BECKHOFF C63xx-0030 User Manual

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Installation and Operating instructions for

Control Cabinet PCs C63xx -0030 -0040

Version: 1.3

Date: 2011-02-21

Table of contents

Table of contents

1. General instructions

3

Notes on the Documentation

3

Liability Conditions

3

Description of safety symbols

3

Basic safety measures

4

Operator's obligation to exercise diligence

5

Operator requirements

5

2. Product Description

6

Appropriate Use

6

Structure C6320, C6330

6

Structure C6325, C6335

8

Structure C6340, C6350

10

Interfaces

12

USB interfaces

12

Network connection

12

DVI interface

12

USB interface

12

Serial interface

12

Additional plug-in cards (optional)

12

3. Installation Instructions

13

Transport and Unpacking

13

Transport

13

Unpacking

13

Installation of the PC in the control cabinet

14

Power Supply Connection

15

Pin assignment of the connector

15

Fitting the cable

16

Material for assembling the connectors

16

Assembling the connectors

16

Connecting Power Supply

17

Cable Cross Sections

17

PC_ON, Power-Status, UPS output

17

Wiring diagram

18

Connecting devices

19

Connecting cables

19

Check voltage rating and connect

19

4. Operating Instructions

20

Switching the Industrial PC on and off

20

First switching on and driver installation

20

Maintenance

21

Cleaning the Industrial PC

21

Replacing the battery on the motherboard

21

Servicing

21

Shutting down

21

Disposal

21

5. UPS Software Components (optional)

22

Installation on the PC

22

Help files

22

1

C63xx

Table of contents

6.

Troubleshooting

23

 

Fault correction

23

 

Beckhoff Support & Service

24

 

Beckhoff branches and partner companies

24

 

Beckhoff Headquarters

24

 

Beckhoff Support

24

7.

Beckhoff Service

24

Assembly dimensions

25

8.

Appendix

31

 

Technical data

31

 

Approvals

32

 

FCC: Federal Communications Commission Radio Frequency Interference

 

 

Statement

32

 

FCC: Canadian Notice

32

2

C63xx

General instructions

General instructions

Danger

Warning

i Note

Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. None of the statements of this manual represents a guarantee (Garantie) in the meaning of § 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a particular purpose in the meaning of § 434 par. 1 sentence 1 BGB. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

© This documentation is copyrighted. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to the associated safety instructions.

This symbol is intended to highlight risks for the life or health of personnel.

This symbol is intended to highlight risks for equipment, materials or the environment.

This symbol indicates information that contributes to better understanding.

C63xx

3

General instructions

Only switch the PC off after closing the software

Basic safety measures

Before the Industrial PC is switched off, software that is running must be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the section on Switching the Industrial PC on and off.

Switch off all parts of the equipment, then uncouple the fieldbus!

Warning Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against being switched on again.

The Industrial PC’s power supply unit must be supplied with 24 VDC.

Do not exchange any parts when under power!

Danger When components are being fitted or removed, the supply voltage must be switched off.

Fitting work on the Industrial PC can result in damage:

If metal objects such as screws or tools fall onto operating circuit boards.

If connecting cables internal to the PC are removed or inserted during operation.

If plug-in cards are removed or inserted when the PC is switched on.

4

C63xx

General instructions

National regulations depending on the machine type

Warning

Procedure in the event of a fault

Operator's obligation to exercise diligence

The operator must ensure that

the Industrial PC is only used for its intended use (see also

Product Description chapter).

the Industrial PC is in a sound condition and in working order during operation.

the operation manual is in good condition and complete, and always available for reference at the location of the Industrial PC.

the Industrial PC is operated, maintained and repaired only by sufficiently qualified and authorized personnel.

the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.

none of the safety and warning notes attached to the Industrial PC are removed, and that all notes remain legible.

Depending on the type of machine and plant in which the Industrial PC is being used, there will be national regulations for the control of such machines and plant that the operator must observe. These regulations cover, amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff opens the housing of the Industrial PC.

In the event of a fault in the Industrial PC, appropriate measures can be determined with the aid of the list in the Fault correction section.

 

Operator requirements

Read the operating

Every user of the Industrial PC must have read these operating

instructions

instructions.

Software knowledge

Every user must be familiar with any of the functions of the software

 

installed on the PC that he can reach.

C63xx

5

Product Description

Product Description

Example: Front view of Industrial PC C6330 in basic configuration

Appropriate Use

The C63xx series Industrial PCs in connection with a DVI / USB-Control- Panel CP68xx or CP78xx are designed for mounting in control cabinets for machine and plant engineering applications.

The PCs of the series C63xx-0030 and C63xx-0040 differ in the configuration of the processor.

Structure C6320, C6330

Configuration with 3 PCI-Slots

1

3

1 2

Opening the housing

Top view of the open housing

To open the PC housing, release the screw (1) by one turn using a screwdriver. The plastic cap (2) can be then be pulled forward, thereby releasing the lid (3).

1

The aluminium lid can now be lifted off. Avoid damaging the electrical contacts for the power supply line of the fan (1)!

6

C63xx

Product Description

View of the open PC

C6330

2

3

4

1

The computer chassis can now be removed from the housing.

The power supply is located in the lower part of the chassis (1), the 2,5” hard disk is located in the upper part (2).

The slot motherboard (3) is located in the second slot of the housing.

The Slim Line CD-ROM drive (4) is visible right on the picture (only C6330).

C63xx

7

BECKHOFF C63xx-0030 User Manual

Product Description

Example:

Front view of the C6335 in basic configuration

Structure C6325, C6335

Configuration without fan

1

3

2

Opening the housing

Top view of the open housing

8

To open the PC housing, release the screw (1) by one turn using a screwdriver. The plastic cap (2) can be then be pulled forward, thereby releasing the lid (3).

1

The aluminium lid can now be lifted off.

The heatsink (1) enables the fanless operation up to an ambient air temperature of 45 oC.

C63xx

Product Description

View of the open PC

C6335

2

3

4

1

The computer chassis can now be removed from the housing.

The power supply is located in the lower part of the chassis (1), the 2,5” hard disk is located in the upper part (2).

The slot motherboard (3) is located in the second slot of the housing.

The Slim Line CD-ROM drive (4) is visible right on the picture (only C6335)

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9

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