BECKHOFF CP9030 User Manual

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Operating instructions for

Beckhoff CP9030 / CP9035 CP-Link Cards

Version: 1.5

Date: 2009-10-05

General instructions

 

 

Table of contents

 

1. General instructions

5

Notes on the Documentation

5

Liability Conditions

5

2. Beckhoff CP-Link System Description

6

CP-Link

6

Example: CP-Link "Single" Connection

7

Multi CP-Link

8

Example: CP-Link "Double" Connection

9

3. Technical Data CP9030

10

Layout of the BECKHOFF CP-Link Card

10

Cable and jumper configurations

16

Advantech SBC

16

Bayview 50 / 52 Graphic Card

16

Boser HS6237 SBC

16

Inside Technology 686LCD SBC

17

MITAC 251 SBC

17

Vampower 7 Graphic Card

17

Vampower 8 Graphic Card

17

View of the CP9030 Slot Cover

18

CP9030 DPRAM Memory Allocation

19

CP9030 card pin assignments

22

Description of the Status LEDs

26

Jumper Assignments

27

ISA bus current consumption

27

4. Technical Data CP9035

28

Layout of the BECKHOFF CP-Link Card

28

Cable and jumper configurations

30

CP9035 card pin assignments

30

Description of the Status LEDs

33

Jumper Assignments

34

Current consumption

34

View of the CP9035 Slot Cover

35

5. Technical Data CP9035 with DVI-Add Card

36

Layout of the CP9035 with DVI-Add Card

36

6. Multi CP-Link Cable-sets

37

7. CP-Link connecting cable

38

8. Appendix

40

Beckhoff Support & Service

40

Beckhoff branches and partner companies

40

Beckhoff Headquarters

40

Beckhoff Support

40

Beckhoff Service

40

CP9030 / CP9035

3

General instructions

4

CP9030 / CP9035

General instructions

General instructions

Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. None of the statements of this manual represents a guarantee (Garantie) in the meaning of § 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a particular purpose in the meaning of § 434 par. 1 sentence 1 BGB. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

© This documentation is copyrighted. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.

CP9030 / CP9035

5

Beckhoff CP-Link System Description

Beckhoff CP-Link System Description

System

LCD grafic-

CP-Link

CP-Link

TFT display

controller

PC

Control Panel

 

 

multiplexer

multiplexer

 

 

 

 

Touch screen

Motherboard

-Keyboard

-Serial interface

-Diskette drive

CP-Link

giga bit serial link

PC keyboard

EinschubEinschubEinschubEinschubEinschub PLC keys Streifen Streifen Streifen Streifen Streifen

with LED

12 V DC from PC power supply

2 coaxial cable (max. 100 m)

Pushbutton

Extension

Diskette

drive

RS232 interface

PS/2 mouse interface

5V power supply

 

CP-Link

Flexibility

Maximum flexibility for location of the Control Panel on the equipment.

 

The connection from the Control Panel to the PC itself is made via CP Link,

 

a transmission technology having a data rate in the gigabit range. CP Link

 

implements transmission segments up to 100 m on a twin-core coaxial

 

cable. No additional power supply is needed. The CP-Link Interface is

 

implemented as an ISA and PCI bus plug-in card and is thus usable in any

 

PC. The PC is also equipped with a graphics card providing an LCD

 

interface. The PC ports for LC display, keyboard, COM ports, PS/2 mouse

 

and floppy drive are converted by the CP-Link plug-in card into a high-

 

frequency serial signal and transmitted via coaxial cable to the Control

 

Panel. The CP-Link Interface in the Control Panel re-converts the serial

 

signal for the original PC ports, to which the components of the Control

 

Panel, such as keyboard, LC display, touch screen, touch pad, PS/2 mouse

 

and floppy drive are connected, but at a 100 meters longer distance than

 

would ordinarily be possible. There is a CP-Link channel for each direction

 

of the communication between the Control Panel and the PC. Two coaxial

 

cables are laid for this reason.

6

CP9030 / CP9035

Beckhoff CP-Link System Description

Example: CP-Link "Single" Connection

One Control Panel with Touchpad and Touchscreen

The signals required for the touchpad (RS232) and touchscreen (RS232) are distributed through connector ST303 to the computer's individual COM ports. The sequence of the COM ports only has to be maintained for the installation of the corresponding drivers. The keyboard signals are also passed via ST303 to the motherboard's own keyboard connection. Switching between the various keyboards (Control Panel membrane keypad, a keyboard socket which may be present on the Control Panel, and external keyboard connection on the PC) is performed on the CP-Link board, which means that it is possible to operate all the keyboards in parallel.

The BNC cables are connected to the CP-Link A and CP-Link B connectors on the CP-Link card. Orientation is aided by a red mark on the card. The cable types and the corresponding lengths are described below.

Fig. 3

CP9030 / CP9035

7

Beckhoff CP-Link System Description

Multi CP-Link

Up to three Control Panels Up to three Control Panels can be connected to one PC. Each Control Panel can be installed at a distance of up to 100 m from the PC, which ensures maximum flexibility in locating the Control Panel on the equipment.

For each Control Panel, one CP-Link insert card is installed in the PC.

If a number of pointing devices or interfaces (touchpad, touchscreen, RS232) are used with the Control Panel it is necessary for the PC to have a corresponding number of interfaces.

Assembly and connections in the PC

CP-LINK 03

CP-LINK 02

CP-LINK 01

ext. keyboard

to graphiccard

All displays show the same image. This requires all the displays to have the same format.

Data can be entered on the PC keyboard, on the keyboard of one of the Control Panels or on a standard keypad connected to one of the Control Panels or directly to the PC.

8

CP9030 / CP9035

Beckhoff CP-Link System Description

Example: CP-Link "Double" Connection

One Control Panel with Touchscreen and one Control Panel with Touchpad

If we assume that the Control Panel with touchpad is connected to CP-Link 1 and that the Control Panel with touchscreen is connected to CP-Link 2, then the signals from the one Control Panel for the touchpad (RS232) from CP-Link 1 are passed to COM2, and the signals from the touchscreen (RS232) of the other Control Panel are passed to COM 1. The keyboard cable to the motherboard must be plugged into the card on the outside (CPLink 2). Further, a 1:1 connection from ST305 (CP-Link 1) to ST304 (CPLink 2) is required in order to pass the keyboard signals arising from CPLink 1 on to CP-Link 2.

The drivers must be installed in accordance with the assignments of the touchpad and touchscreen.

The BNC cables are connected to the "CP-Link A" and "CP-Link B" connectors on the CP-Link card. Orientation is aided by a red mark on the card. The cable types and the corresponding lengths are described below.

Fig. 4

CP9030 / CP9035

9

BECKHOFF CP9030 User Manual

Technical Data CP9030

Technical Data CP9030

Layout of the BECKHOFF CP-Link Card

CP9030_3

Fig. 5

CP9030_3

LED LED LED LED LED 01 02 03 04 05

LED 06 LED 07

 

 

 

 

A

 

 

 

 

 

 

 

 

B

 

 

 

 

 

CP-Link

 

 

 

 

 

 

 

 

CPLink-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

303TS

ST301

ST302

JU201

JU202

ST202

JU203

ST202

IC201

Bayview

Version 1.1

104UJ

204UJ

ST304 ST305

ON DIP ON DIP

12 3 4 12 3 4 5 6 7 8

SW500SW400J300

603TS

 

302TS

 

 

IC500

Version1.730

01.11.1998

404TS

ST501

 

10

CP9030 / CP9035

Technical Data CP9030

Configuration jumpers on the CP9030_3

Fig. 6

J261

J260

J249

J250

J247

J248

J245

J246

J243

J244

J241

J242

J239

J240

J237

J238

J235

J236

J233

J234

J231

J232

J229

J230

J227

J228

J225

J226

J223

J224

J221

J222

J219

J220

J217

J218

J215

J216

J213

J214

J211

J212

J209

J210

J207

J208

J205

J206

J203

J204

J201

J202

J257 J258 J262 J263 J255 J256 J264 J265 J253 J254 J266 J267 J251 J252 J268 J269

BECKHOFF CP9030_3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CP9030 / CP9035

11

Technical Data CP9030

CP9030_4

Fig. 7

LED03LED04LED05

CP90304

LED06

LED07

CP-LinkA

CP-LinkB

LED02

 

 

 

 

 

LED01

 

 

 

 

 

JU201 JU202 JU200

 

303TS

ST301

ST302

ST202

ST204

104UJ

204UJ

IC201

Bayview

Version1.1

ST304 ST305

205J

105J

 

ON DIP

12 3 4 5 6 7 8

SW400J300

603TS

 

006TS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC500

 

 

Version1.730

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

404TS

ST501

 

12

CP9030 / CP9035

Technical Data CP9030

Configuration jumpers on the CP9030_4

Fig. 8

J261

J260

J249

J250

J247

J248

J245

J246

J243

J244

J241

J242

J239

J240

J237

J238

J235

J236

J233

J234

J231

J232

J229

J230

J227

J228

J225

J226

J223

J224

J221

J222

J219

J220

J217

J218

J215

J216

J213

J214

J211

J212

J209

J210

J207

J208

J205

J206

J203

J204

J201

J202

J257 J258 J262 J263 J255 J256 J264 J265 J253 J254 J266 J267 J251 J252 J268 J269

LO100

BECKHOFF CP9030_4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CP9030 / CP9035

13

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