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Illustrated Parts Manual
Models 400RTS 500RTS
P/N
3120830
September 30, 2013
REVISION LOG
June 1, 1993 - Original Issue Of Manual
January 1996 - Revised
December 1997 - Revised
November 11, 1999 - Updated Page 7-3, 7-5, 7-14 & 7-15 July 18, 2000 - Revised
July 11, 2003 - Revised (Manual edited to 0010488 Revision 36 - 400RTS) (Manual edited to 0010458 Revision 59 - 500RTS)
February 4, 2004 - Revised (Manual edited to 0010458 Revision 62 - 500RTS) June 14, 2004 - Revised (Manual edited to 0010458 Revision 63 - 500RTS) June 30, 2007 - Revised (Manual edited to 0010458 Revision 69 - 500RTS) March 1, 2011 - Revised
September 30, 2013 - Revised
3120830 |
400RTS 500RTS |
A |
REVISION LOG
B |
400RTS 500RTS |
3120830 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 FRAME, STEERING, AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-3 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 1-4 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-5 DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 DRIVE HUB/BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-7 FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-8 FRAME MOUNTED OPTIONS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 1-9 TOW PACKAGE INSTALLATION - BALL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 1-10 TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL). . . . . . . . . . . . . . . . . . 1-40
SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES AND TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516). . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-3 CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . 2-12 2-4 ENGINE INSTALLATION - FORD VSG-411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2-5 DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION . . . 2-20 2-6 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL). . . . . . . . . . . 2-24 2-7 ENGINE INSTALLATION - FORD LSG-423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26 2-8 ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 . . . . . . . . . . . . . . . . . . . . . . . 2-32 2-9 DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/
LRG-425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 2-10 GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425. . . . . . . . . . . . . . . 2-42 2-11 ENGINE INSTALLATION - DEUTZ F3L1011. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46 2-12 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL). . . . . . . . . . . . . . . . . . 2-54 2-13 PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58 2-14 PUMP ASSEMBLY - BARNES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62 2-15 GROUND CONTROL BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64 2-16 HOODS AND BEACON LIGHT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
SECTION 3 - SCISSORS ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) . . . . . . . . . . . . . . 3-2 3-2 SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT). . . . . . . . . . . . 3-6 3-3 SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) . . . . . . . . . . . . . . 3-10 3-4 SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT). . . . . . . . . . . . 3-14 3-5 SIZZORS ARMS GUARD INSTALLATION - 500RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-6 SIZZORS ARMS GUARD INSTALLATION - 400RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 |
FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS |
|
|
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-2 |
4-2 |
PLATFORM EXTENSION INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . |
4-8 |
4-3 |
PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) . . . . . . . . . . . . . |
4-12 |
4-4 |
POWER DECK EXTENSION AND PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . |
4-16 |
4-5 |
PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-20 |
4-6 |
DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) . . . . . . . . . . . . . . . . . |
4-26 |
4-7 |
DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT). . . . . . . . . . . . . . . |
4-28 |
3120830 |
400RTS 500RTS |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) . . 5-2 5-2 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION)
(PRIOR TO S/N 104832) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION)
(S/N 104832 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 LIFT CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-5 PLATFORM EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-6 STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993) . . . . . . . . 5-14 5-7 STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) . . . . . 5-16
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - AUXILIARY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 6-4 6-3 HYDRAULIC DIAGRAM - PLATFORM EXTENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6-4 HYDRAULIC DIAGRAM - STANDARD 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 6-5 HYDRAULIC DIAGRAM - STANDARD 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 6-6 HYDRAULIC DIAGRAM - STANDARD 4WD/4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 6-7 HYDRAULIC DIAGRAM - STANDARD 2WD/4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 6-8 HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . 6-34 6-9 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 WIRING DIAGRAM - 0610114 CIRCUIT CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7-3 WIRING DIAGRAM - DUAL FUEL (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 7-4 WIRING DIAGRAM - 110 VOLT GENERATOR (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 7-5 WIRING DIAGRAM - 110 VOLT GENERATOR (DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . . 7-11 7-6 WIRING DIAGRAM - STANDARD 500RTS (FORD LRG-425 GAS MACHINES) . . . . . . 7-12 7-7 WIRING DIAGRAM - STANDARD 500RTS (DEUTZ DIESEL MACHINES). . . . . . . . . . . 7-14 7-8 WIRING DIAGRAM - AUSTRALIAN SPEC 500RTS (DEUTZ DIESEL MACHINES) . . . . 7-16
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECALS INSTALLATION - COMMON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii |
400RTS 500RTS |
3120830 |
SECTION 1
FRAME
3120830 |
400RTS 500RTS |
1-1 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS
1-2 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
FRAME, STEERING AND AXLE INSTALLATIONS |
|
|
|
Ref. |
FRAME WELDMENT - 2WS OPTIONS: |
|
|
2360364 |
Ref. |
FRAME WELDMENT (PRIOR TO S/N 46528) |
8 |
|
2360491 |
Ref. |
FRAME WELDMENT (S/N 46528 TO PRESENT) |
2 |
1 |
0961739 |
2 |
Bushing, Bronze (Sizzor Arm Pivot) |
|
|
|
Ref. |
FRAME WELDMENT - 4WS OPTIONS: |
|
|
2360358 |
Ref. |
FRAME WELDMENT (PRIOR TO S/N 46528) |
9 |
|
2360492 |
Ref. |
FRAME WELDMENT (S/N 46528 TO PRESENT) |
2 |
51 |
0961739 |
2 |
Bushing, Bronze (Sizzor Arm Pivot) |
|
52 |
0961029 |
4 |
Bushing, Bronze (Kingpin Pivot) |
|
|
0252790 |
Ref. |
STEERING INSTALLATION - 2WD FRONT (STANDARD |
3 |
|
|
|
PARTS) |
|
101 |
4130287 |
1 |
Spindle Weldment (R.H.) |
|
|
0960523 |
2 |
Bushing, Bronze (Kingpin) |
|
102 |
4130288 |
1 |
Spindle Weldment (L.H.) |
|
|
0960523 |
2 |
Bushing, Bronze (Kingpin) |
|
103 |
|
1 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
|
|
|
Options: |
|
|
Use 1682967 |
|
Standard (Prior to June 1993) (was p/n 1682681) |
|
|
1682967 |
|
Standard (June 1993 to Present) |
|
104 |
1660204 |
1 |
Rod-End (Left Side) |
|
105 |
3322602 |
1 |
Nut, Jam 1" - 12NF Right Hand Threads (Left Side) |
|
106 |
1660205 |
1 |
Rod-End (Right Side) |
|
107 |
3300228 |
1 |
Nut, Jam 1"-12" NF Left Hand Threads (Right Side) |
|
108 |
2160002 |
2 |
Fitting, Grease |
|
109 |
0642622 |
2 |
Bolt 1" - 8NC x 2 3/4" |
|
110 |
4712600 |
2 |
Flatwasher 1" Narrow |
|
111 |
Not Used |
|
|
|
112 |
3421243 |
2 |
Kingpin |
|
113 |
0440183 |
2 |
Bearing, Thrust |
|
114 |
3323403 |
2 |
Nut, Slotted 1 1/2"-12NF |
|
115 |
3451012 |
2 |
Pin, Cotter 5/16" x 3" |
|
116 |
2780177 |
2 |
Hub, Wheel |
|
117 |
3960353 |
2 |
Seal, Oil |
|
118 |
0440174 |
4 |
Cup, Bearing |
|
119 |
0440175 |
4 |
Cone, Bearing |
|
120 |
3322603 |
2 |
Nut, Slotted 1" -12NF |
|
121 |
4740034 |
2 |
Washer, Hardened |
|
122 |
3450610 |
2 |
Pin, Cotter 3/16" x 2 1/2" |
|
123 |
1120311 |
2 |
Cap, Hub |
|
124 |
0721004 |
6 |
Screw, Machine #10-24NC x 1/2" |
|
125 |
4761000 |
6 |
Lockwasher #10 |
|
126 |
3300012 |
18 |
Nut, Wheel |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
127 |
0630137 |
18 |
Stud, Wheel |
|
|
|
|
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
|
|
0100019 |
A/R |
Loctite #271 |
|
|
0100011 |
A/R |
Loctite #242 |
|
|
0253078 |
Ref. |
STEERING INSTALLATION - 4WD FRONT (STANDARD |
6 |
|
|
|
PARTS WITH 2WS) |
|
|
0253059 |
Ref. |
STEERING INSTALLATION - 2WD REAR (STANDARD PARTS |
9 |
|
|
|
WHEN EQUIPPED WITH OPTIONAL |
|
|
|
|
REAR STEER) |
|
201 |
4130279 |
1 |
Spindle Weldment (Right Side - Front/Left Side - Rear) |
|
202 |
4130280 |
1 |
Spindle Weldment (Left Side - Front/Right Side - Rear) |
|
203 |
|
1 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
|
|
|
Options: |
|
|
1682681 |
|
Standard (Prior to June 1993) |
|
|
1682967 |
|
Standard (June 1993 to Present) |
|
204 |
1660204 |
1 |
Rod-End |
|
205 |
3322602 |
1 |
Nut, Jam 1"-12NF |
|
206 |
1660205 |
1 |
Rod-End |
|
207 |
3300228 |
1 |
Nut, Jam 1"-12NF Left Hand Thread |
|
208 |
2160003 |
4 |
Fitting, Grease - 45° |
|
209 |
0642622 |
2 |
Bolt 1"-8NC x 2 3/4" |
|
210 |
4712600 |
A/R |
Flatwasher 1" Narrow |
|
211 |
Not Used |
|
|
|
212 |
3421190 |
4 |
Kingpin |
|
213 |
0440161 |
4 |
Bearing, Thrust |
|
214 to 216 |
Not Used |
|
|
|
217 |
0641608 |
8 |
Bolt 3/8"-16NC x 1" |
|
218 |
4751600 |
8 |
Flatwasher 3/8" |
|
219 |
1380124 |
8 |
Clip, Retainer (Prior to S/N 69836) |
|
220 |
4920096 |
4 ft./1.2m |
Wire, Safety (4 Pieces 1 ft./30 cm Long) (Prior to S/N 69836) |
|
|
|
|
— — — — — — — — — — |
|
|
0100019 |
A/R |
Loctite #271 |
|
|
0100011 |
A/R |
Loctite #242 |
|
|
0252532 |
Ref. |
STEERING INSTALLATION - 4WD FRONT AND REAR (STAN- |
8 |
|
|
|
DARD PARTS WHEN EQUIPPED WITH OPTIONAL REAR |
|
|
|
|
STEER) |
|
301 |
4130279 |
1 |
Spindle Weldment (Right Side - Front/Left Side-Rear) |
|
302 |
4130280 |
2 |
Spindle Weldment (Left Side - Front/Right Side - Rear) |
|
303 |
|
2 |
Steer Cylinder Assembly (See Section 5 for Breakdown) |
|
|
|
|
Options: |
|
|
1682681 |
|
Prior to June 1993 |
|
|
1682967 |
|
June 1993 to Present |
|
304 |
1660204 |
2 |
Rod-End |
|
305 |
3322602 |
2 |
Nut, Jam 1"-12NF |
|
306 |
1660205 |
2 |
Rod-End |
|
307 |
3300228 |
2 |
Nut, Jam 1"-12NF Left Hand Thread |
|
|
|
|
|
|
1-4 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
308 |
2160003 |
8 |
Fitting, Grease - 45° |
|
309 |
0642622 |
4 |
Bolt 1"-8NC x 2 3/4" |
|
310 |
4712600 |
A/R |
Flatwasher 1" Narrow |
|
311 |
Not Used |
|
|
|
312 |
3421190 |
8 |
Kingpin |
|
313 |
0440161 |
8 |
Bearing, Thrust |
|
314 to 316 |
Not Used |
|
|
|
317 |
0641608 |
16 |
Bolt 3/8"-16NC x 1" |
|
318 |
4751600 |
16 |
Flatwasher 3/8" |
|
319 |
1380124 |
16 |
Clip, Retainer (Prior to S/N 69836) |
|
320 |
4920096 |
8 ft./2.4m |
Wire, Safety (8 Pieces 1 ft./30cm long) (Prior to S/N 69836) |
|
|
|
|
— — — — — — — — — — |
|
|
0100019 |
A/R |
Loctite #271 |
|
|
|
Ref. |
FIXED AXLE INSTALLATIONS (STANDARD PARTS) |
|
|
0253171 |
Ref. |
FIXED AXLE INSTALLATION - 2WD |
4 |
|
0253172 |
Ref. |
FIXED AXLE INSTALLATION - 4WD |
4 |
401 |
|
1 |
Axle Weldment - 2WD Options: |
|
|
4844129 |
|
Prior to October 1994 |
|
|
4844868 |
|
October 1994 to Present |
|
|
0961029 |
4 |
Bushing, Bronze (Kingpin Pivot) |
|
|
|
1 |
Axle Weldment - 4WD Options: |
|
|
4844059 |
|
Prior to October 1994 |
|
|
4844867 |
|
October 1994 to Present |
|
|
0961029 |
4 |
Bushing, Bronze (Kingpin Pivot) |
|
402 |
0560901 |
2 |
Block, Stop |
|
403 |
0641610 |
1 |
Bolt 3/8"-16NC x 1 1/4" |
|
404 |
4740185 |
2 |
Flatwasher |
|
405 |
Not Used |
|
|
|
406 |
|
1 |
Pin Weldment Options: |
|
|
4842621 |
|
Prior to October 1994 |
|
|
3422401 |
|
October 1994 to Present |
|
407 |
Not Used |
|
|
|
408 |
3780183 |
2 |
O-Ring (October 1994 to Present) |
|
409 |
4640812 |
1 |
Valve, Relief (October 1994 to Present - Not Shown) |
|
410 |
3820030 |
6 |
Rivet, Pop 3/16" (Prior to S/N 77909) |
|
411 |
3311605 |
8 |
Nut 3/8"-16NC (September 1995 to Present) |
|
412 |
0641612 |
4 |
Bolt 3/8" x 1 1/2"-16NC (September 1995 to Present) |
|
413 |
0641614 |
4 |
Bolt 3/8" x 1 3/4"-16NC (September 1995 to Present) |
|
414 |
4751600 |
16 |
Flatwasher (September 1995 to Present) |
|
415 |
0902214 |
1 |
Bracket, L.H. (September 1995 to Present) |
|
416 |
0902215 |
1 |
Bracket, R.H. (September 1995 to Present) |
|
417 |
3440616 |
4 |
Pin, Roll 3/16" x 1" (September 1995 to Present) |
|
418 |
4280298 |
2 |
Strip, Wear (Prior to S/N 77909) |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-5 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
OSCILLATING AXLE INSTALLATION - OPTION (STANDARD |
|
|
|
|
PARTS WHEN EQUIPPED) |
|
|
0253381 |
Ref. |
OSCILLATING AXLE INSTALLATION - 2WD |
11 |
|
0253380 |
Ref. |
OSCILLATING AXLE INSTALLATION - 4WD |
10 |
501 |
|
1 |
Axle Weldment - 2WD Options: |
|
|
4844129 |
|
Prior to October 1994 |
|
|
4844868 |
|
October 1994 to Present |
|
|
0961029 |
4 |
Bushing, Bronze (Prior to October 1994) |
|
|
|
1 |
Axle Weldment - 4WD Options: |
|
|
4844059 |
|
Prior to October 1994 |
|
|
4844867 |
|
October 1994 to Present |
|
|
0961029 |
4 |
Bushing, Bronze (Prior to October 1994) |
|
502 |
1682427 |
2 |
Axle Lockout Cylinder Assembly (See Section 5 for |
|
|
|
|
Breakdown) |
|
503 |
0641608 |
2 |
Bolt 3/8"-16NC x 1" |
|
504 |
4751600 |
18 |
Flatwasher 3/8" |
|
505 |
4761600 |
4 |
Lockwasher 3/8" |
|
506 |
|
1 |
Pin, Axle Pivot Options: |
|
|
4842621 |
|
Prior to October 1994 |
|
|
3422401 |
|
October 1994 to Present |
|
507 |
2160002 |
3 |
Fitting, Grease |
|
508 |
3422137 |
2 |
Pin, Attach (Bottom) |
|
509 |
0641510 |
2 |
Bolt 5/16"-18NC x 1 1/4" |
|
510 |
3311505 |
2 |
Locknut 5/16"-18NC |
|
511 |
4751500 |
2 |
Flatwasher 5/16" |
|
512 |
3421335 |
2 |
Pin, Attach (Top) |
|
513 |
4740308 |
4 |
Flatwasher, Special |
|
514 |
0641608 |
4 |
Bolt 3/8-16NC x 1" |
|
515 |
4640668 |
1 |
Lockout Valve Assembly |
|
516 |
Not Used |
|
|
|
517 |
3311605 |
2 |
Nut 3/8"-16NC |
|
518 |
Not Used |
|
|
|
519 |
3841143 |
2 |
Pin, Keeper |
|
520 |
3534805 |
1 |
Plate, Mounting |
|
521 |
4640273 |
2 |
Bleeder (October 1994 to Present) |
|
522 |
4740185 |
2 |
Washer (October 1994 to Present) |
|
523 |
Not Used |
|
|
|
524 |
3780183 |
2 |
O-Ring (October 1994 to Present - Not Shown) |
|
525 |
4640812 |
1 |
Valve, Relief (October 1994 to Present) |
|
526 |
3820030 |
6 |
Rivet, Pop 3/16" (Prior to S/N 77909) |
|
527 |
3311605 |
8 |
Nut 3/8"-16NC (September 1995 to Present) |
|
528 |
0641612 |
4 |
Bolt 3/8" - 16NC x 1 1/2" (September 1995 to Present) |
|
529 |
0641614 |
4 |
Bolt 3/8" - 16NC x 1 3/4" (September 1995 to Present) |
|
530 |
4280298 |
2 |
Strip, Wear (Prior to S/N 77909) |
|
531 |
0902214 |
1 |
Bracket, L.H. (September 1995 to Present) |
|
532 |
0902215 |
1 |
Bracket, R.H. (September 1995 to Present) |
|
533 |
3440616 |
4 |
Pin, Roll (September 1995 to Present) |
|
534 |
0641406 |
2 |
Bolt 1/4”-20NC x 3/4” |
|
|
|
|
|
|
1-6 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
535 |
4761400 |
2 |
Lockwasher 1/4” |
|
536 |
3911014 |
4 |
Screw #10-24NC x 5/8” |
|
537 |
4761000 |
4 |
Lockwasher #10 |
|
538 |
3311001 |
4 |
Nut #10 |
|
539 |
4751600 |
2 |
Flatwasher 3/8” |
|
540 |
4751000 |
4 |
Flatwasher #10 |
|
541 |
0641610 |
4 |
Bolt 3/8"- 16NC x 1 1/4" |
|
|
|
|
— — — — — — — — — — |
|
|
0100019 |
A/R |
Loctite #271 |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-7 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
1-8 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
TIRE AND WHEEL DRIVE INSTALLATIONS |
|
|
0252484 |
Ref. |
WHEEL DRIVE INSTALLATION - 2WD/2WS |
3 |
1 |
2780169 |
2 |
Drive Hub Assembly (See Figure 1-6 for Breakdown) |
|
2 |
3300012 |
18 |
Nut, Wheel |
|
3 |
0642014 |
12 |
Bolt 5/8"-11NC x 1 3/4" |
|
4 |
4762000 |
12 |
Lockwasher 5/8" |
|
5 |
0920084 |
2 |
Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to |
|
|
|
|
S/N 36645) |
|
|
0920110 |
2 |
Drive Brake Assembly (See Figure 1-5 for Breakdown) (S/N |
|
|
|
|
36645 to Present) |
|
6 |
3160158 |
2 |
Drive Motor Assembly (See Figure 1-4 for Breakdown) |
|
7 |
3311801 |
4 |
Nut 1/2"-13NC |
|
8 |
4761800 |
4 |
Lockwasher 1/2" |
|
9 |
4300092 |
4 |
Stud 1/2"-13NC x 5 1/2" |
|
10 |
4711800 |
4 |
Flatwasher 1/2" Narrow |
|
|
|
|
— — — — — — — — — — — |
|
|
0100011 |
A/R |
Loctite #242 |
|
|
0251661 |
Ref. |
WHEEL DRIVE INSTALLATION - 2WD/4WS |
B |
101 |
2780195 |
2 |
Drive Hub/Brake Assembly (See Figure 1-7 for Breakdown) |
|
102 |
3160158 |
2 |
Drive Motor Assembly (See Figure 1-4 for Breakdown) |
|
103 |
0642014 |
12 |
Bolt 5/8"-11NC x 1 3/4" |
|
104 |
4762000 |
12 |
Lockwasher 5/8" |
|
105 |
0641810 |
4 |
Bolt 1/2"-13NC x 1 1/4" |
|
106 |
4761800 |
4 |
Lockwasher 1/2" |
|
107 |
3300012 |
18 |
Nut, Wheel |
|
|
0253545 |
Ref. |
WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT AND |
2 |
|
|
|
REAR (2MPH) |
|
|
0255103 |
Ref. |
WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT |
2 |
|
|
|
AND REAR (4MPH) |
|
201 |
|
2 |
Drive Hub/Brake Assembly (See Figure 1-7 for Breakdown) |
|
|
|
|
Options: |
|
|
2780191 |
|
2 MPH |
|
|
2780193 |
|
4 MPH |
|
202 |
3160158 |
4 |
Drive Motor Assembly (See Figure 1-4 for Breakdown) |
|
203 |
0642014 |
24 |
Bolt 5/8"-11NC x 1 7/8" |
|
204 |
4762000 |
24 |
Lockwasher 5/8" |
|
205 |
0641810 |
4 |
Bolt 1/2"-13NC x 1 1/4" |
|
206 |
4761800 |
8 |
Lockwasher 1/2" |
|
207 |
3300012 |
36 |
Nut, Wheel |
|
208 |
|
2 |
Drive Hub Assembly (See Figure 1-6 for Breakdown) Options: |
|
|
2780167 |
|
2 MPH |
|
|
2780175 |
|
4 MPH |
|
209 |
4300092 |
4 |
Stud 1/2"-13NC x 5 1/2" |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-9 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
210 |
0920084 |
2 |
Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to |
|
|
|
|
S/N 36645) |
|
|
0920110 |
2 |
Drive Brake Assembly (See Figure 1-5 for Breakdown) (S/N |
|
|
|
|
36645 to Present) |
|
211 |
3311801 |
4 |
Nut 1/2"-13NC |
|
212 |
4711800 |
4 |
Flatwasher 1/2" |
|
|
|
|
— — — — — — — — — — |
|
|
0100011 |
A/R |
Loctite #242 |
|
|
0251660 |
Ref. |
WHEEL DRIVE INSTALLATION - 4WD/4WS FRONT |
B |
|
|
|
FRONT AND REAR (2MPH) |
|
301 |
2780191 |
4 |
Drive Hub/Brake Assembly (See Figure 1-7 for Breakdown) |
|
302 |
3160158 |
4 |
Drive Motor Assembly (See Figure 1-4 for Breakdown) |
|
303 |
0642014 |
24 |
Bolt 5/8" - 11NC x 1 3/4" |
|
304 |
4762000 |
24 |
Lockwasher 5/8" |
|
305 |
0641810 |
8 |
Bolt 1/2"-13NC x 1 1/4" |
|
306 |
4761800 |
8 |
Lockwasher 1/2" |
|
307 |
3300012 |
36 |
Nut, Wheel |
|
|
0253089 |
Ref. |
TIRE AND WHEEL INSTALLATION - OPTIONAL FOAM FILLED |
— |
|
|
|
12 x 16.5 |
|
|
|
Ref. |
TIRE AND WHEEL INSTALLATION - OPTIONAL FOAM FILLED |
— |
|
|
|
OPTIONS: |
|
|
0255660 |
Ref. |
FOAM FILLED 31 x 15.50 x 15 - OTR TRITAN (Prior to S/N |
— |
|
|
|
115825) |
|
|
0272826 |
Ref. |
FOAM FILLED 31 x 15.50 x 15 - OTR NHS (S/N 115825 to |
A |
|
|
|
Present) |
|
|
|
Ref. |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or rim |
|
|
|
|
only if able to foam fill tire & wheel assembly, otherwise, |
|
|
|
|
purchase complete assembly. |
|
401 |
|
2 |
Tire and Wheel Assembly - Left Side Options: |
— |
|
0253088 |
|
12 x 16.5 |
|
|
Use 0273414 |
|
31 x 15.50 x 15 - OTR Tritan (was p/n 0255661) |
|
|
0273414 |
|
31 x 15.50 x 15 - OTR NHS |
|
|
|
2 |
Tire and Wheel Assembly - Right Side Options: |
— |
|
0253087 |
|
12 x 16.5 |
|
|
Use 0273415 |
|
31 x 15.50 x 15 - OTR Tritan (was p/n 0255662) |
|
|
0273415 |
|
31 x 15.50 x 15 - OTR NHS |
|
402 to 404 |
Not Used |
|
|
|
|
|
|
|
|
1-10 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-11 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE MOTOR ASSEMBLY
1-12 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-3. DRIVE MOTOR ASSEMBLY
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
DRIVE MOTOR ASSEMBLY |
|
|
3160158 |
Ref. |
DRIVE MOTOR ASSEMBLY (STANDARD PARTS) |
|
1 |
Use Item 51 |
1 |
Ring, Retaining |
|
2 |
Use Item 51 |
1 |
Seal, Shaft |
|
3 |
7004906 |
1 |
Washer |
|
4 |
Use Item 51 |
2 |
Ring, Retaining |
|
5 |
7004907 |
2 |
Race, Thrust |
|
6 |
7004908 |
1 |
Bearing, Thrust |
|
7 |
7007874 |
1 |
Shaft, Splined |
|
8 |
7004910 |
1 |
Bearing |
|
9 |
7007875 |
1 |
Housing Assembly (Includes Item 8) |
|
10 |
7007876 |
1 |
Insert, Camplate |
|
11 |
7004917 |
1 |
Bearing |
|
12 |
Use Item 51 |
1 |
O-Ring |
|
13 |
7007878 |
1 |
Back Plate Assembly (Includes Item 11) |
|
14 |
7007879 |
6 |
Bolt |
|
15 |
7007880 |
1 |
Rotating Kit Assembly (Sold As An Assembly Only) |
|
|
|
|
— — — — — — — — — — |
|
51 |
2900714 |
1 |
Seal Kit (Includes Items 1,2,4 and 12) |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-13 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY
1-14 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
DRIVE BRAKE ASSEMBLIES |
|
|
0920084 |
Ref. |
MICO - (ORIGINAL EQUIPMENT) (MACHINES BUILT PRIOR |
— |
|
|
|
TO S/N 36645) |
|
|
0920110 |
Ref. |
MICO - (SERVICE REPLACEMENT) (MACHINES BUILT S/N |
2 |
|
|
|
36645 TO PRESENT) |
|
|
|
Ref. |
Note: Original Equipment Brake may have been replaced with |
|
|
|
|
Service Replacement Brake. Identify the brake by the serial |
|
|
|
|
number plate before ordering parts. |
|
1 |
See Note |
1 |
Seal, Oil (Note: Use Item 101 & 102) |
|
2 |
Use Item 102 |
1 |
Bearing |
|
3 |
7007977 |
1 |
Ring, Retaining |
|
4 |
7011712 |
1 |
Shaft |
|
5 |
|
6 |
Spring Options: |
|
|
7007979 |
|
Spring (Inner) - Prior to S/N 36645 (Use with p/n 0920084) |
|
|
7007970 |
|
Spring (Red) - S/N 36645 to Present (Use with p/n 0920110) |
|
6 |
|
A/R |
Spring Options: |
|
|
7007980 |
6 |
Spring (Outer) - Prior to S/N 36645 (Use with p/n 0920084) |
|
|
7018602 |
3 |
Spring (Blue) - S/N 36645 to Present (Use with p/n 0920110) |
|
7 |
|
1 |
Housing Options: |
|
|
7011713 |
|
Prior to S/N 36645 (Use with p/n 0920084) |
|
|
7018605 |
|
S/N 36645 to Present (Use with p/n 0920110) |
|
8 |
|
4 |
Bolt, Washer Head Options: |
|
|
7007985 |
|
Prior to S/N 36645 (Use with p/n 0920084) |
|
|
7018607 |
|
S/N 36645 to Present (Use with p/n 0920110) |
|
9 |
|
1 |
Guide, Spring Options: |
|
|
7011717 |
|
Prior to S/N 36645 (Use with p/n 0920084) |
|
|
7018606 |
|
S/N 36645 to Present (Use with p/n 0920110) |
|
10 |
|
1 |
Piston Options: |
|
|
7007923 |
|
Prior to S/N 36645 (Use with p/n 0920084) |
|
|
7018603 |
|
S/N 36645 to Present (Use with p/n 0920110) |
|
11 |
See Note |
1 |
Seal, Case (Note: Use Item 101,102, 103A & 103B) |
|
12 |
Use Item 103B |
1 |
Plate, Return |
|
|
7011715 |
2 |
Separator Assembly |
|
|
7011714 |
4 |
Pin |
|
|
7007983 |
2 |
Separator |
|
13 |
7007986 |
1 |
Cover |
|
14 |
7007914 |
1 |
Screw, Bleeder |
|
15 |
7011716 |
1 |
Ring, Retainer |
|
16 |
Not Used |
|
|
|
17 |
7007987 |
2 |
Pin, Dowel |
|
18 |
Use Item 101 |
1 |
Ring, Back-up |
|
19 |
Use Item 101 |
1 |
O-Ring |
|
20 |
Use Item 101 |
1 |
Ring, Back-up |
|
21 |
Use Item 101 |
1 |
O-Ring |
|
22 |
See Note |
2 |
Rotor (Note: Use Item 103A & 103B) |
|
23 |
See Note |
2 |
Stator (Note: Use Item 103A & 103B) |
|
24 |
Not Used |
|
|
|
25 |
7007924 |
1 |
Plug, Pipe |
|
26 |
Not Used |
|
|
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-15 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
27 |
Not Used |
|
|
|
28 |
See Note |
2 |
O-Ring (Note: Use Item 101,102, 103A & 103B) |
|
29 |
7007933 |
2 |
Gasket |
|
|
|
|
— — — — — — — — — — |
|
101 |
2900766 |
1 |
Seal Kit (Includes Items 1,11,18,19,20,21,28 and 29) |
|
102 |
2900768 |
1 |
Bearing Kit (Includes Items 1,2,11,28 and 29) |
|
103 |
|
1 |
Lining Kit Options: |
|
103A |
2900767 |
|
Lining Kit (Includes Items 58, 11, 22,23, 28 and 29) (Prior to |
|
|
|
|
S/N 36645 (Use with p/n 0920084) |
|
103B |
7018608 |
|
Lining Kit (Includes Items 58, 11, 12, 22,23, 28 and 29) (S/N |
|
|
|
|
36645 to Present (Use with p/n 0920110) |
|
|
|
|
|
|
1-16 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-17 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES
1-18 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
DRIVE HUB ASSEMBLIES |
|
|
2780169 |
Ref. |
DRIVE HUB ASSEMBLY -2WD/2WS GAS/DIESEL |
B |
|
|
|
(2MPH) |
|
|
2780167 |
Ref. |
DRIVE HUB ASSEMBLY - 4WD/2WS REAR DRIVE |
B |
|
|
|
ONLY (2MPH) |
|
1 |
|
1 |
Hub-Spindle Sub Assembly (See Items 101-111 for Breakdown) |
|
2 |
7000246 |
1 |
Gear, Internal |
|
3 |
7000247 |
1 |
Carrier Assembly (See Items 201-207 for Breakdown) |
|
4 |
7000248 |
1 |
Gear, Ring |
|
5 |
7000230 |
2 |
O-Ring |
|
6 |
7001989 |
1 |
Cover Assembly (Includes Items 301-308) |
|
7 |
|
1 |
Input Shaft Assembly (See Items 401-404 for Breakdown) |
|
|
|
|
Options: |
|
|
7000250 |
|
Input Shaft Assembly (2WD Machines) |
|
|
7007650 |
|
Input Shaft Assembly (4WD Machines) |
|
8 |
|
1 |
Gear, Input Options: |
|
|
7000251 |
|
Gear, Input (2WD) |
|
|
7007652 |
|
Gear, Input (4WD) |
|
9 |
|
1 |
Spacer, Thrust Options: |
|
|
7000252 |
|
Spacer, Thrust (2WD Machines) |
|
|
7007653 |
|
Spacer, Thrust (4WD Machines) |
|
10 |
|
1 |
Spacer, Thrust Options: |
|
|
Not Required |
|
Spacer, Thrust (2WD Machines) |
|
|
7007654 |
|
Spacer, Thrust (4WD Machines) |
|
11 |
7000253 |
2 |
Washer, Thrust |
|
12 |
7000217 |
12 |
Bolt |
|
13 |
7000214 |
4 |
Bolt, Shoulder |
|
14 |
7000206 |
1 |
Coupling |
|
15 |
Not Used |
|
|
|
16 |
7007603 |
16 |
Flatwasher |
|
|
|
Ref. |
HUB - SPINDLE SUB-ASSEMBLY |
|
101 |
7001997 |
1 |
Spindle |
|
102 |
7001998 |
1 |
Seal |
|
103 |
Use Item 502 |
1 |
Cone, Bearing |
|
104 |
Use Item 502 |
1 |
Cup, Bearing |
|
105 |
7007697 |
9 |
Bolt, Wheel |
|
106 |
7000242 |
2 |
Plug, Pipe |
|
107 |
7007601 |
1 |
Hub |
|
108 |
7000257 |
1 |
Cup, Bearing |
|
109 |
7000258 |
1 |
Cone, Bearing |
|
110 |
7000232 |
1 |
Spacer |
|
111 |
7000229 |
1 |
Ring, Retaining |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-19 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
7000247 |
Ref. |
CARRIER ASSEMBLY |
|
201 |
7001931 |
1 |
Carrier |
|
202 |
7001911 |
3 |
Shaft |
|
203 |
7001913 |
3 |
Pin, Roll |
|
204 |
7001985 |
6 |
Washer, Thrust |
|
205 |
7001909 |
96 |
Roller, Needle |
|
206 |
7000263 |
3 |
Spacer |
|
207 |
7001912 |
3 |
Gear, Cluster (2MPH) |
|
|
|
Ref. |
COVER ASSEMBLY |
|
|
See Kit Options |
Ref. |
Cast Cover (Original Equipment) |
|
|
See Kit Options |
Ref. |
Aluminum Cover (Service Replacement) |
|
301 |
|
1 |
Cover Options: |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
|
|
(was p/n 7000226) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017091) |
|
302 |
|
1 |
O-Ring Options: |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017070) |
|
303 |
|
1 |
Cap, Cover |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
Not Required |
|
Aluminum Cover (Service Replacement) |
|
304 |
|
1 |
O-Ring Options: |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017095) |
|
305 |
|
1 |
Rod, Disconnect Options: |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017092) |
|
306 |
|
1 |
Cap, Disconnect |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017093) |
|
307 |
|
A/R |
Bolt Options: |
|
|
Use 70001111 |
4 |
Cast Cover (Original Equipment) |
|
|
|
|
(was p/n 7000220) |
|
|
Use 70001349 |
2 |
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7000216) |
|
308 |
|
A/R |
Plug, Pipe Options: |
|
|
Use 70001111 |
1 |
Cast Cover (Original Equipment) |
|
|
|
|
(was p/n 7000243) |
|
|
Use 70001349 |
2 |
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017094) |
|
|
|
|
— — — — — — — — — — — |
|
|
|
|
|
|
1-20 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
1 |
Cover Kit Options: |
|
|
|
Ref. |
Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel |
|
|
|
|
Pins) & 301-308. |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
|
|
(was p/n 7001989 & p/n 7017099) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017090) |
|
|
7000250 |
Ref. |
INPUT SHAFT ASSEMBLY (2WD MACHINES) |
|
|
7007650 |
Ref. |
INPUT SHAFT ASSEMBLY (4WD MACHINES) |
|
401 |
7000260 |
1 |
Shaft (2WD Machines) |
|
|
7007651 |
1 |
Shaft (4WD Machines) |
|
402 |
7000263 |
2 |
Spacer |
|
403 |
7000262 |
1 |
Spring |
|
404 |
7000261 |
1 |
Ring, Retaining |
|
|
|
|
— — — — — — — — — — |
|
501 |
|
1 |
Seal Kit Options: |
|
501A |
7017063 |
1 |
Seal Kit (Includes Items 5, 11, 102, 111, 302 and 304) |
|
501B |
2900034 |
1 |
Seal Kit (Includes Items 5, 102 110 and 111) |
|
502 |
7010429 |
1 |
Bearing Kit (Includes Items 103 and 104) |
|
503 |
2900137 |
|
Disconnect and Seal Kit (Includes Items 5, 102, 110, 110 and |
|
|
|
|
302 - 307 |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES
1-22 |
400RTS 500RTS |
3120830 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
DRIVE HUB/BRAKE ASSEMBLY OPTIONS: |
|
|
2780195 |
Ref. |
2WD/4WS GAS/DIESEL MACHINES (2MPH) |
— |
|
2780191 |
Ref. |
4WD GAS/DIESEL MACHINES (2MPH) |
— |
|
2780193 |
Ref. |
4WD/2WS GAS/DIESEL MACHINES (4MPH) |
— |
1 |
See Note |
1 |
Hub/Spindle/Brake Assembly (Note: Not sold as a complete |
|
|
|
|
assembly) (See Items 101-113 for Breakdown) |
|
2 |
7007691 |
1 |
Gear, Internal |
|
3 |
|
1 |
Carrier Assembly Options (See Items 201-207 for Breakdown): |
|
|
Not Available |
|
2WD/4WS Machines |
|
|
7000247 |
|
4WD with 2MPH Machines |
|
|
See Note |
|
4WD with 4MPH Machines (Note: Purchase 7000247 & install |
|
|
|
|
(3) 7007643 Cluster Gears to make this carrier assembly) |
|
4 |
7000248 |
1 |
Gear, Internal |
|
5 |
See Note |
2 |
O-Ring (Note: Use Items 351 & 352) |
|
6 |
|
1 |
Cover Assembly |
|
|
|
|
(See Items 301-308 for Breakdown) |
|
7 |
|
1 |
In put Shaft Assembly Options |
|
|
|
|
(See Items 401-404 for Breakdown): |
|
|
7007650 |
|
4WD Machines |
|
|
7000250 |
|
2WD/4WS Machines |
|
8 |
|
1 |
Gear, Input Options: |
|
|
7007652 |
|
4WD Machines |
|
|
7000251 |
|
2WD/4WS Machines |
|
9 |
|
1 |
Spacer, Input Options: |
|
|
7007653 |
|
4WD Machines |
|
|
7000252 |
|
2WD/4WS Machines |
|
10 |
|
1 |
Spacer, Input Options: |
|
|
7007654 |
|
4WD Machines |
|
|
Not Required |
|
2WD/4WS Machines |
|
11 |
7000253 |
2 |
Washer, Thrust |
|
|
7017096 |
1 |
Spacer (S/N 92158 to Present Only) |
|
12 |
|
12 |
Bolt Options: |
|
|
7000217 |
|
Prior to S/N 92158 |
|
|
7017067 |
|
S/N 92158 to Present |
|
13 |
|
4 |
Hardware Options: |
|
|
7000214 |
|
Bolt Used Prior to S/N 92158 |
|
|
7017080 |
|
Dowel Pin Used S/N 92158 to Present |
|
14 to 15 |
Not Used |
|
|
|
16 |
7007603 |
16 |
Flatwasher |
|
17 |
7007692 |
1 |
Gasket |
|
18 |
Not Used |
|
|
|
19 |
7010470 |
1 |
Coupling |
|
20 |
Not Used |
|
|
|
21 |
7010459 |
1 |
Ring, Retainer |
|
22 |
7001922 |
1 |
Washer, Thrust |
|
|
|
|
|
|
3120830 |
400RTS 500RTS |
1-23 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref. |
HUB/SPINDLE/BRAKE SUB-ASSEMBLY |
|
101 |
|
1 |
Brake Assembly Options: |
|
|
7010473 |
|
2WD/4WS Machines and 4WD Machines with I.D. Plate |
|
|
|
|
(Stamped July 1992 or Later (See Items 601-604 for |
|
|
|
|
Breakdown) |
|
|
7010469 |
|
4WD Machines with I.D. Plate Stamped Prior to July 1992 |
|
|
|
|
(See Items 501-514 for Breakdown) |
|
102 |
Use Item 701 |
1 |
Seal, Lip |
|
103 |
7007683 |
1 |
Cup, Bearing |
|
104 |
7007684 |
1 |
Cone, Bearing |
|
105 |
7007685 |
1 |
Cup, Bearing |
|
106 |
7007686 |
1 |
Cone, Bearing |
|
107 |
7007687 |
1 |
Housing |
|
108 |
7007688 |
1 |
Flatwasher, Tanged |
|
109 |
7007689 |
1 |
Flatwasher, Tanged |
|
110 |
7007690 |
1 |
Nut, Bearing |
|
111 |
7000242 |
2 |
Plug, Pipe 1/4" NPT |
|
112 |
7000241 |
9 |
Stud, Wheel |
|
113 |
7007617 |
2 |
Plug, Pipe 3/8" NPT (Magnetic) |
|
|
7000247 |
Ref. |
CARRIER ASSEMBLY - 4WD(2MPH) MACHINES |
|
|
NPN |
Ref. |
CARRIER ASSEMBLY - 4WD(4MPH) MACHINES |
|
|
NPN |
Ref. |
CARRIER ASSEMBLY - 2WD/4WS MACHINES |
|
201 |
7001931 |
1 |
Carrier |
|
202 |
7001985 |
6 |
Washer, Thrust - Tanged |
|
203 |
7001909 |
96 |
Bearing, Needle |
|
204 |
7000263 |
3 |
Spacer, Thrust |
|
205 |
7001911 |
3 |
Shaft, Planet |
|
206 |
|
3 |
Gear, Cluster Options: |
|
|
7001912 |
|
4WD with 2MPH Hub and 2WD/4WS |
|
|
7007643 |
|
4WD with 4MPH Hub |
|
207 |
|
3 |
Rollpin Options: |
|
|
7001913 |
|
4WD Machines |
|
|
7010474 |
|
2WD/4WS Machines |
|
|
|
Ref. |
COVER ASSEMBLY |
|
|
See Kit Options |
Ref. |
Cast Cover (Original Equipment) |
|
|
See Kit Options |
Ref. |
Aluminum Cover (Service Replacement) |
|
301 |
|
1 |
Cover Options: |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
|
|
(was p/n 7000226) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017091) |
|
302 |
|
1 |
O-Ring Options: |
|
|
Use 70001111 |
|
Cast Cover (Original Equipment) |
|
|
Use 70001349 |
|
Aluminum Cover (Service Replacement) |
|
|
|
|
(was p/n 7017070) |
|
|
|
|
|
|
1-24 |
400RTS 500RTS |
3120830 |
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