JLG 3246ES Parts Manual

0 (0)
JLG 3246ES Parts Manual

3121248

1930ES/2030ES/2630ES/2646ES/3246ES

3

4

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

 

TABLE OF CONTENTS

SECTION 1 - FRAME...........................................................................................................................................................................

 

7

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT

 

MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through 1200015158).........................................................

8

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT

 

MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present) .......................................................................

12

FIGURE 1-3. WHEEL DRIVE ASSEMBLY .....................................................................................................................................

16

FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS......................................................................

22

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)...................................................................

26

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ................................................................................

30

FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)..................................................

34

FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI AND CSA SPEC

MACHINES) ...................................................................................................................................................................................

 

38

FIGURE 1-9. LADDERS, BEACON LIGHT AND ROTARY SENSOR COVER INSTALLATION ....................................................

40

SECTION 2 - GROUND COMPONENTS...........................................................................................................................................

 

43

FIGURE 2-1. BATTERIES AND COVERS INSTALLATION ...........................................................................................................

44

FIGURE 2-2. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................

48

FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS

........................................................................................................................................................................................................

 

52

SECTION 3 - SCISSOR ARMS..........................................................................................................................................................

 

55

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES ............................................................................................................

56

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES ............................................................................................................

60

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES ............................................................................................................

64

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES...............................................................................................

68

SECTION 4 - PLATFORM..................................................................................................................................................................

 

73

FIGURE 4-1. PLATFORM INSTALLATION ....................................................................................................................................

74

FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES..................................................................................................................

78

FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES ......................................................................................................

82

FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES ..................................................................................................................

84

FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES ..................................................................................................................

88

FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION .........................................................................................................

92

FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200152825 through 0200172401, SN 1200008481 through 1200015408)...................................................................................

96

FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY(USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN

 

0200172402 through 0200198014, SN 1200015409 to Present) ...................................................................................................

98

SECTION 5 - CYLINDER .................................................................................................................................................................

 

101

FIGURE 5-1. LIFT CYLINDER ASSEMBLY .................................................................................................................................

102

FIGURE 5-2. STEER CYLINDER ASSEMBLY.............................................................................................................................

108

SECTION 6 - HYDRAULIC ..............................................................................................................................................................

 

111

FIGURE 6-1. HYDRAULIC DIAGRAM..........................................................................................................................................

 

112

SECTION 7 - ELECTRICAL .............................................................................................................................................................

 

115

FIGURE 7-1. ELECTRICAL SCHEMATIC ....................................................................................................................................

 

116

FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION .......................................................................................

118

FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION .........................................................................

132

FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION .........................................................................

146

SECTION 8 - DECALS.....................................................................................................................................................................

 

159

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ...................................................................................................................

160

FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)...............................................................................................

166

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE AND JAPANESE SPECS)................................................................

174

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ...........................................................................................................

179

FIGURE 9-1. MODEL ES STANDARD PARTS ............................................................................................................................

180

3121248

1930ES/2030ES/2630ES/2646ES/3246ES

5

TABLE OF CONTENTS

 

FIGURE 9-2. MODEL ES VARIABLE PARTS...............................................................................................................................

182

FIGURE 9-3. MODEL ES MAINTENANCE KITS ..........................................................................................................................

184

SECTION 10 - SPECIAL OPTIONS .................................................................................................................................................

185

FIGURE 10-1. SPECIAL OPTIONS LIST......................................................................................................................................

186

PART NUMBER INDEX....................................................................................................................................................................

191

6

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

SECTION 1 - FRAME

3121248

1930ES/2030ES/2630ES/2646ES/3246ES

7

SECTION 1 - FRAME

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through 1200015158)

8

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through 1200015158)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

Ref

STEERING INSTALLATION

 

 

 

 

0272371

Ref

Steering Installation (1930ES)

G

 

 

 

0273227

Ref

Steering Installation (2030ES/2630ES)

D

 

 

 

0274546

Ref

Steering Installation (2646ES/3246ES)

B

 

 

1

0440259

2

Bearing, Flanged

 

 

 

2

 

Ref

Bolt M10 Options:

 

 

 

2

0701016

4

40mm Length

 

 

 

2

0701020

4

60mm Length

 

 

 

3

1380153

4

E-Clip

 

 

 

4

 

Ref

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

 

Breakdown):

 

 

 

4

1684237

1

Steer Cylinder Assembly (1930ES/2030ES/2630ES)

 

 

 

4

1684456

1

Steer Cylinder Assembly (2646ES/3246ES)

 

 

 

7

3423037

4

Pin, Clevis

 

 

 

8

4812000

4

Flatwasher M10

 

 

 

9

4846757

2

Lug, Steer

 

 

 

10

0100011

AR

Compound, Locking

 

 

 

13

2110404

2

Fitting, Straight

 

 

 

 

 

Ref

DRIVE INSTALLATION

 

 

 

 

0275185

Ref

Drive Installation (1930ES) USA Built Machines (SN

D

 

 

 

 

 

0200152825 through 0200161931)

 

 

 

 

0275185

Ref

Drive Installation (1930ES) Belgium Built Machines (SN

D

 

 

 

 

 

1200008481 through 1200011006)

 

 

 

 

0275445

Ref

Drive Installation (1930ES) USA Built Machines (SN

A

 

 

 

 

 

0200161932 through 0200170585)

 

 

 

 

0275445

Ref

Drive Installation (1930ES) Belgium Built Machines (SN

A

 

 

 

 

 

1200011007 through 1200015159)

 

 

 

 

0275188

Ref

Drive Installation (1930ES) (UL SPEC) USA Built Machines (SN

E

 

 

 

 

 

0200152825 through 0200161931)

 

 

 

 

0275188

Ref

Drive Installation (1930ES) (UL SPEC) Belgium Built Machines

E

 

 

 

 

 

(SN 1200008481 through 1200011006)

 

 

 

 

0275445

Ref

Drive Installation (1930ES) (UL SPEC) USA Built Machines (SN

A

 

 

 

 

 

0200161932 through 0200170585)

 

 

 

 

0275445

Ref

Drive Installation (1930ES) (UL SPEC) Belgium Built Machines

A

 

 

 

 

 

(SN 1200011007 through 1200015159)

 

 

 

 

0275186

Ref

Drive Installation (2030ES/2630ES)

C

 

 

 

0275189

Ref

Drive Installation (2030ES/2630ES) (UL SPEC)

D

 

 

 

0275187

Ref

Drive Installation (2646ES/3246ES)

C

 

 

 

0275190

Ref

Drive Installation (2646ES/3246ES) (UL SPEC)

D

 

 

102

0630580

20

Bolt, Wheel

 

 

 

105

2780266

2

Hub Assembly (See Items 201-208 for Breakdown)

 

 

 

106

 

Ref

Wheel Drive Assembly Options (See WHEEL DRIVE

 

 

 

 

 

 

ASSEMBLY for Breakdown):

 

 

 

106

 

Ref

Wheel Drive Assembly (1930ES)

 

 

 

106

2915236

2

Wheel Drive Assembly (1930ES) USA Built Machines (was

 

 

 

 

 

 

p/n 3160306) (SN 0200152825 through 0200161931)

 

 

 

106

2915236

2

Wheel Drive Assembly (1930ES) Belgium Built Machines (was

 

 

 

 

 

 

p/n 3160306) (SN 1200008481 through 1200011006)

 

 

 

106

1001100974

2

Wheel Drive Assembly (1930ES) USA Built Machines (was

 

 

 

 

 

 

p/n 3160337) (SN 0200161932 through 0200170585)

 

 

3121248

 

1930ES/2030ES/2630ES/2646ES/3246ES

9

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

106

1001100974

2

Wheel Drive Assembly (1930ES) Belgium Built Machines (was

 

 

 

 

p/n 3160337) (SN 1200011007 through 1200015159)

 

106

1001100975

2

Wheel Drive Assembly (2030ES/2630ES/2646ES/3246ES)

 

 

 

 

(was p/n 3160307)

 

106A

3577112

2

Plate, Spacer (Used only on Machines with Kit p/n2915236

 

 

 

 

Installed)

 

109

3760463

2

Ring, Retaining

 

114

 

Ref

Tire and Wheel Assembly Options:

 

 

 

Ref

Note: Must replace Tire and Wheel Assemblies in pairs per

 

 

 

 

axle.

 

114

2915012

4

Tire and Wheel Assembly (1930ES) (was p/n 4520326,

 

 

 

 

4520565, 1001100840 & 1001114467)

 

114

2915013

4

Tire and Wheel Assembly (2030ES/2630ES/2646ES/3246ES)

 

 

 

 

(was p/n 4520327, 4520676, 1001100894 & 1001114466)

 

115

4740524

2

Thrustwasher M60

 

116

4740564

2

Washer, Spindle Retaining

 

 

2780266

Ref

HUB ASSEMBLY

B

 

 

Ref

Note: Qtys shown for 1 Assembly. Two Assemblies required

 

 

 

 

per machine.

 

201

1001102354

1

Cap, Dust (was p/n 7012524)

 

202

3300423

1

Nut, Slotted (was p/n 7010641)

 

203

3450406

1

Pin, Cotter 2in x 3/16in (was p/n 7010642)

 

204

4740468

1

Washer (was p/n 7019697)

 

205

1001102351

1

Bearing, Cone - Outer (was p/n 7026185)

 

206

Not Available

1

Hub (Purchase Complete Hub p/n 2780266)

 

207

1001102353

1

Bearing, Cone - Inner (was p/n 7026183)

 

208

1001102349

1

Seal (was p/n 7026184)

 

 

 

Ref

FRAME WELDMENTS

 

301

 

Ref

Bushing Options:

 

301

0440264

2

Bushing (1930ES)

 

301

0440265

2

Bushing (2030ES/2630ES/2646ES/3246ES)

 

302

 

Ref

Kingpin Rework Instruction Options (Provides rework procedure for

 

 

 

 

damaged kingpins):

 

302

3128601

AR

Kingpin Rework Instruction (1930ES/2030ES/2630ES)

 

302

3128703

AR

Kingpin Rework Instruction (2646ES/3246ES)

 

10

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present)

12

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

Ref

STEERING INSTALLATION

 

 

 

 

0272371

Ref

Steering Installation (1930ES)

G

 

 

 

0273227

Ref

Steering Installation (2030ES/2630ES)

D

 

 

 

0274546

Ref

Steering Installation (2646ES/3246ES)

B

 

 

1

0440259

2

Bearing, Flanged

 

 

 

2

 

Ref

Bolt M10 Options:

 

 

 

2

0701016

4

Bolt 40mm Length

 

 

 

2

0701020

4

Bolt 60mm Length

 

 

 

3

1380153

4

E-Clip

 

 

 

4

 

Ref

Steer Cylinder Assembly (See CYLINDER SECTION for

 

 

 

 

 

 

Breakdown):

 

 

 

4

1684237

1

Steer Cylinder Assembly (1930ES/2030ES/2630ES)

 

 

 

4

1684456

1

Steer Cylinder Assembly (2646ES/3246ES)

 

 

 

7

3423037

4

Pin, Clevis

 

 

 

8

4812000

4

Flatwasher M10

 

 

 

9

4846757

2

Lug, Steer

 

 

 

10

0100011

AR

Compound, Locking

 

 

 

13

2110404

2

Fitting, Straight

 

 

 

 

 

Ref

DRIVE INSTALLATION

 

 

 

 

1001092739

Ref

Drive Installation (1930ES)

D

 

 

 

1001092740

Ref

Drive Installation (2030ES/2630ES)

D

 

 

 

1001092741

Ref

Drive Installation (2646ES/3246ES)

D

 

 

101

0630580

20

Bolt, Wheel

 

 

 

105

2780266

2

Hub Assembly (See Items 201-208 for Breakdown)

 

 

 

108

3760463

2

Ring, Retaining

 

 

 

111

4740524

2

Thrustwasher M60

 

 

 

112

4740564

2

Washer, Spindle Retaining

 

 

 

117

 

Ref

Wheel Drive Assembly Options (See WHEEL DRIVE

 

 

 

 

 

 

ASSEMBLY for Breakdown):

 

 

 

117

1001092737

2

Wheel Drive Assembly (1930ES)

 

 

 

117

1001092738

2

Wheel Drive Assembly (2030ES/2630ES/2646ES/3246ES)

 

 

 

117

1001092738

2

Wheel Drive Assembly (2646ES/3246ES)

 

 

 

 

2780266

Ref

HUB ASSEMBLY

B

 

 

 

 

Ref

Note: Qtys shown for 1 Assembly. Two Assemblies required

 

 

 

 

 

 

per machine.

 

 

 

201

7012524

1

Cap, Dust

 

 

 

202

7010641

1

Nut, Slotted

 

 

 

203

7010642

1

Pin, Cotter 2in x 3/16in

 

 

 

204

7019697

1

Washer

 

 

 

205

7026185

1

Bearing, Cone - Outer

 

 

 

206

Not Available

1

Hub (Purchase Complete Hub p/n 2780266)

 

 

 

207

7026183

1

Bearing, Cone - Inner

 

 

 

208

7026184

1

Seal

 

 

 

 

 

Ref

FRAME WELDMENT

 

 

 

301

 

Ref

Bushing Options:

 

 

 

301

0440264

2

Bushing (1930ES)

 

 

 

301

0440265

2

Bushing (2030ES/2630ES/2646ES/3246ES)

 

 

 

302

 

Ref

Kingpin Rework Instruction Options (Provides rework procedure

 

 

 

 

 

 

for damaged kingpins):

 

 

 

302

3128601

AR

Kingpin Rework Instruction (1930ES/2030ES/2630ES)

 

 

3121248

 

1930ES/2030ES/2630ES/2646ES/3246ES

13

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

302

3128703

AR

Kingpin Rework Instruction (2646ES/3246ES)

 

 

 

Ref

TIRE AND WHEEL INSTALLATION

 

 

1001092739

Ref

Tire and Wheel Installation (1930ES) USA Built Machines (SN

D

 

 

 

0200152825 through 0200195327)

 

 

1001092739

Ref

Tire and Wheel Installation (1930ES) Belgium Built Machines

D

 

 

 

(SN 1200008481 through 1200022483)

 

 

0010588

Ref

Tire and Wheel Installation (1930ES) USA Built Machines (SN

83

 

 

 

0200195328 through 0200198014)

 

 

0010588

Ref

Tire and Wheel Installation (1930ES) Belgium Built Machines

83

 

 

 

(SN 1200022484 to Present)

 

 

1001092740

Ref

Tire and Wheel Installation (2030ES/2630ES) USA Built

D

 

 

 

Machines (SN 0200152825 through 0200195327)

 

 

1001092740

Ref

Tire and Wheel Installation (2030ES/2630ES) Belgium Built

D

 

 

 

Machines (SN 1200008481 through 1200022483)

 

 

0010588

Ref

Tire and Wheel Installation (2030ES/2630ES) USA Built

83

 

 

 

Machines (SN 0200195328 through 0200198014)

 

 

0010588

Ref

Tire and Wheel Installation (2030ES/2630ES) Belgium Built

83

 

 

 

Machines (SN 1200022484 to Present)

 

 

1001092741

Ref

Tire and Wheel Installation (2646ES/3246ES) USA Built

D

 

 

 

Machines (SN 0200152825 through 0200195327)

 

 

1001092741

Ref

Tire and Wheel Installation (2646ES/3246ES) Belgium Built

D

 

 

 

Machines (SN 1200008481 through 1200022483)

 

 

0010588

Ref

Tire and Wheel Installation (2646ES/3246ES) USA Built

83

 

 

 

Machines (SN 0200195328 through 0200198014)

 

 

0010588

Ref

Tire and Wheel Installation (2646ES/3246ES) Belgium Built

83

 

 

 

Machines (SN 1200022484 to Present)

 

401

 

Ref

Tire and Wheel Assembly Options:

 

 

 

Ref

Note: Must replace Tire and Wheel Assy's in pairs per axle.

 

401

2915012

4

Tire and Wheel Assembly (1930ES) (was p/n 4520565,

 

 

 

 

1001100840 & 1001114467)

 

401

2915013

4

Tire and Wheel Assembly (2030ES/2630ES/2646ES/3246ES)

 

 

 

 

(was p/n 4520676, 1001100894 & 1001114466)

 

14

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-3. WHEEL DRIVE ASSEMBLY

16

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

3121248

1930ES/2030ES/2630ES/2646ES/3246ES

17

SECTION 1 - FRAME

FIGURE 1-3. WHEEL DRIVE ASSEMBLY

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

WHEEL DRIVE ASSEMBLY (ADVANCED)

 

 

 

 

 

Ref

Wheel Drive Assembly (1930ES)

 

 

 

 

3160306

Ref

USA Built Machines (SN 0200152825 through 0200161931)

E

 

 

 

3160306

Ref

Belgium Built Machines (SN 1200008481 through

E

 

 

 

 

 

1200011006)

 

 

 

 

3160337

Ref

USA Built Machines (SN 0200161932 through 0200170584)

A

 

 

 

3160337

Ref

Belgium Built Machines (SN 1200011007 through

A

 

 

 

 

 

1200015158)

 

 

 

 

1001092737

Ref

USA Built Machines (SN 0200170585 through 0200198014)

F

 

 

 

1001092737

Ref

Belgium Built Machines (SN 1200015159 to Present)

F

 

 

 

 

Ref

Wheel Drive Assembly (2030ES/2630ES)

 

 

 

 

3160307

Ref

USA Built Machines (SN 0200152825 through 0200170584)

E

 

 

 

3160307

Ref

Belgium Built Machines (SN 1200008481 through

E

 

 

 

 

 

1200015158)

 

 

 

 

1001092738

Ref

USA Built Machines (SN 0200170585 through 0200198014)

G

 

 

 

1001092738

Ref

Belgium Built Machines (SN 1200015159 to Present)

G

 

 

 

 

Ref

Wheel Drive Assembly (2646ES/3246ES)

 

 

 

 

3160307

Ref

USA Built Machines (SN 0200152825 through 0200170584)

E

 

 

 

3160307

Ref

Belgium Built Machines (SN 1200008481 through

E

 

 

 

 

 

1200015158)

 

 

 

 

1001092738

Ref

USA Built Machines (SN 0200170585 through 0200198014)

G

 

 

 

1001092738

Ref

Belgium Built Machines (SN 1200015159 to Present)

G

 

 

 

 

Ref

Note: Due to service updates, drive motors may use any of

 

 

 

 

 

 

the various parts listed below. Visual identification will be

 

 

 

 

 

 

required.

 

 

 

 

 

Ref

HUB ASSEMBLY

 

 

 

1

Not Available

1

Spindle

 

 

 

2

Item 206

1

Hub

 

 

 

3

Item 204

1

Ring, Input

 

 

 

4

Item 203

1

Gear, Input Sun

 

 

 

5

Item 203

3

Gear, Input Planet

 

 

 

6

Item 203

3

Pin, Planet Gear

 

 

 

7

Item 203

1

Carrier

 

 

 

8

Item 203

1

Gear, Output Sun

 

 

 

9

Item 207

3

Gear, Output Planet

 

 

 

10

Item 207

3

Pin, Output Planet

 

 

 

11

Item 201

1

Cover

 

 

 

12

7024757

1

Bushing Kit, Kingpin (Includes 2 Bushings)

 

 

 

13

See Note

1

Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)

 

 

 

14

See Note

2

Bearing, Main (Note: Use Item 202, 204, 206 or 207)

 

 

 

15

Item 207

1

Bearing, Shaft

 

 

 

16

70001739

1

Seal, Lip

 

 

 

17

7024786

1

Seal, Lip

 

 

 

18

Item 203

3

Ring, Retaining

 

 

 

19

Item 201

1

Ring, Retaining

 

 

 

20

70000191

1

O-Ring

 

 

 

21

Item 201

1

Thrustwasher

 

 

 

23

Item 203

1

Plate, Thrust

 

 

 

24

Item 203

1

Ring, Retaining

 

 

 

25

See Note

9

Thrustwasher (Note: Use Item 203 or 207)

 

 

 

26

See Note

Ref

Bearing/Bushing Options (Note: Use Item 203 or 207):

 

 

18

 

 

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

 

 

 

 

SECTION 1 - FRAME

 

 

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

26A

See Note

66

Bearing, Needle

 

 

 

26B

See Note

6

Bushing

 

 

 

27

See Note

1

Ring, Retaining (Note: Use Item 204, 206 or 207)

 

 

 

28

Item 207

1

Ring, Retaining

 

 

 

29

Item 201

2

Plug

 

 

 

32

Item 207

3

Washer, Tanged

 

 

 

 

 

Ref

BRAKE AND MOTOR COMPONENTS

 

 

 

103

Item 208

1

Brush and Terminal Assembly

 

 

 

104

70000790

2

Spring, Brush

 

 

 

105

70000791

1

Box, Brush

 

 

 

106

Item 208

1

Ring, Retaining

 

 

 

107

Item 208

1

Bearing

 

 

 

108

 

Ref

Harness, Electrical Cable Options:

 

 

 

108A

1001099628

1

Harness, Electrical Cable 1930ES (was p/n 7024770)

 

 

 

108A

1001099676

1

Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES

 

 

 

 

 

 

(was p/n 7024770 & 7024775)

 

 

 

108B

1001091502

1

Harness, Electrical Cable 1930ES

 

 

 

108B

1001134012

1

Harness, Electrical Cable 2030ES/2630ES/2646ES/3246ES

 

 

 

 

 

 

(was p/n 1001091843)

 

 

 

109

70000792

1

Commutator

 

 

 

110

Item 209

1

Disc, Reaction

 

 

 

111

7024785

1

Disc, Friction

 

 

 

112

Item 209

1

Brake Assembly

 

 

 

113

See Note

2

Flatwasher (Note: Use Item 210A or 210B)

 

 

 

114

See Note

2

Bolt (Note: Use Item 210A or 210B)

 

 

 

 

 

Ref

Style "A" Brake Cover

 

 

 

125

See Note

1

Plate, Cover (Note: Use Item 211A or 211B)

 

 

 

126

See Note

1

O-Ring (Note: Use Item 210A, 210B, 211A or 211B)

 

 

 

127

70000383

1

Connector, Strain Relief

 

 

 

128

See Note

1

Cover (Note: Use Item 211A or 211B)

 

 

 

 

 

Ref

Style "B" Brake Cover

 

 

 

151

See Note

1

Plate, Cover (Note: Use Item 211A or 211B)

 

 

 

152

70001949

1

Gasket, Cover

 

 

 

153

See Note

1

Cover, Top (Note: Use Item 211A or 211B)

 

 

 

154

See Note

1

Cover, End (Note: Use Item 211A or 211B)

 

 

 

 

 

Ref

KIT OPTIONS

 

 

 

201

7024747

1

Cover Kit (Includes Items 11, 19, 20, 21 & 29)

 

 

 

202

7024748

1

Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)

 

 

 

203

7024749

1

Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)

 

 

 

204

7024758

1

Input Ring Kit (Includes Item 3, 20, 27 & Qty 1 of Item 14)

 

 

 

205

 

Ref

Motor Kit Options (Includes Items 13, 17, 103-114 & 151-154):

 

 

 

205

 

Ref

Motors with Item #108A Style Electrical Cable

 

 

 

205A

1001100819

1

Motors 1930ES (was p/n 7024774)

 

 

 

205B

1001100820

1

Motor 2030ES/2630ES/2646ES/3246ES (was p/n 7024777)

 

 

 

205

 

Ref

Motors with Item #108B Style Electrical Cable

 

 

 

205C

70001263

1

Motor 1930ES

 

 

 

205D

70001345

1

Motor 2030ES/2630ES/2646ES/3246ES

 

 

 

206

7024756

1

Hub Kit (Includes Items 2, 16, 20, 27 & Qty 1 of Item 14)

 

 

 

207

7024750

1

Output Planet Kit (Includes Items 9, 10, 15, 20, 25-28, 32 & Qty 1

 

 

 

 

 

 

of Item 14)

 

 

 

208

7024771

1

Motor Brush and Bearing Kit (Includes Items 103, 106 & 107)

 

 

 

209

7024772

1

Brake Kit (Includes Items 110, 111 & 112)

 

 

3121248

 

1930ES/2030ES/2630ES/2646ES/3246ES

19

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

210

 

Ref

Motor Hardware Kit (Includes 113 & 114)

 

210A

7024773

1

Motor 1930ES

 

210B

7024776

1

Motor 2030ES/2630ES/2646ES/3246ES

 

211

 

Ref

Brake Cover Kit Options:

 

211A

7024787

1

Brake Cover Kit Style "A" (Includes Items 125 - 128)

 

211B

70001265

1

Brake Cover Kit Style "B" (Includes Items 151 - 154)

 

20

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS

22

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

 

 

 

 

 

SECTION 1 - FRAME

 

 

FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS

 

 

 

 

 

 

 

 

 

 

 

ITEM

 

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

 

 

Ref

DRIVE MODULE INSTALLATION

 

 

 

 

 

 

Ref

Drive Module Installation (1930ES):

 

 

 

 

 

 

Ref

All except UL Spec

 

 

 

 

 

0275185

Ref

USA Built Machines (SN 0200152825 through 0200161930)

D

 

 

 

 

0275185

Ref

Belgium Built Machines (SN 1200008481 through

D

 

 

 

 

 

 

1200011006)

 

 

 

 

 

0275445

Ref

USA Built Machines (SN 0200161931 through 0200170584)

A

 

 

 

 

0275445

Ref

Belgium Built Machines (SN 1200011007 through

A

 

 

 

 

 

 

1200015158)

 

 

 

 

 

1001092739

Ref

USA Built Machines (SN 0200170585 through 0200198014)

D

 

 

 

 

1001092739

Ref

Belgium Built Machines (SN 1200015159 to Present)

D

 

 

 

 

 

Ref

UL Spec

 

 

 

 

 

0275188

Ref

USA Built Machines (SN 0200152825 through 0200161930)

E

 

 

 

 

0275188

Ref

Belgium Built Machines (SN 1200008481 through

E

 

 

 

 

 

 

1200011006)

 

 

 

 

 

0275445

Ref

USA Built Machines (SN 0200161931 through 0200170584)

A

 

 

 

 

0275445

Ref

Belgium Built Machines (SN 1200011007 through

A

 

 

 

 

 

 

1200015158)

 

 

 

 

 

1001092739

Ref

USA Built Machines (SN 0200170585 through 0200198014)

D

 

 

 

 

1001092739

Ref

Belgium Built Machines (SN 1200015159 to Present)

D

 

 

 

 

 

Ref

Drive Module Installation (2030ES/2630ES):

 

 

 

 

 

 

Ref

All except UL Spec

 

 

 

 

 

0275186

Ref

USA Built Machines (SN 0200152825 through 0200170584)

C

 

 

 

 

0275186

Ref

Belgium Built Machines (SN 1200008481 through

C

 

 

 

 

 

 

1200015158)

 

 

 

 

 

1001092740

Ref

USA Built Machines (SN 0200170585 through 0200198014)

D

 

 

 

 

1001092740

Ref

Belgium Built Machines (SN 1200015159 to Present)

D

 

 

 

 

 

Ref

UL Spec

 

 

 

 

 

0275189

Ref

USA Built Machines (SN 0200152825 through 0200170584)

D

 

 

 

 

0275189

Ref

Belgium Built Machines (SN 1200008481 through

D

 

 

 

 

 

 

1200015158)

 

 

 

 

 

1001092740

Ref

USA Built Machines (SN 0200170585 through 0200198014)

D

 

 

 

 

1001092740

Ref

Belgium Built Machines (SN 1200015159 to Present)

D

 

 

 

 

 

Ref

Drive Module Installation (2646ES/3246ES):

 

 

 

 

 

 

Ref

All except UL Spec

 

 

 

 

 

0275187

Ref

USA Built Machines (SN 0200152825 through 0200170584)

C

 

 

 

 

0275187

Ref

Belgium Built Machines (SN 1200008481 through

C

 

 

 

 

 

 

1200015158)

 

 

 

 

 

1001092741

Ref

USA Built Machines (SN 0200170585 through 0200198014)

D

 

 

 

 

1001092741

Ref

Belgium Built Machines (SN 1200015159 to Present)

D

 

 

 

 

 

Ref

UL Spec

 

 

 

 

 

0275190

Ref

USA Built Machines (SN 0200152825 through 0200170584)

D

 

 

 

 

0275190

Ref

Belgium Built Machines (SN 1200008481 through

D

 

 

 

 

 

 

1200015158)

 

 

 

 

 

1001092741

Ref

USA Built Machines (SN 0200170585 through 0200198014)

D

 

 

 

 

1001092741

Ref

Belgium Built Machines (SN 1200015159 to Present)

D

 

 

1

 

0100083

AR

Grease, Heat Transfer

 

 

 

4

 

3290605

AR

Locknut M6

 

 

 

5

 

0700619

AR

Bolt M6 x 55mm

 

 

 

6

 

1600346

1

Module, Drive

 

 

 

7

 

 

Ref

Cover Options:

 

 

3121248

 

 

1930ES/2030ES/2630ES/2646ES/3246ES

23

SECTION 1 - FRAME

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

7

 

Ref

Cover (1930ES)

 

 

 

7

1671132

Ref

Cover All except UL Spec

 

 

 

7

 

Ref

Cover UL Spec Options:

 

 

 

7

1671181

Ref

Cover USA Built Machines (SN 0200152825 through

 

 

 

 

 

 

0200161930)

 

 

 

 

1671181

Ref

Cover Belgium Built Machines (SN 1200008481 through

 

 

 

 

 

 

1200011006)

 

 

 

7

1671132

Ref

Cover USA Built Machines (SN 0200161931 through

 

 

 

 

 

 

0200198014)

 

 

 

 

1671132

Ref

Cover Belgium Built Machines (SN 1200011007 to Present)

 

 

 

7

 

Ref

Cover (2030ES/2630ES)

 

 

 

7

1671132

Ref

Cover All except UL Spec

 

 

 

7

 

Ref

Cover UL Spec

 

 

 

7

1671181

Ref

Cover USA Built Machines (SN 0200152825 through

 

 

 

 

 

 

0200170584)

 

 

 

 

1671181

Ref

Cover Belgium Built Machines (SN 1200008481 through

 

 

 

 

 

 

1200011006)

 

 

 

7

1671132

Ref

Cover USA Built Machines (SN 0200170585 through

 

 

 

 

 

 

0200198014)

 

 

 

 

1671132

Ref

Cover Belgium Built Machines (SN 1200011007 to Present)

 

 

 

7

 

Ref

Cover (2646ES/3246ES)

 

 

 

7

1671133

Ref

Cover All except UL Spec

 

 

 

7

 

Ref

Cover UL Spec

 

 

 

7

1671182

Ref

Cover USA Built Machines (SN 0200152825 through

 

 

 

 

 

 

0200170584)

 

 

 

 

1671182

Ref

Cover Belgium Built Machines (SN 1200008481 through

 

 

 

 

 

 

1200015158)

 

 

 

7

1671133

Ref

Cover USA Built Machines (SN 0200170585 through

 

 

 

 

 

 

0200198014)

 

 

 

 

1671133

Ref

Cover Belgium Built Machines (SN 1200015159 to Present)

 

 

 

8

0700624

AR

Bolt M6 x 80mm

 

 

 

9

4191706

AR

Bolt M6 x 12mm

 

 

 

10

4191708

AR

Bolt M6 x 20mm

 

 

 

11

 

Ref

Relay Options:

 

 

 

11

3740150

1

All except UL Spec

 

 

 

11

 

Ref

UL Spec

 

 

 

11

2915064

1

USA Built Machines (was p/n 3740146) (SN 0200152825

 

 

 

 

 

 

through 0200161930)

 

 

 

11

2915064

1

Belgium Built Machines (was p/n 3740146) (SN 1200008481

 

 

 

 

 

 

through 1200010662)

 

 

 

11

0903098

1

Mounting Bracket Used on 3740146

 

 

 

11

3740150

1

USA Built Machines (SN 0200161931 through 0200198014)

 

 

 

11

3740150

1

Belgium Built Machines (SN 1200010663 to Present)

 

 

 

 

 

Ref

Note: Relay p/n 3740146 Albright or Curtis brand has 4

 

 

 

 

 

 

terminals and no lead wires.

 

 

 

 

 

Ref

Note: Relay p/n 3740150 is Trombetta brand has 2

 

 

 

 

 

 

terminals and 1 lead wire.

 

 

 

12

4191709

AR

Bolt M6 x 25mm

 

 

 

15

4191707

AR

Bolt M6 x 16mm

 

 

 

16

4831700

AR

Lockwasher M6

 

 

 

17

4751400

AR

Flatwasher 1/4in Wide

 

 

 

18

4240147

1

Strap, Anti-Static

 

 

 

19

3290606

AR

Locknut M6

 

 

 

20

0700819

AR

Bolt M8 x 55mm

 

 

24

 

 

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

 

 

 

SECTION 1 - FRAME

 

 

 

 

 

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

21

 

Ref

Clamp, Cable Options:

 

 

 

 

Ref

Note: Due to service updates, cable clamps may be any of

 

 

 

 

 

the various designs listed below. Visual identification will be

 

 

 

 

 

required.

 

 

21

 

Ref

All except UL Spec

 

 

21A

3574714

1

Clamp (Available on All Models)

 

 

21B

1001091492

1

Clamp (Available on 1930ES)

 

 

21C

1001094301

2

Clamp (Available on 2030ES/2630ES/2646ES/3246ES)

 

 

21

 

Ref

UL Spec

 

 

21D

1320162

1

Clamp (Available on All Models)

 

 

21E

3574714

1

Clamp (Available on 1930ES)

 

 

21F

1001091492

1

Clamp (Available on 1930ES)

 

 

21G

1001094301

2

Clamp (Available on 2030ES/2630ES/2646ES/3246ES)

 

 

22

1321283

1

Clamp, Hose (2646ES/3246ES Only - USA Built Machines) (SN

 

 

 

 

 

0200158825 through 0200170585)

 

 

22

1321283

1

Clamp, Hose (2646ES/3246ES Only - Belgium Built Machines)

 

 

 

 

 

(SN 1200008481 through 1200015159)

 

 

23

4340751

AR

Mount, Cable Clamp (UL Spec Only)

 

 

24

4811900

AR

Flatwasher M8

 

 

25

4811700

AR

Flatwasher M6

 

 

30

4923602

1

Harness, Field Wire Connection (Not Shown - See ELECTRICAL

 

 

 

 

 

SECTION for Breakdown) (USA Built Machines) (SN

 

 

 

 

 

0200156117 through 0200198014)

 

 

30

4923602

1

Harness, Field Wire Connection (Not Shown - See ELECTRICAL

 

 

 

 

 

SECTION for Breakdown) (Belgium Built Machines) (SN

 

 

 

 

 

1200008263 to Present)

 

 

31

1001094124

AR

Block, Spacer (1930ES With Service Upgrade Only)

 

 

 

 

Ref

ALARM INSTALLATIONS

 

 

 

0272810

Ref

ANSI and ANSI Export and UL Specs (USA and Belgium Built

F

 

 

 

 

Machines)

 

 

 

0273966

Ref

ANSI Export and Japanese Specs (USA and Belgium Built

C

 

 

 

 

Machines)

 

 

 

0273443

Ref

Australian Specs without Overload (USA and Belgium Built

D

 

 

 

 

Machines)

 

 

 

0272811

Ref

Australian and CE Specs with Overload (USA and Belgium

F

 

 

 

 

Built Machines)

 

 

 

0272722

Ref

Descent Alarm

A

 

 

0272913

Ref

Motion Alarm

A

 

102

0140043

1

Alarm

 

 

105

4191706

2

Screw M6 x 12mm

 

 

3121248

1930ES/2030ES/2630ES/2646ES/3246ES

25

SECTION 1 - FRAME

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

26

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

 

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

 

 

 

 

 

 

Ref

POTHOLE PROTECTION INSTALLATION

 

 

 

 

0275092

Ref

Pothole Protection Installation (1930ES)

D

 

 

 

0275093

Ref

Pothole Protection Installation (2030ES/2630ES)

D

 

 

1

Purchase Individual

1

Actuator Assembly (Was p/n 0060090)

A

 

 

 

Pieces

 

 

 

 

 

1A

0060091

1

Actuator Weldment

 

 

 

1B

3760115

1

Ring, Retaining

 

 

 

1C

4160202

1

Spring

 

 

 

1D

4220287

1

Pad

 

 

 

3

3900351

4

Screw, Button Head M10 x 30mm

 

 

 

4

3010158

2

Link

 

 

 

5

3291005

4

Locknut M10

 

 

 

6

3423045

4

Pin

 

 

 

7

3423189

4

Pin

 

 

 

8

3423267

2

Pin

 

 

 

9

3574176

2

Link

 

 

 

9

0440263

4

Bushing

 

 

 

10

3760348

16

Ring, Retaining

 

 

 

11

 

Ref

Screw Options:

 

 

 

11

4010415

4

Screw M4 x 35mm

 

 

 

11

4031512

4

Screw M4 x 40mm

 

 

 

12

4740086

4

Thrustwasher

 

 

 

13

4812000

4

Flatwasher M10

 

 

 

14

 

Ref

Bar, Pothole Support (Right)

 

 

 

14

4846775

1

Bar, Pothole Support (Right) (1930ES) (Not Shown)

 

 

 

14

4846816

1

Bar, Pothole Support (Right) (2030ES/2630ES)

 

 

 

14

0440263

4

Bushing

 

 

 

15

 

Ref

Bar, Pothole Support (Left)

 

 

 

15

4846861

1

Bar, Pothole Support (Left) (1930ES) (Not Shown)

 

 

 

15

4846863

1

Bar, Pothole Support (Left) (2030ES/2630ES)

 

 

 

15

0440263

4

Bushing

 

 

 

16

3290405

4

Locknut M4

 

 

 

17

 

Ref

Plate, Attach (Right) Options:

 

 

 

17

Not Required

0

Plate, Attach (Right) USA Built Machines (SN 0200152825

 

 

 

 

 

 

through 0200159658)

 

 

 

17

Not Required

0

Plate, Attach (Right) Belgium Built Machines (SN 12000008481

 

 

 

 

 

 

through 1200009513)

 

 

 

17

3577029

1

Plate, Attach (Right) USA Built Machines (SN 0200159659

 

 

 

 

 

 

through 2000195917)

 

 

 

17

3577029

1

Plate, Attach (Right) Belgium Built Machines (SN 1200009514

 

 

 

 

 

 

through 1200022846)

 

 

 

17

1001109232

1

Plate, Attach (Right) USA Built Machines (SN 2000195918

 

 

 

 

 

 

through 0200198014)

 

 

 

17

1001109232

1

Plate, Attach (Right) Belgium Built Machines (SN 1200022847

 

 

 

 

 

 

to Present)

 

 

 

18

 

Ref

Plate, Attach (Left) Options:

 

 

 

18

Not Required

0

Plate, Attach (Left) USA Built Machines (SN 0200152825

 

 

 

 

 

 

through 0200159658)

 

 

 

18

Not Required

0

Plate, Attach (Left) Belgium Built Machines (SN 12000008481

 

 

 

 

 

 

through 1200009513)

 

 

 

18

3577030

1

Plate, Attach (Left) USA Built Machines (SN 0200159659

 

 

 

 

 

 

through 2000195917)

 

 

3121248

 

1930ES/2030ES/2630ES/2646ES/3246ES

27

SECTION 1 - FRAME

ITEM

PART NUMBER

QTY

DESCRIPTION

REV

 

 

 

 

 

18

3577030

1

Plate, Attach (Left) Belgium Built Machines (SN 1200009514

 

 

 

 

through 1200022846)

 

18

1001109233

1

Plate, Attach (Left) USA Built Machines (SN 2000195918

 

 

 

 

through 0200198014)

 

18

1001109233

1

Plate, Attach (Left) Belgium Built Machines (SN 1200022847 to

 

 

 

 

Present)

 

19

3290605

4

Locknut M6

 

20

4811700

4

Flatwasher M6

 

21

0700614

4

Screw M6 x 30mm

 

22

 

Ref

Switch, Limit Options:

 

22

1001109345

2

Switch, Limit USA Built Machines (was p/n 4360633) (SN

 

 

 

 

0200152825 through 2000195917)

 

22

1001109345

2

Switch, Limit Belgium Built Machines (was p/n 4360633) (SN

 

 

 

 

12000008481 through 1200022846)

 

22

1001109088

2

Switch, Limit USA Built Machines (SN 2000195918 through

 

 

 

 

0200198014)

 

22

1001109088

2

Switch, Limit Belgium Built Machines (SN 1200022847 to

 

 

 

 

Present)

 

28

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

SECTION 1 - FRAME

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

30

1930ES/2030ES/2630ES/2646ES/3246ES

3121248

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