JLG 3508PS User Manual

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An Oshkosh Corporation Company

Illustrated Parts Manual

Models 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS,

4017PS

Agrovector

40.8, 40.9

31200204

Revised

April 3, 2014

EFFECTIVITY PAGE

September 14, 2007 - A - Original Issue Of Manual

April 16, 2007 - B - Revised Manual

November 3, 2008 - C - Revised Manual

July 24, 2009 - D - Revised Manual

July 28, 2010 - E - Revised Manual

September 21, 2010 - F - Revised Manual; added models 40.8 & 40.9

June 8, 2011 - G - Revised Manual

October 21, 2011 - H - Revised Manual

June 8, 2012 - I - Revised Manual

January 8, 2013 - J - Revised Manual

April 3, 2014 - K - Revised Manual

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

EFFECTIVITY PAGE

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FIGURE NO. TITLE PAGE NO.

SECTION 1 –

FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Frame Shrouding & Attaching Parts, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Frame Shrouding & Attaching Parts, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-4 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

1-5 Draw Bar Coupling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-6 Site Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

1-7 Trailer Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

1-8 Auto HItch, Pin Hitch & Piton Frame-Auto Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1-9 Pin Hitch - Cuna C & Cuna D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

1-10 Hydraulic Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1-11 Trailer Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

SECTION 2 –

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-3 First Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 Second Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-5 Third Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2-6 Fourth Boom Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2-8 Manitou Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

2-9 Boom Assembly, If Equipped For Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

2-10 Platform Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

SECTION 3 –

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Manure Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 Multi-Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-4 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-5 Crane Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-6 Concrete Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-7 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3-8 Side Shift Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-9 Fork Tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-10 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-11 Fork Positioning Carriage w/Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-12 Fixed Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3-13 Extendable Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-14 Extendable Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3-15 Console Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

3-16 Manitou Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

SECTION 4 –

ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4-4 Cooling System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-5 Air Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-6 Muffler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

4-7 AC Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

4-8 Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-9 Transmission Assembly - Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

4-10 Transmission Assembly - Case & Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4-11 Transmission Assembly - Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-12 Transmission Assembly - Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

4-13 Transmission Assembly - Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-14 Transmission Assembly - Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

4-15 Transmission Assembly - Reverse Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

4-16 Transmission Assembly - Forward & Reverse Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

4-17 Transmission Assembly - 3rd Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46

4-18 Transmission Assembly - 1st & 2nd Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

4-19 Transmission Assembly - Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

4-20 Transmission Assembly - Control & Modulation Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-54

4-21 Transmission Assembly - Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

4-22 Transmission Assembly - Drop Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58

SECTION 5 –

DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 Front Axle Assembly - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-3 Front Axle Assembly - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 Front Axle Assembly - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-5 Front Axle Assembly - Brake Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5-7 Rear Axle Assembly - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-8 Rear Axle Assembly - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5-9 Rear Axle Assembly - External Axle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

5-10 Rear Axle Assembly - Brake Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

5-11 Drive Train Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

5-12 Tire & Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

TABLE OF CONTENTS

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SECTION 6 –

CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-3 Interior Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-4 Cab Door & Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-5 Wiper System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-6 Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

6-7 Heater Installation & Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

6-8 Air Conditioning Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

6-9 Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

SECTION 7 –

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 Steering Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Throttle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7-4 Parking Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

7-5 Mechanical Hand Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7-6 Joystick Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

SECTION 8 –

HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 Steering Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-3 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-4 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-5 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8-6 Tilt & Tilt Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8-7 Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36

8-8 Hose & Cable Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42

8-9 Frame Level & Non-Frame Level Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

8-10 Frame Level & Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46

8-11 Boom Rear Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

8-12 Trailer Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52

8-13 Brake Accumulator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54

SECTION 9 –

HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28

9-4 Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32

9-5 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

9-6 Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40

9-7 Fork Locking Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46

9-8 Main Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50

9-9 Hydraulic Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54

9-10 Brake Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56

9-11 Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

9-12 Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64

9-13 Frame Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

9-14 Outrigger & Frame Level Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68

9-15 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70

9-16 Auxiliary Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72

9-17 Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-74

SECTION 10 –

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Engine Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10-2 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10-3 Electrical Installation, Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

10-4 Boom & Frame Electrical Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

10-5 Electrical Installation, Boom Auxiliary Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

10-6 Electrical Installation, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

10-7 Main Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22

10-8 Boom Harness Auxiliary Electrical Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28

10-9 Boom Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30

10-10 Boom Retract Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32

10-11 Quick Connect Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34

10-12 Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36

10-13 Front Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38

10-14 Rear Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40

10-15 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42

10-16 Powershift Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46

10-17 Electrical Installation, Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

10-18 LMIS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52

10-19 LMIS Audible Tower/Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56

10-20 Outrigger Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58

10-21 LSI Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62

10-22 Platform Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64

10-23 Platform Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66

10-24 Smartbasket Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68

SECTION 11 –

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Frame & Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

11-2 Decals - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

11-3 Cab & Frame Decals, (40.8 & 40.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

11-4 Boom Decals, (40.8 & 40.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20

SECTION 12 –

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

SECTION 1

FRAME & ATTACHING PARTS

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

111

109

101

109

102

103

110

107

104

110

107

113

105

112

151

153

152

PZ0470

601

603

604

622

623

624

621

625

609

617

619

616

610

616

618

701

702

703

705

710

709

706

708

707

704

708

707

8M & 9M ONLY - IF EQUIPPED

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

1-2

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

PAP4160

358

508

507

505

506

502

504

151

509

508

507

513

512

510

513

512

151

510

509

506

505

503

501

459

463

453

463

461

456

463

461

460

455

453

457

465

464

467

468

467

466

462

461

454

451

402

401

357

356

353

354

352

355

351

459

463

453

461

453

463

469

460

461

453

463

453

463

457

465

464

466

467 468

468

467

461

451

462

454

257

282

283

285

284

260

255

256

251

263

251

260

281

282

253

260

251

252

258

264

260

255

262

254

259

17M ONLY

17M ITALY ONLY

17M ONLY

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-3

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

Item Part Number Qty. Description Rev.

0275243 Ref ENGINE COVER INSTALLATION, (not available to order, see items 1 thru 15 for

service)

1 1001092126 1 HOOD COVER ASSY, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS), (includes items 21 thru 24)

1001092126G 1 HOOD COVER ASSY, (40.8 & 40.9), (includes items 21 thru 24) C 6 4341228 1 BRACKET 7 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8 8 4812000 2 WASHER, 10mm 9 4806433 2 HOOD HINGE

10 0760812 8 HEX HD CAPSCREW, M8X25, GR8.8 11 8000420 1 GAS SPRING 13 4811900 8 WASHER, 8mm 15 3290807 2 HEX LOCKNUT, M8X1.25 21 8000382 1 HOOD LATCH 22 8000801 1 HOOD LOCK 23 2014226 AR TRIM, (not shown) 24 3290607 3 HEX LOCKNUT, M6X1

0903586 Ref RH LIGHT & MIRROR INSTALLATION, (8M, 9M, 12M & 13M), (not available to

order, see items 101 thru 113 for service) 101 0701024 1 HEX HD CAPSCREW, M10X80, GR8.8 102 0761012 2 HEX HD CAPSCREW, M10X25, GR8.8 103 0903584 1 RIGHT SIDE MIRROR BRACKET, (3508PS, 3509PS, 3512PS, 3513PS,

4008PS, 4009PS, 4012PS & 4013PS)

0903584B 1 RIGHT SIDE MIRROR BRACKET, (40.8 & 40.9)

104 Ref RH DRIVING LIGHT, (includes mounting hardware),

(see Figure 10-6 for details) 105 3140007 1 RECTANGULAR MIRROR 107 3292001 2 HEX NUT, M20X2.5 109 4812000 3 WASHER, 10mm 110 4812500 2 WASHER, 20mm 111 8000704 1 STEEL PIPE 112 1001008436 1 MIRROR ASSY, (includes items 151 thru 153) 113 1001097298 1 MIRROR SUPPORT 151 1001008475 2 LOCKWASHER, #12 152 1001009062 2 WASHER 153 1001010838 2 HEX BOLT

0275061 Ref MOTOR SHIELD INSTALLATION, (not available to order, see items 251 thru

264 for service) 251 0760608 7 HEX HD CAPSCREW, M6X16, GR8.8 252 0903422 1 ENGINE COVER BRACKET 253 0903424 1 ENGINE COVER BRACKET 254 0903426 1 ENGINE SUPPORT 255 1898686 AR TRIM 256 1001101018 1 RADIATOR PANEL ASSY, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS & 4013PS)

1001101018B 1 RADIATOR PANEL ASSY, (40.8 & 40.9) 257 1001099379 1 PROTECTING PANEL 258 5200608 2 RIPP BOLT, M6X16

1-4

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

Item Part Number Qty. Description Rev.

259 5200812 1 RIPP BOLT, M8X25 260 5211702 12 RIPP WASHER, 6mm 262 5220800 1 NUT, 8mm 263 0760610 3 HEX HD CAPSCREW, M6X20mm, GR8.8 264 0760612 2 HEX HD CAPSCREW, M6X25mm, GR8.8 281 070057 4 HEX HD CAPSCREW, M5X14, GR8.8 282 4811600 4 WASHER, 5mm 283 1001099225 1 OIL DRAIN ACCESS COVER, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS & 4013PS)

1001099225B 1 OIL DRAIN ACCESS COVER, (40.8 & 40.9)

284 1001099294 1 BELLY PAN, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS &

4013PS)

1001099294B 1 BELLY PAN, (40.8 & 40.9)

285 1001099300 1 MAIN CONTROL VALVE ACCESS COVER, (3508PS, 3509PS, 3512PS,

3513PS, 4008PS, 4009PS, 4012PS & 4013PS)

1001099300B 1 MAIN CONTROL VALVE ACCESS COVER, (40.8 & 40.9) 351 0760407 2 HEX HD CAPSCREW, M4X14, GR8.8 352 3290401 2 HEX NUT, M4X0.7 353 3576678 1 PLATE, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

3576678B 1 PLATE, (40.8 & 40.9)

354 4400493 1 WASHER TANK

70022874 1 PUMP MOTOR 355 4811400 2 WASHER, 4mm 356 5201012 2 BOLT, M10X25 357 8001626 1 PLATE 358 Ref HYDRAULIC FILTER BRACKET, (see Figure 8-1 for details) 401 Ref BACK-UP ALARM, (see Figure 10-4 for details) 402 Ref RIPP BOLT, M6X16, (see Figure 10-4 for details)

0275942 Ref HEADLIGHT & MIRROR INSTALLATION, (17M), (not available to order, see

items 451 thru 468 for service)

1001107965 Ref HEADLIGHT & MIRROR INSTALLATION, (17M), (ITALY), (If equipped),

(not available to order, see items 451 thru 469) 451 0701024 1 HEX HD CAPSCREW, M10X80, GR8.8 453 0761010 4 HEX HD CAPSCREW, M10X20, GR8.8 454 0761012 2 HEX HD CAPSCREW, M10X25, GR8.8 455 Ref LH DRIVING LIGHT, (includes mounting hardware),

(see Figure 10-6 for details)

456 Ref RH DRIVING LIGHT, (includes mounting hardware),

(see Figure 10-6 for details)

457 3140007 1 RECTANGULAR MIRROR

1001005981 1 RECTANGULAR MIRROR, (ITALY), (If equipped)

459 4341434 1 RH HEADLIGHT BRACKET

1001107552 1 RH HEADLIGHT BRACKET, (ITALY), (If equipped)

460 4341435 1 LH HEADLIGH BRACKET

1001107553 1 LH HEADLIGHT BRACKET, (ITALY), (If equipped) 461 4812000 11 WASHER, 10mm 462 8000704 1 STEEL PIPE 463 0761016 4 HEX HD CAPSCREW, M10X40, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-5

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

Item Part Number Qty. Description Rev.

464 1001096588 1 ROD 465 1001008436 1 MIRROR ASSY, (includes items 151 thru 153) 466 1001097618 1 RH MIRROR BRACKET 467 3292001 2 HEX NUT, M20X2.5 468 4812500 2 WASHER, 20mm 469 1001109474 1 HARNESS, LIGHT EXT, (ITALY), (If equipped)

2920210 Ref REAR LIGHT INSTALLATION, (not available to order, see items 501 thru 513 for

service)

501 0903501 1 LH REAR LIGHT BRACKET, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

0903501B 1 LH REAR LIGHT BRACKET, (40.8 & 40.9)

502 0903502 1 RH REAR LIGHT BRACKET, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

0903502B 1 RH REAR LIGHT BRACKET, (40.8 & 40.9) 503 Ref LH TAIL LIGHT, (see Figure 10-6 for details) 504 Ref RH TAIL LIGHT, (see Figure 10-6 for details) 505 4811900 4 WASHER, 8mm 506 3290807 4 HEX LOCKNUT, M8X1.25 507 5212000 4 RIPP WASHER, 10mm 508 0761012 4 HEX HD CAPSCREW, M10X25, GR8.8 509 1356294 4 WASHER, 13mm 510 0701219 2 HEX HD CAPSCREW, M12X55, GR8.8 511 3291207 2 HEX LOCKNUT, M12X1.75 512 8009517 2 BUFFER 513 8009226 2 PLATE, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

8009226B 2 PLATE, (40.8 & 40.9)

3380744 Ref REAR COVER PANEL INSTALLATION, (12M, 13M & 17M), (8M & 9M, if

equipped), (not available to order, see items 601 thru 626 for service)

601 1001094692 1 REAR PANEL, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS)

1001094692B 1 REAR PANEL, (40.8 & 40.9) 603 0760814 2 HEX HD CAPSCREW, M8X30, GR8.8 604 5211902 2 RIPP WASHER, 8mm 609 8006242 4 SCREW, M6X40 610 5211702 4 RIPP WASHER, 6mm 616 3290605 8 HEX LOCKNUT, 6mm 617 8006105 2 JOINT HINGE 618 909304 AR TRIM 619 0630576 4 SCREW, M6X20mm 621 1001093383 1 LOCKING LATCH 622 1001093372 1 LATCH BRACKET 623 1001093373 1 LATCH SPACER 624 1001099125 8 HEX HD CAPSCREW, M5X10 625 3290505 8 HEX LOCKNUT, M5X0.8 626 Ref LICENSE PLATE LIGHT & HARDWARE, (not shown),

(see Figure 10-6 for details)

1-6

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)

Item Part Number Qty. Description Rev.

2902295 Ref REAR ACCESS COVER INSTALLATION, (8M & 9M, if equipped),

(not available to order, see items 701 thru 710 for service)

701 3380506 1 PANEL ASSY, (3508PS, 3509PS, 4008PS & 4009PS)

3380506B 1 PANEL ASSY, (40.8 & 40.9)

702 3380509 1 ACCESS DOOR, (3508PS, 3509PS, 4008PS & 4009PS),

(Before S/N 1160005648)

3380509B 1 ACCESS DOOR, (40.8 & 40.9)

1001112723 1 ACCESS DOOR, (3508PS, 3509PS, 4008PS & 4009PS),

(S/N 1160005648 & After)

703 2940155 1 L-HANDLE 704 8006105 2 JOINT HINGE 705 909304 AR TRIM 706 8006242 4 SCREW, M6X40 707 5211702 7 RIPP WASHER, 6mm 708 3290605 11 HEX LOCKNUT, 6mm 709 0630576 4 SCREW, M6X20 710 0700616 3 HEX HD CAPSCREW, M6X44, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-7

FRAME & ATTACHING PARTS

PAP4210

603

602

401

181

151

141

161

171

131

191

121

111

104

103

102

101

801

804

803

802

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

1-8

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

206

207

203

202

205

201

304

303

302

306

305

301

305

PZ1051

504

503

501

502

702

701

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-9

FRAME & ATTACHING PARTS

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

Item Part Number Qty. Description Rev.

1 2360740 1 FRAME ASSY, (3508PS, 3509PS, 4008PS & 4009PS) L

2360740B 1 FRAME ASSY, (40.8 & 40.9) 2 2360735 1 FRAME ASSY, (12M & 13M) M 3 2360787 1 FRAME ASSY, (17M) M 4 1001092934 1 FRAME ASSY, (13M, if equipped for LMIS or platform) K

11 Ref REAR TAIL LIGHT ASSY, (see Figure 10-6 for details)

51 8008971 Ref COUNTERWEIGHT INSTALLATION, (3509PS, 3512PS, 4008PS & 40.8),

(not available to order, see items 52, 53 & 81 thru 84 for service)

52 8005317 1 COUNTERWEIGHT, 365kg, (left), (3509PS, 3512PS & 4008PS)

8005317B 1 COUNTERWEIGHT, 365kg, (left), (40.8)

53 8005318 1 COUNTERWEIGHT, 365kg, (right), (3509PS, 3512PS & 4008PS)

8005318B 1 COUNTERWEIGHT, 365kg, (right), (40.8)

61 8008969 Ref COUNTERWEIGHT INSTALLATION, (3513PS, 4009PS, 4012PS, 4017PS &

40.9), (not available to order, see items 62, 63 & 81 thru 84 for service)

62 8005315 1 COUNTERWEIGHT, 750kg, (left), (3513PS, 4009PS, 4012PS & 4017PS)

8005315B 1 COUNTERWEIGHT, 750kg, (left), (40.9)

63 8005316 1 COUNTERWEIGHT, 750kg, (right), (3513PS, 4009PS, 4012PS & 4017PS)

8005316B 1 COUNTERWEIGHT, 750kg, (right), (40.9)

71 8009078 Ref COUNTERWEIGHT INSTALLATION, (4013PS), (not available to order, see

items 72, 73 & 81 thru 84 for service) 72 8009124 1 COUNTERWEIGHT, 1170kg, (left), (4013PS) 73 8009125 1 COUNTERWEIGHT, 1170kg, (right), (4013PS) 81 0702037 8 HEX HD CAPSCREW, 20-2.50X200mm 82 4812500 16 FLAT WASHER, 20mm 83 3292007 8 HEX LOCKNUT, M20 84 8009883 2 PROTECTING CAP

0275260 Ref TOOL BOX INSTALLATION, (if equipped), (not available to order, see items

101 thru 104 for service)

101 0240147 1 TOOL BOX ASSY, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS), (includes items 111 thru 119)

0240147B 1 TOOL BOX ASSY, (40.8 & 40.9), (includes items 111 thru 119) 102 0760810 3 HEX HD CAPSCREW, 8-1.25X20mm 103 5211900 3 RIPP WASHER, 8mm 104 5220800 3 RIPP NUT, 8mm 111 0240148 1 TOOL BOX, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

0240148B 1 TOOL BOX, (40.8 & 40.9) 112 3180016 1 RUBBER SEAL 113 3380559 1 TOOL BOX COVER, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS)

3380559B 1 TOOL BOX COVER, (40.8 & 40.9) 114 5200608 3 RIPP BOLT, 6-36X16mm 115 5220600 6 RIPP NUT, 6mm 116 5220800 2 RIPP NUT, 8mm 117 8002332 1 HINGE 118 8006011 Ref GAS SPRING, (no longer available, use 1001097296 for replacement)

1-10

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued)

Item Part Number Qty. Description Rev.

1001097296 1 GAS SPRING 119 8008701 1 LOCK 201 Ref CAB INSTALLATION, (not available to order, see items 202 thru 207 for service),

(see Figure 6-1 for details) 202 1898686 AR TRIM 203 8001565 Ref WEATHER STRIP 205 3960927 AR TRIM 206 5200608 6 RIPP BOLT, 6-36X16mm 207 3380567 1 CAB BOTTOM SHIELD

0273866 Ref CAB STEP INSTALLATION, (17M), (not available to order, see items 301 thru

306 for service) 301 80383311 1 STAIR TREAD 302 4240168 2 STEP STRAP 303 3575424 4 STRAP COVER PLATE 304 0701015 8 HEX HD CAPSCREW, 10-1.75X35mm 305 3291007 8 HEX LOCKNUT, M10X1.5 306 4812000 4 WASHER, 10mm 401 8008721 12 PLASTIC CAP, (8M, 9M,12M & 13M)

8008721 8 PLASTIC CAP, (17M)

1001098946 Ref WHEEL CHUCK INSTALLATION, (if equipped), (required in Germany),

(not available to order, see items 501 thru 504 for service) 501 806253 1 WEDGE 502 806264 1 WEDGE HOLDER 503 2976912 4 PIPE 504 5200814 4 RIPP BOLT, M8X30 602 3575579 1 COVER PLATE, (17M) 603 0761008 2 HEX HD CAPSCREW, M10X16, (17M)

1001109070 Ref REAR HYDRAULIC BRACKET INSTALLATION, (8M & 9M, if equipped),

(not available to order, see items 701 & 702 for service) 701 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8 702 1001109069 1 REAR HYDRAULIC BRACKET

8004888 1 LIFTING SUPPORT SYSTEM, (includes items 801 thru 804) B 801 1001110099 1 BOOM SUPPORT CHANNEL ASSY 802 909304 AR TRIM 803 1784861 2 GASKET 804 443630 2 WING SCREW

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-11

FRAME & ATTACHING PARTS

PZ0891

1 2

101

102

211

201 202

206

302

301 305

303

304

308

310

306

307

1 2

404

410

402

406

408

406

403

409

414

301 305

401 411

501

502

503

504

505

506

SHOWN IN STORAGE

POSITION

Figure 1-3 Axle & Fender Installation

1-12

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation

Item Part Number Qty. Description Rev.

0274983 Ref AXLE INSTALLATION, (8M, 9M,12M & 13M), (not available to order, see items 1

thru 4 for service)

0275000 Ref AXLE INSTALLATION, (17M), (not available to order, see items 1 thru 4 for

service) 1 0630574 8 HEX HD CAPSCREW, 20-1.5X130mm 2 3300478 8 WHEEL NUT, M20X1.5, (front axle torque to 550-600 Nm; rear axle torque to

550-660 Nm) 3 Ref FRONT AXLE, (see Figure 5-1 for details) 4 Ref REAR AXLE, (see Figure 5-6 for details) 5 Ref FRAME INSTALLATION, (see Figure 1-1 for details)

101 Ref TIRE & WHEEL ASSY, (see Figure 5-12 for details) 102 Ref LUG NUT, (see Figure 5-12 for details)

0274857 Ref FENDER INSTALLATION, (not available to order, see items 201 thru 211 for

service)

201 0100011 AR

LOCTITE

242

202 0630571 16 HEX HD CAPSCREW, 12-1.25X50mm 205 2090065 2 FENDER ASSY, (left), (includes items 301 thru 309), (not shown) 206 2090066 2 FENDER ASSY, (right), (includes items 301 thru 308 & 310) 211 4740532 16 FLAT WASHER, M12

301 0100011 AR

LOCTITE

242

302 328027 1 MUSHROOM HD BOLT, 8-1.25X20mm 303 0700818 4 HEX HD CAPSCREW, 8-1.25X50mm 304 4811900 4 WASHER, 8mm 305 5220800 5 RIPP NUT, 8mm 306 8006580 2 PLUG 307 8010519 1 FENDER 308 8010524 1 SUPPORT PLATE, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS,

4012PS, 4013PS & 4017PS)

8010524B 1 SUPPORT PLATE, (40.8 & 40.9)

309 8010525 1 FENDER SUPPORT, (left), (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS), (not shown)

8010525B 1 FENDER SUPPORT, (left), (40.8 & 40.9), (not shown)

310 8010526 1 FENDER SUPPORT, (right), (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

8010526B 1 FENDER SUPPORT, (right), (40.8 & 40.9)

0275605 Ref FRAME LEVEL COMPONENTS INSTALLATION, (if equipped), (not available

to order, see items 401 thru 402 & 404 thru 414 for service)

0274852 Ref NON-FRAME LEVEL COMPONENTS INSTALLATION, (8 & 12M - if

equipped), (not available to order, see items 401 thru 411 for service)

401 0100011 AR

LOCTITE

242

402 Ref “U” BOLT, (see Figure 5-1 for details) 403 0903159 1 NON-FRAME LEVEL BRACKET, (3508PS, 3509PS, 3512PS, 3513PS,

4008PS, 4009PS, 4012PS, 4013PS & 4017PS)

0903159B 1 NON-FRAME LEVEL BRACKET, (40.8 & 40.9) 404 Ref WHEEL NUT, (see Figure 5-1 for details) 406 3760493 2 RETAINING RING 408 4802008 1 PIN 409 4802122 1 PIN

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-13

FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation (Continued)

Item Part Number Qty. Description Rev.

410 Ref BRACKET, (see Figure 5-1 for details) 411 5201210 1 RIPP BOLT, 12-20mm, (torque to 125 Nm) 412 Ref SWITCH BODY, (not shown), (see Figure 10-3 for details) 413 Ref SWITCH KEY, (not shown), (see Figure 10-3 for details) 414 Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)

0274498 Ref FRAME LEVEL STOP & BOOM STOP INSTALLATION, (if equipped),

(required in Italy), (not available to order, see items 501 thru 506 for service) 501 443630 3 WING SCREW, M12X30 502 0903232 1 BRACKET 503 1321370 1 CLAMP 504 2902424 1 FRAME LEVEL CYLINDER STOP KIT 505 4220251 1 BOOM LEVEL STOP 506 5201010 2 RIPP BOLT, M10X20

1-14

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation (Continued)

Item Part Number Qty. Description Rev.

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-15

FRAME & ATTACHING PARTS

101

103

102

104

105

106

107

108

105

201

202

217

210

1 51

PZ0682

203 215

204 206

204 205

204 219 220

216

203 214

207

208

209

218

12M & 13M

IF EQUIPPED FOR PLATFORM

Figure 1-4 Outrigger Installation

1-16

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-4 Outrigger Installation

Item Part Number Qty. Description Rev.

1001092002 Ref OUTRIGGER INSTALLATION, (12M & 13M), (not available to order, see items 1

thru 3 for service)

1001092003 Ref OUTRIGGER INSTALLATION, (12M & 13M, if equipped for platform or

LMIS), (not available to order, see items 1 thru 4 for service)

1 1001091980 Ref OUTRIGGER WELDMENT INSTALLATION, (not available to order, see items

51 thru 53 for service)

1001091981 Ref OUTRIGGER WELDMENT INSTALLATION, (if equipped for platform),

(not available to order, see items 51 thru 53 for service)

2 1001091963 Ref OUTRIGGER CYLINDER & PIN INSTALLATION, (not available to order, see

items 101 thru 108 for service)

3 1001092000 Ref ADDITIONAL OUTRIGGER COMPONENTS INSTALLATION, (not available

to order, see items 201, 202, 210, 217 for service)

1001092001 Ref ADDITIONAL OUTRIGGER COMPONENTS INSTALLATION, (if equipped

for platform), (not available to order, see items 201 thru 220 for service)

4 Ref HARNESS, (not shown), (if equipped for platform),

(see Figure 10-20 for details)

51 4210040 1 RIGHT OUTRIGGER ARM, (includes item 54)

1001091979 1 RIGHT OUTRIGGER ARM, (if equipped for platform), (includes item 54)

52 4210038 1 LEFT OUTRIGGER ARM, (includes item 54)

1001091978 1 LEFT OUTRIGGER ARM, (if equipped for platform), (includes item 54) 53 8009087 2 OUTRIGGER PLATE 54 8008051 2 BUSHING

101 0761010 4 HEX HD CAPSCREW, M10X20 102 3760652 8 DISK 103 4832000 4 LOCKWASHER, 10mm 104 Ref OUTRIGGER CYLINDER, (see Figure 6-6 for details) 105 4800482 4 PIN 106 4800493 2 PIN 107 4800562 2 PIN 108 5201210 8 RIPP BOLT, M12X20mm 201 324590 2 GREASE FITTING 202 466364 2 BUFFER 203 0760605 4 HEX HD CAPSCREW, M6X10, GR 8.8 204 0760810 8 HEX HD CAPSCREW, M8X20, GR 8.8 205 0903295 1 RIGHT PROXIMITY BRACKET 206 0903296 1 LEFT PROXIMITY BRACKET 207 2141102 2 CONNECTOR, 90 DEGREES 208 2143602 2 CONNECTOR 209 1001092224 2 CONNECTOR 210 4800879 2 PRESSURE SWITCH GUARD

3380608 2 PRESSURE SWITCH GUARD, (if equipped for platform) 214 3576193 1 LEFT PROXIMITY GUARD 215 3576194 1 RIGHT PROXIMITY GUARD 216 4000017 2 PROXIMITY SENSOR 217 4010612 2 POZIDRIV PAN HD SCREW, M6X25mm 218 4360606 2 PRESSURE SWITCH 219 1001094268 2 STRIKER PLATE 220 5211900 4 WASHER, 8mm

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-17

FRAME & ATTACHING PARTS

103

102

101

102

PZ0301

17M

COVERS REMOVED

FOR CLARITY

Figure 1-4 Outrigger Installation

1-18

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-4 Outrigger Installation

Item Part Number Qty. Description Rev.

0275736 Ref OUTRIGGER INSTALLATION, (17M), (not available to order, see items 1 thru

19 for service)

1001099646 Ref OUTRIGGER INSTALLATION, (CE - 17M, if equipped for platform),

(not available to order, see items 1 thru 11, 13 thru 19 for service) 1 4210014 2 OUTRIGGER MOUNT ASSY, (includes items 101 thru 103) C 2 4210010 2 OUTRIGGER PAD 3 3423129 2 PIN 4 3423127 2 PIN 5 3423125 2 PIN 6 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details) 7 5201210 6 RIPP BOLT, M12X20 8 2141102 2 ELBOW, 90 DEGREES 9 2143602 2 SWIVEL FITTING

10 4360661 2 PRESSURE SWITCH 11 1001092224 2 TUBE FITTING 12 4240017 3 TIE STRAP, (not shown), (attach Outrigger Harness to Front Chassis Harness

4923444) 13 Ref OUTRIGGER HARNESS, (see Figure 10-20 for details) 14 0760606 4 HEX HD CAPSCREW, M6X12, GR8.8 15 0903341 1 LEFT PROXIMITY BRACKET 16 0903342 2 STRIKER BRACKET 17 0903368 1 RIGHT PROXIMITY BRACKET 18 3291001 4 HEX NUT, M10X1.5 19 4000017 2 PROXIMITY SENSOR

101 4210009 1 OUTRIGGER ARM 102 0440309 4 BEARING 103 2160016 3 GREASE FITTING

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-19

FRAME & ATTACHING PARTS

PZ2610

Figure 1-5 Draw Bar Coupling Installation

1-20

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-5 Draw Bar Coupling Installation

Item Part Number Qty. Description Rev.

4805932 Ref DRAW BAR COUPLING INSTALLATION, (if equipped), (not available to order,

see items 1 thru 5 for service)

1 4804533 1 TOWING ATTACHMENT, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS,

4009PS, 4012PS, 4013PS & 4017PS)

4804533B 1 TOWING ATTACHMENT, (40.8 & 40.9) 2 3944574 1 PIN 3 0771619 2 HEX HD CAPSCREW, 10.5-16X55mm 4 4805921 2 NUT, 16mm 5 4812300 2 WASHER, 16mm

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-21

FRAME & ATTACHING PARTS

PZ1631

Figure 1-6 Site Hitch Installation

1-22

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-6 Site Hitch Installation

Item Part Number Qty. Description Rev.

1001096088 Ref SITE HITCH ASSY, (if equipped), (not available to order, see items 1 thru 7 for

service) 1 0712020 4 HEX HD CAPSCREW, 20-2.5X60mm, (torque to 580 Nm) 2 3332017 4 HEX NUT, M20X2.5 3 3944574 1 PIN, HITCH 4 4812500 4 WASHER, 20mm 5 8010200 1 HITCH, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

8010200B 1 HITCH, (40.8 & 40.9) 6 8010204 2 HITCH MOUNTING PIN 7 8010228 1 BRACKET, (3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS,

4013PS & 4017PS)

8010228B 1 BRACKET, (40.8 & 40.9)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-23

FRAME & ATTACHING PARTS

101

PZ1681

Figure 1-7 Trailer Hitch Installation

Before S/N 1160005199

1-24

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

Before S/N 1160005199

FRAME & ATTACHING PARTS

Figure 1-7 Trailer Hitch Installation

Item Part Number Qty. Description Rev.

1001096052 Ref TRAILER HITCH INSTALLATION, (if equipped), (not available to order, see

items 1 thru 9 for service) 1 0711619 4 HEX HD CAPSCREW, 16-2X55mm 2 0712020 4 HEX HD CAPSCREW, 20-2.5X60mm, (torque to 580 Nm) 3 3331607 4 HEX NUT, M16X2, (torque to 295 Nm) 4 3332017 4 HEX NUT, M20X2.5 5 4812500 4 WASHER, 20mm 6 8002789 1 TRAILER COUPLING 7 8010204 2 HITCH MOUNTING PIN 8 8010228 1 HITCH 9 8010234 1 HITCH ADAPTER

101 Ref TRAILER PLUG, (see Figure 1-11 for details)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-25

FRAME & ATTACHING PARTS

PZ2621

1 2 3 6

1 6

4 102

101

103

105

104

101

103

201

301

PIN HITCH

PITON FRAME-AUTO HITCH

AUTO H IT CH

Figure 1-8 Auto HItch, Pin Hitch & Piton Frame-Auto Hitch

S/N 1160003924 & After

1-26

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

S/N 1160003924 & After

FRAME & ATTACHING PARTS

Figure 1-8 Auto HItch, Pin Hitch & Piton Frame-Auto Hitch

Item Part Number Qty. Description Rev.

1001103680 Ref AUTO HITCH INSTALLATION, (if equipped), (not available to order, see items

1 thru 6 for service)

1001103951 Ref PIN HITCH INSTALLATION, (if equipped), (not available to order, see items 1

thru 3, 5, 6 & 51 for service)

1001104440 Ref PITON FRAME-AUTO HITCH, (if equipped), (not available to order, see items 1

thru 4, 6, 7 & 52 for service) 1 0701619 10 HEX HD CAPSCREW, M16X55, GR8.8, (AUTO HITCH & PIN HITCH)

0701622 10 HEX HD CAPSCREW, M16X70, GR8.8, (PITON FRAME-AUTO HITCH) 2 3291601 10 HEX NUT, M16X2 3 4812300 20 WASHER, 16mm 4 1001098629 1 HITCH ASSY, (AUTO HITCH & PITON FRAME-AUTO HITCH),

(includes items 101 thru 105)

5 1001103597 1 HITCH FRAME, (AUTO HITCH & PIN HITCH)

6 1001095650 AR

LOCTITE

7 1001113624 2 SPACER, (PITON FRAME-AUTO HITCH)

51 1001098630 1 HITCH ASSY, (PIN HITCH), (includes items 101, 103 & 201) A

52 1001104302 1 HITCH FRAME, (PITON FRAME-AUTO HITCH), (includes item 301) 101 70022821 1 OPENING LEVER 102 70022822 1 BOX MECHANISM 103 70022823 1 SECURITY PIVOT 104 70022824 1 BUSHING 105 70022825 1 PIN 201 70022826 1 PIN 301 70023348 1 KEEPER KIT, (includes keeper, screw, nut, pin & ring pin)

243

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-27

FRAME & ATTACHING PARTS

PZ2630

1 7

102

101

103

CUNA C CUNA D2

Figure 1-9 Pin Hitch - Cuna C & Cuna D2

S/N 1160003924 & After

1-28

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

S/N 1160003924 & After

FRAME & ATTACHING PARTS

Figure 1-9 Pin Hitch - Cuna C & Cuna D2

Item Part Number Qty. Description Rev.

1001103963 Ref PIN HITCH - CUNA C INSTALLATION, (CE), (if equipped), (not available to

order, see items 1 thru 7 for service)

1001103964 Ref PIN HITCH - CUNA D2 INSTALLATION, (CE), (if equipped), (not available to

order, see items 1 thru 3, 5 thru 7 & 51 for service) 1 0701619 10 HEX HD CAPSCREW, M16X55, GR8.8 2 3291601 10 HEX NUT, M16X2 3 4812300 20 WASHER, 16mm 4 1001098631 1 HITCH ASSY, (PIN HITCH - CUNA C), (includes items 101 & 102) A 5 1001098636 1 PLATE ADAPTER 6 1001103597 1 HITCH FRAME

7 1001095650 AR

LOCTITE

51 1001108632 1 HITCH ASSY, (PIN HITCH - CUNA D2), (includes items 102 & 103) A 101 70022818 1 PIN 102 70022819 4 MOUNTING HARDWARE 103 70022820 1 PIN

243

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-29

FRAME & ATTACHING PARTS

102

101

PZ4071

Figure 1-10 Hydraulic Hitch Installation

Before S/N 1160003924

1-30

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

Before S/N 1160003924

FRAME & ATTACHING PARTS

Figure 1-10 Hydraulic Hitch Installation

Item Part Number Qty. Description Rev.

Ref HYDRAULIC HITCH INSTALLATION, (8M & 9M, if equipped), (not available to

order, see items 1 thru 25 for service) 1 471678 1 CABLE BAND 2 0712020 4 HEX HD CAPSCREW, M20X60, GR10.9 3 0762216 2 HEX HD CAPSCREW, M22X40, GR8.8 4 0902987 1 BRACKET 5 935113 1 RUBBER TRIM 6 2142505 2 CAP 7 2620048 1 HYDRAULIC HITCH, (includes item 25) 8 2754009 2 HOSE ASSY

10 3291607 2 HEX LOCKNUT, M16X2 11 3332017 4 HEX NUT, M20X2.5 12 3841634 1 ROD 13 3890067 1 LOCK CABLE, (Before S/N 1160005648)

1001109240 LOCK CABLE, (S/N 1160005648 & After) 14 4812300 2 WASHER, 16mm 15 4812500 4 WASHER, 20mm 16 5220500 2 RIPP NUT, 5mm 17 80363195 1 MIRROR 19 1001094555 2 FEMALE QUICK DISCONNECT COUPLING 20 1001094556 2 MALE QUICK DISCONNECT COUPLING 21 1001098607 1 LICENSE PLATE BRACKET 22 1001093826 1 DUST CAP 23 1001093827 1 DUST PLUG 24 1001098705 1 BRACKET, (3508PS, 3509PS, 4008PS & 4009PS)

1001098705B 1 BRACKET, (40.8 & 40.9)

25 1001005240 1 PIN ASSY

101 Ref LICENSE PLATE LIGHT, (see Figure 10-6 for details) 102 Ref TRAILER PLUG, (see Figure 1-11 for details)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-31

FRAME & ATTACHING PARTS

PAP4310

111

101

103

107

108

109

106

108

107

104

105

102

101

201

202

Figure 1-10 Hydraulic Hitch Installation

S/N 1160003924 & After

1-32

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

S/N 1160003924 & After

FRAME & ATTACHING PARTS

Figure 1-10 Hydraulic Hitch Installation

Item Part Number Qty. Description Rev.

1001098604 Ref HYDRAULIC HITCH INSTALLATION, (8M & 9M, if equipped), (not available to

order, see items 1 thru 25 for service) 1 471678 1 CABLE BAND 2 0701620 10 HEX HD CAPSCREW, M16X60, GR8.8, (torque to 219 Nm) 3 0762216 2 HEX HD CAPSCREW, M22X40, GR8.8 5 935113 1 RUBBER STRIP 6 2142505 2 CAP 7 1001103014 1 HYDRAULIC HITCH ASSY, (Before S/N 1160005835 including

1160005819), (includes items 101 thru 111)

1001118096 1 HYDRAULIC HITCH ASSY, (S/N 1160005835 & After

excluding1160005819)

8 1001112952 2 HOSE ASSY

10 3291607 2 HEX LOCKNUT, M16X2 11 3291601 10 HEX NUT, M16X2 12 3841634 1 MIRROR ROD 13 1001109240 1 HITCH LOCK CABLE 14 4812300 22 WASHER, 16mm 16 5220500 2 RIPP NUT, 5mm 17 80363195 1 MIRROR 19 1001094555 2 FEMALE QUICK DISCONNECT COUPLING 20 1001094556 2 MALE QUICK DISCONNECT COUPLING 21 1001109319 1 BRACKET, (3508PS, 3509PS, 4008PS & 4009PS)

1001109319B 1 BRACKET, (40.8 & 40.9) 22 1001093826 1 DUST CAP 23 1001093827 1 PLUG 24 1001098705 1 BRACKET, (3508PS, 3509PS, 4008PS & 4009PS)

1001098705B 1 BRACKET, (40.8 & 40.9)

25 1001095650 AR

LOCTITE 101 70022752 1 SLIDER 102 70022753 1 HOOK 103 70022754 1 CYLINDER PIN 104 70022755 1 HOOK PIN 105 70022756 1 CENTRAL PIN 106 70022757 1 LINK SYSTEM 107 70022758 2 LINK PLATE 108 70022759 2 LINK PIN 109 70022760 2 SPRING 110 70022761 1 CYLINDER 111 70022762 1 CYLINDER PIN 201 Ref LICENSE PLATE LIGHT, (see Figure 10-6 for details) 202 Ref REAR BOOM AUXILIARY HYDRAULICS, (not shown),

(see Figure 8-11 for details)

243

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-33

FRAME & ATTACHING PARTS

PAP3061

Figure 1-11 Trailer Plug

1-34

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

FRAME & ATTACHING PARTS

Figure 1-11 Trailer Plug

Item Part Number Qty. Description Rev.

1001096533 Ref TRAILER PLUG & ELECTRIC ASSY, (if equipped), (not available to order, see

items 1 thru 6 for service) 1 0760806 2 HEX HD CAPSCREW, 8-1.25X12mm 2 3290501 3 HEX NUT, M5X0.8 3 4031612 3 HEX SOCKET HD CAPSCREW, M5X40 4 4461170 1 CONNECTOR, 7-PIN 5 4811600 6 WASHER, 6mm 6 0903094 1 BRACKET

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

1-35

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-36

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

SECTION 2

BOOM

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

BOOM

110

111

109

110

109

114

105

109

108

109

2 102

116

115

104

106

107

101

103

113

112

PZ0020

8M & 9M

Figure 2-1 Boom Installation

2-2

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-1 Boom Installation

Item Part Number Qty. Description Rev.

1001092817 Ref BOOM INSTALLATION, (8M), (not available to order, see items 1 thru 4 for

service)

1001092810 Ref BOOM INSTALLATION, (9M), (not available to order, see items 1 thru 4 for

service) 1 1 BOOM HYDRAULICS, (not shown) 2 1001092818 1 BOOM ASSEMBLY, (8M), (includes items 101 thru 116) G

1001092812 1 BOOM ASSEMBLY, (9M), (includes items 101 thru 116) G 3 Ref BOOM AUXILIARY HYDRAULICS, (not shown), (see Figure 8-7 for details) 4 Ref BOOM EXTENSION DECAL, (not shown), (see Figure 11-1 for details)

101 Ref SECOND BOOM SECTION ASSY, (see Figure 2-4 for details) 102 Ref FIRST BOOM SECTION ASSY, (see Figure 2-3 for details) 103 Ref QUICK RELEASE ASSY, (see Figure 2-7 for details) 104 Ref TILT CYLINDER ASSY, (see Figure 9-3 for details) 105 Ref CROWD CYLINDER ASSY, (see Figure 9-2 for details) 106 8002640 1 PIN 107 3760463 2 CIRCLIP 108 4805590 1 PIN 109 8006258 4 CIRCLIP 110 8002320 2 SPACER 111 8002331 1 PIN 112 8002641 1 COVER PLATE, (3508PS, 3509PS, 4008PS & 4009PS)

8002641B 1 COVER PLATE, (40.8, 40.9)

113 0760807 3 HEX HD CAPSCREW, M8-1.25X14mm, (8M)

464022 3 HEX HD CAPSCREW, M8X14, (9M) 114 8009939 1 S/N PLATE 115 1001112689 1 HYDRAULIC CLAMP 116 0761018 2 HEX HD CAPSCREW, M10X50, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-3

BOOM

109

110

113

117

116

113

103

106

2 102

112

108

112

107

111

114

115

119

118

101

104

PZ0060

105

12M & 13M

Figure 2-1 Boom Installation

2-4

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-1 Boom Installation

Item Qty. Description Rev.

1001092772 Ref BOOM INSTALLATION, (12M), (not available to order, see items 1 thru 4 for

service)

1001092386 Ref BOOM INSTALLATION, (13M), (not available to order, see items 1 thru 4 for

service) 1 1 BOOM HYDRAULICS, (not shown) 2 1001092774 1 BOOM ASSEMBLY, (12M), (includes items 101 thru 119) G

1001092394 1 BOOM ASSEMBLY, (13M), (includes items 101 thru 117) E 3 Ref BOOM AUXILIARY HYDRAULICS, (not shown), (see Figure 8-7 for details) 4 Ref BOOM EXTENSION DECAL, (not shown), (see Figure 11-1 for details)

101 Ref THIRD BOOM SECTION ASSY, (see Figure 2-5 for details) 102 Ref SECOND BOOM SECTION ASSY, (see Figure 2-4 for details) 103 Ref FIRST BOOM SECTION ASSY, (see Figure 2-3 for details) 104 Ref QUICK RELEASE ASSY, (see Figure 2-7 for details) 105 Ref TILT CYLINDER ASSY, (see Figure 9-3 for details) 106 Ref CROWD CYLINDER ASSY, (see Figure 9-2 for details) 107 8002640 1 PIN 108 8002639 1 PIN 109 8002320 2 SPACER 110 8002331 1 PIN 111 3760463 2 CIRCLIP 112 314689 2 CIRCLIP 113 8006258 2 CIRCLIP 114 8002641 1 COVER PLATE 115 0760807 3 HEX HD CAPSCREW, M8-1.25X14mm 116 8009939 1 S/N PLATE 117 4220272 2 BAR, CYLINDER GUIDE 118 1321681 1 HYDRAULIC CLAMP 119 0761018 2 HEX HD CAPSCREW, M10X50, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-5

BOOM

126

131

115

107

105 123 136

127

131

141

128

134

109

106

108

102

140

142

114

201

203

PZ0150

17M

NOTE: USE ITEM 101 ON ALL BOLT THREADS.

Figure 2-1 Boom Installation

2-6

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-1 Boom Installation

Item Part Number Qty. Description Rev.

0275824 Ref BOOM INSTALLATION, (17M), (not available to order, see items 1 & 2 for

service) 1 Ref BOOM EXTENSION DECAL, (not shown), (see Figure 11-1 for details) 2 0801567 1 BOOM ASSEMBLY, (includes items 101 thru 146) R

101 0100011 AR

LOCTITE

242

, (not shown) 102 0760810 3 HEX HD CAPSCREW, M8X20, GR8.8 105 0761218 2 HEX HD CAPSCREW, M12X50, GR8.8 106 Ref THIRD BOOM SECTION ASSY, (see Figure 2-5 for details) 107 Ref FIRST BOOM SECTION ASSY, (see Figure 2-3 for details) 108 Ref FOURTH BOOM SECTION ASSY, (see Figure 2-6 for details) 109 Ref SECOND BOOM SECTION ASSY, (see Figure 2-4 for details) 114 Ref TILT CYLINDER ASSY, (see Figure 9-3 for details) 115 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) 123 3291207 2 HEX LOCK NUT, M12X1.75, (torque to 135 Nm) 126 3423140 1 PIN 127 3423141 1 PIN 128 3760463 2 CIRCLIP 131 3760493 4 CIRCLIP 134 4220216 1 STOP BRACKET 136 4740532 4 WASHER 140 Ref QUICK RELEASE ASSY, (see Figure 2-7 for details) 141 8002640 1 PIN 142 8002641 1 COVER PLATE 145 1001098146 AR WASHER SHIM, 72X110X0.5, (not shown) 146 1001098147 AR WASHER SHIM, 72X110X1.0, (not shown) 201 8005792 1 TUBE HOLDER ASSY 203 0761010 3 HEX HD CAPSCREW, M10X20, GR8.8

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-7

BOOM

PZ0160

NOTE: USE ITEM 1 ON ALL BOLT THREADS.

Figure 2-2 Boom Pin Installation

2-8

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-2 Boom Pin Installation

Item Part Number Qty. Description Rev.

0275594 Ref BOOM PIN INSTALLATION, (8M, 9M, 12M & 13M), (not available to order, see

items 1 thru 8 for service)

1001098953 Ref BOOM PIN INSTALLATION, (17M), (not available to order, see items 1 thru 9 for

service) 1 0100011 AR

2 4801654 1 LIFT CYLINDER PIN 3 4803076 2 COMPENSATION CYLINDER PIN, (Before S/N 1160005367) 4 4803929 1 BOOM ATTACHMENT PIN, (8M, 9M, 12M & 13M)

3423139 1 BOOM ATTACHMENT PIN, (17M) 5 4803941 1 LIFT CYLINDER PIN 6 4804566 2 COMPENSATION CYLINDER PIN, (Before S/N 1160005367)

4804566 4 COMPENSATION CYLINDER PIN, (S/N 1160005367 & After) 7 5201210 4 RIPP BOLT, 12X20mm, (torque to 120 Nm) 8 5201612 4 RIPP BOLT, 16X25mm, (torque to 300 Nm) 9 4071103 AR BOOM SHIM

10 Ref LIFT CYLINDER, (see Figure 9-1 for details) 11 Ref COMPENSATION CYLINDER, (see Figure 9-4 for details)

LOCTITE

242TM, (not shown)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-9

151

150

144

134

133

PAP3110

8M & 9M

BOOM

Figure 2-3 First Boom Section Assembly

2-10

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-3 First Boom Section Assembly

Item Part Number Qty. Description Rev.

0273115 1 BOOM SECTION ASSY, (8M), (includes items 1 thru 31) C

8007260 1 BOOM SECTION ASSY, (9M), (includes items 1 thru 32) B

1 8009103 1 FIRST BOOM SECTION, (3508PS & 4008PS)

8009103G 1 FIRST BOOM SECTION, (40.8)

8007283 1 FIRST BOOM SECTION, (3509PS & 4009PS)

8007283G 1 FIRST BOOM SECTION, (40.9) 2 8002201 2 PAD 3 8002200 4 PAD 7 0761010 8 HEX HD CAPSCREW, M10X20, (as required), (torque to 50 Nm)

0761012 8 HEX HD CAPSCREW, M10X25, (as required), (torque to 50 Nm) 14 0761215 4 HEX HD CAPSCREW, M12-35, GR8.8, (torque to 90 Nm) 22 8002907 4 SHIM 23 324590 2 GREASE FITTING 24 8008047 2 BUSHING 25 4812000 8 FLAT WASHER, 10mm 26 0761212 4 HEX HD CAPSCREW, M12X25, (as required), (torque to 90 Nm)

0761210 4 HEX HD CAPSCREW, M12X20, (as required), (torque to 90 Nm) 27 4740532 8 WASHER, 12mm 28 8008070 8 SHIM, 2X50X200mm

8008640 AR SHIM, 0.5X50X200mm

8008641 AR SHIM, 1X50X200mm

8008642 AR SHIM, 1.5X50X200mm 29 8002199 2 PAD 31 8003242 2 SHIM, 1X70X200mm, (8M)

8008069 AR SHIM, 2X70X200mm, (9M)

8008634 AR SHIM, 0.5X70X200mm

8008644 AR SHIM, 1X70X200mm

8008645 AR SHIM, 1.5X70X200mm 32 8002637 2 DISTANCE SHEET, (9M machines)

133 8010148 2 PAD 134 4031911 4 HEX HD CAPSCREW, M8X35 LG 144 8002972 AR SHIM, 5X50X160mm 150 8009987 AR SHIM, 2X50X160mm 151 8009988 AR SHIM, 3X50X160mm

N1 Note Ref ITEMS 133 THRU 151, QUANTITIES ARE FOR BOTH SIDES OF THE BOOM.

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-11

BOOM

PAP3170

29 30 31 32

12M & 13M

NOTE: USE ITEM 29 ON ALL BOLT THREADS.

Figure 2-3 First Boom Section Assembly

2-12

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-3 First Boom Section Assembly

Item Part Number Qty. Description Rev.

0273120 1 BOOM SECTION ASSY, (12M), (includes items 1 thru 28 & 101) C 8007269 1 BOOM SECTION ASSY, (13M), (includes items 1 thru 28 & 101) C

1 8009099 1 FIRST BOOM SECTION, (12M)

8007159 1 FIRST BOOM SECTION, (13M) 2 8002201 2 PAD 3 8002200 4 PAD 7 0761010 8 HEX HD CAPSCREW, M10X20, (as required), (torque to 50 Nm)

0761012 8 HEX HD CAPSCREW, M10X25, (as required), (torque to 50 Nm) 17 0761215 4 HEX HD CAPSCREW, M12-35, GR8.8, (torque to 90 Nm) 18 8002914 4 SHIM, 2X50X200mm

8008640 AR SHIM, 0.5X50X200mm

8008641 AR SHIM, 1X50X200mm

8008642 AR SHIM, 1.5X50X200mm 20 324590 2 GREASE FITTING 21 8008047 2 BUSHING 22 4740532 8 WASHER, 12mm 23 4812000 8 FLAT WASHER, 10mm 24 0761212 4 HEX HD CAPSCREW, M12X25, (as required), (torque to 90 Nm)

0761210 4 HEX HD CAPSCREW, M12X20, (as required), (torque to 90 Nm) 25 8008070 2 SHIM 26 8002199 2 PAD 27 8008069 4 SHIM, 2X70X200mm

8008634 AR SHIM, 0.5X70X200mm

8008644 AR SHIM, 1X70X200mm

8008645 AR SHIM, 1.5X70X200mm 28 8003242 2 SHIM, (12M)

8003242 AR SHIM, (13M) 29 1001095650 AR

0100011 AR

LOCTITE

LOCTITE 30 8010148 2 SLIDE, 20X50X160mm 31 8010123 2 HEX HD CAPSCREW, M8X30, GR10.9

5271809 AR HEX HD CAPSCREW, M8X25, GR12.9, (12M) 4031909 AR HEX HD CAPSCREW, M8X25, GR8.8, (13M)

32 8002972 2 SHIM, 5X50X160

8009987 AR SHIM, 2X50X160 8009988 AR SHIM, 3X50X160

243TM, (12M)

242TM, (13M)

N1 Note Ref ITEMS 30 THRU 32, QUANTITIES ARE FOR BOTH SIDES OF THE BOOM.

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-13

PAP3070

106

105

101

102

104

103

17M

NOTE: USE ITEM 46 ON ALL BOLT THREADS & NUTS.

BOOM

Figure 2-3 First Boom Section Assembly

2-14

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-3 First Boom Section Assembly

Item Part Number Qty. Description Rev.

0801452 1 BOOM SECTION ASSY, (17M), (includes items 1 thru 47) M 1 0801453 1 FIRST BOOM SECTION 4 1360276 2 CLEVIS, BL666 5 1360279 2 CLEVIS, BL1066 6 2160016 2 GREASE FITTING 7 3292401 4 HEX NUT, M24X3, (torque to 135 Nm) 8 3423110 2 ANCHOR PIN 9 3760488 4 RETAINING RING

17 4700021 2 PAD 18 4812000 8 FLAT WASHER, 10mm 19 8002200 4 PAD 20 8002201 2 PAD 22 8008047 2 BUSHING 23 8008070 8 SHIM 24 8009987 AR SHIM 25 8010148 2 SLIDE 27 4740532 8 FLAT WASHER, M12 30 0761015 8 HEX HD CAPSCREW, 10-1.5X35mm, (as required), (torque to 50 Nm)

0761014 8 HEX HD CAPSCREW, 10-1.5X30mm, (as required), (torque to 50 Nm)

34 0761214 4 HEX HD CAPSCREW, 12-1.75X30mm, (torque to 90 Nm) 35 4032110 4 SOCKET HD CAPSCREW, M12X30, (as required), (torque to 90 Nm)

4032111 4 SOCKET HD CAPSCREW, M12X35, (as required), (torque to 90 Nm)

4032112 4 SOCKET HD CAPSCREW, M12X40, (as required), (torque to 90 Nm)

36 4031908 4 SOCKET HD CAPSCREW, M8X20, (as required)

4031909 4 SOCKET HD CAPSCREW, M8X25, (as required)

41 8002904 6 SHIM 42 4071110 8 SHIM 43 1321570 1 TUBE SPACER CLAMP 44 1321590 1 COVER BAR CLAMP 45 0700817 2 HEX HD CAPSCREW, M8X45 LG 46 0100011 AR

47 1001116294 1 TRANSPARENT PLUG, 25mm 101 3423116 2 CHAIN PIN 102 3423119 2 CHAIN PIN 103 Ref EXTEND CHAIN, BL1066, (see Figure 2-5 for details) 104 3760490 4 RETAINING RING 105 3760489 4 RETAINING RING 106 Ref RETRACT CHAIN, BL666, (see Figure 2-5 for details)

LOCTITE

242TM, (not shown)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-15

BOOM

8 31

PZ0030

8M & 9M

Figure 2-4 Second Boom Section Assembly

2-16

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-4 Second Boom Section Assembly

Item Part Number Qty. Description Rev.

1001096695 1 BOOM SECTION ASSY, (8M), (includes all items) B 1001096733 1 BOOM SECTION ASSY, (9M), (includes all items) B

1 1001096694 1 BOOM HEAD SECTION, (3508PS & 4008PS)

1001096694B 1 BOOM HEAD SECTION, (40.8)

1001096732 1 BOOM HEAD SECTION, (3509PS & 4009PS)

1001096732B 1 BOOM HEAD SECTION, (40.9) 4 8002199 2 PAD 5 8002200 2 PAD 8 8004285 4 LENS HD SCREW, M10X20, (as required), (Loctite & torque to 50 Nm)

8008054 4 LENS HD SCREW, M10X25, (as required), (Loctite & torque to 50 Nm) 10 8002637 2 SHIM 11 8002907 2 SHIM 15 8002201 1 PAD 21 8008046 2 BUSHING 24 324590 1 GREASE FITTING 25 4812000 4 FLAT WASHER, 10mm 26 8004444 1 STABILIZER 27 0761212 4 HEX HD CAPSCREW, 12-1.75X25mm, (as required), (torque to 90 Nm)

0761210 4 HEX HD CAPSCREW, 12-1.75X20mm, (as required), (torque to 90 Nm) 28 4740532 8 WASHER, M12 29 8008069 2 SHIM, 2.0X70X200mm

8008634 AR SHIM, 0.5X70X200mm

8008644 AR SHIM, 1.0X70X200mm

8008645 AR SHIM, 1.5X70X200mm 30 8008070 2 SHIM, 2.0X50X200mm

8008640 AR SHIM, 0.5X50X200mm

8008641 AR SHIM, 1.0X50X200mm

8008642 AR SHIM, 1.5X50X200mm 31 8008009 4 LENS HD SCREW, M12X25, (as required), (Loctite & torque to 90 Nm)

8008055 4 LENS HD SCREW, M12X20, (as required), (Loctite & torque to 90 Nm)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-17

BOOM

PAP4240

12M & 13M

NOTE: USE ITEM 25 ON ALL BOLT THREADS.

Figure 2-4 Second Boom Section Assembly

2-18

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-4 Second Boom Section Assembly

Item Part Number Qty. Description Rev.

0273119 1 SECOND BOOM SECTION ASSY, (12M), (includes all items) B

8007268 1 SECOND BOOM SECTION ASSY, (13M), (includes all items) B

1 8009097 1 SECOND BOOM SECTION, (12M)

8007152 1 SECOND BOOM SECTION, (13M) 2 8002199 6 PAD 3 0761010 8 HEX HD CAPSCREW, 10-1.50X20mm, (as required)

0761012 8 HEX HD CAPSCREW, 10-1.50X25mm, (as required) 4 4812000 12 FLAT WASHER, 10mm 6 8002200 6 PAD 7 8002907 4 SHIM 8 8002201 2 PAD

17 8002637 6 SHIM 18 8002914 2 SHIM 19 8004285 4 LENS HD SCREW, M10X20, (as required), (Loctite & torque to 50 Nm)

8008054 4 LENS HD SCREW, M10X25, (as required), (Loctite & torque to 50 Nm)

20 8008009 4 LENS HD SCREW, M12X25, (as required), (Loctite & torque to 90 Nm)

8008055 4 LENS HD SCREW, M12X20, (as required), (Loctite & torque to 90 Nm)

21 4740532 16 WASHER, 12mm 22 0761212 12 HEX HD CAPSCREW, M12X25, (as required), (Loctite & torque to 90 Nm)

0761210 12 HEX HD CAPSCREW, M12X20, (as required), (Loctite & torque to 90 Nm)

23 8008069 4 SHIM, 2X70X200mm

8008634 AR SHIM, 0.5X70X200mm

8008644 AR SHIM, 1X70X200mm

8008645 AR SHIM, 1.5X70X200mm

24 8008070 4 SHIM, 2X50X200mm

8008640 AR SHIM, 0.5X50X200mm

8008641 AR SHIM, 1X50X200mm

8008642 AR SHIM, 1.5X50X200mm

25 0100011 AR

LOCTITE

242TM, (not shown)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-19

BOOM

PAP3080

103

106

101

102

105

104

102

103

41 23

17M

NOTE: USE ITEM 1 ON ALL BOLT THREADS.

Figure 2-4 Second Boom Section Assembly

2-20

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

Figure 2-4 Second Boom Section Assembly (Continued)

44 46

26 28 30

8 9 10

34 47

4 5

27 31

29 32 33

24 25 27 29 31 32 33 38 40

34 47

4 5 6 7

34 47

PZ0130

4 5

24 25

9 10

4 5

6 7

BOOM

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-21

BOOM

Figure 2-4 Second Boom Section Assembly

Item Part Number Qty. Description Rev.

0801578 1 SECOND BOOM SECTION ASSY, (17M), (includes items 1 thru 48) D 1 0100011 AR

2 0440296 2 BEARING 3 0440298 4 BEARING 4 0761010 AR HEX HD CAPSCREW, M10X20, GR8.8, (torque to 50 Nm) 5 0761012 AR HEX HD CAPSCREW, M10X25, GR8.8, (torque to 50 Nm) 6 0761014 AR HEX HD CAPSCREW, M10X30, GR8.8, (torque to 50 Nm) 7 0761015 AR HEX HD CAPSCREW, M10X35, GR8.8, (torque to 50 Nm) 8 0761210 AR HEX HD CAPSCREW, M12X20, GR8.8, (torque to 90 Nm) 9 0761212 AR HEX HD CAPSCREW, M12X25, GR8.8, (torque to 90 Nm)

10 0761214 AR HEX HD CAPSCREW, M12X30, GR8.8, (torque to 90 Nm) 11 0801579 1 SECOND BOOM SECTION WELDMENT 12 1360276 1 CHAIN CLEVIS, BL666 13 1360282 2 CHAIN CLEVIS, BL666 14 2160016 2 GREASE FITTING 15 2160018 2 GREASE FITTING, 90 DEGREES 16 3292001 4 HEX NUT, M20X2.5, (torque to 135 Nm) 17 3423110 1 CHAIN PIN 18 3423117 2 RETRACT SHEAVE PIN 19 3423118 2 EXTENSION SHEAVE PIN 20 3580330 2 SHEAVE PULLEY 21 3580336 2 RETRACT PULLEY 22 3760488 2 RETAINING RING 23 3960585 8 WIPER SEAL 24 4032110 AR HEX HD CAPSCREW, M12X30, (torque to 90 Nm) 25 4032111 AR HEX HD CAPSCREW, M12X35, (torque to 90 Nm) 26 4071085 AR SHIM, 2X70X200mm 27 4071093 AR SHIM, 2X60X200mm 28 4071098 AR SHIM, 3X70X200mm 29 4071099 AR SHIM, 2X60X200mm 30 4071104 AR SHIM, 4X70X200mm 31 4071107 AR SHIM, 1X60X200mm 32 4071108 AR SHIM, 3X60X200mm 33 4071109 AR SHIM, 4X60X200mm 34 4071110 AR SHIM, 3X50X200mm 35 4220215 4 PIN STOP PLATE 36 4700021 4 WEAR PAD 37 4700030 1 WEAR PAD 38 4700031 1 WEAR PAD 39 4700047 2 WEAR PAD 40 4740532 16 FLAT WASHER, 12mm 41 4740535 8 SPECIAL WASHER 42 4812000 16 FLAT WASHER, 10mm 43 8002200 8 WEAR PAD 44 8002637 AR SHIM, 2X70X200mm 45 8002904 AR SHIM, 1X50X200mm 46 8003242 AR SHIM, 1X70X200mm 47 8008070 AR SHIM, 2X50X200mm 48 8008055 4 LENS HEAD SCREW, M12X20mm LG

LOCTITE

242TM, (not shown)

2-22

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-4 Second Boom Section Assembly (Continued)

Item Part Number Qty. Description Rev.

101 Ref EXTEND CHAIN, BL666, (see Figure 2-6 item 104 for details) 102 3760489 6 RETAINING RING 103 3423116 3 PIN 104 Ref RETRACT CHAIN, BL666, (see Figure 2-6 item 101 for details) 105 Ref EXTEND CHAIN, BL1066, (see Figure 2-5 item 103 for details) 106 Ref RETRACT CHAIN, BL666, (see Figure 2-5 item 106 for details)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-23

BOOM

32 33

PAP4230

12M & 13M

NOTE: USE ITEM 32 ON ALL BOLT THREADS.

Figure 2-5 Third Boom Section Assembly

2-24

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-5 Third Boom Section Assembly

Item Part Number Qty. Description Rev.

1001096648 1 THIRD BOOM SECTION ASSY, (12M), (includes items 1 thru 29) B

8007267 1 THIRD BOOM SECTION ASSY, (13M), (includes all items) C

1 1001096640 1 BOOM HEAD SECTION, (12M)

0801465 1 BOOM HEAD SECTION, (13M)

4 8002199 2 PAD, (12M)

8002199 4 PAD, (13M)

5 8002200 4 PAD, (12M)

8002200 2 PAD, (13M)

8 0761010 4 HEX HD CAPSCREW, M10X20, (as required), (Loctite & torque to 50 Nm)

0761012 4 HEX HD CAPSCREW, M10X25, (as required), (Loctite & torque to 50 Nm)

10 8002637 4 SHIM, 2X70X200mm, (12M)

8002637 2 SHIM, 2X70X200mm, (13M) 8008633 AR SHIM, 0.5X70X200mm 8003242 AR SHIM, 1X70X200mm 8003243 AR SHIM, 1.5X70X200mm

11 8002907 4 SHIM, 4X50X200mm, (12M)

8002907 2 SHIM, 4X50X200mm, (13M) 21 8008046 2 BUSHING 22 324590 1 GREASE FITTING 23 8002197 1 STABILIZER BLOCK 25 4740532 10 WASHER, 12mm 26 4812000 4 FLAT WASHER, 10mm 27 0761212 10 HEX HD CAPSCREW, M12X25, (as required), (Loctite & torque to 90 Nm)

0761210 10 HEX HD CAPSCREW, M12X20, (as required), (Loctite & torque to 90 Nm) 28 8008069 4 SHIM, 2X70X200mm

8008634 AR SHIM, 0.5X70X200mm

8008644 AR SHIM, 1X70X200mm

8008645 AR SHIM, 1.5X70X200mm 29 8008070 2 SHIM, 2X50X200mm

8008640 AR SHIM, 0.5X50X200mm

8008641 AR SHIM, 1X50X200mm

8008642 AR SHIM, 1.5X50X200mm 31 1321681 1 HYDRAULIC HOSE CLAMP

32 0100011 AR

LOCTITE

33 0761018 2 HEX HD CAPSCREW, M10X50, GR8.8

242

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-25

101

102

103

104

105

106

107

108

PZ0100

17M

NOTE: USE ITEM 50 ON ALL BOLT THREADS.

BOOM

Figure 2-5 Third Boom Section Assembly

2-26

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

15 45

30 31

41 47 49

21 45

15 21 45

20 46

PZ0120

Figure 2-5 Third Boom Section Assembly (Continued)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-27

BOOM

Figure 2-5 Third Boom Section Assembly

Item Part Number Qty. Description Rev.

0801448 1 THIRD BOOM SECTION ASSY, (17M), (includes items 1 thru 50) M 1 0801449 1 THIRD BOOM SECTION WELDMENT 2 1360277 2 CHAIN CLEVIS, BL1066 3 1360278 2 CHAIN CLEVIS, BL666 4 3423117 1 RETRACT SHEAVE PIN 5 3423120 2 ANCHOR PIN 6 3423121 1 EXTENSION SHEAVE PIN 7 3580336 1 RETRACT PULLEY 8 3580332 1 SHEAVE PULLEY 9 4220215 2 PIN STOP PLATE

10 3960585 4 WIPER SEAL 11 0440296 3 BEARING 12 2160016 1 GREASE FITTING 13 2160018 1 GREASE FITTING, 90 DEGREES 14 3292001 4 HEX NUT, M20X2.5, (torque to 135 Nm) 15 8008070 AR SHIM, 2X50X200mm 17 8002200 8 WEAR PAD 18 8002201 2 WEAR PAD 19 3760488 4 RETAINING RING 20 4071085 AR SHIM, 2X70X200mm 21 4071087 AR SHIM, 4X50X200mm 22 4740535 4 SPECIAL WASHER 23 4700021 2 WEAR PAD 24 4812000 16 WASHER, 10mm 26 0761010 8 HEX HD CAPSCREW, M10X20, GR8.8, (torque to 50 Nm)

0761012 AR HEX HD CAPSCREW, M10X25, GR8.8, (torque to 50 Nm)

29 0761015 4 HEX HD CAPSCREW, M10X35, GR8.8, (torque to 50 Nm)

0761016 AR HEX HD CAPSCREW, M10X40, GR8.8, (torque to 50 Nm)

30 0761210 8 HEX HD CAPSCREW, M12X20, GR8.8, (torque to 90 Nm) 31 0761212 AR HEX HD CAPSCREW, M12X25, GR8.8, (torque to 90 Nm)

0761214 AR HEX HD CAPSCREW, M12X30, GR8.8, (torque to 90 Nm)

32 0761214 4 HEX HD CAPSCREW, M12X30, GR8.8, (torque to 90 Nm) 33 4740532 16 WASHER, 12mm 34 4700032 2 WEAR PAD 36 0761215 4 HEX HD CAPSCREW, M12X35, GR8.8, (torque to 90 Nm)

0761214 AR HEX HD CAPSCREW, M12X30, GR8.8, (torque to 90 Nm)

38 1001093784 2 WEAR PAD 40 8002904 AR SHIM, 1X50X200mm 41 8003242 AR SHIM, 1X70X200mm 44 0761011 AR HEX HD CAPSCREW, M10X22, GR8.8, (torque to 50 Nm)

0761012 AR HEX HD CAPSCREW, M10X25, GR8.8, (torque to 50 Nm)

45 4071110 AR SHIM, 3X50X200mm 46 4071104 AR SHIM, 4X70X200mm 47 4071105 AR SHIM, 3X70X200mm

4071106 AR SHIM, 4X70X200mm

49 8002637 2 SHIM, 2X70X200mm

50 0100011 AR

LOCTITE 101 3423119 2 PIN 102 3760490 4 RETAINING RING

242

, (not shown)

2-28

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-5 Third Boom Section Assembly (Continued)

Item Part Number Qty. Description Rev.

103 1260391 2 EXTEND CHAIN, BL1066 104 3760489 4 RETAINING RING 105 3423116 2 PIN 106 1260392 2 RETRACT CHAIN, BL666 107 Ref RETRACT CHAIN, BL666, (see Figure 2-6 item 101 for details) 108 Ref EXTEND CHAIN, BL666, (see Figure 2-6 item 104 for details)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-29

BOOM

102

103

104

101

103

102

PZ0080

17M

NOTE: USE ITEM 1 ON ALL BOLT THREADS.

Figure 2-6 Fourth Boom Section Assembly

2-30

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

Figure 2-6 Fourth Boom Section Assembly (Continued)

6 7

4 5

PAP3830

NOTE: USE ITEM 1 ON ALL BOLT THREADS.

BOOM

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-31

BOOM

Figure 2-6 Fourth Boom Section Assembly

Item Part Number Qty. Description Rev.

0801568 1 FOURTH BOOM SECTION ASSY, (17M), (includes items 1 thru 30) B

1 0100011 AR

LOCTITE

4 0761010 8 HEX HD CAPSCREW, 10-1.50X20mm, (as required), (torque to 50 Nm) 5 0761012 8 HEX HD CAPSCREW, 10-1.50X25mm, (as required), (torque to 50 Nm) 6 0761210 4 HEX HD CAPSCREW, 12-1.75X20mm, (as required), (torque to 90 Nm) 7 0761212 4 HEX HD CAPSCREW, 12-1.75X25mm, (as required), (torque to 90 Nm) 8 0801569 1 FOURTH BOOM SECTION WELDMENT

9 1360276 2 CLEVIS, BL666 10 1360282 1 CLEVIS, BL666 11 2160016 1 GREASE FITTING 13 3292001 2 HEX NUT, M20X2.5, (torque to 135 Nm) 14 3423123 1 PIN 15 3760488 2 RETAINING RING 16 4071085 4 SHIM, 2X70X200mm, (as required) 17 4071087 8 SHIM, 4X50X200mm, (as required) 18 4071104 4 SHIM, 4X70X200mm, (as required) 19 4071105 2 SHIM, 3X70X200mm, (as required) 20 4071106 2 SHIM, 4X70X200mm, (as required) 21 4071110 8 SHIM, 3X50X200mm, (as required) 22 4700032 2 PAD 23 1001093784 2 PAD 24 4740532 8 WASHER, M12 25 4812000 8 FLAT WASHER, M10 26 8002200 4 PAD 27 8002637 2 SHIM, 2X70X200mm, (as required) 28 8002904 4 SHIM, 1X50X200mm, (as required) 29 8003242 2 SHIM, 1X70X200mm, (as required) 30 8008046 2 BUSHING

101 1260394 1 RETRACT CHAIN, BL666 102 3760489 6 RETAINING RING 103 3423116 3 PIN 104 1260393 2 EXTEND CHAIN, BL666

242

, (not shown)

2-32

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-6 Fourth Boom Section Assembly (Continued)

Item Part Number Qty. Description Rev.

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-33

BOOM

PAP3010

106

105

104

103

102

QUICK ATTACH ASSY

MECHANICAL QUICK ATTACH

Figure 2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach

2-34

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

PAP3051

404

403

405

402

413

414

415

412

422

425

413

411

424

401

504

502

503

410

409

418

417

421

408

501

416

218

407

419

407

406

228

227

224

304

302

303

220

222

223

221

229

225

206

215

208

216

212

209

207

226

205

204

214

210

213

219

203

301

121

218

202

217

202

201

HYDRAULIC QUICK ATTACH W/ MANUAL VALVE

HYDRAULIC QUICK ATTACH W/ ELECTRIC VALVE

Figure 2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach (Continued)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-35

BOOM

Figure 2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach

Item Part Number Qty. Description Rev.

8002145 1 QUICK ATTACH ASSY, (includes items 1 thru 9) N 1 8002005 1 QUICK RELEASE WELDMENT 2 8008046 4 BUSHING 3 4800948 1 PIN 4 4800959 2 PLATE 5 2982603 8 BOLT, SELF-LOCKING, 6X16mm 6 324590 2 GREASE FITTING 7 4800788 1 PIN 8 5201210 1 BOLT, 12X20mm

9 0100011 AR

LOCTITE

8002072 1 MECHANICAL QUICK ATTACH, (if equipped), (includes items 102 thru 106) D 102 8002027 1 ROD 103 3964987 1 PIN 104 5200605 1 BOLT, 6X10mm 105 933940 AR CHAIN 106 463929 1 KEY RING

242

1001091903 1 HYDRAULIC QUICK ATTACH W/ ELECTRIC VALVE, (if equipped),

(includes items 201 thru 229) 201 324590 2 GREASE FITTING 202 0760810 4 HEX HD CAPSCREW, 8-1.25X20mm 203 0761014 2 HEX HD CAPSCREW, 10-1.50X30mm 204 1302325 2 WASHER 205 1321141 2 CLAMP SET 206 2144807 2 ADAPTER 207 2143516 2 ADAPTER 208 2144805 2 ADAPTER 209 2144809 2 ADAPTER 210 2754151 2 HOSE ASSY 211 2902438 1 FORK LOCKING CYLINDER KIT, (includes items 301 thru 304) 212 3290801 2 HEX NUT, M8X1.25 213 3291001 2 HEX NUT, M10X1.50 214 4031716 2 SOCKET HD CAPSCREW, M6X60mm 215 4031919 2 SOCKET HD CAPSCREW, M8X75mm 216 4811900 2 WASHER, 8mm 217 4811902 4 LARGE WASHER, 8mm 218 8001918 1 PLATE 219 8002045 1 PLATE 220 1001093826 1 DUST CAP 221 1001094555 1 FEMALE QUICK DISCONNECT COUPLING 222 1001094556 1 MALE QUICK DISCONNECT COUPLING 223 1001093827 1 DUST PLUG 224 Ref DIVERTER VALVE, (see Figure 9-11 for details) 225 2143405 2 ELBOW, 90 DEGREES 226 1001092270 1 BRACKET 227 Ref SWITCH, (see Figure 10-3 for details) 228 Ref SWITCH KEY, (see Figure 10-3 for details) 229 2143605 2 ADAPTER

2-36

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach (Continued)

Item Part Number Qty. Description Rev.

301 Ref FORK LOCKING CYLINDER, (see Figure 9-7 for details) 302 3391410 2 SPLIT PIN 303 8001888 2 PIN 304 8002110 2 CLEVIS PIN

1001103517 1 HYDRAULIC QUICK ATTACH W/ MANUAL VALVE (if equipped),

(includes items 218, 401 thru 425) 401 0761010 2 HEX HD SCREW, 10-1.50X20mm, GR8.8 402 1001093826 1 DUST CAP 403 1001093827 1 DUST CAP 404 1001094555 1 COUPLING 405 1001094556 1 COUPLING 406 324590 2 GREASE FITTING 407 0760810 4 HEX HD CAPSCREW, M8X20, GR8.8 408 0761014 2 HEX HD CAPSCREW, M10X30, GR8.8 409 1302325 2 WASHER 410 1321141 2 CLAMP SET 411 2141505 2 ADAPTER 412 2144805 2 ADAPTER 413 2143605 4 ADAPTER 414 1001105717 2 ELBOW, 90 DEGREES 415 2754151 2 HOSE ASSY 416 2902438 1 FORK LOCKING CYLINDER KIT, (includes items 501 thru 504) 417 3291001 2 HEX NUT, M10 418 4031716 2 SOCKET HD CAPSCREW, M6X60 419 4811902 4 LARGE WASHER, 8mm 421 8002045 1 PLATE 422 1001102724 1 MANUAL DIVERTER VALVE 424 1001103550 1 BRACKET 425 1001105804 2 ELBOW, 45 DEGREES 501 Ref FORK LOCKING CYLINDER, (see Figure 9-7 for details) 502 3391410 2 SPLIT PIN 503 8001888 2 PIN 504 8002110 2 CLEVIS PIN

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-37

BOOM

PZ4130

13M & 17M, IF EQUIPPED

Figure 2-8 Manitou Quick Attach

2-38

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-8 Manitou Quick Attach

Item Part Number Qty. Description Rev.

1001102552 1 MANITOU QUICK ATTACH, (13M & 17M, if equipped), (includes items 1 thru 3) B 1 NSS 1 WELDMENT 2 1001104349 1 PIN 3 1001104350 1 LATCH PIN

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-39

BOOM

PZ2130

26 29

11 13 17 22

32 33

25 31

VIEWED FROM BEHIND

VIEWED FROM UNDERNEATH

13M, IF EQUIPPED FOR PLATFORM

Figure 2-9 Boom Assembly, If Equipped For Platform

2-40

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-9 Boom Assembly, If Equipped For Platform

Item Part Number Qty. Description Rev.

0801596 1 BOOM ASSY, (13M, if equipped for platform), (includes all items) M 1 Ref BOOM INSTALLATION, (see Figure 2-1 for details) 2 0700612 2 HEX HD CAPSCREW, M6X25, GR8.8 3 0761012 2 HEX HD CAPSCREW, M10X25, GR8.8 4 0903411 1 HARNESS BRACKET 8 Ref CABLE HARNESS, (see Figure 10-12 for details) 9 1062255 32 STRAP TIE

11 1001091581 1 CLAMP 13 3290601 2 HEX NUT, M6X1 16 3576791 1 CLAMP HOLDER 17 4031713 2 HEX HD CAPSCREW, M6X45 22 4831700 2 LOCKWASHER, 6mm 25 1001091331 1 CABLE PLUG BRACKET 26 1001091337 1 PLUG BRACKET 27 1001091338 1 PLUG COVER BRACKET 28 0760405 4 HEX HD CAPSCREW, M4X10, GR8.8 29 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8 30 Ref SMARTBASKET HARNESS, (see Figure 10-24 for details) 31 0760816 2 HEX HD CAPSCREW, M8X40, GR8.8 32 0761212 2 HEX HD CAPSCREW, M12X25, GR8.8, (as required) 33 0761214 2 HEX HD CAPSCREW, M12X30, GR8.8, (as required) 34 1001092133 1 CABLE GUIDE BRACKET 35 Ref ADAPTER HARNESS, (see Figure 10-8 for details) 36 1001091904 1 COVER PLATE

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-41

BOOM

PAP3141

8 11 16 22

7 18

2 9 10

17M, IF EQUIPPED FOR PLATFORM

VIEWED FROM BEHIND

PANEL REMOVED FOR

CLARITY

VIEWED FROM UNDERNEATH

VIEWED FROM BEHIND

Figure 2-9 Boom Assembly, If Equipped For Platform

2-42

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-9 Boom Assembly, If Equipped For Platform

Item Part Number Qty. Description Rev.

0801566 1 BOOM ASSY, (17M, if equipped for platform), (includes all items) T 1 0700612 2 HEX HD CAPSCREW, M6X25, GR8.8 2 0700615 2 HEX HD CAPSCREW, M6X35, GR8.8 3 0760405 4 HEX HD CAPSCREW, M4X10, GR8.8 4 Ref BOOM INSTALLATION, (see Figure 2-1 for details) 5 0903411 1 HARNESS BRACKET 6 1001113749 1 CABLE GUIDE BRACKET 7 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8 8 1001091581 2 CLAMP 9 1321669 1 CLAMP

10 1321675 1 CLAMP TOP PLATE 11 3290601 4 HEX NUT, M6X1 12 3576791 1 CLAMP HOLDER 13 1062255 23 STRAP TIE 14 3900357 4 BUTTON HD CAPSCREW, M6X16 16 4831700 4 LOCKWASHER, 6mm 17 Ref CABLE HARNESS, (see Figure 10-12 for details) 18 1001091337 1 PLUG BRACKET 19 1001091338 1 PLUG COVER BRACKET 21 1001114876 1 HARNESS 22 4031713 4 HEX HD CAPSCREW, M6X45 23 1001092069 1 CABLE GUIDE BRACKET 24 4812000 2 WASHER, 10mm 25 0761015 2 HEX HD CAPSCREW, M10X35, GR8.8 26 0761016 2 HEX HD CAPSCREW, M10X40, GR8.8 27 1001091904 1 COVER PLATE

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-43

BOOM

PAP3090

102

X227

101

X226

1 5 6 9

2 5

Figure 2-10 Platform Sensor Installation

2-44

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

BOOM

Figure 2-10 Platform Sensor Installation

Item Part Number Qty. Description Rev.

1001114181 Ref PLATFORM SENSOR INSTALLATION, (AUS - 13M, if equipped for platform),

(not available to order, see items 1 thru 10 for service) 1 0700615 6 HEX HD CAPSCREW, M6X35, GR8.8 2 0760810 4 HEX HD CAPSCREW, M8X20, GR8.8 3 4811900 4 WASHER, 8mm 4 80363166 1 PROXMITY SENSOR

5 1001095650 AR

LOCTITE

243

6 1001105093 3 COVER PLATE 7 1001114167 1 SENSOR BRACKET 8 1001114436 1 STOP BRACKET 9 1001114577 3 HOSE CLAMP

10 1001114647 1 SENSOR HARNESS, (includes items 101 & 102) A 101 80963059 1 CONNECTOR 102 4461119 1 CONNECTOR

1001104499 1 PLUG

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

2-45

BOOM

This Page Intentionally Left Blank

2-46

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

SECTION 3

ATTACHMENTS

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

ATTACHMENTS

6 7

PAP13900

8M & 9M

Figure 3-1 Manure Bucket

3-2

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

ATTACHMENTS

Figure 3-1 Manure Bucket

Item Part Number Qty. Description Rev.

0930004 1 1.0m³ MANURE BUCKET, (CE & AUS - 8M & 9M), (includes all items) C 1 NSS 1 BUCKET ASSY 2 7028133 1 SIDE PLATE ASSY 3 7028132 1 BLADE ASSY, (includes blade and the following hardware)

7029356 8 HEX LOCKNUT, M16-8

70023484 8 BOLT, M16X60, GR10.9 4 7028126 2 ADJUSTING BRACKET 5 7028125 1 GRAPPLE 6 7028127 2 TILT CYLINDER

7028910 AR CYLINDER SEAL KIT 7 7028131 6 BUSHING 8 7028128 2 PIN 9 7028129 2 LOCKING PIN

10 7028130 2 PIN 11 7028135 4 ROLL PIN 12 7028134 8 ROLL PIN 13 7028124 2 CIRCLIP 14 7029749 1 CONNECTING ASSY 15 7028986 1 HOSE ASSY 16 7028987 1 HOSE ASSY 17 7028988 1 HOSE ASSY 18 7028989 1 HOSE ASSY 19 7028984 2 HOSE ASSY 20 Ref FEMALE SCREW COUPLER, (no longer available, order 1001097287 kit)

1001094555 1 FEMALE QUICK DISCONNECT COUPLING

21 Ref MALE SCREW COUPLER, (no longer available, order 1001097287 kit)

1001094556 1 MALE QUICK DISCONNECT COUPLING

K1 1001097287 1 QUICK DISCONNECT COUPLING KIT, (includes items 20, 21, dust cap & dust

plug)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

3-3

ATTACHMENTS

7 9

PAP13930

Figure 3-2 Multi-Purpose Bucket

3-4

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

ATTACHMENTS

Figure 3-2 Multi-Purpose Bucket

Item Part Number Qty. Description Rev.

0930003 1 MULTI-PURPOSE BUCKET, (CE & AUS), (includes items 1 thru 23) C

1 7028990 2 TILT CYLINDER

7028910 AR CYLINDER SEAL KIT 2 7028911 2 PIN 3 7028912 6 NUT, (not shown) 4 7028913 2 PIN 5 7028914 2 PROTECTIVE PLATE 6 7028915 2 PIN 7 7028916 4 HEX HD SCREW 8 7028131 6 BUSHING 9 7028917 4 WASHER

10 7028918 6 GREASE NIPPLE 11 7028920 2 SCREW 12 7028919 4 SCREW 14 NSS 1 WELDMENT 15 7028923 1 GAUGE 16 Ref FEMALE SCREW COUPLER, (no longer available, order 1001097287 kit)

1001094555 1 FEMALE QUICK DISCONNECT COUPLING

17 Ref MALE SCREW COUPLER, (no longer available, order 1001097287 kit)

1001094556 1 MALE QUICK DISCONNECT COUPLING 18 1 WELDMENT 19 7028982 1 HOSE ASSY 20 7028983 1 HOSE ASSY 21 7028984 2 HOSE ASSY 22 7028985 1 HOSE ASSY 23 7028991 1 HOSE ASSY

K1 1001097287 1 QUICK DISCONNECT COUPLING KIT, (includes items 16, 17, dust cap & dust

plug)

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

3-5

ATTACHMENTS

1 2 3

PZ0570

PZ0840

Figure 3-3 Buckets

3-6

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

ATTACHMENTS

Figure 3-3 Buckets

Item Part Number Qty. Description Rev.

4805670 1 0.8m³ DIG BUCKET, W/TEETH, (CE - 12M, 13M & 17M) B

4802100 1 1.0m³ DIG BUCKET, W/TEETH, (CE & AUS), (includes items 1 thru 3) B 1 7028092 7 TOOTH 2 7028093 7 SECURING PIN 3 7028094 7 TOOTH MOUNT

8008424 1 TOOTH PROTECTION FOR 1.0m³

0930015 1 0.9m³ DIG BUCKET, (CE & AUS)

70020392 1 BLADE KIT, (includes qty. 7 each of items 12 & 13)

0930016 1 1.8m³ DIG BUCKET, (CE & AUS)

70020392 1 BLADE KIT, (includes qty. 7 each of items 12 & 13)

1001094612 1 BUCKET TEETH KIT, (if equipped), (includes items 11 thru 13),

(requires bucket 0930015 or bucket 0930016)

11 1001094611 7 BUCKET TEETH 12 1001094615 14 HEX HD CAPSCREW, M20X72 13 1001094616 14 HEX NUT, M20X2.5

31200204 3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9

3-7

ATTACHMENTS

PAP3270

Figure 3-4 Fork Mounted Hook

3-8

3508PS, 3509PS, 3512PS, 3513PS, 4008PS, 4009PS, 4012PS, 4013PS, 4017PS, 40.8, 40.9 31200204

JLG 3508PS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

EFFECTIVITY PAGE

TABLE OF CONTENTS

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

Figure 1-3 Axle & Fender Installation

Figure 1-4 Outrigger Installation

Figure 1-5 Draw Bar Coupling Installation

Figure 1-6 Site Hitch Installation

Figure 1-7 Trailer Hitch Installation

Figure 1-8 Auto HItch, Pin Hitch & Piton Frame-Auto Hitch

Figure 1-9 Pin Hitch - Cuna C & Cuna D2

Figure 1-10 Hydraulic Hitch Installation

Figure 1-11 Trailer Plug

Figure 2-1 Boom Installation

Figure 2-2 Boom Pin Installation

Figure 2-3 First Boom Section Assembly

Figure 2-4 Second Boom Section Assembly

Figure 2-5 Third Boom Section Assembly

Figure 2-6 Fourth Boom Section Assembly

Figure 2-7 Quick Attach Assembly, Mechanical & Hydraulic Quick Attach

Figure 2-8 Manitou Quick Attach

Figure 2-9 Boom Assembly, If Equipped For Platform

Figure 2-10 Platform Sensor Installation

Figure 3-1 Manure Bucket

Figure 3-2 Multi-Purpose Bucket

Figure 3-3 Buckets

Figure 3-4 Fork Mounted Hook