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18RS
Operator Manual
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Parts Manual
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Service Manual
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JLG 18RS Parts Manual

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Page 1
Illustrated Parts Manual
Model
18RS
3121285
December 30, 2013
Page 2
Page 3
REVISION LOG
May 15, 2013 - Original Issue of Manual (Edited to B/M 1001135051 Revision D)
December 30, 2013 - Revised Manual (Edited to B/M 1001135051 Revision D)
3121285 18RS A
Page 4
REVISION LOG
B 18RS 3121285
Page 5
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 TIRE AND WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-4 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-5 DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . 1-10
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 TURNTABLE BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . 2-8
2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 SWING BEARING & ROTATION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-6 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-7 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-8 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-9 ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED). . . . . . . . . . 2-28
2-10 GROUND CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-11 ELECTRICAL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-12 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM AND CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 PLATFORM ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 PLATFORM SUPPORT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 CONTROLLER ASSEMBLY (DRIVE AND STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC INSTALLATION (FRONT AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC INSTALLATION (REAR AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 HYDRAULIC INSTALLATION (BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 HYDRAULIC INSTALLATION (DRIVE PUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
3121285 18RS i
Page 6
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 18RS 3121285
Page 7
SECTION 1
FRAME
3121285 18RS 1-1
Page 8
SECTION 1 FRAME
13
6
6
6
6
101010
10
14
14
7
7
7
7
9
9
9
9
3 1
3 1
3 1
3 1
2 1
2 1
3 1
3 1
22
22
23
23151111121317171920212525
2424161626
27
5
5
5
5

FIGURE 1-1.STEERING INSTALLATION

1-2 18RS 3121285
Page 9
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001133419 Ref STEERING INSTALLATION C
1 0100011 AR Compound, Locking 2 0711620 4 Bolt M16 x 60mm 3 0761010 8 Bolt M10 x 20mm 4Not Used 5 2160016 4 Fitting, Grease 6 3020029 AR Grease, Bearing 7 3422813 4 Pin 8Not Used
9 3841143 4 Keeper, Pin 10 4740111 4 Thrustwasher 11 4812300 4 Flatwasher M16 12 1001130477 1 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown) 13 1001148486 2 Spindle 14 1001131788 2 Link, Tie-Rod 15 1001134289 2 Bearing 16 1001148425 4 Kingpin 17 1001148430 4 Bearing 18 Not Used 19 1001148482 2 Thrustwasher 20 1001148537 2 Thrustwasher 21 1001148538 2 Thrustwasher 22 4812100 4 Flatwasher M10 23 1001148540 2 Support, Hose 24 0711231 4 Bolt M12 x 140mm 25 3291205 4 Locknut M12 26 0762014 2 Bolt M20 x 30mm 27 1001148610 2 Cover, Kingpin
3121285 18RS 1-3
Page 10
SECTION 1 FRAME
1 2
5
4A
4A
4B
4
101
102
102B
102C
102A

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

1-4 18RS 3121285
Page 11
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001133308 Ref WHEEL DRIVE INSTALLATION B
1 0100019 AR Compound, Locking 2 0682012 24 Bolt 5/8in-11NC x 1-1/2in Grade 8 3Not Used 4 1001132519 4 Drive Motor/Hub/Brake Assembly F
0100011 AR Compound, Locking (Not Shown)
4A 1001132500 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY For
Breakdown)
4B 1001132499 4 Drive Hub/Brake Assembly (See DRIVE HUB/BRAKE
ASSEMBLY For Breakdown)
5 4892000 24 Flatwasher 5/8in Hardened
1001139014 Ref TIRE AND WHEEL INSTALLATION C
101 3300106 36 Nut, Wheel (9 per Wheel) 102 AR Tire & Wheel Assembly Options:
1001134196 2 315/55D20 Foam-Filled Left Side E 1001134197 2 315/55D20 Foam-Filled Right Side E
Ref Note: Assemblies may require ballast/foam filling to
manufacture’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.
1001134195 1 Tire 315/55D20 102A 8786514 1 Valve Stem, Air (was p/n 4640113) 102B 1001134194 1 Rim, Wheel 102C 1001144655 1 Decal - Transport Wheels
3121285 18RS 1-5
Page 12
SECTION 1 FRAME
1
2
3
4
27
5
6
7
8
5
9
10
5
11
12
13
14
15
16
17
18
19
20
21
50

FIGURE 1-3. DRIVE MOTOR ASSEMBLY

1-6 18RS 3121285
Page 13
SECTION 1 FRAME
FIGURE 1-3. DRIVE MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001132500 Ref DRIVE MOTOR ASSEMBLY E
1 70004126 1 O-Ring 2 70004075 1 Seal, Shaft 3 70004076 1 Plug 4 Use 70004090 1 O-Ring 5 Use 70004090 3 O-Ring 6 70004077 1 Shaft 7 70004078 1 Gear Set 8 70004079 1 Coupling, Drive
9 70004080 1 Plate 10 70004081 2 Ball 11 70004082 1 Plate, Valve 12 70004083 1 Plate, Balance 13 70004084 1 Pin 14 Use 70004090 1 O-Ring 15 Use 70004090 1 O-Ring 16 70004085 1 Washer 17 70004086 1 Spacer 18 70004087 1 Cover, End 19 70004088 4 Screw M10 x 100mm 20 See Note 1 Nameplate (Note: Not Available for Purchase) 21 See Note 4 Rivet (Note: Not Available - Purchase Locally)
22 to 26 Not used
27 70004089 1 Flange, Mounting
28 to 49 Not Used
50 70004090 1 Seal Kit - Motor (Includes Items 1,2,4,5,14 & 15)
3121285 18RS 1-7
Page 14
SECTION 1 FRAME
NOT AVAILABLE AT TIME OF PRINTING

FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY

1-8 18RS 3121285
Page 15
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001132499 Ref DRIVE HUB/BRAKE ASSEMBLY E
Ref Note: No Parts Available at Time of Printing.
3121285 18RS 1-9
Page 16
SECTION 1 FRAME
201
202
201
202
201
202
201
202
105
110
112
111
107
108
107
108
106
109
104
109
102
110
103
110
103
110
1
3
1
3
1
3
203
203
203
203
205
204
206
205
204
207
101
101
4
4
4
303
343
305
304
13

FIGURE 1-5.DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS

1-10 18RS 3121285
Page 17
SECTION 1 FRAME
FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001133907 Ref DRIVE VALVES INSTALLATION B
1 0100011 AR Compound, Locking
2Not Used
3 0761012 4 Bolt M10 x 25mm
4 4812000 4 Flatwasher M10
5 to 12 Not Used
13 1001149866 1 Flow Divider Valve Assembly (See Items 101-116 for Breakdown)
1001149866 Ref FLOW DIVIDER VALVE ASSEMBLY B
101 7022397 4 Valve, Check
7022399 4 Seal Kit - 7022397 Cartridge
102 70004017 1 Valve, Flow Divider
7021625 1 Seal Kit - 70004017 Cartridge
103 70004018 2 Valve, Flow Divider
7021625 2 Seal Kit - 70004018 Cartridge
104 70003957 1 Valve, Pilot
70003980 1 Seal Kit - 70003957 Cartridge
105 70003958 1 Valve, Pilot
70003981 1 Seal Kit - 70003958 Cartridge
106 70003959 1 Valve, Pilot
70003980 1 Seal Kit - 70003959 Cartridge
107 7012974 2 Valve, Solenoid (Less Coil)
7010543 2 Seal Kit - 7012974 Cartridge 108 70002386 2 Coil 109 70002962 2 Lock Kit 110 70000781 4 Lock Kit 111 70003960 1 Orifice 112 70002209 2 Orifice 113 AR Plug Options (Note: Not called out on Drawing):
7017406 11 Plug 1/4in (#4)
7024844 15 Plug 3/8in (#6)
7024845 11 Plug 1/2in (#8)
See Note 1 Plug 5/8in (#10) (Note: Not Available - Purchase Locally)
1001134994 Ref FRAME SHIELDS INSTALLATION A
201 0100011 AR Compound, Locking 202 0700812 12 Bolt M8 x 25mm 203 4811900 12 Flatwasher M8 204 1001118274 6 Nut, Clip M8 205 1001133909 2 Cover, Axle 206 1001133911 1 Cover, Frame 207 1001145004 1 Cover, Frame
3121285 18RS 1-11
Page 18
SECTION 1 FRAME
FIGURE 1-5. DRIVE VALVES AND FRAME SHIELDS INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001143680 Ref HYDRAULIC INSTALLATION D
301 to 302 Not Used
303 0700820 2 Bolt M8 x 60mm 304 1321143 2 Plate, Clamp Top 305 1321320 2 Clamp
306 to 342 Not Used
343 3290805 2 Locknut M8
1-12 18RS 3121285
Page 19
SECTION 2
TURNTABLE
3121285 18RS 2-1
Page 20
SECTION 2 TURNTABLE
OPPOSITE SIDE
OF TURNTABLE REF.
7
1 2
4

FIGURE 2-1.CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION

2-2 18RS 3121285
Page 21
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVE & HYDRAULIC FILTERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001133907 Ref CONTROL VALVE & FILTERS INSTALLATION B
1 0100011 AR Compound, Locking 2 0761010 8 Bolt M10 x 20mm 3 0761012 4 Bolt M10 x 25mm 4 4812000 16 Flatwasher M10 5Not Used 6 1001132296 1 High Pressure Filter Assembly C
70003545 1 Element, Filter (Includes O-Ring)
7 1001132299 1 Medium Pressure Filter Assembly B
70002231 1 Element, Filter (Includes O-Ring)
8 1001132303 1 Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)
3121285 18RS 2-3
Page 22
SECTION 2 TURNTABLE
13
202729
212729
202729
192628
23
26
2426252
7
22
27
22
27
24
26
175101761
6
15
2
14
8
3
4
12
11
30
30
18
9

FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY

2-4 18RS 3121285
Page 23
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001132303 Ref MAIN VALVE ASSEMBLY B
1 70003961 1 Cartridge, Crossover Relief
7021653 1 Seal Kit - 70003961 Cartridge
2 70004151 1 Cartridge, Crossover Relief
7021653 1 Seal Kit - 70004151 Cartridge
3 7012975 1 Cartridge, Check
7012540 1 Seal Kit - 7012975 Cartridge
4 70002975 2 Cartridge, Check
70002976 2 Seal Kit - 70002975 Cartridge
5 70003963 1 Cartridge, Compensator
7010543 1 Seal Kit - 7003963Cartridge
6 70002973 1 Cartridge, Compensator
2900707 1 Seal Kit - 70002973 Cartridge
7 70004152 1 Cartridge, Compensator
2900707 1 Seal Kit - 70004152 Cartridge
8 70002972 1 Cartridge, Flow Control
7010543 1 Seal Kit - 70002972 Cartridge
9 70002972 1 Cartridge, Flow Control
7010543 1 Seal Kit - 70002972Cartridge
10 7012989 1 Cartridge, Flow Regulator
7012953 1 Seal Kit - 7012989 Cartridge
11 7023984 1 Cartridge, Flow Regulator
7012953 1 Seal Kit - 7023984 Cartridge
12 10837580 1 Cartridge, Load Shuttle
7010543 1 Seal Kit - 10837580 Cartridge
13 7012914 2 Cartridge, Pilot Check
7012918 2 Seal Kit - 7012914 Cartridge
14 70004153 1 Cartridge, Relief
7012998 1 Seal Kit - 70004153 Cartridge
15 70003968 1 Cartridge, Relief
7012998 1 Seal Kit - 70003968 Cartridge
16 7023913 1 Cartridge, Relief
7012998 1 Seal Kit - 7023913 Cartridge
17 7017422 1 Cartridge, Relief
7012998 1 Seal Kit - 7017422 Cartridge
18 70004154 1 Cartridge, Relief
7017496 1 Seal Kit - 70004154 Cartridge
19 70003970 1 Cartridge, Solenoid (Without Coil)
70003976 1 Seal Kit - 70003970 Cartridge
7022390 1 Nut, Coil
20 70003971 2 Cartridge, Solenoid (Without Coil)
70002967 2 Seal Kit - 70003971 Cartridge
7022390 2 Nut, Coil
21 70002966 1 Cartridge, Solenoid (Without Coil)
70003976 1 Seal Kit - 70002996 Cartridge
7022390 1 Nut, Coil
3121285 18RS 2-5
Page 24
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 7024884 2 Cartridge, Solenoid (Without Coil)
7012967 2 Seal Kit - 7024884 Cartridge 7022390 2 Nut, Coil
23 70002401 1 Cartridge, Solenoid (Without Coil)
7017496 1 Seal Kit - 70002401 Cartridge 7022390 1 Nut, Coil
24 7012910 2 Cartridge, Solenoid (Without Coil)
2900708 2 Seal Kit - 7012910 Cartridge
70003977 2 Nut, Coil
25 7017410 1 Cartridge, Solenoid (Without Coil)
7012967 1 Seal Kit - 7017410 Cartridge
70003978 1 Nut, Coil 26 70003788 5 Coil 27 70002386 9 Coil 28 70003974 1 Disc, Check Valve 29 70002974 3 Disc, Check Valve 30 70003975 2 Orifice 29 See Note AR Plug Options (Note: Not called out on drawing):
7024844 1 Plug 3/8in (#6) 7017406 9 Plug 1/4in (#4)
2-6 18RS 3121285
Page 25
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121285 18RS 2-7
Page 26
SECTION 2 TURNTABLE
1 3
12175
4810
6
6
9

FIGURE 2-3.TURNTABLE BEARING AND SWING DRIVE INSTALLATION

2-8 18RS 3121285
Page 27
SECTION 2 TURNTABLE
FIGURE 2-3. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001134069 Ref TURNTABLE BEARING AND SWING DRIVE G
1 0100019 AR Compound, Locking 2 0711628 18 Bolt M16 x 110mm (Grade 10.9) 3 0711630 23 Bolt M16 x 130mm (Grade 10.9) 4 2160001 2 Fitting, Grease 5 5241200 2 Flatwasher M12 Hardened 6 5241600 41 Flatwasher M16 Hardened 7 5272114 2 Capscrew M12 x 50mm 8 1001104850 1 Swing Motor Assembly (See SWING MOTOR ASSEMBLY for
Breakdown)
9 1001133972 1 Swing Bearing and Rotation Box Assembly (See SWING
BEARING AND ROTATION BOX ASSEMBLY for Breakdown)
10 1001155744 1 Gasket
3121285 18RS 2-9
Page 28
SECTION 2 TURNTABLE
25
9
4
10
12
12A
13
14
14
15
16
17
18
19
20
4
1
2
3
4
44857
6

FIGURE 2-4. SWING MOTOR ASSEMBLY

2-10 18RS 3121285
Page 29
SECTION 2 TURNTABLE
FIGURE 2-4. SWING MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001104850 Ref SWING MOTOR ASSEMBLY A
1 See Note 5 Bolt (Note: Not Available for Purchase) 2 7004035 1 Cover, End 3 7023318 1 Seal, Commutator 4 7004036 5 O-Ring 5 Use 7024453 1 Commutator 6 7024453 1 Commutator & Ring Assembly (Includes Items 5) 7 7024379 1 Manifold 8 70002206 1 Rotor Set
9 7024380 1 Plate, Wear 10 70002207 1 Link, Drive 11 Not Used 12 70000088 1 Shaft, Coupling
12A 70000089 1 Key
13 7024381 1 Bushing, Inner 14 7004043 1 Thrustwasher 15 7004044 1 Bearing, Thrust 16 7004049 1 Seal, Inner Shaft 17 7004045 1 Ring, Backup 18 See Note 1 Housing (Note: Not Available - Purchase Complete Motor) 19 7024390 1 Bearing 20 7004047 1 Seal, Outer Shaft
21 to 24 Not Used
25 7024389 1 Seal Kit (Includes Items 3, 4, 16, 17 & 20)
3121285 18RS 2-11
Page 30
SECTION 2 TURNTABLE
105
142
130
102
103
125
110
134
109
114
112
115
139
102
103
127
128
129
144
106
120 121
122
132
143
135
126
140 141
136 137 138
123
118
124
117 119
113
133
108
104
101
131
150 151

FIGURE 2-5.SWING BEARING & ROTATION BOX ASSEMBLY

2-12 18RS 3121285
Page 31
SECTION 2 TURNTABLE
FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001133972 Ref SWING BEARING & ROTATION BOX ASSEMBLY D
101A 7026042 2 Cup, Bearing 101B 7026043 2 Cone, Bearing
102 7027356 1 Adapter, Motor 103 7027354 1 Cap, Worm 104 70004249 8 Bolt M10 x 1.5 x 35mm (Grade 10.9) 105 70004250 2 Bolt M12 x 1.75 x 30mm (Grade 10.9) 106 70004251 2 Bolt M12 x 1.75 x 40mm (Grade 10.9) 107 70004252 2 Bolt M8 x 1.25 x 65mm 108 Not Used 109 70000865 1 Plug 110 70002649 1 Vent, Pressure 111 70002651 1 Fitting, Grease
112 7026044 1 Bushing, Reducer 113A 7026045 1 Cup, Bearing 113B 7026047 1 Cone, Bearing
114 7026046 1 Ring, Grease 115A 7026048 1 Cup, Bearing 115B 7026049 1 Cone, Bearing
116 7026050 1 Worm-Gear
117 7026052 1 Spacer, Washer
118 See Note 1 Housing (Note: Not Available - Purchase Complete
Assembly)
119 7026053 1 Cover, Gear
120 AR Shim Options:
7027350 Shim, Blue (.005in) 7027351 Shim, Clear (.0075in)
7027352 Shim, Brown (.010in) 121 7027353 Shim, Yellow (.020in) 122 70004253 1 Bearing, Turntable 123 70004254 1 O-Ring 124 70004255 1 Cap, Gear 125 70004256 8 Bolt M4 x .7 x 8mm 126 70004257 AR Shim, Green (.003) 127 70004258 AR Shim, Blue (.005) 128 70004259 AR Shim, Natural (.0075) 129 7026057 1 Gear, Worm 130 70004260 AR Shim, Blue (.005) 131 70004261 AR Shim, Yellow (.020) 132 70004262 1 Seal, Oil 133 7026051 1 Pinion, Output 134 70004263 1 Seal, Oil
3121285 18RS 2-13
Page 32
SECTION 2 TURNTABLE
505
501
503
5
0
4
502
22
19
4
19
14
422
15
20
20
7
vent
FUEL TANK REF.
return
supply
13
13
9
9
13
2
11
2
9
12
5
101419
238
212
21420
3
209
2
1
2
236230224
223
232
249
20120623524
5
233
240
210
233
225
241
233
225
215
101
102
101
106
228
10510710310
8
213
246
411
412
419
301
307
303
304
104
302
227
409
402
405
201
217
252
216
239
251
233
222
201
250
217
218
253
50

FIGURE 2-6.DEUTZ ENGINE INSTALLATION

2-14 18RS 3121285
Page 33
SECTION 2 TURNTABLE
404
413
402
41442
1
415
91340
7
406
223
232
249
1
6
201
204
201
204
206
201
206
201
204
201
229
229
247
23
20
18
3
254
235
235
221
210
233
221
210
233
244
243
254
242
231
226
233
225
231
226
233
225
242
A
242A
245
248
8
21
16
237
410
423
HOOD BRACE REF.
2
52326
6
6
20
20
202
0
15
15
3121285 18RS 2-15
Page 34
SECTION 2 TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001138042 Ref DEUTZ ENGINE INSTALLATION D
1 0100011 AR Compound, Locking 2 0100020 AR Sealant, Pipe 3 0440162 1 Thrustwasher 4 0700614 4 Bolt M6 x 30mm 5 0760612 1 Bolt M6 x 25mm 6 0761014 3 Bolt M10 x 30mm 7 0761016 5 Bolt M10 x 40mm 8 0761217 1 Bolt M12 x 45mm
9 1320022 5 Clamp 10 1321385 1 Clamp, Hose 11 2180348 2 Fitting, Straight Barbed 12 2180876 1 Fitting, Straight Barbed 13 2720058 18ft/5.6m Hose 14 3290605 5 Locknut M6 15 3291005 7 Locknut M10 16 3291205 1 Locknut M12 17 3391408 2 Rollpin M4 x 20mm 18 3841143 1 Keeper, Pin 19 4811700 10 Flatwasher M6 20 4812000 13 Flatwasher M10 21 4812102 2 Flatwasher M12 22 1001134767 1 Plate, Electrical Panel 23 1001135196 1 Pin 24 Not Used 25 1001144325 1 Support, Tray 26 1001150601 1 Support, Hose
27 to 49 Not Used
50 1 Decal - Warning Explosion/Fire Options:
1704972 ANSI Spec 1706059 Brazilian Spec 1706060 Chinese Spec 1706062 Japanese Spec 1706061 Korean Spec 1706063 Spanish Language
1001141216 Ref ENGINE AND PUMP ASSEMBLY D
101 0100011 AR Compound, Locking 102 0641813 2 Bolt 1/2in-13NC x 1-5/8in 103 3790152 1 O-Ring 104 Not Used 105 4891800 2 Flatwasher, 1/2in Hardened 106 1001157442 2 Bolt, Special (was p/n 1001150756) 107 1001132305 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
2-16 18RS 3121285
Page 35
SECTION 2 TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
108 1001132306 1 Gear Pump Assembly (Note: Only Serviceable Parts is the Seal
Kit)
70004326 1 Seal Kit 70004327 1 Seal, Lip
1001141250 Ref ENGINE ASSEMBLY H
201 0100011 AR Compound, Locking 202 Not Used 203 0340041 2 Band, Air Cleaner 204 0711221 4 Bolt M12 x 65mm Grade 10.9 205 Not Used 206 0711414 8 Bolt M14 x 30mm Grade 10.9
207 to 208 Not Used
209 0760815 3 Bolt M8 x 35mm 210 0761015 21 Bolt M10 x 35mm 211 Not Used 212 1320016 2 Clamp 213 1320176 1 U-Bolt 214 1340060 1 Air Cleaner Assembly Including Filter Element A
7012664 1 Element, FIlter (Not Shown) 215 1703162 2 Decal - Caution Fan Blade 216 2060025 1 Fan 217 2220451 2 Fitting, Straight 218 2720398 1 Hose, Oil Cooler 219 3020016 10qt/9.5L Oil, Motor (Not Shown) 220 Not Used 221 3200406 4 Mount, Motor 222 1001156545 1 Muffler
7024560 1 Plug, Brass 223 3290605 8 Locknut M6 224 3290805 3 Locknut M8 225 3291005 21 Locknut M10 226 3331211 4 Locknut M12 227 3520054 2 Plug, Hole 228 1001150998 1 Radiator 229 3740067 2 Relay 230 3960407 1 Gasket, Air Intake 231 1001139409 4 Flatwasher, Special 232 4811700 16 Flatwasher M6 233 4812000 50 Flatwasher M10 234 Not Used 235 4812200 8 Flatwasher M14 236 4845395 1 Adapter, Air Intake 237 4923451 1 Harness, Glow Plug 238 1001091179 1 Elbow, Elbow (Air Intake) 239 1001092723 1 Engine, Deutz - D2011L03 (See Items 401-423 for Available
Components) 240 1001131564 1 Plate, Radiator Mounting 241 1001131565 1 Support, Radiator Plate
3121285 18RS 2-17
Page 36
SECTION 2 TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
242 1001131568 1 Tray, Engine
242A 0961951 2 Bushing
243 1001132195 1 Bracket, Engine Mounting (Right) 244 1001132196 1 Bracket, Engine Mounting (Left) 245 1001132197 1 Bracket, Engine Mounting (Rear) 246 1001139388 1 Pipe, Exhaust 247 1001140605 1 Cable, Positive Battery 248 1001139628 1 Cable, Negative Battery 249 0760610 8 Bolt, Metric M6 x 20mm 250 0761012 4 Bolt, Metric M8 x 25mm 251 0761012 8 Bolt, Metric M10 x 25mm 252 2720447 1 Hose, Oil Cooler 253 1001144548 1 Spacer, Fan
0256847 Ref PUMP COUPLING INSTALLATION 2
301 1660234 1 Coupling, Hayes 302 0080163 1 Plate, Pump Adapter 303 0700810 6 Bolt M8 x 20mm 304 4831900 6 Lockwasher M8
305 to 306 Not Used
307 3020021 AR Grease, Coupling
1001092723 Ref ENGINE COMPONENTS
401 Use 7020026 1 Dipstick (was p/n 7027244) (Not Shown)
70001002 Tube, Dipstick 402 7020465 2 Cap, Filler 403 7020495 1 Pump, Oil Lube
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
404 7016331 1 Filter, Oil
7027236
405 3 Pump, Injector Options:
7027242 Series A Injector 7027611 Series B Injector 7027612 Series C Injector 7027613 Series D Injector 7020447 3 Gasket, Injector Pump 7000345 3 Plug, Glow
406 7020023 1 Filter, Fuel
70001423 1 Bracket, Fuel Filter
407 Use 70000916 1 Pump Fuel Supply (was p/n 7027238)
70000919 1 Pump, Hand
7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70001435 1 Replacement Filter
408 7020449 3 Gasket, Intake Manifold (Not Shown)
7020471 3 Gasket, Exhaust (Not Shown)
70002200 6 Stud, Exhaust (Not Shown)
409 7020408 1 V-Belt
1
Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter Mount)
2-18 18RS 3121285
Page 37
SECTION 2 TURNTABLE
FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
410 7027791 1 Sensor, Temperature 411 7020410 1 Alternator
70002234 1 Bracket, Adjustment
7020464 1 Regulator, Voltage (Not Shown)
412 7020479 1 Starter
7026608 1 Relay, Starter
413 7024565 1 Tacho-Generator
70003932 1 Spacer, Sensor
414 7027792 1 Actuator, Throttle
7027276 2 Spring, Replacement
415 7027790 1 Sensor, Oil Pressure
416 to 417 Not Used
418 7020459 1 Thermostat
7020460 1 Spring, Compression
419 See Note 1 Flywheel (Note: Not Available for Purchase)
7024579 1 Rim, Gear (Not Shown) 420 7027245 1 Filter, Fuel (In-line) (Not Shown) 421 7027239 1 Solenoid 422 7027795 1 Module, EMR2
7027793 1 Connector, Plug-in (Connects to Deutz Engine Harness p/n
7027796)
7027796 1 Harness, Deutz Engine Harness (Connects to LH Terminal on
Module)
7027794 1 Harness, Deutz Engine Harness (Connects to Harness p/n
7027796)
423 7027769 2 Connector, Radiator
1001139019 Ref BATTERY INSTALLATION D
501 0400003 1 Battery 502 0761014 1 Bolt M10 x 30mm 503 3291001 1 Nut M10 504 100113951 1 Strap, Battery 505 1001140252 1 Seat, Battery
3121285 18RS 2-19
Page 38
SECTION 2 TURNTABLE
7269707357
81712
192035
8081718082
828348
47
5556455845
59
60
50
495354
74
76
79
75
78
85
86
77
51
52
18
17
46
1
6
44
34
33
34
23
23
22
24
21
21
24
22
30
28 29
20
25
27
26
31
7121615131411910
8
35
38
38
37
37
36
19
19
32
3
3
2
2
5
5
4
4
41
41
40
39
424243
43
62
63
64
65
66
67
68
65
87
61

FIGURE 2-7.PISTON PUMP ASSEMBLY

2-20 18RS 3121285
Page 39
SECTION 2 TURNTABLE
FIGURE 2-7. PISTON PUMP ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001132305 Ref PISTON PUMP ASSEMBLY B
1 70002132 2 Pin 2 70002133 2 Plug Assembly (Includes Item 3) 3 7007207 2 O-Ring (Part of Item 2) 4 7007419 2 Plug Assembly (Includes Item 5) 5 7007418 2 O-Ring (Part of Item 4) 6 70002134 2 Screen 7 70004021 1 Cylinder Block Kit (Includes Items 8-16) 8 70004027 1 Piston Assembly Kit (Includes Qty 9 Piston Assemblies) (Part of
Item 7)
9 70002137 1 Guide, Slipper Retainer (Part of Item 7) 10 70002138 1 Retainer, Slipper (Part of Item 7) 11 7021275 3 Pin, Slipper Retainer Holddown (Part of Item 7) 12 70004022 1 Cylinder Block Assembly (Includes Item 13-16) (Part of Item 7) 13 Use 70004022 1 Spring (Note: Not Available for Purchase) 14 Use 70004022 1 Washer (Note: Not Available for Purchase) 15 Use 70004022 1 Washer (Note: Not Available for Purchase) 16 Use 70004022 1 Ring, Retaining (Note: Not Available for Purchase) 17 7007446 1 Pin 18 70002601 1 Plate, CW Valve 19 70002145 1 Swashplate Bearing Kit (Includes Qty 2 Bearings) 20 70004028 1 EDC Kit (Includes Items 21-31) 21 70002147 2 Solenoid Valve Assy (Includes Item 22 & 23) (Part of Item 20) 22 70002148 2 O-Ring (1 Per Valve Assembly) (Part of Item 21) 23 70002149 2 Coil, Nut & Seals Kit (1 Per Valve Assembly) (Part of Item 21) 24 70002150 6 Screw (Part of Item 20) 25 7022301 1 Nut, Seal (Part of Item 20) 26 70002151 1 Plug Assembly (Part of Item 20) (Includes Item 27) 27 7007207 1 O-Ring (Part of Item 26) 28 70002134 1 Screen (Part of Item 20) 29 70002153 1 Ring, Locking (Part of Item 20) 30 70002154 1 Gasket, Control (Part of Item 20) 31 70002156 6 Capscrew (Part of Item 20) 32 70002152 1 Swashplate 33 70002155 1 Link, Swashplate 34 70002157 2 Pin, Dowel 35 70004024 1 Servo Piston Assembly (Includes Items 36-38) 36 70004025 Block, Slider (Part of Item 35) 37 70002160 2 O-RIng (Part of Item 35) 38 70002161 2 RIng, Piston (Part of Item 35) 39 70002603 1 Cylinder, Servo (Includes Item 41) 40 70002603 1 Cylinder, Servo (Includes Item 41) 41 70002163 2 O-Ring (Part of Items 39 & 40 42 70002164 2 Plate, Locking 43 70002165 4 Screw 44 70002604 2 Orifice 45 70002863 1 Cap, End (Includes Item 58) 46 70002168 1 Gasket, End Cap
3121285 18RS 2-21
Page 40
SECTION 2 TURNTABLE
FIGURE 2-7. PISTON PUMP ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
47 70001958 1 Plug Assembly (Includes Item 48) 48 7021256 1 O-RIng (Part of Item 47) 49 70001958 1 Plug Assembly (Includes Item 50) 50 7021256 1 O-RIng (Part of Item 49) 51 70001958 1 Plug Assembly (Includes Item 52) 52 7021256 1 O-RIng (Part of Item 51) 53 70001958 1 Plug Assembly (Includes Item 54) 54 7021256 1 O-RIng (Part of Item 53) 55 70002169 4 Capscrew 56 70002170 2 Capscrew 57 70002132 2 Pin 58 70002172 1 Bearing, Journal (Part of Item 45) 59 7022340 2 Bracket, Lifting 60 70002165 2 Screw 61 Use 1001132305 1 Housing 62 70002175 1 Shaft 63 70002176 1 Ball Bearing Kit 64 70007439 1 Ring, Retaining 65 70002174 1 Shaft Seal Kit (Includes Items 66-68) 66 70002177 1 Seal, Lip 67 70002178 1 O-Ring 68 7007438 1 Ring, Retaining 69 70002180 1 Adapter 70 70002181 1 Seal, Adapter 71 70002182 1 Coupling 72 70002185 4 Capscrew 73 70002186 1 Plate, Thrust 74 70002188 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76) 75 70002187 1 O-RIng (1 Per Cartridge) (Part of Item 74) 76 7007415 1 O-RIng (1 Per Cartridge) (Part of Item 74) 77 70004026 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76) 78 70002187 1 O-RIng (1 Per Cartridge) (Part of Item 74) 79 7007415 1 O-RIng (1 Per Cartridge) (Part of Item 74) 80 70002189 1 Charge Pump Kit (Includes Item 81) 81 70002867 2 Ring, Seal (Part of Item 80) 82 7023964 2 Plug Assembly (Includes Item 83) 83 7007415 2 O-RIng (Part of Item 82) 84 70002191 1 Charge Relief Valve Cartridge Assy (Includes Item 85 & 86) 85 7022301 1 Nut, Seal (Part of Item 84) 86 7007415 1 O-RIng (Part of Item 84) 87 70002192 1 Overhaul Seal Kit (Includes Items 3,5,22,27,30,37,38,41,48,50,
52,54,66,67,70,75,76,78,79,81,83 & 86)
2-22 18RS 3121285
Page 41
SECTION 2 TURNTABLE
FIGURE 2-7. PISTON PUMP ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121285 18RS 2-23
Page 42
SECTION 2 TURNTABLE
8
9
4
6
6
2
204 202
118 107
204 203
109
117
201
9
8
111
110
112
104
102
105
106
119
120
4
6
5
3
103
301
304
304
303
307
307
302
302
305
401
402
403
150
117
116
108

FIGURE 2-8.TANK INSTALLATIONS

2-24 18RS 3121285
Page 43
SECTION 2 TURNTABLE
FIGURE 2-8. TANK INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001137435 Ref TANK INSTALLATION C
1Not Used
2 0701024 4 Bolt M10 x 80mm
3 0761014 6 Bolt M10 x 30mm
4 3291005 10 Locknut M10
5 4812000 6 Flatwasher M10
6 4812002 14 Flatwasher M10
7Not Used
8 1001132232 1 Hydraulic Tank Assembly (See Items 101-150 for Breakdown)
9 1001136300 1 Tank, Fuel (See Items 201-204 for Breakdown):
1001132232 Ref HYDRAULIC TANK ASSEMBLY G
101 Not Used 102 70002839 1 Gasket, Filter 103 Use 70003614 1 Element, Filter 104 Use 1001132232 1 Cover 105 70004195 1 Spring 106 70002838 1 Fill Cap Assembly 107 Use 70003614 1 Breather Assembly 108 7024441 1 Gauge 109 70004196 1 Plug 110 70004197 6 Flatwasher 5/16in Stainless Steel 111 70004198 6 Bolt 5/16in-18NC x 1in Stainless Steel 112 70004199 6 Nut 5/16in-18NC Stainless Steel
113 to 115 Not Used
116 See Note AR Compound, Locking (Note: Use Loctite #243) 117 See Note AR Lubricant (Note: Not Available) 118 See Note AR Sealant (Note: Use Loctite #565) 119 70004200 1 Decal, Service 120 See Note 1 Plug (Note: Not Available - Purchase Locally)
— — — — — — — — — —
150 70003614 Filter Kit (Includes Return Filter Element & Air Breather Element)
1001136300 Ref FUEL TANK ASSEMBLY C
Ref Note: No Parts Available at Time of Printing.
201 1 Cap, Fill 202 2 Tube, Steel with Elbow Fitting 203 1 Plug 204 0100020 AR Sealant
1001146991 Ref FUEL FILTER INSTALLATION (OPTIONAL) B
301 0701018 2 Bolt M10 x 50mm 302 1320022 2 Clamp 303 3291005 2 Locknut M10 304 4812000 4 Flatwasher M10
3121285 18RS 2-25
Page 44
SECTION 2 TURNTABLE
FIGURE 2-8. TANK INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
305 1001136173 1 Water Separator Filter Assembly (See Item 401-410 for
Breakdown) 306 Not Used 307 2180876 2 Fitting, Straight Barbed
1001136173 Ref WATER SEPARATOR FILTER ASSEMBLY (OPTIONAL) B
401 70004063 1 Head, Mounting Kit (Includes Plugs & #4 Bypass Valve)
70004064 1 Valve, Bypass
70004065 1 Gasket - Head to Element 402 70004066 1 Element, Filter 403 70004065 1 Gasket - Element to Bowl
70004068 1 Bowl Kit (Includes Bowl, #402 Element Plug & Drain)
70004069 1 Plug
70004070 1 Drain, Self-Vented
2-26 18RS 3121285
Page 45
SECTION 2 TURNTABLE
FIGURE 2-8. TANK INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121285 18RS 2-27
Page 46
SECTION 2 TURNTABLE
20
25
5
14
8
5
14
14
8
1 5
14819
1
4
26
131123
22912
6
101
101
102
102
103
103
104
104
201 202
206
205
203

FIGURE 2-9.ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

2-28 18RS 3121285
Page 47
SECTION 2 TURNTABLE
FIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001137908 Ref ELECTRICAL INSTALLATION E
1 0100011 AR Compound, Locking
2 to 3 Not Used
4 0760812 4 Bolt M8 x 25mm 5 0761016 6 Bolt M10 x 40mm 6 3290605 2 Locknut M6 7 3290805 1 Locknut M8 (Not Shown - Located on Starter) 8 3291005 6 Locknut M10
9 3900392 2 Bolt M6 x 30mm Stainless Steel 10 4240018 6 Tie-Strap (Not Shown) 11 4360514 1 Switch, Proximity 12 4811700 2 Flatwasher M6 13 4811900 6 Flatwasher M8 14 4812000 12 Flatwasher M10
15 to18 Not Used
19 1001134791 1 Ground Control Panel Assembly (See GROUND CONTROL
PANEL ASSEMBLY for Breakdown)
20 1001134830 1 Electrical Panel Assembly (See ELECTRICAL PANEL ASSEMBLY
for Breakdown) 21 Not Used 22 1001140710 2 Shim 23 1001141075 3 Shim 24 Not Used 25 1001148387 1 Cover 26 1001149160 4 Nut, Tinnerman M8
1001139015 Ref LIMIT SWITCH INSTALLATION B
101 3290405 2 Locknut M4 102 4031511 2 Capscrew M4 x 35mm 103 4811400 4 Flatwasher M4 104 1001145548 1 Switch, Limit
1001139023 Ref BEACON LIGHT INSTALLATION (OPTIONAL) B
201 0100011 AR Compound, Locking 202 0760410 2 Bolt M4 x 20mm 203 2920161 1 Strobe Light Assembly
7016319 1 Bulb, Replacement
7016372 1 Lens 204 3290405 2 Locknut M4 205 4060865 1 Guard 206 1001091102 2 Flatwasher M4
3121285 18RS 2-29
Page 48
SECTION 2 TURNTABLE
6
66666127A
7B
8
8
5
10
9
4
4
2
3
1
11
103A
102
101
103
211
205
204
204
214
210
209
212
203
208
206
206
207
203 201
USE EXISTING
HARDWARE
7
213

FIGURE 2-10.GROUND CONTROL PANEL ASSEMBLY

2-30 18RS 3121285
Page 49
SECTION 2 TURNTABLE
FIGURE 2-10. GROUND CONTROL PANEL ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001134791 Ref GROUND CONTROL PANEL ASSEMBLY A
1 1670829 1 Bezel 2 1706712 1 Decal - Display Panel 3 2760105 1 Housing, Display Light 4 3290505 2 Locknut M5 5 4060906 1 Shield, Toggle Switch 6 4360328 6 Switch, Toggle
7 4360475 1 Switch, Emergency Stop 7A 7020175 1 Cap, Mushroom Head 7B 7020176 1 Block, Contact
8 4360476 1 Switch, Contact Block
9 1001099125 2 Screw, Button Head M5 x 16mm 10 1001109503 1 Gauge, Indicator 11 1001133881 1 Decal - Ground Control 12 1001134790 1 Panel
1001140733 Ref KEY SWITCH ASSEMBLY A
101 3910804 6 Screw #8-32NC x 1/4in 102 4070987 1 Shim 103 4360469 1 Switch, Key
103A 2860030 1 Pr Key
1001145713 Ref GROUND CONTROL DOOR INSTALLATION (OPTIONAL) B
201 0100019 AR Compound, Locking 202 0760608 2 Bolt M6 x 16mm 203 0760814 2 Bolt M* x 30mm 204 2080040 2 Fastener, Huck 205 2940045 1 Latch 206 3290607 2 Locknut M6 207 3290801 2 Locknut M8 208 4811700 2 Flatwasher M6 209 1001120092 1 Hinge 210 1001147054 1 Plate, Mounting 211 1001147055 1 Door 212 1001149749 1 Bracket 213 7189000015 2 Bumper 214 1001151250 1 Decal - Emergency Stop
3121285 18RS 2-31
Page 50
SECTION 2 TURNTABLE
10
12
1
13
13
2
4
3
4
11
9
8
6
7
5
3
4
5

FIGURE 2-11.ELECTRICAL PANEL ASSEMBLY

2-32 18RS 3121285
Page 51
SECTION 2 TURNTABLE
FIGURE 2-11. ELECTRICAL PANEL ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001134830 Ref ELECTRICAL PANEL ASSEMBLY D
1 0140043 1 Alarm, Motion
2 0700619 5 Bolt M6 x 55mm
3 0760610 3 Bolt M6 x 20mm
4 3290605 8 Locknut M6
5 3740080 1 Relay
6 4460496 1 Lockwasher, Terminal
7 4460497 1 Nut, Terminal
8 1001106736 1 Cap, Dust
9 1001112612 1 Connector, Electrical 10 1001120431 1 Module, Ground Control 11 1001121172 4 Bracket, Mounting 12 1001134767 1 Panel 13 4811700 7 Flatwasher M6
3121285 18RS 2-33
Page 52
SECTION 2 TURNTABLE
5
5
14
14
1
7
1
8
14
11
11
22
12
12
21
21
26
34
2
2
3
13
13
28
29
14
14
14
14
11
11
11
11
11
27
14
10
14
9
3
10
13
13
1
8
5
14
14
5
5
14
14
36
20
14
4
14
11
101
104
101
104
112
112
114
114
112
112
108
108
6
6
14
14
14
14
11
11
16
36
14
4
14
11
4
14
14
11
101
102
101
109
19
113
101
109
101
103
110
111
107
105
106
111
243
361
4

FIGURE 2-12.HOODS INSTALLATION

2-34 18RS 3121285
Page 53
1
8
13
1
0
110
4
101
104
1
1
2
112
114
114
112
112
108
108
6
6
14
14
14
14
11
11
101102101109101109101
103110111107105
105
10611
1
11
14
5
14
5
14
11
22
12
6
14
14
14
14
14
14
14
14
14
6
14
11
25
12
13
1
8
32
26
22
5
5
11
11
11
5
11
3
28
13
13
10
1
7
30
9
2
34
13
31
35
15
4
4
14
14
14
14
11
11
36
18
41417
14
11
3
6
SECTION 2 TURNTABLE
3121285 18RS 2-35
Page 54
SECTION 2 TURNTABLE
FIGURE 2-12. HOODS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001138040 Ref HOODS INSTALLATION E
1 0100011 AR Compound, Locking 2 0630563 6 Bolt, Carriage M10 x 60mm 3 0760814 8 Bolt M8 x 30mm 4 0761012 12 Bolt M10 x 25mm 5 0761014 28 Bolt M10 x 30mm 6 0761015 20 Bolt M10 x 35mm 7 0940071 2 Bumper 8 3271501 8 Locknut 5/16in-18NC Grade 8
9 3271601 2 Locknut 3/8in-16NC Grade 8 10 3290805 8 Locknut M8 11 3291005 66 Locknut M10 12 4160194 4 Spring, Gas 13 4811900 28 Flatwasher M8 14 4812000 128 Flatwasher M10 15 1001134979 1 Engine Side Front Hood 16 1001134982 1 Tank Side Front Hood 17 1001138243 1 Engine Side Rear Hood 18 1001138722 1 Engine Side Center Hood Assembly (See Items 101-114 for
Breakdown)
19 1001138748 1 Tank Side Center Hood Assembly (See Items 101-114 for
Breakdown) 20 1001139180 1 Tank Side Rear Hood 21 1001139521 6 Bracket 22 1001139522 2 Bracket 23 Not Used 24 1001143683 1 Bracket 25 1001143684 1 Bracket 26 1001139528 2 Brace 27 1001139531 1 Channel 28 1001139532 2 Plate, Striker 29 1001139533 1 Bracket 30 1001139534 1 Bracket 31 0760808 4 Bolt M8 x 16mm 32 1001143340 1 Bracket 33 1001143417 1 Bracket 34 1001143723 2 Brace 35 1001143446 1 Cover 36 1001130651 4 Bumper
Ref CENTER HOOD ASSEMBLIES 1001138722 Ref Engine Side Center Hood Assembly B 1001138748 Ref Tank Side Center Hood Assembly B
101 0100011 AR Compound, Locking 102 0641408 4 Bolt 1/4in-20NC x 1in 103 0700615 1 Bolt M6 x 35mm 104 0761014 6 Bolt M6 x 30mm
2-36 18RS 3121285
Page 55
SECTION 2 TURNTABLE
FIGURE 2-12. HOODS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 2560187 1 Handle 106 2940173 1 Latch 107 8290601 1 Nut M6 108 8291001 6 Nut M10 109 3900363 2 Screw M6 x 25mm 110 4711400 4 Flatwasher 1/4in Thin 111 4811900 2 Flatwasher M8 112 4812000 12 Flatwasher M10 113 1 Hood, Replacement Options:
Use 1001138722 Engine Side (was p/n 1001134980) Use 1001138748 Tank Side (was p/n 1001134983)
114 1001139384 2 Hinge
3121285 18RS 2-37
Page 56
SECTION 2 TURNTABLE
FIGURE 2-12. HOODS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2-38 18RS 3121285
Page 57
SECTION 3
BOOM
3121285 18RS 3-1
Page 58
SECTION 3 BOOM
392944140
1 9
1 9
1 7
2
47247
6 1
2
471561562246
30
50A
50A
50A
50A
50
57
57
49
23
51
48
22
49
23
21
49
23
35
11
11
11
34
43
27
52

FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION

3-2 18RS 3121285
Page 59
SECTION 3 BOOM
TURNTABLE REF.
101
104
106
105
104
103
39
131621813
21832
17
31
54
55
40
11
11
11
11
35
34
1 5
2
47
2
47
26
42
49
49
23
23
3121285 18RS 3-3
Page 60
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001134010 Ref BOOM & CYLINDERS INSTALLATIONS C
1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking
3 to 4 Not Used
5 0701018 4 Bolt M10 x 50mm 6 0701216 2 Bolt M12 x 40mm 7 0761012 1 Bolt M10 x 25mm 8 0761015 2 Bolt M10 x 35mm
9 0761615 2 Bolt M16 x 40mm 10 Not Used 11 0962297 8 Bushing 12 Not Used 13 3291005 2 Locknut M10 14 3291205 2 Locknut M12 15 Not Used 16 3422578 1 Pin 17 3422582 1 Pin
18 to 20 Not Used
21 3841143 3 Keeper, Pin 22 3841258 2 Keeper, Pin 23 3841287 5 Keeper, Pin
24 to 25 Not Used
26 4812000 4 Flatwasher M10 27 4812100 4 Flatwasher M12 28 Not Used 29 1001130478 1 Master Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
30 1001131748 1 Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION
for Breakdown)
31 1001132163 1 Level (Platform Slave) Cylinder Assembly (See CYLINDER
SECTION for Breakdown)
32 1001132275 1 Platform Rotator Assembly (See PLATFORM ROTATOR
ASSEMBLY for Breakdown) 33 Not Used 34 1001134172 1 Link, Tower 35 1001115672 1 Boom, Tower
36 to 38 Not Used
39 1001136557 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown) 40 1001137032 2 Screw, Countersunk M10 x 16mm 41 Not Used 42 1001138459 2 Pad, Boom Rest 43 1001138778 1 Pad 44 1001138828 1 Pin 45 Not Used 46 1001138865 1 Pin 47 0762016 5 Bolt M20 x 40mm 48 3422913 1 Pin 49 3423061 5 Pin
3-4 18RS 3121285
Page 61
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
50 1001143955 1 Link, Timing
50A 0962297 4 Bushing
51 1001145465 1 Upright 52 1001146299 1 Pin 53 Not Used 54 3760115 1 Ring, Retaining 55 1001148892 1 Pin 56 1001155441 8 Screw, Countersunk M10 x 20mm Grade 10.9 57 1001155455 2 Pin
1001143680 Ref CLAMPS INSTALLATIONS D
101 0100011 AR Compound, Locking 102 0761229 1 Bolt M12 x 120mm 103 3291205 1 Locknut M12 104 4812100 2 Flatwasher M12 105 1001153787 1 Bar 106 1001153788 2 Pad
3121285 18RS 3-5
Page 62
1
23
1
23
1
1
23
1
23
1
21
17 20
18 24
18 24
18 24
18 24
16
7
7
7
7
7
8
8
8
8
15
14
7
105
113
118
117
118
113
109
102
112
125
119
112
108
114
115
116
12
4
4
110
101
111
107
101 106
128
112
122
121
112 108
114
115
116
12
113
127
112
112
108
108 112
125 119
112
102
1211108
112
124
112
126
101 110
111 107
SECTION 3 BOOM

FIGURE 3-2. MAIN BOOM ASSEMBLY

3-6 18RS 3121285
Page 63
SECTION 3 BOOM
15
14
7
1
23
7
1 3
24
18
8
7
1 3
24
18
8
7
1 3
24
18
8
7
1 3
24
18
8
1
23
8
17 20
7
201
203
228
227
213
21312121126
26
26
1
27
1
27
6
5
6
10
13
7
1
22
10
13
7
1
22
3121285 18RS 3-7
Page 64
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001136557 Ref MAIN BOOM ASSEMBLY D
1 0100011 AR Compound, Locking 2Not Used 3 0761010 8 Bolt M10 x 20mm 4 0962297 2 Bushing 5 1001145202 1 Pin 6 3760133 2 Ring, Retaining 7 4812000 36 Flatwasher M8 8 1001153398 8 Pad, Wear
9Not Used 10 1001135488 2 Block, Attaching 11 1001135697 1 Boom, Fly 12 1001130688 1 Boom, Base 13 1001136571 6 Shim 14 1001136575 4 Shim 15 1001136583 4 Pad, Wear 16 1001136587 1 Pad, Wear 17 1001136590 4 Shim 18 1001136592 8 Shim 19 Not Used 20 1001138436 3 Shim 21 0701013 6 Bolt M10 x 28mm 22 0701024 4 Bolt M10 x 80mm 23 0761011 18 Bolt M10 x 22mm 24 1001143713 4 Shim 25 Not Used 26 1001150646 1 Telescope Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
27 3900259 4 Bolt 1/2in-13NC x 3/4in
1001136478 Ref POWER TRACK ASSEMBLY D
101 0100011 AR Compound, Locking 102 0760823 3 Bolt M8 x 75mm
103 to 104 Not Used
105 0761032 2 Bolt M10 x 150mm 106 0761009 10 Bolt M10 x 18mm 107 3290605 8 Locknut M6 108 3290805 10 Locknut M8 109 3291005 2 Locknut M10 110 3900364 8 Capscrew M6 x 20mm 111 4811700 16 Flatwasher M6 112 4811900 20 Flatwasher M8 113 4812000 14 Flatwasher M10 114 1001136223 1 Support
3-8 18RS 3121285
Page 65
SECTION 3 BOOM
FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
115 1001136242 1 Carrier, Power Track
70004073 1 Repair Kit (Includes One Repair Section) 70004074 1 Bracket Kit (Includes Mounting Feet for both ends & Attaching
Hardware) 116 1001136331 1 Tube, Push 117 1001136398 2 Pad, Push Tube 118 1001136400 5 Mount 119 1001136402 6 Pad 120 Not Used 121 1001136407 2 Pad 122 1001136461 1 Plate 123 Not Used 124 1001136469 1 Pad 125 1001139078 3 Plate 126 0760814 2 Bolt M8 x 30mm 127 0700828 4 Bolt M8 x 110mm 128 0760820 1 Bolt M8 x 60mm
1001137908 Ref PROXIMITY SWITCH INSTALLATION E
201 0100011 AR Compound, Locking 202 Not Used 203 0760807 2 Bolt M8 x 14mm
204 to 212 Not Used
213 4811900 2 Flatwasher M8
214 to 226 Not Used
227 1001149922 1 Cover 228 1001150772 1 Sensor, Proximity
3121285 18RS 3-9
Page 66
SECTION 3 BOOM
7
535453
54
42
2
263234251A
41
5
1
22
20
3
242725
34
26
32
40
4
53 42
7
51
52
53
53

FIGURE 3-3. PLATFORM ROTATOR ASSEMBLY

3-10 18RS 3121285
Page 67
SECTION 3 BOOM
FIGURE 3-3. PLATFORM ROTATOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001132275 Ref PLATFORM ROTATOR ASSEMBLY E
1 See Note 1 Case/Bracket Weldment
(Note: Not Available - Purchase Complete Rotator)
1A 7017147 2 Bearing
2 70003948 1 Shaft 3 7017163 1 Piston 4 7017164 1 Cap, End 5 See Note 3 Capscrew 1/4in-20NC (Grade 8)
(Note: Not Available - Purchase Locally)
6Not Used 7 7017126 1 Tie Rod Assembly
8 to 19 Not Used
20 Use 7017158 1 T-Seal, Rod 21 Not Used 22 Use 7017158 1 T-Seal , Piston 23 Not Used 24 Use 7017158 1 O-Ring 25 Use 7017158 2 Seal 26 Use 7017158 2 O-Ring 27 Use 7017158 1 Ring, Back-Up
28 to 31 Not Used
32 Use 7017159 2 Bearing, Shaft 33 Not Used 34 Use 7017159 2 Thrustwasher
35 to 39 Not Used
40 700003949 1 Spacer, Stop 41 7017183 1 Counterbalance Valve Assembly
7017193 2 Cartridge, Valve (Note: No Seal Kit Available)
42 7017195 2 Bushing, Shaft
43 to 50 Not Used
51 7017159 1 Bearing Kit (Includes Items 32 & 34): 52 7017158 1 Seal Kit Options (Includes Items 20,22,24,25,26 & 27):
Standard
70000341 Cold Climate 53 7017142 1 Hardware Kit (Includes Plugs, Dowel Pin & Item 54) 54 70001697 4 Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8)
3121285 18RS 3-11
Page 68
SECTION 3 BOOM
11
1 4
8
13
12
14
5
5
5
5
9
9
9
9
3
3
3
3
105
103
108

FIGURE 3-4. PLATFORM SUPPORT INSTALLATION

3-12 18RS 3121285
Page 69
SECTION 3 BOOM
FIGURE 3-4. PLATFORM SUPPORT INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref PLATFORM SUPPORT INSTALLATION
1001139032 Ref Machines without LSS D
See Note Ref Machines with LSS (Note: Refer to JLG Supplement p/n
3124287 for Components)
1 0100011 AR Compound, Locking 2Not Used 3 0761216 8 Bolt M12 x 40mm 4 0771012 8 Bolt M10 x 25mm Grade 10.9 5 3291205 8 Locknut M12
6 to 7 Not Used
8 5241000 8 Flatwasher M10 Hardened
9 5241200 8 Flatwasher M12 Hardened 10 Not Used 11 0712444 1 Bolt M24 x 270mm Grade 10.9 12 5242400 1 Flatwasher M24 Hardened 13 1001098827 1 Locknut M24 Grade 10.9 14 1 Support Options:
1001149734 Machines without LSS
See Note Machines with LSS (Note: Refer to JLG Supplement p/n
3124287 for Components)
Ref CLAMP INSTALLATION 1001144445 Ref Machines without SkyPower D 1001142574 Ref Machines with SkyPower D
101 to 102 Not Used
103 0761012 2 Bolt M10 x 25mm 104 Not Used 105 3841340 1 Loop, Hose
106 to 107 Not Used
108 4812000 2 Flatwasher M10
3121285 18RS 3-13
Page 70
SECTION 3 BOOM
FIGURE 3-4. PLATFORM SUPPORT INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3-14 18RS 3121285
Page 71
SECTION 4
PLATFORM
3121285 18RS 4-1
Page 72
SECTION 4 PLATFORM
110
106
109
109 103
6
2
5
3
3
5
1
4
105
108
102
102
108
108
105
108
111
101
107
104
110B
110C
110D
110A
110A

FIGURE 4-1. PLATFORM ASSEMBLY

4-2 18RS 3121285
Page 73
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001134293 Ref PLATFORM ASSEMBLY C
Ref Note: Replacement Decals Must Be Ordered Separately - See
DECAL SECTION.
1 0760612 2 Bolt M6 x 25mm 2 3290605 2 Locknut M6 3 3641585 1 Rail 4 3841692 2 Loop, Rod 5 4811702 4 Flatwasher M6 6 See Note 1 Platform Weldment (Note: Purchase Platform Assembly)
1001133423 Ref PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION B
101 0760614 3 Bolt M6 x 30mm 102 0760810 2 Bolt M8 x 20mm 103 0761015 4 Bolt M10 x 35mm 104 3290605 3 Locknut M6 105 3290805 2 Locknut M8 106 3291005 4 Locknut M10 107 4740362 3 Washer, Fender 1/4in 108 4811900 4 Flatwasher M8 109 4812002 8 Flatwasher M10 110 1001133602 1 Console Box Assembly (See PLATFORM COMSOLE ASSEMBLY
for Breakdown)
110A 0272970 1 Footswitch Assembly B
1001117320 1 Footswitch
70003483 1 Block, Contact 110B 1060918 7ft/2.2m Cable, Electrical - 18/3 110C 4460071 1 Connector, Strain Relief
110D 3252347 1 Nameplate (Note: See DECAL SECTION for Other
Languages)
111 1001145439 1 Panel, Pedestal
3121285 18RS 4-3
Page 74
SECTION 4 PLATFORM
9
9
47
15
17
28 45
28 29
12
24
25
30
20
48
22
19
32
13
18
21 31
28 45
28 45
28 45
28
45
1
53
1
53
1
53
7
43
2
49
104
106
392310
3
6
43
10341051438
373616
35
PLACE WHERE
NEEDED
27
27
32A
33

FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY

4-4 18RS 3121285
Page 75
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001133602 Ref PLATFORM CONSOLE ASSEMBLY C
1 0100009 AR Sealant 2 0100048 AR Grease, Dielectric 3 0100081 AR Adhesive 4 0140011 1 Alarm 5Not Used 6 0641404 4 Bolt 1/4in-20NC x 1/2in 7 0700617 4 Bolt M6 x 45mm 8Not Used
9 0861441 1 Box, Console (See Items 101-106 for Breakdown) 10 0902571 4 Bracket, Support 11 Not Used 12 Use 1001129555 1 Controller Assembly (Lift & Swing) (See CONTROLLER
ASSEMBLY (LIFT & SWING) for Breakdown) (was p/n
1001118417)
13 1001118416 1 Controller Assembly (Drive & Steer) (See CONTROLLER
ASSEMBLY (DRIVE & STEER) for Breakdown) 14 1001110434 1 Plug, Hole 15 1671176 1 Bezel 16 1702565 1 Decal (Drive and Steer) 17 1702566 1 Decal (Lift and Swing) 18 1702567 1 Decal (Function Speed) 19 1704260 1 Decal (EMS) 20 1705132 1 Decal (ADE) 21 2560136 1 Handle, Knob 22 2920154 1 Panel, LED Light 23 8305919 4 Nut, Retainer M6 24 1702676 1 Decal (Horn) 25 3311005 2 Locknut #10-24NC 26 Not Used 27 3911018 2 Bolt #10-24NC x 1-1/8in 28 4360328 5 Switch, Toggle 29 4360330 1 Switch, Toggle 30 4360387 1 Switch, Pushbutton 31 4360407 1 Controller, Speed
See Note 1 Gasket “Top Hat” (Included with Switch) (Note: Not Available -
Purchase Complete Controller.)
70003784 1 Seal
32 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
32A 7020176 1 Contact Block
33 4360476 1 Block, Contact 34 Not Used 35 4460234 3 Base, Mounting 36 4460428 2 Connector, Strain Relief 37 4460470 1 Nut, Terminal 38 4460471 1 Lockwasher, Terminal 39 4460488 1 Base, Mounting 40 Not Used
3121285 18RS 4-5
Page 76
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 4460905 5 Seal, Plug (Not Shown) 42 Not Used 43 4751400 8 Flatwasher 1/4in Wide 44 Not Used 45 3790012 8 O-Ring 46 4360331 1 Switch, Toggle 47 1001131168 1 Decal (Stop) 48 1001107952 1 Decal (Display) 49 1001118412 1 Controller, Module (Re-calibration Required when Replaced)
50 to 51 Not Used
52 4460708 1 Receptacle, Female 15 Position (Not Shown) 53 3520054 5 Plug, Hole
0861441 Ref CONSOLE BOX ASSEMBLY F
101 to 102 Not Used
103 3311601 1 Nut 3/8in-16NC 104 3470003 2 Pin, Cotter 105 0630568 1 Screw 3/8in-16NC x 4-1/2in 106 4711500 2 Flatwasher 5/16in
4-6 18RS 3121285
Page 77
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121285 18RS 4-7
Page 78
SECTION 4 PLATFORM
1
2 3
10
4
5
6
7
11
12
8
9

FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING)

4-8 18RS 3121285
Page 79
SECTION 4 PLATFORM
FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT AND SWING)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Use 1001129555 Ref CONTROLLER ASSEMBLY A
Ref Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 kit
as replacement.
1 70002730 1 Gasket 2 7003928 1 Spring 3 7022808 1 Cap, Lift 4 70002731 1 Boot 5 70002732 4 Screw 6 7022815 1 Bezel 7 70002733 1 Adapter 8 70002734 4 Screw
9 70002735 1 Can, Enclosure 10 70002906 1 Cap 11 Use 1001129555 1 Mechanical Assembly (Note: Not Available for Purchase) 12 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
4460871 6 Socket, Female
3121285 18RS 4-9
Page 80
SECTION 4 PLATFORM
1
1
3
2
8
7
9
5
4
108
108
107
109
102
102
103
103
104
104
110
105
106
6
101

FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)

4-10 18RS 3121285
Page 81
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001118416 Ref CONTROLLER ASSEMBLY A
1 70002724 1 Boot & Control Lock Assembly
2 7003941 2 Washer
3 70002725 2 Screw
4 7019162 1 Spring
5 70002726 1 Enclosure
6 70002727 1 Handle Assembly (See Items 101-110 for Breakdown)
7 70002728 1 Screw
8 Use 1001118416 1 Mechanical Assembly (Note: Not Available for Purchase)
9 Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female
70002727 Ref HANDLE ASSEMBLY
101 7003972 1 Boot, Switch 102 7003973 2 Half, Handle 103 7003980 4 Screw 104 7019167 4 Nut 105 7019164 1 Axle 106 7019165 1 Rocker 107 70002729 1 Wiring Assembly
7003982 2 Switch, Micro 108 7003983 2 Setscrew 109 7019194 1 Coupling 110 7003989 2 Gasket
3121285 18RS 4-11
Page 82
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
4-12 18RS 3121285
Page 83
SECTION 5
CYLINDER
3121285 18RS 5-1
Page 84
SECTION 5 CYLINDER
7
2
15
10
8
14
16
4
12
9
19
19
18
17
7
7
11
6
3
13
19
1
5
50

FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY

5-2 18RS 3121285
Page 85
SECTION 5 CYLINDER
FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001132163 Ref LEVEL CYLINDER ASSEMBLY B
1 70004217 1 Barrel 2 70004218 1 Rod 3 70004212 1 Piston 4 70004210 1 Head 5 70004214 1 Lock Wire 6 70004213 1 Locknut 7 70004219 4 Bearing 8 Use 70004216 1 Seal, Rod
9 Use 70004216 1 Seal, Piston 10 Use 70004216 1 Wiper 11 Use 70004216 1 Ring, Wear 12 Use 70004216 2 Ring, Wear 13 Use 70004216 1 O-Ring 14 Use 70004216 1 O-Ring 15 70004215 1 O-Ring 16 Use 70004216 1 Ring, Back-up 17 70002413 1 Cartridge, Valve
2900770 1 Seal Kit - Valve
18 70002388 1 Cartridge, Valve
2900770 1 Seal Kit - Valve
19 See Note 4 Plug (Note: Not Available - Purchase Locally)
20 to 49 Not Used
50 Use 70004216 1 Seal Kit (Includes Items 8-16)
3121285 18RS 5-3
Page 86
SECTION 5 CYLINDER
16
121414
13
15
8
1
3
11
4
5
6
7
9
10
18
19
23
21
21
21
17
20
20
2
20
20
50

FIGURE 5-2. LIFT CYLINDER ASSEMBLY

5-4 18RS 3121285
Page 87
SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001130480 Ref LIFT CYLINDER ASSEMBLY B
1 70004192 1 Barrel
2 70004191 1 Rod
3 70004190 1 Head
4 Use 70004187 1 Wiper
5 70023379 1 Ring, Retaining
6 Use 70004187 1 Seal, Rod
7 Use 70004187 1 Ring, Back-up
8 70023377 4 Bearing
9 Use 70004187 1 O-Ring 10 Use 70004187 1 Ring, Back-up 11 Use 70004187 1 O-Ring 12 70004189 1 Piston 13 Use 70004187 1 Seal, Piston 14 Use 70004187 2 Ring, Wear 15 Use 70004187 2 O-Ring 16 See Note 1 Setscrew (Note: Not Available - Purchase Locally) 17 4641390 1 Cartridge, Check Valve
7017496 1 Seal Kit - Valve
18 70002401 1 Cartridge, Solenoid Valve
7022390 1 Seal Kit - Valve
70003788 1 Coil
19 70004123 1 Cartridge, Pressure Valve
7012925 1 Seal Kit - Valve 20 70004188 4 Bearing 21 2220885 4 Plug 9/16in
22 to 49 Not Used
50 Use 70004187 1 Seal Kit (Includes Items 4, 6, 7, 9-11 & 13-15)
3121285 18RS 5-5
Page 88
SECTION 5 CYLINDER
12
12
7
2
3
15
4
5
14
6
13
9
10
8
11
17
1
12
50

FIGURE 5-3. MASTER CYLINDER ASSEMBLY

5-6 18RS 3121285
Page 89
SECTION 5 CYLINDER
FIGURE 5-3. MASTER CYLINDER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001130478 Ref MASTER CYLINDER ASSEMBLY D
1 70004247 1 Rod 2 Use 70004248 1 Wiper 3 Use 70004248 1 Seal, Rod 4 Use 70004248 1 O-Ring 5 Use 70004248 1 Ring, Back-up 6 70004210 1 Head 7 70004246 1 Barrel 8 70004212 1 Piston
9 Use 70004248 1 Seal, Piston 10 Use 70004248 1 Ring, Wear 11 70004213 1 Locknut 12 0961951 4 Bearing 13 Use 70004248 1 O-Ring 14 Use 70004248 2 Ring, Wear 15 70004214 1 Lock Wire 16 Not Used 17 70004215 1 O-Ring
18 to 49 Not Used
50 70004248 1 Seal Kit (Includes Items 2-5, 9, 10, 13 & 14)
3121285 18RS 5-7
Page 90
SECTION 5 CYLINDER
16
16
1
3
3
2
2
4
4
5
5
8
8
7
7
6
6
9
11
12
10
13
14
15
50

FIGURE 5-4. STEER CYLINDER ASSEMBLY

5-8 18RS 3121285
Page 91
SECTION 5 CYLINDER
FIGURE 5-4. STEER CYLINDER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001130477 Ref STEER CYLINDER ASSEMBLY E
1 70004220 1 Rod
2 70004221 2 Head
3 Use 70004227 2 Wiper
4 70003636 4 Ring, Locking
5 Use 70004227 2 Seal, Rod
6 Use 70004227 4 Ring, Wear
7 Use 70004227 2 O-Ring
8 Use 70004227 2 Ring, Back-up
9 70004222 1 Piston 10 Use 70004227 2 Ring, Wear 11 70004223 1 Setscrew 12 70004224 1 Ball 13 Use 70004227 1 Seal, Piston 14 Use 70004227 1 O-Ring 15 70004225 1 Barrel 16 70004226 2 Bearing
17 to 49 Not Used
50 70004227 1 Seal Kit (Includes Items 3, 5-8, 10, 13 & 14)
3121285 18RS 5-9
Page 92
SECTION 5 CYLINDER
1
102
103
105
104104
108
106
2
21
22
26
23
24
44
5
8
8
18
25
6
7
1
10
10
11
13
14
15
20
17
16
14
12
3
3
1
1

FIGURE 5-5.TELESCOPE CYLINDER ASSEMBLY

5-10 18RS 3121285
Page 93
SECTION 5 CYLINDER
FIGURE 5-5. TELESCOPE CYLINDER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001150646 Ref TELESCOPE CYLINDER ASSEMBLY A
1 0100011 AR Compound, Locking
2 0630535 3 Bolt 1/4in-20NC x 1-1/8in
3 0641606 4 Bolt 3/8in-16NC x 3/4in
4 0961902 1 Bushing, Tapered
5 1683905 1 Barrel
6 1683907 1 Rod
7 1684008 1 Ring, Back-up
8 220885 2 Plug
9Not Used 10 3340880 2 Pad 11 3480257 1 Piston 12 Use 2902019 2 Ring, Back-up 13 Use 2902019 1 Ring, Wear 14 Use 2902019 2 Ring, Wear 15 Use 2902019 1 O-Ring 16 Use 2902019 1 O-Ring 17 Use 2902019 1 O-Ring 18 3931464 4 Capscrew 1/4in-20NC x 4in 19 3931528 8 Capscrew 5/16in-18NC x 1-3/4in 20 Use 2902019 1 Ring, Back-up 21 Use 2902019 1 Seal 22 Use 2902019 1 Wiper 23 Use 2902019 1 Seal 24 4568030 1 Spacer 25 1001133245 1 Valve Block Assembly (See Items 101-108 for Breakdown) 26 1001150645 1 Support
27 to 49 Not Used
50 Use 2902019 1 Seal Kit (Includes Items 12-17 & 20-23)
1001133245 Ref VALVE BLOCK ASSEMBLY B
101 Not Used 102 70003926 1 Cartridge, Counterbalance Valve
70004186 1 Seal Kit - 70003926 Valve
103 70004155 1 Cartridge, Counterbalance Valve
70004186 1 Seal Kit - 70004155 Valve
104 70003928 1 Cartridge, Shuttle
70003929 1 Seal Kit -70003928 Valve 105 2220883 7 Plug 1/4in 106 70003982 2 O-Ring 107 Not Used 108 70003930 1 Rollpin
3121285 18RS 5-11
Page 94
SECTION 5 CYLINDER
FIGURE 5-5. TELESCOPE CYLINDER ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
5-12 18RS 3121285
Page 95
SECTION 6
HYDRAULIC
3121285 18RS 6-1
Page 96
SECTION 6 HYDRAULIC
SEE ISO VIEW
FLOW DIVIDER BOTTOM VIEW
PORT REV
PORT FWD
FLOW DIVIDER
DRIVE PUMP SIDE VIEW
DRIVE PUMP
PORT A
PORT B
PORT A
PORT B
RIGHT FRONT
LEFT FRONT
TORQUE HUB /
DRIVE MOTOR
PORT A
PORT B
MAIN VALVE
CHARGE
PRESSURE
FILTER
85
81
80
87
87
89
85
84
82
83
82
82
84
54
88
30
61
61
35
57
57
45
19
7
19
16
7
45
REF
35
REF
30
REF
12
10
8
48
48
48
19
19
6
6
19
19
14
14
100
100
41
13
REF
STEER CYLINDER

FIGURE 6-1. HYDRAULIC INSTALLATION (FRONT AXLE)

6-2 18RS 3121285
Page 97
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC INSTALLATION (FRONT AXLE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001143680 Ref HYDRAULIC INSTALLATION (FRONT AXLE) D
1 to 5 Not Used
6 2111010 AR Fitting, Straight 7 2111212 AR Fitting, Straight 8 2111616 AR Fitting, Straight
9Not Used 10 2131616 AR Fitting, Elbow 11 Not Used 12 2172116 AR Fitting, Elbow 13 Not Used 14 2220371 AR Fitting, Straight 15 Not Used 16 2220373 AR Fitting, Straight
17 to 18 Not Used
19 2220415 AR Fitting, Straight
20 to 29 Not Used
30 2220605 AR Fitting, Tee
31 to 34 Not Used
35 2220861 AR Fitting, Tee
36 to 40 Not Used
41 2221041 AR Fitting, Tee
42 to 44 Not Used
45 4641282 AR Valve, Orifice Check
46 to 47 Not Used
48 77133089 AR Valve, Mini Check
49 to 53 Not Used
54 1001141014 AR Fitting, Swivel
55 to 56 Not Used
57 1001142679 AR Fitting, Swivel
58 to 60 Not Used
61 1001143936 AR Fitting, Elbow
62 to 79 Not Used
80 1001146316 AR Hose 81 1001146317 AR Hose 82 1001146319 AR Hose 83 1001146320 AR Hose 84 1001146321 AR Hose 85 1001146322 AR Hose 86 Not Used 87 1001146324 AR Hose 88 1001146325 AR Hose 89 1001146326 AR Hose
90 to 99 Not Used
100 1001152155 AR Fitting, Straight
3121285 18RS 6-3
Page 98
SECTION 6 HYDRAULIC
PORT B
92
101
91
94
86
86
86
86
90
93
110
21
11
11
52
107
28
108
22
29
29
FLOW DIVIDER
BOTTOM VIEW
FLOW DIVIDER
HYD TANK
(SOME COMPONENTS NOT
SHOWN FOR CLARITY)
DRIVE
PUMP
BOTTOM VIEW
DRIVE PUMP
REAR RIGHT
TORQUE HUB / DRIVE MOTOR
PORT A
REAR LEFT
TORQUE HUB / DRIVE MOTOR
PORT B
PORT A
REF
27
9
60
6
6
9
27
60
6
6

FIGURE 6-2. HYDRAULIC INSTALLATION (REAR AXLE)

6-4 18RS 3121285
Page 99
SECTION 6 HYDRAULIC
FIGURE 6-2. HYDRAULIC INSTALLATION (REAR AXLE)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001143680 Ref HYDRAULIC INSTALLATION (REAR AXLE) D
1 to 5 Not Used
6 2111010 AR Fitting, Straight
7 to 8 Not Used
9 2130404 AR Fitting, Elbow 10 Not Used 11 2151212 AR Fitting, Elbow
12 to 13 Not Used
14 2220371 AR Fitting, Straight
15 to 20 Not Used
21 2220466 AR Fitting, Elbow 22 2220472 AR Fitting, 9Elbow
23 to 26 Not Used
27 2220502 AR Fitting, Elbow 28 2220602 AR Fitting, Tee 29 2220603 AR Fitting, Straight
30 to 51 Not Used
52 1001119627 AR Fitting, Straight
53 to 59 Not Used
60 1001143602 AR Fitting, Straight
61 to 85 Not Used
86 1001146323 AR Hose
87 to 89 Not Used
90 1001146328 AR Hose 91 1001146332 AR Hose 92 1001146333 AR Hose 93 1001146334 AR Hose 94 1001146335 AR Hose
95 to 98 Not Used
99 1001151894 AR Hose
100 Not Used 101 1001152170 AR Fitting, Straight
3121285 18RS 6-5
Page 100
SECTION 6 HYDRAULIC
MAIN BOOM
HOSE BREAK
TELE CYL
MAIN VALVE
MAIN VALVE
TOP VIEW
MAI
N
V
A
LVE SID
E
V
IEWMASTER CYL
HYD TANK
LIFT CYL
SLAVE CYL
PLATFORM ROTATOR
70
71
68
69
63
63
62
6
2
66
64
64
65
65
67
23
26
39
16
17
19
19
19
5
1
23
22
22
2
3
31
17
17
4747343
4
19
19
29

FIGURE 6-3. HYDRAULIC INSTALLATION (BOOM)

6-6 18RS 3121285
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