JLG 110SX Parts Manual

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Page 1

Illustrated Parts Manual

Models

100SX

110SX 110SXJ 120SXJ

P/N

3121811

January 2, 2012

Page 2

Page 3

REVISION LOG

June 16, 2000 - Original Issue Of Manual

August 2, 2000 - Revised (Manual edited to 0010569 Revision 3 Models 100SX/110SX/110SXJ & 0010570 Revision 2 Model 120SXJ)

November 9, 2000 - Revised (Manual edited to 0010569 Revision 5 Models 100SX/110SX/110SXJ & 0010570 Revision 5 Model 120SXJ)

June 18, 2001 - Revised (Manual edited to 0010569 Revision 9 Models 100SX/110SX/110SXJ & 0010570 Revision 9 Model 120SXJ)

August 22, 2002 - Revised (Manual edited to 0010569 Revision 17 Models 100SX/110SX/110SXJ & 0010570 Revision 14 Model 120SXJ)

September 30, 2003 - Revised (Manual edited to 0010569 Revision 18 Models 100SX/110SX/110SXJ & 0010570 Revision 15 Model 120SXJ)

November 15, 2006 - Revised (Manual edited to 0010569 Revision 18 Models 100SX/110SX/110SXJ & 0010570 Revision 15 Model 120SXJ)

January 2, 2012 - Revised Manual

3121811 A

Page 4

REVISION LOG

B 3121811

Page 5

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 FRAME, VALVES AND SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1-2 VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1-3 STEERING AND AXLES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

1-5 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

1-6 DRIVE MOTOR ASSEMBLY - REXROTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18

1-7 JACK CYLINDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20

1-8 JACK VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 TURNTABLE, BOOM AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2-2 VALVES INSTALLATION - TURNTABLE MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

2-3 VALVES ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2-4 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . .2-14

2-5 SWING DRIVE AND BEARING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

2-6 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20

2-7 SWING BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

2-8 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24

2-9 LOAD MANAGEMENT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26

2-10 GROUND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-28

2-11 REMOTE DRIVE CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32

2-12 DEUTZ F4L-912 ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-34

2-13 PUMP COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42

2-14 PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-44

2-15 PUMP ASSEMBLY - HYDRO-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48

2-16 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-50

2-17 HOOD INSTALLATION (PRIOR TO S/N 55762) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-54

2-18 HOOD INSTALLATION (S/N 55762 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58

2-19 OIL COOLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-62

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM ASSEMBLY COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3-2 CHAIN ADJUSTER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3-3 JIB BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

3-4 EXTEND-A-REACH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18

3-5 BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION. . . . . . . . . . . . . .3-22

3-6 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4-2 PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX) . . . . . . . . . . . . . .4-6

4-3 PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ) . . . . . . . . . . . .4-10

4-4 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

4-5 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14

4-6 CONTROLLER ASSEMBLY (LIFT & SWING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18

4-7 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

4-8 CONTROLLER ASSEMBLY (SPEED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24

4-9 SOFT TOUCH SYSTEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26

3121811 i

Page 6

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 5 - CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE EXTENSION CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5-2 PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5-3 BOOM LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

5-4 EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

5-5 EXTEND-A-REACH LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5-6 JACK CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-7 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

5-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16

5-9 TIE ROD CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18

5-10 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

SECTION 6 - HYDRAULICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 HYDRAULIC DIAGRAM - DRIVE (4WD/DEUTZ ENGINE) . . . . . . . . . . . . . . . . . . . . . . .6-2

6-2 HYDRAULIC DIAGRAM - T/T & BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

6-3 HYDRAULIC DIAGRAM - STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10

6-4 HYDRAULIC DIAGRAM - LIFTING JACKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12

6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

7-2 ELECTRICAL SCHEMATIC - 100SX/110SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 ELECTRICAL SCHEMATIC - 110SXJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

7-4 ELECTRICAL SCHEMATIC - 120SXJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12

7-5 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

ii 3121811

Page 7

SECTION 1 FRAME

TABLE OF CONTENTS

FIGURE DESCRIPTION

1-1 FRAME, VALVES AND SHIELDS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 STEERING AND AXLES INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-4 WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-5 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-6 DRIVE MOTOR ASSEMBLY - REXROTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1-7 JACK CYLINDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-8 JACK VALVE ASSEMBLY - HYDRO AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

S E C T

I O N

3121811 1-1

Page 8

SECTION 1 FRAME

108

116

116A

116B

116C

202

204

206

121

STEER

VALVE

SELECTOR

VALVE

BRAKE

VALVE

FLOW

DIVIDER

2WD

JUNCTION

MANIFOLD

FLOW

DIVIDER

4WD

106

121

114

114A

115

108

105

112

104

119

121

117

127

125

119

124

117

128

104

119

203

201

205

113

113C

113B

113A

AXLE

EXTENSION

VALVE

AXLE

EXTENSION

VALVE

S E C T

I O N

FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION

1-2 3121811

Page 9

SECTION 1 FRAME

FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

FRAME, VALVES AND SHIELDS INSTALLATION Ref.

1 2360535 Frame Weldment 1

0270353

0259923

101 to 103 Not Used

104 0641418 Bolt 1/4"-20NC x 2 1/4" 4 105 0641607 Bolt 3/8"-16NC x 7/8" 4 106 0641608 Bolt 3/8"-16NC x 1" 2 107 Not Used 108 0641628 Bolt 3/8"-16NC x 3 1/2" 4

109 to 111 Not Used

112 4641154 Valve Assembly - Hydro Air Selector 1

7012943 Coil 1 7017480 Cartridge 1 7012973 Seal Kit - 7017480 Cartridge 1

113 4641041 Valve Assembly - Flow Divider (2WD) 1

113A 7022397 Cartridge, Check Valves 2

7022399 Seal Kit - 7022397 Cartridge 2

113B 7022398 Cartridge, Load Shuttle 1

7023900 Seal Kit - 7022398 Cartridge 1

113C 7022396 Cartridge, Flow Divider 1

7021625 Seal Kit - 7022396 Cartridge 1

114 4641042 Valve Assembly - Flow Divider (4WD) 1

114A 7012978 Cartridge 2

7012980 Seal Kit 2

115 4641153 Valve Assembly - Solenoid 1

7012944 Coil, Solenoid 7012941 Cartridge 7010543 Seal Kit - 7012941 Cartridge

116 4641132 Valve Assembly - Steer 1

116A 7017490

7021400 Spool 1 7021401 Coil 2 7021402 Seal Kit 2 7021403 Cap, End 2

116B 7021407

7021408 Spool 1 7021401 Coil 2 7021402 Seal Kit 2 7021403 Cap, End 2 7021409 Spring, Centering 2

116C 7021644 Cartridge, Valve 2

7021645 Seal Kit - 7021644 Cartridge

VALVES INSTALLATION - FRAME MOUNTED (100SX/110SX)

VALVES INSTALLATION - FRAME MOUNTED (110SXJ/120SXJ)

Bosch Valve Section - Complete (Directional Control)

Ref. B

Ref. E

F R A

3121811 1-3

Page 10

SECTION 1 FRAME

S E

I O N

FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

117 4641134

118 Not Used 119 4711400 Flatwasher 1/4” (Narrow) 7 120 Not Used 121 4751600 Flatwasher 3/8” (Wide) 10

122 to 123 Not Used

124 0641420 Bolt 1/4”-20NC x 2 1/2” 2 125 4641155 Valve, Junction Manifold 1 126 Not Used

127 4641165

128 4641166

0270200 2W/D Ref. B 0259925 4W/D Ref. B

201 0641404 Bolt 1/4”-20NC x 1/2” A/R 202 0641606 Bolt 3/8”-16NC x 3/4” 8 203 3572315 Plate, Cover A/R 204 4751600 Flatwasher 3/8" 8 205 4751400 Flatwasher 1/4" A/R 206 4846247 Shield 2

0100011 Loctite #242 A/R

Valve Assembly - Hydro Air (See Figure 1-2 for Breakdown) (100SX & 110SX Only)

Valve Assembly - Hydro Air (See Figure 1-2 for Breakdown) (110SXJ & 120SXJ Only)

FRAME SHIELDS INSTALLATION OPTIONS: Ref.

— — — — — — — — — —

1-4 3121811

Page 11

SECTION 1 FRAME

FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

F R A

3121811 1-5

Page 12

SECTION 1 FRAME

124

105

104

103

101

102

202

201

203

AXLE EXTENSION VALVE

100SX & 110SX

P/N 4641134

REAR AXLE EXTENSION VALVE

110SXJ & 120SX

P/N 4641165

FRONT AXLE EXTENSION VALVE

110SXJ & 120SX

P/N 4641166

S E

I O N

FIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR

1-6 3121811

Page 13

SECTION 1 FRAME

FIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4641134

1 7012913 Cartridge, Valve 2

7017496 Seal Kit - 7012913 Cartridge (1 Per Cartridge) 2

2 7021634 Cartridge, Valve 2

7021545 Seal Kit - 7021634 Cartridge (1 Per Cartridge) 2 3 7011336 Cartridge, Check Valve 4 4 7012995 Cartridge, Valve - Hydraforce 2

7012518 Seal Kit - 7012995 Cartridge (1 Per Cartridge) 2

7012943 Coil - 12V (1 Per Cartridge) 2 5 7021635 Cartridge, Valve - Hydraforce 1

7012942 Seal Kit - 7021635 Cartridge 1

7012943 Coil - 12V 1

4641165

101 7012913 Cartridge, Valve 2

7017496 Seal Kit - 7012913 Cartridge (1 Per Cartridge) 2

102 7021634 Cartridge, Valve 2

7010545 Seal Kit - 7021634 Cartridge (1 Per Cartridge) 2

103 7011336 Cartridge, Check Valve 2

2900770 Seal Kit - 7011336 Cartridge (1 Per Cartridge) 2

104 7012995 Cartridge, Valve - Hydraforce 2

7012518 Seal Kit - 7012995 Cartridge (1 Per Cartridge) 2

7012943 Coil - 12V (1 Per Cartridge) 2

105 7021635 Cartridge, Valve - Hydraforce 1

7012942 Seal Kit - 7021635 Cartridge 1

7023994 Coil - 12V 1

AXLE EXTENSION VALVE ASSEMBLY - HYDRO AIR (100SX & 110SX)

FRONT AXLE EXTENSION VALVE ASSEMBLY HYDRO AIR (110SXJ & 120SXJ)

Ref. A

F R A

4641166

201 7012913 Cartridge, Valve 2

7017496 Seal Kit - 7012913 Cartridge (1 Per Cartridge) 2

202 7011336 Cartridge, Check Valve 2

2900770 Seal Kit - 7011336 Cartridge (1 Per Cartridge) 2

203 7012995 Cartridge, Valve - Hydraforce 2

7012518 Seal Kit - 7012995 Cartridge (1 Per Cartridge) 2 7012943 Coil - 12V (1 Per Cartridge) 2

3121811 1-7

REAR AXLE EXTENSION VALVE ASSEMBLY - HYDRO AIR (110SXJ & 120SXJ)

Ref. A

Page 14

SECTION 1 FRAME

129

110

127

137

140

113

120

134

126

118

143

104

107

127

140

137

108

117

140

107

116

125

105

115

11014818101771915

146

145

1471441211261

18143140135120103

127

140

113

119

124

111

123

12312

149

130

140

114

113

140

137

1321221391361

123

124

142

13110

127

133

112

106

138

113

122

212

3311111

S E

I O N

FIGURE 1-3. STEERING AND AXLES INSTALLATION

1-8 3121811

Page 15

SECTION 1 FRAME

FIGURE 1-3. STEERING AND AXLES INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

STEERING INSTALLATIONS Ref. 0259920 2WS Ref. D 0259919 4WS Ref. F

1Not Used 2 0641612 Bolt 3/8"-16NC x 1 1/2" 3 3 0641810 Bolt 1/2"-13NC x 1 1/4" 16 4 1683921 Cylinder, Tie-Rod (See Section 5 for Breakdown) 1

1683935 Steer Cylinder Assembly (2WS) 1683958 Steer Cylinder Assembly (4WS)

6 3311605 Locknut 3/8"-16NC 3 7 0641430 Bolt 1/4"-20NC x 3 3/4" 1 8 3422688 Pin (Steer Cylinder) 1

9 3422764 Pin (Steer Cylinder) 2 10 3422856 Pin, Weldment (Steer Cylinder) 1 11 Use 3422972 Kingpin (was p/n 3422849) 4 12 3841143 Keeper 3/8” 3 13 4130374 Spindle Weldment (LF, RR) A/R 14 4130375 Spindle Weldment (RF, LR) A/R 15 Washer, Thrust Options: 2

Use 4740517 Prior to S/N 67242 (was p/n 4740314 & 4740463)

4740517 S/N 67242 to Present 16 4846204 Weldment, Tie-Rod 1 17 3311405 Locknut 1/4"-20NC 1 18 3520181 Plug 2 19 Stop Options: 2

0561404 (2WS)

0561403 (4WS) 20 0641814 Bolt 1/2"-13NC x 1 3/4" 4 21 4711800 Flatwasher 1/2" (Narrow) 4 22 3313002 Nut, Jam 1 1/4”-7NC 1

0100011 Loctite #242 A/R

Steer Cylinder Assembly Options (See Section 5 for Breakdown):

— — — — — — — — — —

F R A

EXTENDABLE AXLES INSTALLATION Ref. 0259922 4WD/2WS Ref. B 0259921 4WD/4WS Ref. C

101 Not Used 102 Not Used 103 0561391 Block, Axle Stop (Side) 2 104 0561392 Block, Axle Stop (Side) 2 105 0561394 Block, Axle Stop (Top) 2 106 0561400 Block, Axle Stop (Top) 2 107 0561401 Block, Axle Stop (Bottom) 4 108 0561402 Plate, Spacer 2 109 0641408 Bolt 1/4"-20NC x 1" 8

3121811 1-9

Page 16

SECTION 1 FRAME

S E

I O N

FIGURE 1-3. STEERING AND AXLES INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

110 0641436 Bolt 1/4"-20NC x 4 1/2" 4 111 0641607 Bolt 3/8"-16NC x 7/8" 16 112 0641612 Bolt 3/8"-16NC x 1 1/2" 4 113 0641808 Bolt 1/2"-13NC x 1" 26 114 0641812 Bolt 1/2"-13NC x 1 1/2" 6 115 0641816 Bolt 1/2"-13NC x 2" 6 116 0641820 Bolt 1/2"-13NC x 2 1/2" 6 117 0642014 Bolt 5/8"-11NC x 1 3/4" 4 118 0642010 Bolt 5/8"-11NC x 1 1/4" 18 119 0961950 Bearing 4 120 1120465 Cap 16

121 1683920

122 3310805 Locknut #8-32NC 8 123 3311405 Locknut 1/4”-20NC 12 124 3311605 Locknut 3/8"-16NC 28 125 3312002 Nut, Jam 5/8"-11NC 4 126 3312602 Nut, Jam 1"-8NC 16 127 3340888 Wear, Pad Assembly 8 128 3422689 Pin 2 129 3422818 Pin 2 130 3572340 Plate 2 131 3572346 Plate, Switch Mount 4 132 3572347 Angle, Switch Mount 4 133 3841143 Keeper, 3/8” 4 134 3900219 Set Screw 4 135 3900292 Set Screw 12 136 3930820 Bolt #8-32NC x 1 1/4” 8 137 4070772 Shim 12 138 4071001 Shim, Axle Stop 7 139 4360322 Switch, Limit 4 140 4711800 Flatwasher 1/2” (Narrow) 38 141 4751400 Flatwasher 1/4” (Wide) 8 142 4751600 Flatwasher 3/8” (Wide) 8 143 4752000 Flatwasher 5/8” (Wide) 18 144 4846176 Outer Axle Weldment A/R 145 4846177 Inner Axle Weldment A/R

146 4846219

147 4846220

148 4846226 Hose Carrier Weldment (LF, RR) 2 149 4846227 Hose Carrier Weldment (RF, LR) 2 150 Not Used

151 4460428

152 3951804 Set Screw, Knurled Cup Point 1/2” x 1/2”

0100011 Loctite #242 A/R 0100079 Sealant, Pipe A/R

Axle Extension Cylinder Assembly (See Section 5 for Breakdown)

Inner Axle Weldment (110SX/110SXJ 4WD/2WS Rear Only)

Outer Axle Weldment (110SX/110SXJ 4WD/2WS Rear Only)

Connector, Strain Relief (110SX/110SXJ 4WD/2WS Only)

— — — — — — — — — —

1-10 3121811

Page 17

SECTION 1 FRAME

FIGURE 1-3. STEERING AND AXLES INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

F R A

3121811 1-11

Page 18

SECTION 1 FRAME

102

SPINDLE

REF.

101

204

203

202 LH

201 RH

S E

I O N

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

1-12 3121811

Page 19

SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TIRE AND WHEEL DRIVE INSTALLATIONS Ref.

0259895 WHEEL DRIVE INSTALLATION Ref. B

1Not Used 2Not Used 3 0701617 Bolt (Metric)16mm x 45mm (12 Per Wheel) 48 4 4892000 Washer Hardened 5/8” (12 Per Wheel) 48

— — — — — — — — — —

0100019 Loctite #271 A/R

0259878 HUB AND MOTOR ASSEMBLY Ref. C

101 2780248 Drive Hub Assembly (See Figure 1-5 for Breakdown) 4

102 3160248

0259909 100SX/110SX & 110SXJ Ref. A 0259906 120SXJ Ref. A

Drive Motor Assembly (See Figure 1-6 for Breakdown)

TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED) Ref.

F R A

201 Tire and Wheel Assembly (Foam-Filled) Options: 2

0259907 Right Side (100SX/110SX & 110SXJ) 0259904 Right Side (120SXJ)

202 Tire and Wheel Assembly (Foam-Filled) Options: 2

0259908 Left Side (100SX/110SX & 110SXJ) 0259905 Left Side (120SXJ) 4520215 Tire 385/65 x 22.5 4640113 Valve

Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

203 0701619 Bolt (Metric)16mm x 55mm (16 Per Wheel) 64 204 4892000 Washer Hardened 5/8” (16 Per Wheel) 64

3121811 1-13

Page 20

SECTION 1 FRAME

S E

I O N

FIGURE 1-5. DRIVE HUB ASSEMBLY

1-14 3121811

Page 21

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2780248 DRIVE HUB ASSEMBLY Ref. C

Note: Unless there is capability to torque shaft (item 4) to 626 ft./lbs. (850Nm) Repair beyond this level is NOT advised.

1 Kit 1 Gear, Planet 1 2 Kit 2 Gear, Planet 1 3 7022535 Gear, Sun 1 4 Kit 3 Nut, Shaft 1 5 7021388 Pin, Planet 3 6Not Used 7 7022537 Carrier, Planet 1 8 7022538 Cover 1

9 7024967 Button, Thrust 1 10 Kit 2 Bearing, Roller 3 11 7022541 Bearing, Roller 4 12 Kit 3 Bearing, Ball 1 13 7022543 Bolt, Hex 12 14 Kit 2 Ring, Retaining 3 15 Kit 1 Ring, Retaining 4 16 7022546 Ring, Retaining 1 17 Kit 2 Ring, Stay 3 18 Not Used 19 7024966 O-Ring 1 20 7024968 Seal, Face 1 21 7022550 Plug 2 22 Kit 4 Seal, Ring 2 23 Kit 3 Bolt 2 24 Not Available Ball 2

25 to 26 Not Used

27 Not Available Bolt 2 28 7025555 Washer 2 29 Not Used 30 7022556 Gear, Ring 1

31 to 32 Not Used

33 Kit 4 O-Ring 1

34 to 40 Not Used

41 7022559 Carrier 42 7022560 43 Kit 4 Gear, Sun 1 44 Kit 4 Shaft, Input 1 45 7011326 Pin, Planet 3 46 Not Used 47 7022564 Ring, Retaining 1

48 to 50 Not Used

51 7022567 Cover 1 52 7022568 Washer Thrust 1 53 Kit 3 Bolt 2 54 Kit 4 O-Ring 1

Ref.

F R A

3121811 1-15

Page 22

SECTION 1 FRAME

S E

I O N

FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

55 Kit 4 Spring, Pressure 1

56 to 59 Not Used

60 7022572 Spindle 1 61 7022573 Piston 1 62 7022574 Coupler 1 63 7022575 Ring, Locator 1 64 7021354 Plate, Back-up 1 65 7022576 Plate, Back-up 1 66 7022577 Ring, Retaining 1 67 7022578 Ring, Retaining 1 68 7022509 Ring, Retaining 1 69 7022579 Bolt 2

70 to 71 Not Used

72 Kit 5 Disc, Brake 4 73 Kit 5 Disc, Brake 5 74 Kit 5 Spring A/R 75 Kit 6 Ring, Back-up 2 76 Kit 6 Seal 1 77 Kit 6 Ring, Back-up 2 78 Kit 6 Seal 1

79 to 84 Not Used

85 7024031 O-Ring 1 86 Not Used 87 7024032 O-Ring 1

88 to 119 Not Used

120 3160248 Motor, Hydraulic 1

— — — — — — — — — — 7024028 Kit 1 - Planet Bearing Kit (Includes Items 1, 11 & 15) 1 7024029 Kit 2 - Planet Bearing Kit

(Includes Items 2, 10, 14 & 17) 7022536 Kit 3 - Bearing Kit (Includes Items 4, 12, 23, & 53) 1 7022540 Kit 4 - Mechanical Disconnect Kit

(Includes Items 13, 22, 33, 43, 44, 54 & 55) 7022580 Kit 5 - Brake Disc Kit (Includes Items 72-74) 1 7022581 Kit 6 - Brake Seal Kit (Includes Items 75-78) 1 7024030 Kit 7 - Planet Gear Kit

(Includes Items 40, 46, 48 & 50)

1-16 3121811

Page 23

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

F R A

3121811 1-17

Page 24

SECTION 1 FRAME

S E

I O N

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH

1-18 3121811

Page 25

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160248 DRIVE MOTOR ASSEMBLY Ref. D

1 7012716 Rotary Group Assembly 1 2 Not Available Piston, Control 1 3 Not Available Rod, Piston 1 4Not Used 5 Not Available Housing 1 6 Not Available Plate, Port 1 7 7024036 Plate, Swash 1 8 7024037 Driveshaft 1 9 Not Available Plug, Screw 1

10 to 11 Not Used

12 7012709 Shim 1 13 Not Available Stop Screw 1 14 Not Used 15 7024038 Bearing 1 16 7012706 Bearing 1 17 7024039 Shell, Cradle 2

18 to 19 Not Used

20 Kit Seal, Shaft 1 21 Kit O-Ring 1 22 Kit O-Ring 1 23 Kit O-Ring 2 24 Kit Seal 1 25 7012715 V-Ring 1 26 Not Used 27 7024040 Screw, Socket head M12 x 60 4 28 Not Used 29 Not Available Ring, Stop 1 30 Not Available Plug 1

31 to 32 Not Used

33 Not Available Pin, Dowel 1 34 Not Used 35 Not Available Nut M10 1 36 Not Available Nut, Cap M10 1 37 Kit Plug 1 38 7024041 Orifice 1 39 Kit O-Ring 1

— — — — — — — — — — —

7024034 Seal Kit (Includes Items 20-24, 37 & 39) 1

F R A

3121811 1-19

Page 26

SECTION 1 FRAME

15 15

JUNCTION

BOX REF.

10 10

S E

I O N

FIGURE 1-7. JACK CYLINDER INSTALLATION

1-20 3121811

Page 27

SECTION 1 FRAME

FIGURE 1-7. JACK CYLINDER INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0270268 JACK CYLINDER INSTALLATION Ref. C

1Not Used 2 0641812 Bolt 1/2"-13NC X 1 1/2" (4 Per Cylinder) 8 3 0641816 Bolt 1/2"-13NC x 2" (4 Per Cylinder) 8 4 0641852 Bolt 1/2" -13 NC x 6 1/2" 4 5 1683965 Jack Cylinder Assembly (See Section 5 for Breakdown) 2 6Not Used 7 3311805 Locknut 1/2"-13NC (4 Per Cylinder) 12 8 3340630 Jack Pad Weldment 2

9 3535906 Plate, Mounting (1 Per Cylinder) 2 10 4711800 Flatwasher 1/2" Narrow (4 Per Cylinder) 8 11 0641609 Bolt 3/8"-16NC X 1 1/8" 4 12 1704544 Decal- Lifting Instructions (Not Shown) 1 13 4641133 Valve, Jack (See Figure 1-8 For Breakdown) 1 14 4751600 Flatwasher 3/8” (Wide) 4 15 4751800 Flatwasher 1/2” (Wide) 8 16 Not Used 17 0641404 Bolt 1/4"-20NC X 1/2" 1 18 0641412 Bolt 1/4"-20NC X 1 1/2" 1 19 Not Used 20 4751400 Flatwasher 1/4” (Wide) 2

— — — — — — — — — —

0100011 Loctite A/R

F R A

3121811 1-21

Page 28

SECTION 1 FRAME

S E

I O N

FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR

1-22 3121811

Page 29

SECTION 1 FRAME

FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

4641133 VALVE ASSEMBLY - HYDRO AIR Ref. A

1 7011336 Cartridge, Check Valve 2 2 7012955 Cartridge, Valve 2

7012967 Seal Kit - 7012955 Cartridge (1 Per Cartridge) 2

3 7021631 Cartridge, Valve 4

7021632 Seal Kit - 7021631 Cartridge (1 Per Cartridge) 4

4 7012995 Cartridge, Valve - Hydraforce 5

7012518 Seal Kit - 7012995 Cartridge (1 Per Cartridge) 5 7012943 Coil - 12V (1 Per Cartridge) 5

5 7021633 Orifice 4

F R A

3121811 1-23

Page 30

SECTION 1 FRAME

S E

I O N

FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

1-24 3121811

Page 31

SECTION 2 TURNTABLE

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

2-1 TURNTABLE, BOOM AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 VALVES INSTALLATION - TURNTABLE MOUNTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 VALVE ASSEMBLY - HYDRO-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . . . . . . . 2-14

2-5 SWING DRIVE AND BEARING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-6 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2-7 SWING BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2-8 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2-9 LOAD MANAGEMENT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

2-10 GROUND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

2-11 REMOTE DRIVE CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

2-12 DEUTZ F4L-912 ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2-13 PUMP COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

2-14 PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

2-15 PUMP ASSEMBLY - HYDRO-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48

2-16 TANKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

2-17 HOODS AND ALARM INSTALLATION (PRIOR TO S/N 55762). . . . . . . . . . . . . . . . . . . . . . . . . 2-54

2-18 HOODS AND ALARM INSTALLATION (S/N 55762 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . 2-58

2-19 OIL COOLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

T U R N

T A B

3121811 2-1

Page 32

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION

T A B

L E

2-2 3121811

Page 33

SECTION 2 TURNTABLE

FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

TURNTABLE, BOOM AND SWITCHES INSTALLATION Ref.

4620078 TURNTABLE ASSEMBLY Ref. F/6

S E

1 0252852 Boom Pivot Assembly 2

0960594 Bushing, Self-Aligning (1 Per Assembly) 2

2 0961392 Bushing, Bronze (Base Pivot) 2

BOOM AND CYLINDERS INSTALLATIONS Ref. 0259903 100SX - CE SPEC Ref. 1 0259900 110SX - AUSTRALIAN SPEC Ref. 2 0259901 110SX - CE SPEC Ref. 2

0259917

0259912 110SXJ - AUSTRALIAN SPEC Ref. 3 0259913 110SXJ - CE SPEC Ref. 2

0259918

0259890 120SXJ - AUSTRALIAN SPEC Ref. 2 0259891 120SXJ - CE SPEC Ref. 2 0270812 120SXJ - W/LENGTH LIMIT CE SPEC Ref. 1

101 Boom Assembly (See Section 3 for Breakdown) 1

102

1682895 100SX/110SX/110SXJ/120SXJ 1682895 110SX - Australian Spec (With Inverted Track) 1682895 110SXJ - Australian Spec (With Inverted Track)

103

1681978 100SX/110SX 1681978 110SX - Australian Spec (With Inverted Track) 1681580 110SXJ/120SXJ 1681580 110SXJ - Australian Spec (With Inverted Track)

104 3952014 Setscrew 5/8"-11NC x 1 3/4" 2 105 3312002 Nut, Jam 5/8"-11NC 2 106 2160002 Fitting, Grease 3 107 0681812 Bolt 1/2"-13NC 4 108 4740171 Washer, Special Hardened 4 109 Not Used 110 1120368 Cap, Boom Pivot 2 111 Not Used 112 3422151 Pin, Boom Pivot 1 113 Pin, Top Master Cylinder Options: 1

3421586 100SX/110SX 0236548 110SXJ/120SXJ

114 4740006 Washer, Special (Not Required on 100SX/110SX) 1 115 0651608 Bolt 3/8”-24NF x 1" (Not Required on 100SX/110SX) 1 116 4761600 Lockwasher 3/8" (Not Required on 100SX/110SX) 1 117 4300034 Stud (Welded on Part) A/R

110SX - AUSTRALIAN SPEC (WITH INVERTED TRACK)

110SXJ - AUSTRALIAN SPEC (WITH INVERTED TRACK)

Lift Cylinder Assembly Options: (See Section 5 for Breakdown)

Master Cylinder Assembly Options: (See Section 5 for Breakdown)

Ref. 2

Ref. 3

I O N

T U R N

T A B

3121811 2-3

Page 34

S E C

T U R N

T A B

L E

SECTION 2 TURNTABLE

FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

118 4751600 Flatwasher 3/8" A/R 119 4761600 Lockwasher 3/8" A/R 120 3311601 Nut 3/8"-16NC A/R 121 Pin, Bottom Master Cylinder Options: 1

3422068 100SX/110SX 3420085 110SXJ/120SXJ

122 3450610

123 Pin, Bottom Lift Cylinder Options: 1

3421676 100SX/1110SX/120SXJ 3421676 110SX - Australian Spec (With Inverted Track) 3422149 110SXJ - Australian Spec (With Inverted Track) 3422149 110SXJ - CE Spec

3421676 110SXJ - Australian Spec 124 4712200 Flatwasher 3/4" 2 125 4762200 Lockwasher 3/4" 2 126 0682213 Bolt 3/4"-10NC x 1 5/8" (Grade 8) 2 127 Pin, Top Lift Cylinder Options: 1

3421678 100SX/110SX/110SXJ/120SXJ

3421678 110SX - Australian Spec (With Inverted Track)

3421678

3422150

128 4740361 Washer, Special 2 129 3900159 Screw, Countersunk 1/2"-13NC x 3/4" 4 130 0641840 Bolt 1/2"-13NC x 5" 1 131 3311805 Locknut 1/2"-13NC 1 132 2160001 Fitting, Grease - 90° 1 133 4740040 Flatwasher, Special (Not Required on 100SX/110SX) 2

0100019 Loctite #271 A/R

Pin, Cotter 3/16" x 2 1/2" (Not Required on 100SX/110SX)

110SXJ - Australian Spec (With Inverted Track) (Prior to S/N 55965)

110SXJ - Australian Spec (With Inverted Track) (S/N 55965 to Present)

— — — — — — — — — —

0270235

201 to 215 Not Used

216 4360301 Switch, Limit 1 217 3910812 Screw #8-32NC x 3/4" 2

0100011 Loctite #242 A/R

0239843 LUBE LINES INSTALLATION (100SX/110SX) Ref. A

0239844 LUBE LINES INSTALLATION (110SXJ/120SXJ) Ref. 3

301 2160002 Fitting, Grease 3 302 2220001 Fitting 3 303 Hose Options: 1

2750528 100SX/110SX

2751032 110SXJ/120SXJ

2-4 3121811

HORIZONTAL CUTOUT LIMIT SWITCH INSTALLATION (RIGHT SIDE)

— — — — — — — — — —

Ref. 3

Page 35

SECTION 2 TURNTABLE

FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

304 Hose Options: 1

2750529 100SX/110SX

2750528 110SXJ/120SXJ 305 2750807 Hose 1 306 2200261 Fitting, Nipple 2 307 2750527 Hose 2 308 2220063 Fitting 3 309 4300031 Stud (Welded on Part) 1 310 4761400 Lockwasher 1/4" 1 311 3311401 Nut 1/4"-20NC 1 312 1320040 Clamp, Insulated 1

S E

I O N

T U R N

T A B

3121811 2-5

Page 36

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED

T A B

L E

2-6 3121811

Page 37

SECTION 2 TURNTABLE

FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

VALVES INSTALLATION - TURNTABLE MOUNTED Ref.

0270353 VALVES INSTALLATION - 100SX/110SX Ref. D 0259923 VALVES INSTALLATION - 110SXJ/120SXJ Ref. F

S E

1Not Used 2 0140001 Horn 1 3 0641406 Bolt 1/4"-20NC x 3/4" 1 4Not Used 5 0641607 Bolt 3/8"-16NC x 7/8" 3 6Not Used 7 0641616 Bolt 3/8"-16NC x 2" 4 8Not Used

9 3311401 Nut 1/4"-20NC 3 10 3311605 Nut 3/8"-16NC 4 11 3535942 Plate, Valve Mounting 1

12 to 17 Not Used

4641065 100SX/110SX (Prior to S/N 62271) 4641181 100SX/110SX (S/N 62271 to Present) 4641137 110SXJ/120SXJ (Prior to S/N 62270)

4641180 110SXJ/120SXJ (S/N 62270 to Present) 19 4711400 Flatwasher 1/4" (Narrow) 5 20 4711600 Flatwasher 3/8" (Narrow) 8 21 4751600 Flatwasher 3/8" (Wide) 3 22 4761400 Lockwasher 1/4" 3

23 to 25 Not Used

26 4641079 Valve, Counterbalance 1

7010123 Cartridge 1

2900770 Seal Kit 1

27 to 28 Not Used

Valve Assembly - Hydro-Air Options: (See Figure 2-3 for Breakdown)

I O N

R N

T A B

0270397

101 0641516 Bolt 5/16”-18NC x 2” 2 102 2220373 Fitting, Straight 1 103 2220582 Fitting, Straight 1 104 2220600 Fitting, Straight 2 105 2220683 Fitting, 45° 1 106 2221061 Fitting, Tee 1 107 2752435 Hose 1 108 2752498 Hose 1 109 3311505 Locknut 5/16”-18NC 2 110 4640521 Valve, Control 1

7004281 Cartridge 1 7004282 Seal Kit 1

111 4711500 Flatwasher 5/16” (Narrow) 4

3121811 2-7

LIFT DOWN HOLDING VALVE INSTALLATION (100SX/110SX/110SXJ WITH OUT JACKS ONLY)

Ref. B

Page 38

SECTION 2 TURNTABLE

FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

112 4922448 Harness, Plug Assembly (Not Shown) 1

S E C

T U R N

T A B

0252926 TILT INDICATOR INSTALLATION Ref. 3

201 4360363 Switch, Level Sensor - 3° 1

L E

2-8 3121811

Page 39

SECTION 2 TURNTABLE

FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

T A B

3121811 2-9

Page 40

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR

T A B

L E

2-10 3121811

Page 41

SECTION 2 TURNTABLE

FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

VALVE ASSEMBLY OPTIONS: Ref. 4641065 100SX/110SX Prior to S/N 62271 Ref. E 4641181 100SX/110SX S/N 62271 to Present Ref. B 4641137 110SXJ/120SXJ Prior to S/N 62271 Ref. B 4641180 110SXJ/120SXJ S/N 62271 to Present Ref. B

1 7017482 Cartridge, Valve 1

7012518 Seal Kit - 7017482 Cartridge 1

2 7012997 Cartridge, Flow Control (Lift Down Speed Control) 1

7010545 Seal Kit - 7012997 Cartridge 1

3 Cartridge, Needle Valve/Flow Control Options: A/R

7017483 SX Models uses Cartridge, Flow Control (Not

Shown - Looks Similar to Item 4)

7012953 Seal Kit - 7017483 Cartridge 2

7021638

7012953 Seal Kit - 7021638 Cartridge 2

4 7010542 Cartridge, Load Shuttle 4

7010543 Seal Kit - 7010542 Cartridge (1 Per Cartridge) 4

5 7012914 Cartridge, Pilot Check 2

7012918 Seal Kit - 7012914 Cartridge (1 Per Cartridge) 2

6 7017484 Cartridge, Pilot Directional 2

7012942 Seal Kit - 7017484 Cartridge (1 Per Cartridge) 2

7 Cartridge, Proportional Valve (Without Coil) (Lift,

7017485 SX Models Cartridge (Without Coil) 3

Not Available Seal Kit - 7017485 Cartridge 3

7021636 SXJ Models Cartridge (Without Coil) 3 7017495 Seal Kit - 7021636 Cartridge 3

8 7021637 Cartridge, Relief Valve (Main Pressure Adjustment) 1

7012972 Seal Kit - 7021637 Cartridge 1

9 7017487 Cartridge, Relief Valve (Lift Down Pressure) 1

7017496 Seal Kit - 7017487 Cartridge 1

10 7017421 Cartridge, Relief Valve (Swing Pressure) 1

7012998 Seal Kit - 7017421 Cartridge 1

11 7017418 Cartridge, Relief Valve (EAR Up Pressure) 1

7012998 Seal Kit - 7017418 Cartridge 1

12 7017488 Cartridge, Relief Valve (EAR Down Pressure) 1

7012998 Seal Kit - 7017488 Cartridge 1

13 7017422 Cartridge, Relief Valve (Rotate Right, Rotate Left) 2

7012998 Seal Kit - 7017422 Cartridge 2

14 7017489 Cartridge, Relief Valve (Level Down Pressure) 1

7012998 Seal Kit - 7017489 Cartridge 1

15 7017422 Cartridge, Relief Valve (Level Up Pressure) 1

7012998 Seal Kit - 7017489 Cartridge 1

16 7012910

2900708 Seal Kit - 7012910 Cartridge 1

17 7010635 Cartridge, Solenoid Valve (Without Coil) (Lift Down) 1

2900708 Seal Kit - 7010635 Cartridge 1

SXJ Models Uses Cartridge, Needle Valve (Shown)

Swing, Tele, EAR & Rotate)

Cartridge, Solenoid Valve (Without Coil) (Main Dump)

A/R

S E

I O N

T U R N

T A B

3121811 2-11

Page 42

S E C

T U R N

T A B

L E

SECTION 2 TURNTABLE

FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

18 7017452 Cartridge, Solenoid Valve (Without Coil) (Telescope) 1

7017402 Seal Kit - 7017452 Cartridge 1 7012944 Coil - 12V 2

19 Bosch Valve Section - Complete (Lift) Options: A/R

7021622 SX Models Valve Section - Complete 1 7021405 Spool (2 Per Section) 1 7021401 Coil (2 Per Section) 1 7021402 Seal Kit (2 Per Section) 1 7021406 Cap, End (2 Per Section) 1 7017491 SXJ Models Valve Section - Complete 1 7021404 Spool (2 Per Section) 1 7021401 Coil (2 Per Section) 1 7021402 Seal Kit (2 Per Section) 1 7021403 Cap, End (2 Per Section) 1

20 7017491 Bosch Valve Section - Complete (Swing) 1

7021404 Spool (2 Per Section) 1 7021401 Coil (2 Per Section) 1 7021402 Seal Kit (2 Per Section) 1 7021403 Cap, End (2 Per Section) 1

21 7017491 Bosch Valve Section - Complete (EAR) 1

7021404 Spool (2 Per Section) 1 7021401 Coil (2 Per Section) 1 7021402 Seal Kit (2 Per Section) 1 7021403 Cap, End (2 Per Section) 1

22 7017490 Bosch Valve Section - Complete (Rotate) 1

7021400 Spool (2 Per Section) 1 7021401 Coil (2 Per Section) 1 7021402 Seal Kit (2 Per Section) 1 7021403 Cap, End (2 Per Section) 1

23 7017491 Bosch Valve Section - Complete (Level) 1

7021404 Spool (2 Per Section) 1 7021401 Coil (2 Per Section) 1 7021402 Seal Kit (2 Per Section) 1

7021403 Cap, End (2 Per Section) 1 24 7012944 Coil 2 25 7012943 Coil 2 26 7017451 Coil 3 27 7017492 Orifice 1 28 7017493 Orifice 1 29 7017494 Orifice 2 30 Cartridge, Check Valve Option: A/R

Not Required SX Models 0

7021639 SXJ Models Uses Check Valve 1

2900756 Seal Kit - 7021639 Cartridge 1 31 Block, Manifold A/R

Not Required SX Models 0 Not Available SXJ Models Uses Manifold 1

7021640 Seal Kit - Manifold Mounting 1 32 7024827 Screw (SXJ Rotate Section Only) A/R

2-12 3121811

Page 43

SECTION 2 TURNTABLE

FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

33 7024826 Screw A/R

S E

I O N

T U R N

T A B

3121811 2-13

Page 44

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION

T A B

L E

2-14 3121811

Page 45

SECTION 2 TURNTABLE

FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0254882

ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION

Ref. 3

S E

ROTARY OIL COUPLING INSTALLATIONS Ref.

1 1660213 Rotary Oil Coupling Assembly

7019610 Collar 1

Rebuilt Couplings (Was P/N 7013175)

Use 1660213EX

2 3530403 Plate, Retaining 1 3 0641514 Bolt 5/16"-18NC x 1 3/4" 4 4 4761500 Lockwasher 5/16" 4 5 0641807 Bolt 1/2"-13NC x 7/8" 2 6 4761800 Lockwasher 1/2" 2

0100019 Loctite #271 A/R

0270130 COLLECTOR RING INSTALLATION Ref. 1

101 4843822 Bracket Weldment 1 102 0960224 Bushing 2 103 0641418 Bolt 1/4"-20NC x 2 1/4" 2 104 2180763 Pipe 1 105 0961531 Bushing 1 106 3760446 Collector Ring Assembly 1 107 3311801 Nut 1/2"-13NC 2 108 3420290 Pin, Drive 2 109 0231047 Guide, Drive 2 ` 110 0234721 Cover 1 111 0721004 Screw, Machine #10-24NC x 1/2" 4 112 4761400 Lockwasher 1/4" 2 113 1320040 Clamp, Cable 2 114 3911012 Screw, Machine 2 115 4751000 Flatwasher #10 6 116 4761000 Lockwasher #10 6 117 3311001 Nut #10-24NC 6 118 4751400 Flatwasher 1/4" 2

Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement

— — — — — — — — — —

I O N

T U R N

T A B

3121811 2-15

Page 46

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.

T A B

L E

2-16 3121811

Page 47

SECTION 2 TURNTABLE

FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION.

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

SWING DRIVE INSTALLATION OPTIONS:

0252675 Prior to S/N 64566 Ref. 5 0270327 S/N 64566 to Present Ref. 1/A

S E

3160184 (Prior to S/N 64566) 3160276 (S/N 64566 to Present)

0920109 (Prior to S/N 64566) 0920119 (S/N 64566 to Present)

3 2780116

4 4844109 Mounting Weldment - Swing Drive 1 5 2440058 Gear, Pinion 1 6 3533337 Plate, Retaining 1 7Not Used 8 3900164 Screw, Countersunk 1/2"-20NF x 1" 2 9 0642216 Bolt 3/4"-10NC x 2" 8

10 Bolt/Screw Options: 2

0641810 (Bolt)1/2"-13NC x 1 1/4" (Prior to S/N 64566) 0681832 (Screw)1/2”- 13NC x 4” (S/N 64566 to Present)

11 4761800 Lockwasher 1/2" 2

12 3931864

13 4740189 Washer, Special (Prior to S/N 64566) 2 14 Not Used 15 4740171 Washer, Special Hardened (Prior to S/N 64566) 2 16 4640741 Motor Control Valve Assembly 1

7011320 Cartridge 2

2900770 Seal Kit 2 17 0641520 Bolt 5/16"-18NC x 2 1/2" 4 18 4761500 Lockwasher 5/16" 4 19 3790155 O-Ring 1

0100019 Loctite #271 (Prior to S/N 64566) A/R

0100009 Sealant, Pipe (Prior to S/N 64566) A/R

0100011 Loctite #242 (S/N 64566 to Present) A/R

Swing Motor Assembly Options: (See Figure 2-6 for Breakdown)

Swing Brake Assembly Options: (See Figure 2-7 for Breakdown)

Swing Hub Assembly (See Figure 2-8 for Breakdown)

Bolt, Socket Head 1/2"-13NC x 4" (Grade 8) (Prior to S/N 64566)

— — — — — — — — — —

T U R N

T A B

0270062 TURNTABLE BEARING INSTALLATION Ref. 3

101 0440193 Bearing 1 102 0682016 Bolt 5/8"-11NC x 3 1/4" 40 103 4892000 Washer, Special Hardened 80 104 0682024 Bolt 5/8"-11NC x 3" 40

— — — — — — — — — —

0100019 Loctite #271 A/R

3121811 2-17

Page 48

SECTION 2 TURNTABLE

FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0239842 TURNTABLE LOCK INSTALLATION Ref. B

S E C

T U R N

T A B

201 4843318 Bushing Weldment 1 202 3421565 Pin, Snap 1 203 1260017 Chain - #3 9 in/23cm 204 3760170 Ring, Quick Release 2 205 3421563 Pin, Turntable Lock 1

L E

2-18 3121811

Page 49

SECTION 2 TURNTABLE

FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION. (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

T A B

3121811 2-19

Page 50

101

121

102

103

112

115

108

105

1228108

106

107

106

1081711710110

109

E C

SECTION 2 TURNTABLE

FIGURE 2-6. SWING MOTOR ASSEMBLY

T U R N

T A B

L E

2-20 3121811

Page 51

SECTION 2 TURNTABLE

FIGURE 2-6. SWING MOTOR ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3160184 SWING MOTOR ASSEMBLY (PRIOR TO S/N 64566) Ref. B

1 Kit Seal, Dust 1 2 Kit Ring, Back-Up 1 3 Kit Seal, Lip 1 4 7004196 Valve, Rotary 1 5 7004167 Ball, Check Valve 2 6 7004179 IGR Assembly 1 7 Kit Ring, Snap 1 8 Kit Seal, Ring 3

9 7004171 Plug, Vent (Includes O-Ring) 1 10 7010780 Bolt 8 11 Not Used 12 7010781 Shaft, Spline 1

13 to 14 Not Used

15 7010782 Body/Bearing Assembly 1 16 Not Used 17 7004192 Cover/Bearing Assembly 1

18 to 20 Not Used

21 Kit Ring, Retaining 1 22 7010776 Plate, Commutator 1

— — — — — — — — — —

2900798 Seal Kit (Includes Items 1,2,3,7,8 and 21) 1

3160276 SWING MOTOR ASSEMBLY (S/N 64566 TO PRESENT) Ref. A

S E

I O N

T U R N

T A B

101 Kit Seal, Dust 1 102 Kit Ring, Back-Up 1 103 Kit Seal, Lip 1 104 Not Used 105 7004167 Ball, Check Valve 2 106 7010791 IGR Assembly 1 107 Kit Ring, Snap 1 108 Kit Seal, Ring 3 109 7010795 Plug, Vent (Includes O-Ring) 1 110 7010792 Bolt 8 111 Not Used 112 7023432 Shaft, Spline 1

113 to 114 Not Used

115 7023443 Body/Bearing Assembly 1 116 Not Used 117 7004192 Cover/Bearing Assembly 1

118 to 120 Not Used

121 Kit Ring, Retaining 1 122 7010776 Plate, Commutator 1

— — — — — — — — — —

2900798 Seal Kit (Includes Items 101,102,103,107,108 and 121) 1

3121811 2-21

Page 52

6177

E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-7. SWING BRAKE ASSEMBLY

T A B

L E

2-22 3121811

Page 53

SECTION 2 TURNTABLE

FIGURE 2-7. SWING BRAKE ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0920109 SWING BRAKE ASSEMBLY (PRIOR TO S/N 64566) Ref. B

1 7011720 Shaft 1 2 7018606 Guide, Spring 1 3 7007970 Spring (Red) 6 4 7018605 Housing 1 5 Kit Plate, Separator 1 6KitRotor 2 7 Kit Stator 2 8 Kit Seal, Case 1

9 7018607 Bolt, Washer Head 4 10 7011719 Cover 1 11 7018609 Plug 1 12 7007987 Pin, Dowel 2 13 Kit Seal, Oil 1 14 7011716 Ring, Retaining 1 15 Kit Bearing 1 16 7007977 Ring, Retaining 1 17 Kit Ring, Back-up (Inner) 1 18 Kit Ring, Back-up (Outer) 1 19 Kit O-Ring (Outer) 1 20 Kit O-Ring (Inner) 1 21 7018603 Piston 1 22 7007934 Gasket 2

7018608 Lining Kit (Includes Items 5,6,7,8 and 22) 1 2900766 Seal Kit (Includes items 8,13,17,18,19,20 and 22) 1 2900768 Bearing Kit (Includes Items 8,13,14,15,16 and 22) 1

S E

I O N

T U R N

T A B

0920119 SWING BRAKE ASSEMBLY (S/N 64566 TO PRESENT) Ref. A

7018612 Kit, Repair 1

Note: Repair Kit Only Ref.

3121811 2-23

Page 54

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-8. SWING HUB ASSEMBLY

T A B

L E

2-24 3121811

Page 55

SECTION 2 TURNTABLE

FIGURE 2-8. SWING HUB ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2780116 SWING HUB ASSEMBLY Ref. —

1 7001916

2 7001917 Gear, Internal 1 3 7001918 Carrier Assembly (See items 201-207 for Breakdown) 1 4 7000279 Gear, Ring 1 5 Kit O-Ring 2 6 7001920 Cover 1 7Not Used 8 7001922 Washer, Thrust 1

9Not Used 10 Not Used 11 Not Used 12 Not Used 13 7001921 Gear, Input 1 14 Not Used 15 7000287 Washer, Thrust 4 16 7000288 Bearing, Thrust 2 17 7001923 Bolt 8 18 7001924 Bolt, Shoulder 4 19 7001929 Lockwasher 4 20 7001926 Plug, Pipe 1

Hub and Spindle Assembly (See Items 101-111 for Breakdown)

S E

I O N

T U R N

T A

7001916 HUB AND SPINDLE ASSEMBLY Ref.

101 7001982 Shaft, Output 1 102 Kit Seal, Lip 1 103 7000272 Cup, Bearing 1 104 7000273 Cone, Bearing 1 105 7000274 Cup, Bearing 1 106 7000275 Cone, Bearing 1 107 Not Available Hub 1 108 Kit Spacer 1 109 Kit Ring, Retaining 1 110 7001928 Plug, Pipe 1 111 7001926 Plug, Pipe 2

7001918 CARRIER ASSEMBLY Ref.

201 Not Available Housing, Carrier 1 202 Kit Washer, Thrust 6 203 7001902 Bearing, Needle 84 204 Kit Spacer 3 205 7001904 Shaft, Planet 3 206 Kit Gear, Cluster 3 207 Kit Rollpin 3

2900202 Seal Kit (Includes Items 5, 102, 108 and 109) 1 7001927 Cluster Gear Kit (Includes Items 202, 204,206 and 207) 1

3121811 2-25

Page 56

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-9. LOAD MANAGEMENT INSTALLATION

T A B

L E

2-26 3121811

Page 57

SECTION 2 TURNTABLE

FIGURE 2-9. LOAD MANAGEMENT INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0239868 LOAD MANAGEMENT INSTALLATION Ref. 7

1 4844272 Base Weldment 1 2 4160099 Spring 5 3 0630422 Bolt 1 1/4"-&NC x 14" 5 4 3313002 Nut, Jam 1 1/4"-7NC 5 5 3273001 Nut 1 1/4"-7NC (Grade 8) 5 6 4360263 Switch, Limit 1 7 4360259 Switch, Proximity 1 8 3841004 Rod, Actuator 1

9 3321501 Nut 5/16"-18 1 10 3533414 Plate, Actuator Mounting 1 11 0630510 Bolt, Leveler 1 12 3321405 Locknut 1/4"-28NF 1 13 3900104 Screw, Drilled Head #10-24NC x 2 1/4" 4 14 4920140 Lockwire 2 15 4460342 Connector, Strain Relief 2 16 3421677 Pin, Load Moment Pivot 1 17 0642252 Bolt 3/4"-10NC x 6 1/2" 1 18 3312205 Locknut 3/4"-10NC 1 19 2160002 Fitting, Grease 2 20 4220120 Stop, Turntable 2 21 4220121 Stop, Turntable A/R 22 4070729 Shim 11 GA x 1 1/2" x 4" A/R 23 4070728 Shim 16 GA x 1 1/2" x 4" A/R 24 Not Used 25 Not Used 26 Not Used 27 Not Used 28 4220157 Stop, Turntable 1/2" x 1 1/2"" x 4" A/R 29 4220158 Stop, Turntable 1/4" x 1 1/2" x 4" A/R

— — — — — — — — — —

0100019 Loctite A/R

S E

I O N

T U R N

T A B

3121811 2-27

Page 58

13710

101

11115515711210413214610

110

105

106

203

127

202

17117817717613117016216516412

130

129

128

160

159

158

135

147

113

148

149

135

13813

143

134

152

152123112

122

17312211811611411

41269854115160160

15015017417

51351351141721541511661

4214214

215

141

14114

114

414014014012112

TERMINALS#9

8 & #99UPPE

R #41THRU #45

LOWER #46 THR

U #50

T 1

8 BLOCKSUPPER #

1 THR

U #18

LOWER #19 THR

U #36BLOCKS #19 & #20UPPE

R #37 THR

U #

38LOWER #39 THR

U #40

LOCKS

#99

LOCKS

#98

LOCKS

#97

12011911912411011010910914510

710810310813913

167

168

1631601691681521591351361

E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-10. GROUND CONTROLS INSTALLATION

T A B

L E

2-28 3121811

Page 59

SECTION 2 TURNTABLE

FIGURE 2-10. GROUND CONTROLS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

GROUND CONTROLS INSTALLATIONS: Ref.

0270372 100SX/110SX Ref. 1 0270373 110SXJ Ref. 1 0270371 120SXJ Ref. 1 0270838 120SXJ W/LENGTH LIMIT Ref. 1

0861373 100SX/110SX 0861374 110SXJ 0861372 120SXJ

0861406 120SXJ W/Length Limit 2 2600148 Hinge 1 3 1780227 Door, Ground Control 1 4 4751400 Flatwasher 1/4" 14 5 3311401 Nut 1/4"-20NC 14 6 2940042 Latch 1 7Not Used 8 4300032 Stud (Welded on Part) 4 9 4751500 Flatwasher 5/16" 8

0100011 Loctite #242 A/R

0861373 100SX/110SX Ref. 2

0861374 110SXJ Ref. 2

0861372 120SXJ Ref. 2

0861406 120SXJ W/Length Limit Ref. 1

Ground Control Box Assembly - Deutz Options: (See Items 101-180 for Breakdown)

— — — — — — — — — —

GROUND CONTROL BOX ASSEMBLIES: Ref.

S E

I O N

T U R N

T A B

101 Lid/Nameplate Options: 1

3252670 Standard 3252763 W/Length Limit

102 Box Options: 1

0860562 Standard

0861362 W/Length Limit 103 0140019 Alarm 1 104 4420037 Gasket 105 0610084 Card, Circuit (Engine Relay) 1 106 0610080 Card, Circuit (Select) 1 107 0610130 Card, Circuit (Load Radius) 1 108 0610100 Card, Circuit (Overload) 2 109 3740070 Relay - SPDT 16 110 3740016 Relay - 3PDT 6 111 3740122 Relay - 2PDT A/R 112 3740049 Relay - 5PDT (With Skirt) A/R 113 4750800 Flatwasher #8 6 114 4460301 Marker, Terminal (1-50) 1 115 3640686 Rail 1

3121811 2-29

15 ft./4.5m

Page 60

S E C

T U R N

T A B

L E

SECTION 2 TURNTABLE

FIGURE 2-10. GROUND CONTROLS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

116 4460442 Stop, Terminal 1 117 4460387 Block, Terminal 36 118 4460388 Barrier, Terminal 5 119 4460307 Sleeve, Terminal 22 120 4460441 Bar, Buss - 5 Position 2 121 4460306 Washer, Terminal 22 122 4460305 Screw, Terminal 22 123 4360216 Breaker, Circuit - 30 Amp 1 124 4360232 Breaker, Circuit - 15 Amp 1 125 4360470 Switch, Key (Master Select) 1

2860030 Key, Replacement 1 126 4460299 Stop, Terminal A/R 127 2760105 Housing, Display Light 1 128 1670829 Bezel 1 129 0630518 Screw 2 130 3300408 Locknut, Plastic Inserted 2 131 4360212 Breaker, Circuit - 3 Amp 1 132 4740120 Washer, Nylon 3 133 Not Used

134 4360314

135 4760600 Lockwasher #6 24 136 4751400 Flatwasher 1/4" 8 137 3311401 Nut 1/4"-20NC 8 138 4751000 Flatwasher #10 3 139 3311001 Nut #10-24NC 3 140 4460051 Connector, Strain Relief A/R 141 3300048 Nut, Conduit 5 142 0960238 Bushing, Reducer A/R 143 4360475 Switch, Emergency Stop 1

7020175 Cap, Red 1

7020176 Contact Block 1 144 4460386 Connector, Strain Relief 2 145 3300177 Nut, Tinnerman 3 146 0750806 Screw, Self-Tapping #8 x 3/4" 3 147 0720804 Screw, Hex #8-32NC x 1/2" 6 148 4760800 Lockwasher #8 6 149 3310801 Nut #8-32NC 6 150 3910606 Screw, Hex #6-32NC x 3/8" 2 151 4460451 Strip, Terminal Marking - #98 12 152 3790012 O-Ring A/R 153 4460234 Clamp, Cable (Not Shown) 10 154 4460452 Strip, Terminal Marking - #99 20 155 4120036 Base, Relay A/R 156 3300147 Nut, Conduit 2 157 3740124 Spring, Relay A/R 158 3910616 Screw, Hex #6-32NC x 1" 10 159 4564088 Stand-Off #6-32NC x 1/4" 22 160 3310601 Nut #6-32NC A/R 161 Not Used

Switch, Toggle (Extend-A-Reach, Lift, Swing, Level, Telescope and Rotate)

A/R

2-30 3121811

Page 61

SECTION 2 TURNTABLE

FIGURE 2-10. GROUND CONTROLS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

162 2420172 Hourmeter 1 163 3740112 Relay, Ignition 1 164 4070991 Shim .125 1 165 4070987 Shim .015 1 166 0960905 Bushing 2 167 4360476 Block, Contact 1 168 4360328 Switch, Toggle (Proximity Manual Test) A/R 169 4060229 Guard, Switch A/R 170 3910804 Screw #8-32NC x 1/4” 6 171 4360069 Breaker, Circuit - 10Amp 3 172 4460704 Strip, Terminal marking - #97 12 173 4460390 Buss Bar, Terminal 4 174 3640493 Rail, Mounting 1 175 0610141 Card, Overload Monitoring 1 176 4360284 Switch, Key (W/Length Limit Only) 1

7010698 Key, Replacement 1 177 4360267 Block W/Contact (W/Length Limit Only) 1 178 4360281 Contact Block (W/Length Limit Only) 1 179 Not Used 180 4460071 Relief, Strain (W/Length Limit Only) 1

S E

I O N

T U R N

0259886 LIGHT PANEL DECAL INSTALLATION Ref. 1

201 Not Used 202 2920129 Bulb, Light A/R 203 1704517 Decal - Light Panel Display 1

T A B

3121811 2-31

Page 62

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY

T A B

L E

2-32 3121811

Page 63

SECTION 2 TURNTABLE

FIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0270048 REMOTE DRIVE CONTROL BOX ASSEMBLY Ref. 2/C

1 0861354 Box, Remote 1 2 3572216 Plate, Remote Box Lid 1 3 4420037 Tape, Insulation A/R 4 1704528 Decal, Remote Box 1 5 1701775 Decal, Potentiometer 1 6 4360475 Switch, Emergency Stop 1 7 4060802 Shield, Toggle 6 8 4360314 Switch, Toggle 3

9 4360340 Switch, Potentiometer 1 10 3300352 Nut, Special 1 11 4460425 Connector, Strain 1 12 4360331 Switch, Toggle 1 13 4360345 Switch, Toggle 1 14 1060306 Cable, Control 16/16 25 ft. 15 4740120 Washer, Nylon 4 16 3300177 Nut, Tinnerman #8 4 17 0750804 Screw #8 x 1/2 Lg. 4 18 2560116 Knob, Speed Control (Black) 1 19 4711600 Flatwasher 3/8" 1

— — — — — — — — — — 3730091 Resistor (Not Shown) 1 3990001 Diode (Not Shown) 10

S E

I O N

T U R N

T A B

3121811 2-33

Page 64

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION

T A B

L E

2-34 3121811

Page 65

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0270272 DEUTZ F4L-912 ENGINE INSTALLATION Ref. 2

1 2000083 Engine - Deutz Diesel F4L-912 1

2000115 Engine - Deutz Diesel F4L-912 - Clean Burn 1

2 3600260

3 3200229 Motor Support Weldment (Front) 1 4 3200228 Motor Support Weldment (Rear) 2 5 3200133 Mount, Rubber Motor (Front) 1 6 3200183 Mount, Rubber Motor (Rear) 2 7 3200227 Plate, Engine Mounting (Front) 1 8 3200306 Plate, Engine Mounting (Rear) 1

9 3600286

10 0901829 Bracket, Filter 1 11 2120135 Filter - Charge Pump 1

2120136 Element 1 12 1060044 Cable, Battery (Starter to Ground) 1 13 0641812 Bolt 1/2"-13NC x 1 1/2" 2 14 4761800 Lockwasher 1/2" 2 15 0250069 Fuel Shutdown Kit (Includes Mounting Hardware) 1 16 0642032 Bolt 5/8"-11NC x 4" 3 17 3312005 Locknut 5/8"-11NC 3 18 4740242 Flatwasher, Special 3 19 0701427 Bolt, Metric 14mm x 100mm 4 20 4740191 Lockwasher, Metric 14.2mm 4 21 0701215 Bolt, Metric 12mm x 35mm 8 22 4832100 Lockwasher 12mm 8 23 4891600 Flatwasher 3/8" 2 24 0641620 Bolt 3/8"-16NC x 1 1/4" 2 25 0100011 Loctite #242 (Not Shown) A/R 26 0701015 Bolt, Metric 10mm x 35mm 2 27 4831700 Lockwasher 6mm 1 28 3311401 Nut 1/4"-20NC 3 29 0641405 Bolt 1/4"-20NC x 5/8" 4 30 4761400 Lockwasher #1/4" 4 31 Not Used 32 0700617 Bolt, Metric 6mm x 45mm 5

33 0237627

34 0237635

35 4640742 Valve, Oil Drain 1 36 2720042 Hose, Heater 37 4832000 Lockwasher, Metric 10mm 2 38 3290607 Locknut, Metric 6mm 4 39 1320222 Clamp (Not Shown) 3 40 4360490 Switch, Oil Pressure 1 41 4811700 Flatwasher 6mm 9 42 4843384 Air Intake Weldment 1

Pump Assembly - Sunstrand (See Figure 2-15 for Breakdown)

Pump Assembly - Barnes (See Figure 2-16 For Breakdown)

Electrical Panel Assembly (See Items 201-211 for (Breakdown)

Throttle Cable Installation (See Items 301-315 for Breakdown)

6 in./15cm

S E

I O N

T U R N

T A B

3121811 2-35

Page 66

S E C

T U R N

T A B

L E

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

43 4565269 Adapter, Exhaust 1 44 4751700 Flatwasher 7/16” 1 45 0700810 Bolt, Metric 8-1.25mm x 20mm 1 46 Coupling Installations (See Figure 2-14 for Breakdown) 1 47 4844238 Tube Weldment 1 48 1670627 Cover, Base Plate 1 49 1340020 Air Cleaner Assembly 1

7004214 Element 1 50 0340002 Band, Mounting 2 51 0080046 Elbow 1 52 0080039 Elbow 2 53 4565655 Tube 1 54 2720224 Hose 2 3/4" ID x 3" Lg. 1 55 1320058 Clamp 8 56 4300031 Stud (Welded on Part) 8 57 4761400 Lockwasher 1/4" 6 58 3311401 Nut 1/4"-20NC 12 59 0400020 Battery (Large) 1 60 0236768 Rod, Tie-Down 4 61 0361027 Bar, Hold-Down 1 62 3980006 Seat, Battery 1 63 0400003 Battery (Small) 1 64 0400002 Hold-Down 1

2910479 Clips 4 65 3980003 Seat, Battery 1 66 4751400 Flatwasher 1/4" 23 67 3300029 Wingnut 1/4"-20NC 4 68 1060031 Cable, Battery (Large Battery to Ground) 1 69 1060109 Cable, Battery (Large Battery to Starter) 1 70 1060149 Cable, Battery (Starter to Aux. Relay) 1 71 1060132 Cable, Battery (Aux. Relay to Aux. Pump) 1 72 4300034 Stud (Welded on Part) 3 73 4921139 Cable, Battery (Positive to Positive - Batteries) 1

3990048 Diode (Soldered to Cable) 1 74 0642022 Bolt 5/8"-11NC x 2 3/4" 2 75 4752000 Flatwasher 5/8" 2 76 4762000 Lockwasher 5/8" 2 77 3312001 Nut 5/8"-11NC 2 78 0641622 Bolt 3/8"-16NC x 2 3/4" 2 79 4751600 Flatwasher 3/8" 3 80 4761600 Lockwasher 3/8" 11 81 3311601 Nut 3/8"-16NC 5 82 Auxiliary Pump Assembly Options: 1

Use 3600468

3600468

83 0641620 Bolt 3/8"-16NC x 2 1/2" 2 84 2720271 Fuel Line (Return) 8 ft./2.4m 85 2750532 Fuel Line (Supply) 10 ft./3m

Auxiliary Pump Assembly (See Items 501-503 for Breakdown) (was p/n 3600208)

Auxiliary Pump Assembly (See Items 551-553 for Breakdown)

2-36 3121811

Page 67

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

86 2220063 Fitting, 90° 2 87 2220720 Fitting, Barbed 2 88 0641414 Bolt 1/4"-20NC x 1 3/4" 13 89 1320022 Clamp 4 90 0253194 Air Inlet Box Assembly 1 91 4280002 Neoprene 1/8" x 2" 92 1320059 Clamp 1 93 2180536 Fitting, Coupling 1 94 3311405 Locknut 1/4"-20NC 13 95 1060031 Cable, Battery (Small Battery to Ground) 1 96 4751500 Flatwasher 5/16" 2 97 4740362 Washer, Fender 6 98 4761500 Lockwasher 5/16" 2

99 3535949 Plate, Hose Cover 1 100 0362101 Bar, Spacer 1 101 3536008 Plate, Shield 1 102 1320021 Clamp, Muffler 1 103 4831900 Flatwasher 8mm 1 104 3790152 “O” Ring 1

0237627 ELECTRICAL PANEL ASSEMBLY Ref. 7

30 in./76cm

S E

I O N

T U R N

201 3740059 Relay 1 202 3321001 Nut #10-32NF 3 203 3310801 Nut #8-32NC 1 204 3530425 Plate, Mounting 1 205 3740080 Relay, Sealed 1 206 3740067 Relay 2 207 3300220 Nut, Special 6 208 0641405 Bolt 1/4"-20NC x 5/8" 7 209 4791400 Starwasher 1/4" 7 210 3311401 Nut 1/4"-20NC 7 211 4711400 Flatwasher 1/4" 6

0237635 THROTTLE CABLE INSTALLATION Ref. 4

301 0060023 Actuator 1

7008804 Bellows, Rubber 1 7008829 Board, Circuit 1 7008821 Motor, Drive 1

7008828 Cable, Throttle 1 302 0901389 Bracket, Throttle Cable 1 303 4460302 Stop, Terminal 1 304 3450203 Pin, Cotter 1/16" x 3/4" 1 305 4711400 Flatwasher 1/4" Narrow 1 306 0641409 Bolt 1/4"-20NC x 1 1/8" 2 307 4751400 Flatwasher 1/4" 2 308 0630400 Bolt, Metric 8mm - 1.25 x 90mm 2 309 4831900 Lockwasher 8mm 2

A B

L E

3121811 2-37

Page 68

S E C

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

310 3290801 Nut, Metric 8mm - 1.25 2 311 1320041 Clamp 1 312 4761400 Lockwasher 1/4" 3 313 4751600 Flatwasher 3/8" 2 314 0641406 Bolt 1/4"-20NC x 3/4" 1 315 3311401 Nut 1/4"-20NC 1

T U R N

T A B

L E

0270271 EXHAUST INSTALLATION Ref. 1

401 4751400 Flatwasher 1/4" 4 402 3220082 Muffler 1 403 0340041 Band, Mounting 1 404 0901849 Bracket, Exhaust Mounting 1 405 0641408 Bolt 1/4"-20NC x 1" 2 406 3311405 Locknut 1/4"-20NC 2 407 0641408 Bolt 1/4"-20NC x 1" 4 408 4751400 Flatwasher 1/4" 4 409 3311405 Locknut 1/4"-20NC 4 410 1120423 Cap, Rain 1 411 4844235 Stack, Exhaust 1 412 4565751 Tube, Exhaust 1 413 1320011 Clamp, Muffler 2

3600208 AUXILIARY PUMP ASSEMBLY Ref. A

501 7013711 Coupling 1 502 7013710 Motor 12VDC 1

7013753 Brush Kit 1

503 7013712 Pump 1

3600468 AUXILIARY PUMP ASSEMBLY Ref. A

551 7011016 Coupling 1 552 7011003 Motor 12VDC 1 553 70001108 Replacement Pump Kit (Includes all Items Below) 1

7012576 Bracket, Mounting 7011044 Gasket, Mounting 7011016 Coupling

70000969 Seal, Shaft

Use Item 553 Stator

70001079 Cap Assembly 70001076 Spring 70001081 Ball 70001080 Seat

7011024 Seal 7011048 Washer

7011043 Screw 70000970 Ring, Retaining 70000971 Gear

2-38 3121811

Page 69

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

70001112 Shaft, Idler 70001065 Pin, Drive 70000976 Bearing, Needle

7010911 Pin, Dowel

70001085 Gasket

Use Item 553 Housing, Gear

Not Available Label

70001106 Screw 70001107 Shaft, Drive

Use Item 200B Plug

0270293 ENGINE DISTRESS INSTALLATION Ref. 1/A

601 4360179

602 to 604 Not Required

Switch, Temp Head (Not Shown) (Located Under Top Engine Cover)

S E

I O N

0270834 LOW OIL PRESSURE SHUTDOWN INSTALLATION Ref. 1

701 Not Used 702 3740080 Relay 1

ENGINE COMPONENTS Ref.

7000663 Alternator (Bosch) 1 7000872 Alternator (Delco-Remy) 1 7000661 Starter 1 7000700 Manifold, Exhaust 1 7000697 Belt, Blower 1 7000698 Belt, Alternator 1 7000699 Gasket, Doughnut Exhaust 1 7026125 Counter/Exhaust Flange (3 Hole) 1 7014686 Engine Kit (includes 12 each of 3 Different Fuel Line

Washers, 1 each of Oil Plug Washer, Oil Filter and

Fuel Filter) Use 7029274 Filter, Fuel (was p/n 7000649) 1 Use 7029276 Filter, Oil (was p/n 7000648) 1

7014503 Filter, Oil (Case of 12) 1 70002252 Ring, Head Fire 4 70002253 Gasket Set (Complete Engine) 1 70002254 Kit, Piston/Cylinder 4 70002258 Bolt, Cylinder Head 4 70002259 Washer, Cylinder Head Bolt 4 70001361 Pump, Fuel Injection 4 70001927 Manifold, Exhaust 1 70001928 Gasket, Exhaust Manifold 4

7016330 Switch, Oil Pressure 1

7019607 Solenoid, Fuel Shutdown 1

7016364 Pump, Fuel Lift 2

7020208 Gear, Ring 1

U R N

T A B

3121811 2-39

Page 70

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

7020400 Washer/Fuel Line 1 7020401 Washer 1 7020402 Washer/Fuel Line 1 7020403 Washer/Fuel Line 1 7020405 Washer/Oil Plug 1 7020407 Gasket, Lift Pump 1 7020409 Dipstick 1

Use 7000663 Alternator (was p/n 7020410) 1

7020413 Starter 1 7020420 Starter, Remanufactured 1 7020421 Nozzle, Injector 1 7020422 Injector 1 7020423 Gasket, Injector Tip 1 7020432 Kit, Lift Pump Repair 1 7020433 Gasket 1 7020498 Fan 1 7026125 Flange, Exhaust 1 7026173 Switch, Broken Belt 1 7027250 Spring, Tension (Actuator) 1

T A B

L E

2-40 3121811

Page 71

SECTION 2 TURNTABLE

FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

T A B

3121811 2-41

Page 72

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-13. PUMP COUPLING INSTALLATION

T A B

L E

2-42 3121811

Page 73

SECTION 2 TURNTABLE

FIGURE 2-13. PUMP COUPLING INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0256849 PUMP COUPLING INSTALLATION - HAYES Ref. 2

1 1660233 Coupling, Pump - Hayes 1 2 0701014 Bolt, Metric 10mm x 30mm 10 3 4832000 Lockwasher 10mm 18 4 0080164 Plate, Adaptor 1 5 0701010 Bolt, Metric 10mm x 20mm 6 6Not Used 7 0701015 Bolt, Metric 10mm x 35mm 2 8 4751600 Flatwasher 3/8” 2

— — — — — — — — — — —

3020021 Grease A/R

S E

I O N

T U R N

T A B

3121811 2-43

Page 74

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND

T A B

L E

2-44 3121811

Page 75

SECTION 2 TURNTABLE

FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3600260 PISTON PUMP ASSEMBLY - SUNSTRAND Ref. B

1 7007413 Shim Kit - Relief Valve 1 2 7007414 Plug 1 3 Kit O-Ring 1 4 7007416 Spring, Relief Valve 1 5 7007417 Valve, Relief 1 6 Kit O-Ring 2 7 7007419 Plug 2 8Not Used

9Not Used 10 7007420 Plug 2 11 7007208 Plug 2 12 7007421 Screw 10 13 Not Used 14 7007422 Gasket, Servo Cover 2 15 7007423 Nut, Special 1 16 7007424 Cover, Adjustment 1 17 Not Used 18 7007425 Bearing, Needle 1 19 Kit Ring, Retaining 1 20 Kit Washer 1 21 Kit Spring 1 22 Not Used 23 Kit Washer 1 24 Kit Retainer 1 25 Kit Pin, Slipper Holddown 3 26 Kit Piston Assembly 7 27 Kit Guide, Slipper 1 28 Kit Guide, Retainer 1 29 7007435 Pin, Spring 1 30 7007436 Screw - 12 Point Head 1 31 7007437 Bearing, Ball 1 32 7007438 Ring 2 33 7007439 Ring 2 34 7007440 Pin, Spring 2 35 7007441 Handle, Pin 1 36 7007442 Sleeve, Bearing 1 37 Kit Gasket, Front Cover 1 38 7007444 Pin 1 39 7007445 Plug, Expansion 1 40 Kit Pin 1 41 Kit O-Ring 1 42 Kit Ring, Load Temper 1 43 7007449 Housing, Pump 1 44 Kit Ring, Back-Up 1 45 Kit O-Ring 1 46 Kit Cover, Gerotor 1 47 7007453 Bolt, Hex 3

S E

I O N

T U R N

T A B

3121811 2-45

Page 76

S E C

T U R N

T A B

L E

SECTION 2 TURNTABLE

FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

48 7007208 Plug 1 49 7007454 Cover, Front 1 50 Kit Block, Cylinder 1 51 7007456 Screw - 12 Point Head 6 52 7001438 Washer 10 53 Kit Swashplate 1 54 7007458 Journal, Bearing 1 55 Kit Seal, Lip 1 56 Kit O-Ring 1 57 7010121 Shaft, Main Pump 1 58 Kit Plate, Valve 1 59 Kit Gerotor Assembly 1 60 Kit Pin 1 61 Kit Key, Woodruff 1 62 7007466 Adaptor, Remote Filtration (Without Bypass) 1 63 Kit O-Ring 3 64 7007468 Screw 2 65 7007469 Screw 2 66 7007470 Plug 1 67 7007471 Cover, Servo (With Adjuster) 1

7007490 Stop, Servo (Not Shown) 2 7007491 Nut, Special (Not Shown) 2

7007492 Ring, External (Not Shown) 2 68 7007482 Cover, Servo (Without Adjuster) 1 69 7007483 Guide, Spring 1 70 7007484 Stop, Servo 1 71 7007485 Spring 1 72 7007486 Screw 1 73 7007487 Guide, Spring 1 74 7007488 Ring, Retaining 1 75 7007499 Locknut 1 76 Kit Ring, Piston 2 77 7007494 Piston, Servo 1 78 Kit O-Ring 2 79 7007472 Valve, By-Pass 1

80 Use 7010122

81 7007474 Control, Dual Oil-Filled 1

7007496 Coil Assembly (Pilot) 1

7007497 Plug (Pump) 1

7007498 Plug (Valve Harness) 1 82 7007478 Screw 2 83 7001498 Screw 2 84 Kit O-Ring 2 85 Kit O-Ring 1 86 7007475 Plug, Orifice/Screen -.156 1 87 7007477 Plug, Orifice -.37 2 88 7007476 Adapter, Auxiliary Pump 1 89 7010120 Spacer/Gasket 1

Valve, Pressure Release (Includes Item 6) (Was P/N 7007473)

— — — — — — — — — —

2-46 3121811

Page 77

SECTION 2 TURNTABLE

FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

2900752

7007412 Seal Kit - Servo Piston (Includes Items 76 and 78) 1 2900826 Charge Pump Kit (Includes Items 41,42,46,59,60,61) 1

2900827

Seal Kit - Complete (Includes Items 3,6,14,15,37,41,42, 44,45,55,56,63,76,78,84 and 85)

Cylinder Block Kit (Includes Items 19-28, 40,50,53,55,58)

S E

I O N

T U R N

T A B

3121811 2-47

Page 78

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-15. PUMP ASSEMBLY - HYDRO-AIR

T A B

L E

2-48 3121811

Page 79

SECTION 2 TURNTABLE

FIGURE 2-15. PUMP ASSEMBLY - HYDRO-AIR

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

3600286 PUMP ASSEMBLY - HYDRO-AIR Ref. —

1 7010105 Bearing/Bushing 2 2 Not Serviced Housing 1 3 Not Serviced Flange, Mounting 1 4 7010103 Cover, End 1 5 7010126 Gear, Drive 1 6 7010125 Gear, Idler 1 7 Kit Ring, Anti-Extrusion 2 8 Kit Seal 2

9 7010124 Bolt 4 10 7010104 Ring, Retaining 1 11 7010127 Pin, Dowel 4 12 Kit Seal, O-Ring 2 13 Kit Seal, Shaft 1

S E

I O N

— — — — — — — — — —

7007489 Seal Kit (Includes Items 7,8,12 and 13) 1

U R N

T A B

3121811 2-49

Page 80

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-16. TANKS INSTALLATION

T A B

L E

2-50 3121811

Page 81

SECTION 2 TURNTABLE

FIGURE 2-16. TANKS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0252524 TANKS INSTALLATION Ref. 5

1 4400386

4400340 Standard Tank 1

4400444 Tank w/ Welder 1 3 0641614 Bolt 3/8"-16NC x 1 3/4" 4 4 4711600 Flatwasher 3/*’ 15 5 3311605 Locknut 3/8"-16NC 8 6 0641616 Bolt 3/8"-16NC x 2" 3 7 1340046 Breather 1 8 2220893 Fitting 1 9 2120134 Filter, Hydraulic 1

2120129 Element 1

4300034 Stud, Weld 4

Fuel Tank Assembly (See Items 101-112 for Breakdown)

Hydraulic Oil Tank Assembly Options: (See Items 201-216 for Breakdown)

— — — — — — — — — —

S E

I O N

T U R

4400386 FUEL TANK ASSEMBLY Ref. 2

101 4400387 Tank Weldment 1 102 Not Used 103 2180467 Fitting, 90° 2 104 4562516 Tube, Sight 105 1320022 Clamp 2 106 2200052 Plug, Pipe - 1/4" 1 107 0100020 Sealant, Thread (Not Shown) A/R 108 4060574 Protector, Gage 1 109 3311401 Nut 1/4"-20NC 3 110 4761400 Lockwasher 1/4" 3 111 4751400 Flatwasher 1/4" 3 112 3300205 Nut, Retainer 5/16"-18NC 3

4400340 HYDRAULIC OIL TANK ASSEMBLY Ref. B

201 4400341 Tank Weldment 1 202 Not Used 203 4740338 Washer, Sealing 6 204 2420080 Gage, Level 1

7016664 Washer, Sealing 2 205 1670625 Lid 1 206 Not Used 207 3520022 Plug, Magnetic 1 208 1340045 Basket, Strainer 1 209 3960371 Gasket 1 210 3300205 Nut, Retainer 5/16"-18NC 3 211 2180606 Nipple, Pipe 1 212 2120104 Filter 1

15 in./38cm

T A B

3121811 2-51

Page 82

S E C

SECTION 2 TURNTABLE

FIGURE 2-16. TANKS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

213 3311401 Nut 1/4"-20NC 14 214 4761400 Lockwasher 1/4" 14 215 0100020 Sealant, Thread (Not Shown) A/R 216 4751400 Flatwasher 1/4" 14

FUEL CAP ASSEMBLY OPTIONS: Ref. 0257365 STANDARD Ref. 1 0257366 “RED” - PROTECTOSEAL Ref. 2 0258626 “BLUE” - PROTECTOSEAL Ref. 1

T U R N

T A B

L E

301 Cap, Fill Options: 1

1120314 Cap, Fill - Standard 1120367 Cap, Fill - “Red” Protectoseal 1120512 Cap, Fill - “Blue” Protectoseal

2-52 3121811

Page 83

SECTION 2 TURNTABLE

FIGURE 2-16. TANKS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

T A B

3121811 2-53

Page 84

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762)

T A B

L E

2-54 3121811

Page 85

SECTION 2 TURNTABLE

FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0253362 HOOD INSTALLATION - NOISE REDUCTION Ref. 5

Note: Replacement decals must be ordered separately - See Section 8.

S E

1 3536417 Panel - Hood Top (Engine Side) Options: 1 2 4844390 Panel - Hood Top (Valve Side) Options: 1 3 3380419 Panel - Hood (Valve Side) Options: 1 4 3380400 Panel - Hood (Engine Side) 1 5 4844087 Panel - Door (Engine Side) 1 6 1780172 Door (Valve Side) 1 7 4844236 Duct, Discharge (Engine Side) 1 8 3535948 Plate, Baffle (Engine Side) 1

9 2940051 Latch 1 10 4844113 Door (Valve Side) 1 11 3380379 Panel - Hood Top (Valve Side) 1 12 4844074 Door (Engine Side) 1 13 Not Used 14 4843334 Mounting, Gas Spring 1 15 3941405 Screw, Self-Tap 1/4" x 5/8" 8 16 4761400 Lockwasher 1/4" 8 17 4300034 Stud (Welded on Part) 16 18 4751600 Flatwasher 3/8" 16 19 3311605 Locknut 3/8"-16NC 16 20 4160081 Spring, Gas 2 21 0630383 Bolt, Carriage 5/16"-18NC x 3/4" 4 22 4751500 Flatwasher 5/16" 10 23 3311505 Locknut 5/16"-18NC 6 24 0641406 Bolt 1/4"-20NC x 3/4" 40 25 3311405 Locknut 1/4"-20NC 70 26 4751400 Flatwasher 1/4" 48 27 0901500 Bracket, Mounting - Hood 1 28 4843324 Bracket, Mounting - Hood 1 29 0901502 Bracket, Mounting - Hood 3 30 Not Used 31 1670516 Cover, Front 1 32 4844083 Hood (Front) 1 33 4740362 Washer, Fender 41 34 0641408 Bolt 1/4"-20NC x 1" 22 35 3537819 Plate, Extension - Base 1 36 0641512 Bolt 5/16"-18NC x 1 1/2" 5 37 0940036 Bumper, Door 2 38 0901197 Bracket, Door Stop 2 39 Not Used 40 0641508 Bolt 5/16"-18NC x 1" 4 41 4761500 Lockwasher 5/16" 4 42 3200222 Mounting, Gas Spring 2 43 2940042 Mounting, Latch 5 44 Not Used 45 Not Used

I O N

T U R N

T A B

3121811 2-55

Page 86

S E C

SECTION 2 TURNTABLE

FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

46 4300032 Stud (Welded on Part) 5 47 3536414 Plate, Seal 1 48 3536415 Plate, Seal 1 49 3535951 Plate, Hinge Shield 1 50 3820018 Rivet 10 51 2820059 Acoustical Foam - 33 x 20 1 52 2820058 Acoustical Foam - 20 x 17 1 53 2820053 Acoustical Foam - 6 3/4" x 14 3/4" 1 54 2820057 Acoustical Foam - 24" x 16 3/4" 1 55 4060803 Shield, Flex Trim (Not Shown Located on Turntable) 2ft/0.6m

— — — — — — — — — —

0100011 Loctite #242 A/R

T U R N

T A B

L E

0252652 HOOD SEALS INSTALLATION Ref. A

101 3960418 Seal 13 ft./4m 102 3960389 Seal, Door 8 ft./2.4m 103 3960429 Tape, Sealant 7 ft./2.1m 104 3960433 Seal 6 ft./1.8m

0251543 ALARM INSTALLATION (OPTIONAL) Ref. 2

201 0140032 Alarm 1 202 0641406 Bolt 1/4"-20NC x 3/4" 2 203 4751400 Flatwasher 1/4" 4 204 3311405 Locknut 1/4"-20NC 2

2-56 3121811

Page 87

SECTION 2 TURNTABLE

FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

T A B

3121811 2-57

Page 88

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT)

T A B

L E

2-58 3121811

Page 89

SECTION 2 TURNTABLE

FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0270677 HOOD INSTALLATION - NOISE REDUCTION Ref. 1

Note: Replacement decals must be ordered separately - See Section 8.

S E

1 3572552 Panel - Hood Top (Engine Side) 1 2 4846311 Panel - Hood Top (Valve Side) 1 3 3380455 Panel - Hood (Valve Side) 1 4 3380456 Panel - Hood (Engine Side) 1 5 4846312 Panel - Door (Engine Side) 1 6 1780321 Door (Valve Side) 1 7 4846313 Duct, Discharge (Engine Side) 1 8 3535948 Plate, Baffle (Engine Side) 1

9 2940051 Latch 1 10 4846314 Door (Valve Side) 1 11 3380457 Panel - Hood Top (Valve Side) 1 12 4846315 Door (Engine Side) 1 13 Not Used 14 4843334 Mounting, Gas Spring 1 15 3941405 Screw, Self-Tap 1/4" x 5/8" 8 16 4761400 Lockwasher 1/4" 8 17 4300034 Stud (Welded on Part) 16 18 4751600 Flatwasher 3/8" 16 19 3311605 Locknut 3/8"-16NC 16 20 4160081 Spring, Gas 2 21 0630383 Bolt, Carriage 5/16"-18NC x 3/4" 4 22 4751500 Flatwasher 5/16" 10 23 3311505 Locknut 5/16"-18NC 6 24 0641406 Bolt 1/4"-20NC x 3/4" 40 25 3311405 Locknut 1/4"-20NC 70 26 4751400 Flatwasher 1/4" 48 27 0901500 Bracket, Mounting - Hood 1 28 4843324 Bracket, Mounting - Hood 1 29 0901502 Bracket, Mounting - Hood 3 30 Not Used 31 1670975 Cover, Front 1 32 4846316 Hood (Front) 1 33 4740362 Washer, Fender 41 34 0641408 Bolt 1/4"-20NC x 1" 22 35 3537819 Plate, Extension - Base 1 36 0641512 Bolt 5/16"-18NC x 1 1/2" 5 37 0940036 Bumper, Door 2 38 0901197 Bracket, Door Stop 2 39 Not Used 40 0641508 Bolt 5/16"-18NC x 1" 4 41 4761500 Lockwasher 5/16" 4 42 3200222 Mounting, Gas Spring 2 43 2940042 Mounting, Latch 5 44 Not Used 45 Not Used

I O N

T U R N

T A B

3121811 2-59

Page 90

S E C

SECTION 2 TURNTABLE

FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

— — — — — — — — — —

0100011 Loctite #242 A/R

T U R N

T A B

L E

0252652 HOOD SEALS INSTALLATION Ref. A

101 3960418 Seal 13 ft./4m 102 3960389 Seal, Door 8 ft./2.4m 103 3960429 Tape, Sealant 7 ft./2.1m 104 3960433 Seal 6 ft./1.8m

0251543 ALARM INSTALLATION (OPTIONAL) Ref. 2

201 0140032 Alarm 1 202 0641406 Bolt 1/4"-20NC x 3/4" 2 203 4751400 Flatwasher 1/4" 4 204 3311405 Locknut 1/4"-20NC 2

2-60 3121811

Page 91

SECTION 2 TURNTABLE

FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT) (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S E

I O N

T U R N

T A B

3121811 2-61

Page 92

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-19. OIL COOLER INSTALLATION

T A B

L E

2-62 3121811

Page 93

SECTION 2 TURNTABLE

FIGURE 2-19. OIL COOLER INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

0252906 OIL COOLER INSTALLATION (OPTIONAL) Ref. 3

1 4844177 Bracket, Oil Cooler 1 2 3620003 Oil Cooler Assembly 1 3 2060012 Fan, Oil Cooler 1 4 0641508 Bolt 5/16"-18NC x 1" 4 5 4751500 Flatwasher 5/16" 4 6 4761500 Lockwasher 5/16" 4 7 3311501 Nut 5/16"-18NC 4 8 4751600 Flatwasher 3/8" 8

9 1320060 Clamp 4 10 0731006 Bolt #10-32NF x 3/4" 5 11 4751000 Flatwasher #10 5 12 4761000 Lockwasher #10 5 13 3740080 Relay 1 14 4460374 Plug 1 15 4460375 Terminal 4 16 4300048 Stud (Welded on Part) 4 17 4751800 Flatwasher 1/2" 4 18 4761800 Lockwasher 1/2" 4 19 3311801 Nut 1/2"-13NC 4 20 2220369 Fitting, Tee 1 21 2220282 Fitting, Reducer 1 22 4360181 Switch, Temperature 1

S E

I O N

T U R N

T A B

3121811 2-63

Page 94

S E C

T U R

SECTION 2 TURNTABLE

FIGURE 2-19. OIL COOLER INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T A B

L E

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SECTION 3 BOOM

TABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

3-1 BOOM ASSEMBLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 CHAIN ADJUSTER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-3 JIB BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-4 EXTEND-A-REACH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-5 BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION. . . . . . . . . . . . . . . . . . . 3-22

3-6 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

S E

I O N

B O O

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SECTION 3 BOOM

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B O O

FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION

(SHEET 1 OF 2)

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SECTION 3 BOOM

FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION

(SHEET 2 OF 2)

B O O

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SECTION 3 BOOM

FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

BOOM ASSEMBLY COMPONENTS INSTALLATION Ref.

S E C

I O N

B O O

BOOM ASSEMBLIES Ref. 0801265 100SX - CE SPEC Ref. 2 0801231 110SX - AUSTRALIAN SPEC Ref. 2 0801241 110SX - CE SPEC Ref. 2

0801243

0801230 110SXJ - AUSTRALIAN SPEC Ref. 2 0801235 110SXJ - CE SPEC Ref. 3

0801236

0801232 120SXJ - AUSTRALIAN SPEC Ref. 1 0801240 120SXJ - CE SPEC Ref. 2 0801269 120SXJ - W/LENGTH LIMIT - CE SPEC Ref. 2

1 Base Weldment Options: 1

0800802 100SX 7 0800649 110SX 9 0800603 110SXJ 9 0800649 110SX/110SXJ - With Inverted Power Track 9 0800765 120SXJ 7 0801270 120SXJ - W/Length Limit 1

2 Inner Mid Weldment Options: 1

0800766 110SX/120SXJ 6 0800785 100SX/110SXJ 6 0800766 110SX/110SXJ - With Inverted Power Track 6 3532549 Plate, Skid (Rear Bottom) 1 0801271 120SXJ - W/Length Limit 1

3 Outer Mid Weldment Options: 1

0800767 110SX/120SXJ 0800786 100SX/110SXJ 0800767 110SX/110SXJ - With Inverted Power Track 3532549 Plate, Skid (Rear Bottom) 1

3A 1320121 Clamp 1

4 Fly Weldment Options: 1

0800804 100SX 0800796 110SX 0800787 110SXJ 0800796 110SX/110SXJ - With Inverted Power Track 0801155 120SXJ

4A 1320121 Clamp 1

1682820 110SX

1682821

1682820 110SX - With Inverted Power Track 1683701 120SXJ

110SX - WITH INVERTED POWER TRACK - AUS-

TRALIAN SPEC

110SXJ - WITH INVERTED POWER TRACK - AUS-

TRALIAN SPEC

Telescope Cylinder Assembly Options: (See Section 5 for Breakdown)

100SX/110SXJ & 110SXJ - With Inverted Power Track

Ref. 3

Ref. 4

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SECTION 3 BOOM

FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

6 Chain, Extend - Outer Mid BL866 Options: 1 set

1260239 100SX/110SXJ 1260235 110SX/120SXJ 1260235 110SX/110SXJ - With Inverted Power Track

7 Chain, Extend - Fly BL823 Options: 1 set

1260238 100SX/110SXJ 1260234 110SX/120SXJ 1260234 110SX/110SXJ - With Inverted Power Track

8 Chain, Retract - Fly BL446 Options: 1

1260282 100SX/110SXJ 1260275 110SX/120SXJ 1260275 110SX/110SXJ - With Inverted Power Track

9 Chain, Retract - Outer Mid BL446 Options: 1

1260237 100SX/110SXJ 1260233 110SX/120SXJ

1260233 110SX/110SXJ - With Inverted Power Track 10 3580139 Sheave - Outer Mid Extend Chain 1 11 0238927 Sheave Assembly - Fly Extend Chain A/R B

0961293 Bushing, Bronze (1 Per Sheave) A/R 12 0237151 Sheave Assembly - Outer Mid Extend Chain 2 B

0961353 Bushing, Bronze (1 Per Sheave) 2 13 0239606 Sheave Assembly - Fly Retract Chain 2 —

0961369 Bushing, Bronze (1 Per Sheave) 2

0239267 100SX/110SXJ

0239268 110SX/120SXJ

0239268 110SX/110SXJ - With Inverted Power Track 15 3421286 Pin, Attach 4 16 1360171 Clevis 1 17 3421279 Pin, Attach 1 18 3450408 Pin, Cotter 1/8" x 2" 2 19 3313002 Nut, Jam 1 1/4"-7NC 1 20 3300244 Locknut, Nylon 1 1/4"-7NC Grade 8 1 21 3312602 Nut, Jam 1"-8NC 2 22 3300243 Locknut, Nylon 1"-8NC Grade 8 2

23 0238901

24 Not Used 25 Not Used 26 3421570 Pin, Attach 2 27 4751600 Flatwasher 3/8" 35 28 3450303 Pin, Cotter 3/22" x 3/4" A/R

29 0238919

30 3421280 Pin, Attach 6 31 4751000 Flatwasher #10 A/R 32 3450202 Pin, Cotter 1/16" x 1/2" A/R 33 3421629 Pin, Attach 2 34 3420659 Pin, Attach (CE Machines Only) 2

Adjustable Clevis Assembly - Outer Mid Retract Chain Options: (See Figure 3-2 for Breakdown)

Adjustable Clevis Assembly - Outer Mid Retract Chain (See Figure 3-2 for Breakdown)

Adjustable Clevis Assembly - Fly Extend Chain (See Figure 3-2 for Breakdown)

B O O

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SECTION 3 BOOM

FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

35 0238945

36 Not Used 37 3300240 Locknut, Nylon 5/8"-11NC (Grade 8) A/R 38 3312002 Nut, Jam 5/8"-11NC A/R 39 4761600 Lockwasher 3/8" 100 40 Not Used 41 4843105 Mount, End - Chain 1 42 3421539 Pin, Sheave 1 43 3450814 Pin, Cotter 1/4" x 3 1/2" 2 44 4070616 Shim 1/32"/.8mm 4 45 0560689 Block, Mounting - Wear Pad 2 46 2160002 Fitting, Grease A/R 47 Pin, Sheave Options: A/R

3421538 Australian 2

3421778 CE 1 48 4740307 Washer, Thrust A/R 49 3421290 Pin, Sheave 2 50 3422040 Pin, Sheave 2 51 4740311 Washer, Thrust 12 52 3951606 Setscrew 3/8"-16NC x 3/4" A/R 53 Not Used 54 3421497 Pin, Trunion 2 55 3421293 Pin, Cylinder 1

56 3340475

57 4070535 Shim 1/8"/3.2mm A/R 58 4070536 Shim 1/16"/1.6mm A/R

59 3340263

60 4070544 Shim 1/16"/1.6mm A/R 61 4070545 Shim 1/8"/3.2mm A/R 62 3340563 Pad, Skid 4 63 4070615 Shim 1/16"/1.6mm A/R 64 1120019 Cap 4 65 0721003 Bolt #10-24NC x 3/8" 12 66 4761000 Lockwasher #10 12 67 0641605 Bolt 3/8"-16NC x 5/8" 2 68 0641607 Bolt 3/8"-16NC x 7/8" 18 69 0641609 Bolt 3/8"-16NC x 1 1/8" 52 70 4761800 Lockwasher 1/2" 1 71 0641808 Bolt 1/2"-13NC x 1" 1 72 4751800 Flatwasher 1/2" 2 73 0641614 Bolt 3/8"-16NC x 1 3/4" 7 74 0641630 Bolt 3/8"-16NC x 3 3/4" 6 75 3340496 Pad, Wear (Base Front Bottom) 2 76 4070602 Shim 1/8"/3.2mm 2 77 4070603 Shim 1/16"/1.6mm 2 78 0641608 Bolt 3/8"-16NC x 1" 8 79 0641636 Bolt 3/8"-16NC x 4 1/2" 4

Adjustable Clevis Assembly - Outer Mid and Fly Retract Chain (See Figure 3-2 for Breakdown)

Pad, Wear (Fly Rear Top, Inner Mid Rear Top and Outer Mid Rear Top)

Pad, Wear (Carrier Support - Left Side, Fly Rear Sides and Outer Mid Rear Sides)

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