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Illustrated Parts Manual
MODELS 1930ES, 2030ES, 2630ES, 2646ES & 3246ES
SN 0200198014
TO PRESENT &
SN B200000100
TO PRESENT
3121275
March 14, 2014
REVISION LOG
NOTES:
NOTE: Country of Manufacture - The ES Scissor Lifts are manufactured by JLG Industries in the following countries: USA, Belgium or China. Refer to the Serial Number Tag to identify the country of manufacture. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX), ES Scissors manufactured in Belgium will have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the China will have a serial number prefix of B2 (i.e. B2XXXXXXXX).
NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced by multiple manuals. Review machine SN and use the Global Illustrated Parts Manual for the correct serial number range:
USA Built Machines Prior to SN 0200135154 — Use manual p/n 3121246.
USA Built Machines SN 0200135154 to SN 0200152825 — Use manual p/n 3121247. USA Built Machines SN 0200152825 to SN 0200198014 — Use manual p/n 3121248. USA Built Machines SN 0200198014 to Present — Use manual p/n 3121275.
Belgium Built Machines Prior to SN 1200004293 — Use manual p/n 3121246.
Belgium Built Machines SN 1200004293 to SN 1200008481— Use manual p/n 3121247. Belgium Built Machines SN 1200008481 to Present — Use manual p/n 3121248.
China Built Machines SN B200000100 to Present — Use manual p/n 3121275.
NOTE: Drive Module Identification - The module is located inside a compartment on the frame behind the front drive wheels. Remove the cover and identify the drive module by part number or visual identification (See illustration below). Also, identify the country of manufactured by referring to the SN nameplate before ordering parts (See note above).
USA built machines: All machines built before to SN 0200198014 use the 1600346 Drive Module. All Machines built SN 0200198014 to present machines use the 001092456 Drive Module.
Belgium built machines: All machines use the 1600346 Drive Module. China built machines: All machines use the 1001092456 Drive Module.
P/N |
P/N |
1600346 |
1001092456 |
(Color: Blue) |
Black) |
MANUAL REVISION LOG:
July 22, 2011 - Original Issue of Manual (Edited B/M 0010588 Revision B)
October 7, 2011 - Revised Manual (Edited B/M 0010588 Revision C)
January 10, 2012 - Revised Manual (Edited B/M 0010588 Revision D)
June 20, 2012 - Revised Manual (Edited B/M 0010588 Revision H)
August 23, 2012 - Revised Manual (Edited B/M 0010588 Revision H)
January 10, 2013 - Revised Manual (Edited B/M 0010588 Revision H)
April 15, 2013 - Revised Manual (Edited B/M 0010588 Revision H)
July 10, 2013 - Revised Manual (Edited B/M 0010588 Revision H)
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
A |
REVISION LOG
October 9, 2013 - Revised Manual (Edited B/M 0010588 Revision H) March 14, 2014 - Revised Manual (Edited B/M 0010588 Revision Q)
B |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 STEERING, DRIVE AND REAR AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 WHEEL DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-3 DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS . . . . . . . . . . . . . . . 1-12 1-4 POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) . . . . . . . . . . . 1-16 1-5 POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) . . . . . . . . . . . . . . . . . . 1-18 1-6 BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER). . . 1-20 1-7 BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1-8 INVERTER INSTALLATION (WITHOUT BATTERY CHARGER)
(OPTIONAL ON ANSI SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1-9 LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION . . . . . . 1-30
SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 BATTERIES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 GROUND CONTROL ASSEMBLY & INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-3 BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SCISSOR ARMS INSTALLATION - 1930ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 SCISSOR ARMS INSTALLATION - 2030ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3-3 SCISSOR ARMS INSTALLATION - 2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-4 SCISSOR ARMS INSTALLATION - 2646ES/3246ES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 RAIL (FIXED) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4-3 RAIL (FOLD-DOWN) INSTALLATION - 1930ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 4-4 RAIL INSTALLATION - 2030ES/2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 4-5 RAIL INSTALLATION - 2646ES/3246ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 4-6 PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 4-7 DRIVE/STEER CONTROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS) . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 LIFT CYLINDER ASSEMBLY (SH-PAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-3 STEER CYLINDER ASSEMBLY (TEXAS HYDRAULICS) . . . . . . . . . . . . . . . . . . . . . . 5-10 5-4 STEER CYLINDER ASSEMBLY (SH-PAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 1930ES ELECTRICAL COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . 7-14 7-3 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . 7-26
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 8-2 DECALS INSTALLATIONS (ANSI EXPORT SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8 8-3 DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) . . . . . . . . . . . . . .8-14
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1
FRAME
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-1 |
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS
105 206 |
206 |
203 |
205204 202 201 |
301 |
|
|
206 |
|
208 207 |
|
|
301
2 10
101
401 101
401
112 |
108 |
302 |
111 |
1 |
|
7 |
117 |
|
|
|
|
2 10 |
8 |
1 |
3 |
|
|||
|
|
|
9 |
4
8 13
9
1-2 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
STEERING INSTALLATION |
|
|
|
Ref |
USA Built Machines: |
|
|
0272371 |
Ref |
1930ES |
J |
|
0273227 |
Ref |
2030ES/2630ES |
I |
|
0274546 |
Ref |
2646ES/3246ES |
E |
|
|
Ref |
China Built Machines: |
|
|
0272371 |
Ref |
1930ES (SN B200000100 to SN B200014593) |
J |
|
1001131074 |
Ref |
1930ES (SN B200014593 to Present) |
B |
|
0273227 |
Ref |
2030ES/2630ES (SN B200000100 to SN B200014593) |
I |
|
1001131075 |
Ref |
2030ES/2630ES (SN B200014593 to Present) |
C |
|
0274546 |
Ref |
2646ES/3246ES (SN B200000100 to SN B200014593) |
E |
|
1001131076 |
Ref |
2646ES/3246ES (SN B200014593 to Present) |
B |
1 |
0440259 |
2 |
Bearing, Flanged |
|
2 |
|
4 |
Bolt M10 Options: |
|
|
0701016 |
|
40mm Length |
|
|
0701020 |
|
60mm Length |
|
3 |
1380153 |
4 |
E-Clip |
|
4 |
|
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
|
|
|
USA Built Machines |
|
|
1684237 |
|
1930ES/2030ES/2630ES |
|
|
1684456 |
|
2646ES/3246ES |
|
|
|
|
China Built Machines |
|
|
|
|
1930ES/2030ES/2630ES |
|
|
1684237 |
|
SN B200000100 to SN B200014593 |
|
|
1001129267 |
|
SN B200014593 to Present |
|
|
|
|
2646ES/3246ES |
|
|
1684456 |
|
SN B200000100 to SN B200014593 |
|
|
1001129268 |
|
SN B200014593 to Present |
|
5 to 6 |
Not Used |
|
|
|
7 |
3423037 |
4 |
Pin, Clevis |
|
8 |
4812000 |
4 |
Flatwasher M10 |
|
9 |
4846757 |
2 |
Lug, Steer |
|
10 |
0100011 |
AR |
Compound, Locking |
|
11 to 12 |
Not Used |
|
|
|
13 |
2110404 |
2 |
Fitting, Straight |
|
|
|
Ref |
DRIVE INSTALLATION |
|
|
1001117032 |
Ref |
1930ES |
A |
|
1001114882 |
Ref |
2030ES/2630ES |
C |
|
1001117033 |
Ref |
2646ES/3246ES |
B |
101 |
0630580 |
20 |
Bolt, Wheel |
|
102 to 104 |
Not Used |
|
|
|
105 |
2780266 |
2 |
Hub Assembly (See Items 201-208 for Breakdown) |
|
106 to 107 |
Not Used |
|
|
|
108 |
3760463 |
2 |
Ring, Retaining |
|
109 to 110 |
Not Used |
|
|
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
111 |
4740524 |
2 |
Thrustwasher M60 |
|
112 |
4740564 |
2 |
Washer, Spindle Retaining |
|
113 to 116 |
Not Used |
|
|
|
117 |
|
2 |
Wheel Drive Assembly Options (See WHEEL DRIVE |
|
|
|
|
ASSEMBLY for Breakdown): |
|
|
1001092737 |
|
1930ES |
|
|
1001092738 |
|
2030ES/2630ES/2646ES/3246ES |
|
|
1001092738 |
|
2646ES/3246ES |
|
|
2780266 |
Ref |
HUB ASSEMBLY |
D |
|
|
Ref |
Note: Qtys shown for 1 Assembly. Two Assemblies required |
|
|
|
|
per machine. |
|
201 |
Use 1001102354 |
1 |
Cap, Dust (was p/n 7012524) |
|
202 |
Use 3300423 |
1 |
Nut, Slotted (was p/n 7010641) |
|
203 |
Use 3450406 |
1 |
Pin, Cotter 2in x 3/16in (was p/n 7010642) |
|
204 |
Use 4740468 |
1 |
Washer (was p/n 7019697) |
|
205 |
Use 1001102351 |
1 |
Bearing, Cone - Outer (was p/n 7026185) |
|
206 |
Not Available |
1 |
Hub (Purchase Complete Hub p/n 2780266) |
|
207 |
Use 1001102353 |
1 |
Bearing, Cone - Inner (was p/n 7026183) |
|
208 |
Use 1001102349 |
1 |
Seal (was p/n 7026184) |
|
|
|
Ref |
FRAME WELDMENTS |
|
301 |
|
2 |
Bushing Options: |
|
|
0440264 |
|
1930ES |
|
|
0440265 |
|
2030ES/2630ES/2646ES/3246ES |
|
302 |
|
AR |
Kingpin Rework Instruction Options (Provides rework procedure |
|
|
|
|
for damaged kingpins): |
|
|
3128601 |
|
1930ES/2030ES/2630ES |
|
|
3128703 |
|
2646ES/3246ES |
|
|
|
Ref |
TIRE & WHEEL INSTALLATION |
|
|
0010588 |
Ref |
1930ES USA Built Machines SN 0200198014 to Present & |
|
|
|
|
China Built Machines SN B200000100 to Present |
|
|
0010588 |
Ref |
2030ES/2630ES USA Built Machines SN 0200198014 to |
|
|
|
|
Present & China Built Machines SN B200000100 to Present |
|
|
0010588 |
Ref |
2646ES/3246ES USA Built Machines SN 0200198014 to |
|
|
|
|
Present & China Built Machines SN B200000100 to Present |
|
401 |
|
AR |
Tire and Wheel Assembly Options: |
|
|
|
Ref |
Note: Must replace Tire & Wheel Assy’s in pairs per axle. |
|
|
Use 2915012 |
4 |
1930ES (was p/n 4520565, 1001100840 & 1001114467) |
|
|
Use 2915013 |
4 |
2030ES/2630ES/2646ES/3246ES (was p/n 4520676, |
|
|
|
|
1001100894 & 1001114466) |
|
|
|
|
|
|
1-4 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-5 |
SECTION 1 FRAME
FIGURE 1-2.WHEEL DRIVE ASSEMBLY
17
13 103
|
|
105 |
|
|
109 |
12 |
|
110 |
|
|
|
|
104 |
111 |
|
|
112
|
1 |
|
|
|
|
|
|
106 |
107 |
|
9 |
|
|
|
|
|
|
|
|
|
32 |
|
|
|
|
25 |
9 |
|
114 |
|
|
|
||
|
|
|
10 |
113 |
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
16 |
9 |
|
|
|
2 |
|
15 |
|
|
|
OR |
|
|
|
|
28 |
|
|
|
|
26A |
|
|
|
|
26B |
|
|
|
|
|
|
|
|
14 |
|
26B |
|
|
27 |
24 |
|
|
||
|
|
3 |
||
8 |
OR |
|
|
|
|
|
|
|
|
|
26A |
|
|
|
6 |
|
4 |
|
|
7 |
|
|
|
|
25 |
|
|
|
|
5 |
|
|
|
|
|
25 |
|
|
19 |
|
23 |
21 |
|
|
|
18 |
|
|
|
|
20 |
|
|
29 |
|
|
|
|
|
|
|
11 |
|
|
1-6 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
201 |
|
202 |
207 |
203 |
208 |
204 |
209 |
205A |
210A |
205B |
210B |
205C |
211A |
205D |
211B |
206 |
|
108A |
OR |
108B |
|
|
151
153
154
152
STYLE “A” |
STYLE “B” |
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-7 |
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE ASSEMBLY (ADVANCED) |
|
|
1001092737 |
Ref |
1930ES |
G |
|
1001092738 |
Ref |
2030ES/2630ES/2646ES/3246ES |
I |
|
|
Ref |
Note: Due to service updates, drive motors may use any of |
|
|
|
|
the various parts listed below. Visual identification will be |
|
|
|
|
required. |
|
|
|
Ref |
HUB ASSEMBLY |
|
1 |
Not Available |
1 |
Spindle |
|
2 |
Use Item 206 |
1 |
Hub |
|
3 |
Use Item 204 |
1 |
Ring, Input |
|
4 |
Use Item 203 |
1 |
Gear, Input Sun |
|
5 |
Use Item 203 |
3 |
Gear, Input Planet |
|
6 |
Use Item 203 |
3 |
Pin, Planet Gear |
|
7 |
Use Item 203 |
1 |
Carrier |
|
8 |
Use Item 203 |
1 |
Gear, Output Sun |
|
9 |
Use Item 207 |
3 |
Gear, Output Planet |
|
10 |
Use Item 207 |
3 |
Pin, Output Planet |
|
11 |
Use Item 201 |
1 |
Cover |
|
12 |
7024757 |
1 |
Bushing Kit, Kingpin (Includes 2 Bushings) |
|
13 |
See Note |
1 |
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D) |
|
14 |
See Note |
2 |
Bearing, Main (Note: Use Item 202, 204, 206 or 207) |
|
15 |
Use Item 207 |
1 |
Bearing, Shaft |
|
16 |
70001739 |
1 |
Seal, Lip |
|
17 |
7024786 |
1 |
Seal, Lip |
|
18 |
Use Item 203 |
3 |
Ring, Retaining |
|
19 |
Use Item 201 |
1 |
Ring, Retaining |
|
20 |
70000191 |
1 |
O-Ring |
|
21 |
Use Item 201 |
1 |
Thrustwasher |
|
22 |
Not Used |
|
|
|
23 |
Use Item 203 |
1 |
Plate, Thrust |
|
24 |
Use Item 203 |
1 |
Ring, Retaining |
|
25 |
See Note |
9 |
Thrustwasher (Note: Use Item 203 or 207) |
|
26 |
See Note |
AR |
Bearing/Bushing Options (Note: Use Item 203 or 207): |
|
26A |
|
66 |
Bearing, Needle |
|
26B |
|
6 |
Bushing |
|
27 |
See Note |
1 |
Ring, Retaining (Note: Use Item 204, 206 or 207) |
|
28 |
Use Item 207 |
1 |
Ring, Retaining |
|
29 |
Use Item 201 |
2 |
Plug |
|
30 to 31 |
Not Used |
|
|
|
32 |
Use Item 207 |
3 |
Washer, Tanged |
|
|
|
Ref |
BRAKE & MOTOR COMPONENTS |
|
101 to 102 |
Not Used |
|
|
|
103 |
Use Item 208 |
1 |
Brush & Terminal Assembly |
|
104 |
70000790 |
2 |
Spring, Brush |
|
105 |
70000791 |
1 |
Box, Brush |
|
106 |
Use Item 208 |
1 |
Ring, Retaining |
|
|
|
|
|
|
1-8 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
107 |
Use Item 208 |
1 |
Bearing |
|
108 |
|
1 |
Harness, Electrical Cable Options: |
|
108A |
Use 1001099628 |
|
1930ES (was p/n 7024770) |
|
|
Use 1001099676 |
|
2030ES/2630ES/2646ES/3246ES |
|
|
|
|
(was p/n 7024770 & 7024775) |
|
108B |
1001091502 |
|
1930ES |
|
|
Use 1001134012 |
|
2030ES/2630ES/2646ES/3246ES USA Built Machines |
|
|
|
|
SN 0200198014 to SN 0200207814 & China Built |
|
|
|
|
Machines SN B200000100 to SN B200000242 (was p/n |
|
|
|
|
1001091843) |
|
|
1001132439 |
|
2030ES/2630ES/2646ES/3246ES USA Built Machines |
|
|
|
|
SN 0200207814 to Present & China Built Machines |
|
|
|
|
SN B200000242 to Present |
|
109 |
70000792 |
1 |
Commutator |
|
110 |
Use Item 209 |
1 |
Disc, Reaction |
|
111 |
7024785 |
1 |
Disc, Friction |
|
112 |
Use Item 209 |
1 |
Brake Assembly |
|
113 |
See Note |
2 |
Flatwasher (Note: Use Item 210A or 210B) |
|
114 |
See Note |
2 |
Bolt (Note: Use Item 210A or 210B) |
|
115 to 124 |
Not Used |
|
|
|
|
|
|
— — — — — — — — — — |
|
|
|
Ref |
Style “A” Brake Cover |
|
125 |
See Note |
1 |
Plate, Cover (Note: Use Item 211A or 211B) |
|
126 |
See Note |
1 |
O-Ring (Note: Use Item 210A, 210B, 211A or 211B) |
|
127 |
70000383 |
1 |
Connector, Strain Relief |
|
128 |
See Note |
1 |
Cover (Note: Use Item 211A or 211B) |
|
129 to 150 |
Not Used |
|
|
|
|
|
|
— — — — — — — — — — |
|
|
|
Ref |
Style “B” Brake Cover |
|
151 |
See Note |
1 |
Plate, Cover (Note: Use Item 211A or 211B) |
|
152 |
70001949 |
1 |
Gasket, Cover |
|
153 |
See Note |
1 |
Cover, Top (Note: Use Item 211A or 211B) |
|
154 |
See Note |
1 |
Cover, End (Note: Use Item 211A or 211B) |
|
|
|
Ref |
KIT OPTIONS |
|
201 |
7024747 |
1 |
Cover Kit (Includes Items 11,19,20,21 & 29) |
|
202 |
7024748 |
1 |
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20) |
|
203 |
7024749 |
1 |
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26) |
|
204 |
7024758 |
1 |
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14) |
|
205 |
|
1 |
Motor Kit Options (Includes Items 13,17,103-114 & 151-154): |
|
|
|
|
Motors with Item #108A Style Electrical Cable |
|
205A |
Use 1001100819 |
|
1930ES (was p/n 7024774) |
|
205B |
Use 1001100820 |
|
2030ES/2630ES/2646ES/3246ES (was p/n 7024777) |
|
|
|
|
Motors with Item #108B Style Electrical Cable |
|
205C |
70001263 |
|
1930ES |
|
205D |
70001345 |
|
2030ES/2630ES/2646ES/3246ES |
|
206 |
7024756 |
1 |
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14) |
|
207 |
7024750 |
1 |
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1 |
|
|
|
|
of Item 14) |
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-9 |
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
208 |
7024771 |
1 |
Motor Brush & Bearing Kit (Includes Items 103, 106 & 107) |
|
209 |
7024772 |
1 |
Brake Kit (Includes Items 110, 111 & 112) |
|
210 |
|
1 |
Motor Hardware Kit (Includes 113 & 114) |
|
210A |
7024773 |
|
1930ES |
|
210B |
7024776 |
|
2030ES/2630ES/2646ES/3246ES |
|
211 |
|
1 |
Brake Cover Kit Options: |
|
211A |
7024787 |
|
Style “A” (Includes Items 125 - 128) |
|
211B |
70001265 |
|
Style “B” (Includes Items 151 - 154) |
|
|
|
|
|
|
1-10 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-11 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
6
6A
6B
19 |
|
21C |
|
25 |
|
21G |
|
31 |
|
|
|
|
21B |
5 |
|
|
21F |
||
25 |
25 |
||
|
|||
|
|
||
8 |
|
|
20
24
23
21D 
OR |
|
|
10 |
|
16 |
21A |
|
21E |
|
7 |
105 |
1
6
|
10 |
9 |
|
10 |
|
|
|
|
OR |
|
11 |
|
102 |
|
|
|
|
|
|
17 |
|
|
10 |
7
18 
1-12 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
DRIVE MODULE INSTALLATION |
|
|
|
Ref |
1930ES: |
|
|
1001092739 |
Ref |
USA Built Machines |
D |
|
1001117032 |
Ref |
China Built Machines |
A |
|
|
Ref |
2030ES/2630ES: |
|
|
1001092740 |
Ref |
USA Built Machines |
D |
|
1001114882 |
Ref |
China Built Machines |
B |
|
|
Ref |
2646ES/3246ES: |
|
|
1001092741 |
Ref |
USA Built Machines |
D |
|
1001117033 |
Ref |
China Built Machines |
B |
1 |
0100083 |
AR |
Grease, Heat Transfer |
|
2 to 3 |
Not Used |
|
|
|
4 |
3290605 |
AR |
Locknut M6 |
|
5 |
0700619 |
AR |
Bolt M6 x 55mm |
|
6 |
1001092456 |
1 |
Module, Drive |
|
6A |
70002683 |
1 |
Fuse |
|
6B |
70002682 |
1 |
Bussbar |
|
7 |
|
1 |
Cover Options: |
|
|
|
|
1930ES/2030ES/2630ES |
|
|
1671132 |
|
USA Built Machines |
|
|
1001115170 |
|
China Built Machines |
|
|
1671133 |
|
2646ES/3246ES |
|
8 |
0700624 |
AR |
Bolt M6 x 80mm |
|
9 |
4191706 |
AR |
Bolt M6 x 12mm |
|
10 |
4191708 |
AR |
Bolt M6 x 20mm |
|
11 |
3740150 |
1 |
Relay |
|
12 |
4191709 |
AR |
Bolt M6 x 25mm |
|
13 to 15 |
Not Used |
|
|
|
16 |
4831700 |
AR |
Lockwasher M6 |
|
17 |
4751400 |
AR |
Flatwasher 1/4in Wide |
|
18 |
4240147 |
1 |
Strap, Anti-Static |
|
19 |
3290606 |
AR |
Locknut M6 |
|
20 |
0700819 |
AR |
Bolt M8 x 55mm |
|
21 |
|
AR |
Clamp, Cable Options: |
|
|
|
Ref |
Note: Due to service updates, cable clamps may be any |
|
|
|
|
of the various designs listed below. Visual identification |
|
|
|
|
will be required. |
|
|
|
|
All except UL Spec |
|
21A |
3574714 |
1 |
Clamp (Available on All Models) |
|
21B |
1001091492 |
1 |
Clamp (Available on 1930ES) |
|
21C |
1001094301 |
2 |
Clamp (Available on 2030ES/2630ES/2646ES/3246ES) |
|
|
|
|
UL Spec |
|
21D |
1320162 |
1 |
Clamp (Available on All Models) |
|
21E |
3574714 |
1 |
Clamp (Available on 1930ES) |
|
21F |
1001091492 |
1 |
Clamp (Available on 1930ES) |
|
21G |
1001094301 |
2 |
Clamp (Available on 2030ES/2630ES/2646ES/3246ES) |
|
22 |
Not Used |
|
|
|
23 |
4340751 |
AR |
Mount, Cable Clamp (UL Spec Only) |
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-13 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
24 |
4811900 |
AR |
Flatwasher M8 |
|
25 |
4811700 |
AR |
Flatwasher M6 |
|
26 to 29 |
Not Used |
|
|
|
30 |
4923602 |
1 |
Harness, Field Wire Connection (Not Shown - See |
|
|
|
|
ELECTRICAL SECTION for Breakdown) |
|
31 |
1001094124 |
AR |
Block, Spacer (1930ES With Service Upgrade Only) |
|
|
|
Ref |
ALARM INSTALLATIONS |
|
|
0272810 |
Ref |
ANSI & ANSI Export & UL Specs (USA Built Machines) |
F |
|
1001114885 |
Ref |
ANSI & ANSI Export & UL Specs (China Built Machines) |
A |
|
0273966 |
Ref |
ANSI Export & Japanese Specs (USA Built Machines) |
C |
|
1001114886 |
Ref |
ANSI Export & Japanese Specs (China Built Machines) |
A |
|
0273443 |
Ref |
Australian Specs without Overload (USA Built Machines) |
D |
|
1001114924 |
Ref |
Australian Specs without Overload (China Built Machines) |
A |
|
0272811 |
Ref |
Australian & CE Specs with Overload (USA Built Machines) |
F |
|
1001114925 |
Ref |
Australian & CE Specs with Overload (China Built Machines) |
A |
|
0272722 |
Ref |
Descent Alarm |
A |
|
0272913 |
Ref |
Motion Alarm |
A |
101 |
Not Used |
|
|
|
102 |
0140043 |
1 |
Alarm |
|
103 to 104 |
Not Used |
|
|
|
105 |
4191706 |
2 |
Screw M6 x 12mm |
|
|
|
|
|
|
1-14 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-15 |
SECTION 1 FRAME
FIGURE 1-4. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
14 |
(RIGHT SIDE #17) |
19 |
16 |
|
18 |
|
|
|
20 |
|
|
17 |
21 |
5 |
22 |
|
13 |
|
|
3 |
10 |
12 |
|
|
4 |
|
11 |
|
|
|
10 |
1
7
1A |
1C |
1D |
1B |
12 
10
8
10
6
10
6
9
15
1-16 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-4. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
POTHOLE PROTECTION INSTALLATION |
|
|
|
Ref |
1930ES |
|
|
1001117265 |
Ref |
All Specs except UL Spec |
A |
|
1001126898 |
Ref |
UL Spec |
A |
|
|
Ref |
2030ES/2630ES |
|
|
1001115173 |
Ref |
All Specs except UL Spec |
A |
|
1001126900 |
Ref |
UL Spec |
A |
1 |
Purchase |
1 |
Actuator Assembly (was p/n 0060090) |
A |
|
Individual Pieces |
|
|
|
1A |
0060091 |
1 |
Actuator Weldment |
|
1B |
3760115 |
1 |
Ring, Retaining |
|
1C |
4160202 |
|
Spring |
|
1D |
4220287 |
|
Pad |
|
2 |
Not Used |
|
|
|
3 |
3900351 |
4 |
Screw, Button Head M10 x 30mm |
|
4 |
3010158 |
2 |
Link |
|
5 |
3291005 |
4 |
Locknut M10 |
|
6 |
3423045 |
4 |
Pin |
|
7 |
3423189 |
4 |
Pin |
|
8 |
3423267 |
2 |
Pin |
|
9 |
3574176 |
2 |
Link |
|
|
0440263 |
4 |
Bushing |
|
10 |
3760348 |
16 |
Ring, Retaining |
|
11 |
|
4 |
Screw Options: |
|
|
4010415 |
|
Screw M4 x 35mm |
|
|
4031512 |
|
Screw M4 x 40mm |
|
12 |
4740086 |
4 |
Thrustwasher |
|
13 |
4812000 |
4 |
Flatwasher M10 |
|
14 |
|
1 |
Bar, Pothole Support (Right) |
|
|
4846775 |
|
1930ES (Not Shown) |
|
|
4846816 |
|
2030ES/2630ES |
|
|
0440263 |
4 |
Bushing |
|
15 |
|
1 |
Bar, Pothole Support (Left) |
|
|
4846861 |
|
1930ES (Not Shown) |
|
|
4846863 |
|
2030ES/2630ES |
|
|
0440263 |
4 |
Bushing |
|
16 |
3290405 |
4 |
Locknut M4 |
|
17 |
1001109232 |
1 |
Plate, Attach (Right) |
|
18 |
1001109233 |
1 |
Plate, Attach (Left) |
|
19 |
3290605 |
4 |
Locknut M6 |
|
20 |
4811700 |
4 |
Flatwasher M6 |
|
21 |
0700614 |
4 |
Screw M6 x 30mm |
|
22 |
|
2 |
Switch, Limit Options: |
|
|
1001109088 |
|
All Specs except UL Spec |
|
|
1001126905 |
|
UL Spec |
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-17 |
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
5
13
3
14
|
|
|
18 (RIGHT SIDE #17) |
20 |
16 |
|
|
|
|
21 |
|
|
|
1 |
|
|
|
|
|
|
19 |
|
|
|
|
1A |
|
|
10 |
|
|
1D |
1E |
|
12 |
|
|
|
|
8 |
|
1C |
|
|
|
|
10 |
1B |
22 |
|
|
6 |
|
|
|
10 |
12 |
|
10 |
|
|
|
4 |
|
6 |
|
|
11 |
|
|
|
|
|
|
|
|
|
|
|
|
10 |
|
9 |
15
7
1-18 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
POTHOLE PROTECTION INSTALLATION |
|
|
1001117266 |
Ref |
All Specs except UL Spec |
A |
|
1001126903 |
Ref |
UL Spec |
A |
1 |
Purchase |
1 |
Actuator Assembly (was p/n 0060092) |
B |
|
Individual Pieces |
|
|
|
1A |
0060093 |
1 |
Actuator |
|
1B |
0962292 |
4 |
Bushing, Garmax |
|
1B |
3423289 |
2 |
Pin |
|
1C |
3760115 |
2 |
Ring, Retaining |
|
1D |
4160202 |
2 |
Spring |
|
1E |
4220293 |
2 |
Pad |
|
2 |
Not Used |
|
|
|
3 |
0701015 |
4 |
Screw M10 x 35mm |
|
4 |
3010158 |
2 |
Link |
|
5 |
3291005 |
4 |
Locknut M10 |
|
6 |
3423045 |
4 |
Pin |
|
7 |
3423189 |
4 |
Pin |
|
8 |
3423267 |
2 |
Pin |
|
9 |
3574176 |
2 |
Link |
|
|
0440263 |
4 |
Bushing |
|
10 |
3760348 |
16 |
Ring, Retaining |
|
11 |
|
4 |
Screw Options: |
|
|
4010415 |
|
Screw M4 x 35mm |
|
|
4031512 |
|
Screw M4 x 40mm |
|
12 |
4740086 |
4 |
Thrustwasher |
|
13 |
4812000 |
4 |
Flatwasher M10 |
|
14 |
4846811 |
1 |
Bar, Pothole Support (Right) |
|
|
0440263 |
4 |
Bushing |
|
15 |
4846862 |
1 |
Bar, Pothole Support (Left) |
|
|
0440263 |
4 |
Bushing |
|
16 |
3290405 |
4 |
Locknut M4 |
|
17 |
1001109232 |
1 |
Plate, Attach (Right) |
|
18 |
1001109233 |
1 |
Plate, Attach (Left) |
|
19 |
0700614 |
4 |
Screw M6 x 30mm |
|
20 |
3290605 |
4 |
Locknut M6 |
|
21 |
4811700 |
4 |
Flatwasher M6 |
|
22 |
|
2 |
Switch, Limit Options: |
|
|
1001109088 |
|
All Specs except UL Spec |
|
|
1001126905 |
|
UL Spec |
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-19 |
SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
301
103
201
|
|
107 |
|
|
106 |
|
102 |
104 |
1 |
2 |
105 |
|
||
|
104 |
|
|
|
|
|
4 |
105 |
|
|
|
|
5 |
|
3
101
6 |
7 |
1-20 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001112111 |
Ref |
BATTERY CHARGER ASSEMBLY |
F |
1 |
Not Available |
1 |
Harness with Plug |
|
|
4460648 |
1 |
Plug, Anderson Battery Cable |
|
2 |
Not Available |
1 |
Harness with Connector |
|
|
4460424 |
1 |
Connector, Female - 2 Position |
|
|
4460227 |
2 |
Pin, Male |
|
3 |
Not Available |
1 |
Harness with Connector |
|
|
4460899 |
1 |
Connector, Female - 6 Position |
|
|
4460464 |
6 |
Pin, Male |
|
4 |
Not Available |
1 |
Connector, Strain Relief |
|
5 |
Not Available |
1 |
Connector, Strain Relief |
|
6 |
Not Available |
1 |
Connector, Strain Relief |
|
7 |
Not Available |
1 |
Harness with Connector |
|
|
|
Ref |
BATTERY CHARGER INSTALLATION |
|
|
|
Ref |
1930ES: |
|
|
0275079 |
Ref |
AC Cable Has Factory Supplied Plug |
E |
|
0275088 |
Ref |
AC Cable Has Locally Supplied Plug |
E |
|
1001113574 |
Ref |
AC Cable Has Locally Supplied Plug (Australian Spec Only) |
C |
|
|
Ref |
2030ES/2630ES/2630ES/2646ES/3246ES: |
|
|
0272874 |
Ref |
AC Cable Has Factory Supplied Plug |
K |
|
0272875 |
Ref |
AC Cable Has Locally Supplied Plug |
K |
|
1001113576 |
Ref |
AC Cable Has Locally Supplied Plug (Australian Spec Only) |
C |
101 |
1001112111 |
1 |
Battery Charger Assembly (See Items 1-7 for Breakdown): |
|
102 |
|
1 |
Cable, AC Options: |
|
|
1060688 |
|
Factory Supplied Plug (Black) |
|
|
1001103257 |
|
Factory Supplied Plug (Orange) |
|
|
1060689 |
|
Locally Supplied Plug (Black) |
|
|
1001103258 |
|
Locally Supplied Plug (Orange) |
|
103 |
|
1 |
Clamp Options: |
|
|
1320136 |
|
Insulated Clamp |
|
|
1321293 |
|
Non-Insulated Clamp |
|
104 |
|
2 |
Screw M6 Options: |
|
|
4191706 |
|
12mm Length |
|
|
4191707 |
|
16mm Length |
|
105 |
4811700 |
2 |
Flatwasher M6 |
|
106 |
1001102258 |
1 |
Decal - AC Label (Australian Spec Only) |
|
107 |
1001102489 |
1 |
Decal - Charger Label (Australian Spec Only) |
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
201 |
|
1 |
PLUG OPTIONS: |
|
|
Not Available |
Ref |
ANSI Spec Plug (Use Item 102 p/n 1060688) |
|
|
Not Available |
Ref |
Australian & Japanese Specs (Purchase Locally) |
|
|
|
Ref |
CE Spec Options: |
|
|
0275666 |
Ref |
IEC Yellow Receptacle Installation |
A |
|
4461196 |
|
Receptacle, IEC Yellow |
|
|
0275667 |
Ref |
IEC Blue Receptacle Installation |
A |
|
4461199 |
|
Receptacle, IEC Blue |
|
|
0275665 |
Ref |
AFSINT 107 Keyed Ground Receptacle Installation |
A |
|
4461249 |
|
Receptacle, AFSINT 107 Keyed Ground |
|
|
0275663 |
Ref |
CEE 7 Post Ground Receptacle Installation |
A |
|
4461202 |
|
Receptacle, CEE 7 Post Ground |
|
|
0275664 |
Ref |
CEE 7 Side Ground Receptacle Installation |
A |
|
4461205 |
|
Receptacle, CEE 7 Side Ground |
|
301 |
Use 2915230 |
1 |
BATTERY CHARGER REPROGRAM CONTROLLER KIT |
|
|
|
|
(WAS P/N 1600466) |
|
|
|
|
|
|
1-22 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121275 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
1-23 |
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)
1-24 |
1930ES, 2030ES, 2630ES, 2646ES & 3246ES |
3121275 |
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