96M0364
User's Manual
Visual KV Series
1
Installation
How this manual is organized:
The Visual KV Series User’s Manual is composed of 3 separate manuals; 1-Installation, 2-Support Software, 3-Programming. Please read each manual relevant to your purpose.
Safety Precautions
This instruction manual describes the operation and function of the KV Series PLC. Read this manual carefully to ensure safe use and maximum performance from your KV Series PLC.
Symbols
The following symbols alert you to important messages. Be sure to read these messages carefully.
WARNING
CAUTION
Note:
Failure to follow instructions may lead to injury. (electric shock, burn, etc.)
Failure to follow instructions may lead to product damage.
Provides additional information on proper operation.
Conventions
This manual describes the operation/function of all Keyence KV Series PLC.
Note following conventions when you use.
Visual KV (Series) |
KV-10AR/AT/DR/DT |
KV-16AR/AT/DR/DT |
KV-10xx, 16xx, 24xx, 40xx |
KV-24AR/AT/DR/DT |
KV-40AR/AT/DR/DT |
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Conventional KV (Series) |
KV-10R(W)/T(W) |
KV-16R(W)/T(W) |
KV-300 (Series) |
KV-24R(W)/T(W) |
KV-40R(W)/T(W) |
KV-10/80 (Series) |
KV-80R(W)/T(W) |
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KV-300 |
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General Precautions
•At startup and during operation, be sure to monitor the functions and performance of the KV Sereis PLC.
•We recommend that you take substantial safety measures to avoid any damage in the event a problem occurs.
•Do not open or modify the KV Series PLC or use it in any way other than described in the specifications.
•When the KV Series PLC is used in combination with other instruments, functions and performance may be degraded, depending on operating conditions and the surrounding environment.
•Do not use the KV Series PLC for the purpose of protecting the human body.
Note: The built-in display may show the error message "Error 40" blinking the very first time you turn on the power supply to the Visual KV Series. Press any key around the display to cancel this message.
The Visual KV Series shows this message when no program is loaded.
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Note to User
When using the Visual KV Series in the following conditions or environments, be sure to use the Visual KV Series with sufficient margin regarding the rating and functions, take appropriate safety precautions such as fail-safe, and contact our sales personnel if any questions arise.
•Use in conditions or environments not described in this manual
•Use for nuclear power control, railway facilities, air service facilities, vehicles, combustion devices, medical equipment, amusement machines, safety equipment, etc.
•Use for applications where large effects are predicted to be given on human lives and properties and safety is especially requested.
Restriction on Acquiring the CE Marking
■Restriction to be compatible with EMC directives
•When using a relay output type unit (whose model name ends with "R"), connect spark killers having the appropriate withstand voltage against the load to the output terminals in parallel to contacts (because the unit discharges when a relay contact becomes open and noise is generated). In our experiments, we use the following models of spark killers.
XEB0101 0.1 µ F-10 Ω manufactured by OKAYA DENKI SANGYO
The following 1-turn ferrite core is added to the AC power input circuit of the KV40AR/T, the KV-24AR/T and to the DC power input circuit of the KV-40DR/T.
ZCAT3035-1330 manufactured by TDK
Note: The contents above do not by themselves ensure that the entire machine manufactured in accordance with the above contents is compatible with EMC directives.
You must judge by yourself whether or not the entire machine is compatible with EMC directives because compatibility may change depending on the component configuration, wiring and location inside of the machine.
■Restriction on compatibility with low-voltage directives (IEC-1010-1)
•Use insulated type crimp-style terminals.
•For wiring materials, use lead wires whose sheath is 0.4 mm or more.
•The Visual KV Series is allowed to be installed in a vertical position only. (Spacers for expansion units are not available.)
•Be sure to use the Visual KV Series inside the control panel.
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Features of the Visual KV Series
●Extremely small
The Visual KV Series is the smallest in the world among AC type PLCs equipped with screw terminal blocks, and saves installation space.
●Extremely fast
The minimum scan time is 140 s and minimum instruction execution time is 0.7s, which is the fastest control in its class.
●AC power built-in type newly added
AC power built-in type units are newly added. This type can be used in small spaces where a switching power supply unit cannot be installed.
●Excellent Access Window
An Access Window with two-color backlight is adopted in all models to facilitate changing and monitoring of device data. Changing between RUN mode and PROGRAM mode, checking the error code when an error has occurred, etc. can be performed in a Visual KV Series unit without the need for any handheld programmer.
The analog trimmer, which has been popular in the conventional KV Series, is digitized to enable more detail settings. [Digital trimmers]
●User message setting function
In the Access Window, 256 different user messages can be displayed. This function can be used to give instructions on works on the production line, indicate abnormalities in the units, etc.
●Program write in RUN mode
Ladder programs can be changed even while the system is running.
●Equipped with two serial ports
Visual KV Series basic units are equipped with two serial ports to connect peripheral units, improving the debug environment.
(The KV-10xx is equipped with only one serial port.)
●Easy Ramp-up/down control function
The one-axis motor control function is offered separately from high-speed counters so that feedback control is enabled.
●Equipped with two 24-bit high-speed 30 kHz, two-phase counters
The Visual KV Series is equipped with two high-speed counters each with a twopoint comparator output function that enables high-speed encoder input.
●Specified frequency pulse output function
High-speed counters can function as pulse oscillators of 50 kHz maximum with easy setting, without creating a complicated ladder program.
●Frequency counter function
High-speed counters can function as frequency counters with easy setting, without creating complicated ladder programs.
●Cam switch function
High-speed counters can function as cam switches with easy setting, without creating complicated ladder programs.
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●Interrupt function
The Visual KV Series is equipped with four high-speed interrupt inputs of 10 s maximum.
●Input time constant change function
The time constant can be set in 7 steps from 10 s to 10 ms.
●Double memory backup functions
In addition to a conventional SRAM battery backup function, the Visual KV Series is also equipped with an EEPROM backup function.
Compatibility with Conventional KV Series Peripheral Units
The Visual KV Series functions as a high-end compatible model of the conventional KV Series. Peripheral units of the conventional KV Series such as the ladder support software "KV IncrediWare (DOS)" and "LADDER BUILDER for KV" and the handheld programmer KV-P3E(01) can be used since they are part of the Visual KV Series.
However, it should be noted that the contents have changed as follows.
•The internal clock cycle of high-speed counters consists of three types: 1 s, 10s, and 100 s.
•The time constant for an input relay specified by the HSP instruction is 10 s.
•The analog trimmer function is set with the Access Window built into the basic unit.
•The available device setting range of the TMIN instruction is from 0 to 65535. [Handheld programmer KV-P3E(01) can display 0 to 9999 .]
•The RUN/PROGRAM LED is displayed in the Access Window provided on the front face of the basic unit.
•Transistor output is not independent, but is common.
•With the transistor type, the output terminal layout is different.
•The specifications for output current of transistor outputs Nos. 500 to 502 is 100 mA.
•Conventional KV Series expansion units are not available as expansion units for the Visual KV Series.
•The channel setting switch is not provided for expansion units. Channels are determined in connection order.
•Scans in expansion I/O units are not synchronous with the scan time in Visual KV Series basic units.
•Assignment of special utility relays has partially changed.
•Data memory device Nos. DM1000 to DM1999 are assigned as special data memories.
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Cautions when using the previous version of ladder support software
Pay strict attention to the following items when using the ladder support software.
•When using the ladder support software "KV IncrediWare (DOS)" or "LADDER BUILDER for KV Ver. 1.0x", set the model to "KV-300".
•DM0 to DM1999 are only available.
When the ladder support software "LADDER BUILDER for KV Ver. 1.0x" is CAUTION used, do not use the monitor’s Change All function. If the Change All function
is used, the basic unit may be damaged. Never use the Change All function.
Peripheral units and other units incompatible with the Visual KV Series
Peripheral units in the conventional KV Series and other units shown below are not compatible with the Visual KV Series.
•Expansion I/O units for the conventional KV Series: KV-8ER/8ET/8EX/16EX/ 8EYR/8EYT/16EYR/16EYT
•Analog I/O units for the conventional KV Series: KV-AD4/DA4
Cautions when Using the Serial Port
The KV-16xx/24xx/40xx units are equipped with two RJ-11 modular connectors for serial communication.
When using them, pay strict attention to the following contents:
•Programs can be transferred and monitored using either communication port A or B. However, never connect the ladder software and a handheld programmer to the two ports at the same time.
•The KV-D20 operator interface panel can be connected to either communication port A or B. However, only one KV-D20 unit can be connected to a single basic unit.
•Never leave both the KV-D20 operator interface panel and KV-P3E(01) handheld programmer on simultaneously for a long period of time.
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How this manual is organized
The Visual KV Series User’s Manual is composed of 3 separate manuals; 1-Installation, 2-Support Software, 3-Programming. Please read each manual relevant to your purpose.
1 Installation
Chapter 1 Configuration and Specifications [Visual KV Series Only]
Describes the system configuration of the Visual KV Series, the names and functions of each part, and the specifications.
Chapter 2 System Installation [Visual KV Series Only]
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Chapter 10
Describes the installation and connection of each Visual KV Series unit as well as system maintenance.
Access Window [Visual KV Series Only]
Describes the Access Window used for changing and monitoring data.
KV-D20 Operator Interface Panel [Visual KV Series Only]
Describes the KV-D20 Operator Interface Panel used for changing, monitoring, and displaying the status of inside relays, timers, counters and data memories.
KV-300, KV-10/80 Hardware [KV-300, KV-10/80 Series Only]
Describes the hardware specifications and wirings for KV-300 and KV-10/80 Series.
Handheld Programmer
Describes how to use the handheld programmer and memory card.
KV-L2 Serial Interface Module [KV-300 Series Only]
Describes the serial interface modules for KV-300 Series.
KV-AN6 Analog I/O Module [KV-300 Series Only]
Describes the optional Analog I/O module for KV-300 Series
KV-AD4/DA4 Analog I/O Unit [KV-10/80 Series Only]
Describes the optional Analog I/O unit for KV-10/80 Series.
Troubleshooting
This chapter describes the error code list, countermeasures against problems, and error indications for each unit.
Appendices
The appendix includes a list of ladder program applications and the index.
2 Support Software
Chapter 1 |
Introduction |
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Describes the items included in the package, the product outline, the method to connect |
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a personal computer, the installation method, etc. |
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Chapter 2
Chapter 3
Chapter 4
Editor
Describes the operating procedures in Editor mode.
Simulator
Describes the operating procedures in Simulator mode.
Monitor
Describes the operating procedures in Monitor mode.
Appendices
Includes instructions list, devices list, sample program list and quick reference for key operation and shortcuts.
3 Programming
Chapter 1 |
Programming |
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Describes basic knowledge including program creation procedures, device configuration, |
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relay assignments, special functions to set and confirm Visual KV Series operations, as |
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well as the extended ladder diagrams. Understand the contents described here com- |
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pletely at first before creating programs. |
Chapter 2
Instructions
Describes the concrete usage of instructions in the KV Series.
Refer to "Chapter 3 Interrupts" on page 3-183 for details of interrupt instructions. Refer to "Chapter 4 High-speed counters" on page 3-195 for details of the high-speed counters used in the application instruction.
Chapter 3
Interrupts [Visual KV Series Only]
The interrupt processing function executes an interrupt program when an external input or request from the high-speed counter comparator (interrupt factor) is encountered during KV operation.
This chapter describes the types of interrupt factors as well as inputs and outputs encountered during interrupt processing.
Chapter 4
Chapter 5
Chapter 6
Chapter 7
High-speed Counters [Visual KV Series Only]
Describes high-speed counters and high-speed counter comparators, which allow highspeed pulse measurement and pulse output, independent of the scan time.
Positioning Control [Visual KV Series Only]
Describes ramp-up/down control of stepping motors and servo motors.
Interrupts, High-speed Counters, Positioning Control [KV-300, KV-10/80 Series Only]
Describes ramp-up/down control of stepping motors and servo motors.
Serial Communication
The KV Series can be connected to an external device with an RS-232C interface to establish communication.
This chapter describes communications specifications, how to connect the KV Series to external devices, and how to perform communication.
Chapter 8 Programming Examples
Describes the typical programming examples for KV-10/80 Series. These programs can be used for Visual KV Series. However, pay attention to the I/O addressing compatibility before use.
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Contents
1 Installation
Chapter 1 |
Configuration and Specifications |
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Visual KV |
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1.1 |
System Configuration ...................................................................................... |
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1-2 |
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1.1.1 |
System Configuration ......................................................................................... |
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1-2 |
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1.2 |
Specifications ................................................................................................... |
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1-4 |
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1.2.1 |
General Specifications ........................................................................................ |
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1-4 |
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1.2.2 |
AC Power Specifications .................................................................................... |
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1-5 |
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Visual KV Series operation at power interruption ........................................ |
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1-5 |
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1.2.3 |
Performance Specifications ................................................................................ |
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1-6 |
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Data backup function against instantaneous power interruption ................. |
1-7 |
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1.3 |
Common I/O Specifications of Basic Units ................................................... |
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1-8 |
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1.3.1 |
Model of a Basic Unit .......................................................................................... |
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1-8 |
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1.3.2 |
Common I/O Specifications ................................................................................ |
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1-8 |
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1.4 |
KV-10AR/AT(P)/DR/DT(P) (10-I/O Basic Unit) ............................................. |
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1-10 |
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1.4.1 |
Part Names and Functions ............................................................................... |
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1-10 |
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1.4.2 |
Terminal Layout Drawings and I/O Circuit Diagrams ........................................ |
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1-11 |
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KV-10AR/DR (Relay output type) .............................................................. |
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1-11 |
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KV-10AT(P)/DT(P) (Transistor output type) ............................................... |
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1-13 |
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1.4.3 |
AC Power Input (KV-10AR/AT(P)) .................................................................... |
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1-14 |
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1.4.4 |
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1-15 |
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1.4.5 |
Dimensions ....................................................................................................... |
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1-16 |
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1.5 |
KV-16AR/AT(P)/DR/DT(P) (16-I/O Basic Unit) ............................................. |
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1-17 |
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1.5.1 |
Part Names and Functions ............................................................................... |
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1-17 |
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1.5.2 |
Terminal Layout Drawings and I/O Circuit Diagrams ........................................ |
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1-18 |
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KV-16AR/DR (Relay output type) .............................................................. |
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1-18 |
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KV-16AT(P)/DT(P) (Transistor output type) ............................................... |
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1-20 |
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1.5.3 |
AC Power Input (KV-16AR/AT(P)) .................................................................... |
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1-21 |
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1.5.4 |
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1-22 |
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1.5.5 |
Dimensions ....................................................................................................... |
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1-23 |
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1.6 |
KV-24AR/AT(P)/DR/DT(P) (24-I/O Basic Unit) ............................................. |
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1-24 |
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1.6.1 |
Part Names and Functions ............................................................................... |
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1-24 |
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1.6.2 |
Terminal Layout Drawings and I/O Circuit Diagrams ........................................ |
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1-25 |
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KV-24AR/DR (Relay output type) .............................................................. |
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1-25 |
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KV-24AT(P)/DT(P) (Transistor output type) ............................................... |
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1-27 |
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1.6.3 |
AC Power Input (KV-24AR/AT(P)) .................................................................... |
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1-28 |
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1.6.4 |
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1-29 |
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1.6.5 |
Dimensions ....................................................................................................... |
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1-30 |
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1.7 |
KV-40AR/AT(P)/DR/DT(P) (40-I/O Basic Unit) .............................................. |
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1-31 |
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1.7.1 |
Part Names and Functions ............................................................................... |
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1-31 |
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1.7.2 |
Terminal Layout Drawings and I/O Circuit Diagrams ........................................ |
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1-32 |
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KV-40AR/DR (Relay output type) .............................................................. |
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1-32 |
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KV-40AT(P)/DT(P) (Transistor output type) ............................................... |
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1-34 |
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1.7.3 |
AC Power Input (KV-40AR/AT(P)) .................................................................... |
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1-35 |
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1.7.4 |
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1-36 |
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1.7.5 |
Dimensions ....................................................................................................... |
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1-37 |
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1.8 |
KV-E4X/E8X/E16X (Expansion Input Unit) .................................................. |
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1-38 |
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1.8.1 |
Part Names and Functions ............................................................................... |
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1-38 |
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1.8.2 |
Input Specifications ........................................................................................... |
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1-38 |
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1.8.3 |
Terminal Layout Drawings and Input Circuit Diagrams .................................... |
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1-39 |
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KV-E4X (4-I/O expansion input unit) .......................................................... |
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1-39 |
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KV-E8X (8-I/O expansion input unit) .......................................................... |
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1-40 |
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KV-E16X (16-I/O expansion input unit) ...................................................... |
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1-41 |
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1.8.4 |
Dimensions ....................................................................................................... |
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1-42 |
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1.9 |
KV-E4R/E4T/E8R/E8T(P)/E16R/E16T(P) (Expansion Output Unit) ............. |
1-43 |
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1.9.1 |
Part Names and Functions ............................................................................... |
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1-43 |
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1.9.2 |
Output Specifications ........................................................................................ |
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1-43 |
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KV-E4R/E8R/E16R (Relay output type) ..................................................... |
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1-44 |
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KV-E4T/E8T(P)/E16T(P) [Transistor output type (NPN/PNP)] |
.................. |
1-44 |
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1.9.3 |
Terminal Layout Drawings and Input Circuit Diagrams .................................... |
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1-45 |
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KV-E4R [4-I/O expansion output unit (relay output type)] .......................... |
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1-45 |
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KV-E4T [4-I/O expansion output unit transistor output type)] |
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1-46 |
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KV-E8R [8-I/O expansion output unit (relay output type)] .......................... |
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1-47 |
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KV-E8T(P) [8-I/O expansion output unit (transistor output type)] .............. |
1-48 |
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KV-E16R [16-I/O expansion output unit (relay output type)] ...................... |
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1-49 |
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KV-E16T(P) [16-I/O expansion input unit (transistor output)] |
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1-50 |
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1.9.4 |
Dimensions ....................................................................................................... |
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1-51 |
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1.10 |
KV-E4XR/E4XT(P) (Expansion I/O Unit) ....................................................... |
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1-52 |
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1.10.1 |
Part Names and Functions ............................................................................... |
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1-52 |
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1.10.2 |
Input Specifications ........................................................................................... |
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1-53 |
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1.10.3 Output Specifications ........................................................................................ |
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1-53 |
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KV-E4XR (Relay output type) .................................................................... |
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1-53 |
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KV-E4XT(P) (Transistor output type) ......................................................... |
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1-53 |
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1.10.4 Terminal Layout Drawings and Input Circuit Diagrams .................................... |
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1-54 |
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KV-E4XR (Relay output type) .................................................................... |
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1-54 |
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KV-E4XT(P) (Transistor output type) ......................................................... |
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1-56 |
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1.10.5 Dimensions ....................................................................................................... |
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1-58 |
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1.11 |
KV-D20 (Operator Interface Panel) ............................................................... |
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1-59 |
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1.11.1 |
Part Names and Functions ............................................................................... |
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1-59 |
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1.11.2 |
General Specifications ...................................................................................... |
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1-60 |
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1.11.3 |
Functional Specifications .................................................................................. |
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1-60 |
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1.11.4 Dimensions ....................................................................................................... |
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1-61 |
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Chapter 2 |
System Installation |
Visual KV |
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2.1 |
Installation Environment ............................................................................... |
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1-64 |
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2.1.1 |
Installation Environment ................................................................................... |
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1-64 |
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2.1.2 |
Installation Position ........................................................................................... |
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1-65 |
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2.1.3 |
Installation Procedure ....................................................................................... |
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1-66 |
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Expansion unit spacer ................................................................................ |
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1-66 |
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2.1.4 |
Cautions on Wiring for Each Unit ...................................................................... |
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1-67 |
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Wiring procedures for basic units ............................................................... |
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1-67 |
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Cautions on wiring for I/O units .................................................................. |
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1-68 |
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Terminal ..................................................................................................... |
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1-68 |
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Cautions on grounding ............................................................................... |
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1-69 |
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2.1.5 |
Contact Protection ............................................................................................ |
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1-69 |
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2.2 |
Connecting Visual KV Series Expansion Units .......................................... |
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1-70 |
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2.2.1 |
Visual KV Series Expansion Units .................................................................... |
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1-70 |
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2.2.2 |
Connecting Visual KV Series Expansion Units ................................................. |
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1-71 |
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Connection methods .................................................................................. |
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1-72 |
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Number of connectable units ..................................................................... |
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1-73 |
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2.2.3 |
Confirming the Connection Settings of Expansion Units .................................. |
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1-74 |
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Expansion unit relay list ............................................................................. |
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1-74 |
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Connection information for expansion units ............................................... |
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1-75 |
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Input time constant for expansion units ..................................................... |
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1-76 |
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Clearing the input value when disconnecting ............................................. |
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1-76 |
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2.2.4 |
Transferring I/O Information between Expansion Units and the Basic Unit ...... |
1-77 |
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When inputting ........................................................................................... |
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1-77 |
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In the case of output .................................................................................. |
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1-77 |
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2.3 |
Inspection and Maintenance ......................................................................... |
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1-78 |
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2.3.1 |
Inspection ......................................................................................................... |
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1-78 |
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2.3.2 |
Maintenance ..................................................................................................... |
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1-78 |
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Chapter 3 |
Access Window |
Visual KV |
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3.1 |
Overview of the Access Window .................................................................. |
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1-80 |
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3.1.1 |
What is the Access Window ............................................................................. |
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1-80 |
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3.1.2 |
Access Window Use Examples ........................................................................ |
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1-80 |
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3.2 |
Basic Operating Procedures ......................................................................... |
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1-81 |
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3.2.1 |
Operation Mode ................................................................................................ |
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1-81 |
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3.2.2 |
Access Window Modes ..................................................................................... |
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1-81 |
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3.2.3 |
Part Names and Functions of the Access Window ........................................... |
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1-82 |
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3.2.4 |
Selecting Modes and Setting/Resetting Key Lock ............................................ |
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1-82 |
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3.2.5 |
Turbo Function .................................................................................................. |
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1-83 |
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3.3 |
Digital Trimmer Mode .................................................................................... |
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1-84 |
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3.3.1 |
Function and Operating Procedure ................................................................... |
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1-84 |
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Key operation and screen display .............................................................. |
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1-84 |
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Function and operating procedure ............................................................. |
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1-84 |
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3.4 |
Device Mode ................................................................................................... |
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1-87 |
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3.4.1 Function and Operating Procedure ................................................................... |
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1-87 |
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|
|
Devices that can be displayed and changed ............................................. |
|
1-87 |
|
|
Key operation and screen display .............................................................. |
|
1-87 |
|
|
Selecting the device and displaying the current value/set value |
................ 1-88 |
|
|
|
Changing a numeric value ......................................................................... |
|
1-89 |
|
|
Holding the setting ..................................................................................... |
|
1-91 |
|
3.4.2 Screen Display for Each Device Type .............................................................. |
|
1-91 |
|
|
|
Data memory (DM) .................................................................................... |
|
1-91 |
|
|
Temporary data memory (TM) ................................................................... |
|
1-91 |
|
|
Timer/counter (T/C) .................................................................................... |
|
1-92 |
|
|
High-speed counter comparator (CTC) ...................................................... |
|
1-92 |
|
|
Trimmer (TRM) .......................................................................................... |
|
1-93 |
|
|
Relay (RLY) ............................................................................................... |
|
1-93 |
|
3.5 |
System Mode .................................................................................................. |
|
1-94 |
|
3.5.1 Function and Operating Procedure ................................................................... |
|
1-94 |
|
|
|
Key operation and screen display .............................................................. |
|
1-94 |
|
|
LOAD mode and SAVE mode .................................................................... |
|
1-96 |
|
|
Display in LOAD/SAVE mode .................................................................... |
|
1-96 |
|
3.6 |
Message Display ............................................................................................ |
|
1-97 |
|
3.6.1 Error Messages and Error Status ..................................................................... |
|
1-97 |
|
|
3.6.2 |
User Messages ................................................................................................. |
|
1-97 |
|
|
How to use the user messages .................................................................. |
|
1-98 |
|
|
|
||
Chapter 4 |
KV-D20 Operator Interface Panel |
Visual KV |
||
|
4.1 |
Before Operation .......................................................................................... |
|
1-100 |
|
4.1.1 |
Checking Package Contents .......................................................................... |
|
1-100 |
|
4.1.2 Part Names and Functions ............................................................................. |
|
1-101 |
|
|
4.1.3 Details about the KV-D20 ............................................................................... |
|
1-102 |
|
|
|
General specifications .............................................................................. |
|
1-102 |
|
|
Functional specifications .......................................................................... |
|
1-102 |
|
|
Dimensions .............................................................................................. |
|
1-103 |
|
4.1.4 |
Installation and Environment .......................................................................... |
|
1-104 |
|
|
Use environment ...................................................................................... |
|
1-104 |
|
|
Panel mounting ........................................................................................ |
|
1-105 |
|
4.1.5 |
Inspection and Maintenance ........................................................................... |
|
1-106 |
|
|
Inspection ................................................................................................. |
|
1-106 |
|
|
Maintenance ............................................................................................ |
|
1-106 |
|
4.2 |
Overview and Operation .............................................................................. |
|
1-107 |
|
4.2.1 Use Examples for the KV-D20 ........................................................................ |
|
1-107 |
|
|
4.2.2 Connection with the KV Series ....................................................................... |
|
1-108 |
|
|
|
Connection ............................................................................................... |
|
1-108 |
|
|
Precautions .............................................................................................. |
|
1-108 |
|
4.2.3 Overview of the KV-D20 ................................................................................. |
|
1-109 |
|
|
|
Switching the display mode ..................................................................... |
|
1-109 |
|
|
Overview of each display mode ............................................................... |
|
1-110 |
|
|
Assignment of relays/DM ......................................................................... |
|
1-111 |
|
|
Other functions ......................................................................................... |
|
1-112 |
|
|
Precautions about screen change function .............................................. |
|
1-115 |
|
4.2.4 |
Operator Mode ................................................................................................ |
|
1-117 |
|
|
Screen selection in operator mode .......................................................... |
|
1-117 |
|
|
Operator screen ....................................................................................... |
|
1-118 |
|
|
Direct access screen ................................................................................ |
|
1-126 |
|
|
KV-I/O monitor screen ............................................................................. |
|
1-127 |
|
|
Switch comment screen ........................................................................... |
|
1-128 |
|
|
Lamp comment screen ............................................................................ |
|
1-128 |
|
|
Screen change permission in operator mode .......................................... |
|
1-129 |
|
4.2.5 |
Device Mode ................................................................................................... |
|
1-130 |
|
|
Device mode ............................................................................................ |
|
1-130 |
|
|
Operation example for device mode ........................................................ |
|
1-132 |
|
4.2.6 |
System Mode .................................................................................................. |
|
1-134 |
|
|
System mode ........................................................................................... |
|
1-134 |
|
4.3 Examples of Ladder Programs ................................................................... |
|
1-135 |
|
(11)
|
4.3.1 |
Basic Ladder Programs .................................................................................. |
|
1-135 |
|
|
Before creating ladder programs ............................................................. |
|
1-135 |
|
|
Basic ladder programs ............................................................................. |
|
1-136 |
|
4.3.2 |
Examples of Ladder Programs ....................................................................... |
|
1-143 |
|
|
Example of displaying user messages ..................................................... |
|
1-143 |
|
|
Example of displaying messages with titles ............................................. |
|
1-145 |
|
|
Example of position control ...................................................................... |
|
1-146 |
|
|
Example of frequency counter ................................................................. |
|
1-149 |
|
|
Example of 24-bit high-speed counter ..................................................... |
|
1-152 |
|
|
Example of cam switch function ............................................................... |
|
1-154 |
|
4.4 |
Appendix ....................................................................................................... |
|
1-158 |
|
4.4.1 |
Troubleshooting .............................................................................................. |
|
1-158 |
|
4.4.2 |
Available Character List .................................................................................. |
|
1-162 |
|
4.4.3 |
Comment Draft Sheet ..................................................................................... |
|
1-163 |
|
|
|
||
Chapter 5 |
KV-300, KV-10/80 Hardware |
KV-300, KV-10/80 |
||
|
5.1 |
System Configuration .................................................................................. |
|
1-166 |
|
5.1.1 |
KV-300 ............................................................................................................ |
|
1-166 |
|
5.1.2 |
KV-10/80 ......................................................................................................... |
|
1-167 |
|
5.2 |
Module/Unit Specifications ......................................................................... |
|
1-168 |
|
5.2.1 |
Wiring: KV-U4 Power Supply Module ............................................................. |
|
1-168 |
|
|
Parts and functions .................................................................................. |
|
1-168 |
|
5.2.2 |
Wiring: KV-U5 DC Power Distribution Module ................................................ |
|
1-169 |
|
|
Parts and functions .................................................................................. |
|
1-169 |
|
5.2.3 |
Wiring: KV-300 CPU ....................................................................................... |
|
1-170 |
|
|
Parts and functions .................................................................................. |
|
1-170 |
|
5.2.4 |
Wiring: KV-C16X/C32X Connector Input Module ........................................... |
|
1-171 |
|
|
Parts and functions .................................................................................. |
|
1-171 |
|
5.2.5 |
Wiring: KV-C32T/B16R/B16S Connector Output Module ............................... |
1-172 |
|
|
|
Parts and functions .................................................................................. |
|
1-172 |
|
5.2.6 |
Wiring: KV-R1A I/O Distribution Module ......................................................... |
|
1-173 |
|
|
Parts and functions .................................................................................. |
|
1-173 |
|
5.2.7 |
Wiring: KV-R8X/R16X/R8R/R16R/R8T/R16T I/O Terminal Modules ............. |
1-174 |
|
|
|
Parts and functions .................................................................................. |
|
1-174 |
|
5.2.8 |
Module Names and Functions ........................................................................ |
|
1-175 |
|
5.2.9 |
Peripheral Equipment Names and Functions ................................................. |
|
1-176 |
|
5.3 |
Module/Unit Connections ............................................................................ |
|
1-178 |
|
5.3.1 |
Environmental Requirements ......................................................................... |
|
1-178 |
|
5.3.2 |
Installation Guidelines ..................................................................................... |
|
1-178 |
|
5.3.3 |
Assembling the System .................................................................................. |
|
1-179 |
|
|
Connecting modules ................................................................................ |
|
1-179 |
|
5.3.4 |
Mounting to the DIN Rail ................................................................................. |
|
1-180 |
|
5.3.5 |
Removing the Terminal Block ......................................................................... |
|
1-181 |
|
5.3.6 |
Connecting the AC Power Supply Module and DC Power Distribution Module .... |
1-182 |
|
|
|
KV-U4 AC Power Supply Module ............................................................ |
|
1-182 |
|
|
KV-U5 DC Power Distribution Module ..................................................... |
|
1-182 |
|
5.3.7 |
I/O Connectors ................................................................................................ |
|
1-183 |
|
|
KV-300 CPU ............................................................................................ |
|
1-183 |
|
|
KV-C16X/C32X ........................................................................................ |
|
1-184 |
|
|
KV-C32T/B16R/B16S .............................................................................. |
|
1-185 |
|
|
KV-R8X/R16X/R8R/R16R/R8T/R16T ...................................................... |
|
1-186 |
|
5.3.8 |
I/O Terminal Modules: Communication Cables and Power Distribution ......... |
1-187 |
|
|
|
Transmission distance by cable type ....................................................... |
|
1-187 |
|
|
Connection patterns ................................................................................. |
|
1-187 |
|
|
Incorrect wiring patterns ........................................................................... |
|
1-188 |
|
|
Power distribution .................................................................................... |
|
1-188 |
|
5.3.9 |
Connector Assembly Instructions ................................................................... |
|
1-189 |
|
5.3.10 |
KV-300 CPU I/O Indicators ............................................................................. |
|
1-191 |
|
5.3.11 |
KV-10/80 Expansion Units .............................................................................. |
|
1-192 |
|
5.3.12 Mounting Environment .................................................................................... |
|
1-194 |
|
|
|
|
|
|
Chapter 6 |
Handheld Programmer |
|
|
|
|
|
|
|
|
|
6.1 |
Using the Handheld Programmer ............................................................... |
|
1-196 |
|
6.1.1 |
Outline of the Handheld Programmer ............................................................. |
|
1-196 |
(12)
|
6.1.2 |
Precautions ..................................................................................................... |
1-198 |
|
6.2 |
Basic Operations ......................................................................................... |
1-200 |
|
6.2.1 |
Basic Programming Operation ........................................................................ |
1-200 |
|
6.3 |
Functions ...................................................................................................... |
1-216 |
|
|
Function Nos. list ..................................................................................... |
1-216 |
|
|
ALL CLEAR .............................................................................................. |
1-217 |
|
|
HANDHELD PROGRAMMER CLEAR ..................................................... |
1-217 |
|
|
COUNTER CLEAR .................................................................................. |
1-218 |
|
|
HIGH-SPEED COUNTER CLEAR ........................................................... |
1-218 |
|
|
ALL DATA MEMORY CLEAR .................................................................. |
1-219 |
|
|
ALL LATCHING RELAYS RESET ........................................................... |
1-219 |
|
|
PROGRAM SENT OR RECEIVED .......................................................... |
1-220 |
|
|
OFFLINE EDITOR START ...................................................................... |
1-221 |
|
|
OFFLINE EDITOR STOP ........................................................................ |
1-221 |
|
|
TIMER/COUNTER CURRENT VALUE CHANGE ................................... |
1-222 |
|
|
TIMER/COUNTER SETTING CHANGE .................................................. |
1-224 |
|
|
RELAY ON/OFF ....................................................................................... |
1-226 |
|
|
WRITE INTO DATA MEMORY ................................................................ |
1-227 |
|
|
READ TRIMMER SETTING ..................................................................... |
1-228 |
|
|
SYNTAX CHECK ..................................................................................... |
1-228 |
|
|
PROGRAM CAPACITY CHECK .............................................................. |
1-229 |
|
6.4 |
Memory Card ................................................................................................ |
1-230 |
|
6.4.1 Functions [used with KV-P3E(01)] .................................................................. |
1-230 |
|
|
6.4.2 |
Storage Capacity ............................................................................................ |
1-230 |
|
|
CLEAR ..................................................................................................... |
1-232 |
|
|
NEW ......................................................................................................... |
1-233 |
|
|
ACCS ....................................................................................................... |
1-234 |
|
|
ACCS: SAVE ........................................................................................... |
1-235 |
|
|
ACCS: LOAD ........................................................................................... |
1-236 |
|
|
ACCS: VERIFY ........................................................................................ |
1-236 |
|
|
ACCS: DELETE ....................................................................................... |
1-237 |
|
|
|
|
Chapter 7 |
KV-L2 Serial Interface Module |
KV-300 |
|
|
7.1 |
Outline ......................................................................................................... |
1-240 |
|
7.1.1 |
Features .......................................................................................................... |
1-240 |
|
7.2 |
Configuration ............................................................................................... |
1-241 |
|
7.2.1 |
Parts and Functions ........................................................................................ |
1-241 |
|
7.2.2 |
System Configuration ..................................................................................... |
1-242 |
|
7.2.3 |
Outline of Operation Modes ............................................................................ |
1-244 |
|
7.3 |
Installation .................................................................................................... |
1-245 |
|
7.3.1 Setting the Operation Mode ............................................................................ |
1-245 |
|
|
7.3.2 |
Communications Protocols ............................................................................. |
1-247 |
|
7.3.3 |
Connector Wiring ............................................................................................ |
1-248 |
|
7.3.4 Connecting to External Units .......................................................................... |
1-249 |
|
|
|
Connecting to An External Display .......................................................... |
1-249 |
|
|
Connecting to an IBM PC-AT Computer .................................................. |
1-249 |
|
|
Connecting to the KV-10/16/24/40/80 ...................................................... |
1-250 |
|
|
Connecting KV-L2s .................................................................................. |
1-250 |
|
7.4 |
Software Setup ............................................................................................. |
1-252 |
|
7.4.1 Using KV Software [KV IncrediWare (DOS)] .................................................. |
1-252 |
|
|
Starting KV IncrediWare (DOS) from the KV-L2 ........................................................ |
1-252 |
|
|
7.5 |
KV Mode Programming ............................................................................... |
1-253 |
|
7.5.1 Operating in KV Mode .................................................................................... |
1-253 |
|
|
|
Communications protocol ........................................................................ |
1-253 |
|
7.5.2 |
Serial Communications Procedure ................................................................. |
1-255 |
|
|
Command transmission procedure .......................................................... |
1-255 |
|
|
Command/response format ..................................................................... |
1-256 |
|
|
Communications commands and responses ........................................... |
1-256 |
|
|
Communications commands .................................................................... |
1-257 |
|
7.5.3 Transmission and Reception of Text Data ...................................................... |
1-262 |
|
|
|
Assigning relay nos. and data memory address nos. .............................. |
1-262 |
|
|
Transmitting Text Data ............................................................................. |
1-264 |
|
|
Receiving text data .................................................................................. |
1-265 |
|
|
ASCII code/binary conversion function .................................................... |
1-266 |
(13)
|
|
Example program ..................................................................................... |
1-269 |
|
7.6 |
Display Interface Mode Programming ....................................................... |
1-270 |
|
7.6.1 |
Operating in Display Interface Mode .............................................................. |
1-270 |
|
|
Communications protocols ....................................................................... |
1-270 |
|
|
Communications control procedure ......................................................... |
1-271 |
|
7.6.2 |
Command and Response Format ................................................................... |
1-273 |
|
7.6.3 |
Commands and Responses ........................................................................... |
1-275 |
|
|
List of commands and responses ............................................................ |
1-275 |
|
|
Description of commands and responses ................................................ |
1-277 |
|
|
End codes ................................................................................................ |
1-291 |
|
7.7 |
Non-procedure Mode Programming .......................................................... |
1-292 |
|
7.7.1 |
Operating in Non-procedure Mode ................................................................. |
1-292 |
|
|
Communications protocol ........................................................................ |
1-292 |
|
|
Connecting to the KV-L2 .......................................................................... |
1-293 |
|
7.7.2 |
Assignment of Relay Nos. and Data Memory Address Nos. .......................... |
1-294 |
|
|
Assigning relay nos. and data memory address nos. .............................. |
1-294 |
|
7.7.3 |
Transmitting Text Data ................................................................................... |
1-297 |
|
|
Data transmission and internal data memory addresses ......................... |
1-297 |
|
7.7.4 |
Receiving Text Data ....................................................................................... |
1-298 |
|
|
Format of received data and data memory addresses ............................ |
1-298 |
|
7.7.5 |
ASCII code/Binary Conversion Function ........................................................ |
1-300 |
|
7.8 |
Troubleshooting Guide ............................................................................... |
1-304 |
|
7.8.1 |
Troubleshooting .............................................................................................. |
1-304 |
|
7.8.2 |
Precautions ..................................................................................................... |
1-305 |
|
7.9 |
Specifications ............................................................................................... |
1-306 |
|
7.9.1 |
Specifications .................................................................................................. |
1-306 |
|
|
General specifications .............................................................................. |
1-306 |
|
|
Communications protocol ........................................................................ |
1-306 |
|
|
RS-232C connector specifications ........................................................... |
1-306 |
|
|
RS-422A terminal block specifications ..................................................... |
1-306 |
|
7.9.2 |
Dimensions ..................................................................................................... |
1-307 |
|
7.10 |
Command List .............................................................................................. |
1-308 |
|
7.10.1 |
List of Commands and Responses ................................................................. |
1-308 |
|
7.10.2 List of Commands and Responses in Display Interface mode ....................... |
1-309 |
|
|
|
|
|
Chapter 8 |
KV-AN6 Analog I/O Module |
KV-300 |
|
|
8.1 |
.........................................................................................................Outline |
1-312 |
|
|
Features ................................................................................................... |
1-312 |
|
8.2 |
Configuration ............................................................................................... |
1-313 |
|
8.2.1 |
Parts and Functions ........................................................................................ |
1-313 |
|
8.2.2 |
System Configuration ..................................................................................... |
1-314 |
|
8.3 |
Installation .................................................................................................... |
1-315 |
|
8.3.1 |
Terminal Nos. ................................................................................................. |
1-315 |
|
8.3.2 |
Removing the Terminal Block ......................................................................... |
1-316 |
|
8.3.3 |
Example of Voltage I/O Wiring ........................................................................ |
1-317 |
|
8.3.4 |
Example of Current I/O Wiring ........................................................................ |
1-318 |
|
8.3.5 |
Setting I/O Ranges ......................................................................................... |
1-319 |
|
8.4 |
Programming ................................................................................................ |
1-320 |
|
8.4.1 |
Input Characteristics (A/D) .............................................................................. |
1-320 |
|
8.4.2 |
Calculating Input Data (A/D) ........................................................................... |
1-321 |
|
8.4.3 |
Output Characteristics (D/A) ........................................................................... |
1-322 |
|
8.4.4 |
Calculating Output Data (D/A) ........................................................................ |
1-323 |
|
8.4.5 |
Assigning Data Memory (DM) Addresses ....................................................... |
1-324 |
|
8.4.6 |
Reading Analog Input ..................................................................................... |
1-325 |
|
8.4.7 |
Measuring Analog Input Average ................................................................... |
1-326 |
|
8.4.8 |
Writing Analog Output ..................................................................................... |
1-327 |
|
8.4.9 |
Converting Analog Input to Analog Output ..................................................... |
1-328 |
|
8.5 |
KV-AN6 Appendices .................................................................................... |
1-329 |
|
8.5.1 |
Troubleshooting .............................................................................................. |
1-329 |
|
8.5.2 |
Precautions ..................................................................................................... |
1-330 |
|
8.5.3 |
Specifications .................................................................................................. |
1-331 |
|
|
Environmental specifications ................................................................... |
1-331 |
|
|
System specifications .............................................................................. |
1-331 |
(14)
|
8.5.4 |
Dimensions ..................................................................................................... |
|
1-332 |
|
|
|
||
Chapter 9 |
KV-AD4/DA4 Analog I/O Unit |
KV-10/80 |
||
|
9.1 |
Outline ......................................................................................................... |
|
1-334 |
|
|
Features ................................................................................................... |
|
1-334 |
|
9.2 |
Configuration ............................................................................................... |
|
1-335 |
|
9.2.1 |
Part Names and Functions ............................................................................. |
|
1-335 |
|
|
KV-AD4 .................................................................................................... |
|
1-335 |
|
|
KV-DA4 .................................................................................................... |
|
1-336 |
|
9.2.2 |
Specifications .................................................................................................. |
|
1-337 |
|
|
KV-AD4 .................................................................................................... |
|
1-337 |
|
|
KV-DA4 .................................................................................................... |
|
1-339 |
|
9.2.3 |
System Configuration ..................................................................................... |
|
1-341 |
|
9.3 |
Installation .................................................................................................... |
|
1-342 |
|
9.3.1 |
Installation Procedure ..................................................................................... |
|
1-342 |
|
9.3.2 |
Checking the Installation Environment ........................................................... |
|
1-343 |
|
9.3.3 |
Setting the KV-AD4 Input Mode ...................................................................... |
|
1-344 |
|
|
Setting the input mode ............................................................................. |
|
1-344 |
|
9.3.4 |
Connecting External Instruments .................................................................... |
|
1-345 |
|
|
Wiring ....................................................................................................... |
|
1-345 |
|
|
Wiring diagrams ....................................................................................... |
|
1-346 |
|
9.3.5 |
Connecting to the KV-10 to 80 ........................................................................ |
|
1-348 |
|
9.3.6 |
Maintenance ................................................................................................... |
|
1-349 |
|
|
Inspection and Cleaning .......................................................................... |
|
1-349 |
|
9.4 |
Programming ................................................................................................ |
|
1-350 |
|
9.4.1 |
Programming the KV-AD4 .............................................................................. |
|
1-350 |
|
|
A/D Conversion Mechanism .................................................................... |
|
1-350 |
|
|
About Digital Data after A/D Conversion .................................................. |
|
1-351 |
|
|
Calculating Voltage and Current Values from Digital Data ...................... |
|
1-352 |
|
9.4.2 |
Programming the KV-DA4 .............................................................................. |
|
1-353 |
|
|
D/A Conversion Mechanism .................................................................... |
|
1-353 |
|
|
Converting Digital Data to Voltage or Current Values to be Output ......... |
1-354 |
|
|
|
Writing Digital Data to Data Memory for D/A Conversion ........................ |
|
1-356 |
|
9.4.3 |
A/D and D/A Conversion Tables ..................................................................... |
|
1-357 |
|
|
Voltage Conversion Table ........................................................................ |
|
1-357 |
|
|
Current Conversion Table ........................................................................ |
|
1-358 |
|
9.5 |
Programming Examples .............................................................................. |
|
1-359 |
|
|
Calculating Analog Data Values from Digital Data ................................... |
|
1-359 |
|
|
Writing Data to be Analog-output ............................................................. |
|
1-361 |
|
|
Outputting Analog Trimmer Values .......................................................... |
|
1-364 |
|
|
Outputting Analog Input Data ................................................................... |
|
1-365 |
|
|
Outputting Analog Input from a Pressure Sensor to an Air Valve ............ |
1-366 |
|
|
|
Setting the Minimum and Maximum Voltage Limits and Measuring the |
|
|
|
|
Average Voltage ...................................................................................... |
|
1-367 |
|
9.6 |
Troubleshooting ........................................................................................... |
|
1-370 |
|
|
|
|
|
Chapter 10 |
Troubleshooting |
|
|
|
|
10.1 |
Error List ....................................................................................................... |
|
1-372 |
|
10.1.1 |
List of Error Codes in Basic Units ................................................................... |
|
1-372 |
|
10.1.2 |
Error indication in Expansion Units ................................................................. |
|
1-374 |
|
10.1.3 |
Program Errors ............................................................................................... |
|
1-375 |
|
10.1.4 |
Memory Card Errors and Other Errors ........................................................... |
|
1-376 |
|
10.2 |
Replacing Relays ......................................................................................... |
|
1-377 |
|
|
Replacement procedure ........................................................................... |
|
1-377 |
|
10.3 |
Troubleshooting ........................................................................................... |
|
1-378 |
|
10.3.1 |
Troubleshooting List ....................................................................................... |
|
1-378 |
|
10.4 |
Error Messages ............................................................................................ |
|
1-380 |
|
|
|
|
|
|
Appendices |
|
|
|
|
Appendix A. Specifications and Dimensions [Visual KV Series] .................... |
|
1-382 |
|
|
A.1 |
System Specifications [Visual KV Series] ....................................................... |
|
1-382 |
(15)
|
Hardware ................................................................................................. |
1-382 |
|
|
Software and Programming ..................................................................... |
1-383 |
|
|
AC power supply unit ............................................................................... |
1-384 |
|
A.2 Common I/O Specifications of Basic Units ..................................................... |
1-384 |
||
|
Input specifications .................................................................................. |
1-384 |
|
|
Output specifications (relay output): KV-10AR/DR, KV-16AR/DR, |
|
|
|
KV-24AR/DR, and KV-40AR/DR .............................................................. |
1-385 |
|
|
Output specifications (transistor output): KV-10AT(P)/DT(P), |
|
|
|
KV-16AT(P)/DT(P), KV-24AT(P)/DT(P), and KV-40AT(P)/DT(P) ............ |
1-385 |
|
A.3 |
Expansion Unit Specifications ........................................................................ |
1-385 |
|
A.4 |
Dimensions ..................................................................................................... |
1-389 |
|
Appendix B. Specifications and Dimensions [KV-300 Series] ......................... |
1-392 |
||
B.1 System Specifications [KV-300 Series] .......................................................... |
1-392 |
||
|
Hardware ................................................................................................. |
1-392 |
|
|
Software and Programming ..................................................................... |
1-393 |
|
|
AC Power supply module/DC power distribution module ........................ |
1-394 |
|
B.2 |
Module Specifications ..................................................................................... |
1-398 |
|
|
KV-300 CPU ............................................................................................ |
1-398 |
|
|
KV-C16X/C32X Input Modules ................................................................ |
1-399 |
|
|
KV-C32T/B16R/B16S Output Modules ................................................... |
1-400 |
|
|
KV-R8X/R16X I/O Terminal Modules ....................................................... |
1-401 |
|
|
KV-R8T/R16T/R8R/R16R I/O Terminal Modules ..................................... |
1-402 |
|
|
KV-R8T/R16T/R8R/R16R I/O Terminal Modules (RUN Output) .............. |
1-403 |
|
|
KV-R1A I/O Distribution Module .............................................................. |
1-403 |
|
B.3 |
Dimensions ..................................................................................................... |
1-404 |
|
Appendix C. Ladder Program List ...................................................................... |
1-406 |
||
Appendix D. A/D and D/A Conversion Tables [KV-AN6] ..................................... |
1-408 |
||
|
Voltage conversion table .......................................................................... |
1-408 |
|
|
Current conversion table .......................................................................... |
1-409 |
|
|
|
||
WARRANTIES AND DISCLAIMERS |
|
1-419 |
|
2 Support software
Chapter 1 |
Introduction |
|
|
|
1.1 |
Items Included in the Package ........................................................................ |
2-2 |
|
1.2 |
Outline of the Ladder Builder for KV .............................................................. |
2-3 |
|
1.2.1 |
Operating environment and system configuration .............................................. |
2-3 |
|
1.2.2 |
Features and functions of the Ladder Builder for KV .......................................... |
2-4 |
|
|
Features of the Ladder Builder for KV ......................................................... |
2-4 |
|
|
Functions of the Ladder Builder for KV ........................................................ |
2-6 |
|
1.3 |
Before Programming ....................................................................................... |
2-7 |
|
|
Machines to be prepared ............................................................................. |
2-7 |
|
1.3.1 |
Differences from the KV IncrediWare (DOS) ...................................................... |
2-8 |
|
1.3.2 |
Differences from the Ladder Builder for KV Ver 1.0 ........................................... |
2-8 |
|
1.4 |
Installing the Software ..................................................................................... |
2-9 |
|
1.4.1 |
Preparation for installation .................................................................................. |
2-9 |
|
1.4.2 |
Installation Procedure ....................................................................................... |
2-10 |
|
|
Installation in Windows 95 ......................................................................... |
2-10 |
|
|
Installation in Windows 3.1 ........................................................................ |
2-12 |
|
1.5 |
Cautions for Use ............................................................................................ |
2-13 |
|
1.6 |
Basic Operations ........................................................................................... |
2-14 |
|
1.6.1 |
Program creation flow and available modes ..................................................... |
2-14 |
|
1.6.2 |
Starting up and exiting from the software ......................................................... |
2-16 |
|
1.6.3 |
Screen .............................................................................................................. |
2-18 |
|
1.6.4 |
Mouse operation and keyboard operation ........................................................ |
2-21 |
|
1.6.5 |
Online Help ....................................................................................................... |
2-23 |
Chapter 2 |
Editor |
KV-300 |
|
|
2.1 |
Outline of the Editor Functions .................................................................... |
2-26 |
|
2.1.1 |
Cautions for editing ladder programs ................................................................ |
2-26 |
|
2.2 |
Edit Screen ..................................................................................................... |
2-27 |
(16)
|
2.2.1 |
Name and function of each part of the screen .................................................. |
2-27 |
|
2.2.2 |
Ladder program window screen ....................................................................... |
2-28 |
|
2.3 |
File Management ............................................................................................ |
2-29 |
|
2.3.1 |
Creating a new file ............................................................................................ |
2-29 |
|
2.3.2 |
Setting the automatic file read function ............................................................. |
2-30 |
|
2.3.3 |
Setting automatic file save for the file ............................................................... |
2-31 |
|
2.3.4 |
Saving and reading files ................................................................................... |
2-32 |
|
2.3.5 |
Reading and saving a file in another format ..................................................... |
2-33 |
|
2.3.6 |
Saving a ladder diagram in text format ............................................................. |
2-36 |
|
2.3.7 |
Verifying files .................................................................................................... |
2-36 |
|
2.4 |
Entering/Deleting Symbols and Connection Lines .................................... |
2-37 |
|
2.4.1 |
Entering symbols .............................................................................................. |
2-37 |
|
2.4.2 |
Deleting symbols .............................................................................................. |
2-42 |
|
2.4.3 |
Entering contacts/coils directly ......................................................................... |
2-42 |
|
2.4.4 |
Changing the device at the current cursor position .......................................... |
2-43 |
|
2.4.5 |
Entering/Deleting connection lines ................................................................... |
2-44 |
|
2.4.6 |
Canceling edit operations ................................................................................. |
2-45 |
|
2.5 |
Entering Comments/Labels ......................................................................... |
2-46 |
|
2.5.1 |
Editing comments/labels ................................................................................... |
2-46 |
|
2.5.2 |
Editing line comments ....................................................................................... |
2-50 |
|
2.5.3 |
Changing ladder lines into comments ............................................................... |
2-51 |
|
2.6 |
Edit and Arrangement .................................................................................. |
2-52 |
|
2.6.1 |
Copy, move, and delete .................................................................................... |
2-52 |
|
2.6.2 |
Inserting and deleting lines ............................................................................... |
2-57 |
|
2.7 |
Jump, Search, and Replace ......................................................................... |
2-58 |
|
2.7.1 |
Jump ................................................................................................................. |
2-58 |
|
2.7.2 |
Searching for instruction words/operands ........................................................ |
2-62 |
|
2.7.3 |
Searching for the device at the cursor position ................................................. |
2-63 |
|
2.7.4 |
Replacing operands .......................................................................................... |
2-64 |
|
2.7.5 |
Converting a/b contacts .................................................................................... |
2-65 |
|
2.8 |
Editing the Mnemonic List ........................................................................... |
2-67 |
|
2.8.1 |
Displaying and terminating a mnemonic list ..................................................... |
2-67 |
|
2.8.2 |
Copy, move, and delete .................................................................................... |
2-69 |
|
2.9 |
Displaying the Use Status ............................................................................. |
2-70 |
|
2.9.1 |
Displaying a use status list ............................................................................... |
2-70 |
|
2.10 |
Setting the System ......................................................................................... |
2-71 |
|
2.10.1 |
Setting the system ............................................................................................ |
2-71 |
|
2.11 |
Entering and Developing Macros ................................................................ |
2-72 |
|
2.11.1 |
Creating a macro file ......................................................................................... |
2-72 |
|
2.11.2 |
Entering and developing macros ...................................................................... |
2-74 |
|
2.12 |
Compilation .................................................................................................... |
2-75 |
|
2.12.1 |
Executing compilation ....................................................................................... |
2-75 |
|
2.12.2 |
Error display ...................................................................................................... |
2-76 |
|
2.12.3 |
Double coil check .............................................................................................. |
2-76 |
|
2.13 |
Printing Functions ......................................................................................... |
2-77 |
|
2.13.1 |
Printing .............................................................................................................. |
2-77 |
|
2.13.2 |
Preview display ................................................................................................. |
2-81 |
|
2.14 |
Changing the Display Color on the Screen ................................................. |
2-82 |
|
2.14.1 Changing display colors on the screen ............................................................. |
2-82 |
|
|
|
|
|
Chapter 3 |
Simulator |
|
|
|
3.1 |
Outline of the Simulator Functions .............................................................. |
2-84 |
|
3.1.1 |
Outline of the functions ..................................................................................... |
2-84 |
|
3.1.2 |
Restrictions in the simulator .............................................................................. |
2-84 |
|
3.2 |
Starting up and Exiting from the Simulator ................................................. |
2-86 |
|
3.2.1 |
Operating procedure for startup and exit .......................................................... |
2-86 |
|
3.2.2 |
Name and function of each part of the screen .................................................. |
2-88 |
|
3.3 |
Ladder Monitor ............................................................................................... |
2-89 |
|
3.3.1 |
Outline of the ladder monitor ............................................................................ |
2-89 |
|
3.3.2 |
Executing scans ................................................................................................ |
2-89 |
|
3.3.3 |
Executing steps .............................................................................................. |
2-101 |
(17)
|
3.3.4 |
Jump and search ............................................................................................ |
2-105 |
|
3.3.5 |
Stop/reset and device all clear ........................................................................ |
2-108 |
|
3.4 |
Monitor All .................................................................................................... |
2-109 |
|
3.4.1 |
Outline of monitor all ....................................................................................... |
2-109 |
|
3.4.2 |
Displaying, saving, and reading the monitor all window ................................. |
2-109 |
|
3.4.3 |
Monitor all window .......................................................................................... |
2-113 |
|
3.4.4 |
Registering devices ........................................................................................ |
2-113 |
|
3.4.5 |
Selecting and changing devices ..................................................................... |
2-116 |
|
3.5 |
Registration Monitor .................................................................................... |
2-119 |
|
3.5.1 |
Outline of the registration monitor ................................................................... |
2-119 |
|
3.5.2 |
Displaying, saving, and reading the registration monitor ................................ |
2-119 |
|
3.5.3 |
Registration monitor window ........................................................................... |
2-122 |
|
3.5.4 |
Registering devices ........................................................................................ |
2-122 |
|
3.5.5 |
Selecting and changing devices ..................................................................... |
2-123 |
|
3.5.6 |
Manipulating timing charts .............................................................................. |
2-128 |
|
3.5.7 |
Printing out the registration monitor ................................................................ |
2-131 |
|
|
|
|
Chapter 4 |
Monitor |
|
|
|
4.1 |
Outline of the Monitor Functions ............................................................... |
2-134 |
|
4.1.1 |
Outline of the functions ................................................................................... |
2-134 |
|
4.1.2 |
Restrictions in the monitor .............................................................................. |
2-134 |
|
4.1.3 |
Precautions for communication ...................................................................... |
2-135 |
|
4.2 |
Communicating with the PLC ..................................................................... |
2-136 |
|
4.2.1 |
Setting the PLC communication parameters .................................................. |
2-136 |
|
4.2.2 |
Setting the comment transfer .......................................................................... |
2-138 |
|
4.3 |
Starting up and Exiting from the Monitor .................................................. |
2-139 |
|
4.3.1 |
Operating procedures for startup and exit ...................................................... |
2-139 |
|
4.3.2 |
Name and function of each part of the screen ................................................ |
2-143 |
|
4.4 |
Ladder Monitor ............................................................................................. |
2-144 |
|
4.4.1 |
Outline of the ladder monitor .......................................................................... |
2-144 |
|
4.4.2 |
Displaying the ladder monitor window ............................................................ |
2-144 |
|
4.4.3 |
PLC error check .............................................................................................. |
2-144 |
|
4.4.4 |
Starting the monitor ........................................................................................ |
2-145 |
|
4.4.5 |
Stopping the monitor ....................................................................................... |
2-145 |
|
4.4.6 |
Screen displayed while the monitor is running ............................................... |
2-146 |
|
4.4.7 |
Setting the PLC operation mode ..................................................................... |
2-147 |
|
4.5 |
Monitor All and Registration Monitor ......................................................... |
2-148 |
|
4.5.1 |
Functions of the monitor all window ................................................................ |
2-148 |
|
4.5.2 |
Functions of the registration monitor .............................................................. |
2-148 |
|
4.6 |
Monitor Function .......................................................................................... |
2-149 |
|
4.6.1 |
Disabling the input refresh/Disabling the output ............................................. |
2-149 |
|
4.6.2 |
Changing the current values all at once ......................................................... |
2-150 |
|
4.6.3 |
Device all clear ............................................................................................... |
2-154 |
Appendices
Appendix A Error Message List ......................................................................... |
2-156 |
||
A-1 |
System errors ................................................................................................. |
2-156 |
|
A-2 |
Memory errors ................................................................................................ |
2-156 |
|
A-3 |
File errors ........................................................................................................ |
2-157 |
|
A-4 |
Installation errors ............................................................................................ |
2-157 |
|
A-5 Errors that occur in the editor ......................................................................... |
2-158 |
||
A-6 Errors that occur in the monitor/simulator ....................................................... |
2-159 |
||
A-7 Communication errors (displayed in the monitor) ........................................... |
2-159 |
||
A-8 |
PLC errors ...................................................................................................... |
2-160 |
|
A-9 Errors that occur during compilation ............................................................... |
2-161 |
||
Appendix B |
Instruction List ............................................................................... |
2-163 |
|
B-1 |
Basic instructions ............................................................................................ |
2-163 |
|
B-2 |
Application instructions ................................................................................... |
2-164 |
|
B-3 |
Arithmetic instructions ..................................................................................... |
2-165 |
|
B-4 |
Interrupt instructions ....................................................................................... |
2-166 |
|
Appendix C |
Relay No. List .................................................................................. |
2-167 |
|
C-1 Relays, timers, counters, and memory numbers for each model ................... |
2-167 |
||
(18)
Appendix D Special Utility Relay List ................................................................ |
2-168 |
|||
D-1 |
Special relays and arithmetic operation flags ................................................. |
2-168 |
||
D-2 |
Special utility relays for high-speed counter (0) .............................................. |
2-168 |
||
D-3 |
Special utility relays for high-speed counter (1) .............................................. |
2-169 |
||
D-4 |
Other special utility relays ............................................................................... |
2-169 |
||
D-5 |
Memory switches ............................................................................................ |
2-172 |
||
D-6 |
Special memory list ......................................................................................... |
2-172 |
||
Appendix E Devices for KV-10R(W)/T(W) to 80R(W)/T(W), KV-300 ................ |
2-174 |
|||
E-1 |
Special utility relays ........................................................................................ |
2-174 |
||
E-2 |
Memory switches ............................................................................................ |
2-176 |
||
E-3 |
Special memory list ......................................................................................... |
2-176 |
||
Appendix F Sample Program List ..................................................................... |
2-178 |
|||
F-1 |
Description of sample ladder programs .......................................................... |
2-178 |
||
Appendix G |
Quick Reference ............................................................................. |
2-180 |
||
G-1 |
Editor .............................................................................................................. |
|
|
2-180 |
G-2 |
Simulator ......................................................................................................... |
2-188 |
||
G-3 |
Monitor ............................................................................................................ |
|
|
2-195 |
Appendix H Notes for Programming ................................................................. |
2-201 |
|||
H-1 |
Circuits that must be modified ........................................................................ |
2-201 |
||
H-2 |
Precautions for programming ......................................................................... |
2-202 |
||
H-3 |
Programs which cannot be decompiled .......................................................... |
2-203 |
||
Appendix I |
List of Files Used ............................................................................ |
2-204 |
||
Appendix J Countermeasures for Frequent Communication Errors ............ |
2-205 |
|||
|
|
|||
WARRANTIES AND DISCLAIMERS |
|
2-215 |
||
3 |
Programming |
|
|
|
|
|
|
|
|
Chapter 1 |
Programming |
|
||
|
|
1.1 |
..............................................................................Before Creating Programs |
3-2 |
|
|
1.1.1 Flow from Introduction to Operation ................................................................... |
3-2 |
|
|
|
1.1.2 |
Scan Time ........................................................................................................... |
3-3 |
|
|
|
Scan time ..................................................................................................... |
3-3 |
|
|
|
Input response time delay ............................................................................ |
3-3 |
|
|
1.2 |
User Memory .................................................................................................... |
3-4 |
|
|
1.2.1 |
Program Capacity ............................................................................................... |
3-4 |
|
|
|
Maximum number of lines in a program ....................................................... |
3-4 |
|
|
|
Calculating the byte count used ................................................................... |
3-4 |
|
|
1.3 |
Device Configuration ....................................................................................... |
3-5 |
|
|
1.3.1 |
Device List .......................................................................................................... |
3-5 |
|
|
|
Relay list ...................................................................................................... |
3-5 |
|
|
|
List of I/O relays in basic units ..................................................................... |
3-5 |
|
|
|
List of relays in expansion units ................................................................... |
3-6 |
|
|
1.3.2 |
Relay No. ............................................................................................................ |
3-7 |
|
|
|
Address No. ................................................................................................. |
3-7 |
|
|
|
Contact No. .................................................................................................. |
3-8 |
|
|
|
Channel No. ................................................................................................. |
3-8 |
|
|
1.3.3 |
Assigning Relay Nos. .......................................................................................... |
3-8 |
|
|
1.3.4 |
Input Relays ........................................................................................................ |
3-9 |
|
|
|
Basic unit ..................................................................................................... |
3-9 |
|
|
|
Expansion unit ........................................................................................... |
3-10 |
|
|
1.3.5 |
Output Relays ................................................................................................... |
3-10 |
|
|
|
Output operation time ................................................................................ |
3-10 |
|
|
1.3.6 |
Internal Utility Relays ........................................................................................ |
3-11 |
|
|
|
Retentive function of internal utility relays .................................................. |
3-11 |
|
|
1.3.7 |
Special Utility Relays ........................................................................................ |
3-12 |
|
|
|
Description ................................................................................................. |
3-12 |
|
|
1.3.8 Special Utility Relay List ................................................................................... |
3-14 |
|
|
|
|
Special relays and arithmetic operation flags ............................................ |
3-14 |
|
|
|
Special utility relays for high-speed counter(0) .......................................... |
3-14 |
|
|
|
Special utility relays for high-speed counter(1) .......................................... |
3-15 |
|
|
|
Other special utility relays .......................................................................... |
3-15 |
|
|
1.3.9 |
Timers and Counters ........................................................................................ |
3-18 |
(19)
|
|
Timer/Counter list ....................................................................................... |
3-18 |
|
|
|
Description ................................................................................................. |
3-18 |
|
|
1.3.10 Data Memories ................................................................................................. |
3-19 |
||
|
1.3.11 Temporary Data Memory .................................................................................. |
3-21 |
||
|
1.3.12 Relay Nos. and Functions ................................................................................. |
3-22 |
||
|
1.4 |
Special Functions .......................................................................................... |
3-23 |
|
|
1.4.1 |
Input Time Constant Change Function ............................................................. |
3-23 |
|
|
|
Setting the input time constant for basic units using special utility relays .. 3-23 |
||
|
1.4.2 |
Modifying the Input Relay Time Constant ......................................................... |
3-24 |
|
|
|
Modification within the CPU ....................................................................... |
3-24 |
|
|
1.4.3 |
Constant Scan Time Mode ............................................................................... |
3-25 |
|
|
1.4.4 |
Output Disabled Function ................................................................................. |
3-26 |
|
|
1.4.5 |
Input Refresh Disabled Function ...................................................................... |
3-26 |
|
|
1.4.6 |
Contact Comment Save Function ..................................................................... |
3-27 |
|
|
1.4.7 |
Special Functions ............................................................................................. |
3-28 |
|
|
|
Constant Scan Time Mode ........................................................................ |
3-28 |
|
|
|
Output Disabled Function .......................................................................... |
3-28 |
|
|
|
Input Refresh Disabled Function ................................................................ |
3-28 |
|
|
1.5 |
Extended Ladder Diagrams .......................................................................... |
3-29 |
|
|
1.5.1 |
Features of Extended Ladder Diagrams ........................................................... |
3-29 |
|
|
1.5.2 |
Advantages of Extended Ladder Diagrams ...................................................... |
3-30 |
|
|
1.5.3 |
Example of an Extended Ladder Diagram ........................................................ |
3-31 |
|
|
|
|
||
Chapter 2 |
Instructions |
|
||
|
2.1 |
Instruction List [Visual KV Series] .............................................................. |
3-34 |
|
|
2.1.1 |
Basic Instructions .............................................................................................. |
3-34 |
|
|
2.1.2 |
Application Instructions ..................................................................................... |
3-36 |
|
|
2.1.3 |
Arithmetic Instructions ...................................................................................... |
3-38 |
|
|
2.1.4 |
Interrupt Instructions ......................................................................................... |
3-41 |
|
|
2.1.5 |
Function No. List (Alphabetical order) .............................................................. |
3-41 |
|
|
2.2 |
Instruction List [KV-300 Series, KV-10/80] ................................................. |
3-42 |
|
|
2.2.1 |
Basic Instructions .............................................................................................. |
3-42 |
|
|
2.2.2 |
Application Instructions ..................................................................................... |
3-45 |
|
|
2.2.3 |
Arithmetic Instructions ...................................................................................... |
3-48 |
|
|
2.2.4 |
Interrupt Instructions ......................................................................................... |
3-54 |
|
|
2.3 |
Convention Details ........................................................................................ |
3-55 |
|
|
2.4 |
Instruction Details .......................................................................................... |
3-56 |
|
|
2.4.1 |
Basic Instructions .............................................................................................. |
3-56 |
|
|
2.4.2 |
Application Instructions ..................................................................................... |
3-95 |
|
|
2.4.3 |
Arithmetic Instructions .................................................................................... |
3-134 |
|
|
2.5 |
Programming Notes ..................................................................................... |
3-189 |
|
|
|
|
|
|
Chapter 3 |
Interrupts |
|
Visual KV |
|
|
3.1 |
Interrupt Instructions ................................................................................... |
3-192 |
|
|
3.2 |
Interrupt Processing .................................................................................... |
3-194 |
|
|
3.2.1 |
Interrupt Processing ........................................................................................ |
3-194 |
|
|
3.2.2 |
Types of Interrupts .......................................................................................... |
3-195 |
|
|
3.2.3 |
Interrupt Priority .............................................................................................. |
3-196 |
|
|
3.2.4 |
Interrupt Program ............................................................................................ |
3-196 |
|
|
3.3 |
Direct Input/Output ...................................................................................... |
3-197 |
|
|
3.3.1 |
Direct Input ..................................................................................................... |
3-197 |
|
|
3.3.2 |
Direct Output ................................................................................................... |
3-197 |
|
|
3.4 |
Applications of Interrupt Programs ........................................................... |
3-198 |
|
|
3.4.1 |
Interrupt with a Signal Converter .................................................................... |
3-198 |
|
|
3.4.2 |
Interrupt with a High-speed Counter ............................................................... |
3-199 |
|
|
3.4.3 |
Measuring the ON Time of High-speed Pulses .............................................. |
3-200 |
|
|
3.4.4 |
Measuring the Period in which a Target Passes between Two Points |
........... 3-201 |
|
|
|
|
||
Chapter 4 |
High-speed Counters |
|
Visual KV |
|
|
4.1 |
High-speed Counter Instructions ............................................................... |
3-204 |
|
|
4.2 |
Outline of High-speed Counters ................................................................. |
3-206 |
|
(20)
|
4.2.1 |
High-speecÛCounters and High-speed Counter Comparators ...................... |
|
3-206 |
|||
|
|
Structure of high-speed counters and high-speed counter comparators . 3-206 |
|||||
|
|
Specifications of high-speed counters ..................................................... |
|
|
|
3-208 |
|
|
|
High-speed counter comparators ............................................................. |
|
|
|
3-209 |
|
|
4.2.2 |
Internal Clock for High-speed Counters .......................................................... |
|
|
|
3-210 |
|
|
4.3 |
Setting and Operation of High-speed Counters ........................................ |
|
|
|
3-211 |
|
|
4.3.1 |
Reading the Current Value of the High-speed Counter .................................. |
|
|
|
3-211 |
|
|
4.3.2 |
Preset Value of the High-speed Counter Comparator .................................... |
|
|
|
3-211 |
|
|
4.3.3 |
Comparator Output ......................................................................................... |
|
|
|
3-211 |
|
|
4.3.4 |
Count Input Method ........................................................................................ |
|
|
|
3-212 |
|
|
4.3.5 |
Resetting the High-speed Counter ................................................................. |
|
|
|
3-214 |
|
|
4.3.6 |
Differences with the CTH Instruction between the |
|
|
|
|
|
|
|
Conventional and Visual KV Series ................................................................ |
|
|
|
3-216 |
|
|
4.3.7 |
Applications of High-speed Counters ............................................................. |
|
|
|
3-217 |
|
|
4.4 |
Extended Functions of High-speed Counters ........................................... |
|
|
|
3-221 |
|
|
4.4.1 |
24-bit High-speed Counter .............................................................................. |
|
|
|
3-221 |
|
|
4.4.2 |
Changing the Current Value of a 24-bit High-speed Counter ......................... |
|
3-223 |
|||
|
4.4.3 |
Application Example of 24-bit High-speed Counter (single-phase input) |
....... 3-224 |
||||
|
4.4.4 |
Ring Counter Function .................................................................................... |
|
|
|
3-225 |
|
|
4.4.5 |
Applications of Ring Counters ........................................................................ |
|
|
|
3-226 |
|
|
4.5 |
Special Functions Using High-speed Counters ........................................ |
|
|
|
3-228 |
|
|
4.5.1 |
Specified Frequency Pulse Output Function .................................................. |
|
|
|
3-228 |
|
|
4.5.2 |
Applications of the Specified Frequency Pulse Output ................................... |
|
|
|
3-229 |
|
|
4.5.3 |
Frequency Counter Function .......................................................................... |
|
|
|
3-231 |
|
|
4.5.4 |
Applications of Frequency Counters ............................................................... |
|
|
|
3-232 |
|
|
4.5.5 |
Cam Switch Function ...................................................................................... |
|
|
|
3-233 |
|
|
|
Cam switch mode .................................................................................... |
|
|
|
3-233 |
|
|
|
Multi-step comparator mode .................................................................... |
|
|
|
3-234 |
|
|
|
Setting method ......................................................................................... |
|
|
|
3-234 |
|
|
4.5.6 |
Application of the Cam Switch (Cam Switch Mode) ....................................... |
|
|
|
3-236 |
|
|
4.6 |
Direct Clock Pulse Output ........................................................................... |
|
|
|
3-237 |
|
|
4.6.1 |
Outline of Direct Clock Pulse Output .............................................................. |
|
|
|
3-237 |
|
|
4.6.2 |
Pulse Output Setting with the High-speed Counter Comparator .................... |
|
3-238 |
|||
|
|
Changing the pulse period and width ....................................................... |
|
|
|
3-238 |
|
|
|
Calculating the pulse period and comparator preset value ...................... |
|
3-239 |
|||
|
|
Operation with special utility relays .......................................................... |
|
|
|
3-239 |
|
|
4.7 |
Examples of Direct Clock Pulse Output .................................................... |
|
|
|
3-242 |
|
|
4.7.1 |
Example of Outputting a Pulse with 1:1 ON/OFF Ratio .................................. |
|
|
|
3-242 |
|
|
4.7.2 |
Example of Outputting a Pulse with Variable ON/OFF Ratio .......................... |
|
3-245 |
|||
|
4.7.3 |
Example of Stopping the Pulse Output at a Specified Pulse Count |
............... |
3-249 |
|||
|
4.7.4 |
Application of Direct Clock Pulse Output (Ramp-up/down control) ................ |
|
3-251 |
|||
|
|
|
|
|
|||
Chapter 5 |
Positioning Control |
|
|
Visual KV |
|||
|
5.1 |
Outline of Positioning Control .................................................................... |
|
|
|
3-254 |
|
|
5.1.1 |
Ramp-up/down Control ................................................................................... |
|
|
|
3-254 |
|
|
5.2 |
Parameter Setting and Operating Procedures .......................................... |
|
|
|
3-255 |
|
|
5.2.1 |
Parameter Setting Procedure ......................................................................... |
|
|
|
3-255 |
|
|
5.2.2 |
Operating Procedure ...................................................................................... |
|
|
|
3-257 |
|
|
5.3 |
Examples of Using the Positioning Control Function |
.............................. |
|
|
3-258 |
|
|
5.3.1 |
Connection Example ....................................................................................... |
|
|
|
3-258 |
|
|
5.3.2 |
Tips ................................................................................................................. |
|
|
|
3-258 |
|
|
5.3.3 |
Application Examples of the Positioning Control Function |
............................. |
|
|
3-259 |
|
|
|
|
|
|
|
||
Chapter 6 |
Interrupts, High-speed Counters, |
|
|
|
|
||
|
Positioning Control |
|
KV - 300, KV - 10/80 |
||||
|
6.1 |
Interrupt Instructions ................................................................................... |
|
|
|
3-268 |
|
|
6.1.1 |
Description of Interrupts .................................................................................. |
|
|
|
3-268 |
|
|
|
Input processing for routine program and interrupt routine ...................... |
|
3-268 |
|||
|
|
Types of interrupt ..................................................................................... |
|
|
|
3-268 |
|
|
|
Interrupt priority ........................................................................................ |
|
|
|
3-269 |
|
|
|
Interrupt routine ........................................................................................ |
|
|
|
3-269 |
|
|
|
Direct output ............................................................................................. |
|
|
|
3-270 |
|
|
|
Direct input ............................................................................................... |
|
|
|
3-270 |
|
(21)
|
6.1.2 |
Interrupt Instructions ....................................................................................... |
3-271 |
|
|
6.2 |
Direct Clock Pulse ........................................................................................ |
3-276 |
|
|
6.2.1 |
Output of Direct Clock Pulse ........................................................................... |
3-276 |
|
|
|
Outline of High-Speed Counters .............................................................. |
3-276 |
|
|
|
Outline of Pulse Output ............................................................................ |
3-279 |
|
|
|
Examples of Pulse Output ....................................................................... |
3-284 |
|
|
6.3 |
Positioning Control ...................................................................................... |
3-296 |
|
|
6.3.1 |
Positioning Control (Ramp-up/down Control) ................................................. |
3-296 |
|
|
|
Outline of positioning control .................................................................... |
3-296 |
|
|
|
Setting and application of parameters ..................................................... |
3-297 |
|
|
|
Examples of stepping motor control ......................................................... |
3-300 |
|
|
|
|
||
Chapter 7 |
Serial Communication |
|
||
|
7.1 |
Communications Specifications ................................................................ |
3-306 |
|
|
7.1.1 |
Communications Specification ........................................................................ |
3-306 |
|
|
7.1.2 |
Connection with the KV Unit ........................................................................... |
3-306 |
|
|
7.1.3 |
Connecting the KV-300 CPU to a Personal Computer ................................... |
3-307 |
|
|
7.2 |
Serial Communication ................................................................................. |
3-308 |
|
|
7.2.1 |
Command Transmission Procedure ............................................................... |
3-308 |
|
|
7.2.2 |
Format of Commands/Responses .................................................................. |
3-309 |
|
|
7.2.3 |
Communication Command/Response List ..................................................... |
3-310 |
|
|
7.2.4 |
Setting Communication Commands and Responses to Commands .............. |
3-311 |
|
|
7.2.5 |
Other Response Codes .................................................................................. |
3-315 |
|
|
7.2.6 |
Error Code List ................................................................................................ |
3-316 |
|
|
7.2.7 |
Example Program ........................................................................................... |
3-317 |
|
|
7.3 |
Loading Text Data ........................................................................................ |
3-318 |
|
|
7.3.1 |
Receiving Text Data ....................................................................................... |
3-318 |
|
|
7.3.2 |
Transmitting Text Data ................................................................................... |
3-319 |
|
|
7.3.3 |
Sample Program ............................................................................................. |
3-320 |
|
|
7.4 |
ASCII Code List ............................................................................................ |
3-321 |
|
|
|
|
||
Chapter 8 |
Programming Examples |
|
||
|
8.1 |
.........................................................................................................List |
3-324 |
|
|
8.2 |
Details ......................................................................................................... |
3-326 |
|
|
8.2.1 |
Reference Program Examples ........................................................................ |
3-326 |
|
|
|
Basic Instructions ..................................................................................... |
3-326 |
|
|
|
Application Instructions ............................................................................ |
3-334 |
|
|
|
Arithmetic Instructions .............................................................................. |
3-343 |
|
|
|
|||
WARRANTIES AND DISCLAIMERS |
|
3-367 |
||
(22)
WARRANTIES AND DISCLAIMERS
See 1-419.
Caution
•No part of this manual may be reprinted or reproduced in any form or by any means without the prior written permission of KEYENCE CORPORATION.
•The content of this manual is subject to change without notice.
•KEYENCE has thoroughly checked and reviewed this manual. Please contact the sales office listed at the end of this manual if you have any questions or comments regarding this manual or if you find an error.
•KEYENCE assumes no liability for damages resulting from the use of the information in this manual, item 3 above notwithstanding.
•KEYENCE will replace any incomplete or incorrectly collated manual.
All company names and product names in this manual are registered trademarks or trademarks of their respective owners.
(23)
Series
Visual KV
Chapter 1
Configuration and Specifications
This chapter describes the system configuration of the Visual KV Series, the names and functions of each part, and the specifications.
1.1 |
System Configuration ...................................................................................... |
1-2 |
1.1.1 |
System Configuration .......................................................................................... |
1-2 |
1.2 |
Specifications ................................................................................................... |
1-4 |
1.2.1 |
General Specifications ........................................................................................ |
1-4 |
1.2.2 |
AC Power Specifications ..................................................................................... |
1-5 |
1.2.3 |
Performance Specifications ................................................................................ |
1-6 |
1.3 |
Common I/O Specifications of Basic Units ................................................... |
1-8 |
1.3.1 |
Model of a Basic Unit .......................................................................................... |
1-8 |
1.3.2 |
Common I/O Specifications ................................................................................ |
1-8 |
1.4 |
KV-10AR/AT(P)/DR/DT(P) (10-I/O Basic Unit) ............................................... |
1-10 |
1.4.1 |
Part Names and Functions ................................................................................. |
1-10 |
1.4.2 |
Terminal Layout Drawings and I/O Circuit Diagrams .......................................... |
1-11 |
1.4.3 |
AC Power Input (KV-10AR/AT(P)) ...................................................................... |
1-14 |
1.4.4 |
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature .. |
1-15 |
1.4.5 |
Dimensions ......................................................................................................... |
1-16 |
1.5 |
KV-16AR/AT(P)/DR/DT(P) (16-I/O Basic Unit) ............................................... |
1-17 |
1.5.1 |
Part Names and Functions ................................................................................. |
1-17 |
1.5.2 |
Terminal Layout Drawings and I/O Circuit Diagrams .......................................... |
1-18 |
1.5.3 |
AC Power Input (KV-16AR/AT(P)) ...................................................................... |
1-21 |
1.5.4 |
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature .. |
1-22 |
1.5.5 |
Dimensions ......................................................................................................... |
1-23 |
1.6 |
KV-24AR/AT(P)/DR/DT(P) (24-I/O Basic Unit) ............................................... |
1-24 |
1.6.1 |
Part Names and Functions ................................................................................. |
1-24 |
1.6.2 |
Terminal Layout Drawings and I/O Circuit Diagrams .......................................... |
1-25 |
1.6.3 |
AC Power Input (KV-24AR/AT(P)) ...................................................................... |
1-28 |
1.6.4 |
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature .. |
1-29 |
1.6.5 |
Dimensions ......................................................................................................... |
1-30 |
1.7 |
KV-40AR/AT(P)/DR/DT(P) (40-I/O Basic Unit) ................................................ |
1-31 |
1.7.1 |
Part Names and Functions ................................................................................. |
1-31 |
1.7.2 |
Terminal Layout Drawings and I/O Circuit Diagrams .......................................... |
1-32 |
1.7.3 |
AC Power Input (KV-40AR/AT(P)) ...................................................................... |
1-35 |
1.7.4 |
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature .. |
1-36 |
1.7.5 |
Dimensions ......................................................................................................... |
1-37 |
1.8 |
KV-E4X/E8X/E16X (Expansion Input Unit) .................................................... |
1-38 |
1.8.1 |
Part Names and Functions ................................................................................. |
1-38 |
1.8.2 |
Input Specifications ............................................................................................. |
1-38 |
1.8.3 |
Terminal Layout Drawings and Input Circuit Diagrams ....................................... |
1-39 |
1.8.4 |
Dimensions ......................................................................................................... |
1-42 |
1.9 |
KV-E4R/E4T/E8R/E8T(P)/E16R/E16T(P) (Expansion Output Unit) ............... |
1-43 |
1.9.1 |
Part Names and Functions ................................................................................. |
1-43 |
1.9.2 |
Output Specifications .......................................................................................... |
1-43 |
1.9.3 |
Terminal Layout Drawings and Input Circuit Diagrams ....................................... |
1-45 |
1.9.4 |
Dimensions ......................................................................................................... |
1-51 |
1.10 |
KV-E4XR/E4XT(P) (Expansion I/O Unit) ......................................................... |
1-52 |
1.10.1 |
Part Names and Functions ................................................................................. |
1-52 |
1.10.2 |
Input Specifications ............................................................................................. |
1-53 |
1.10.3 |
Output Specifications .......................................................................................... |
1-53 |
1.10.4 |
Terminal Layout Drawings and Input Circuit Diagrams ....................................... |
1-54 |
1.10.5 |
Dimensions ......................................................................................................... |
1-58 |
1.11 |
KV-D20 (Operator Interface Panel) ................................................................. |
1-59 |
1.11.1 |
Part Names and Functions ................................................................................. |
1-59 |
1.11.2 |
General Specifications ........................................................................................ |
1-60 |
1.11.3 |
Functional Specifications .................................................................................... |
1-60 |
1.11.4 |
Dimensions ......................................................................................................... |
1-61 |
1.1 System Configuration
1.1 System Configuration
Series
Visual KV
This section describes the Visual KV Series system configuration and each unit type.
1.1.1 System Configuration
The Visual KV Series system has the following configuration.
■ Basic units: 16 types
10-I/O basic unit 16-I/O basic unit 24-I/O basic unit 40-I/O basic unit
Operator |
AC power |
|
|
|
interface panel |
|
|
|
|
type |
|
|
|
|
|
|
|
|
|
|
KV-10AR/10AT(P) |
KV-16AR/16AT(P) |
KV-24AR/24AT(P) |
KV-40AR/40AT(P) |
KV-D20 |
DC power |
|
|
|
type |
|
|
|
|
|
|
|
|
1 |
|
KV-10DR/10DT(P) |
KV-16DR/16DT(P) |
KV-24DR/24DT(P) |
KV-40DR/40DT(P) |
||
|
|
|
|
|
|
|
|
|
■ Expansion units: 11 types |
|
|
16-I/O |
|||
|
|
|
|||||
|
4-I/O |
|
8-I/O |
8-I/O |
|
||
|
expansion unit |
expansion I/O unit |
expansion unit |
expansion unit |
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
KV-E4X/ |
KV-E4XR/E4XT(P) |
KV-E8X/ |
KV-E16X |
|
E8R/E8T(P) |
E16R/E16T(P) |
|||
E4R/E4T |
|
|||
|
|
|
For more about expanding the system by connecting expansion units, refer to "Connecting Visual KV Series Expansion Units" (p.1-71).
■ Conventional KV Series peripheral units
Personal computer |
Z-1 Card reader/writer |
IBM PC/AT or |
* Available for the |
compatible machine |
KV-H4E only |
KV-P3E(01) Handheld |
Programming support software |
M2/M3 Memory card |
programmer |
KV-H4E [KV IncrediWare (DOS)] |
|
|
KV-H6WE2 |
|
|
(LADDER BUILDER for KV Ver.1.5) |
|
1-2 |
Chapter 1 Configuration and Specifications |
1.1 System Configuration
Extension cable for |
Expansion unit spacer |
Metal fixture for screw tightening |
expansion unit (300 mm) |
For 4-I/O expansion unit |
For 10-I/O basic unit OP-35345 |
For all expansion units |
OP-35342 |
For 16-I/O basic unit OP-35346 |
OP-35361 |
For 8-I/O expansion unit |
For 24-I/O basic unit OP-35347 |
|
OP-35343 |
For 40-I/O basic unit OP-35348 |
|
For 16-I/O expansion unit |
For 4- to 16-I/O expansion units |
|
OP-35344 |
OP-35349 |
Series
Visual KV
When the ladder support software "KV IncrediWare (DOS)" or "LADDER WARNING BUILDER for KV Ver. 1.0x" is used, the Change All function on the monitor is
not available. Using the Change All function may damage the basic unit. Never use the Change All function.
1
Chapter 1 Configuration and Specifications |
1-3 |
|
1.2 Specifications
1.2 Specifications
Series
Visual KV
1
This section describes the general specifications and performance specifications for the Visual KV Series units.
1.2.1 General Specifications
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AC power type |
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DC power type |
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Power supply |
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KV-10AR/AT(P) |
KV-16AR/AT(P) |
KV-10DR/DT(P) |
KV-16DR/DT(P) |
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KV-24AR/AT(P) |
KV-40AR/AT(P) |
KV-24DR/DT(P) |
KV-40DR/DT(P) |
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Input supply voltage |
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100 to 240 VAC (±10%) |
24 VDC (+10%, -20%) |
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Allowable |
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Less than 40 ms |
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Less than 2 ms |
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instantaneous time |
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Basic units |
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KV-10AR/DR: 100 mA or less |
KV-24AT/DT: 100 mA or less |
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KV-16AR/DR: 120 mA or less |
KV-40AT/DT: 120 mA or less |
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KV-24AR/DR: 140 mA or less |
KV-10ATP/DTP: 85 mA or less |
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KV-40AR/DR: 180 mA or less |
KV-16ATP/DTP: 100 mA or less |
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Internal current |
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KV-10AT/DT: 80 mA or less |
KV-24ATP/DTP: 105 mA or less |
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consumption |
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KV-16AT/DT: 90 mA or less |
KV-40ATP/DTP: 130 mA or less |
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(converted into |
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KV-E4X: 15 mA or less |
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KV-E8X: 25 mA or less |
KV-E16X: 35 mA or less |
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24 VDC value) |
Expansion |
KV-E4T: 20 mA or less |
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KV-E8T(P): 40 mA or less |
KV-E16T: 60 mA or less |
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units |
KV-E4R: 40 mA or less |
KV-E8R: 70 mA or less |
KV-E16R: 110 mA or less |
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KV-E4XT(P): 30 mA or less |
KV-E4XR: 45 mA or less |
KV-E16TP: 70 mA or less |
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Others |
KV-D20 Operator interface panel: 60 mA or less |
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KV-P3E(01) Handheld programmer: 65 mA or less |
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KV-10DR: 745 mA*1 |
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KV-24DR: 785 mA*1 |
KV-10AR/AT(P): 0.4 A |
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KV-10DT: 725 mA*1 |
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KV-24DT: 745 mA*1 |
KV-16AR/AT(P): 0.5 A |
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Maximum load current consumption |
KV-10DTP: 730 mA*1 |
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KV-24DTP: 750 mA*1 |
KV-24AR/AT(P): 0.6 A |
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KV-16DR: 765 mA*1 |
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KV-40DR: 790 mA*2 |
KV-40AR/AT(P): 0.7 A |
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KV-16DT: 735 mA*1 |
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KV-40DT: 730 mA*2 |
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KV-16DTP: 745 mA*1 |
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KV-40DTP: 740 mA*2 |
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Ambient temperature (No freezing) |
0 to +50°C (32 to 122° F), 0 to +45°C (32 to 113° F)[KV-P3E(01)] |
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Relative humidity |
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35 to 85%, No condensation |
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Ambient storage temperature |
-20 to +70°C (-4 to 158° F), No freezing |
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1,500 VAC for 1 minute |
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Withstand voltage |
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(Between power terminal and I/O terminals as well as between entire |
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external terminals and case) |
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Noise immunity |
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1,500 Vp-p or more, pulse width: 1 µs, 50 ns (by noise simulator) |
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In conformance with EN standard (EN61000-4-2/-3/-4/-6) |
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Shock |
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150 m/s2 (150 G), working time: 11 ms, twice in each of X, Y and Z axis directions |
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Vibration |
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10 to 55 Hz, double amplitude: 1.5 mm or less, 2 hours in each of X, Y and |
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Z axis directions (1 G or less when attached to DIN rail) |
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50 MΩ |
or more |
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Insulation resistance |
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(Between power terminal and I/O terminals as well as between |
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entire external terminals and case by 500 VDC megohmmeter) |
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Operating atmosphere |
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No excessive dust or corrosive gases allowed. |
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KV-10AR: Approx. 250 g |
KV-10DR: Approx. 150 g |
KV-16AR: Approx. 300 g |
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KV-16DR: Approx. 190 g |
KV-24AR: Approx. 350 g |
KV-24DR: Approx. 240 g |
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Basic units |
KV-40AR: Approx. 450 g |
KV-40DR: Approx. 330 g |
KV-10AT(P): Approx. 240 g |
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KV-10DT(P): Approx. 140 g |
KV-16AT(P): Approx. 280 g |
KV-16DT(P): Approx. 180 g |
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KV-24AT(P): Approx. 330 g |
KV-24DT(P): Approx. 210 g |
KV-40AT(P): Approx. 410 g |
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Weight |
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KV-40DT(P): Approx. 280 g |
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KV-E4X: Approx. 80 g |
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KV-E8X: Approx. 100 g |
KV-E16X: Approx. 130 g |
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Expansion |
KV-E4T: Approx. 80 g |
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KV-E8T(P): Approx. 100 g |
KV-E16T(P): Approx. 130 g |
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KV-E4R: Approx. 100 g |
KV-E8R: Approx. 130 g |
KV-E16R: Approx. 130 g |
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KV-E4XT(P): Approx. 100 g |
KV-E4XR: Approx. 120 g |
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Others |
KV-P3E(01): Approx. 230 g |
KV-D20: Approx. 160 g |
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*1. Configured with KV-E16R (x4), KV-E16X (x4) and KV-P3E(01). *2. Configured with KV-E16R (x4), KV-E16X (x3) and KV-P3E(01).
1-4 |
Chapter 1 Configuration and Specifications |
1.2 Specifications
1.2.2 AC Power Specifications
Item |
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Specifications |
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Method |
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S |
w itc h in g |
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e th o d |
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Ripple noise |
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2 |
40 m V p -p |
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o r le s s |
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AC power current |
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K V -1 0A x |
:0.4A |
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K V -1 6 A |
x :0.5 A |
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consumption |
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K V -2 4A x :0.6 A |
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K V -40A |
x :0.7 A |
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AC power input voltage |
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1 00 to 2 40 V A |
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C (± 1 0% ) |
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AC power factor |
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6 0% |
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Output voltage 1. |
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2 4V D C ± |
1 0% |
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Output capacity |
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K V -1 0A x :0.4A |
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V -1 6 A |
x :0.6 A |
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K V -2 4A x :0.6 A |
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K V -40A |
x :0.7 A |
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Power consumption |
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K V -1 0A x :1 4W |
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K V -1 6 A x :2 1 W |
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K V -2 4A x : 2 1 W |
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K V -40A |
x :2 4W |
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Used fuse |
R a te d |
vo lta g e :2 40 V A C |
, ra te d c u rre n t:3.1 5 A , |
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C h a ra c te ris tic s :F |
a s t-m e ltin g ty p e |
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1. Includes the internal current consumption and current consumption of expansion units.
Note: The maximum output capacity available with the AC type service power output is the output capacity of each basic unit subtracted by the internal current consumption of the basic unit, connected expansion units, and connected peripheral units.
Visual KV Series operation at power interruption
■Drop in supply voltage
When the supply voltage drops, the Visual KV Series stops operating and the output turns off.
■Detection of instantaneous power interruption
•An AC type basic unit continues operating against instantaneous power interruption of less than 40 ms. A DC type basic unit continues operating against instantaneous power interruption of less than 2 ms.
•An AC type basic unit may or may not accept instantaneous power interruption of 40 ms or more. A DC type basic unit may or may not accept instantaneous power interruption of 2 ms or more.
•When accepting instantaneous power interruption, a basic unit stops operating and the output turns off.
■Automatic recovery
•Once the supply voltage recovers, the Visual KV Series restarts operation auto-
matically.
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Instantaneous power interruption: |
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Less than 40 ms |
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Rated voltage |
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Rated voltage |
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Instantaneous power interruption: |
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40 ms or more |
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Rated voltage |
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Rated voltage |
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Series
Visual KV
1
Note: If the supply voltage increases gradually or drops, the Visual KV Series may repeat operation and then stop. If problems continue to occur with equipment and other operations from repetitive starts and stops, provide a protection circuit so that the output shuts down until the voltage reaches the rated value.
■Time until start of operation
•The time period from when the power is turned on until operation starts varies depending on the conditions, including the supply voltage, system configuration, and operating environment. The minimum time is approximately 1.2 ms.
•When a user program is changed, it will be saved in the EEPROM when the power is next turned on. Therefore, in such a case, the time period from when the power is turned on until operation starts is longer than usual.
Chapter 1 Configuration and Specifications |
1-5 |
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1.2 Specifications
Series
Visual KV
1
1.2.3 Performance Specifications
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Item |
Specifications |
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Arithmetic operation control method |
Stored program method |
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I/O control method |
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Refresh method |
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Program language |
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Ladder chart method + Expanded ladder method |
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Instruction types |
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Basic instruction: 28 types |
Application instruction: 22 types |
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Arithmetic instruction: 26 types |
Interrupt instruction: 4 types |
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Minimum scan time |
140 µs |
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Instruction processing speed |
Basic instruction: 0.7 µs |
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Application instruction: 6.4 µs |
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Program capacity |
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2,000 steps (KV-10xx, KV-16xx) |
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4,000 steps (KV-24xx, KV-40xx) |
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Maximum number of connected expansion units |
8 (7 for KV-40xx) |
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Number of I/O points |
10 to 152 |
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(including 10 to 40 I/O points of basic unit) |
(when maximum number of expansion units are connected) |
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Internal utility relay |
2,304: 1000 to 1915 and 3000 to 17915 |
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Special utility relay |
160: 2000 to 2915 |
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Data memory (16 bits) |
2,000 words: DM 0000 to DM1999 |
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Temporary data memory (16 bits) |
32 words: TM00 to TM31 |
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250 in all: |
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0.1-sec timer: TMR (0 to 6553.5 secs) |
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Timer/counter |
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0.01-sec timer: TMH (0 to 655.35 secs) |
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0.001-sec timer: TMS (0 to 65.535 secs) |
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UP counter: C |
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Up/down counter: UDC |
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Digital trimmer |
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2 (set in Access Window) |
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High-speed counter |
2 of 30 kHz, 2-phase high-speed counter (0 to 65535 count)1. |
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High-speed counter comparator |
4 (2 for each high-speed counter) |
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Direct output is enabled. |
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Positioning control function |
Independent 1 axis, 50 kHz maximum |
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Memory switches |
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16 |
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Data Backup |
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Program memory |
EEPROM which can be overwritten 100,000 times or more |
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function against |
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Data memory, counter, internal |
Can be backed up with electrical double-layer capacitor |
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instantaneous |
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utility relay, and contact |
for 20 days or more at 25° C: KV-10AR/AT(P)/DR/DT(P) |
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power |
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comment (Held devices are set |
for 2 months or more at 25° C (77° F): Any other model |
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interruption |
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by the MEMSW instruction.) |
Can be backed up with EEPROM in all models. |
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Self-diagnosis |
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CPU and RAM errors |
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Handheld programmer |
KV-P3E(01) 2. |
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Memory card |
M-2/M-3 |
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Peripherals |
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Card reader/writer |
Z-1 3. |
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Programming support software |
LADDER BUILDER for KV |
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(Windows version) 4. (KV-H6WE2) |
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KV IncrediWare (DOS) (KV-H4E) |
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Number of contact comments stroable |
1,000 max. |
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1.When high-speed counters are set using the MEMSW instruction, 24-bit data can be counted.
2.Comments cannot be handled in the handheld programmer KV-P3E(01).
3.The card reader/writer Z-1 can be used with the programming support software "KV IncrediWare (DOS)".
4.When the programming support software "LADDER BUILDER for KV Ver. 1.0x" is used, the Change All function on the monitor is not available. Using the Change All function may damage the basic unit. Never use the Change All function.
1-6 |
Chapter 1 Configuration and Specifications |
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