil (FPS Version) 1

7006075 Seal Kit (FPS Version) 1 302 3311501 Nut 5/16” - 18NC 4 303 4761500 Lockwasher 5/16” 2 304 4751500 Flatwasher 5/16” 2 305 4300033 Stud (Welded on Part) 2

S E

I O N

T U R N

A B

3120290 2-13

S E

I O N

T U R

SECTION 2 TURNTABLE

FIGURE 2-3. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION.

T A B

2-14 3120290

SECTION 2 TURNTABLE

FIGURE 2-3. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4640455

4640456

1 7004885 Outlet Section (3 Section Valve) (Includes Items 4-12) 1

7002368 Outlet Section (4 Section Valve) (Includes Items 4-12) 1 2 7004869 Nut 4 3 7004870 Stud 4 4 7004871 Plug 1 5 Kit O-Ring 1

7004872 Cartridge Assembly, Pilot Pressure 1

7002288 Plug and O-Ring Assembly 1 6 7004873 Plug 1 7 Kit O-Ring 1 8 7004874 Spring 1 9 7002287 Poppet 1

10 7004875 Housing 1 11 Kit O-Ring 1 12 Kit O-Ring 1

13 7004891

14 7004888 Lift Valve Section (See Figure 2-4 for Breakdown) 1 15 7004890 Drive Valve Section (See Figure 2-4 for Breakdown) 1 16 7002364 Inlet Manifold (See Figure 2-5 for Breakdown) 1 17 7004884 Servo Assembly (See Figure 2-6 for Breakdown) 1

7004833

RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION (3 SECTION)

RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION (4 SECTION)

— — — — — — — — — —

Swing and Telescope Valve Sections (See Figure 2-4 for Breakdown)

— — — — — — — — — — Seal Kit - 7004885 Outlet Section (Includes Items 5, 7,

11 and 12) (4 Section Valve)

Ref. -

S E

I O N

T U R N

A B

3120290 2-15

S E

I O N

T U R

SECTION 2 TURNTABLE

FIGURE 2-4. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY

T A B

2-16 3120290

SECTION 2 TURNTABLE

FIGURE 2-4. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7004888

7004891

RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY

LIFT VALVE SECTION (INCLUDING SERVO ASSEMBLY)

SWING VALVE SECTION (INCLUDING SERVO ASSEMBLY)

TELESCOPE VALVE SECTION (INCLUDING SERVO ASSEMBLY) (4 SECTION VALVE ONLY)

Ref.

S E

I O N

7004890

2 7002391 Screw, Socket Head 1 3 7004808 Ramp (Supplied with Servo) Ref. 4 7002233 Ring (Supplied with Servo) Ref. 5 7004802 Plug Assembly 1 6 Kit O-Ring 1 7 7002398 Cap End 1 8 7002231 Screw, Socket Head 2 9 7004805 Spool, Lift Section 1

7004807 Spool, Swing Section 1

4140010 Spool, Drive Section 1 10 Kit Ring, Piston 1 11 Kit O-Ring 1 12 Kit O-Ring 2 13 Kit O-Ring 1 14 Kit O-Ring 1 15 7002378 O-Ring 1

7004832 Seal Kit (Includes Items 6, 10, 11,12, 13 and 14) 4

DRIVE VALVE SECTION (INCLUDING SERVO ASSEMBLY)

Valve Body (Not Serviced - Purchase Complete Assembly

— — — — — — — — — —

Ref.

T U R N

A B

3120290 2-17

S E

I O N

T U R

SECTION 2 TURNTABLE

FIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION

T A B

2-18 3120290

SECTION 2 TURNTABLE

FIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7002364

7002385 Plug Assembly 1 1 7004848 Plug 1 2 Kit O-Ring 1 3 7002384 Screw, Socket Set 1 4 7002377 Spring Compression, Helical 1 5 7002376 Spring Compression, Helical 1 6 7002371 Poppet 1

7004850 Seat Assembly 1 7 7004851 Seat 1 8 Kit O-Ring 1 9 7002324 Plug 4

10 7002326 Orifice, 0.040 1 11 7002375 Orifice, 0.062 1

7002386 Plug, Assembly 1

12 7004853 Plug 1 13 Kit O-Ring 1

7004854 Solenoid Assembly

14 7000417 Coil 12VDC 1 15 7004837 Screw, Slotted, Pan Head 4 16 7002338 Plate 1 17 7004824 Sleeve 1 18 7004835 Sleeve 1 19 7004836 Case 1 20 7002334 Spring 1 21 7004855 Guide, Tube Assembly 1

7004838 Tube 1

7004839 Plunger 1

7004856 Pin and Guide Assembly 1

7002340 Guide 1

Kit Packing, Preformed, O-Ring 1 7004857 Pin and Quad Ring Assembly 1 7004841 Pin 1

Kit Quad Ring 1 7004858 Cone and O-Ring Assembly 1 7004822 Cone 1

Kit Packing, Preformed, O-Ring 1

22 7002327 Nameplate 1 23 Kit O-Ring 1 24 7002374 Screw, Socket Recessed 2 25 7002319 Pin 1 26 7002229 Ball 1

RACINE PROPORITONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION

— — — — — — — — — —

Ref.

S E

I O N

T U R N

A B

3120290 2-19

S E

I O N

T U R N

T A B

SECTION 2 TURNTABLE

FIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7002330 Seat Assembly 1 27 7004823 Seat, Ball 1 28 Kit O-Ring 1

— — — — — — — — — —

7004860 End Cap Assembly 1 29 7004861 Cap 1 30 7002223 Plug 1 31 Kit O-Ring 1 32 7002373 Spacer 1 33 7002379 Spring 1

- - - - - - - - - -

7004863 Stem Assembly 1 34 7004864 Stem 1 35 Kit O-Ring 1 36 Kit Glyd Ring 1 37 7002372 Poppet 1 38 7002370 Seat 1 39 Kit O-Ring 1 40 7002360 Housing, Inlet Manifold 1 41 Kit O-Ring 2 42 Kit O-Ring 1 43 Kit O-Ring 1 44 Kit O-Ring 1

— — — — — — — — — — Seal Kit (Includes Items, 2, 8, 13, 23, 28, 31, 35, 36, 39,

7004833

41, 42, 43, 44 and soft items listed under #21) (1 Per Section)

2-20 3120290

SECTION 2 TURNTABLE

FIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

A B

3120290 2-21

S E

I O N

T U R

SECTION 2 TURNTABLE

FIGURE 2-6. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO ASSEMBLY

T A B

2-22 3120290

JLG 70H Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SECTION 1 FRAME

FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD

FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD

FIGURE 1-3. OPTIONAL REAR STEER INSTALLATION

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED)

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - CESSNA TWO SPEED.

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS (4WD FRONT).

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (2WD AND 4WD REAR)

FIGURE 1-9. DRIVE MOTOR ASSEMBLY - REXROTH

FIGURE 1-10. BRAKE ASSEMBLY - AUSCO AND MICO

FIGURE 1-11. BRAKE ASSEMBLY - AUSCO 29479 (4WD FRONT)

FIGURE 1-12. BRAKE ASSEMBLY - AUSCO 37845 (4WD FRONT)

FIGURE 1-13. BRAKE ASSEMBLY - AUSCO (2WD REAR)

FIGURE 1-14. BRAKE ASSEMBLY - MICO

FIGURE 1-15. GEAR REDUCER ASSEMBLY (2WD REAR)

FIGURE 1-16. HUB ASSEMBLIES

FIGURE 1-17. VALVES INSTALLATION (FRAME MOUNTED)

FIGURE 1-18. LOCKOUT VALVE ASSEMBLY

FIGURE 1-19. CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG (4WS)

FIGURE 1-20. TOW PACKAGE INSTALLATIONS

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS

FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL

FIGURE 2-3. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - OUTLET SECTION.

FIGURE 2-4. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY

FIGURE 2-5. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION

FIGURE 2-6. RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - SERVO ASSEMBLY