JLG 3246ES Parts Manual

4 (2)
JLG 3246ES Parts Manual

3121247

1930ES/2030ES/2630ES/2646ES/3246ES

3

 

TABLE OF CONTENTS

SECTION 1 - FRAME

........................................................................................................................................................................... 7

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through 0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825; 2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293

through 1200008265) .......................................................................................................................................................................

 

8

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through 0200152825, SN

 

1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481;

 

3246ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481) ...............................................................

12

FIGURE 1-3. WHEEL DRIVE ASSEMBLY .....................................................................................................................................

16

FIGURE 1-4. FRAME MOUNTED COMPONENTS........................................................................................................................

20

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)...................................................................

24

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ................................................................................

28

FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END) ............

32

FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)..................................................

36

FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI SPEC

 

MACHINES) ...................................................................................................................................................................................

 

40

FIGURE 1-10. LADDERS, BEACON LIGHT AND ROTARY SENSOR COVER INSTALLATION ..................................................

42

SECTION 2 - GROUND COMPONENTS...........................................................................................................................................

 

45

FIGURE 2-1. BATTERIES AND COVERS INSTALLATION ...........................................................................................................

46

FIGURE 2-2. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................

50

FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS

(OPTIONAL) ...................................................................................................................................................................................

 

52

SECTION 3 - SCISSOR ARMS..........................................................................................................................................................

 

55

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200135154 through 0200150265, SN 1200004293 through 1200007881)...................................................................................

56

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200150266 through 0200152825, SN 1200007882 through 1200008481)...................................................................................

58

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2030ES ............................................................................................................

60

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2630ES ............................................................................................................

62

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES

BUILT) (SN 0200135154 through 0200151605, SN 1200004293 through 1200008264) ...............................................................

66

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES

BUILT) (SN 0200151606 through 0200152825, SN 1200008265 through 1200008481) ...............................................................

70

SECTION 4 - PLATFORM..................................................................................................................................................................

 

75

FIGURE 4-1. PLATFORM INSTALLATION ....................................................................................................................................

76

FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200135154 through 0200150265, SN 1200004293 through 1200007881)...................................................................................

80

FIGURE 4-3. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200150266 through 0200152825, SN 1200007882 through 1200008481)...................................................................................

84

FIGURE 4-4. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

0200135154 through 0200150265, SN 1200004293 through 1200007881)...................................................................................

88

FIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

0200150266 through 0200152825, SN 1200007882 through 1200008481)...................................................................................

92

FIGURE 4-6. RAIL INSTALLATION - 2030ES/2630ES ..................................................................................................................

94

FIGURE 4-7. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200135154 through 0200151584, SN 1200004293 through 1200008264)...................................................................................

98

FIGURE 4-8. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200151585 through 0200152825, SN 1200008265 through 1200008481).................................................................................

102

FIGURE 4-9. PLATFORM CONSOLE BOX INSTALLATION .......................................................................................................

106

FIGURE 4-10. DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT)..............................................................

110

FIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)..........................................................

112

SECTION 5 - CYLINDER .................................................................................................................................................................

 

115

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (1930ES SN 0200135154 through 0200150266, SN 1200004293 through

 

1200007882; 2030ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2630ES SN 0200135154

 

through 0200152825, SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293

 

through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265) ..........................

116

3121247

1930ES/2030ES/2630ES/2646ES/3246ES

5

TABLE OF CONTENTS

 

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (1930ES SN 0200150266 through 0200152825, SN 1200007882 through

 

1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481; 3246ES SN 0200151606

 

through 0200152825, SN 1200008265 through 1200008481) ......................................................................................................

122

FIGURE 5-3. STEER CYLINDER ASSEMBLY .............................................................................................................................

128

SECTION 6 - HYDRAULIC ...............................................................................................................................................................

131

FIGURE 6-1. HYDRAULIC DIAGRAM ..........................................................................................................................................

132

SECTION 7 - ELECTRICAL..............................................................................................................................................................

135

FIGURE 7-1. ELECTRICAL SCHEMATIC ....................................................................................................................................

136

FIGURE 7-2. ELECTRICAL SCHEMATIC ....................................................................................................................................

138

FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (1930ES SN 0200135154 through 0200150266, SN 1200004293

through 1200007882; 2030ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2630ES SN

 

0200135154 through 0200152825, SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN

 

1200004293 through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265)......

140

FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (1930ES SN 0200150266 through 0200152825, SN 1200007882

through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481; 3246ES SN

 

0200151606 through 0200152825, SN 1200008265 through 1200008481) .................................................................................

150

SECTION 8 - DECALS .....................................................................................................................................................................

163

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)....................................................................................................................

164

FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) ...............................................................................................

170

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS).....................................................................................

178

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................

183

FIGURE 9-1. MODEL ES STANDARD PARTS ............................................................................................................................

184

FIGURE 9-2. MODEL ES VARIABLE PARTS...............................................................................................................................

186

FIGURE 9-3. MODEL ES MAINTENANCE KITS ..........................................................................................................................

188

SECTION 10 - SPECIAL OPTIONS .................................................................................................................................................

189

FIGURE 10-1. SPECIAL OPTIONS LIST......................................................................................................................................

190

PART NUMBER INDEX....................................................................................................................................................................

195

6

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

SECTION 1 - FRAME

3121247

1930ES/2030ES/2630ES/2646ES/3246ES

7

SECTION 1 - FRAME

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through 0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825; 2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265)

8

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through 0200150266, SN 1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825; 2630ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

Ref

ILLUSTRATION AND PARTS LIST USAGE:

 

 

 

 

 

Ref

1930ES USA Built Machines (SN 0200135154 through

 

 

 

 

 

 

0200150266)

 

 

 

 

 

Ref

1930ES Belgium Built Machines (SN 1200004293 through

 

 

 

 

 

 

1200007882)

 

 

 

 

 

Ref

2030ES/2630ES USA Built Machines (SN 0200135154 through

 

 

 

 

 

 

0200152825)

 

 

 

 

 

Ref

2030ES/2630ES Belgium Built Machines (SN 1200004293

 

 

 

 

 

 

through 1200008481)

 

 

 

 

 

Ref

2646ES/3246ES USA Built Machines (SN 0200135154 through

 

 

 

 

 

 

0200151606)

 

 

 

 

 

Ref

2646ES/3246ES Belgium Built Machines (SN 1200004293

 

 

 

 

 

 

through 1200008265)

 

 

 

 

 

Ref

STEERING INSTALLATION

 

 

 

 

0272371

Ref

Steering Installation 1930ES

F

 

 

 

0273227

Ref

Steering Installation 2030ES/2630ES

C

 

 

 

0272372

Ref

Steering Installation 2646ES/3246ES USA Built Machines (SN

G

 

 

 

 

 

0200135154 through 0200137093)

 

 

 

 

0272372

Ref

Steering Installation 2646ES/3246ES Belgium Built Machines

G

 

 

 

 

 

(SN 1200004293 through 1200004607)

 

 

 

 

0274546

Ref

Steering Installation 2646ES/3246ES USA Built Machines. (SN

B

 

 

 

 

 

0200137094 through 0200151606)

 

 

 

 

0274546

Ref

Steering Installation 2646ES/3246ES Belgium Built Machines

B

 

 

 

 

 

(SN 1200004608 through 1200008265)

 

 

 

1

0440259

2

Bearing, Flanged

 

 

 

2

 

Ref

Bolt M10 Options:

 

 

 

2

0701016

4

40mm Length

 

 

 

2

0701020

4

60mm Length

 

 

 

3

1380153

4

E-Clip

 

 

 

4

 

Ref

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

 

Breakdown):

 

 

 

4

1684237

1

Steer Cylinder Assembly 1930ES/2030ES/2630ES

 

 

 

4

 

Ref

Steer Cylinder Assembly 2646ES/3246ES

 

 

 

4

1684263

1

USA Built Machines (SN 0200135154 through 0200137093)

 

 

 

4

1684263

1

Belgium Built Machines (SN 1200004293 through

 

 

 

 

 

 

1200004607)

 

 

 

4

1684456

1

USA Built Machines (SN 0200137094 through 0200151606)

 

 

 

4

1684456

1

Belgium Built Machines (SN 1200004608 through

 

 

 

 

 

 

1200008265)

 

 

 

7

3423037

4

Pin, Clevis

 

 

 

8

4812000

4

Flatwasher M10

 

 

 

9

4846757

2

Lug, Steer

 

 

 

10

0100011

AR

Compound, Locking

 

 

 

13

2110404

2

Fitting, Straight

 

 

 

 

 

Ref

DRIVE INSTALLATION

 

 

 

 

0272710

Ref

Drive Installation 1930ES

O

 

 

 

0274224

Ref

Drive Installation 1930ES (UL SPEC)

F

 

 

 

0272711

Ref

Drive Installation 2030ES/2630ES

O

 

3121247

 

1930ES/2030ES/2630ES/2646ES/3246ES

9

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

0274225

Ref

Drive Installation 2030ES/2630ES (UL SPEC)

F

 

0273008

Ref

Drive Installation 2646ES/3246ES

P

 

0274226

Ref

Drive Installation 2646ES/3246ES (UL SPEC)

F

102

 

Ref

Wheel Drive Assembly Options:

 

102

2915236

2

Wheel Drive Assembly, 1930ES (See WHEEL DRIVE

 

 

 

 

ASSEMBLY for Breakdown) (was p/n 3160306)

 

102

1001100975

2

Wheel Drive Assembly, 2030ES/2630ES/2646ES/3246ES (See

 

 

 

 

WHEEL DRIVE ASSEMBLY for Breakdown) (was p/n 3160307)

 

102A

3577112

2

Plate, Spacer (Used only on Machines with Kit P/N 2915236

 

 

 

 

installed)

 

103

 

Ref

Wheel and Bolt Kit Options (includes Item 104):

 

 

 

Ref

Note: Must replace Tire and Wheel Assemblies in pairs per

 

 

 

 

axle.

 

103

2915012

4

Wheel and Bolt Kit, 1930ES (was p/n2915005, 4520326 &

 

 

 

 

4520565)

 

103

2915013

4

Wheel and Bolt Kit, 2030ES/2630ES/2646ES/3246ES (was

 

 

 

 

p/n 2915006, 4520327 & 4520676)

 

104

0630580

20

Bolt, Wheel

 

108

2780266

2

Hub Assembly (See Items 201-208 for Breakdown)

 

112

3760463

2

Ring, Retaining

 

114

4740523

4

Washer, Spindle Retaining

 

115

4740524

2

Thrustwasher M60

 

 

2780266

Ref

HUB ASSEMBLY

B

 

 

Ref

Note: Qtys shown for 1 Assembly. Two Assemblies required

 

 

 

 

per machine.

 

201

1001102354

1

Cap, Dust (was p/n 7012524)

 

202

3300423

1

Nut, Slotted (was p/n 7010641)

 

203

3450406

1

Pin, Cotter 2in x 3/16in (was p/n 7010642)

 

204

4740468

1

Washer (was p/n 7019697)

 

205

1001102351

1

Bearing, Cone - Outer (was p/n 7026185)

 

206

Not Available

1

Hub (Purchase Complete Hub p/n 2780266)

 

207

1001102353

1

Bearing, Cone - Inner (was p/n 7026183)

 

208

1001102349

1

Seal (was p/n 7026184)

 

 

 

Ref

FRAME WELDMENT

 

301

 

Ref

Bushing Options:

 

301

0440264

2

Bushing 1930ES

 

301

0440265

4

Bushing 2030ES/2630ES/2646ES/3246ES

 

302

 

Ref

Kingpin Rework Instruction Options (Provides rework procedure for

 

 

 

 

damaged kingpins):

 

302

3128601

AR

Kingpin Rework Instruction 1930ES/2030ES/2630ES

 

302

3128703

AR

Kingpin Rework Instruction 2646ES/3246ES

 

10

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through 0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481; 3246ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481)

12

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through 0200152825, SN 1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481; 3246ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

Ref

ILLUSTRATION AND PARTS LIST USAGE:

 

 

 

 

 

Ref

1930ES USA Built Machines (SN 0200150266 through

 

 

 

 

 

 

0200152825)

 

 

 

 

 

Ref

1930ES Belgium Built Machines (SN 1200007882 through

 

 

 

 

 

 

1200008481)

 

 

 

 

 

Ref

2646ES/3246ES USA Built Machines (SN 0200151606 through

 

 

 

 

 

 

0200152825)

 

 

 

 

 

Ref

2646ES/3246ES Belgium Built Machines (SN 1200008265

 

 

 

 

 

 

through 1200008481)

 

 

 

 

 

Ref

STEERING INSTALLATION

 

 

 

 

0272371

Ref

Steering Installation 1930ES

F

 

 

 

0274546

Ref

Steering Installation 2646ES/3246ES

B

 

 

1

0440259

2

Bearing, Flanged

 

 

 

2

 

Ref

Bolt M10 Options:

 

 

 

2

0701016

4

40mm Length

 

 

 

2

0701020

4

60mm Length

 

 

 

3

1380153

4

E-Clip

 

 

 

4

 

Ref

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

 

Breakdown):

 

 

 

4

1684237

1

Steer Cylinder Assembly 1930ES

 

 

 

4

1684456

1

Steer Cylinder Assembly 2646ES/3246ES

 

 

 

7

3423037

4

Pin, Clevis

 

 

 

8

4812000

4

Flatwasher M10

 

 

 

9

4846757

2

Lug, Steer

 

 

 

10

0100011

AR

Compound, Locking

 

 

 

13

2110404

2

Fitting, Straight

 

 

 

 

 

Ref

DRIVE INSTALLATION

 

 

 

 

0275185

Ref

Drive Installation 1930ES

B

 

 

 

0275188

Ref

Drive Installation 1930ES (UL SPEC)

B

 

 

 

0275187

Ref

Drive Installation 2646ES/3246ES

A

 

 

 

0275190

Ref

Drive Installation 2646ES/3246ES (UL SPEC)

A

 

 

102

0630580

20

Bolt, Wheel

 

 

 

105

2780266

2

Hub Assembly (See Items 201-208 for Breakdown)

 

 

 

106

 

Ref

Wheel Drive Assembly Options (See WHEEL DRIVE

 

 

 

 

 

 

ASSEMBLY for Breakdown):

 

 

 

106

2915236

2

Wheel Drive Assembly 1930ES (was p/n 3160306)

 

 

 

106

1001100975

2

Wheel Drive Assembly 2646ES/3246ES (was p/n 3160307)

 

 

 

106A

3577112

2

Plate, Spacer (Used only on Machines with Kit P/N 2915236

 

 

 

 

 

 

installed)

 

 

 

109

3760463

2

Ring, Retaining

 

 

 

114

 

Ref

Tire and Wheel Assembly Options:

 

 

 

114

1001100840

4

Tire and Wheel Assembly 1930ES (was p/n4520326 &

 

 

 

 

 

 

4520565)

 

 

 

114

1001100894

4

Tire and Wheel Assembly 2646ES/3246ES (was p/n 4520327 &

 

 

 

 

 

 

4520676)

 

 

 

115

4740524

2

Thrustwasher M60

 

 

 

116

4740564

2

Washer, Spindle Retaining

 

 

 

 

2780266

Ref

HUB ASSEMBLY

B

 

 

 

 

Ref

Note: Qtys shown for 1 Assembly. Two Assemblies required

 

 

3121247

 

1930ES/2030ES/2630ES/2646ES/3246ES

13

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

per machine.

 

201

7012524

1

Cap, Dust

 

202

7010641

1

Nut, Slotted

 

203

7010642

1

Pin, Cotter 2in x 3/16in

 

204

7019697

1

Washer

 

205

7026185

1

Bearing, Cone - Outer

 

206

Not Available

1

Hub (Purchase Complete Hub p/n 2780266)

 

207

7026183

1

Bearing, Cone - Inner

 

208

7026184

1

Seal

 

 

 

Ref

FRAME WELDMENTS

 

301

 

Ref

Bushing Options:

 

301

0440264

2

Bushing 1930ES

 

301

0440265

2

Bushing 2646ES/3246ES

 

302

 

Ref

Kingpin Rework Instruction Options (Provides rework procedure for

 

 

 

 

damaged kingpins):

 

302

3128601

AR

Kingpin Rework Instruction 1930ES/2030ES/2630ES

 

302

3128703

AR

Kingpin Rework Instruction 2646ES/3246ES

 

14

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-3. WHEEL DRIVE ASSEMBLY

16

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

3121247

1930ES/2030ES/2630ES/2646ES/3246ES

17

SECTION 1 - FRAME

FIGURE 1-3. WHEEL DRIVE ASSEMBLY

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

WHEEL DRIVE ASSEMBLY (ADVANCED)

 

 

 

 

3160306

Ref

Wheel Drive Assembly 1930ES

E

 

 

 

3160307

Ref

Wheel Drive Assembly 2030ES/2630ES/2646ES/3246ES

E

 

 

 

 

Ref

Note: Due to service updates, drive motors may use any of

 

 

 

 

 

 

the various parts listed below. Visual identification will be

 

 

 

 

 

 

required.

 

 

 

 

 

Ref

Hub Assembly

 

 

 

1

Not Available

1

Spindle

 

 

 

2

Item 206

1

Hub

 

 

 

3

Item 204

1

Ring, Input

 

 

 

4

Item 203

1

Gear, Input Sun

 

 

 

5

Item 203

3

Gear, Input Planet

 

 

 

6

Item 203

3

Pin, Planet Gear

 

 

 

7

Item 203

1

Carrier

 

 

 

8

Item 203

1

Gear, Output Sun

 

 

 

9

Item 207

3

Gear, Output Planet

 

 

 

10

Item 207

3

Pin, Output Planet

 

 

 

11

Item 201

1

Cover

 

 

 

12

7024757

1

Bushing Kit, Kingpin (Includes 2 Bushings)

 

 

 

13

See Note

1

Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)

 

 

 

14

See Note

2

Bearing, Main (Note: Use Item 202, 204, 206 or 207)

 

 

 

15

Item 207

1

Bearing, Shaft

 

 

 

16

70001739

1

Seal, Lip

 

 

 

17

7024786

1

Seal, Lip

 

 

 

18

Item 203

3

Ring, Retaining

 

 

 

19

Item 201

1

Ring, Retaining

 

 

 

20

70000191

1

O-Ring

 

 

 

21

Item 201

1

Thrustwasher

 

 

 

23

Item 203

1

Plate, Thrust

 

 

 

24

Item 203

1

Ring, Retaining

 

 

 

25

See Note

9

Thrustwasher (Note: Use Item 203 or 207)

 

 

 

26

See Note

AR

Bearing/Bushing Options: (Note: Use Item 203 or 207)

 

 

 

26A

 

Ref

Bearing, Needle

 

 

 

26B

 

Ref

Bushing

 

 

 

27

See Note

1

Ring, Retaining (Note: Use Item 204, 206 or 207)

 

 

 

28

Item 207

1

Ring, Retaining

 

 

 

29

Item 201

2

Plug

 

 

 

32

Item 207

3

Washer, Tanged

 

 

 

 

 

Ref

BRAKE AND MOTOR COMPONENTS

 

 

 

103

Item 208

1

Brush and Terminal Assembly

 

 

 

104

70000790

2

Spring, Brush

 

 

 

105

70000791

1

Box, Brush

 

 

 

106

Item 208

1

Ring, Retaining

 

 

 

107

Item 208

1

Bearing

 

 

 

108

 

Ref

Harness, Electrical Cable Options:

 

 

 

108A

1001099628

1

Harness, Electrical Cable 1930ES (was p/n 7024770)

 

 

 

108A

1001099676

1

Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES

 

 

 

 

 

 

(was p/n 7024770 & 7024775)

 

 

 

108B

1001091502

1

Harness, Electrical Cable 1930ES

 

 

 

108B

1001134012

1

Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES

 

 

18

 

 

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

 

 

 

SECTION 1 - FRAME

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

(was p/n 1001091843)

 

 

109

70000792

1

Commutator

 

 

110

Item 209

1

Disc, Reaction

 

 

111

7024785

1

Disc, Friction

 

 

112

Item 209

1

Brake Assembly

 

 

113

See Note

2

Flatwasher (Note: Use Item 210A or 210B)

 

 

114

See Note

2

Bolt (Note: Use Item 210A or 210B)

 

 

 

 

Ref

Style "A" Brake Cover

 

 

125

See Note

1

Plate, Cover (Note: Use Item 211A or 211B)

 

 

126

See Note

1

O-Ring (Note: Use Item 210A, 210B, 211A or 211B)

 

 

127

70000383

1

Connector, Strain Relief

 

 

128

See Note

1

Cover (Note: Use Item 211A or 211B)

 

 

 

 

Ref

Style "B" Brake Cover

 

 

151

See Note

1

Plate, Cover (Note: Use Item 211A or 211B)

 

 

152

70001949

1

Gasket, Cover

 

 

153

See Note

1

Cover, Top (Note: Use Item 211A or 211B)

 

 

154

See Note

1

Cover, End (Note: Use Item 211A or 211B)

 

 

 

 

Ref

Kit Options

 

 

201

7024747

1

Cover Kit (Includes Items 11, 19, 20, 21 & 29)

 

 

202

7024748

1

Main Seal Kit (Includes Qty 1 of Items 14, 16 & 20)

 

 

203

7024749

1

Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)

 

 

204

7024758

1

Input Ring Kit (Includes Item 3, 20, 27 & Qty 1 of Item 14)

 

 

205

 

Ref

Motor Kit Options (Includes Items 13, 17, 103-114 & 151-154):

 

 

205

 

Ref

Motors with Item #108A Style Electrical Cable

 

 

205A

1001100819

1

Motors with Item #108A Style Electrical Cable 1930ES (was

 

 

 

 

 

p/n 7024774)

 

 

205B

1001100820

1

Motors with Item #108A Style Electrical Cable

 

 

 

 

 

2030ES/2630ES/2646ES/3246ES (was p/n 7024777)

 

 

205

 

Ref

Motors with Item #108B Style Electrical Cable

 

 

205C

70001263

1

Motors with Item #108B Style Electrical Cable 1930ES

 

 

205D

70001345

1

Motors with Item #108B Style Electrical Cable

 

 

 

 

 

2030ES/2630ES/2646ES/3246ES

 

 

206

7024756

1

Hub Kit (Includes Items 2, 16, 20, 27 & Qty 1 of Item 14)

 

 

207

7024750

1

Output Planet Kit (Includes Items 9, 10, 15, 20, 25-28, 32 & Qty 1

 

 

 

 

 

of Item 14)

 

 

208

7024771

1

Motor Brush and Bearing Kit (Includes Items 103, 106 & 107)

 

 

209

7024772

1

Brake Kit (Includes Items 110, 111 & 112)

 

 

210

 

Ref

Motor Hardware Kit (Includes 113 & 114)

 

 

210A

7024773

1

Motor Hardware Kit 1930ES

 

 

210B

7024776

1

Motor Hardware Kit 2030ES/2630ES/2646ES/3246ES

 

 

211

 

Ref

Brake Cover Kit Options:

 

 

211A

7024787

1

Style "A" (Includes Items 125 - 128)

 

 

211B

70001265

1

Style "B" (Includes Items 151 - 154)

 

 

3121247

1930ES/2030ES/2630ES/2646ES/3246ES

19

SECTION 1 - FRAME

FIGURE 1-4. FRAME MOUNTED COMPONENTS

20

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-4. FRAME MOUNTED COMPONENTS

 

 

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

CONTROLLER INSTALLATION

 

 

 

 

 

Ref

Controller Installation 1930ES:

 

 

 

 

 

Ref

All except UL Spec

 

 

 

 

0272710

Ref

USA Built Machines (SN 0200135154 through 0200150265)

O

 

 

 

0272710

Ref

Belgium Built Machines (SN 1200004293 through

O

 

 

 

 

 

1200007881)

 

 

 

 

0275185

Ref

USA Built Machines (SN 0200150266 through 0200152825)

B

 

 

 

0275185

Ref

Belgium Built Machines (SN 1200007882 through

B

 

 

 

 

 

1200008481)

 

 

 

 

 

Ref

UL Spec

 

 

 

 

0274224

Ref

USA Built Machines (SN 0200135154 through 0200150265)

F

 

 

 

0274224

Ref

Belgium Built Machines (SN 1200004293 through

F

 

 

 

 

 

1200007881)

 

 

 

 

0275188

Ref

USA Built Machines (SN 0200150266 through 0200152825)

B

 

 

 

0275188

Ref

Belgium Built Machines (SN 1200007882 through

B

 

 

 

 

 

1200008481)

 

 

 

 

 

Ref

Controller Installation 2030ES/2630ES:

 

 

 

 

0272711

Ref

All except UL Spec

O

 

 

 

0274225

Ref

UL Spec

F

 

 

 

 

Ref

Controller Installation 2646ES/3246ES:

 

 

 

 

 

Ref

All except UL Spec

 

 

 

 

0273008

Ref

USA Built Machines (SN 0200135154 through 0200151605)

P

 

 

 

0273008

Ref

Belgium Built Machines (SN 1200004293 through

P

 

 

 

 

 

1200008264)

 

 

 

 

0275187

Ref

USA Built Machines (SN 0200151606 through 0200152825)

A

 

 

 

0275187

Ref

Belgium Built Machines (SN 1200008265 through

A

 

 

 

 

 

1200008481)

 

 

 

 

 

Ref

UL Spec

 

 

 

 

0274226

Ref

USA Built Machines (SN 0200135154 through 0200151605)

F

 

 

 

0274226

Ref

Belgium Built Machines (SN 1200004293 through

F

 

 

 

 

 

1200008264)

 

 

 

 

0275190

Ref

USA Built Machines (SN 0200151606 through 0200152825)

A

 

 

 

0275190

Ref

Belgium Built Machines (SN 1200008265 through

A

 

 

 

 

 

1200008481)

 

 

 

1

0100083

AR

Grease, Heat Transfer

 

 

 

5

4191706

AR

Bolt M6 x 12mm

 

 

 

6

1600346

1

Module, Control

 

 

 

7

 

Ref

Cover Options:

 

 

 

7

 

Ref

Cover 1930ES/2030ES/2630ES

 

 

 

7

1671132

1

All except UL Spec

 

 

 

7

1671181

1

UL Spec

 

 

 

7

 

Ref

Cover 2646ES/3246ES

 

 

 

7

1671133

1

All except UL Spec

 

 

 

7

1671182

1

UL Spec

 

 

 

11

 

Ref

Relay Options:

 

 

 

11

 

Ref

All except UL Spec

 

 

 

11

2915064

1

USA Built Machines (SN 0200135154 through 0200138062)

 

 

 

11

2915064

1

Belgium Built Machines (was p/n 3740146) (SN 1200004293

 

 

 

 

 

 

through 1200004865)

 

 

 

11

0903098

1

Mounting Bracket Used on 3740146

 

 

 

11

3740150

1

USA Built Machines (SN 0200138063 through 0200152825)

 

 

 

11

3740150

1

Belgium Built Machines (SN 1200004866 through

 

 

3121247

 

1930ES/2030ES/2630ES/2646ES/3246ES

21

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

1200008481)

 

11

3740146

1

UL Spec

 

11

0903098

1

Mounting Bracket

 

 

 

Ref

Note: Relay p/n 3740146 Albright or Curtis brand has 4

 

 

 

 

terminals and no lead wires. Relay p/n 3740150 is

 

 

 

 

Trombetta brand has 2 terminals and 1 lead wire.

 

13

4191708

AR

Bolt M6 x 20mm

 

16

4811700

AR

Flatwasher M6

 

18

4240147

1

Strap, Anti-Static

 

19

4751400

AR

Flatwasher 1/4in Wide

 

20

0700819

1

Bolt M8 x 55mm (UL Spec Only)

 

21

 

Ref

Clamp, Cable Options:

 

 

 

Ref

Note: Due to service updates, cable clamps may be any of

 

 

 

 

the various designs listed below. Visual identification will be

 

 

 

 

required.

 

21

 

Ref

Non-UL Spec

 

21A

3574714

1

Clamp (Available on All Models)

 

21B

1001091492

1

Clamp (Used as part of Service Update on 1930ES)

 

21C

1001094301

2

Clamp (Used as part of Service Update on

 

 

 

 

2030ES/2630ES/2646ES/3246ES)

 

21

 

Ref

UL Spec

 

21D

1320162

1

Clamp (Available on All Models)

 

21E

1001091492

1

Clamp (Used as part of Service Update on 1930ES)

 

21F

1001094301

2

Clamp (Used as part of Service Update on

 

 

 

 

2030ES/2630ES/2646ES/3246ES)

 

22

1321283

1

Clamp, Hose (2646ES/3246ES Only)

 

23

4340751

1

Mount, Cable Clamp (UL Spec Only)

 

24

4811900

1

Flatwasher M8 (UL Spec Only)

 

29

4191709

1

Bolt M6 x 25mm

 

31

4831700

1

Lockwasher M6

 

 

 

Ref

Items 51 - 56 may be used on machines with service update

 

 

 

 

kits.

 

51

1001094124

1

Block, Spacer (1930ES Only)

 

52

0700624

1

Bolt M6 x 80mm

 

53

0700619

2

Bolt M6 x 55mm

 

54

4751400

AR

Flatwasher 1/4in Wide

 

55

4811700

AR

Flatwasher M6

 

56

3290606

AR

Locknut M6

 

 

 

Ref

ALARM INSTALLATIONS

 

 

0272810

Ref

ANSI Spec

F

 

0273443

Ref

Australian Spec

B

 

0272811

Ref

CE Spec

D

 

0272722

Ref

Descent Alarm

A

 

0272913

Ref

Motion Alarm

A

102

0140043

1

Alarm

 

105

4191706

2

Screw M6 x 12mm

 

22

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

24

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

POTHOLE PROTECTION INSTALLATION

 

 

 

 

0272757

Ref

Pothole Protection Installation 1930ES USA Built Machines

K

 

 

 

 

 

(SN 0200135154 through 0200150265)

 

 

 

 

0272757

Ref

Pothole Protection Installation 1930ES Belgium Built

K

 

 

 

 

 

Machines (SN 1200004293 through 1200007881)

 

 

 

 

0272758

Ref

Pothole Protection Installation 2030ES/2630ES USA Built

K

 

 

 

 

 

Machines (SN 0200135154 through 0200152825)

 

 

 

 

0272758

Ref

Pothole Protection Installation 2030ES/2630ES Belgium Built

K

 

 

 

 

 

Machines (SN 1200004293 through 1200008441)

 

 

 

1

4010415

4

Screw M4 x 35mm

 

 

 

3

0701014

4

Screw M10 x 30mm

 

 

 

5

3290405

4

Locknut M4

 

 

 

7

3291005

6

Locknut M10

 

 

 

8

3423045

8

Pin

 

 

 

9

3423189

4

Pin (was p/n 3423046)

 

 

 

10

3574176

2

Link

 

 

 

10

0440263

4

Bushing

 

 

 

12

3760348

20

Ring, Retaining

 

 

 

13

3860108

2

Roller

 

 

 

15

1001109345

2

Switch, Limit (was p/n 4360536 & 4360607)

 

 

 

16

4750800

8

Flatwasher (Wide)

 

 

 

17

4812000

4

Flatwasher M10

 

 

 

18

4740086

8

Thrustwasher

 

 

 

20

4846774

2

Link

 

 

 

21

 

Ref

Support (Right) Options:

 

 

 

21

4846775

1

Support (Right) 1930ES

 

 

 

21

4846816

1

Support (Right) 2030ES/2630ES

 

 

 

21

0440263

4

Bushing

 

 

 

23

 

Ref

Support (Left) Options:

 

 

 

23

4846861

1

Support (Left) 1930ES

 

 

 

23

4846863

1

Support (Left) 2030ES/2630ES

 

 

 

23

0440263

4

Bushing

 

 

 

24

0060083

1

Actuator Assembly

A

 

 

24

4846773

1

Actuator

 

 

 

24A

1440333

1

Collar, Actuator

 

 

 

24A

3760115

1

Ring, Retaining

 

 

 

24B

4160202

1

Spring

 

 

 

 

0275092

Ref

Pothole Protectionm Installation 1930ES USA Built Machines

C

 

 

 

 

 

(SN 0200150266 through 0200152825)

 

 

 

 

0275092

Ref

Pothole Protectionm Installation 1930ES Belgium Built

C

 

 

 

 

 

Machines (SN 1200007882 through 1200008481)

 

 

 

101

See Note

1

Actuator Assembly (Was p/n 0060090) (Note: Purchase

A

 

 

 

 

 

Individual Pieces)

 

 

 

101A

0060091

1

Actuator Weldment

 

 

 

101B

3760115

1

Ring, Retaining

 

 

 

101C

4160202

1

Spring

 

 

 

101D

4220287

1

Pad

 

 

 

103

3900351

4

Screw, Button Head M10 x 30mm

 

 

 

104

3010158

2

Link

 

 

 

105

3291005

4

Locknut M10

 

 

 

106

3423045

4

Pin

 

 

3121247

 

1930ES/2030ES/2630ES/2646ES/3246ES

25

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

107

3423189

4

Pin

 

108

3423267

2

Pin

 

109

3574176

2

Link

 

109

0440263

4

Bushing

 

110

3760348

16

Ring, Retaining

 

111

4010415

4

Screw M4 x 35mm

 

112

4740086

4

Thrustwasher

 

113

4812000

4

Flatwasher M10

 

114

4846775

1

Bar, Pothole Support (Right)

 

114

0440263

4

Bushing

 

115

4846861

1

Bar, Pothole Support (Left)

 

115

0440263

4

Bushing

 

116

3290405

4

Locknut M4

 

117

See Note

2

Switch, Limit (Note: See ELECTRICAL SECTION)

 

26

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

28

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

SECTION 1 - FRAME

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

POTHOLE PROTECTION INSTALLATION

 

 

 

 

0272759

Ref

USA Built Machines (SN 0200135154 through 0200151609)

J

 

 

 

0272759

Ref

Belgium Built Machines (SN 1200004293 through 1200008264)

J

 

 

1

4010415

4

Screw M4 x 35mm

 

 

 

3

0701015

4

Screw M10 x 35mm

 

 

 

4

3290405

4

Locknut M4

 

 

 

6

3291005

6

Locknut M10

 

 

 

7

3423045

8

Pin

 

 

 

8

3423189

4

Pin (was p/n 3423046)

 

 

 

9

3574176

2

Link

 

 

 

9

0440263

4

Bushing

 

 

 

11

3760348

20

Ring, Retaining

 

 

 

12

3860108

2

Roller

 

 

 

14

1001109345

2

Switch, Limit (was p/n 4360536 & 4360607)

 

 

 

15

4750800

8

Flatwasher (Wide)

 

 

 

16

4812000

4

Flatwasher M10

 

 

 

17

4740086

8

Thrustwasher

 

 

 

18

4846774

2

Link

 

 

 

21

4846811

1

Support (Right)

 

 

 

21

0440263

4

Bushing

 

 

 

23

4846862

1

Support (Left)

 

 

 

23

0440263

4

Bushing

 

 

 

24

0060082

1

Actuator Assembly

A

 

 

24

4846810

1

Actuator

 

 

 

24

0962292

4

Bushing, Garmax

 

 

 

24A

3760115

2

Ring, Retaining

 

 

 

24B

4160202

2

Spring

 

 

 

24C

4846788

2

Plunger

 

 

 

 

0275094

Ref

USA Built Machines (SN 0200151610 through 0200152825)

C

 

 

 

0275094

Ref

Belgium Built Machines (SN 1200008265 through 1200008481)

C

 

 

101

See Note

1

Actuator Assembly (Was p/n 0060092)

B

 

 

101A

0060093

1

Actuator

 

 

 

101B

0962292

4

Bushing, Garmax

 

 

 

101B

3423289

2

Pin

 

 

 

101C

3760115

2

Ring, Retaining

 

 

 

101D

4160202

2

Spring

 

 

 

101E

4220293

2

Pad

 

 

 

103

0701015

4

Screw M10 x 35mm

 

 

 

104

3010158

2

Link

 

 

 

105

3291005

4

Locknut M10

 

 

 

106

3423045

4

Pin

 

 

 

107

3423189

4

Pin

 

 

 

108

3423267

2

Pin

 

 

 

109

3574176

2

Link

 

 

 

109

0440263

4

Bushing

 

 

 

110

3760348

16

Ring, Retaining

 

 

 

111

4010415

4

Screw M4 x 35mm

 

 

 

112

4740086

4

Thrustwasher

 

 

 

113

4812000

4

Flatwasher M10

 

 

 

114

4846811

1

Bar, Pothole Support (Right)

 

 

3121247

 

1930ES/2030ES/2630ES/2646ES/3246ES

29

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

114

0440263

4

Bushing

 

115

4846862

1

Bar, Pothole Support (Left)

 

115

0440263

4

Bushing

 

116

3290405

4

Locknut M4

 

117

See Note

2

Switch, Limit (See ELECTRICAL SECTION for Breakdown)

 

30

1930ES/2030ES/2630ES/2646ES/3246ES

3121247

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