KEYENCE LS-7000 User Manual

4.3 (10)

96M12219

User’s Manual

High-speed, High-precision Digital Micrometer

LS-7000 Series

Preface

This instruction manual provides necessary information on the operation and maintenance of the LS-7000 Series along with precautions. Please read the manual carefully and be sure you understand the information provided before attempting to install and operate the LS-7000 Series. Keep this manual handy for future reference.

Please make sure that the end users are provided with this manual.

Symbols

The following symbols are used for the list of precautions to ensure safety and to prevent personal injury and/or property damage when using the LS-7000 Series.

The following symbols alert you to important messages. Be sure to read these messages carefully.

DANGER

WARNING

CAUTION

Important:

Note:

Tips

Reference:

Failure to follow instructions may lead to death or serious injury.

Failure to follow instructions may lead to injury.

Failure to follow instructions may lead to product damage (product malfunctions, etc.).

Provides important precautions and restrictions on proper operation.

Provides additional information on proper operation.

Provides useful information on proper operation.

Provides reference pages.

General precautions

1.No part of this manual may be reprinted or reproduced in any form or by any means without the prior written permission of KEYENCE CORPORATION.

2.The content of this manual is subject to change without notice.

3.KEYENCE has thoroughly checked and reviewed this manual. Please contact the sales office listed at the end of this manual if you have any questions or comments regarding this manual, or if you find an error.

4.KEYENCE assumes no liability for damages resulting from the use of the information in this manual, item 3 above notwithstanding.

5.KEYENCE will replace any incomplete or incorrectly collated manual.

6.All company names and product names in this manual are registered trademarks or trademarks of their respective owners.

Safety Precautions

General precautions

At startup and during operation, be sure to monitor the functions and performance of the LS-7000 Series.

Take sufficient safety measures to prevent damage to the human body and/or equipment that may be caused if this product should fail to operate properly.

Do not modify the LS-7000 Series or use it in any way other than as described in the specifications. Its functions and performance are not guaranteed under said conditions.

When the LS-7000 Series is used in combination with other instruments, its functions and performance may be degraded, depending on the operating conditions and surrounding environment.

Do not use the LS-7000 Series for the purpose of protecting the human body.

Do not expose the LS-7000 Series and peripheral devices to sudden temperature change, as this may cause condensation.

Precautions

WARNING

Operation

 

• Always use the LS-7000 Series at 24 VDC, otherwise a fire,

 

 

electric shock or product failure may result.

 

• Prepare the applicable AC power supply cable if you use LS-

 

S11.

 

• Secure the GND line of the power cable of the AC power

 

supply stand to protective ground, otherwise an electric shock

 

or product failure may result.

 

• Do not disassemble or modify the LS-7000 Series.

 

This may cause fire or electric shock.

 

When abnormal conditions are encountered

 

If the following conditions are encountered, immediately turn off

 

the power. Continuing to use the LS-7000 Series. under abnor-

 

mal conditions may cause fire, electric shock or equipment

 

failure.

 

Contact your nearest KEYENCE sales office for repairs.

 

• When water or foreign matter enters the controller.

 

• When the LS-7000 Series. is dropped or the housing is

 

damaged.

 

• When the controller produces smoke or an abnormal smell.

96M12219

i

CAUTION

Usage

• Be sure to turn off the power to the LS-7000 Series and any

 

connected devices before connecting or disconnecting the

 

cables. Otherwise, the camera and connected devices may be

 

damaged.

Do not turn off the power while setting a parameter. Otherwise, the settings may be partially or completely lost.

Do not block the ventilation slots on the LS-7000 Series and peripheral devices. A rise in inner temperature may cause equipment failure.

Proper environment and conditions

To use the LS-7000 Series properly and safely, do not install the LS-7000 Series in locations with the following conditions. Use of this equipment in an improper environment may cause fire, electric shock, or equipment failure.

Locations with high humidity, a large amount of dust, or poor ventilation

Locations where the temperature rises excessively due to direct sunlight, etc.

Locations where corrosive or flammable gas exists

Locations where the LS-7000 Series is directly subjected to vibration or impact

Locations where water, oil or chemicals may splash the LS7000 Series

Locations where static electricity is easily built up

Countermeasures against Noise

The LS-7000 Series may malfunction or fail to operate due to noise generated from power lines or high-tension lines. If the LS7000 Series is operated close to such noise sources, use a noise filter, wire the cable of the LS-7000 Series in an independent conduit, or locate the LS-7000 Series in an area with proper insulation from noise.

ii

Note:

Influence of Ambient Operating Temperature

 

Ensure that the ambient operating temperature is constant. A

 

change in the ambient operating temperature may result in

 

measurement errors. If the ambient operating temperature

 

changes by 10°C, it will take approximately 60 minutes for the

 

interior temperature distribution of the LS-7000 Series to be

 

uniform.

 

Warming Up

 

Do not operate the LS-7000 Series for approximately 30 minutes

 

after it is turned on. The internal circuitry of the LS-7000 Series is

 

not stable immediately after it is turned on. The measured value

 

drifts gradually as a result.

 

Influence of Dust and Dirt

 

A measurement error may result due to dirt, dust, water, or oil in

 

any of the following cases.

 

• Cover glass: Blow off the dirt, dust, water or oil on the cover

 

 

glass with clean air. If the cover glass is excessively dirty, wipe

 

 

the glass with a soft cloth moistened with isopropyl alcohol.

 

Target surface: Blow off the dirt, dust, water or oil on the sur-

 

 

face with clean air or wipe the surface.

 

Intrusion of dirt, dust, water or oil blown or sprayed into optical

 

 

sensing area: Install a protection cover or perform air purging.

Influence of Vibration

The measured value of an object may fluctuate if the object is vibrating. If that happens, increase the averaging number. This will ensure highly accurate measurement.

Targets

The measured value of an object may have an error due to the shape and surface condition. Locate a reference object within the measuring area and use the calibration function of the LS-7000 Series to correct the error if that happens.

Influence of Air Flow

The measured value of an object may fluctuate due to a slow flow of air. In that case, the following countermeasures are effective.

• Protect the measuring head with a cover.

• Use a fan to mix the air vigorously between the transmitter and receiver.

Maintenance

Do not wipe the LS-7000 Series with a damp cloth or a cloth moistened with benzine or paint thinner. This may cause the discoloration or deformation of the LS-7000 Series. If the LS7000 Series is excessively dirty, use a tightly squeezed cloth moistened with thin neutral detergent. Then wipe the LS-7000 Series with a soft dry cloth.

Precautions for LED

The LS-7010/LS-7030/LS-7070 Measuring Head uses an LED light source. Abide by the following precautions when using the unit.

 

• Do not look at the LED light source for a long time.

 

CAUTION

 

The LED used as the light source is classified into class 1

 

 

according to IEC60825-1 standards. Basically the light beam of

 

 

 

 

the LED is safe, but do not look at the LED for a long time.

 

 

• Do not disassemble the unit.

 

 

The unit does not incorporate a mechanism to stop the emission

 

 

of the LED when the unit is disassembled. Never attempt to

 

 

disassemble the unit, otherwise you will be exposed to LED light.

iii

 

 

Precautions for CE Markings

Keyence confirms that the LS-7000 Series meets EC directive requirements. The LS-7000 Series bears CE markings. Keep the following conditions if the LS-7000 Series is used in European countries.

EMC Directives

Keep the following condition so that the LS-7000 Series will satisfy EN61326-1 requirements.

The power cable and I/O cable connected to the controller are both less than 30m in length.

Attach the OP-31973 Clamp-type Ferrite Core to the cable between the controller and measuring head. The attaching position is as close as possible to the cable end on the controller side, where the core must be snapped onto the cable to form a one-turn loop.

Ferrite core

OP-31973

Low-voltage Directives

When using the LS-S11 AC Power Supply Stand as a dedicated power supply to the LS7000 Series, keep the following conditions so that the LS-S11 will satisfy EN61010-1 requirements. The LS-S11 satisfies EN60825-1 (LED Class 1) requirements with no conditions attached.

Environment Conditions

Installation category (Overvoltage category): II (see note 1)

Pollution degree: 2 (see note 2)

Operation and Installation Conditions

The LS-S11 AC Power Stand is a dedicated power supply for the LS-7000 Series. Never use the LS-S11 for other purposes.

When using the LS-7000 Series in European countries, check that the AC power supply cable satisfies EC directive requirements certified by an authorized third party. Consult your Keyence representative for the AC power supply cable in detail.

Before turning the LS-7000 Series on, connect the ground terminal of the AC power supply cable to the protective ground terminal of the power supply.

Be sure to use a time lag fuse rated 250 V, 3.15 A for the replaceable fuse of the LSS11.

Note 1: Installation categories (overvoltage categories) include impulse overvoltage regulations at transient overvoltage levels specified by EC directives.

Installation category II indicates a level where power is provided from fixed installations, such as distribution panels.

Note 2: The pollution degree refers to the level of solid, liquid, or gas contamination that deteriorates the dielectric strength or surface resistance of the LS-7000 Series. Pollution degree 2 indicates the normal indoor environment (free of non-con-

ductive contamination).

iv

About this Manual

The following section provides information on the configuration of each page of this manual along with symbols and terms used in this manual.

Page Configuration and Symbols

 

 

Chapter 3

Operation Control

 

 

 

Automatic Zero Function

 

 

 

The automatic zero function sets measuring values to zero (0.00000) instantly. This func-

 

 

tion is convenient for zero-point calibration for a variety of target. Furthermore,

 

 

master calibration is possible by using this function in combination with the offset function.

 

 

Note:

This function will not be available while the controller is awaiting the result of

 

 

 

measurement, during which the LCD monitor will display “– – –. – – – –.”)

Tips: Describes

 

Tips

The automatic zero value will not be lost after the LS-7500 Series is turned

information that will

 

 

off. The automatic zero value for each program will be stored.

 

 

Automatic zero settings are made through the following functional components.

deepen the user’s

 

3

• Control panel

 

comprehension of

• External terminal

 

• RS-232C interface

 

the manual along

 

Control Panel

 

with other useful

 

 

 

If a single measuring value is displayed, an

 

information.

 

automatic zero setting will be made for the

HOLD

 

corresponding OUT number only.

 

 

 

If both measuring values are displayed, an

 

 

 

automatic zero setting will be made for the

ZERO

 

 

selected OUT number on the screen.

 

 

 

 

AREA

DISP

 

 

1 Press the [ZERO] key once. Automatic

 

 

 

zero will be set.

 

 

 

To cancel the setting, press the [ZERO]

 

 

 

key again.

 

 

 

External I/O Terminal

 

 

 

Automatic zero will be set by short-circuiting the I/O, ZERO, and COM terminals on the

 

 

rear panel of the controller together.

 

 

 

Refer to Section 7 I/O Terminals on page 7-1 for details.

 

Caution: Indicates

 

 

 

 

• Do not look at the LED light source for a long time.

information that, if

 

 

CAUTION

The LED used as the light source is classified into class 1

 

 

 

according to IEC60825-1 standards. Basically the light beam of

not heeded, could

 

 

 

the LED is safe, but do not look at the LED for a long time

 

 

 

 

result in relatively

 

 

 

 

serious or minor

 

Tips

Master Calibration with Offset Function (Automatic Offset Function)

injury, damage to

 

Set the size of a master workpiece to an offset value and make an automatic

 

 

 

 

zero setting while measuring the master workpiece. Then the size of the

the LS-7000 Series,

 

 

master workpiece will be displayed as an offset value. Refer to 3-3 Measure-

 

 

ment of Outer Diameter and Width (with Two Measuring Heads) on page 3-4

or faulty operation.

 

 

for an application example.

 

 

Refer to Offset on page 5-43 for the offset function in detail.

Note: Describes items that need the user’s attention in order to prevent mistakes in the operation of the LS-7000 Series.

3-10

The above page sample is for your reference only. It does not coincide with any of the actual pages of this manual.

Definition of Terms

This manual uses the following terms.

Term

Description

LS-7000 Series

Refers to the LS-7001 controller and the measuring head as a set.

Controller

Refers to the LS-7001 controller.

Measuring head

Refers to the LS-7010/LS-7030/LS-7070 measuring head.

v

Optimum Measurement Methods

Refer to the following methods, and select the optimum measurement method according to the type of target.

Measurement of Outer Diameter

 

Measurement of Average Outer

 

Measurement of Sheet Width

of a Round Bar or Wire

 

Diameter of Round Bar or Wire

 

 

 

 

 

 

 

 

 

D

Measurement of outer diameter and width (with single measuring head) (Page 2-2)

Y

X

Measurement of outer diameter and width (with two measuring heads in X and Y directions) (Page 2-3)

L

Measurement of outer diameter and width (with two measuring heads for larger objects) (Page 2-4)

Measurement of Inner

 

Measurement of Outer Diameter

 

Measuring Robot Movement

Diameter of a Disc

 

and Eccentricity of a Roller

 

and Positioning of LCD Plate

 

 

 

 

 

 

 

 

 

 

Measurement of inner diameter and clearance (Page 2-5)

Measurement of Connector

Pins and IC Pins

Measurement of outer diameter and eccentricity (Page 2-6)

Measurement of movement and positioning (Page 2-7)

Measurement of pitch (Page 2-8)

vi

Configuration of Manual

Chapter 1 Getting Started

Provides information on precautions and necessary preparations required.

Chapter 2 Easy Setting Guide

Provides information on targets and settings for typical applications respectively.

Chapter 3 Operation Control

Provides information on setting control items on the control panel while the LS-7000 Series is in measurement operation.

Chapter 4 Function Settings

Provides information on the overview of program settings and setting methods.

Chapter 5 Environment Settings

Provides information on basic operation settings.

Chapter 6 I/O Terminals

Provides information on the specifications of the I/O terminals and timing charts.

Chapter 7 RS-232C

Provides information on how to connect external devices and the communications function to operate the LS-7000 Series through the external devices.

Chapter 8 Specifications

Provides the specifications, characteristics, and external dimensions of the LS-7000 Series.

Chapter 9 Troubleshooting

Provides information on troubleshooting and error messages.

Appendix

Provides a list of options and the index of the manual.

1

2

3

4

5

6

7

8

9

Appendix

vii

LS-7001 Operation Map

Select the area (See page 3-4)

Press the Up or Down key to select the area.

AREA

The selected area appears on the AREA display.

POSITION monitor

The POSITION monitor is lit according to the position and size of the target.

FOCUS monitor

The FOCUS monitor is lit according to the distance between the transmitter and receiver.

To make lit range changes, refer to page 4-14.

Program Settings

Area, calibration, output, or option setting:

Press the PROG key and select the

item with FUNC key.

Environment setting:

Press the PROG key while pressing

the FUNC key.

Set item selection:

Press theor key.

Set item cancellation:

Press the ESC key.

Entering set item:

Press the ENT key.

AREA

POSITION

1

 

2

 

 

FOCUS

PROG

ESC

 

PRINT

FUNC

ENT

 

PROG No

Program selection

Press the Up or Down key.

PROG No.

viii

KEYENCE LS-7000 User Manual

 

 

OUT 1

 

 

OUT 2

 

 

HI

 

 

GO

 

 

LO

 

 

TIM

 

 

HI

 

 

GO

 

 

LO

 

 

HOLD

 

 

ZERO

.

AREA

DISP

 

 

LS-7000

Measured value display selection

Press the Up or Down key.

DISP

Measured value display varies between the reference value mode and threshold mode for tolerance setting. (See page 3-2)

Tolerance setting (See page 4-50)

Reference value mode

Upper limit setting:

Press the

Reference value setting:

Press the

Lower limit setting:

Press the

Threshold setting

 

HI

GO

LO

key.

key.

key.

HI value setting: Press the HH value setting: Press the LO value setting: Press the LL value setting: Press the

HI

HI

LO

LO

key. key 2X. key. key 2X.

Value change while setting

Press the key

LO

below the value HOLD flashing.

ZERO

Hold function (See page 3-5)

Press the HOLD key.

Auto zero function (See page 3-6)

Press the ZERO key.

To cancel the function, press the

ZERO key again.

ix

Contents

Safety Precautions ..............................................................................................................

i

Precautions for CE Markings ...........................................................................................

iv

About this Manual ..............................................................................................................

v

Page Configuration and Symbols ....................................................................................

v

Definition of Terms ..........................................................................................................

v

Optimum Measurement Methods ....................................................................................

vi

Configuration of Manual ..................................................................................................

vii

LS-7001 Operation Map ..................................................................................................

viii

Contents..............................................................................................................................

x

Chapter 1 Getting Started

Outline and Features of LS-7000 Series .......................................................................

1-2

System Applications .......................................................................................................

1-3

Package Checks ..............................................................................................................

1-4

LS-7001 .......................................................................................................................

1-4

LS-7010 .......................................................................................................................

1-4

LS-7030 .......................................................................................................................

1-4

LS-7070 .......................................................................................................................

1-5

LS-C A .....................................................................................................................

1-5

LS-S11 .........................................................................................................................

1-6

Functions and Nomenclature .........................................................................................

1-7

Controller .....................................................................................................................

1-7

Measuring Head ...........................................................................................................

1-9

Mounting and Connection ............................................................................................

1-11

Mounting the Measuring Head ...................................................................................

1-11

Mounting the Controller ..............................................................................................

1-13

Connection .................................................................................................................

1-17

Turning AC Power Supply Stand On and Off ..............................................................

1-19

Measurement and Setting Overview ...........................................................................

1-20

Resetting to Initial Status .............................................................................................

1-21

Chapter 2 Easy Setting Guide

Measurement of Outer Diameter and Width (with Single Measuring Head) ..............

2-2

Measurement of Outer Diameter and Width (with Two Measuring Heads).................

2-3

Measurement of Outer Diameter and Width

 

(with Two Measuring Heads for Larger Objects) ..........................................................

2-4

Measurement of Inner Diameter and Clearance ...........................................................

2-5

Measurement of Outer Diameter and Eccentricity .......................................................

2-6

Measurement of Movement and Positioning ................................................................

2-7

Measurement of Pitch .....................................................................................................

2-8

Chapter 3 Operation Control

Selection of Measured Value Display ............................................................................

3-2

Area Monitor ....................................................................................................................

3-4

Hold Function ..................................................................................................................

3-5

Automatic Zero Function................................................................................................

3-6

Panel Lock Function .......................................................................................................

3-7

Program Changes ...........................................................................................................

3-8

x

Chapter 4 Function Settings

Flow of Program Settings ...............................................................................................

4-2

Default Values and Possible Setting Ranges ...............................................................

4-4

Copying Program Setting Details and Initialization .....................................................

4-6

Area Settings ...................................................................................................................

4-7

Area Selection ..............................................................................................................

4-9

Focus Monitor ............................................................................................................

4-14

Area Check ................................................................................................................

4-15

Difference Check ........................................................................................................

4-16

Function Output Selection ..........................................................................................

4-17

Change of Edge Detection Threshold ........................................................................

4-18

Calibration Settings ......................................................................................................

4-20

Calibration Type Selection .........................................................................................

4-23

Logic Calibration Settings ..........................................................................................

4-23

Two-point Calibration Settings ...................................................................................

4-25

One-point Calibration Settings ...................................................................................

4-26

Initialization of Calibration ..........................................................................................

4-26

Output Settings .............................................................................................................

4-28

Area Calculation .........................................................................................................

4-30

Number of Averaging Measurements .........................................................................

4-31

Measuring Mode ........................................................................................................

4-33

Offset .........................................................................................................................

4-43

Analog Output Settings ..............................................................................................

4-44

Comparator Output Setting ........................................................................................

4-47

Tolerance (LIMIT) Settings ...........................................................................................

4-50

Limit Range ................................................................................................................

4-50

Limit Settings .............................................................................................................

4-51

Hold Value Elimination ...............................................................................................

4-52

Option Settings .............................................................................................................

4-54

Tolerance Mode (LIMITS)...........................................................................................

4-56

Timing Mode ..............................................................................................................

4-56

Display Unit ................................................................................................................

4-57

Minimum Display Unit ................................................................................................

4-58

I/O Mode ....................................................................................................................

4-59

Units, Default Minimum Values, and Setting Ranges .................................................

4-60

Chapter 5 Environment Settings

Possible Environment Settings ......................................................................................

5-2

Default Settings ............................................................................................................

5-2

Changing Environment Settings ..................................................................................

5-3

Flow of Environment Setting Display ...........................................................................

5-4

Details of Environment Settings ....................................................................................

5-5

Program .......................................................................................................................

5-5

RS-232C ......................................................................................................................

5-7

Head ..........................................................................................................................

5-10

Beep ...........................................................................................................................

5-12

Panel Lock .................................................................................................................

5-13

xi

Chapter 6 I/O Terminals

Nomenclature and Functions of I/O Terminals

............................................................. 6-2

Terminal Block ..............................................................................................................

6-2

Connector I/O ...............................................................................................................

6-4

Functions .....................................................................................................................

6-7

Electrical Specifications ...............................................................................................

6-9

Timing Chart ..................................................................................................................

6-11

Chapter 7 RS-232C

Specifications ..................................................................................................................

7-2

Communication using Serial Commands .....................................................................

7-4

Connecting to a PC/PLC Link Unit ...............................................................................

7-4

Connecting to KV Series ..............................................................................................

7-5

Outline of Command Formats ......................................................................................

7-6

Measurement Serial Commands .................................................................................

7-7

Setup Serial Commands ............................................................................................

7-12

Serial Commands to check the LS Settings ...............................................................

7-19

Batch Commands ......................................................................................................

7-20

Timing Chart ..............................................................................................................

7-21

ASCII Table ................................................................................................................

7-22

Communication using an External Synchronous Trigger .........................................

7-23

Chapter 8 Specifications

Specifications ..................................................................................................................

8-2

Controller .....................................................................................................................

8-2

Measuring Head ...........................................................................................................

8-3

Optional Accessories ...................................................................................................

8-3

Characteristics ................................................................................................................

8-4

Measurement Range and Accuracy .............................................................................

8-4

Temperature Characteristics ........................................................................................

8-5

Response Delay Time ..................................................................................................

8-6

Focus Characteristics...................................................................................................

8-6

Mode Specifications .......................................................................................................

8-7

External Dimensions.......................................................................................................

8-8

Chapter 9 Troubleshooting

Troubleshooting Guide ...................................................................................................

9-2

Error Messages ...............................................................................................................

9-6

Appendix

List of Optional Accessories...........................................................................

Appendix-2

Setting Record Sheet .......................................................................................

Appendix-3

Environment Setting Record Sheet ................................................................

Appendix-5

Index .................................................................................................................

Appendix-6

xii

Chapter 1

Getting Started

This section provides information on the configuration of the LS-7000 Series, precautions, and necessary preparations required before operating the LS-7000 Series. Familiarize yourself with this section before using the LS-7000 Series.

Outline and Features of LS-7000 Series

.............................. 1-2

System Applications .............................................................

1-3

Package Contents ................................................................

1-4

Functions and Nomenclature ...............................................

1-7

Mounting and Connection ..................................................

1-11

Supply Stand On and Off ...................................................

1-19

Setting Overview ................................................................

1-20

Resetting to Initial Status ...................................................

1-21

1-1

Chapter 1 Getting Started

Outline and Features of LS-7000 Series

The LS-7000 Series is a high-speed, high-accuracy digital micrometer used for the dimen- 1 sional measurement of objects without coming into contact with the objects. It is such a

versatile model that it has a wide range of applications including in-line measurement and offline measurement.

Special Features

High-speed Sampling of 2400 Times per Second

Ensures high-speed sampling that is twice as fast as the sampling speed of conventional models. The continuous measurement of extruded products and the in-line measurement of moving workpieces are possible.

Repeat Accuracy of ±0.15μm

Incorporates the latest optical system, thus ensuring excellent repeat accuracy that is twice as high as the accuracy of conventional models, thus supporting the manufacture of high-precision products.

Connecting Two Measuring Heads for two-channel Simultaneous Measurement

Two measuring heads can be used in combination for the simultaneous measurement of two targets.

Stable Detection of Transparent Objects with Threshold Change

The threshold change function supported by the DE processor makes it possible to detect transparent objects stably.

Principle of Measurement

The high-intensity GaN green LED radiates light, which will be changed into uniform parallel light through the special diffusion unit and collimator lens and emitted to the target in the measuring range. Then the shadow image of the target will appear on the HL-CCD (high-speed linear CCD) through the telecentric optical system. The output incident signal of the HL-CCD will be processed by the DE (digital edge-detection) processor in the controller and CPU. As a result, the dimensions of the target will be displayed and output.

HL-CCD for

Telecentric optical

High-intensity GaN

measurement use

system

green LED

 

Special diffusion unit

 

Target

Collimator lens

Receiver

 

Transmitter

A/D

DE

Control input

conversion

processor

Control output

 

CPU

BCD output

 

 

Analog output

 

 

RS-232C interface

 

Controller

 

1-2

Chapter 1 Getting Started

System Applications

The LS-7000 Series has a wide range of applications when used in combination with

1

commercially available peripheral devices.

Printer

PC

Programmable Logic

The results of measurement

Control values or measuring

Controller

are printed.

values are retrieved over RS-

Control output and measured

 

 

232C.

values are retrieved and

 

 

 

 

 

programs for measurement

 

 

 

 

 

timing control are changed.

 

RS-232C

 

RS-232C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comparator output

 

 

 

 

 

BCD output

 

 

 

 

 

RS-232C

 

 

 

 

 

Timing input

 

 

LS-7001

Auto zero input

 

 

Reset input

 

 

 

 

 

 

 

 

 

 

Program number selection

 

 

 

 

 

 

 

 

 

 

Comparator output

Analog output

Timing input

 

 

 

 

 

 

 

 

 

 

Indicator Light and Buzzer

Recorder

Photoelectric Sensor or

Alarms are generated according to

The results of

Proximity Sensor

the output of discrimination

measurement are

Timing input signals are sent

results.

recorded.

whenever objects are detected.

1-3

Chapter 1 Getting Started

Package Checks

1

 

Check that nothing is missing from the LS-7000 Series package before use.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LS-7001

 

 

 

 

Controller

Four Panel Mounting

LS-7000 Series

 

 

 

Brackets

User’s Manual

`

LS-7010

Measuring Head

Allen-head bolt

(Five, M3 x 45 with a washer)

Allen-head bolt (Four, M4 x 20)

LS-7030

Measuring Head

Allen-head bolt

(Six, M5 x 45 with a washer)

Allen-head bolt (Four, M4 x 20)

1-4

Chapter 1 Getting Started

 

 

 

 

 

 

LS-7070

 

 

Measuring Head

 

 

Allen-head bolt

1

(Six, M4 x 50 with a washer)

 

 

 

 

Allen-head bolt (Four, M5 x 20)

LS-C A

Extension Cable (Cable between the controller and measuring head)

LS-C3A: 3-m cable

LS-C10A: 10-m cable

LS-C30A: 30-m cable

Up to two cables are connectable, provided that the total length of the cables does not exceed 40 m.

1-5

Chapter 1 Getting Started

LS-S11

Stand Unit

Base Unit

1

Screws (Four, M4 x 8)

Keyence ships each package with utmost care and attention. If there should be any improper or damaged product, contact your Keyence representative.

1-6

Chapter 1 Getting Started

Functions and Nomenclature

The following section provides information on the functions and nomenclature of the

1

controller and measuring head.

Controller

Control Panel

(Page 1-8, Control Panel)

Controller (Rear Side)

Connector I/O

Used for signal I/O

(Page 6-2, Section 6 I/O Pin)

Modular Connector

Used to connect the console connector or RS-232C cable connector.

(Page 7-4, 7-5, Section 7 RS-232C)

Terminal Block

Used for signal I/O

(Page 6-2, Section 6 I/O Terminals)

Controller (Bottom)

Extension Cable

Connect the cable between the controller and the measuring head.

Power Input Pins (24 VDC)

Provide 24 VDC power supply.

DC IN

Connect the LS-S11 AC Power Supply

Cable.

1-7

Chapter 1 Getting Started

Control Panel

1

 

 

 

 

 

 

 

 

OUT 1

(19)

 

 

 

 

 

 

 

 

OUT 2

(1)

 

 

 

 

 

 

 

HI

(20)

 

 

 

 

 

 

 

GO

 

 

 

 

 

 

 

 

LO

(21)

 

 

 

 

 

 

 

 

TIM

(3)

AREA

POSITION

 

 

 

 

 

HI

 

1

 

 

 

 

 

 

(2)

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

(4)

 

 

 

 

 

 

 

 

(17)

 

 

 

 

 

 

 

 

GO

(5)

 

FOCUS

 

 

 

 

 

LO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(6)

PROG

ESC

 

 

 

 

 

HOLD

(16)

(7)

FUNC

PRINT

 

 

 

 

 

 

(15)

ENT

 

 

 

 

 

ZERO

 

 

 

 

 

PROG No.

 

AREA

DISP

 

 

 

 

 

 

 

 

 

LS-7000

 

 

(8)

(10)

(9)

(11)

(12)

(18)

(13) (14)

 

(1)

Main display:

The measured value is displayed. Refer to Selection

 

 

 

 

of Measured Value Display on page 3-2.

(2)

Sub display:

Used to display tolerance or measured values while

 

 

 

 

the LS-7000 Series is in measuring operation. The set

 

 

 

 

value is displayed while in value setting. Refer to

 

 

 

 

Selection of Measured Value Display on page 3-2.

(3)

Area monitor display:

The number of the selected area is displayed. Refer

 

 

 

 

to Area Monitor on page 3-4.

(4)

Position display:

The position of the target in the selected area is

 

 

 

 

displayed. Refer to Area Monitor on page 3-4.

(5)

Focus display:

The focus status of the selected area is displayed.

 

 

 

 

Refer to Area Monitor on page 3-4.

(6)

PROG (Setting) key:

Press this key to set program details. Refer to

 

 

 

 

Program Changes on page 3-8.

(7)

FUNC

(Function) key:

Press this key to set the setting item. Refer to Section

 

 

 

 

4 Function Settings.

(8)

 

/

key:

Press the Up or Down key to select the set item.

(9)

ESC

key:

 

Press this key to finish the present setting.

(10)

ENT

key:

 

Press this key to enter the set item or print the meas-

 

 

 

 

ured value from the printers.

(11) Program number display:

The selected program number is displayed.

(12) Program selection key:

Press this key to select the program number when

 

 

 

 

measuring. (Page 3-8, Program Change)

(13) Area monitor selection key:

Press this key to select the area number when

 

 

 

 

measuring. (Page 3-4, Area Monitor)

1-8

 

 

 

Chapter 1 Getting Started

 

 

 

 

 

(14) Display selection key:

Press this key to select the main display or sub

 

 

 

 

display when measuring. (Page 3-2, Switching

 

 

 

 

Display Screen)

 

(15)

ZERO key:

 

Press this key to select the auto zero function. (Page

1

 

 

 

3-6, Automatic Zero Function)

 

 

 

 

(16)

HOLD key:

 

Press this key to select the hold function. (Page 3-5,

 

(17)

 

 

Hold Function)

 

HI , GO

, and LO keys:

Press these keys to make tolerance settings. (Page 4-

 

 

 

 

50, Limit Setting)

 

(18)

and

keys:

Press these keys to select the set value or item.

 

(19)

Output selection display:

Indicates whether the measured value on the main

 

 

 

 

display is OUT1 or OUT2.

 

(20)

Comparator result display:

Displays the comparator result of the main display.

 

(21) Timing display:

Lit when timing input into the main display turns ON.

 

Measuring Head

LS-7010

Multi-purpose Mounting Holes

A fixture for targets can be attached.

Receiver (R Head)

Receives light from the transmitter.

Cover Glass

Transmitter (T Head)

Emits light for measurement.

TR Base

Used to mount the transmitter and receiver.

TR Cables

Used to connect the transmitter

Mounting Holes

Extension Cable

Used to mount the

Connected to the controller.

measuring head.

1-9

Chapter 1 Getting Started

LS-7030

 

Multi-purpose

 

Mounting Holes

 

1

A fixture for targets can

be attached.

 

 

 

Cover Glass

Transmitter (T Head)

Emits light for measurement.

Receiver (R Head)

Receives light from the transmitter.

TR Base

Used to mount the transmitter and receiver.

TR Cables

Used to connect the transmitter and receiver.

Mounting Holes

Used to mount the measuring head.

Extension Cable

Connected to the controller.

LS-7070

 

 

Multi-purpose

 

 

Mounting Holes

 

 

A fixture for targets can

Cover Glass

be attached.

 

 

 

Receiver (R Head)

 

Transmitter (T Head)

Receives light from

 

Emits light for

the transmitter.

 

measurement.

 

 

TR Base

 

 

Used to mount the

 

 

transmitter and receiver.

 

 

TR Cables

 

 

Used to connect the

 

 

transmitter and receiver.

 

 

Mounting Holes

 

 

Used to mount the measuring head.

 

Extension Cable

 

Connected to the controller.

1-10

Chapter 1 Getting Started

Mounting and Connection

Mount the measuring head and the controller, and connect them with the cables.

1

Mounting the Measuring Head

The measuring head can be mounted with or without the TR base employed, according to the type of targets and operating environment.

The following section provides information on how to mount the measuring head with or without the TR base employed, along with mounting conditions required.

Mounting the Controller

Mount the controller to panels, such as control or operation panels, or to the LS-S11 AC Power Supply Stand. The LS-S11 Power Supply Stand is sold separately.

Connection

After the measuring head and the controller are mounted, connect them with the cables.

Mounting the Measuring Head

Mounting Restrictions

The transmitter and receiver must abide by the following restrictions when the measuring head is mounted.

Vertical Position Mismatching

Receiver

±1 mm max. Transmitter

Receiver

±1 mm max. Transmitter

The values are the same for LS-7010, LS-7030, and LS-7070.

Angle Mismatching

Receiver

±0.25° max

Transmitter

 

 

Receiver

±0.25° max

Transmitter

Receiver

Transmitter

 

±0.25° max

Receiver

Transmitter

 

±0.25° max

1-11

Chapter 1 Getting Started

With TR Base

The transmitter and receiver are mounted to the TR base at the time of shipment. This section provides how to install the transmitter and receiver (LS-7030 in this case) that

1 are mounted on the TR base.LS-7010 and LS-7070 can also be installed in the same way.

Use the four, M4x20 Allen-head bolts, which are provided with the package, to mount the TR base. To mount the TR base with the bolts on the surface of the TR base, use the mounting holes on the surface.

To mount the TR base with the bolts on the back of the TR base, use the 10-mm-deep M4 (10-mm-deep M5 for LS-7070) mounting holes on the back.

Without TR Base

Take the following steps to use the transmitter and receiver (LS-7030 in this case) after dismounting them from the TR base. LS-7010 and LS-7070 can also be used in the same way.

1 Loosen the bolts on the back of the TR base and remove the measuring head.

2 Mount the measuring head.

Use the side mounting holes on the transmitter and receiver as shown in the illustration. Mount them with the Allenhead bolts provided with the package.

1-12

Chapter 1 Getting Started

Use the 5-mm-deep M4 bottom mounting holes of the transmitter and receiver as shown in the illustration.

1

Mounting the Controller

Mounting Restrictions

Be aware of the following items when mounting the controller.

 

CAUTION

• Do not install the controller upside down.

 

• Do not block the ventilation louver. Otherwise, the interior heat

 

 

may cause the controller to malfunction.

 

 

Note:

• For the maintenance, operability, and ventilation of the LS-7000

 

 

Series, separate the controller as far as possible from periph-

 

 

eral structures or parts.

 

 

• The mounting angle must abide by the following restrictions.

 

 

30˚

Side

Display panel

Check that the controller will not be exposed to the heat radiation of peripheral devices.

Separate the controller as much as possible from devices with arc generation, such as electromagnetic switches or non-fuse breakers.

1-13

Chapter 1 Getting Started

Mounting to Panel

The controller can be mounted to control panels with the mounting brackets provided with the package. Arrange the following panel mounting dimensions.

1

207

169 +10

124 +10

200

Unit: mm

1 Mount the controller from the front side of the panel.

2 Attach resin caps to the mounting brackets.

3 Insert the mounting brackets to the four mounting holes on the side of the controller respectively.

Mounting holes

Mounting holes

1-14

Chapter 1 Getting Started

4 Secure the mounting brackets with a Phillips screwdriver.

1

• Tighten the mounting screws to a maximum torque of 0.4 Nm. CAUTION Do not tighten up the mounting screws excessively, otherwise

the panel or controller casing may be deformed.

Do not remove the gasket, otherwise the controller will not satisfy IP64 conditions.

Mounting to AC Power Supply Stand

The following section provides information on how to mount the controller to the AC power supply stand (sold separately). The AC power supply stand consists of a stand unit and base unit. Mount the controller to the stand unit first. Connect the power supply cable and extension cable (i.e., the cable between the controller and measuring head). Then mount them to the base unit.

1 Remove the gasket around the controller.

Gasket

2 Mount the controller to the stand.

Use the two screws provided with the package and secure the controller on the side.

The stand must be located on the groove from which the gasket was removed.

Secure these potions with screws.

1-15

 

Chapter 1 Getting Started

 

 

 

3 Connect the cable between the con-

 

troller and measuring head.

 

If only a single measuring head is used,

1

connect the cable to the HEAD1 connec-

tor.

Cable between controller and measuring head

4 Connect the power supply cable of the AC power supply stand to the controller.

5 Mount the stand unit to the base unit.

Mount the stand unit with the two screws provided with the package.

(2) Lean the stand unit in the direction indicated by the arrow. Pay utmost attention so that the connected cable will not be caught by the stand unit.

(1) Lean the stand unit in the front direction and insert the tab.

(3) Secure these portions with screws.

1-16

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