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Illustrated Parts Manual
Models 450A 450AJ
P/N
3120870
January 28, 2011
REVISION LOG
May 1998 - Original Issue Of Manual
November 18, 1998 - Revised (Edited to Top B/M Revision 7) February 5, 1999 - Revised (Edited to Top B/M Revision 9) August 15, 1999 - Revised (Edited to Top B/M Revision 14) February 16, 2000 - Revised (Edited to Top B/M Revision 18) February 7, 2001 - Revised (Edited to Top B/M Revision 23) February 14, 2003 - Revised (Edited to Top B/M Revision 25) December 16, 2004 - Revised (Edited to Top B/M Revision 25) June 20, 2007 - Revised (Edited to Top B/M Revision 26) January 28, 2011 - Revised Manual
3120870 |
A |
REVISION LOG
This page left blank intentionally.
B |
3120870 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . .1-2 1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
(S/N 49971 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 1-3 AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 1-5 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 1-6 DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 1-7 DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 1-8 DRIVE MOTOR ASSEMBLY - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-26 1-9 DRIVE MOTOR ASSEMBLY - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28 1-10 DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34 1-11 TOW BAR INSTALLATION - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-40 1-12 SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 2-2 MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . .2-6 2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 2-5 SWING BEARING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12 2-6 DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16 2-7 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . .2-22 2-8 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26 2-9 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30 2-10 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32 2-11 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . .2-36 2-12 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-40
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 TOWER/MID BOOMS AND CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .3-2 3-2 MAIN BOOM AND CYLINDERS INSTALLATION - 450A . . . . . . . . . . . . . . . . . . . . . . . . .3-6 3-3 MAIN BOOM AND CYLINDERS INSTALLATION - 450AJ . . . . . . . . . . . . . . . . . . . . . . . .3-10 3-4 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 3-5 BOOM COVERS, CABLES AND CLAMPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . .3-18
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 4-2 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 4-3 CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857) . . . . . . . . . . . . . .4-12 4-4 CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT) . . . . . . . . . . . .4-14 4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857) . . . . . . . . . . . . .4-18 4-6 CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT). . . . . . . . . . .4-22 4-7 CONTROLLER ASSEMBLY (SPEED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26 4-8 SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT) . . . . . . . . . . . . . . .4-28
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 5-2 PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 5-3 LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
3120870 |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
5-4 LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-5 LIFT CYLINDER ASSEMBLY - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-6 LIFT CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5-7 ROTATOR CYLINDER ASSEMBLY - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 5-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-9 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
SECTION 6 - HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 TOW BAR HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-3 AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6-4 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6-5 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-6 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 ELECTRICAL SCHEMATIC - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . 7-4 7-3 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ii |
3120870 |
SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE |
DESCRIPTION |
PAGE |
|
|
|
1-1 AXLE AND STEERING INSTALLATION - 2WD WITH OUT TOW BAR . . . . . . . . . . . . . . . . . . . 1-2 1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT) . 1-6 1-3 AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-5 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-7 DRIVE HUB ASSEMBLY (S/N 39594 to PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-8 DRIVE MOTOR ASSEMBLY - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1-9 DRIVE MOTOR ASSEMBLY - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-10 DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 1-11 TOW BAR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 1-12 SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
S E C T I O N
1
F
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3120870 |
1-1 |
|
SECTION 1 FRAME |
S |
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-2 |
3120870 |
SECTION 1 FRAME
.
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0258026 |
FIXED AXLE INSTALLATION |
Ref. |
C |
1 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
2 |
0362763 |
Bar, Stop |
4 |
|
3 |
0362764 |
Bar, Stop |
2 |
|
4 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
6 |
|
5 |
0641626 |
Bolt 3/8”-16NC x 3 1/4” |
2 |
|
6 |
0642012 |
Bolt 5/8”-11NC x 1 1/2” |
1 |
|
7 |
0961950 |
Bushing, Garmax |
2 |
|
8 |
|
Pin, Axle Pivot Options: |
1 |
|
|
Use 3422592 |
Prior to S/N 56275 (Was p/n 3422431) |
|
|
|
3422592 |
S/N 56275 to Present |
|
|
9 |
3570901 |
Plate, Stop |
2 |
|
10 |
3841258 |
Keeper, Pin |
1 |
|
11 |
4060951 |
Shield, Frame |
1 |
|
12 |
4070972 |
Shim 3/16” |
A/R |
|
13 |
4070973 |
Shim 1/8” |
A/R |
|
14 |
4070974 |
Shim 1/16” |
A/R |
|
15 |
4740158 |
Thrustwasher |
1 |
|
16 |
4751600 |
Flatwasher 3/8” |
8 |
|
17 |
Not Used |
|
|
|
18 |
4845643 |
Axle Weldment |
1 |
|
18A |
0561300 |
Steer Cylinder Mounting Block Assembly |
2 |
|
|
0258024 |
OSCILLATING AXLE INSTALLATION |
Ref. |
G |
101 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
102 |
0641414 |
Bolt 1/4”-20NC x 1 3/4” |
4 |
|
103 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
6 |
|
104 |
0641812 |
Bolt 1/2”-13NC x 1 1/2” |
2 |
|
105 |
0642012 |
Bolt 5/8”-11NC x 1 1/2” |
1 |
|
106 |
0682248 |
Bolt 3/4”-10NC x 6” |
2 |
|
107 |
0961950 |
Bushing, Garmax |
2 |
|
108 |
1100107 |
Cam, Lockout |
1 |
|
109 |
|
Lockout Cylinder Assembly Options (See Section 5 for Break- |
2 |
|
|
|
down): |
|
|
|
1683575 |
Prior to S/N 63921 |
|
|
|
1684139 |
S/N 63921 to Present |
|
|
110 |
3272201 |
Nut 3/4”-10NC |
2 |
|
111 |
3322201 |
Nut 3/4”-16NF |
2 |
|
112 |
|
Pin, Axle Pivot Options: |
1 |
|
|
Use 3422592 |
Prior to S/N 56275 (Was p/n 3422431) |
|
|
|
3422592 |
S/N 56275 to Present |
|
|
113 |
3841258 |
Keeper, Pin |
1 |
|
114 |
3841367 |
Rod-End with Grease Fitting |
2 |
|
|
7020180 |
Grease Fitting |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
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3120870 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
115 |
|
Hardware Options: |
2 |
|
|
3900109 |
Screw, Shoulder (Prior to S/N 63921) |
|
|
|
3422936 |
Pin (S/N 63921 to Present) |
|
|
116 |
4060951 |
Shield, Frame |
1 |
|
117 |
4567462 |
Tube, Mounting |
2 |
|
118 |
4640871 |
Lockout Valve Assembly |
1 |
|
|
7012693 |
Seal Kit - 4640871 Valve |
1 |
|
|
7002840 |
Anit-Rotation Pin Removal Tool |
1 |
|
119 |
4711400 |
Flatwasher 1/4” Narrow |
4 |
|
120 |
4740158 |
Thrustwasher |
1 |
|
121 |
4751800 |
Flatwasher 1/2” |
4 |
|
122 |
4751600 |
Flatwasher 3/8” |
6 |
|
123 |
4845643 |
Axle Weldment |
1 |
|
123A |
0561300 |
Steer Cylinder Mounting Block Assembly |
2 |
|
124 |
4892200 |
Flatwasher 3/4” |
4 |
|
125 |
Not Used |
|
|
|
126 |
0100019 |
Loctite #271 (Not Shown) |
A/R |
|
127 |
0641607 |
Bolt 3/8”-16NC x 7/8” (S/N 63921 to Present) |
2 |
|
128 |
3841520 |
Keeper 3/8” (S/N 63921 to Present) |
2 |
|
|
0258022 |
STEERING INSTALLATION |
Ref. |
B |
201 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
202 |
0440162 |
Thrustwasher |
2 |
|
203 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
4 |
|
204 |
0681828 |
Bolt 1/2”-13NC x 3 1/2” |
4 |
|
205 |
1683614 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
1 |
|
206 |
2780230 |
Hub/Spindle Assembly (See 301 to 313 for Breakdown) |
2 |
|
207 |
3312008 |
Nut 5/8”-11NC |
4 |
|
208 |
3322201 |
Nut 3/4”-16NF |
2 |
|
209 |
3323003 |
Nut 1 1/4”-12NF |
2 |
|
210 |
3422692 |
Kingpin |
2 |
|
211 |
3450812 |
Pin, Cotter 1/4” x 3” |
2 |
|
212 |
3841367 |
Rod-End with Grease Fitting |
2 |
|
|
7020180 |
Grease Fitting |
1 |
|
213 |
3841377 |
Tie-Rod |
2 |
|
214 |
3900109 |
Screw, Shoulder |
4 |
|
215 |
4060950 |
Shield, Frame |
1 |
|
216 |
4713000 |
Flatwasher 1 1/4” |
2 |
|
217 |
4751800 |
Flatwasher 1/2” |
4 |
|
218 |
4740086 |
Washer, Thrust |
2 |
|
|
|
|
|
|
1-4 |
3120870 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780230 |
HUB ASSEMBLY |
Ref. |
A |
301 |
7020033 |
Cap, Dust (1 per Assembly) |
2 |
|
|
|
— — — — — — — — — — — |
|
|
302 |
7020034 |
Spindle Assembly (1 per Assembly) |
2 |
|
303 |
0961951 |
Bushing, Garmax (2 per Assembly) |
4 |
|
304 |
0962140 |
Bearing, Garmax (1 per Assembly) |
2 |
|
305 |
7020035 |
Hub (1 per Assembly) (Includes 306 & 307) |
2 |
|
306 |
7020036 |
Cup, Bearing - Inner(1 per Assembly) |
2 |
|
307 |
7020038 |
Cup, Bearing - Outer (1 per Assembly) |
2 |
|
308 |
7020037 |
Cone, Bearing - Inner (1 per Assembly) |
2 |
|
309 |
7020039 |
Cone, Bearing - Outer (1 per Assembly) |
2 |
|
310 |
7020040 |
Seal (1 per Assembly) |
2 |
|
311 |
7020041 |
Stud, Wheel (9 per Assembly) |
18 |
|
312 |
Not Used |
|
|
|
313 |
7020042 |
Lugnut (9 per Assembly) |
18 |
|
314 |
7020054 |
Nut, Castle (1 Per Assembly) |
2 |
|
315 |
3450608 |
Pin, Cotter (1 Per Assembly) |
2 |
|
316 |
7020055 |
Washer, Spindle (1 Per Assembly) |
2 |
|
401 |
|
FRAME WELDMENT OPTIONS |
Ref. |
|
|
2360460 |
Frame Weldment - Standard |
1 |
|
|
2360536 |
Frame Weldment - With Semi Track |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120870 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
1-6 |
3120870 |
SECTION 1 FRAME
.
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0259967 |
OSCILLATING AXLE INSTALLATION |
Ref. |
C |
1 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
2 |
0641414 |
Bolt 1/4”-20NC x 1 3/4” |
4 |
|
3 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
10 |
|
4 |
0641812 |
Bolt 1/2”-13NC x 1 1/2” |
2 |
|
5 |
0642012 |
Bolt 5/8”-11NC x 1 1/2” |
1 |
|
6 |
0682248 |
Bolt 3/4”-10NC x 6” |
2 |
|
7 |
0961950 |
Bushing, Garmax |
2 |
|
8 |
1100107 |
Cam, Lockout |
1 |
|
9 |
|
Lockout Cylinder Assembly Options (See Section 5 for Break- |
2 |
|
|
|
down): |
|
|
|
1683575 |
Prior to S/N 63921 |
|
|
|
1684139 |
S/N 63921 to Present |
|
|
10 |
Not Used |
|
|
|
11 |
3272201 |
Nut 3/4”-10NC |
2 |
|
12 |
3322201 |
Nut 3/4”-16NF |
2 |
|
13 |
3422592 |
Pin, Axle Pivot |
1 |
|
14 |
3841258 |
Keeper, Pin |
1 |
|
15 |
3841367 |
Rod-End with Grease Fitting |
2 |
|
|
7020180 |
Grease Fitting |
1 |
|
16 |
|
Hardware Options: |
2 |
|
|
3900109 |
Screw, Shoulder (Prior to S/N 63921) |
|
|
|
3422936 |
Pin (S/N 63921 to Present) |
|
|
17 |
4060951 |
Shield, Frame |
1 |
|
18 |
4567462 |
Tube, Mounting |
2 |
|
19 |
4640871 |
Lockout Valve Assembly |
1 |
|
|
7012693 |
Seal Kit - 4640871 Valve |
1 |
|
|
7002840 |
Anit-Rotation Pin Removal Tool |
1 |
|
20 |
4711400 |
Flatwasher 1/4” Narrow |
4 |
|
21 |
4740158 |
Thrustwasher |
1 |
|
22 |
4751600 |
Flatwasher 3/8” |
6 |
|
23 |
4751800 |
Flatwasher 1/2” |
4 |
|
24 |
4846167 |
Axle Weldment |
1 |
|
24A |
0561300 |
Steer Cylinder Mounting Block Assembly |
2 |
|
25 |
4892200 |
Flatwasher 3/4” |
4 |
|
26 |
0641607 |
Bolt 3/8”-16NC x 7/8” (S/N 63921 to Present) |
2 |
|
27 |
3841520 |
Keeper 3/8” (S/N 63921 to Present) |
2 |
|
|
0259966 |
STEERING INSTALLATION |
Ref. |
B |
101 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
102 |
0440162 |
Thrustwasher |
2 |
|
103 |
0630544 |
Bolt 1”-8NC x 6” |
1 |
|
104 |
0641508 |
Bolt 5/16”-18NC x 1” |
1 |
|
105 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
4 |
|
106 |
0681828 |
Bolt 1/2”-13NC x 3 1/2” |
4 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120870 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
107 |
0682648 |
Bolt 1”-8NC x 6” |
1 |
|
108 |
1683614 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
1 |
|
109 |
2160002 |
Fitting, STR Grease |
1 |
|
110 |
2780230 |
Hub/Spindle Assembly (See 201 to 213 for Breakdown) |
2 |
|
111 |
3272605 |
Locknut 1”-8NC |
2 |
|
112 |
3312008 |
Nut 5/8”-11NC |
4 |
|
113 |
3322201 |
Nut 3/4”-16NF |
4 |
|
114 |
3323003 |
Nut 1 1/4”-12NF |
2 |
|
115 |
3422692 |
Kingpin |
2 |
|
116 |
3422848 |
Pin, Hitch |
1 |
|
117 |
3450812 |
Pin, Cotter 1/4” x 3” |
2 |
|
118 |
3571975 |
Plate, Tow Bar Pivot |
1 |
|
119 |
3841143 |
Keeper |
1 |
|
120 |
3841367 |
Rod-End with Grease Fitting |
2 |
|
|
7020180 |
Grease Fitting |
1 |
|
121 |
3841377 |
Tie-Rod |
2 |
|
122 |
3900109 |
Screw, Shoulder |
6 |
|
123 |
4712600 |
Flatwasher 1” |
4 |
|
124 |
4713000 |
Flatwasher 1 1/4” |
2 |
|
125 |
4740086 |
Washer, Thrust |
2 |
|
126 |
4740155 |
Washer, Thrust |
2 |
|
127 |
4740491 |
Washer, Thrust |
2 |
|
128 |
4751800 |
Flatwasher 1/2” |
4 |
|
129 |
4846162 |
Weldment, Link |
1 |
|
130 |
2160001 |
Fitting, Grease |
2 |
|
|
2780230 |
HUB ASSEMBLY |
Ref. |
A |
201 |
7020033 |
Cap, Dust (1 per Assembly) |
2 |
|
|
|
— — — — — — — — — — — |
|
|
202 |
7020034 |
Spindle Assembly (1 per Assembly) |
2 |
|
203 |
0961951 |
Bushing, Garmax (2 per Assembly) |
4 |
|
204 |
0962140 |
Bearing, Garmax (1 per Assembly) |
2 |
|
205 |
7020035 |
Hub (1 per Assembly) (Includes 306 & 307) |
2 |
|
206 |
7020036 |
Cup, Bearing - Inner(1 per Assembly) |
2 |
|
207 |
7020038 |
Cup, Bearing - Outer (1 per Assembly) |
2 |
|
208 |
7020037 |
Cone, Bearing - Inner (1 per Assembly) |
2 |
|
209 |
7020039 |
Cone, Bearing - Outer (1 per Assembly) |
2 |
|
210 |
7020040 |
Seal (1 per Assembly) |
2 |
|
211 |
7020041 |
Stud, Wheel (9 per Assembly) |
18 |
|
212 |
Not Used |
|
|
|
213 |
7020042 |
Lugnut (9 per Assembly) |
18 |
|
214 |
7020054 |
Nut, Castle (1 Per Assembly) |
2 |
|
215 |
3450608 |
Pin, Cotter (1 Per Assembly) |
2 |
|
216 |
7020055 |
Washer, Spindle (1 Per Assembly) |
2 |
|
|
|
|
|
|
1-8 |
3120870 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO |
|
|
|
||||
PRESENT) (CONTINUED) |
|
|
|
|
E |
|
|
|
|
|
|
|
|
C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
T |
|
|||||
|
|
|
|
|
|
|
|
301 |
|
FRAME WELDMENT OPTIONS |
Ref. |
|
|
|
|
|
2360460 |
Frame Weldment - Standard |
1 |
|
|
I |
|
|
2360536 |
Frame Weldment - With Semi Track |
1 |
|
|
O |
|
|
|
|
|
|
|||
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
3120870 |
1-9 |
|
SECTION 1 FRAME |
S |
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD. |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-10 |
3120870 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0258027 |
FIXED AXLE INSTALLATION |
Ref. |
C |
1 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
2 |
0362763 |
Bar, Stop |
2 |
|
3 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
6 |
|
4 |
0641620 |
Bolt 3/8”-16NC x 2 1/4” |
2 |
|
5 |
0642012 |
Bolt 5/8”-11NC x 1 1/2” |
1 |
|
6 |
0961950 |
Bushing, Garmax |
2 |
|
7 |
|
Pin, Axle Pivot Options: |
1 |
|
|
Use 3422592 |
Prior to S/N 56275 (Was p/n 3422431) |
|
|
|
3422592 |
S/N 56275 to Present |
|
|
8 |
3570901 |
Plate, Stop |
2 |
|
9 |
3841258 |
Keeper, Pin |
1 |
|
10 |
4060951 |
Shield, Frame |
1 |
|
11 |
4070973 |
Shim 1/8” |
A/R |
|
12 |
4070974 |
Shim 1/16” |
A/R |
|
13 |
4740158 |
Thrustwasher |
1 |
|
14 |
4751600 |
Flatwasher 3/8” |
8 |
|
15 |
Not Used |
|
|
|
16 |
4845700 |
Axle Weldment |
1 |
|
16A |
0561300 |
Steer Cylinder Mounting Block Assembly |
2 |
|
|
0258025 |
OSCILLATING AXLE INSTALLATION |
Ref. |
F |
101 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
102 |
0641414 |
Bolt 1/4”-20NC x 1 3/4” |
4 |
|
103 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
6 |
|
104 |
0641812 |
Bolt 1/2”-13NC x 1 1/2” |
2 |
|
105 |
0642012 |
Bolt 5/8”-11NC x 1 1/2” |
1 |
|
106 |
0682248 |
Bolt 3/4”-10NC x 6” |
2 |
|
107 |
0961950 |
Bushing, Garmax |
2 |
|
108 |
1100107 |
Cam, Lockout |
1 |
|
109 |
|
Lockout Cylinder Assembly Options (See Section 5 for |
2 |
|
|
|
Breakdown): |
|
|
|
1683575 |
Prior to S/N 63921 |
|
|
|
1684139 |
S/N 63921 to Present |
|
|
110 |
3272201 |
Nut 3/4”-10NC |
2 |
|
111 |
3322201 |
Nut 3/4”-16NF |
2 |
|
112 |
|
Pin, Axle Pivot Options: |
1 |
|
|
Use 3422592 |
Prior to S/N 56275 (Was p/n 3422431) |
|
|
|
3422592 |
S/N 56275 to Present |
|
|
113 |
3841258 |
Keeper, Pin |
1 |
|
114 |
3841367 |
Rod-End with Grease Fitting |
2 |
|
|
7020180 |
Grease Fitting |
1 |
|
115 |
|
Hardware Options: |
2 |
|
|
3900109 |
Screw, Shoulder (Prior to S/N 63921) |
|
|
|
3422936 |
Pin (S/N 63921 to Present) |
|
|
116 |
4060951 |
Shield, Frame |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120870 |
1-11 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD. (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
117 |
4567462 |
Tube, Mounting |
2 |
|
118 |
4640871 |
Lockout Valve Assembly |
1 |
|
|
7012693 |
Seal Kit - 4640871 Valve |
1 |
|
|
7002840 |
Anit-Rotation Pin Removal Tool |
1 |
|
119 |
4711400 |
Flatwasher 1/4” Narrow |
4 |
|
120 |
4740158 |
Thrustwasher |
1 |
|
121 |
4751800 |
Flatwasher 1/2” |
4 |
|
122 |
4751600 |
Flatwasher 3/8” |
6 |
|
123 |
4845700 |
Axle Weldment |
1 |
|
123A |
0561300 |
Steer Cylinder Mounting Block Assembly |
2 |
|
124 |
4892200 |
Flatwasher 3/4” |
4 |
|
125 |
Not Used |
|
|
|
126 |
0100019 |
Loctite #271 (Not Shown) |
A/R |
|
127 |
0641607 |
Bolt 3/8”-16NC x 7/8” (S/N 63921 to Present) |
2 |
|
128 |
3841520 |
Keeper 3/8” (S/N 63921 to Present) |
2 |
|
|
0258023 |
STEERING INSTALLATION |
Ref. |
B |
201 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
202 |
0440161 |
Thrustwasher |
4 |
|
203 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
8 |
|
204 |
0681828 |
Bolt 1/2”-13NC x 3 1/2” |
4 |
|
205 |
0961951 |
Bushing, Garmax |
4 |
|
206 |
0962140 |
Bearing, Garmax |
2 |
|
207 |
1683614 |
Steer Cylinder Assembly (See Section 5 for Break- |
1 |
|
|
|
down) |
|
|
208 |
3312008 |
Nut 5/8”-11NC |
4 |
|
209 |
3322201 |
Nut 3/4”-16NF |
2 |
|
210 |
3422716 |
Kingpin |
4 |
|
211 |
3841367 |
Rod-End with Grease Fitting |
2 |
|
|
7020180 |
Grease Fitting |
1 |
|
212 |
3900109 |
Screw, Shoulder |
4 |
|
213 |
4060950 |
Shield, Frame |
1 |
|
214 |
4130363 |
Spindle (Left Side) |
1 |
|
215 |
4130364 |
Spindle (Right Side) |
1 |
|
216 |
4751800 |
Flatwasher 1/2” |
4 |
|
217 |
4845711 |
Tie-Rod |
2 |
|
218 |
4740086 |
Thrustwasher |
4 |
|
301 |
|
FRAME WELDMENT OPTIONS |
Ref. |
|
|
2360460 |
Frame Weldment - Standard |
1 |
|
|
2360536 |
Frame Weldment - With Semi Track |
1 |
|
|
|
|
|
|
1-12 |
3120870 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD. (CONTINUED) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
C |
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|||||
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T |
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I |
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O |
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N |
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1 |
|
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F |
|
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|
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|
R |
|
|
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|
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A |
|
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M |
|
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E |
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3120870 |
1-13 |
|
SECTION 1 FRAME |
S |
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1
F
R
A
M
E
1-14 |
3120870 |
SECTION 1 FRAME
.
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATION (2WD) |
Ref. |
|
|
0258020 |
Prior to S/N 56958 |
Ref. |
E |
|
0270207 |
S/N 56958 to Present |
Ref. |
B |
1 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
2 |
Not Used |
|
|
|
3 |
0682014 |
Bolt 5/8”-11NC x 1 3/4” |
12 |
|
4 |
|
Drive Brake Assembly (See Figure 1-5 for Breakdown) |
2 |
|
|
0920112 |
Prior to S/N 56958 |
|
|
|
0920117 |
S/N 56958 to Present |
|
|
5 |
|
Drive Hub Assembly Options: |
2 |
|
|
|
Note: Do NOT Mix Hub Assemblies on Machine! |
|
|
|
2780224 |
Prior to S/N 39594 (See Figure 1-6 for Breakdown) |
|
|
|
2780235 |
S/N 39594 to Present (See Figure 1-7 for Breakdown) |
|
|
6 |
3160158 |
Drive Motor Assembly (See Figure 1-8 For Breakdown) |
2 |
|
7 |
3300106 |
Lugnut |
18 |
|
8 |
Not Used |
|
|
|
9 |
3311801 |
Nut 1/2”-13NC |
4 |
|
10 |
4300120 |
Stud |
4 |
|
11 |
0641836 |
Bolt 1/2”-13NC x 3” |
4 |
|
12 |
Not Used |
|
|
|
13 |
4891800 |
Flatwasher 1/2” |
4 |
|
14 |
4892000 |
Flatwasher 5/8” |
12 |
|
15 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
4 |
|
16 |
4060970 |
Shield (S/N38566 to Present Only) |
1 |
|
17 |
4751600 |
Flatwasher 3/8” |
4 |
|
|
|
WHEEL DRIVE INSTALLATION (4WD) |
Ref. |
|
|
0258021 |
Prior to S/N 56958 |
Ref. |
F |
|
0270208 |
S/N 56958 to Present |
Ref. |
C |
101 |
0100011 |
Loctite #242 (Not Shown) |
A/R |
|
102Not Used
103Not Used
104 |
0641810 |
Bolt 1/2”-13NC x 1 1/4” |
4 |
105 |
0642014 |
Bolt 5/8”-11NC x 1 3/4” |
24 |
106 |
|
Drive Brake Assembly (Rear Only) (See Figure 1-5 for |
2 |
|
|
Breakdown) |
|
|
0920112 |
Prior to S/N 56958 |
|
|
0920117 |
S/N 56958 to Present |
|
107 |
|
Drive Hub Assembly Options: |
4 |
|
|
Note: Do NOT Mix Hub Assemblies on Machine! |
|
|
2780224 |
Prior to S/N 39594 (See Figure 1-6 for Breakdown) |
|
|
2780235 |
S/N 39594 to Present (See Figure 1-7 for Breakdown) |
|
108 |
3160158 |
Drive Motor Assembly - Rear (See Figure 1-8 For |
1 |
|
|
Breakdown) |
|
109 |
Use |
Drive Motor Assembly-Front (See Figure 1-9 For |
1 |
|
1001096417 |
Breakdown) (was p/n 3160227) |
|
110 |
3300106 |
Lugnut |
36 |
S E C T I O N
1
F
R A M E
3120870 |
1-15 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
111 |
Not Used |
|
|
|
112 |
3311801 |
Nut 1/2”-13NC |
4 |
|
113 |
4300120 |
Stud |
4 |
|
114 |
0641836 |
Bolt 1/2”-13NC x 3” |
4 |
|
115 to 116 |
Not Used |
|
|
|
117 |
4711800 |
Flatwasher 1/2” Narrow |
4 |
|
118 |
Not Used |
|
|
|
119 |
4751600 |
Flatwasher 3/8” |
4 |
|
120 |
4891800 |
Flatwasher 1/2” |
4 |
|
121 |
4892000 |
Flatwasher 5/8” |
24 |
|
122 to 123 |
Not Used |
|
|
|
124 |
0641606 |
Bolt 3/8”-16NC x 3/4” |
4 |
|
125 |
Not Used |
|
|
|
126 |
4060970 |
Shield (S/N38566 to Present Only) |
1 |
|
127 to 128 |
Not Used |
|
|
|
129 |
3960526 |
Gasket, Brake (Not Shown - Located Between Drive Motor |
2 |
|
|
|
& Hub on Front of Machine) |
|
|
|
|
TIRE AND WHEEL INSTALLATIONS |
|
|
|
0258030 |
12 x 16.5 Foam-Filled |
Ref. |
A |
|
0259643 |
12 x 21.5 Foam-Filled |
Ref. |
A |
|
0258031 |
33/1550 x 16.5 Foam-Filled |
Ref. |
A |
|
0259129 |
33/16LL x 16.1 Foam-Filled (Requires special counter- |
Ref. |
A |
|
|
weighting) |
|
|
|
0258009 |
12 x 16.5 Foam-Filled Right Side |
2 |
C |
|
0258010 |
12 x 16.5 Foam-Filled Left Side |
2 |
C |
|
0259638 |
12 x 21.5 Foam-Filled Right Side |
2 |
A |
|
0259636 |
12 x 21.5 Foam-Filled Left Side |
2 |
A |
|
0258011 |
33/1550 x 16.5 Foam-Filled Right Side |
2 |
C |
|
0258012 |
33/1550 x 16.5 Foam-Filled Left Side |
2 |
C |
|
0259128 |
33/16LL x 16.1 Foam-Filled (Requires special counter- |
4 |
|
|
|
weighting) |
|
|
|
|
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or |
|
|
|
|
rim only if able to foam fill tire & wheel assembly, oth- |
|
|
|
|
erwise, purchase complete assembly, |
|
|
201 |
Not Used |
|
|
|
202 |
|
Tire, Replacement Options: |
1 |
|
|
Use 4520216 |
12 x 16.5 NHS (Prior to S/N 43177) (was p/n 4520202 |
|
|
|
|
Galaxy brand tire) |
|
|
|
4520216 |
12 x 16.5 NHS (OTR Brand) (S/N 43177 to Present) |
|
|
|
4520223 |
12 x 21.5 NHS (OTR Brand) |
|
|
|
Use 4520217 |
33/1550 x 16.5 NHS (Prior to S/N 43177) (was p/n |
|
|
|
|
4520203 Galaxy brand tire) |
|
|
|
4520217 |
33/1550 x 16.5 NHS (OTR Brand) (S/N 43177 to |
|
|
|
|
Present) |
|
|
|
4520212 |
33/16LL x 16.1 |
|
|
|
|
|
|
|
1-16 |
3120870 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) |
|
|
|
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|||
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|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
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|
|
|
|
|
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|
C |
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T |
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|
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|
|
I |
|
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|
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|
O |
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|
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|
N |
|
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|
|
1 |
|
|
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|
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|
F |
|
|
|
|
|
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|
R |
|
|
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|
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|
A |
|
|
|
|
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|
M |
|
|
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|
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E |
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3120870 |
1-17 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
25
101
1
3
2 
4
5
6 7
8
9
10
11
12
14
12
14
15
16
17
18
19 22
21
23
24
25
101
1-18 |
3120870 |
SECTION 1 FRAME
.
FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0920112 |
DRIVE BRAKE ASSEMBLY (PRIOR TO S/N 56958) |
Ref. |
D |
1 |
7003451 |
Housing |
1 |
|
2 |
7003452 |
Gasket |
1 |
|
3 |
7003094 |
Pin, Torque |
2 |
|
4 |
7003049 |
Bearing, Ball |
1 |
|
5 |
7003453 |
Ring, Retaining |
1 |
|
6 |
7003050 |
Seal |
1 |
|
7 |
7003454 |
Retainer, Spring |
1 |
|
8 |
7000798 |
Spring, Compression (Small) |
10 |
|
9 |
7000782 |
Spring, Compression (Large) |
10 |
|
10 |
7003455 |
Shaft |
1 |
|
11 |
7003456 |
Disc, Primary |
1 |
|
12 |
7003457 |
Disc, Rotating |
2 |
|
13 |
Not Used |
|
|
|
14 |
7003459 |
Disc, Stationary |
2 |
|
15 |
7003460 |
Piston |
1 |
|
16 |
7000722 |
Ring, Back-Up |
1 |
|
17 |
7000723 |
O-Ring |
1 |
|
18 |
7000724 |
Ring, Back-Up |
1 |
|
19 |
7000725 |
O-Ring |
1 |
|
20 |
Not Used |
|
|
|
21 |
7003461 |
Plate, Power |
1 |
|
22 |
7000728 |
Plug, Protective |
1 |
|
23 |
7003462 |
Flatwasher 1/2” |
4 |
|
24 |
7003463 |
Bolt 1/2”-13NC |
4 |
|
25 |
7000731 |
Gasket |
2 |
|
|
|
— — — — — — — — — — — |
|
|
|
Not Available |
Seal Kit - 0920112 Brake |
1 |
|
|
0920117 |
DRIVE BRAKE ASSEMBLY (NOT SHOWN) (S/N 56958 TO |
Ref. |
B |
|
|
PRESENT) |
|
|
101 |
7000731 |
Gasket (Located between Hub/Brake & Brake/Motor) |
2 |
|
|
7018612 |
Kit, Repair - 0920117 Brake |
1 |
|
|
7018613 |
Screw, Washer Head Cap (Securing Pressure Plate to Cover |
2 |
|
|
|
Plate) |
|
|
|
|
Note: No Other Serviceable Parts Available. |
Ref. |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120870 |
1-19 |
|
SECTION 1 FRAME |
S |
FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594). |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-20 |
3120870 |
SECTION 1 FRAME
.
FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780224 |
DRIVE HUB ASSEMBLY |
Ref. |
A |
1 |
Not Available |
Spindle/Housing Assembly |
1 |
|
1A |
7017004 |
Spindle |
1 |
|
1B |
7017010 |
Seal |
1 |
|
1C |
7017006 |
Cone, Bearing |
1 |
|
1D |
7017007 |
Cup, Bearing |
2 |
|
1E |
7017008 |
Cone, Bearing |
1 |
|
1F |
Not Used |
|
|
|
1G |
7017005 |
Housing |
1 |
|
1H |
7017009 |
Washer, Thrust |
1 |
|
1J |
7017021 |
Ring, Retaining |
1 |
|
1K |
Not Used |
|
|
|
1L |
Not Used |
|
|
|
1M |
Not Used |
|
|
|
1N |
7007640 |
Stud, Wheel |
9 |
|
2 |
7017018 |
Gear, Ring |
1 |
|
3 |
Not Available |
Carrier Assembly |
1 |
|
3A |
7017015 |
Carrier |
1 |
|
3B |
7017019 |
Bearing, Needle |
96 |
|
3C |
7000263 |
Spacer, Thrust |
3 |
|
3D |
7017014 |
Flatwasher, Tanged |
6 |
|
3E |
7017013 |
Shaft, Planet |
3 |
|
3F |
7017016 |
Gear, Cluster |
3 |
|
3G |
7010474 |
Rollpin |
3 |
|
4 |
7017017 |
Gear, Internal |
1 |
|
5 |
7017011 |
O-Ring |
1 |
|
6 |
7000213 |
O-Ring |
1 |
|
7 |
7017024 |
Shaft, Input |
1 |
|
8 |
7000211 |
Cap, Disengage |
1 |
|
9 |
0641404 |
Bolt 1/2”-20NC x 1/2” |
2 |
|
10 |
7017029 |
Rod, Disengage |
1 |
|
11 |
7000253 |
Washer, Thrust |
2 |
|
12 |
7017012 |
Gear, Sun |
1 |
|
13 |
7017020 |
Washer, Thrust |
1 |
|
14 |
7017022 |
Screw, Socket Head Countersunk 3/8”-16NC |
3 |
|
15 |
7017026 |
Spring |
1 |
|
16 |
7010421 |
Washer, Thrust |
1 |
|
17 |
7007620 |
Ring, Retaining |
1 |
|
18 |
7017027 |
Ring, Retaining |
1 |
|
19 |
7017025 |
Coupling |
1 |
|
20 |
7017023 |
Plug, Pipe |
2 |
|
21 |
Not Available |
Plate, ID (Not Shown) |
1 |
|
22 |
7000281 |
Screw, Drive (Not Shown - Installs Item 21) |
4 |
|
23 |
7017028 |
Ring, Retaining |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120870 |
1-21 |
|
SECTION 1 FRAME |
S |
FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT) |
E |
|
C |
|
T |
|
I |
|
O |
|
N |
|
1 |
|
F |
|
R |
|
A |
|
M |
|
E |
|
|
|
1-22 |
3120870 |
SECTION 1 FRAME
.
FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780235 |
DRIVE HUB ASSEMBLY |
Ref. |
B |
1 |
Not Available |
Spindle/Housing Assembly |
1 |
|
1A |
7017059 |
Spindle |
1 |
|
1B |
7001998 |
Seal |
1 |
|
1C/1D |
7010429 |
Cone & Cup, Bearing (Includes 1C & 1D) |
1 |
|
1E |
7000257 |
Cone, Bearing |
1 |
|
1F |
7000258 |
Cup, Bearing |
1 |
|
1G |
7007601 |
Housing |
1 |
|
1H |
7000232 |
Washer, Thrust |
1 |
|
1I |
7000229 |
Ring, Retaining |
1 |
|
1J |
Not Available |
Plug, Pipe |
1 |
|
1K/1L/1M |
Not Used |
|
|
|
1N |
7007640 |
Stud, Wheel |
9 |
|
2 |
7000246 |
Gear, Ring |
1 |
|
3 |
Not Available |
Carrier Assembly |
1 |
|
3A |
7001931 |
Carrier |
1 |
|
3B |
7001985 |
Flatwasher, Tanged |
6 |
|
3C |
7001909 |
Bearing, Needle |
96 |
|
3D |
7000263 |
Spacer, Thrust |
3 |
|
3E |
7001911 |
Shaft, Planet |
3 |
|
3F |
7007643 |
Gear, Cluster |
3 |
|
3G |
7010474 |
Rollpin |
3 |
|
4 |
7000203 |
Gear, Internal |
1 |
|
5 |
7000230 |
O-Ring |
1 |
|
5A |
7000230 |
O-Ring (Black) (Prior to S/N 61323) |
1 |
|
|
7017070 |
O-Ring (White) (S/N 61323 to Present) |
1 |
|
6 |
Not Available |
Cover Assembly (Includes Items 101 - 109) |
1 |
|
7 |
Not Available |
Input Shaft Assembly |
1 |
|
7A |
7000250 |
Shaft, Input |
1 |
|
7B |
7000261 |
Ring, Retaining |
1 |
|
7C |
7000262 |
Spring |
1 |
|
7D |
7000263 |
Spacer, Thrust |
2 |
|
8 |
7000201 |
Gear, Sun |
1 |
|
9 |
7000252 |
Spacer, Thrust |
1 |
|
10 |
Not Used |
|
|
|
11 |
|
Spacer, Thrust Options: |
A/R |
|
|
7000253 |
Prior to S/N 61323 |
2 |
|
|
7017096 |
S/N 61323 to Present |
1 |
|
12 |
|
Bolt (Grade 8) Options: |
12 |
|
|
7000217 |
Prior to S/N 61323 |
|
|
|
7017067 |
S/N 61323 to Present |
|
|
13 |
|
Hardware Options: |
4 |
|
|
7000214 |
Bolt, Shoulder (Grade 8) (Prior to S/N 61323) |
|
|
|
7017080 |
Dowel Pin (S/N 61323 to Present) |
|
|
14 |
7017060 |
Coupling |
1 |
|
15 |
Not Used |
|
|
|
16 |
7007603 |
Flatwasher |
12 |
|
|
7017063 |
Seal Kit |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120870 |
1-23 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT) (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
COVER ASSEMBLIES |
Ref. |
|
|
See Kit Options |
PRIOR TO S/N 61323 |
Ref. |
|
|
See Kit Options |
S/N 61323 TO PRESENT |
Ref. |
|
101 |
|
Cover Options: |
1 |
|
|
See Kit Options |
Prior to S/N 61323 |
|
|
|
7017091 |
S/N 61323 to Present |
|
|
102 |
|
Cap Options: |
1 |
|
|
7000227 |
Prior to S/N 61323 |
|
|
|
Not Required |
S/N 61323 to Present |
|
|
103 |
|
Bolt Options: |
A/R |
|
|
7000220 |
Bolt 1/4”-20NC x 3/4” (Prior to S/N 61323) |
4 |
|
|
7000216 |
Bolt 1/4”-20NC x 1/2” (S/N 61323 to Present) |
2 |
|
104 |
|
Cap, Disengage Options: |
1 |
|
|
7000211 |
Prior to S/N 61323 |
|
|
|
7017093 |
S/N 61323 to Present |
|
|
105 |
|
Rod, Disengage Options: |
1 |
|
|
7017062 |
Prior to S/N 61323 |
|
|
|
7017092 |
S/N 61323 to Present |
|
|
106 |
|
O-Ring Options: |
1 |
|
|
7000213 |
Prior to S/N 61323 |
|
|
|
7017095 |
S/N 61323 to Present |
|
|
107 |
|
O-Ring Options: |
1 |
|
|
7000215 |
Prior to S/N 61323 |
|
|
|
Not Required |
S/N 61323 to Present |
|
|
108 |
|
Plug, Pipe |
A/R |
|
|
7017048 |
Prior to S/N 61323 |
1 |
|
|
7017094 |
S/N 61323 to Present |
2 |
|
109 |
Not Serviced |
Plate, Identification |
1 |
|
|
|
COVER KIT OPTIONS: |
|
|
|
No Longer |
Cast Cover (Prior to S/N 61323) |
1 |
|
|
Available |
|
|
|
|
7017099 |
Aluminum Cover Replacement for Cast Cover (Includes |
1 |
|
|
|
Items 5, 5A, 11, 12, 13, 101, & 103-109) (Prior to S/N |
|
|
|
|
61323) |
|
|
|
7017090 |
Aluminum Cover (Includes Items 5A & 101) (S/N 61323 to |
1 |
|
|
|
Present) |
|
|
|
|
|
|
|
1-24 |
3120870 |
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