Loading...
Illustrated Parts Manual
Models 450A & 450AJ Series II
S/N 0300160835
TO PRESENT
&
S/N E300001114
TO PRESENT
3121291
November 27, 2013
REVISION LOG
NOTE: The 450A/AJ Series II may be manufactured by JLG Industries in the following countries: USA, Belgium or Romania. Refer to the Serial Number Tag to determine the country of manufacture. The country of manufacture may be determined by the Serial Number. Boom Lifts manufactured in the USA will have a serial number prefix of 03 (i.e. 03XXXXXXXX), Boom Lifts manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX) and Boom Lifts manufactured in Romania will have a prefix of E3 (i.e. E3XXXXXXXX).
NOTE: Is the Parts Manual you are viewing correct for the machine that you are ordering parts for? See Below:
USA Built Machines Prior to SN 0300124000 - Use Parts Manual p/n 3121243
USA Built Machines SN 0300124000 to SN 0300160835 - Use Parts Manual p/n 3121244 USA Built Machines SN 0300160835 to Present - Use Parts Manual p/n 3121291 Belgium Built Machines Prior to SN 1300006000 - Use Parts Manual p/n 3121243 Belgium Built Machines SN 1300006000 to Present - Use Parts Manual p/n 3121244
Romanian Built Machines SN E300000100 to SN E300001114 - Use Parts Manual P/N 3121244 Romanian Built Machines SN E300001114 to Present - Use Parts Manual P/N 3121291
NOTE: USA Built Machines with SNs 0300159794, 0300159795, 0300160088 & 0300160456 are also built to the same specs as USA Built Machines SN 0300160835 to Present - Use Parts Manual p/n 3121291.
Romanian Built Machine with SN E300001067 is built to the same specs as Romanian Built Machines SN E300001114 to Present - Use Parts Manual p/n 3121291.
June 15, 2012 - Original Issue (Edited to 1001142990 Revision B) August 22, 2012 - Revised (Edited to 1001142990 Revision C) November 6, 2012 - Revised (Edited to 1001142990 Revision C)
March 25, 2013 - Revised (Edited to 1001142990 Revision K & 1001142991 Revision B) May 15, 2013 - Revised (Edited to 1001142990 Revision L & 1001142991 Revision B) August 28, 2013 - Revised (Edited to 1001142990 Revision N & 1001142991 Revision B)
November 27, 2013 - Revised (Edited to 1001142990 Revision T & 1001142991 Revision E & 1001160070 Revision C)
3121291 |
450A & 450AJ Series II |
A |
REVISION LOG
B |
450A & 450AJ Series II |
3121291 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .1-1 |
1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . 1-2 1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR . . . . . . . . . . . . . . . . . . 1-6 1-3 AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1-4 TIRE AND WHEEL DRIVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 1-5 DRIVE HUB/BRAKE ASSEMBLY (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1-6 DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-7 DRIVE MOTOR ASSEMBLY (2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1-8 DRIVE MOTOR ASSEMBLY (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28 1-9 DRIVE VALVES AND FRAME SHIELDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 1-30 1-10 TOW BAR (NON-FOLDING) INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 1-34 1-11 TOW BAR (FOLDING) INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
SECTION 2 - TURNTABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 MAIN CONTROL VALVE AND ALARM INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-5 SWING BEARING & ROTATION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-6 CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) . . . . . . . . . . . . . . . 2-14 2-7 CATERPILLAR ENGINE INSTALLATION (ROMANIAN BUILT MACHINES). . . . . . . . . . 2-22 2-8 DEUTZ D2011 ENGINE INSTALLATION (USA BUILT MACHINES) . . . . . . . . . . . . . . . 2-30 2-9 DEUTZ D2011 ENGINE INSTALLATION (ROMANIAN BUILT MACHINES) . . . . . . . . . 2-38 2-10 DEUTZ TD2.9L4 ENGINE INSTALLATION (USA BUILT MACHINES) . . . . . . . . . . . . . . 2-46 2-11 GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56 2-12 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62 2-13 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66 2-14 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 2-15 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70 2-16 LP TANK INSTALLATION (GM ENGINE MACHINES ONLY) . . . . . . . . . . . . . . . . . . . . . 2-74 2-17 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76 2-18 LIGHT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80 2-19 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) . . 3-2 3-2 TOWER/MID BOOMS AND CYLINDERS INSTALLATION (ROMANIAN BUILT
MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3-3 MAIN BOOM INSTALLATION - 450A SERIES II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-4 MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) . . . . . . . . . 3-16 3-5 MAIN BOOM INSTALLATION - 450AJ SERIES II (ROMANIAN BUILT MACHINES) . . . 3-20 3-6 MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 3-7 ROTATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28 3-8 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS. . . . . . . . . . . . . . . . . . 3-32
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL). . . . . . . . . . 4-6 4-3 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 4-4 PLATFORM CONSOLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 4-5 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
3121291 |
450A & 450AJ Series II |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
4-6 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 USA BUILT MACHINES/AXLE LOCKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) . . 5-4 5-3 USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II
WITHOUT ARCTIC PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 USA BUILT MACHINES/ LEVEL (PLATFORM SLAVE) CYLINDER (450AJ SERIES II
WITH ARCTIC PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-5 USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITHOUT
ARCTIC PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 5-6 USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-7 USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-8 USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER. . . . . . . . . . . . . . . . . . . . . . 5-16 5-9 USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) . . . . . . . . . . . . . . . . . . 5-18 5-10 USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITHOUT
ARCTIC PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-11 USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II WITH ARCTIC
PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 5-12 USA BUILT MACHINES/STEER CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 5-13 USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300160835 TO
SN 0300175029) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 5-14 USA BUILT MACHINES/TELESCOPE CYLINDER (SN 0300175029 TO PRESENT) . . 5-28 5-15 ROMANIAN BUILT MACHINES/AXLE LOCKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . 5-30 5-16 ROMANIAN BUILT MACHINES/LEVEL (PLATFORM Slave) CYLINDER . . . . . . . . . . . . 5-32 5-17 ROMANIAN BUILT MACHINES/LIFT (JIB) CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . 5-34 5-18 ROMANIAN BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER. . . . . . . . . . . . . . . . . . 5-36 5-19 ROMANIAN BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER. . . . . . . . . . . . . . . . 5-38 5-20 ROMANIAN BUILT MACHINES/MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40 5-21 ROMANIAN BUILT MACHINES/STEER CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42 5-22 ROMANIAN BUILT MACHINES/TELESCOPE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . 5-44
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 |
AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-2 |
6-2 |
AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-4 |
6-3 |
DRIVE HYDRAULIC DIAGRAM - 2WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-6 |
6-4 |
DRIVE HYDRAULIC DIAGRAM - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-8 |
6-5 |
STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-12 |
6-6 |
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6-16 |
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION - ANSI SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8-2 DECAL INSTALLATION - ANSI EXPORT SPECS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 8-3 DECALS INSTALLATION - AUSTRALIAN & CE SPECS . . . . . . . . . . . . . . . . . . . . . . . . 8-12
ii |
450A & 450AJ Series II |
3121291 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3121291 |
450A & 450AJ Series II |
iii |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
iv |
450A & 450AJ Series II |
3121291 |
SECTION 1
FRAME
3121291 |
450A & 450AJ Series II |
1-1 |
SECTION 1 FRAME
FIGURE 1-1.AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
|
|
|
101 |
|
|
|
|
|
|
|
|
|
105 |
|
|
|
|
|
|
|
|
110 |
|
|
|
|
|
|
|
|
|
|
108 |
|
|
|
|
|
|
|
8 |
4 |
5 |
101 |
|
|
|
|
|
13 |
106 |
4 |
|
|
|
|
|||
111 |
106 |
102 |
|
|
|
|
|||
114 |
|
|
103 |
|
|
|
|
||
|
|
|
|
|
|
|
|||
|
|
|
|
|
112 |
|
|
|
|
|
|
|
6 |
|
|
|
|
|
|
202 |
|
|
1 109 |
|
|
|
107 |
|
|
|
|
3 |
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
101 |
|
1 |
|
|
|
|
|
|
|
104 |
|
|
|
|
|
|
|
|
|
113 |
|
2 |
|
|
|
|
|
|
|
12 |
|
9 |
|
|
|
|
|
|
|
212 |
11 |
|
|
|
|
|
|
|
|
|
7 |
|
|
|
209 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
208 |
|
|
|
204 |
|
|
10 |
|
|
203 |
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
211 |
|
|
|
|
202 |
|
209 214 |
|
|
205 |
|
303 |
|
|||
207 |
|
|
|
|
|
302 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
212 |
|
|
|
|
310 |
|
|
|
|
|
|
|
213 |
|
308 |
|
|
|
|
201 |
|
|
|
|
||
|
|
|
|
|
206 |
|
|
306 |
|
|
|
|
|
|
|
303 |
|
||
|
|
|
|
|
212 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
210 |
304 |
|
|
|
|
215 211 |
|
|
|
|
|
|
|
|
|
204 |
|
|
307 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
309 |
|
|
|
|
|
|
215 |
|
|
|
316 |
|
|
|
|
|
211 |
|
311 |
314 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
305 |
|
|
|
|
|
|
|
|
|
313 |
|
|
|
|
|
|
|
|
|
315 |
301 |
|
|
|
|
|
|
|
|
|
|
1-2 |
|
|
450A & 450AJ Series II |
|
|
3121291 |
|||
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
Note: 2WD Machines are USA Built Machines Only. |
|
|
1001139695 |
Ref |
FIXED AXLE INSTALLATION |
B |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641616 |
2 |
Bolt 3/8in-16NC x 2in |
|
3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0961950 |
2 |
Bushing |
|
5 |
3422592 |
1 |
Pin, Axle Pivot |
|
6 |
3841258 |
1 |
Keeper, Pin |
|
7 |
4071121 |
2 |
Shim |
|
8 |
4740229 |
1 |
Thrustwasher |
|
9 |
4751600 |
2 |
Flatwasher 3/8in Regular |
|
10 |
1001093846 |
2 |
Plate |
|
11 |
1001093851 |
2 |
Plate, Shim |
|
12 |
1001139704 |
1 |
Axle |
|
13 |
4071101 |
1 |
Shim |
|
|
1001139690 |
Ref |
OSCILLATING AXLE INSTALLATION |
C |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0100038 |
AR |
Primer, Locking #7471 |
|
103 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
104 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
105 |
0791506 |
4 |
Screw, 5/16in-18NC x 3/4in |
|
106 |
0961950 |
2 |
Bushing |
|
107 |
1684465 |
2 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
108 |
3422592 |
1 |
Pin, Axle Pivot |
|
109 |
3841258 |
1 |
Keeper, Pin |
|
110 |
4641265 |
1 |
Lockout Valve Assembly |
|
111 |
4740229 |
1 |
Thrustwasher |
|
112 |
4891800 |
8 |
Flatwasher, Hardened 1/2in |
|
113 |
1001139704 |
1 |
Axle |
|
114 |
4071101 |
1 |
Shim |
|
|
1001139697 |
Ref |
STEERING INSTALLATION |
A |
201 |
1001143434 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
202 |
2780230 |
2 |
Hub/Spindle Assembly (See Items 301 to 316 for Breakdown) |
|
203 |
3422692 |
2 |
Kingpin |
|
204 |
1001140570 |
2 |
Tie-Rod |
|
205 |
0440162 |
2 |
Thrustwasher |
|
206 |
3450808 |
2 |
Pin, Cotter 1/4in x 2in |
|
207 |
0681822 |
4 |
Bolt 1/2in-13NC x 2-3/4in (Grade 8) |
|
208 |
0641606 |
4 |
Bolt 3/8in-16NC x 3/4in |
|
209 |
0100011 |
AR |
Compound, Locking |
|
210 |
3323003 |
2 |
Nut 1-1/4in-12NF |
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-3 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
211 |
3312008 |
4 |
Nut 5/8in-11NC |
|
212 |
3900109 |
4 |
Screw, Shoulder |
|
213 |
4713000 |
2 |
Flatwasher 1-1/4in |
|
214 |
4891800 |
2 |
Flatwasher 1/2in Hardened |
|
215 |
4740086 |
2 |
Thrustwasher |
|
|
2780230 |
Ref |
HUB ASSEMBLY |
A |
301 |
7020033 |
2 |
Cap, Dust (1 per Assembly) |
|
302 |
7020034 |
2 |
Spindle Assembly (1 per Assembly) |
|
303 |
0961951 |
4 |
Bushing (2 per Assembly) |
|
304 |
0962140 |
2 |
Bearing (1 per Assembly) |
|
305 |
7020035 |
2 |
Hub (1 per Assembly) (Includes 306 & 307) |
|
306 |
7020036 |
2 |
Cup, Bearing - Inner (1 per Assembly) |
|
307 |
7020038 |
2 |
Cup, Bearing - Outer (1 per Assembly) |
|
308 |
7020037 |
2 |
Cone, Bearing - Inner (1 per Assembly) |
|
309 |
7020039 |
2 |
Cone, Bearing - Outer (1 per Assembly) |
|
310 |
7020040 |
2 |
Seal (1 per Assembly) |
|
311 |
7020041 |
18 |
Stud, Wheel (9 per Assembly) |
|
312 |
Not Used |
|
|
|
313 |
7020042 |
18 |
Lugnut (9 per Assembly) |
|
314 |
7020054 |
2 |
Nut, Castle (1 Per Assembly) |
|
315 |
3450608 |
2 |
Pin, Cotter (1 Per Assembly) |
|
316 |
7020055 |
2 |
Flatwasher (1 Per Assembly) |
|
|
|
|
|
|
1-4 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-5 |
SECTION 1 FRAME
FIGURE 1-2.AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
|
|
101 |
|
|
|
|
|
|
|
|
|
105 |
|
|
|
|
|
|
|
|
110 |
|
|
|
|
|
|
|
|
|
4 |
5 |
|
|
|
|
|
|
|
|
108 |
|
101 |
|
|
|
|
||
8 |
106 |
4 |
|
|
|
|
|
||
|
102 |
|
|
|
|
||||
13 111 |
106 |
|
103 112 |
|
|
|
|
||
114 |
|
|
|
|
|
|
|
||
|
|
6 |
|
|
|
|
|
|
|
|
|
1 109 |
|
|
|
|
107 |
|
|
|
|
3 |
|
|
|
|
|
|
|
|
|
101 |
|
|
1 |
|
|
|
|
|
|
104 |
113 |
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
12 |
|
9 |
|
|
|
|
|
|
221 |
|
11 |
|
|
|
|
|
|
|
|
|
7 |
|
|
|
201 |
|
210 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
205 |
|
|
222 |
229 |
|
|
|
|
|
|
213 |
|
|
|
|
|
10 |
|
|
|
||
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
211 |
|
|
|
|
|
209 |
|
201 228 |
|
|
|
203 |
|
303 |
|
||
206 |
|
|
|
|
|
302 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
218 |
|
226 |
|
|
310 |
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
223 |
|
308 |
|
|
|
231 |
|
|
|
|
|
||
|
|
|
|
|
215 |
|
|
306 |
|
|
|
|
|
|
|
303 |
|
||
226 |
|
|
|
|
218 |
|
|
|
|
|
|
|
|
|
|
|
|
||
207 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
212 |
304 |
|
|
|
|
|
|
|
|
|
|
||
|
|
224 211 |
|
|
|
|
|
||
207 |
|
230 |
|
|
307 |
|
|||
|
|
201 |
|
|
|
|
|||
|
|
202 |
|
|
|
309 |
|||
|
|
204 |
|
|
|
||||
|
|
|
|
|
|
316 |
|||
220 |
|
219 |
217 |
224 |
|
|
|
||
|
207 |
211 |
|
|
314 |
||||
|
|
|
311 |
||||||
|
227 |
|
|
|
|
|
|
||
|
|
|
|
214 |
|
|
|
||
|
|
|
|
|
|
|
305 |
|
|
|
|
207 |
|
|
|
|
|
313 |
|
|
|
226 |
225 |
|
|
|
|
315 |
301 |
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
216 |
|
208 |
|
|
|
|
|
|
|
|
|
225 |
|
|
|
|
|
|
1-6 |
|
450A & 450AJ Series II |
|
|
3121291 |
||||
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
Note: 2WD Machines are USA Built Machines Only. |
|
|
1001139694 |
Ref |
FIXED AXLE INSTALLATION |
B |
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641616 |
2 |
Bolt 3/8in-16NC x 2in |
|
3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0961950 |
2 |
Bushing |
|
5 |
3422592 |
1 |
Pin, Axle Pivot |
|
6 |
3841258 |
1 |
Keeper, Pin |
|
7 |
4071121 |
2 |
Shim |
|
8 |
4740229 |
1 |
Thrustwasher |
|
9 |
4751600 |
2 |
Flatwasher 3/8in Regular |
|
10 |
1001093846 |
2 |
Plate |
|
11 |
1001093851 |
2 |
Plate, Shim |
|
12 |
1001139705 |
1 |
Axle |
|
13 |
4071101 |
1 |
Shim |
|
|
1001139693 |
Ref |
OSCILLATING AXLE INSTALLATION |
B |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0100038 |
AR |
Primer, Locking #7471 |
|
103 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
104 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
105 |
0791506 |
4 |
Screw, 5/16in-18NC x 3/4in |
|
106 |
0961950 |
2 |
Bushing |
|
107 |
1684465 |
2 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
108 |
3422592 |
1 |
Pin, Axle Pivot |
|
109 |
3841258 |
1 |
Keeper, Pin |
|
110 |
4641265 |
1 |
Lockout Valve Assembly |
|
111 |
4740229 |
1 |
Thrustwasher |
|
112 |
4891800 |
8 |
Flatwasher, 1/2in Hardened |
|
113 |
1001139705 |
1 |
Axle |
|
114 |
4071101 |
1 |
Shim |
|
|
1001139901 |
Ref |
STEERING INSTALLATION |
B |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0100038 |
AR |
Primer, Locking #7471 |
|
203 |
0440162 |
2 |
Thrustwasher |
|
204 |
0641508 |
1 |
Bolt 5/16in-18NC x 1in |
|
205 |
0641606 |
4 |
Bolt 3/8in-16NC x 3/4in |
|
206 |
0681822 |
4 |
Bolt 1/2in-13NC x 2-3/4in (Grade 8) |
|
207 |
0962292 |
4 |
Bushing |
|
208 |
0962348 |
1 |
Bushing |
|
209 |
2780230 |
2 |
Hub/Spindle Assembly (See Items 301 to 316 for Breakdown) |
|
210 |
3272205 |
1 |
Locknut 1in-8NC (Grade 8) |
|
211 |
3312008 |
4 |
Nut 5/8in-11NC |
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-7 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
212 |
3323003 |
2 |
Nut 1-1/4in-12NF |
|
213 |
3422692 |
2 |
Kingpin |
|
214 |
3422848 |
1 |
Pin, Hitch |
|
215 |
3450808 |
2 |
Pin, Cotter 1/4in x 2in |
|
216 |
3574235 |
1 |
Plate, Tow Bar Pivot |
|
217 |
3841143 |
1 |
Keeper |
|
218 |
3900109 |
2 |
Screw, Shoulder 3/4in x 1-3/4in |
|
219 |
3900295 |
1 |
Screw, Shoulder 1in x 3in |
|
220 |
3900296 |
1 |
Screw, Shoulder 1in x 4-1/2in |
|
221 |
3900327 |
2 |
Screw, Shoulder 3/4in x 2in |
|
222 |
4712400 |
1 |
Flatwasher 7/8in Thin |
|
223 |
4713000 |
2 |
Flatwasher 1-1/4in Thin |
|
224 |
4740086 |
4 |
Thrustwasher |
|
225 |
4740155 |
2 |
Thrustwasher |
|
226 |
4740491 |
3 |
Thrustwasher |
|
227 |
|
1 |
Link Options: |
|
|
4846802 |
|
SN 0300160835 to SN 0300173281 |
|
|
1001150315 |
|
SN 0300173281 to Present |
|
228 |
4891800 |
4 |
Flatwasher 1/2in Hardened |
|
229 |
|
1 |
Tie-Rod Options: |
|
|
1001139877 |
|
SN 0300160835 to SN 0300173281 |
|
|
1001150314 |
|
SN 0300173281 to Present |
|
230 |
1001140570 |
1 |
Tie-Rod |
|
231 |
1001143434 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown): |
|
|
2780230 |
Ref |
HUB ASSEMBLY |
A |
301 |
7020033 |
2 |
Cap, Dust (1 per Assembly) |
|
302 |
7020034 |
2 |
Spindle Assembly (1 per Assembly) |
|
303 |
0961951 |
4 |
Bushing (2 per Assembly) |
|
304 |
0962140 |
2 |
Bearing (1 per Assembly) |
|
305 |
7020035 |
2 |
Hub (1 per Assembly) (Includes 306 & 307) |
|
306 |
7020036 |
2 |
Cup, Bearing - Inner(1 per Assembly) |
|
307 |
7020038 |
2 |
Cup, Bearing - Outer (1 per Assembly) |
|
308 |
7020037 |
2 |
Cone, Bearing - Inner (1 per Assembly) |
|
309 |
7020039 |
2 |
Cone, Bearing - Outer (1 per Assembly) |
|
310 |
7020040 |
2 |
Seal (1 per Assembly) |
|
311 |
7020041 |
18 |
Stud, Wheel (9 per Assembly) |
|
312 |
Not Used |
|
|
|
313 |
7020042 |
18 |
Lugnut (9 per Assembly) |
|
314 |
7020054 |
2 |
Nut, Castle (1 Per Assembly) |
|
315 |
3450608 |
2 |
Pin, Cotter (1 Per Assembly) |
|
316 |
7020055 |
2 |
Flatwasher (1 Per Assembly) |
|
|
|
|
|
|
1-8 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-9 |
SECTION 1 FRAME
FIGURE 1-3.AXLE AND STEERING INSTALLATION - 4WD
110
101
8
12 111
114
212A
OR
212B
105
|
4 |
|
|
|
|
|
|
106 |
|
|
|
|
|
5 |
|
|
|
|
|
|
108 |
|
|
103 |
|
|
|
4 |
|
|
|
|
||
|
|
102 |
|
|
||
106 |
|
|
|
|
||
|
|
101 |
|
|
||
|
|
|
|
112 |
|
|
|
6 |
|
|
|
|
107 |
|
1 109 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
3 |
113 |
|
|
|
|
|
101 |
1 |
|
|
|
|
|
11 |
|
|
|
|
|
|
104 |
9 |
|
|
|
|
|
10 |
|
|
|
||
|
|
|
|
|
||
|
|
7 |
|
|
|
201 |
|
|
|
|
|
|
204 |
|
|
|
|
|
|
209 |
217 |
|
|
|
|
|
|
|
|
|
|
|
|
216 |
215 |
|
|
|
|
|
203 |
201 |
|
|
|
|
|
|
|
|
|
|
|
208 |
|
206 |
|
|
|
|
|
|
|
|
|
201 |
|
|
|
|
221 |
205A |
|
|
|
|
|
220 |
|
|
|
||
|
|
|
|
|
||
|
|
211 |
|
201 |
|
|
|
|
|
205A |
|
||
|
|
|
|
|
|
|
|
|
214 |
|
|
220 |
213A |
|
|
|
|
|
||
|
|
|
|
|
|
|
201 |
|
217 |
|
|
|
219 |
205B |
211 |
|
|
|
|
|
214 |
|
|
208 |
|||
220 |
|
|
|
|||
|
207 |
|
202 |
|||
223 |
|
|
|
|||
|
|
|
|
|
210 |
|
|
|
|
|
|
|
|
|
217C |
|
|
|
OR |
218 |
|
|
|
|
|
||
|
|
|
|
|
|
|
217B |
|
|
|
|
|
201 |
|
|
|
|
|
204 |
|
|
214 |
|
|
|
|
|
|
|
213B |
|
|
|
|
|
222 |
|
|
|
|
|
1-10 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
1001139495 |
Ref |
FIXED AXLE INSTALLATION |
B |
|
|
Ref |
Note: 4WD Fixed Axle Machines are USA Built Machines |
|
|
|
|
Only. |
|
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0641622 |
2 |
Bolt 3/8in-16NC x 2-3/4in |
|
3 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
4 |
0961950 |
2 |
Bushing |
|
5 |
3422592 |
1 |
Pin, Axle Pivot |
|
6 |
3841258 |
1 |
Keeper, Pin |
|
7 |
4071121 |
2 |
Shim |
|
8 |
4740229 |
1 |
Thrustwasher |
|
9 |
4751600 |
2 |
Flatwasher 3/8in Regular |
|
10 |
1001093851 |
2 |
Plate, Stop |
|
11 |
1001098130 |
1 |
Axle |
|
12 |
4071101 |
1 |
Shim |
|
|
1001139087 |
Ref |
OSCILLATING AXLE INSTALLATION |
C |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0100019 |
AR |
Primer, Locking |
|
103 |
0641814 |
8 |
Bolt 1/2in-13NC x 1-3/4in |
|
104 |
0642012 |
1 |
Bolt 5/8in-11NC x 1-1/2in |
|
105 |
0791506 |
4 |
Screw, 5/16in-18NC x 3/4in |
|
106 |
0961950 |
2 |
Bushing |
|
107 |
1684465 |
2 |
Lockout Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
108 |
3422592 |
1 |
Pin, Axle Pivot |
|
109 |
3841258 |
1 |
Keeper, Pin |
|
110 |
4641265 |
1 |
Lockout Valve Assembly |
|
111 |
4740229 |
1 |
Thrustwasher |
|
112 |
4891800 |
8 |
Flatwasher, 1/2in Hardened |
|
113 |
1001098130 |
1 |
Axle |
|
114 |
4071101 |
1 |
Shim |
|
|
|
Ref |
STEERING INSTALLATION |
|
|
1001139049 |
Ref |
USA Built Machines SN 0300160835 to SN 0300165399 |
B |
|
1001139935 |
Ref |
USA Built Machines SN 0300165399 to Present |
B |
|
1001139935 |
Ref |
Romanian Built Machines SN E300001114 to Present |
B |
201 |
0100011 |
AR |
Compound, Locking |
|
202 |
0440271 |
2 |
Thrustwasher |
|
203 |
0440291 |
2 |
Bushing |
|
204 |
0641606 |
16 |
Bolt 3/8in-16NC x 3/4in |
|
205 |
|
AR |
Bolt 3/8in-16NC Options: |
|
205A |
0681608 |
4 |
Bolt 1in Grade 8 |
|
205B |
0681607 |
2 |
Bolt 7/8in Grade 5 |
|
206 |
0681820 |
4 |
Bolt 1/2in-13NC x 2-1/2in (Grade 8) |
|
207 |
0962140 |
2 |
Bushing |
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-11 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
208 |
3020029 |
AR |
Grease, Bearing (Not Shown) |
|
209 |
|
2 |
Kingpin Options: |
|
|
3423081 |
|
Kingpin (USA Built Machines SN 0300161285 to |
|
|
|
|
SN 0300165399) |
|
|
1001139141 |
|
Kingpin (USA Built Machines SN 0300165399 to Present) |
|
|
1001139141 |
|
Kingpin (Romanian Built Machines SN E300001114 to |
|
|
|
|
Present) |
|
210 |
3780182 |
2 |
O-Ring |
|
211 |
3841520 |
4 |
Keeper |
|
212 |
|
1 |
Spindle (Left Side) Options: |
|
212A |
4130405 |
|
USA Built Machines SN 0300161285 to SN 0300165399 |
|
212B |
1001139645 |
|
USA Built Machines SN 0300165399 to Present |
|
|
1001139645 |
|
Romanian Built Machines SN E300001114 to Present |
|
213 |
|
1 |
Spindle (Right Side) Options: |
|
213A |
4130406 |
|
USA Built Machines SN 0300161285 to SN 0300165399 |
|
213B |
1001139645 |
|
USA Built Machines SN 0300165399 to Present |
|
|
1001139645 |
|
Romanian Built Machines SN E300001114 to Present |
|
214 |
4740086 |
4 |
Thrustwasher |
|
215 |
4891800 |
4 |
Flatwasher 1/2in Hardened |
|
216 |
1001138780 |
AR |
Shim (USA Built Machines SN 0300161285 to |
|
|
|
|
SN 0300165399 Only) |
|
217 |
|
2 |
Tie-Rod Options: |
|
217A |
1001139048 |
|
Tie-Rod (USA Built Machines SN 0300161285 to |
|
|
|
|
SN 0300165399) |
|
217B |
1001139892 |
|
Tie-Rod (USA Built Machines SN 0300165399 to Present & |
|
|
|
|
Romanian Built Machines SN E300001114 to Present) |
|
217C |
1001139943 |
2 |
Bushing for 1001139892 Tie-Rod (1 Per Tie-Rod) |
|
218 |
1001139141 |
2 |
Kingpin |
|
219 |
1001139476 |
2 |
Bearing |
|
220 |
|
AR |
Pin Options: |
|
|
1001139586 |
4 |
Pin (USA Built Machines SN 0300161285 to |
|
|
|
|
SN 0300165399) |
|
|
1001116867 |
2 |
Pin (USA Built Machines SN 0300165399 to Present & |
|
|
|
|
Romanian Built Machines SN E300001114 to Present) |
|
221 |
1001143434 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
Breakdown) |
|
222 |
3312008 |
AR |
Nut, Flanged 5/8in-11NC |
|
223 |
3900255 |
2 |
Screw, Shoulder |
|
|
|
|
|
|
1-12 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-13 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION
202
9
114
2WD & 4WD REAR
|
1 |
|
|
|
12 |
|
|
|
101 |
|
|
4WD |
117 |
25 |
|
18 |
|||
FRONT |
|||
127 |
|
||
|
|
OR
101
107
127
203
205
206
201
10
115
204
8
111
112
19 |
2 |
|
128 |
||
5 |
||
|
102 |
|
|
108 |
1-14 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
0275853 |
Ref |
WHEEL DRIVE INSTALLATION (2WD) |
F |
|
|
Ref |
Note: 2WD Machines are USA Built Machines Only. |
|
1 |
0100011 |
AR |
Compound, Locking |
|
2 |
0100019 |
AR |
Compound, Locking |
|
3 to 4 |
Not Used |
|
|
|
5 |
0682014 |
12 |
Bolt 5/8in-11NC x 1-3/4in (Grade 8) |
|
6 to 7 |
Not Used |
|
|
|
8 |
2780267 |
2 |
Drive Hub/Brake Assembly (See DRIVE HUB/BRAKE |
|
|
|
|
ASSEMBLY (REAR) For Breakdown) |
|
9 |
3160351 |
2 |
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (2WD) |
|
|
|
|
for Breakdown) |
|
10 |
3300106 |
18 |
Lugnut |
|
11 |
Not Used |
|
|
|
12 |
3311801 |
4 |
Nut 1/2in-13NC |
|
13 to 17 |
Not Used |
|
|
|
18 |
4891800 |
4 |
Flatwasher 1/2in Hardened |
|
19 |
4892000 |
12 |
Flatwasher 5/8in Hardened |
|
20 to 24 |
Not Used |
|
|
|
25 |
3960526 |
2 |
Gasket |
|
|
0275854 |
Ref |
WHEEL DRIVE INSTALLATIONS (4WD) |
C |
101 |
0100011 |
AR |
Compound, Locking |
|
102 |
0100019 |
AR |
Compound, Locking |
|
103 to 106 |
Not Used |
|
|
|
107 |
0681810 |
4 |
Bolt 1/2in-13NC x 1-1/4in (Grade 8) (Front Axle) |
|
108 |
0682014 |
12 |
Bolt 5/8in-11NC x 1-3/4in (Grade 8) |
|
109 to 110 |
Not Used |
|
|
|
111 |
2780267 |
2 |
Drive Hub/Brake Assembly (Rear) (See DRIVE HUB/BRAKE |
|
|
|
|
ASSEMBLY (REAR) For Breakdown) |
|
112 |
2780268 |
2 |
Drive Hub/Brake Assembly (Front) (See DRIVE HUB ASSEMBLY |
|
|
|
|
(FRONT) (4WD ONLY) For Breakdown) |
|
113 |
Not Used |
|
|
|
114 |
3160348 |
4 |
Drive Motor Assembly (See FDRIVE MOTOR ASSEMBLY (4WD) |
|
|
|
|
for Breakdown) |
|
115 |
3300106 |
36 |
Lugnut |
|
116 |
Not Used |
|
|
|
117 |
3311801 |
4 |
Nut 1/2in-13NC (Rear Axle) |
|
118 to 119 |
Not Used |
|
|
|
120 |
3960526 |
4 |
Gasket |
|
121 to 126 |
Not Used |
|
|
|
127 |
4891800 |
8 |
Flatwasher 1/2in Hardened |
|
128 |
4892000 |
24 |
Flatwasher 5/8in Hardened |
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-15 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
TIRE AND WHEEL INSTALLATIONS |
|
|
0270091 |
Ref |
12 x 16.5 Pneumatic (Available on ANSI, ANSI Export, CSA & |
C |
|
|
|
Japanese Specs) |
|
|
0272310 |
Ref |
12 x 16.5 Pneumatic TS (Available on ANSI, ANSI Export, CSA |
B |
|
|
|
& Japanese Specs) |
|
|
0270650 |
Ref |
12 x 16.5 Pneumatic Non-Marking (Available on ANSI, ANSI |
B |
|
|
|
Export, CSA & Japanese Specs) |
|
|
0270092 |
Ref |
12 x 16.5 Foam-Filled (Available on All Specs) |
C |
|
0270653 |
Ref |
12 x 16.5 Foam-Filled Non-Marking (Available on All Specs) |
B |
|
0271995 |
Ref |
14 x 17.5 Pneumatic (Available on ANSI, ANSI Export, CSA & |
B |
|
|
|
Japanese Specs) |
|
|
0271998 |
Ref |
14 x 17.5 Foam-Filled (Available on All Specs) |
A |
|
0272311 |
Ref |
14 x 17.5 Pneumatic TS (Available on ANSI, ANSI Export, CSA |
B |
|
|
|
& Japanese Specs) |
|
|
0258029 |
Ref |
33/1550 x 16.5 Pneumatic (Available on ANSI, ANSI Export, |
B |
|
|
|
CSA & Japanese Specs) |
|
|
0272300 |
Ref |
33/1550 x 16.5 Pneumatic TS (Available on ANSI, ANSI Export, |
1 |
|
|
|
CSA & Japanese Specs) |
|
|
0258031 |
Ref |
33/1550 x 16.5 Foam-Filled (Available on All Specs) |
B |
|
1001151030 |
Ref |
33 x 16LL500 Pneumatic Turf & Sand (Available on 450AJ |
A |
|
|
|
Series II ANSI, ANSI Export, CSA & Japanese Specs) |
|
|
Use 1001148863 |
2 |
12 x 16.5 Pneumatic Right Side (was p/n 0270074) |
B/B |
|
Use 1001148871 |
2 |
12 x 16.5 Pneumatic Right Side (TS) (was p/n 0272336) |
B/B |
|
Use 1001148867 |
2 |
12 x 16.5 Pneumatic Right Side (See Note) (was p/n 0270651) |
B/B |
|
Use 1001148864 |
2 |
12 x 16.5 Pneumatic Left Side (was p/n 0270075) |
B/B |
|
Use 1001148872 |
2 |
12 x 16.5 Pneumatic Left Side (TS) (was p/n 0272337) |
B/B |
|
Use 1001148868 |
2 |
12 x 16.5 Pneumatic Left Side (See Note) (was p/n 0270652) |
B/B |
|
Use 1001148865 |
2 |
12 x 16.5 Foam-Filled Right Side (See Note) (was p/n 0270076) |
C/C |
|
Use 1001148869 |
2 |
12 x 16.5 Foam-Filled Right Side (Non-Marking) (See Note) |
C/C |
|
|
|
(was p/n 0270654) |
|
|
Use 1001148866 |
2 |
12 x 16.5 Foam-Filled Left Side (See Note) (was p/n 0270077) |
C/C |
|
Use 1001148870 |
2 |
12 x 16.5 Foam-Filled Left Side (Non-Marking) (See Note) |
C/C |
|
|
|
(was p/n 0270655) |
|
|
Use 1001148873 |
2 |
14 x 17.5 Pneumatic Right Side (was p/n 0271993) |
B/B |
|
Use 1001148877 |
2 |
14 x 17.5 Pneumatic Right Side (TS) (was p/n 0272352) |
B/B |
|
Use 1001148874 |
2 |
14 x 17.5 Pneumatic Left Side (was p/n 0271994) |
B/B |
|
Use 1001148878 |
2 |
14 x 17.5 Pneumatic Left Side (TS) (was p/n 0272353) |
B/B |
|
Use 1001148875 |
2 |
14 x 17.5 Foam-Filled Right Side (See Note) (was p/n 0271997) |
B/B |
|
Use 1001148876 |
2 |
14 x 17.5 Foam-Filled Left Side (See Note) (was p/n 0271996) |
B/B |
|
0257755 |
2 |
33/1550 x 16.5 Pneumatic Right Side |
C |
|
0272360 |
2 |
33/1550 x 16.5 Pneumatic TS Right Side |
A |
|
0257756 |
2 |
33/1550 x 16.5 Pneumatic Left Side |
C |
|
0272361 |
2 |
33/1550 x 16.5 Pneumatic TS Left Side |
A |
|
0258011 |
2 |
33/1550 x 16.5 Foam-Filled Right Side |
E |
|
0258012 |
2 |
33/1550 x 16.5 Foam-Filled Left Side |
E |
|
1001151026 |
4 |
33 x 16LL500 Pneumatic Turf & Sand |
B |
|
|
|
|
|
1-16 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
Note: Assemblies may require ballast/foam filling to |
|
|
|
|
manufacturer’s specifications prior to installing on a |
|
|
|
|
machine. Refer to Operation & Safety or Service & |
|
|
|
|
Maintenance Manuals. Purchase individual tire and/or rim |
|
|
|
|
only if able to foam fill tire & wheel assembly, otherwise, |
|
|
|
|
purchase complete assembly. |
|
201 |
|
1 |
Decal Options: |
|
|
1702740 |
|
Decal - 90PSI (Pneumatic Only except Turf & Sand Tire) |
|
|
1703067 |
|
Decal - 40PSI (Turf & Sand Tire) |
|
202 |
|
1 |
Tire Options: |
|
|
4520216 |
|
12 x 16.5 NHS |
|
|
4520240 |
|
12 x 16.5 Non-Marking |
|
|
4520259 |
|
14 x 17.5 NHS |
|
|
4520217 |
|
33/1550 x 16.5 NHS |
|
|
4520262 |
|
33 x 16LL500 Turf & Sand |
A |
203 |
|
1 |
Valve Stem Options (Pneumatic Only): |
|
|
4640113 |
|
All except 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy |
|
|
8786514 |
|
33/1550 x 16.5 Foam-Filled Tire & Wheel Assy Only |
|
|
1001149953 |
1 |
Cap, Valve Stem (Foam Filled Only) |
|
204 |
|
1 |
Rim, Wheel Options: |
|
|
Use 1001147274 |
|
16.5 x 9.75 (Use with 12 x 16.5 Tires) (was p/n 4860213) |
|
|
4860179 |
|
16.5 x 12 (Use with 33/1550 x 16.5 Tires) |
|
|
Use 1001146397 |
|
17.5 x 10.5 (Use with 14 x 17.5 Tires) (was p/n 4860198) |
|
|
4860237 |
|
19.5 x 14 (Use with 33 x 16LL500 Turf & Sand Tires) |
|
205 |
1120552 |
1 |
Cap, Valve Stem (TS Tire Only) |
|
206 |
1705364 |
1 |
Decal - Tire Sealant (TS Tire Only) |
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-17 |
SECTION 1 FRAME
FIGURE 1-5.DRIVE HUB/BRAKE ASSEMBLY (REAR)
150
151
152
153
154
6F
6E
12
6D
6C |
|
|
|
6J |
6 |
6G |
|
6 |
|||
6G |
|
||
|
6B |
13
13 6A
5A
4 |
|
5 |
3G |
|
3E |
|
3 |
|
|
3A |
|
|
3B |
|
16 |
3C |
|
8 |
3D |
|
3C |
||
|
||
15 |
3F |
|
|
||
11 |
|
|
|
3B |
7B
7D
7C
7D
7
7A
2
1
1H
1F
1 |
1E |
|
1G
1N
1D
1C
1B
1
1A
14
121
120
114
113
30
27
111
110
112
102
122
123
119
104
103
106
103
106 17
101
116
115
109
118
117
107
108
105
28
29
1-18 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
2780267 |
Ref |
DRIVE HUB/BRAKE ASSEMBLY |
D |
1 |
See Note |
1 |
Spindle/Housing Assembly (Note: Not Available - Individual |
|
|
|
|
Components) |
|
1A |
7017059 |
1 |
Spindle |
|
1B |
7001998 |
1 |
Seal |
|
1C |
7010429 |
1 |
Cone, Bearing (Includes Item 1D) |
|
1D |
7010429 |
1 |
Cup, Bearing (Includes Item 1C) |
|
1E |
7000257 |
1 |
Cup, Bearing |
|
1F |
7000258 |
1 |
Cone, Bearing |
|
1G |
7007601 |
1 |
Housing/Ring Gear |
|
1H |
7000232 |
1 |
Thrustwasher |
|
1I |
7000229 |
1 |
Ring, Retaining |
|
1J |
Not Used |
|
|
|
1K |
Not Used |
|
|
|
1L |
Not Used |
|
|
|
1M |
Not Used |
|
|
|
1N |
7007640 |
9 |
Stud, Wheel |
|
2 |
7000246 |
1 |
Gear, Internal |
|
3 |
7024712 |
1 |
Carrier Assembly |
|
3A |
Use 7024712 |
1 |
Carrier |
|
3B |
Use 7024712 |
6 |
Ring, Retaining |
|
3C |
Use 7024712 |
AR |
Bearing, Needle |
|
3D |
Use 7024712 |
3 |
Thrustwasher |
|
3E |
Use 7024712 |
3 |
Shaft, Planet |
|
3F |
Use 7024712 |
3 |
Gear, Planet |
|
3G |
Use 7024712 |
3 |
Rollpin |
|
4 |
7000248 |
1 |
Ring Gear |
|
5 |
7000230 |
1 |
O-Ring |
|
5A |
7017070 |
1 |
O-Ring |
|
6 |
Use 70001349 |
1 |
Cover Assembly (was p/n 7017090) |
|
6A |
Use 70001349 |
1 |
Spacer, Thrust (was p/n 7017097) |
|
6B |
Use 70001349 |
1 |
Plate, Cover (was p/n 7017091) |
|
6C |
Use 70001349 |
1 |
O-Ring (was p/n 7017095) |
|
6D |
Use 70001349 |
1 |
Rod, Disconnect (was p/n 7017092) |
|
6E |
Use 70001349 |
1 |
Cap, Disengage (was p/n 7017093) |
|
6F |
Use 70001349 |
2 |
Bolt (was p/n 0641404) |
|
6G |
7017094 |
1 |
Plug, Pipe |
|
6H |
Not Used |
|
|
|
6I |
See Note |
4 |
Rivet (Note: Not Available - Purchase Locally) |
|
6J |
See Note |
1 |
Plate, ID (Note: Not Available for Purchase) |
|
7 |
|
1 |
Input Shaft Assembly |
|
7A |
7024714 |
1 |
Shaft |
|
7B |
7000261 |
1 |
Ring, Retaining |
|
7C |
7000262 |
1 |
Spring |
|
7D |
7000263 |
2 |
Spacer, Thrust |
|
8 |
7024713 |
1 |
Gear, Sun |
|
9 to 10 |
Not Used |
|
|
|
11 |
7000253 |
1 |
Thrustwasher |
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-19 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
12 |
7017067 |
12 |
Bolt |
|
13 |
7017080 |
4 |
Pin, Dowell |
|
14 |
7000206 |
1 |
Coupling |
|
15 |
7024715 |
1 |
Spacer, Input |
|
16 |
7024716 |
1 |
Spacer, Input |
|
17 |
7024182 |
1 |
Brake Assembly (See Items 101-154 for Breakdown) |
|
18 to 26 |
Not Used |
|
|
|
27 |
7024705 |
1 |
O-Ring |
|
28 |
7024717 |
2 |
Rod, Threaded |
|
29 |
7024718 |
2 |
Nut 1/2in-13NC |
|
30 |
7000731 |
1 |
Gasket |
|
|
7024182 |
Ref |
BRAKE ASSEMBLY |
|
101 |
7024189 |
1 |
Shaft |
|
102 |
Use 7024182 |
1 |
Housing |
|
103 |
Use 7024193 |
2 |
Plate, Friction |
|
104 |
Use 7024193 |
1 |
Plate, Pressure |
|
105 |
7000731 |
1 |
Gasket |
|
106 |
Use 7024193 |
2 |
Plate, Outer |
|
107 |
See Note |
1 |
Gasket (Note: Use Item 150, 153 or 154.) |
|
108 |
7024191 |
1 |
Cylinder |
|
109 |
7024192 |
1 |
Piston |
|
110 |
See Note |
1 |
Bearing, Ball (Note: Use Item 154) |
|
111 |
See Note |
1 |
Ring, Retaining (Note: Use Item 154) |
|
112 |
See Note |
1 |
Seal, Shaft (Note: Use Item 154) |
|
113 |
See Note |
6 |
Capscrew (Note: Not Available - Purchase Locally) |
|
114 |
See Note |
6 |
Lockwasher (Note: Not Available - Purchase Locally) |
|
115 |
Use 7024194 |
1 |
O-Ring |
|
116 |
Use 7024194 |
1 |
Ring, Back-up |
|
117 |
Use 7024194 |
1 |
O-Ring |
|
118 |
Use 7024194 |
1 |
Ring, Back-up |
|
119 |
7024190 |
2 |
Pin, Dowel |
|
120 |
See Note |
1 |
Plug (Note: Not Available - Purchase Locally) |
|
121 |
See Note |
2 |
Plug (Note: Not Available - Purchase Locally) |
|
122 |
Use 7024196 |
10 |
Spring Kit (Natural) |
|
123 |
Use 7024196 |
2 |
Spring Kit (Blue) |
|
124 to 149 |
Not Used |
|
|
|
150 |
7024194 |
1 |
Seal Kit, Brake (Includes Items 105, 107 & 115-118) |
|
151 |
Use 7024196 |
1 |
Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122) |
|
|
|
|
(was p/n 7024195) |
|
152 |
7024196 |
1 |
Spring Kit, Brake (Includes 12 Natural Colored Springs Item 122 & |
|
|
|
|
2 Blue Colored Springs Item 123) |
|
153 |
7024193 |
1 |
Friction Disc Kit, Brake (Includes Items 103, 104, 106 & 107) |
|
154 |
7024197 |
1 |
Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112) |
|
|
|
|
|
|
1-20 |
450A & 450AJ Series II |
3121291 |
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (REAR) (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
3121291 |
450A & 450AJ Series II |
1-21 |
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)
|
|
3G |
|
6F |
|
3E |
|
|
|
|
|
6E |
|
12 |
|
|
|
|
|
6D |
|
|
|
6C |
|
|
|
6 |
6G |
3 |
1 |
6J |
|
3A |
|
|
|
|
6G |
6 |
|
|
6B |
|
3B |
|
|
|
|
|
|
|
16 |
3C |
|
|
|
|
|
|
8 |
3D |
13 |
|
3C |
|
13 |
|
||
|
|
|
|
6A |
|
15 |
3F |
|
|
|
|
|
|
11 |
|
|
7B |
3B |
|
|
|
5A |
7D |
|
|
7C |
|
|
7D |
|
|
|
7 |
4 |
|
|
|
7A |
1 |
|
|
|
5 |
|
|
2
1H
1F
1E
1G
1N
1D
1C
1B
1A
1 |
14 |
|
1-22 |
450A & 450AJ Series II |
3121291 |
Loading...