Loading...
Illustrated Parts Manual
Models 400S 460SJ
Prior to
SN 0300096000
P/N
3120896
November 27, 2013
REVISION LOG
March 15, 2000 - Original Issue Of Manual (Edited to B/M 0010561 Revision 1) July 1, 2000 - Revised Manual (Revised to B/M 0010561 Revision 2)
January 31, 2001 - Revised Manual (Revised to B/M 0010561 Revision 11) October 16, 2001 - Revised (Manual edited to 0010561 Revision 23)
(Manual edited to 0010579 Revision 7 With ADE System) September 30, 2002 - Revised (Manual edited to 0010579 Revision 23 With ADE System) June 30, 2003 - Revised (Manual edited to 0010579 Revision 33 With ADE System) September 15, 2003 - Revised (Manual edited to 0010579 Revision 43 With ADE System) February 6, 2004 - Revised (Manual edited to 0010579 Revision 43 With ADE System) August 1, 2004 - Revised (Manual edited to 0010579 Revision 51 With ADE System) December 15, 2004 - Revised (Manual edited to 0010579 Revision 52 With ADE System) April 30, 2005 - Revised (Manual edited to 0010579 Revision 58 With ADE System)
October 13, 2005 - Revised (Manual edited to 0010579 Revision 64 With ADE System) April 30, 2006 - Revised (Manual edited to 0010579 Revision 67 With ADE System) September 12, 2006 - Revised
January 3, 2007 - Revised
April 2, 2007 - Revised
August 31, 2007 - Revised
January 11, 2008 - Revised
July 15, 2008 - Revised
March 1, 2009 - Revised
October 2, 2009 - Revised
July 21, 2010 - Revised
January 27, 2011 - Revised
May 16, 2011 - Revised
August 12, 2011 - Revised
December 8, 2011 - Revised
March 30, 2012 - Revised
July 19, 2012 - Revised
October 19, 2012 - Revised
February 28, 2013 - Revised
May 13, 2013 - Revised
August 21, 2013 - Revised
November 27, 2013 - Revised
3120896 |
400S 460SJ |
A |
REVISION LOG
ADE SYSTEM IDENTIFICA-
TION
Most 400S and 460SJ machines from SN 64404 incorporate the ADE System, but no clean SN break exist. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform control box.
B |
400S 460SJ |
3120896 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE . . . . . . . 1-2 1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE . . . . . . . . . . . 1-8 1-3 AXLE & STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-5 DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633) . . . . . . . . . . . 1-22 1-6 DRIVE HUB/BRAKE ASSEMBLY (REAR) (PRIOR TO SN 0300076633) . . . . . . . . . . 1-26 1-7 DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 TO
SN 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 1-8 DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY) . . . . . 1-34 1-9 DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT
ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 1-10 FRAME VALVES AND SHIELDS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 1-11 SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 1-12 TOW PACKAGE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
SECTION 2 - TURNTABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 VALVES AND TILT INDICATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-4 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-5 SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2-6 SWING HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2-7 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 2-8 CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 2-9 GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . 2-28 2-10 DEUTZ ENGINE INSTALLATION (PRIOR TO SN 0300077682). . . . . . . . . . . . . . . . . 2-32 2-11 DEUTZ ENGINE INSTALLATION (SN 0300077682 TO SN 0300096000) . . . . . . . . . 2-38 2-12 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . 2-46 2-13 PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50 2-14 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54 2-15 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56 2-16 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 2-17 GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . 2-64 2-18 GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . 2-68 2-19 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-72 2-20 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 BOOM ASSEMBLY - 400S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3-3 BOOM ASSEMBLY - 460SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-4 ROTATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . 4-2 4-2 PLATFORM INSTALLATION - SIDE ENTRY PLATFORM . . . . . . . . . . . . . . . . . . . . . 4-8 4-3 SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL). . . . . . . 4-12 4-4 SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL). . . . . . . . . 4-14 4-5 PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM . . . . . . . . . . . . . . . . . 4-16
3120896 |
400S 460SJ |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
4-6 PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM . . . . . . . . . . . . . . . . . . . . .4-22 4-7 CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM). . . . . . .4-28 4-8 CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) . . . . . . . . . .4-30 4-9 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM) . . . . .4-34 4-10 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) . . . . . . . . .4-36
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 5-2 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .5-4 5-3 LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE
REPLACEMENT CYLINDER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 5-4 LIFT CYLINDER ASSEMBLY - JIB (460SJ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8 5-5 LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10 5-6 MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . .5-12 5-7 MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . .5-14 5-8 STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT PRIOR TO
SN 0300087392) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16 5-9 STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR PRIOR TO
SN 0300087392 & ORIGINAL EQUIPMENT FOR SN 0300087392 TO
SN 0300096000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18 5-10 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6-2 DRIVE HYDRAULIC DIAGRAM - 2WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 6-3 DRIVE HYDRAULIC DIAGRAM - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 6-4 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 6-5 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM) . . . . . . . . . .7-4 7-3 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) . . . . . . . . . . . . . .7-12
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (PRIOR TO SN 0300085617) . . . . . . . . . . . . . . . . . . . . . . . .8-2 8-2 DECAL INSTALLATION (SN 0300085617 TO SN 0300095671) . . . . . . . . . . . . . . . . .8-8 8-3 DECAL INSTALLATION (SN 0300095671 TO SN 0300096000) . . . . . . . . . . . . . . . . .8-12
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
10-1 SPECIAL OPTIONS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2 10-2 SKY WELDER INSTALLATION (PRIOR TO SN 0300068333). . . . . . . . . . . . . . . . . . .10-8
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
400S 460SJ |
3120896 |
SECTION 1
FRAME
3120896 |
400S 460SJ |
1-1 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
|
|
|
|
|
|
|
108 |
|
|
|
|
|
|
|
|
|
|
122 |
|
1 |
|
|
|
|
|
|
|
110 |
104 |
|
3 |
|
|
|
|
|
|
|
|
101 |
|
||
|
|
|
|
|
125 |
|
126 |
|
|
|
|
|
|
|
|
|
|
103 |
|
||
|
|
|
|
|
117 |
|
|
|
16 |
|
|
|
|
|
|
|
|
|
123 |
|
|
|
|
|
|
|
125 |
|
|
101 |
|
|
|
|
|
|
106 |
|
|
15 |
|
||
|
|
|
|
|
|
118 |
|
|||
|
|
|
|
|
|
102 |
|
|||
|
|
|
|
|
|
121 |
|
|||
|
|
|
|
|
|
|
|
119 |
|
|
|
|
|
|
|
|
|
|
10 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
116 |
|
|
|
|
107 |
|
|
|
|
|
|
|
|
|
112 |
|
6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
120 |
107 |
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
6 |
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
401 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9 |
|
|
117 |
110 |
117 |
126 |
|
|
|
1 |
113 |
109 |
125 |
126 |
|||
|
|
|
|
125 |
125 |
|||||
|
|
|
5 |
|
|
|
|
125 |
|
|
|
|
|
|
106 |
|
106 |
|
|
||
|
|
|
|
|
|
|
|
|||
|
206 |
126 |
|
|
|
109 |
|
109 |
||
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
PRIOR TO |
SN 0300065402 |
|
||
|
|
|
|
|
SN 0300065402 |
TO SN 0300096000 |
|
|||
|
|
|
|
124 |
|
111 |
|
101 |
|
|
|
|
|
1 |
|
115 |
115 |
||
|
|
|
|
17 |
|
|
|||
|
|
|
|
|
4 |
|
|
114 |
129 |
|
|
|
|
|
15 |
8 |
11 |
201 |
|
214 |
|
|
|
|
101 |
||||
|
|
|
|
|
12 |
203 |
128 |
||
212 |
213 |
|
|
|
|
|
2 |
210 |
|
|
208 |
|
|
|
|
|
|
||
|
205 |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
201 |
|
|
|
|
|
|
|
202 |
|
207 |
17A |
|
|
|
|
|
|
206 |
|
|
124A |
|
|
214 |
|
|
|
|
|
|
|
|
|
|
|
|
|
303 |
|
|
|
|
|
212 |
|
|
|
|
|
|
|
|
|
|
|
|
|
302 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
208 |
|
216 |
|
218 |
310 |
|
|
|
17A |
|
|
308 |
|||
|
|
|
124A |
201 |
|
209 |
|
|
306 |
|
|
|
|
|
211 |
|
|
|
|
|
|
|
|
207 |
|
|
|
303 |
|
|
|
|
|
|
|
|
|
||
|
217 |
|
|
213 |
|
|
|
304 |
|
|
215 |
|
|
|
|
|
|
||
|
201 |
|
214 |
|
|
|
|
||
|
|
|
|
|
|
307 |
|||
|
204 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
309 |
|
|
|
|
|
|
201 |
|
|
311 |
316 |
|
|
|
|
|
|
|
314 |
||
|
|
|
|
|
207 |
|
|
305 |
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
315 |
|
|
|
|
|
|
|
|
|
313 |
|
|
|
|
|
|
|
|
|
|
301 |
1-2 |
|
|
|
400S 460SJ |
|
|
3120896 |
||
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
FIXED AXLE INSTALLATION OPTIONS: |
|
|
0259152 |
Ref |
Prior to SN 0300067471 All Machines |
C |
|
0272274 |
Ref |
SN 0300067471 to SN 0300072506 |
A |
|
0272902 |
Ref |
SN 0300072506 to SN 0300096000 |
A |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0362932 |
2 |
Bar, Stop |
|
3 |
0641607 |
4 |
Bolt 3/8in-16NC x 7/8in |
|
4 |
0641626 |
2 |
Bolt 3/8in-16NC x 3-1/4in |
|
5 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
6 |
0961950 |
2 |
Bushing, Garmax |
|
7 |
3422592 |
1 |
Pin, Axle Pivot |
|
8 |
0362954 |
2 |
Plate, Stop |
|
9 |
3841258 |
1 |
Keeper, Pin |
|
10 |
|
1 |
Shield, Frame Options: |
|
|
4060978 |
|
Prior to SN 0300072506 |
|
|
3574254 |
|
SN 0300072506 to SN 0300096000 |
|
11 |
4071002 |
AR |
Shim, 20-Gauge |
|
12 |
4070973 |
AR |
Shim 1/8in |
|
13 |
Not Used |
|
|
|
14 |
4740158 |
1 |
Thrustwasher |
|
15 |
4751600 |
6 |
Flatwasher 3/8in Regular |
|
16 |
4761600 |
4 |
Lockwasher 3/8in |
|
17 |
|
1 |
Axle Weldment Options: |
|
|
4846072 |
|
Prior to SN 0300067471 |
|
|
4846551 |
|
SN 0300067471 to SN 0300096000 |
|
17A |
0561300 |
2 |
Steer Cylinder Mounting Block Assembly |
|
|
|
Ref |
OSCILLATING AXLE INSTALLATION OPTIONS: |
|
|
0259150 |
Ref |
Australian Spec (Prior to SN 0300065402) |
E |
|
0271977 |
Ref |
Australian Spec (SN 0300065402 to SN 0300072506) |
A |
|
0272900 |
Ref |
Australian Spec (SN 0300072506 to SN 0300096000) |
A |
|
0270715 |
Ref |
CE Spec (Prior to SN 0300065402) |
A |
|
0271979 |
Ref |
CE Spec (SN 0300065402 to SN 0300072506) |
B |
|
0272904 |
Ref |
CE Spec (SN 0300072506 to SN 0300096000) |
A |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
|
4 |
Bolt Options: |
|
|
0641414 |
|
Bolt 1/4in-20NC x 1-3/4in (Australian Spec) |
|
|
0641424 |
|
Bolt 1/4in-20NC x 3in (CE Spec) |
|
103 |
0641607 |
4 |
Bolt 3/8in-16NC x 7/8in |
|
104 |
0642010 |
2 |
Bolt 5/8in-11NC x 1-1/4in |
|
105 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
106 |
0682248 |
2 |
Bolt 3/4in-10NC x 6in (Grade 8) |
|
107 |
0961950 |
2 |
Bushing, Garmax |
|
108 |
|
1 |
Cam, Lockout Options: |
|
|
1100118 |
|
Australian Spec |
|
|
1100123 |
|
CE Spec |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
109 |
|
2 |
Lockout Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
Use 1684139 |
|
Prior to SN 0300065402 (was p/n 1683575) |
|
|
1684139 |
|
SN 0300065402 to SN 0300096000 |
|
110 |
3272201 |
2 |
Nut 3/4in-10NC |
|
111 |
3322201 |
2 |
Nut 3/4in-16NF (Prior to SN 0300065402) |
|
112 |
3422592 |
1 |
Pin, Axle Pivot |
|
113 |
3841258 |
1 |
Keeper, Pin |
|
114 |
3841367 |
2 |
Rod-End with Grease Fitting (Prior to SN 0300065402) |
|
|
7020180 |
1 |
Grease Fitting |
|
115 |
|
2 |
Hardware Options: |
|
|
3900109 |
|
Screw, Shoulder (Prior to SN 0300065402) |
|
|
3422936 |
|
Pin (SN 0300065402 to SN 0300096000) |
|
116 |
|
1 |
Shield, Frame Options: |
|
|
4060978 |
|
Prior to SN 0300072506 |
|
|
3574254 |
|
SN 0300072506 to SN 0300096000 |
|
117 |
4567462 |
2 |
Tube, Mounting |
|
118 |
4640871 |
AR |
Lockout Valve Assembly |
|
|
|
1 |
Australian Spec |
|
|
|
2 |
CE Spec |
|
|
7012693 |
AR |
Seal Kit - 4640871 Valve |
|
|
7002840 |
1 |
Anti-Rotation Pin Removal Tool |
|
119 |
4711400 |
4 |
Flatwasher 1/4in Thin |
|
120 |
4740158 |
1 |
Thrustwasher |
|
121 |
4751600 |
4 |
Flatwasher 3/8in Regular |
|
122 |
4752000 |
4 |
Flatwasher 5/8in Regular |
|
123 |
4761600 |
2 |
Lockwasher 3/8in |
|
124 |
|
1 |
Axle Weldment Options: |
|
|
4846072 |
|
Prior to SN 0300065402 |
|
|
4846551 |
|
SN 0300065402 to SN 0300096000 |
|
124A |
0561300 |
2 |
Steer Cylinder Mounting Block Assembly |
|
125 |
4892200 |
4 |
Flatwasher 3/4in Hardened |
|
126 |
0100019 |
AR |
Compound, Locking |
|
127 |
Not Used |
|
|
|
128 |
0641607 |
2 |
Bolt 3/8in-16NC x 7/8in (SN 0300065402 to SN 0300096000) |
|
129 |
3841520 |
2 |
Keeper, Pin (SN 0300065402 to SN 0300096000) |
|
|
0259148 |
Ref |
STEERING INSTALLATION |
H |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0440162 |
2 |
Thrustwasher |
|
203 |
0641606 |
4 |
Bolt 3/8in-16NC x 3/4in |
|
204 |
0681828 |
4 |
Bolt 1/2in-13NC x 3-1/2in |
|
205 |
|
1 |
Steer Cylinder Assembly Options (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
|
Use 1684412 |
|
Prior to SN 0300087392 (was p/n 1683614) |
|
|
1684412 |
|
SN 0300087392 to SN 0300096000 (was p/n 1001140283) |
|
206 |
2780230 |
2 |
Hub/Spindle Assembly (See 301 to 316 for Breakdown) |
|
207 |
3312008 |
4 |
Nut 5/8in-11NC |
|
|
|
|
|
|
1-4 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
208 |
3322201 |
2 |
Nut 3/4in-16NF |
|
209 |
3323003 |
2 |
Nut 1-1/4in-12NF |
|
210 |
3422692 |
2 |
Kingpin |
|
211 |
3450808 |
2 |
Pin, Cotter 1/4in x 2in |
|
212 |
Use 3841517 |
2 |
Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease |
|
|
|
|
Fitting) |
|
|
|
Ref |
Note: Qty (1) p/n 4740086 Thrustwasher required between |
|
|
|
|
bottom of p/n 3841517 Rod-End and Tie Rod. |
|
213 |
3841442 |
2 |
Tie-Rod |
|
214 |
3900109 |
4 |
Screw, Shoulder |
|
215 |
|
AR |
Shield, Frame Options: |
|
|
4060950 |
1 |
Prior to SN 0300072506 |
|
|
Not Required |
0 |
SN 0300072506 to SN 0300096000 |
|
216 |
4713000 |
2 |
Flatwasher 1-1/4in Thin |
|
217 |
4751800 |
4 |
Flatwasher 1/2in Regular |
|
218 |
4740086 |
2 |
Thrustwasher |
|
|
2780230 |
Ref |
HUB ASSEMBLY |
A |
301 |
7020033 |
2 |
Cap, Dust (1 per Assembly) |
|
302 |
7020034 |
2 |
Spindle Assembly (1 per Assembly) |
|
303 |
0961951 |
4 |
Bushing, Garmax (2 per Assembly) |
|
304 |
0962140 |
2 |
Bearing, Garmax (1 per Assembly) |
|
305 |
7020035 |
2 |
Hub (1 per Assembly) (Includes 306 & 307) |
|
306 |
7020036 |
2 |
Cup, Bearing - Inner(1 per Assembly) |
|
307 |
7020038 |
2 |
Cup, Bearing - Outer (1 per Assembly) |
|
308 |
7020037 |
2 |
Cone, Bearing - Inner (1 per Assembly) |
|
309 |
7020039 |
2 |
Cone, Bearing - Outer (1 per Assembly) |
|
310 |
7020040 |
2 |
Seal (1 per Assembly) |
|
311 |
7020041 |
18 |
Stud, Wheel (9 per Assembly) |
|
312 |
Not Used |
|
|
|
313 |
7020042 |
18 |
Lugnut (9 per Assembly) |
|
314 |
7020054 |
2 |
Nut, Castle (1 Per Assembly) |
|
315 |
3450608 |
2 |
Pin, Cotter (1 Per Assembly) |
|
316 |
7020055 |
2 |
Washer, Spindle (1 Per Assembly) |
|
401 |
|
Ref |
FRAME WELDMENTS |
|
|
2360539 |
|
400S with 500Lbs Capacity (Prior to SN 0300072506) |
|
|
2360625 |
|
400S with 500Lbs Capacity |
|
|
|
|
(SN 0300072506 to SN 0300076633) |
|
|
2360650 |
|
400S with 500Lbs Capacity |
|
|
|
|
(SN 0300076633 to SN 0300096000) |
|
|
2360540 |
|
400S with 750Lbs Capacity (Prior to SN 0300072506) |
|
|
2360626 |
|
400S with 750Lbs Capacity |
|
|
|
|
(SN 0300072506 to SN 0300076633) |
|
|
2360651 |
|
400S with 750Lbs Capacity |
|
|
|
|
(SN 0300076633 to SN 0300096000) |
|
|
2360541 |
|
460SJ (Prior to SN 0300072506) |
|
|
2360627 |
|
460SJ (SN 0300072506 to SN 0300076633) |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-5 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2360652 |
|
460SJ (SN 0300076633 to SN 0300096000) |
|
|
2360551 |
|
460SJ CE Spec with Pneumatic Tires (Prior to SN 0300072506) |
|
|
2360628 |
|
460SJ CE Spec with Pneumatic Tires |
|
|
|
|
(SN 0300072506 to SN 0300076633) |
|
|
2360653 |
|
460SJ CE Spec with Pneumatic Tires |
|
|
|
|
(SN 0300076633 to SN 0300096000) |
|
|
|
|
|
|
1-6 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-7 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
|
|
|
|
|
15 |
|
|
|
|
|
|
|
|
|
|
|
|
109 |
|
|
|
23 |
|
|
|
|
|
|
|
|
2512 |
|
|
|
|
9 |
|
|
|
|
|
|
|
|
1 |
|
|
23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
18 |
|
|
|
3 20 |
|
|
1 |
|
|
|
|
|
25 |
|
|
|
19 |
5 |
|
|
||
|
|
7 |
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
401 |
|
|
|
1 |
22 |
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
101 114 |
|
|
|
|
|
|
|
|
|
|
|
|
104 |
|
|
|
|
|
|
|
|
|
|
|
|
|
8 |
13 |
|
|
|
|
|
|
|
2 |
|
|
|
108 |
|
|
|
|
|
|
|
12 |
|
|
|
21 |
107 |
|
|
8 |
|
|
|
|
|
25 |
|
|
113 |
|
|
|
107 |
|
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
25 |
|
|
|
|
|
2 |
|
16 |
|
|
|
7 |
|
17 |
4 |
|
|
|
6 |
|
110 |
|
|
|
|
|
|
|
|
|
|
101 |
|
|
|
|
|
|
|
|
|
|
|
|
106 |
|
|
|
|
|
|
|
|
|
|
|
|
10 |
|
|
|
24 |
|
101 |
|
|
14 |
|
|
|
|
|
|
115 |
|
105 |
|
|
||
|
|
|
|
|
|
|
201 |
10 |
|
|||
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
114 |
|
103 111 |
205 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
112 |
|
|
|
|
210 |
|
|
|
|
|
|
|
102 |
216 |
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
214 |
|
|
|
|
|
|
|
|
|
|
|
|
|
208 |
|
|
|
|
|
|
|
|
|
|
|
24A |
|
|
|
|
|
|
|
|
|
|
211 |
233 115A |
|
|
|
|
|
|
|
|
|
303 |
||
|
|
|
|
|
|
|
|
|
|
|||
229 |
|
|
|
|
|
|
|
|
|
|
302 |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
202 |
|
|
|
|
310 |
|
|
|
|
214 |
|
|
|
225 |
|
|
||
|
|
|
24A |
|
223 |
|
|
|
308 |
|||
|
|
|
|
210 |
|
|
|
|
|
|||
|
|
|
115A |
|
|
209 |
226 |
303 |
306 |
|||
201 |
201 |
|
|
|
|
|
|
|
|
|
|
|
206 |
|
|
|
|
|
|
|
|
|
|
|
|
207 |
|
|
|
|
|
|
|
215 |
304 |
|
|
|
|
|
|
|
201 |
|
|
|
|
|
|||
|
222 |
|
|
|
|
|
|
|
|
|
|
|
|
228 |
|
212 |
|
213 |
221 |
|
|
|
307 |
||
|
|
|
|
|
|
|
|
|||||
|
|
|
231 |
|
|
|
|
|
|
|
||
|
203 |
|
|
201 |
201 |
|
|
|
309 |
|||
|
|
|
|
|
|
|
||||||
|
|
|
|
232 |
|
|
|
|
316 |
|||
|
|
|
|
|
220 |
213 |
|
|
311 |
|
314301 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
218 |
|
|
|
203 |
217 |
|
|
305 |
313 |
|
|
|
|
230 |
|
227 |
|
|
|
|
||||
|
|
|
|
|
|
|
|
315 |
|
|||
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
228 |
|
|
204 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
219 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
227 |
|
|
|
|
|
|
|
1-8 |
|
|
|
|
400S 460SJ |
|
|
|
3120896 |
|||
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0273473 |
Ref |
OSCILLATING AXLE INSTALLATION |
A |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0100019 |
AR |
Compound, Locking |
|
3 |
0641424 |
4 |
Bolt 1/4in-20NC x 3in |
|
4 |
0641607 |
2 |
Bolt 3/8in-16NC x 7/8in |
|
5 |
0642010 |
2 |
Bolt 5/8in-11NC x 1-1/4in |
|
6 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
7 |
0682248 |
2 |
Bolt 3/4in-10NC x 6in |
|
8 |
0961950 |
2 |
Bushing, Garmax |
|
9 |
1100123 |
1 |
Cam, Lockout |
|
10 |
1684139 |
2 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
11 |
Not Used |
|
|
|
12 |
3272201 |
2 |
Nut 3/4in-10NC |
|
13 |
3422592 |
1 |
Pin, Axle Pivot |
|
14 |
3422936 |
2 |
Pin |
|
15 |
3574254 |
1 |
Shield, Frame |
|
16 |
3841258 |
1 |
Keeper, Pin |
|
17 |
3841520 |
2 |
Keeper, Pin |
|
18 |
4567462 |
2 |
Tube, Mounting |
|
19 |
4640871 |
1 |
Lockout Valve Assembly |
|
|
7012693 |
1 |
Seal Kit - 4640871 Valve |
|
|
7002840 |
1 |
Anit-Rotation Pin Removal Tool |
|
20 |
4711400 |
4 |
Flatwasher 1/4in Thin |
|
21 |
4740158 |
1 |
Thrustwasher |
|
22 |
4751600 |
2 |
Flatwasher 3/8in Regular |
|
23 |
4752000 |
4 |
Flatwasher 5/8in Regular |
|
24 |
4846801 |
1 |
Axle Weldment |
|
24A |
0561300 |
2 |
Steer Cylinder Mounting Block Assembly |
|
25 |
4892200 |
4 |
Flatwasher 3/4in Hardened |
|
|
|
Ref |
FIXED AXLE INSTALLATION |
|
|
0272803 |
Ref |
Prior to SN 0300072506 |
A |
|
0272906 |
Ref |
SN 0300072506 to SN 0300096000 |
A |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0362932 |
2 |
Bar, Stop |
|
103 |
0362954 |
2 |
Bar, Stop |
|
104 |
0641607 |
2 |
Bolt 3/8in-16NC x 7/8in |
|
105 |
0641626 |
2 |
Bolt 3/8in-16NC x 3-1/4in |
|
106 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
107 |
0961950 |
2 |
Bushing, Garmax |
|
108 |
3422592 |
1 |
Pin, Axle Pivot |
|
109 |
|
1 |
Shield, Frame Options: |
|
|
4060978 |
|
Prior to SN 0300072506 |
|
|
3574254 |
|
SN 0300072506 to SN 0300096000 |
|
110 |
3841258 |
1 |
Keeper, Pin |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-9 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
111 |
4070973 |
2 |
Shim 11Ga |
|
112 |
4071002 |
4 |
Shim 20Ga |
|
113 |
4740158 |
1 |
Thrustwasher |
|
114 |
4751600 |
2 |
Flatwasher 3/8in Regular |
|
115 |
4846426 |
1 |
Axle Weldment |
|
115A |
0561300 |
2 |
Steer Cylinder Mounting Block Assembly |
|
|
0272804 |
Ref |
STEERING INSTALLATION |
G |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0440162 |
2 |
Thrustwasher |
|
203 |
0962292 |
4 |
Bushing |
|
204 |
0962348 |
1 |
Bushing |
|
205 |
0641606 |
4 |
Bolt 3/8in-16NC x 3/4in |
|
206 |
|
4 |
Bolt Options: |
|
|
0681828 |
|
Bolt 1/2in-13NC x 3-1/2in (With Cylinder Shield) |
|
|
0681824 |
|
Bolt 1/2in-13NC x 3in (Without Cylinder Shield) |
|
207 |
3272205 |
2 |
Locknut 3/4in-16NF |
|
208 |
|
1 |
Steer Cylinder Assembly Options (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
|
Use 1684412 |
|
Prior to SN 0300087392 (was p/n 1683614) |
|
|
1684412 |
|
SN 0300087392 to SN 0300096000 (was p/n 1001140283) |
|
209 |
3450808 |
2 |
Pin, Cotter 1/4in x 2in |
|
210 |
Use 3841517 |
2 |
Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease |
|
|
|
|
Fitting) |
|
|
|
Ref |
Note: Qty (1) p/n 4740086 Thrustwasher required between |
|
|
|
|
bottom of p/n 3841517 Rod-End and Tie Rod. |
|
211 |
2780230 |
2 |
Hub/Spindle Assembly (See 201 to 213 for Breakdown) |
|
212 |
3900295 |
1 |
Bolt, Shoulder 1in x 3in |
|
213 |
3312008 |
4 |
Nut 5/8in-11NC |
|
214 |
3322201 |
2 |
Nut 3/4in-16NF |
|
215 |
3323003 |
2 |
Nut 1-1/4in-12NF |
|
216 |
3422692 |
2 |
Kingpin |
|
217 |
3422848 |
1 |
Pin, Hitch |
|
218 |
3900296 |
1 |
Bolt, Shoulder 1in x 4-1/2in |
|
219 |
3574235 |
1 |
Plate, Tow Bar Pivot |
|
220 |
3841143 |
1 |
Keeper |
|
221 |
3841619 |
2 |
Tie-Rod |
|
222 |
4712400 |
1 |
Flatwasher 7/8in Thin |
|
223 |
3900109 |
4 |
Screw, Shoulder |
|
224 |
Not Used |
|
|
|
225 |
4713000 |
2 |
Flatwasher 1-1/4in Thin |
|
226 |
4740086 |
2 |
Thrustwasher |
|
227 |
4740155 |
2 |
Thrustwasher |
|
228 |
4740491 |
3 |
Thrustwasher |
|
229 |
4751800 |
4 |
Flatwasher 1/2in Regular |
|
230 |
4846802 |
1 |
Weldment, Link |
|
231 |
0100019 |
AR |
Compound, Locking |
|
232 |
0641508 |
1 |
Bolt 5/16in-18NC x 1in |
|
|
|
|
|
|
1-10 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
233 |
4061048 |
1 |
Shield, Cylinder (Prior to SN 0300073804 Only) |
|
|
2780230 |
Ref |
HUB ASSEMBLY |
A |
301 |
7020033 |
2 |
Cap, Dust (1 per Assembly) |
|
|
|
|
— — — — — — — — — — — |
|
302 |
7020034 |
2 |
Spindle Assembly (1 per Assembly) |
|
303 |
0961951 |
4 |
Bushing, Garmax (2 per Assembly) |
|
304 |
0962140 |
2 |
Bearing, Garmax (1 per Assembly) |
|
305 |
7020035 |
2 |
Hub (1 per Assembly) (Includes 306 & 307) |
|
306 |
7020036 |
2 |
Cup, Bearing - Inner(1 per Assembly) |
|
307 |
7020038 |
2 |
Cup, Bearing - Outer (1 per Assembly) |
|
308 |
7020037 |
2 |
Cone, Bearing - Inner (1 per Assembly) |
|
309 |
7020039 |
2 |
Cone, Bearing - Outer (1 per Assembly) |
|
310 |
7020040 |
2 |
Seal (1 per Assembly) |
|
311 |
7020041 |
18 |
Stud, Wheel (9 per Assembly) |
|
312 |
Not Used |
|
|
|
313 |
7020042 |
18 |
Lugnut (9 per Assembly) |
|
314 |
7020054 |
2 |
Nut, Castle (1 Per Assembly) |
|
315 |
3450608 |
2 |
Pin, Cotter (1 Per Assembly) |
|
316 |
7020055 |
2 |
Washer, Spindle (1 Per Assembly) |
|
401 |
|
Ref |
FRAME WELDMENT OPTIONS: |
|
|
2360539 |
|
400S with 500Lbs Capacity (Prior to SN 0300072506) |
|
|
2360625 |
|
400S with 500Lbs Capacity (SN 0300072506 to |
|
|
|
|
SN 0300076633) |
|
|
2360650 |
|
400S with 500Lbs Capacity (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
|
2360540 |
|
400S with 750Lbs Capacity (Prior to SN 0300072506) |
|
|
2360626 |
|
400S with 750Lbs Capacity (SN 0300072506 to |
|
|
|
|
SN 0300076633) |
|
|
2360651 |
|
400S with 750Lbs Capacity (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
|
2360541 |
|
460SJ (Prior to SN 0300072506) |
|
|
2360627 |
|
460SJ (SN 0300072506 to SN 0300076633) |
|
|
2360652 |
|
460SJ (SN 0300076633 to SN 0300096000) |
|
|
2360551 |
|
460SJ CE Spec with Pneumatic Tires (Prior to SN03000 72506) |
|
|
2360628 |
|
460SJ CE Spec with Pneumatic Tires (SN 0300072506 to |
|
|
|
|
SN 0300076633) |
|
|
2360653 |
|
460SJ CE Spec with Pneumatic Tires (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-11 |
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD
300
117
125
106
107
6
112
107 7
12013 6
109
9 15 113
105 126
215 
212 |
|
211 |
|
216 |
|
201 |
124A |
208 |
16A |
|
209
16A 216
124A 201
208
201 |
217 |
213 |
|
204 |
|
|
108 |
|
1 |
110 |
104 122 |
|
|
|
3 |
||
126 |
126 |
|
101 |
125 |
|
|
103 |
|
|
|
15 |
|
|
|
123 |
|
118 |
101 |
14 |
|
|
102 |
121 |
|
|
119 |
10 |
|
|
|
116 |
|
|
|
|
|
401 |
|
|
|
|
|
110 |
|
|
|
|
|
126 |
|
|
|
|
|
125 |
|
|
117 |
|
110 |
117 |
|
125 |
|
125 |
125 |
|
106 |
|
|
|
||
|
|
106 |
|
||
|
|
|
|
109 |
109 |
|
PRIOR TO |
SN 0300065402 |
|||
SN 0300065402 |
TO SN 0300096000 |
||||
124 |
1 |
111 |
115 |
115 |
|
16 |
|
|
114 |
||
|
4 |
|
17 |
129 |
|
|
14 |
8 |
|
101 |
|
|
11 |
|
|||
|
|
|
12 |
|
128 |
|
|
|
2 |
|
|
|
|
|
202 |
201 |
|
|
|
|
205 |
203 |
|
|
|
|
224 |
|
210 |
|
|
|
|
|
|
212 |
|
|
|
|
214 |
|
|
|
|
|
|
211 |
205 |
|
|
|
|
|
|
|
|
||
|
224 |
216 |
|
|
|
|
|
219 |
|
|
|
|
|
|
|
|
|
|
|
202 |
|
|
|
|
|
|
212 |
|
|
218 |
|
|
206 |
|
|
|
|
201 |
|
210 |
|
|
|
|
|
||
|
|
|
208 |
|
201 |
|
|
|
|
|
203 |
1-12 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
FIXED AXLE INSTALLATION OPTIONS: |
|
|
0259153 |
Ref |
Prior to SN 0300067471 |
C |
|
0272275 |
Ref |
SN 0300067471 to SN 0300072506 |
A |
|
0272903 |
Ref |
SN 0300072506 to SN 0300096000 |
A |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0362965 |
2 |
Bar, Stop |
|
3 |
0641606 |
4 |
Bolt 3/8in-16NC x 3/4in |
|
4 |
0641620 |
2 |
Bolt 3/8in-16NC x 2-1/2in |
|
5 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
6 |
0961950 |
2 |
Bushing, Garmax |
|
7 |
3422592 |
1 |
Pin, Axle Pivot |
|
8 |
0362954 |
2 |
Plate, Stop |
|
9 |
3841258 |
1 |
Keeper, Pin |
|
10 |
|
1 |
Shield, Frame Options: |
|
|
4060978 |
|
Prior to SN 0300072506 |
|
|
3574254 |
|
SN 0300072506 to SN 0300096000 |
|
11 |
4070973 |
AR |
Shim 1/8in |
|
12 |
4070972 |
AR |
Shim 3/16in |
|
13 |
4740158 |
1 |
Thrustwasher |
|
14 |
4751600 |
6 |
Flatwasher 3/8in Regular |
|
15 |
4761600 |
4 |
Lockwasher 3/8in |
|
16 |
|
1 |
Axle Weldment Options: |
|
|
4846069 |
|
Prior to SN 0300067471 |
|
|
4846550 |
|
SN 0300067471 to SN 0300096000 |
|
|
|
Ref |
Note: If kingpin holes in axle measure 1.503in diameter or |
|
|
|
|
larger in any direction, axle weldment must be replaced. |
|
|
|
|
See Field Service Bulletin AWP-04-11. |
|
17 |
4071002 |
AR |
Shim 20-Gauge |
|
|
|
Ref |
OSCILLATING AXLE INSTALLATION OPTIONS: |
|
|
0259151 |
Ref |
Australian Spec (Prior to SN 0300065402) |
E |
|
0271978 |
Ref |
Australian Spec (SN 0300065402 to SN 0300072506) |
A |
|
0272901 |
Ref |
Australian Spec (SN 0300072506 to SN 0300096000) |
A |
|
0270716 |
Ref |
CE Spec (Prior to SN 0300065402) |
A |
|
0271980 |
Ref |
CE Spec (SN 0300065402 to SN 0300072506) |
B |
|
0272905 |
Ref |
CE Spec (SN 0300072506 to SN 0300096000) |
A |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
|
4 |
Bolt Options: |
|
|
0641414 |
|
Bolt 1/4in-20NC x 1-3/4in (Australian Spec) |
|
|
0641424 |
|
Bolt 1/4in-20NC x 3in (CE Spec) |
|
103 |
0641606 |
4 |
Bolt 3/8in-16NC x 3/4in |
|
104 |
0642010 |
2 |
Bolt 5/8in-11NC x 1-1/4in |
|
105 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
106 |
0682248 |
2 |
Bolt 3/4in-10NC x 6in (Grade 8) |
|
107 |
0961950 |
2 |
Bushing, Garmax |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-13 |
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
108 |
|
1 |
Cam, Lockout Options: |
|
|
1100118 |
|
Australian Spec |
|
|
1100123 |
|
CE Spec |
|
109 |
|
2 |
Lockout Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
Use 1684139 |
|
Prior to SN 0300065402 (was p/n 1683575) |
|
|
1684139 |
|
SN 0300065402 to SN 0300096000 |
|
110 |
3272201 |
2 |
Nut 3/4in-10NC |
|
111 |
3322201 |
2 |
Nut 3/4in-16NF (Prior to SN 0300065402) |
|
112 |
3422592 |
1 |
Pin, Axle Pivot |
|
113 |
3841258 |
1 |
Keeper, Pin |
|
114 |
3841367 |
2 |
Rod-End with Grease Fitting (Prior to SN 0300065402) |
|
|
7020180 |
1 |
Grease Fitting |
|
115 |
|
2 |
Hardware Options: |
|
|
3900109 |
|
Screw, Shoulder (Prior to SN 0300065402) |
|
|
3422936 |
|
Pin (SN 0300065402 to SN 0300096000) |
|
116 |
|
1 |
Shield, Frame Options: |
|
|
4060978 |
|
Prior to SN 0300072506 |
|
|
3574254 |
|
SN 0300072506 to SN 0300096000 |
|
117 |
4567462 |
2 |
Tube, Mounting |
|
118 |
4640871 |
AR |
Lockout Valve Assembly |
|
|
|
1 |
Australian Spec |
|
|
|
2 |
CE Spec |
|
|
7012693 |
AR |
Seal Kit - 4640871 Valve |
|
|
7002840 |
1 |
Anti-Rotation Pin Removal Tool |
|
119 |
4711400 |
4 |
Flatwasher 1/4in Thin |
|
120 |
4740158 |
1 |
Thrustwasher |
|
121 |
4751600 |
4 |
Flatwasher 3/8in Regular |
|
122 |
4752000 |
4 |
Flatwasher 5/8in Regular |
|
123 |
4761600 |
4 |
Lockwasher 3/8in |
|
124 |
|
1 |
Axle Weldment Options: |
|
|
4846069 |
|
Prior to SN 0300067471 |
|
|
4846550 |
|
SN 0300067471 to SN 0300096000 |
|
|
|
Ref |
Note: If kingpin holes in axle measure 1.503in diameter or |
|
|
|
|
larger in any direction, axle weldment must be replaced. |
|
|
|
|
See Field Service Bulletin AWP-04-11. |
|
125 |
4892200 |
4 |
Flatwasher 3/4in Hardened |
|
126 |
0100019 |
AR |
Compound, Locking |
|
127 |
Not Used |
|
|
|
128 |
0641607 |
2 |
Bolt 3/8in-16NC x 7/8in (SN 0300065402 to SN 0300096000) |
|
129 |
3841520 |
2 |
Keeper, Pin (SN 0300065402 to SN 0300096000) |
|
|
|
|
|
|
1-14 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
STEERING INSTALLATION |
|
|
0259149 |
Ref |
Prior to SN 0300076633 |
D |
|
0272927 |
Ref |
SN 0300076633 to SN 0300096000 |
G |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
|
AR |
Thrustwasher Options: |
|
|
0440161 |
4 |
Prior to SN 0300079125 (Top and Bottom Kingpin Location) |
|
|
|
|
(Note: See Kit) |
|
|
4740537 |
AR |
SN 0300079125 to SN 0300096000 (.0625) (Top Kingpin |
|
|
|
|
Location) |
|
|
4740538 |
AR |
SN 0300079125 to SN 0300096000 (.125) (Top Kingpin |
|
|
|
|
Location) |
|
|
4740539 |
AR |
SN 0300079125 to SN 0300096000 (.188) (Top Kingpin |
|
|
|
|
Location) |
|
|
4740540 |
AR |
SN 0300079125 to SN 0300096000 (.250) (Top Kingpin |
|
|
|
|
Location) |
|
|
0440271 |
2 |
SN 0300079125 to SN 0300096000 (Bottom Kingpin |
|
|
|
|
Location) |
|
203 |
0641606 |
AR |
Bolt 3/8in-16NC x 3/4in |
|
|
|
8 |
Prior to SN 0300079125 |
|
|
|
16 |
SN 0300079125 to SN 0300096000 |
|
204 |
0681828 |
4 |
Bolt 1/2in-13NC x 3-1/2in |
|
205 |
|
AR |
Bushing, Garmax Options: |
|
|
0961951 |
4 |
Prior to SN 0300079125 (Top & Bottom Kingpin Locations) |
|
|
|
|
(Note: See Kit) |
|
|
0440291 |
2 |
SN 0300079125 to SN 0300096000 (Top Kingpin Location) |
|
|
0440274 |
2 |
SN 0300079125 to SN 0300096000 (Bottom Kingpin |
|
|
|
|
Location) |
|
206 |
0962140 |
2 |
Bearing, Garmax |
|
207 |
|
1 |
Steer Cylinder Assembly Options (See CYLINDER SECTION |
|
|
|
|
for Breakdown): |
|
|
Use 1684412 |
|
Prior to SN 0300087392 (was p/n 1683614) |
|
|
1684412 |
|
SN 0300087392 to SN 0300096000 (was p/n 1001140283) |
|
208 |
3312008 |
4 |
Nut 5/8in-11NC |
|
209 |
3322201 |
2 |
Nut 3/4in-16NF |
|
210 |
|
4 |
Kingpin Options: |
|
|
3422716 |
|
Prior to SN 0300079125 (2 Bolt Mounting) (Note: See Kit) |
|
|
3423081 |
|
SN 0300079125 to SN 0300096000 (4 Bolt Mounting) |
|
211 |
Use 3841517 |
2 |
Rod-End (was p/n 3841367 Rod-End with p/n 7020180 Grease |
|
|
|
|
Fitting) |
|
|
|
Ref |
Note: Qty (1) p/n 4740086 Thrustwasher required between |
|
|
|
|
bottom of p/n 3841517 Rod-End and Tie Rod. |
|
212 |
3900109 |
4 |
Screw, Shoulder |
|
213 |
4060950 |
1 |
Shield, Frame (Prior to SN 0300072506 Only) |
|
214 |
|
1 |
Spindle (Left Side) Options: |
|
|
Use 4130403 |
|
Prior to SN 0300079125 (was p/n 4130368) |
|
|
4130405 |
|
SN 0300079125 to SN 0300096000 |
|
215 |
|
1 |
Spindle (Right Side) Options: |
|
|
Use 4130404 |
|
Prior to SN 0300079125 (was p/n 4130369) |
|
|
4130406 |
|
SN 0300079125 to SN 0300096000 |
|
216 |
4740086 |
4 |
Thrustwasher |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-15 |
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
217 |
4751800 |
4 |
Flatwasher 1/2in Regular |
|
218 |
4846070 |
2 |
Tie-Rod |
|
219 |
3780182 |
2 |
O-Ring (SN 0300079125 to SN 0300096000 Only) (Bottom |
|
|
|
|
Kingpin Location Only) |
|
220 to 223 |
Not Used |
|
|
|
224 |
3020029 |
AR |
Grease, Bearing |
|
|
|
|
— — — — — — — — — — |
|
300 |
2902400 |
1 |
Kingpin and Bushings Update Kit for Machines Built Prior to |
|
|
|
|
SN 0300079125 (Includes Newer “SN 0300079125 to |
|
|
|
|
SN 0300096000” Design Items 202, 203, 205, 210 and 219). |
|
|
|
|
See Field Service Bulletin AWP-04-11. |
|
|
|
Ref |
Note: Newer bushings will fit in “Prior to SN 0300079125” |
|
|
|
|
axles however if kingpin holes measure 1.503in diameter or |
|
|
|
|
larger in any direction, axle weldment must be replaced |
|
|
|
|
before installation of kit. |
|
|
|
|
Note: Spindles require drilling and tapping for 8 additional |
|
|
|
|
kingpin mtg bolts. Newer design kingpins require 4 mtg |
|
|
|
|
bolts each. |
|
401 |
|
Ref |
FRAME WELDMENT OPTIONS |
|
|
2360539 |
|
400S with 500Lbs Capacity (Prior to SN 0300072506) |
|
|
2360625 |
|
400S with 500Lbs Capacity (SN 0300072506 to |
|
|
|
|
SN 0300076633) |
|
|
2360650 |
|
400S with 500Lbs Capacity (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
|
2360540 |
|
400S with 750Lbs Capacity (Prior to SN 0300072506) |
|
|
2360626 |
|
400S with 750Lbs Capacity (SN 0300072506 to |
|
|
|
|
SN 0300076633) |
|
|
2360651 |
|
400S with 750Lbs Capacity (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
|
2360541 |
|
460SJ (Prior to SN 0300072506) |
|
|
2360627 |
|
460SJ (SN 0300072506 to SN 0300076633) |
|
|
2360652 |
|
460SJ (SN 0300076633 to SN 0300096000) |
|
|
2360551 |
|
460SJ CE Spec with Pneumatic Tires (Prior to SN 0300072506) |
|
|
2360628 |
|
460SJ CE Spec with Pneumatic Tires (SN 0300072506 to |
|
|
|
|
SN 0300076633) |
|
|
2360653 |
|
460SJ CE Spec with Pneumatic Tires (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
|
|
|
|
|
1-16 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-17 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
|
13 |
2 |
19 |
10 |
|
26 |
|
11 |
|
12 |
19 |
|
25 |
107
103 
105 
106 
101
104
14
102
1-18 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE INSTALLATIONS |
|
|
0259145 |
Ref |
2WD Prior to SN 0300072506 |
H |
|
0272784 |
Ref |
2WD SN 0300072506 to SN 0300076633 |
A |
|
0272926 |
Ref |
2WD SN 0300076633 to SN 0300096000 |
A |
|
0259146 |
Ref |
4WD Prior to SN 0300072506 |
J |
|
0272783 |
Ref |
4WD SN 0300072506 to SN 0300076633 |
A |
|
0272925 |
Ref |
4WD SN 0300076633 to SN 0300096000 |
C |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0100019 |
AR |
Compound, Locking |
|
3 to 8 |
Not Used |
|
|
|
9 |
|
AR |
Hardware Options: |
|
|
0681810 |
|
Bolt 1/2in-13NC x 1-1/4in (Grade 8) |
|
|
3311801 |
|
Nut 1/2in-13NC (2WD SN 0300076633 to SN 0300096000 |
|
|
|
|
Only) (Not Shown) |
|
10 |
|
AR |
Bolt 5/8in-11NC x 1-1/2in (Grade 8) |
|
|
0682012 |
|
Bolt 5/8in-11NC x 1-1/2in (Grade 8) |
|
|
|
|
(Prior to SN 0300076633) |
|
|
0682014 |
|
Bolt 5/8in-11NC x 1-3/4in (Grade 8) (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
11 |
|
AR |
Drive Hub Assembly Options: |
|
|
Not Required |
0 |
2WD Front |
|
|
2780246 |
2 |
4WD Front (See DRIVE HUB ASSEMBLY for Breakdown) |
|
|
|
|
(Prior to SN 0300076633) |
|
|
2780268 |
2 |
4WD Front (See DRIVE HUB AND HUB WITH BRAKE |
|
|
|
|
ASSEMBLIES for Breakdown) (SN 0300076633 to |
|
|
|
|
SN 0300096000) |
|
12 |
|
2 |
Drive Hub/Brake Assembly Options: |
|
|
2780243 |
|
2WD Rear (Prior to SN 0300064140) (See DRIVE HUB/ |
|
|
|
|
BRAKE ASSEMBLY (REAR) for Breakdown) |
|
|
2780253 |
|
2WD Rear (SN 0300064140 to SN 0300076633) |
|
|
|
|
(See DRIVE HUB/BRAKE ASSEMBLY (REAR) for |
|
|
|
|
Breakdown) |
|
|
2780267 |
|
2WD Rear (SN 0300076633 to SN 0300096000) |
|
|
|
|
(See DRIVE HUB AND HUB WITH BRAKE |
|
|
|
|
ASSEMBLIES for Breakdown) |
|
|
2780244 |
|
4WD Rear (Prior to SN 0300057477) (See DRIVE HUB/ |
|
|
|
|
BRAKE ASSEMBLY (REAR) for Breakdown) |
|
|
2780254 |
|
4WD Rear (SN 0300057477 to SN 0300076633) |
|
|
|
|
(See DRIVE HUB/BRAKE ASSEMBLY (REAR) for |
|
|
|
|
Breakdown) |
|
|
2780267 |
|
4WD Rear (SN 0300076633 to SN 0300096000) |
|
|
|
|
(See DRIVE HUB AND HUB WITH BRAKE |
|
|
|
|
ASSEMBLIES for Breakdown) |
|
13 |
|
AR |
Drive Motor Assembly Options: |
|
|
Use 3160353 |
2 |
2WD Rear (Prior to SN 0300076633) (was p/n 3160242 - See |
|
|
|
|
DRIVE MOTOR ASSEMBLY (4 BOLT) for Breakdown) |
|
|
|
|
(For 3160353 - See DRIVE MOTOR ASSEMBLY |
|
|
|
|
(5 BOLT) for Breakdown) |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-19 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
13 Cont’d |
Use 3160351 |
2 |
2WD Rear (SN 0300076633 to SN 0300096000) (was p/n |
|
|
|
|
3160298 - See DRIVE MOTOR ASSEMBLY (4 BOLT) for |
|
|
|
|
Breakdown) (For 3160351 - See DRIVE MOTOR |
|
|
|
|
ASSEMBLY (5 BOLT) for Breakdown) |
|
|
Use 3160354 |
4 |
4WD Front & Rear (Prior to SN 0300076633) (was p/n |
|
|
|
|
3160243 - See DRIVE MOTOR ASSEMBLY (4 BOLT) for |
|
|
|
|
Breakdown) (For 3160354 - See DRIVE MOTOR |
|
|
|
|
ASSEMBLY (5 BOLT) for Breakdown) |
|
|
Use 3160348 |
4 |
4WD Front & Rear (SN 0300076633 to SN 0300096000) (was |
|
|
|
|
p/n 3160266 - See DRIVE MOTOR ASSEMBLY (4 BOLT) |
|
|
|
|
for Breakdown) (For 3160348 - See FDRIVE MOTOR |
|
|
|
|
ASSEMBLY (5 BOLT) for Breakdown) |
|
14 |
3300106 |
AR |
Lugnut (9 Per Hub) |
|
15 to 18 |
Not Used |
|
|
|
19 |
3790045 |
AR |
O-Ring (1 Per Motor) |
|
20 to 24 |
Not Used |
|
|
|
25 |
4891800 |
AR |
Flatwasher 1/2in Hardened |
|
26 |
4892000 |
AR |
Flatwasher 5/8in Hardened |
|
27 |
2300016 |
5.4oz |
Fluid, Hydraulic (Not Shown - Use with Brake) |
|
|
|
Ref |
TIRE AND WHEEL INSTALLATIONS |
|
|
0270092 |
Ref |
12 x 16.5 Foam-Filled |
A |
|
0270653 |
Ref |
12 x 16.5 Foam-Filled (Non-Marking) |
A |
|
0270094 |
Ref |
14 x 16.1 Foam-Filled |
A |
|
0259354 |
Ref |
14 x 17.5 Foam-Filled (Prior to SN 0300064803) |
A |
|
0271998 |
Ref |
14 x 17.5 Foam-Filled (SN 0300064803 to SN 0300096000) |
A |
|
0270094 |
Ref |
33/16LL x 16.1 Foam-Filled |
A |
|
0270076 |
2 |
12 x 16.5 Foam-Filled Right Side (See Note) |
A |
|
0270077 |
2 |
12 x 16.5 Foam-Filled Left Side (See Note) |
A |
|
0270654 |
2 |
12 x 16.5 Foam-Filled Right Side (Non-Marking) (See Note) |
A |
|
0270655 |
2 |
12 x 16.5 Foam-Filled Left Side (Non-Marking) (See Note) |
A |
|
0270079 |
4 |
14 x 16.1 Foam-Filled (See Note) |
A |
|
0259355 |
2 |
14 x 17.5 Foam-Filled Right Side (See Note) |
B |
|
|
|
(Prior to SN 0300064803) |
|
|
0271997 |
2 |
14 x 17.5 Foam-Filled Right Side (See Note) |
A |
|
|
|
(SN 0300064803 to SN 0300096000) |
|
|
0259356 |
2 |
14 x 17.5 Foam-Filled Left Side (See Note) |
B |
|
|
|
(Prior to SN 0300064803) |
|
|
0271996 |
2 |
14 x 17.5 Foam-Filled Left Side (See Note) (SN 0300064803 to |
A |
|
|
|
SN 0300096000) |
|
|
0270079 |
4 |
33/16LL x 16.1 Foam-Filled (See Note) |
A |
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or rim |
|
|
|
|
only if able to foam fill tire & wheel assembly, otherwise, |
|
|
|
|
purchase complete assembly. |
|
101 |
Not Required |
0 |
Decal |
|
|
|
|
|
|
1-20 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
102 |
|
1 |
Tire Options: |
|
|
4520216 |
|
12 x 16.5 NHS |
|
|
4520240 |
|
12 x 16.5 NHS (Non-Marking) |
|
|
4520212 |
|
14 x 16.1 |
|
|
Use 4520259 |
|
14 x 17.5 NHS (was p/n 4520171) |
|
|
|
|
(Prior to SN 0300064803) |
|
|
4520259 |
|
14 x 17.5 NHS (SN 0300064803 to SN 0300096000) |
|
|
4520212 |
|
33/16LL x 16.1 |
|
103 |
4640113 |
1 |
Valve, Air (Pneumatic Only) |
|
104 |
|
1 |
Rim, Wheel |
|
|
4860214 |
|
16.1 x 14 (Use with 33/16LL x 16.1 and 14 x 16.1Tires) |
|
|
4860213 |
|
16.5 x 9.75 (Use with 12 x 16.5 Tires) |
|
|
4860198 |
|
17.5 x 10.50 (Use with 14 x 17.5 Tires) |
|
105 |
Not Required |
0 |
Cap, Valve Stem (Green) (Required with Tire Sealant) |
|
106 |
Not Required |
0 |
Chemical, Tire Sealant |
|
107 |
Not Required |
0 |
Decal - Tire Sealant (Required with Tire Sealant) |
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-21 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)
60 |
20 |
55 |
44 |
88 |
25 |
24 |
1 |
11 15 |
17 |
2 |
34 |
|
10 |
|
|
14 |
|
|
5 |
|
|
56 |
|
62 |
|
|
|
53 |
|
59 |
51 |
|
66 |
54 |
|
|
52 |
|
82 |
43 |
|
81 |
49 |
|
83 |
||
16 |
||
|
||
82 |
|
|
|
22 |
|
|
21 |
|
|
8 |
12 |
23 |
19 |
6 |
4 |
29 |
30 |
3 |
7 |
33 |
100A
100B
100C
100D
100E
1-22 |
400S 460SJ |
3120896 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2780246 |
Ref |
DRIVE HUB ASSEMBLY (4WD FRONT) |
A |
1 |
Use 7022544 |
4 |
Gear, Planet |
|
2 |
Use 7022545 |
3 |
Gear, Planet |
|
3 |
7021325 |
1 |
Gear, Sun |
|
4 |
Use 7021330 |
1 |
Nut, Shaft |
|
|
|
Ref |
Note: Unless there is capability to torque shaft nut (Item 4) to |
|
|
|
|
626 ft/lbs. (850Nm) Repair beyond this level is not advised. |
|
5 |
7021326 |
3 |
Bolt, Planet |
|
6 |
7021327 |
1 |
Ring, Support |
|
7 |
7021328 |
1 |
Carrier, Planet |
|
8 |
Use 7021329 |
1 |
Cover |
|
9 |
Not Used |
|
|
|
10 |
Use 7022545 |
3 |
Bearing, Roller |
|
11 |
Use 7022544 |
4 |
Bearing, Roller |
|
12 |
Use 7021330 |
2 |
Bearing, Roller |
|
13 |
Not Used |
|
|
|
14 |
Use 7022545 |
3 |
Ring, Retaining |
|
15 |
Use 7022544 |
4 |
Ring, Retaining |
|
16 |
Not Used |
|
|
|
17 |
Use 7022545 |
3 |
Disk, Support |
|
18 to 19 |
Not Used |
|
|
|
20 |
Use 7021330 |
1 |
Seal, Ring |
|
21 |
Use 7021329 |
3 |
Plug |
|
22 |
Use 7021329 |
3 |
Seal, Ring |
|
23 |
7021342 |
3 |
Bolt |
|
24 |
Use 7021330 |
2 |
Ball |
|
25 |
Use 7021330 |
2 |
Expander |
|
26 to 29 |
Not Used |
|
|
|
30 |
7021346 |
1 |
Gear, Ring |
|
31 to 32 |
Not Used |
|
|
|
33 |
Use 7021329 |
1 |
O-Ring |
|
34 |
Use 7021329 |
1 |
Ring, Retaining |
|
35 to 42 |
Not Used |
|
|
|
43 |
7021347 |
1 |
Shaft, Sun Gear |
|
44 |
7021337 |
1 |
Shaft, Input |
|
45 to 50 |
Not Used |
|
|
|
51 |
Use 7021329 |
1 |
Cover |
|
52 |
Use 7021329 |
1 |
Disk |
|
53 |
Use 7021329 |
2 |
Bolt |
|
54 |
See Note |
1 |
O-Ring (Note: Use Item 100B or 100E) |
|
55 |
Use 7021338 |
1 |
Spring, Pressure |
|
56 |
Use 7021338 |
1 |
Rod, Shaft |
|
57 to 58 |
Not Used |
|
|
|
59 |
Use 7021338 |
1 |
Disk, Rotor |
|
60 |
7021339 |
1 |
Spindle |
|
61 |
Not Used |
|
|
|
62 |
7021340 |
1 |
Coupler |
|
63 to 65 |
Not Used |
|
|
|
|
|
|
|
|
3120896 |
400S 460SJ |
1-23 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (PRIOR TO SN 0300076633)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
66 |
Use 7021338 |
1 |
Ring, Retaining |
|
67 to 80 |
Not Used |
|
|
|
81 |
Use 7021330 |
1 |
Bearing, Ball |
|
82 to 87 |
Not Used |
|
|
|
88 |
7021344 |
9 |
Stud, Wheel |
|
|
|
|
— — — — — — — — — — |
|
100 |
|
Ref |
Repair Kit Options: |
|
100A |
7022544 |
1 |
Planet Gear (Includes Qty 4 of Items 1, 11 & 15) |
|
100B |
7022545 |
1 |
Planet Gear (Includes Qty 3 of Items 2, 10, 14 & 17) |
|
100C |
7021329 |
1 |
Cover Kit (Includes Items 8, 21, 22, 33, 34, 51, 52, 53 & 54) |
|
100D |
7021330 |
1 |
Bearing Kit (Includes Items 4, 12, 20, 24, 25 & 81) |
|
|
|
Ref |
Note: Unless there is capability to torque shaft nut (Item |
|
|
|
|
4) to 626 ft/lbs. (850Nm) Repair beyond this level is not |
|
|
|
|
advised. |
|
100E |
7021338 |
1 |
Mechanical Disconnect Kit (Includes Items 54-56, 59 & 66) |
|
|
|
|
|
|
1-24 |
400S 460SJ |
3120896 |
Loading...