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Illustrated Parts Manual
Models 800A 800AJ
Prior to
S/N 0300069000
P/N
3120741
April 30, 2014
REVISION LOG
Note: See Note Below to Identify whether Machine is Equipped with ADE System.
ADE SYSTEM
All 800A and 800AJ machines from S/N 0300064432 to present incorporate the ADE System, but no clean S/N break exists. The following machine serial numbers prior to S/N 0300064432 also utilize ADE: 0300062045, 0300062797, 0300063013, 0300063665, 0300063975, 0300064000-0300064017, 0300064390, 0300064392 & 0300064411. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform console box.
October 1998 - Original Issue Of Manual
December 1998 - Revised
May 31, 1999 - Revised
September 1, 1999 - Revised (Edited to B/M 0010551 Revision 5)
November 9, 1999 - Updated Page 6-12
March 24, 2000 - (Edited to B/M 0010551 Revision 7)
May 4, 2001 - Revised (Manual edited to 0010551 Revision 16)
(Manual edited to 0010580 Revision 2 With ADE System) October 20, 2001 - Revised (Manual edited to 0010580 Revision 5 With ADE System)
January 24, 2002 - Revised
July 16, 2002 - Revised (Manual edited to B/M 0010580 Revision 21 With ADE System)
September 30, 2002 - Added "Prior to S/N 0300069000" to Front Cover. Refer to Parts Manual 3121176 for Machines Built S/N 0300069000 to Present.
February 1, 2003 - Updated Section 3 June 30, 2003 - Revised
October 8, 2004 - Revised
March 1, 2005 - Revised
June 1, 2006 - Revised September 25, 2006 - Revised April 18, 2007 - Revised
July 31, 2007 - Revised December 10, 2007 - Revised
3120741 |
A |
REVISION LOG
March 15, 2008 - Revised
November 28, 2008 - Revised
May 15, 2009 - Revised
October 15, 2009 - Revised
April 15, 2010 - Revised
December 30, 2010 - Revised
April 27, 2011 - Revised
July 29, 2011 - Revised
October 21, 2011 - Revised
January 10, 2012 - Revised
May 31, 2012 - Revised
July 31, 2012 - Revised
December 14, 2012 - Revised
March 26, 2013 - Revised
June 20, 2013 - Revised
September 16, 2013 - Revised
December 30, 2013 - Revised
April 30, 2014 - Revised
B |
3120741 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
|
1-1 |
AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-2 |
1-2 |
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-8 |
1-3 |
DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-12 |
1-4 |
DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-14 |
1-5 |
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-18 |
1-6 |
DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-20 |
SECTION |
2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-1 |
2-1 |
CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-2 |
2-2 |
MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-6 |
2-3 |
ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-10 |
2-4 |
TURNTABLE AND SWING DRIVE INSTALLATIONS (PRIOR TO SN 0300068040) . . . . |
2-12 |
2-5 |
TURNTABLE AND SWING DRIVE INSTALLATIONS (SN 0300068040 TO |
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SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-16 |
2-6 |
SWING HUB ASSEMBLY (PRIOR TO SN 0300068040) . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
2-7 |
SWING BRAKE ASSEMBLY (PRIOR TO SN 0300068040) . . . . . . . . . . . . . . . . . . . . . . . |
2-20 |
2-8 |
SWING MOTOR ASSEMBLY (PRIOR TO SN 0300068040) . . . . . . . . . . . . . . . . . . . . . . |
2-22 |
2-9 |
SWING MOTOR/HUB ASSEMBLY (SN 0300068040 TO SN 0300069000) . . . . . . . . . . |
2-24 |
2-10 |
DEUTZ ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-30 |
2-11 |
GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . . |
2-38 |
2-12 |
FORD ENGINE WITH CARBURETOR INSTALLATIONS (PRIOR TO |
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SN 0300048538) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-42 |
2-13 |
FORD ENGINE WITH EFI INSTALLATIONS (SN 0300048538 TO SN 0300069000) . . . |
2-48 |
2-14 |
DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (PRIOR TO |
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SN 0300048538) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-56 |
2-15 |
DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048538 TO |
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SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-60 |
2-16 |
GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . |
2-64 |
2-17 |
ISUZU ENGINE INSTALLATIONS - 4JB1 (SN 0300060285 TO SN 0300069000) . . . . . |
2-68 |
2-18 |
PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-74 |
2-19 |
TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-78 |
2-20 |
ROTARY COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-82 |
2-21 |
GROUND CONTROL BOX ASSEMBLY (PRIOR TO SN 0300064432) . . . . . . . . . . . . . . |
2-84 |
2-22 |
GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (SN 0300064432 TO |
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SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-90 |
2-23 |
ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . |
2-94 |
2-24 |
HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-98 |
2-25 |
ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-102 |
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 3-2 BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 3-3 TOWER BOOM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 3-4 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 3-5 ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . .3-18 3-6 ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 3-7 VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) . . . . . . . . . . . . . . . .3-24
3120741 |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 4 - PLATFORM . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 4-1 |
4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) . . . . . . . . . . . . . . . . . . . 4-2 4-2 PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) . . . . . . . . . . . . . . . . . . . . 4-6 4-3 PLATFORM CONSOLE ASSEMBLY (PRIOR TO SN 0300064432) . . . . . . . . . . . . . . . . 4-10 4-4 PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064009 ONLY) . . 4-16 4-5 PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064432 TO
SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 4-6 CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO SN 0300064432) . . . . . . . 4-26 4-7 CONTROLLER ASSEMBLY (SWING & LIFT) (WITH ADE SYSTEM) (SN 0300064432
TO SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 4-8 CONTROLLER ASSEMBLY (DRIVE AND STEER) (PRIOR TO SN 0300064432) . . . . . 4-32 4-9 CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM)
(SN 0300064432 TO SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 4-10 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 UPRIGHT LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-5 LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-6 MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-7 MASTER CYLINDER ASSEMBLY800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-8 SLAVE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5-9 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-10 TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 5-11 TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
SECTION 6 - HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-3 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6-4 STANDARD HYDRAULIC DIAGRAM (WITH FENNER & HALDEX BRAND
AUXILIARY PUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-5 STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP) . . . . 6-16 6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 HARNESS COMPONENTS INSTALLATION (PRIOR TO SN 0300064432) . . . . . . . . . . 7-6 7-3 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
(SN 0300064009 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18 7-4 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM)
(SN 0300064432 TO SN 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECALS INSTALLATION - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8-2 DECALS INSTALLATION - COUNTRY SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1
ii |
3120741 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
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SECTION |
10 |
- SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .10-1 |
SECTION |
11 |
- PART NUMBER INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .11-1 |
3120741 |
iii |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
iv |
3120741 |
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SECTION 1 FRAME |
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1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-6. . . |
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DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1-10. . |
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DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1-16. . |
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DRIVE VALVES INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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3120741 |
1-1 |
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SECTION 1 FRAME |
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FIGURE 1-1. AXLE AND STEERING INSTALLATION |
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1-2 |
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3120741 |
|||||||||||||||||||||||||||||
|
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|||||||||||||||||||||||||||||||
SECTION 1 FRAME
.
FIGURE 1-1. AXLE AND STEERING INSTALLATION
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0258286 |
FIXED AXLE INSTALLATION |
Ref |
C |
1 |
0100011 |
Compound, Locking |
AR |
|
2 |
0681608 |
Bolt 3/8in-16NC x 1in (Grade 8) |
4 |
|
3 |
Not Used |
|
|
|
4 |
0641820 |
Bolt 1/2in-13NC x 2-1/2in |
2 |
|
5 |
0642212 |
Bolt 3/4in-10NC x 1-1/2in |
1 |
|
6 |
0962102 |
Bushing, Garmax |
2 |
|
7 |
3422703 |
Pin, Axle Pivot |
1 |
|
8 |
3538047 |
Shim, Wear |
2 |
|
9 |
3539877 |
Plate, Stop |
2 |
|
10 |
3539878 |
Plate, Stop |
2 |
|
11 |
3841287 |
Keeper, Pin |
1 |
|
12 |
4070878 |
Shim 1/16in |
AR |
|
13 |
4070879 |
Shim 1/8in |
AR |
|
14 |
4070944 |
Shim 1/16in |
AR |
|
15 |
4070945 |
Shim 1/4in |
AR |
|
16 |
4711600 |
Flatwasher 3/8in Narrow |
4 |
|
17 |
4740472 |
Washer, Special |
1 |
|
18 |
Not Used |
|
|
|
19 |
4845658 |
Axle Weldment |
1 |
|
|
|
OSCILLATING AXLE INSTALLATIONS |
Ref |
|
|
0258285 |
PRIOR TO SN 0300068040 |
Ref |
E |
|
0272269 |
SN 0300068040 TO SN 0300069000 |
Ref |
A |
101 |
0100011 |
Compound, Locking |
AR |
|
102 |
0641414 |
Bolt 1/4in-20NC x 1-3/4in |
4 |
|
103 |
0641608 |
Bolt 3/8in-16NC x1in |
4 |
|
104 |
Not Used |
|
|
|
105 |
0642212 |
Bolt 3/4in-10NC x 1-1/2in |
1 |
|
106 |
0962102 |
Bushing, Composite |
2 |
|
107 |
Not Used |
|
|
|
108 |
1683078 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown) |
|
|
109 to 111 |
Not Used |
|
|
|
112 |
3422703 |
Pin, Main Pivot |
1 |
|
113 |
3538047 |
Shim, Axle Wear |
2 |
|
114 |
3841143 |
Shaft, Keeper 3/8in Dia x 3in |
4 |
|
115 |
3841287 |
Shaft, Keeper 3/8in Dia x 6in |
1 |
|
116 |
4070878 |
Shim, Axle Wear |
2 |
|
117 |
4070879 |
Shim, Axle Wear |
2 |
|
118 |
Not Used |
|
|
|
119 |
4640871 |
Valve, Lockout |
1 |
|
|
7012693 |
Seal Kit - 4640871 Valve |
1 |
|
|
7002840 |
Pin Removal Tool |
1 |
|
120 |
4711400 |
Flatwasher 1/4in Narrow |
4 |
|
121 |
4711600 |
Flatwasher 3/8in Narrow |
4 |
|
122 |
4740472 |
Washer, Special |
1 |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120741 |
1-3 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
123 |
Not Used |
|
|
|
124 |
4845658 |
Axle Weldment |
1 |
|
125 |
|
Bolt Options: |
2 |
|
|
0641814 |
Bolt 1/2in-13NC x 1-3/4in (Prior to SN 0300068040) |
|
|
|
0641816 |
Bolt 1/2in-13NC x 2in (SN 0300068040 to |
|
|
|
|
SN 0300069000) |
|
|
126 |
1100086 |
Plate, Cam Lockout |
1 |
|
127 |
4751800 |
Flatwasher 1/2in |
4 |
|
128 |
3422702 |
Pin |
2 |
|
129 |
3422755 |
Pin |
2 |
|
130 |
0681608 |
Bolt 3/8in-16NC x1in (Grade 8) |
4 |
|
131 |
4568514 |
Spacer, Tube (SN 0300068040 to SN 0300069000) |
2 |
|
|
|
STEERING INSTALLATIONS |
Ref |
|
|
0258287 |
2WS |
Ref |
F |
|
0258909 |
4WS (Rear Steering Typical / Double Qty Listed for 4WS) |
Ref |
A |
|
1001137261 |
King Pin Kit |
Ref |
A |
|
|
Note: Before ordering king pin kit, verify that machines |
Ref |
|
|
|
is equipped with the original components (king pin |
|
|
|
|
with 4 bolt holes) or service kit components (king pin |
|
|
|
|
with 8 bolt holes). |
|
|
|
|
- If the king pin hole in the axle measurement exceeds |
|
|
|
|
2.252in OD or is elongated, use King Pin Kit |
|
|
|
|
p/n 1001137261. |
|
|
201 |
0100011 |
Compound, Locking |
AR |
|
202 |
0362726 |
Tie-Rod |
1 |
|
203 |
0641608 |
Bolt 3/8in-16NC x 1in |
14 |
|
204 |
Not Used |
|
|
|
205 |
0962224 |
Bearing, Garmax |
4 |
|
206 |
0962152 |
Bearing, Garmax |
2 |
|
207 |
Not Used |
|
|
|
208 |
|
Steer Cylinder Assembly (See CYLINDER SECTION for |
2 |
|
|
|
Breakdown) |
|
|
|
Use 1683740 |
2WS - Original Equipment (was p/n 1683605) |
|
|
|
1683740 |
2WS - Service Replacement |
|
|
|
1683740 |
4WS |
|
|
209 to 210 |
Not Used |
|
|
|
211 |
3422701 |
Pin, Steer, Spindle Attach |
2 |
|
212 |
3422702 |
Pin, Tie-Rod |
2 |
|
213 |
Not Used |
|
|
|
214 |
3841143 |
Shaft, Keeper 3/8in x 3in |
6 |
|
215 |
4130357 |
Spindle Weldment (Right Side) |
1 |
|
216 |
4130358 |
Spindle Weldment (Left Side) |
1 |
|
217 |
4740111 |
Washer, Special |
4 |
|
218 |
Not Used |
|
|
|
219 |
4740463 |
Washer, Thrust |
2 |
|
220 |
4740473 |
Washer, Special |
2 |
|
221 |
Not Used |
|
|
|
222 |
4740256 |
Washer, Thrust |
2 |
|
|
|
|
|
|
1-4 |
3120741 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
223 |
3422753 |
Kingpin |
4 |
|
224 |
3422754 |
Pin, Attach |
2 |
|
|
|
HUB INSTALLATION (2WD ONLY) OPTIONS: |
Ref |
|
|
0258288 |
Prior to SN 0300056875 |
Ref |
C |
|
0270209 |
SN 0300056875 to SN 0300069000 |
Ref |
B |
301 to 302 |
Not Used |
|
|
|
303 |
0682016 |
Bolt 5/8in-16NC x 2in (Grade 8) |
16 |
|
304 to 305 |
Not Used |
|
|
|
306 |
2780229 |
Hub Assembly (See Items 401-412 for Breakdown) |
2 |
|
307 |
Not Used |
|
|
|
308 |
3300007 |
Lugnut |
20 |
|
|
2780229 |
HUB ASSEMBLY (2WD ONLY) |
Ref |
A |
401 |
7017052 |
Spindle (1 per Assembly) |
2 |
|
402 |
7017053 |
Housing (1 per Assembly) |
2 |
|
403 |
7010404 |
Cup, Bearing - Inner (1 per Assembly) |
2 |
|
404 |
7010405 |
Cone, Bearing - Inner (1 per Assembly) |
2 |
|
405 |
7017056 |
Cup, Bearing - Outer (1 per Assembly) |
2 |
|
406 |
7017055 |
Cone, Bearing - Outer (1 per Assembly) |
2 |
|
407 |
7010406 |
Seal, Lip (1 per Assembly) |
2 |
|
408 |
7000265 |
Stud (10 per Assembly) |
20 |
|
409 |
7017054 |
Dust Cap (1 per Assembly) |
2 |
|
410 |
7017051 |
Washer, Special (1 per Assembly) |
2 |
|
411 |
7017057 |
Washer, Tanged (1 per Assembly) |
2 |
|
412 |
7017058 |
Nut, Bearing (1 per Assembly) |
2 |
|
501 |
|
FRAME WELDMENT OPTIONS: |
Ref |
|
|
|
Frame Weldment - 2WD/2WS with Pneumatic Tires Options: |
1 |
|
|
2360461 |
Prior to SN 0300068040 |
|
|
|
2360587 |
SN 0300068040 to SN 0300068374 |
|
|
|
2360600 |
SN 0300068374 to SN 0300069000 |
|
|
|
|
Frame Weldment - 2WD/2WS with Foam-Filled Tires Options: |
1 |
|
|
2360488 |
Prior to SN 0300068040 |
|
|
|
2360588 |
SN 0300068040 to SN 0300068374 |
|
|
|
2360601 |
SN 0300068374 to SN 0300069000 |
|
|
|
|
Frame Weldment - 4WD/2WS with Pneumatic Tires Options: |
1 |
|
|
2360489 |
Prior to SN 0300068040 |
|
|
|
2360589 |
SN 0300068040 to SN 0300068374 |
|
|
|
2360602 |
SN 0300068374 to SN 0300069000 |
|
|
|
|
Frame Weldment - 4WD/2WS with Foam-Filled Tires Options: |
1 |
|
|
2360490 |
Prior to SN 0300068040 |
|
|
|
2360590 |
SN 0300068040 to SN 0300068374 |
|
|
|
2360603 |
SN 0300068374 to SN 0300069000 |
|
|
|
|
Frame Weldment - 4WD/4WS with Pneumatic Tires Options: |
1 |
|
|
2360502 |
Prior to SN 0300068040 |
|
|
|
2360592 |
SN 0300068040 to SN 0300069000 |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120741 |
1-5 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
Frame Weldment - 4WD/4WS with Foam-Filled Tires Options: |
1 |
|
|
2360494 |
Prior to SN 0300068040 |
|
|
|
2360591 |
SN 0300068040 to SN 0300069000 |
|
|
|
|
|
|
|
1-6 |
3120741 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED) |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
C |
|
|
|
|
|||||
|
|
|
|
|
|
T |
|
|
|
|
|
|
|
|
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|
|
|
|
I |
|
|
|
|
|
|
|
O |
|
|
|
|
|
|
|
N |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
F |
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
A |
|
|
|
|
|
|
|
M |
|
|
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3120741 |
1-7 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
|
|
7 |
|
|
106 |
15 |
|
4 |
|
104 |
|
115 |
|
|
|
|
202 |
|
|
5 |
|
|
105 |
|
|
203 |
13 |
|
205 |
113 |
10 |
206 |
109 |
|
|
201
207
301
114
3
103
8 |
|
107 |
302 |
|
303 |
|
204 |
1-8 |
3120741 |
SECTION 1 FRAME
.
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
WHEEL DRIVE INSTALLATION OPTIONS: (2WD/2WS) |
Ref |
|
|
0258288 |
Prior to SN 0300056875 |
Ref |
C |
|
0270209 |
SN 0300056875 to SN 0300069000 |
Ref |
B |
1 to 2 |
Not Used |
|
|
|
3 |
0682016 |
Bolt 5/8in-11NC x 2in (Grade 8) |
16 |
|
4 |
|
Drive Brake Assembly Options: (See DRIVE BRAKE |
2 |
|
|
|
ASSEMBLY for Breakdown) |
|
|
|
0920112 |
Prior to SN 0300056875 |
|
|
|
Use 0920119 |
SN 0300056875 to SN 0300069000 (was p/n 0920117) |
|
|
5 |
2780227 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLIES for |
2 |
|
|
|
Breakdown) |
|
|
6 |
Not Used |
|
|
|
7 |
3160204 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY |
2 |
|
|
|
for Breakdown) |
|
|
8 |
3300007 |
Nut, Wheel |
20 |
|
9 |
Not Used |
|
|
|
10 |
|
Stud Options: |
4 |
|
|
4300130 |
Prior to SN 0300056875 |
|
|
|
4300097 |
SN 0300056875 to SN 0300069000 |
|
|
11 to 12 |
Not Used |
|
|
|
13 |
4891800 |
Flatwasher 1/2in |
4 |
|
14 |
Not Used |
|
|
|
15 |
|
Nut Options: |
4 |
|
|
3311805 |
Locknut 1/2in-13 NC (Prior to SN 0300056875) |
|
|
|
3311801 |
Nut 1/2in-13 NC (SN 0300056875 to SN 0300069000) |
|
|
|
|
WHEEL DRIVE INSTALLATION OPTIONS: |
Ref |
|
|
0258289 |
Prior to SN 0300056875 (4WD/2WS) |
Ref |
D |
|
0270210 |
SN 0300056875 to SN 0300069000 (4WD/2WS) |
Ref |
B |
|
0258910 |
Prior to SN 0300056875 (4WD/4WS) |
Ref |
A |
|
0270211 |
SN 0300056875 to SN 0300069000 (4WD/4WS) |
Ref |
B |
101 to 102 |
Not Used |
|
|
|
103 |
0682016 |
Bolt 5/8in-11NC x 2in (Grade 8) |
32 |
|
104 |
|
Drive Brake Assembly Options: (See DRIVE BRAKE |
4 |
|
|
|
ASSEMBLY for Breakdown) |
|
|
|
0920112 |
Prior to SN 0300056875 |
|
|
|
Use 0920119 |
SN 0300056875 to SN 0300069000 (was p/n 0920117) |
|
|
105 |
2780228 |
Drive Hub Assembly (See DRIVE HUB ASSEMBLIES for |
4 |
|
|
|
Breakdown) |
|
|
106 |
3160204 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY |
4 |
|
|
|
for Breakdown) |
|
|
107 |
3300007 |
Nut, Wheel |
40 |
|
108 |
Not Used |
|
|
|
109 |
|
Stud Options: |
8 |
|
|
4300130 |
Prior to SN 0300056875 |
|
|
|
4300097 |
SN 0300056875 to SN 0300069000 |
|
|
110 to 112 |
Not Used |
|
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120741 |
1-9 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
113 |
4891800 |
Flatwasher, 1/2in |
8 |
|
114 |
4892000 |
Flatwasher, 5/8in |
32 |
|
115 |
|
Nut Options: |
8 |
|
|
3311805 |
Locknut 1/2in - 13NC (Prior to SN 0300056875) |
|
|
|
3311801 |
Nut 1/2in - 13NC (SN 0300056875 to SN 0300069000) |
|
|
|
|
TIRE AND WHEEL INSTALLATIONS |
Ref |
|
|
0258396 |
IN385/65D19.5 (15 x 19.5) Pneumatic (Prior to |
Ref |
B |
|
|
SN 0300068040) |
|
|
|
0270885 |
15-625 Pneumatic (SN 0300068040 to SN 0300069000) |
Ref |
A |
|
0272322 |
15-625 Pneumatic W/Sealant (SN 0300066290 to |
Ref |
1 |
|
|
SN 0300069000) |
|
|
|
0258397 |
IN385/65D19.5 (15 x 19.5) Foam-Filled (Prior to |
Ref |
B |
|
|
SN 0300068040) |
|
|
|
0270886 |
15-625 Foam-Filled (SN 0300068040 to SN 0300069000) |
Ref |
A |
|
0258398 |
IN445/55D19.5 (18 x 19.5) Pneumatic |
Ref |
A |
|
0258399 |
IN445/55D19.5 (18 x 19.5) Foam-Filled (Prior to |
Ref |
B |
|
|
SN 0300068040) |
|
|
|
0270888 |
18-625 Foam-Filled (SN 0300068040 to SN 0300069000) |
Ref |
A |
|
0258323 |
IN385/65D19.5 (15 x 19.5) Pneumatic Left Side (Prior to |
2 |
|
|
|
SN 0300068040) |
|
|
|
0271083 |
15-625 Pneumatic Left Side (SN 0300068040 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0272334 |
15-625 Pneumatic/TS Left Side (SN 0300066290 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0258324 |
IN385/65D19.5 (15 x 19.5) Pneumatic Right Side (Prior to |
2 |
|
|
|
SN 0300068040) |
|
|
|
0271084 |
15-625 Pneumatic Right Side (SN 0300068040 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0272333 |
15-625 Pneumatic/TS Right Side (SN 0300066290 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0258327 |
IN385/65D19.5 (15 x 19.5) Foam-Filled Left Side (Prior to |
2 |
|
|
|
SN 0300068040) |
|
|
|
0271085 |
15-625 Foam-Filled Left Side (SN 0300068040 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0258328 |
IN385/65D19.5 (15 x 19.5) Foam-Filled Right Side (Prior to |
2 |
|
|
|
SN 0300068040) |
|
|
|
0271086 |
15-625 Foam-Filled Right Side (SN 0300068040 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0258330 |
IN445/55D19.5 (18 x 19.5) Pneumatic Left Side |
2 |
|
|
0258331 |
IN445/55D19.5 (18 x 19.5) Pneumatic Right Side |
2 |
|
|
0258333 |
IN445/55D19.5 (18 x 19.5) Foam-Filled Left Side (Prior to |
2 |
|
|
|
SN 0300068040) |
|
|
|
0271090 |
18-625 Foam-Filled Left Side (SN 0300068040 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
0258334 |
IN445/55D19.5 (18 x 19.5) Foam-Filled Right Side (Prior to |
2 |
|
|
|
SN 0300068040) |
|
|
|
0271091 |
18-625 Foam-Filled Right Side (SN 0300068040 to |
2 |
|
|
|
SN 0300069000) |
|
|
|
|
|
|
|
1-10 |
3120741 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
|
Note: Assemblies may require ballast/foam filling to |
Ref |
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or |
|
|
|
|
rim only if able to foam fill tire & wheel assembly, oth- |
|
|
|
|
erwise, purchase complete assembly, |
|
|
201 |
|
Decal Options: |
1 |
|
|
1702701 |
95 PSI IN385/65D19.5 (15 x 19.5 Tires) |
|
|
|
1702739 |
85 PSI IN445/55D19.5 (18 x 19.5 Tires) |
|
|
202 |
|
Tire Options: |
1 |
|
|
4520204 |
IN385/65D19.5 (15 x 19.5) |
|
|
|
4520252 |
15-625 |
|
|
|
4520205 |
IN445/55D19.5 (18 x 19.5) |
|
|
|
4520253 |
18.625 |
|
|
203 |
4640113 |
Valve, Air |
1 |
|
204 |
|
Rim, Wheel Options: |
1 |
|
|
4860148 |
11.75 x 19.5 |
|
|
|
4860224 |
13 x 24.5 |
|
|
|
4860188 |
14 x 19.5 |
|
|
|
4860225 |
15 x 24.5 |
|
|
205 |
1120552 |
Cap Valve Stem (Green) (W/Sealant Only) |
1 |
|
206 |
1300019 |
Chemical, Tire Sealant (Green) (W/Sealant Only) |
AR |
|
207 |
1705364 |
Decal - Tire Sealant (W/Sealant Only) |
1 |
|
|
0256196 |
WHEEL COVER INSTALLATION (OPTIONAL) |
Ref |
2/A |
301 |
1670776 |
Cover, Wheel |
4 |
|
302 |
0641550 |
Bolt 5/16in - 18NC x 6-1/4in |
20 |
|
303 |
0100011 |
Compound, Locking |
AR |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120741 |
1-11 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-3. DRIVE BRAKE ASSEMBLY
25
1
3
11
12
14
12
14
15
16
17
30
NOTE: Figure Applies to Machines Prior to SN 0300056875 Only. For Machines SN 0300056875 to
SN 0300069000 See Parts List.
2
4
5
6
7
8
9
10
18
19 22
21
23
24
25
1-12 |
3120741 |
SECTION 1 FRAME
.
FIGURE 1-3. DRIVE BRAKE ASSEMBLY
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
0920112 |
DRIVE BRAKE ASSEMBLY (PRIOR TO SN 0300056875) |
Ref |
B |
1 |
7003451 |
Housing |
1 |
|
2 |
7003452 |
Gasket |
1 |
|
3 |
7003094 |
Pin, Torque |
2 |
|
4 |
7003049 |
Bearing, Ball |
1 |
|
5 |
7003453 |
Ring, Retaining |
1 |
|
6 |
7003050 |
Seal |
1 |
|
7 |
7003454 |
Retainer, Spring |
1 |
|
8 |
7000798 |
Spring, Compression (Small) |
10 |
|
9 |
7000782 |
Spring, Compression (Large) |
10 |
|
10 |
7003455 |
Shaft |
1 |
|
11 |
7003456 |
Disc, Primary |
1 |
|
12 |
7003457 |
Disc, Rotating |
2 |
|
13 |
Not Used |
|
|
|
14 |
7003459 |
Disc, Stationary |
2 |
|
15 |
7003460 |
Piston |
1 |
|
16 |
7000722 |
Ring, Back-Up |
1 |
|
17 |
7000723 |
O-Ring |
1 |
|
18 |
7000724 |
Ring, Back-Up |
1 |
|
19 |
7000725 |
O-Ring |
1 |
|
20 |
7000796 |
Screw, Bleeder |
1 |
|
21 |
7003461 |
Plate, Power |
1 |
|
22 |
7000728 |
Plug, Protective |
1 |
|
23 |
7003462 |
Flatwasher 1/2in |
4 |
|
24 |
7003463 |
Bolt 1/2in-13NC |
4 |
|
25 |
7000731 |
Gasket |
2 |
|
26 to 29 |
Not Used |
|
|
|
30 |
See Note |
Seal Kit - 0920112 Brake (Note: Not Available for |
1 |
|
|
|
Purchase.) |
|
|
|
Use 0920119 |
DRIVE BRAKE ASSEMBLY (SN 0300056875 TO |
Ref |
B |
|
|
SN 0300069000) (WAS P/N 0920117 - NOT SHOWN) |
|
|
|
7018612 |
Repair Kit (Includes Case Seal, Piston Inner & Outer O-Rings |
1 |
|
|
|
& Back-up Rings, Stator Disc, Rotor Disc, Return Plate, |
|
|
|
|
Springs, Oil Seal, Bearing, 2 Retaining Rings & 2 Mounting |
|
|
|
|
Face Gaskets) |
|
|
|
7000731 |
Gasket, Mounting Face |
2 |
|
|
7007990 |
O-Ring, Mounting (1 Per Assembly) (0920119 Brake) |
|
|
|
|
Note: No Other Parts Available. |
Ref |
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120741 |
1-13 |
|
|
SECTION 1 FRAME |
|
S |
FIGURE 1-4. DRIVE HUB ASSEMBLIES |
|
|
E |
|
|
|
C |
6C |
|
|
T |
6D |
|
9 |
I |
|
17 |
10 |
|
6E |
21 |
|
O |
|
|
|
6H |
|
|
|
|
6F |
|
7 |
N |
6B |
|
|
|
6 |
|
8 |
|
|
|
7 |
1 |
6G |
|
11 |
|
6A |
||
|
|
|
|
F |
20 |
20 |
2 |
R |
|
||
A |
5 |
|
|
|
|
|
|
M |
|
|
1 |
E |
4 |
|
|
5 |
|
|
15 |
|
|
16 |
|
|
15 |
3G |
|
|
|
|
3A |
3E |
|
|
|
|
|
|
1J |
|
3B |
|
|
3C |
3 |
|
|
|
14 |
3D |
|
2WD |
3C |
|
13 |
|
|
4WD |
3F |
|
|
|
|
12 |
|
|
|
3B |
|
15
16 
15
19
25
1H
1E
1F
1G
1J
1
1N
1D
1C
1B
1A
1-14 |
3120741 |
SECTION 1 FRAME
.
FIGURE 1-4. DRIVE HUB ASSEMBLIES
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
|
2780227 |
DRIVE HUB ASSEMBLY (2WD) |
Ref |
A |
|
2780228 |
DRIVE HUB ASSEMBLY (4WD) |
Ref |
A |
1 |
See Note |
Spindle/Housing Assembly (Note: Not Available - Purchase |
1 |
|
|
|
Individual Components.) |
|
|
1A |
7017031 |
Spindle |
1 |
|
1B |
7000236 |
Seal |
1 |
|
1C |
7000273 |
Cone, Bearing |
1 |
|
1D |
7000272 |
Cup, Bearing |
1 |
|
1E |
7000275 |
Cone, Bearing |
1 |
|
1F |
7000274 |
Cup, Bearing |
1 |
|
1G |
7017033 |
Housing |
1 |
|
1H |
7000239 |
Washer, Thrust |
1 |
|
1I |
7000240 |
Ring, Retaining |
1 |
|
1J |
7001928 |
Plug, Pipe |
1 |
|
1K |
Not Used |
|
|
|
1L |
Not Used |
|
|
|
1M |
Not Used |
|
|
|
1N |
7000265 |
Stud, Wheel |
10 |
|
2 |
7017034 |
Gear, Ring |
1 |
|
3 |
See Note |
Carrier Assembly (Note: Not Available - Purchase |
1 |
|
|
|
Individual Components.) |
|
|
3A |
7017036 |
Carrier |
1 |
|
3B |
7001901 |
Thrustwasher, Tanged |
6 |
|
3C |
7001902 |
Bearing, Needle |
96 |
|
3D |
7001903 |
Spacer, Thrust |
3 |
|
3E |
7017040 |
Shaft, Planet |
3 |
|
3F |
7017037 |
Gear, Cluster |
3 |
|
3G |
7001906 |
Rollpin |
3 |
|
4 |
7017035 |
Gear, Internal |
1 |
|
5 |
7000224 |
O-Ring |
1 |
|
6 |
See Note |
Cover Assembly (Note: Not Available - Purchase Individual |
1 |
|
|
|
Components.) |
|
|
6A |
7024155 |
Cover |
1 |
|
6B |
7017042 |
Cap |
1 |
|
6C |
7000220 |
Bolt 1/4in-20NC x 3/4in |
4 |
|
6D |
7000231 |
Cap, Disengage |
1 |
|
6E |
7000235 |
Rod, Disengage |
1 |
|
6F |
7000213 |
O-Ring |
1 |
|
6G |
7000238 |
O-Ring |
1 |
|
6H |
7017048 |
Plug, Pipe |
1 |
|
7 |
7000282 |
Thrustwasher |
2 |
|
8 |
7000283 |
O-Ring |
1 |
|
9 |
7000284 |
Ring, Retaining |
1 |
|
10 |
7017027 |
Ring, Retaining |
1 |
|
11 |
|
Shaft, Input Options: |
1 |
|
|
7017039 |
2WD |
|
|
|
7017044 |
4WD |
|
|
|
|
|
|
|
S E C T I O N
1
F
R A M E
3120741 |
1-15 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLIES
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
|
|
|
|
12 |
|
Spacer, Input Options: |
1 |
|
|
7017041 |
2WD |
|
|
|
7017045 |
4WD |
|
|
13 |
|
Gear, Sun Options: |
1 |
|
|
7017038 |
2WD |
|
|
|
7017043 |
4WD |
|
|
14 |
|
Spacer, Input Options: |
AR |
|
|
Not Required |
2WD |
0 |
|
|
7017046 |
4WD |
1 |
|
15 |
7000287 |
Thrustwasher |
4 |
|
16 |
7000288 |
Thrustwasher |
2 |
|
17 |
7000289 |
Bolt 3/8in-16NC x 2-1/2in (Grade 8) |
12 |
|
18 |
Not Used |
|
|
|
19 |
7000290 |
Coupling |
1 |
|
20 |
7017047 |
Pin, Dowel |
2 |
|
21 |
|
Thrustwasher Options: |
AR |
|
|
7017050 |
2WD |
1 |
|
|
Not Required |
4WD |
0 |
|
22 to 24 |
Not Used |
|
|
|
25 |
7017068 |
Seal Kit (Includes Items 1B, 1I, 5, 6F, 6G, 15 &16) |
1 |
|
|
|
|
|
|
1-16 |
3120741 |
|
|
SECTION 1 FRAME |
|
|
|
S |
|
FIGURE 1-4. DRIVE HUB ASSEMBLIES |
|
|
|
|
|||
|
|
|
|
|
|
E |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
C |
|
|
|
|
|||||
|
|
|
|
|
|
T |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
I |
|
|
|
|
|
|
|
O |
|
|
|
|
|
|
|
N |
|
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3120741 |
1-17 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
4 |
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7 |
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6 |
8 |
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5 |
3
9
10
2
1 |
11 |
12
13
23
22 |
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15 |
14 |
21 |
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19 |
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18 |
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20 |
17 |
16 |
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24 |
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30
31
1-18 |
3120741 |
SECTION 1 FRAME
.
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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3160204 |
DRIVE MOTOR ASSEMBLY |
Ref |
A |
1 |
7012701 |
Shaft - 13 Teeth |
1 |
|
2 |
Use 2900788 |
Seal, Shaft |
1 |
|
3 |
7012702 |
Bearing, Cradle |
2 |
|
4 |
See Note |
Housing (Note: Not Available - Purchase Complete Assy.) |
1 |
|
5 |
7012703 |
Rod, Piston |
1 |
|
6 |
7012704 |
Piston, Stroking |
1 |
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7 |
Use 2900788 |
O-Ring |
1 |
|
8 |
7012705 |
Nut, Adapter |
1 |
|
9 |
7012706 |
Bearing, Roller |
1 |
|
10 |
7012707 |
Bolt, Metric Socket Head M12 x 65 |
4 |
|
11 |
7012708 |
Block, Port |
1 |
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12 |
7012709 |
Shim |
1 |
|
13 |
7012710 |
Pin, Dowel M6 x 18 |
1 |
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14 |
Use 2900788 |
O-Ring |
1 |
|
15 |
7012711 |
Nut, Cap M10 x 1 |
1 |
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16 |
7012712 |
Screw, Adjusting |
1 |
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17 |
Use 2900788 |
O-Ring |
2 |
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18 |
7012713 |
Nut, Jam M10 x 1 |
1 |
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19 |
Use 7012716 |
Rotary Group Assembly |
1 |
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20 |
See Note |
Plug (Note: Not Available - Purchase Locally.) |
1 |
|
21 |
Use 7012716 |
Plate, Swash |
1 |
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22 |
7012714 |
Bearing, Roller |
1 |
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23 |
7012715 |
V-Ring |
1 |
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24 |
7012700 |
Control Plate Assembly |
1 |
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25 to 29 |
Not Used |
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30 |
2900788 |
Seal Kit (Includes Items 2,7,14,17 and O-Rings under Item |
1 |
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24) |
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31 |
7012716 |
Rotary Group Kit (Includes Items 19 and 21) |
1 |
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S E C T I O N
1
F
R A M E
3120741 |
1-19 |
S E C T I O N
1
F
R A M E
SECTION 1 FRAME
FIGURE 1-6. DRIVE VALVES INSTALLATIONS
201 202 |
205 |
204
201 202 |
205 |
201 202 |
205 |
201 202 |
205 |
203
201 202 |
205 |
FRAME. |
CLARITY |
102 101 2 1 |
110B 11B 110 11 |
11C 110C |
MOUNTEDINSIDE |
HERESHOWNFOR |
12 |
11A 110A |
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112 |
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101 |
102 |
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112 |
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111 |
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1-20 |
3120741 |
SECTION 1 FRAME
.
FIGURE 1-6. DRIVE VALVES INSTALLATIONS
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
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DRIVE VALVES INSTALLATION - 2WD/2WS OPTIONS: |
Ref |
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0258288 |
Prior to SN 0300056875 |
Ref |
C |
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0270209 |
SN 0300056875 to SN 0300069000 |
Ref |
B |
1 |
0100011 |
Compound, Locking, |
AR |
|
2 |
0641628 |
Bolt 3/8in-16NC x 3-1/2in |
2 |
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3 to 10 |
Not Used |
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11 |
4641041 |
Flow Divider Valve Assembly |
1 |
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11A |
7022396 |
Cartridge, Flow Divider |
1 |
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7021625 |
Seal Kit - 7022396 Cartridge |
1 |
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11B |
7022398 |
Cartridge, Load Shuttle |
1 |
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7023900 |
Seal Kit - 7022398 Cartridge |
1 |
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11C |
7022397 |
Cartridge, Check Valves |
2 |
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7022399 |
Seal Kit - 7022397 Cartridge |
2 |
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12 |
4751600 |
Flatwasher, 3/8in |
2 |
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WHEEL DRIVE INSTALLATION OPTIONS: |
Ref |
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0258289 |
Prior to SN 0300056875 (4WD/2WS) |
Ref |
D |
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0270210 |
SN 0300056875 to SN 0300069000 (4WD/2WS) |
Ref |
B |
|
0258910 |
Prior to SN 0300056875 (4WD/4WS) |
Ref |
A |
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0270211 |
SN 0300056875 to SN 0300069000 (4WD/4WS) |
Ref |
B |
101 |
0100011 |
Compound, Locking |
AR |
|
102 |
0641628 |
Bolt 5/8in-11NC x 3-1/2in |
4 |
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103 to 109 |
Not Used |
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110 |
4641041 |
Flow Divider Valve Assembly |
1 |
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110A |
7022396 |
Cartridge, Flow Divider |
1 |
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7021625 |
Seal Kit - 7022396 Cartridge |
1 |
|
110B |
7022398 |
Cartridge, Load Shuttle |
1 |
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7023900 |
Seal Kit - 7022398 Cartridge |
1 |
|
110C |
7022397 |
Cartridge, Check Valves |
2 |
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7022399 |
Seal Kit - 7022397 Cartridge |
2 |
|
111 |
4641042 |
Flow Divider Valve Assembly |
1 |
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7021656 |
Cartridge, Flow Divider |
2 |
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7021625 |
Seal Kit - 7021656 Cartridge |
2 |
|
112 |
4751600 |
Flatwasher, 3/8in |
4 |
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113 to 114 |
Not Used |
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0258343 |
FRAME COVERS INSTALLATION |
Ref |
C |
201 |
0100011 |
Compound, Locking |
AR |
|
202 |
0641608 |
Bolt, 3/8in16NC x 1in |
10 |
|
203 |
3570686 |
Plate, Cover Front |
1 |
|
204 |
3570690 |
Plate, Cover Rear |
1 |
|
205 |
4751600 |
Flatwasher, 3/8in |
10 |
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S E C T I O N
1
F
R A M E
3120741 |
1-21 |
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SECTION 1 FRAME |
|
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|
S |
|
FIGURE 1-6. DRIVE VALVES INSTALLATIONS (CONTINUED) |
|
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E |
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C |
|
FIG & ITEM # |
PART NUMBER |
DESCRIPTION |
QTY. |
REV. |
|
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|||||
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T |
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I |
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O |
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N |
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1 |
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F |
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E |
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1-22 |
3120741 |
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