HP SURESTORE 200FX, SURESTORE 100ST, SURESTORE 40ST, SURESTORE 80FX, SURESTORE 160FX Manual

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32/64/76-Slot, 5.2 Gbyte-Drive

Optical Jukebox

Upgrade and Conversion Instructions

Edition 1

Part No. C1160-90018

Printed in USA 3/98

Printing History

New editions of these instructions incorporate all material updated since the previous edition. The printing date and part number indicate the current edition. The printing date changes when a new edition is printed. (Minor corrections and updates incorporated at reprint do not change this date.)

Part number C1160-90018

Edition 1

March 1998

ii

HP SURESTORE 200FX, SURESTORE 100ST, SURESTORE 40ST, SURESTORE 80FX, SURESTORE 160FX Manual

WARNING

CAUTION

NOTE

Typographical Conventions

The following typographical conventions are used in these instructions:

Emphasis: Denotes important information.

Keycap: Keys on the library.

Computer Output: Information displayed in the display window and screen menu items that you can select.

Warnings call attention to a procedure or practice that could result in personal injury if not correctly performed. Do not proceed until you fully understand and meet the required conditions.

Cautions call attention to an operating procedure or practice that could damage the product if not correctly performed. Do not proceed until understanding and meeting these required conditions.

Notes provide information that can be helpful in understanding the operation of the product.

iii

These Instructions

These upgrade/conversion instructions include the following topics:

Chapter 1

Checking the parts in your kit against the parts list. Checking

 

that you have the correct tools. Checking that you have the most

 

current firmware for the jukebox controller and the drives.

Chapter 2

Procedures for adding two drives to a two-drive

 

5.2-Gbyte-drive jukebox and enabling 32 additional cartridge

 

slots.

Chapter 3

Procedures for converting twoor four-drive 2.6-Gbyte-drive

 

jukeboxes to twoor four-drive 5.2-Gbyte-drive jukeboxes.

Chapter 4

Checking and upgrading the jukebox controller and drives

 

firmware to the most current revision level.

Chapter 5

Verifying proper jukebox operation, applying labels and

 

nameplates reflecting the upgrade/conversion, and cleanup.

iv

1

First Steps

1-1

First Steps

Overview

Overview

This chapter provides the following:

Contents of each upgrade and conversion kit

A checklist of equipment, tools, and firmware needed

1-2

NOTE

NOTE

First Steps

Upgrades, Conversions, and Kit Contents

Upgrades, Conversions, and Kit Contents

These instructions explain how to install upgrade/conversion kits for the following product configurations.

Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32 additional cartridge slots.

Converting a two-drive 2.6-Gbyte-drive jukebox to a two-drive 5.2-Gbyte-drive jukebox and adding 32 additional cartridge slots (not activated).

Converting a four-drive, 64-slot 2.6-Gbyte-drive jukebox to a four-drive, 64-slot 5.2-Gbyte-drive jukebox.

Converting twodrive, 76-slot 2.6-Gbyte-drive jukebox to a two-drive, 76-slot 5.2-Gbyte-drive jukebox.

A “J,” “K,” and “L,” suffix on a kit number denotes the sales channel in which this jukebox is distributed.

A “J” suffix on a kit number means that the kit is used on reseller channel products. “K” and “L” suffixes means that the kit is used on OEM jukeboxes.

What is an Upgrade?

Upgrades add drives of the same technology to a jukebox. With this jukebox, it also means enabling 32 additional cartridge slots that are installed in the factory but not used until four drives are installed. After the upgrade the jukebox can access 64 slots.

One two-drive model of this 5.2 Gbyte drive jukebox uses 76 slots. That model cannot be upgraded.

For an upgrade, use the following steps:

Step 1 - Check the upgrade kit contents and that you have the necessary equipment, tools, and firmware.

Step 2 - Go to Chapter 2, “Upgrading Drives and Capacity”

Step 3 - Go to Chapter 4, “Downloading Firmware”

Step 4 - Go to Chapter 5 - “Verifying Proper Jukebox Operation, Labeling, and Cleanup.”

1-3

First Steps

Upgrades, Conversions, and Kit Contents

Table 1-1

Contents of the C1155J/K/L Upgrade Kits

 

 

 

 

 

 

 

 

 

Part

Qty

Part

Comments

 

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

5.2 Gbyte drive

2

C1113-60008

 

 

 

 

 

 

 

 

 

configuration module

1

C1170-60003

 

 

 

 

 

 

 

 

 

drive enclosure

2

C1170-60047

 

 

 

assembly

 

 

 

 

 

 

 

 

 

 

 

drive power cable

2

C1170-60054

 

 

 

 

 

 

 

 

 

drive interface cable

2

C1170-60062

 

 

 

 

 

 

 

 

 

drive SCSI cable

2

C1173-60059

 

 

 

 

 

 

 

 

 

T-20 screws

5

0515-2282

extra assembly and panel

 

 

 

 

 

mounting screws

 

 

 

 

 

 

 

 

M3x6 T-10 screws

10

0515-2382

for mounting drives in the

 

 

 

 

 

drive enclosure

 

 

 

 

 

 

 

 

cable clamp

2

1400-0611

 

 

 

 

 

 

 

 

 

product label

1

5181-9902

placed over the current

 

 

 

 

 

product label

 

 

 

 

 

 

 

 

320ex nameplate

1

C1160-84309

C1155J, C1155K and

 

 

 

 

 

C1155L option #726 kits

 

 

 

 

 

only

 

 

 

 

 

 

 

 

Upgrade and

1

C1160-90018

These instructions.

 

 

Conversion Instructions

 

 

 

 

 

 

 

 

 

What is a Conversion?

Conversions of this jukebox mean changing from a previous capacity drive technology (2.6 Gbyte) to the new capacity (5.2 Gbyte).

The drives are changed one-to-one. If the jukebox had two 2.6 Gb drives before, it will have two 5.2 Gb drives after the conversion. If the jukebox had four 2.6 Gb drives, it will have four 5.2 Gb drives.

1-4

First Steps

Upgrades, Conversions, and Kit Contents

All jukeboxes of the 5.2-Gbyte generation are shipped with a full complement of 64 cartridge slots. In addition to converting the drive technology to 5.2 Gbyte capacity, the conversion kits also provide the capability to add 32 cartridge slots to 32-slot jukeboxes. By adding slots, the jukebox matches the configuration of the jukebox as shipped from the factory and prepares the jukebox to upgrade to a four-drive 5.2 Gbyte drive jukebox later.

Check your conversion kit contents in the following table before you begin.

You will be using the following chapters:

Chapter 3 - “Converting From 2.6 Gb Disk Drives to 5.2 Gb Disk Drives”

Chapter 4 - “Downloading Firmware”

Chapter 5 - ““Verifying Jukebox Operation, Labeling, and Cleanup”

Table 1-2

Contents of the C5131J/K/L Conversion Kits

 

 

 

 

 

 

 

 

 

Part

Qty

Part

Comments

 

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

5.2 Gbyte drive

2

C1113-60008

 

 

 

 

 

 

 

 

 

interposer PCA

1

C1150-60004

 

 

 

 

 

 

 

 

 

interface PCA

1

C1150-60008

 

 

 

 

 

 

 

 

 

8-slot magazine

8

C1100-44400

 

 

 

 

 

 

 

 

 

RFI clamp

2

869623

two plates, two end clips

 

 

 

 

 

 

 

 

EMI gasket

1

C1160-80602

 

 

 

 

 

 

 

 

 

T-20 screws

6

0515-2282

extra assembly and panel

 

 

 

 

 

mounting screws

 

 

 

 

 

 

 

 

M3x6 T-10 screws

16

0515-2382

for mounting drives in the

 

 

 

 

 

drive enclosure

 

 

 

 

 

 

 

 

flat cable clamp

2

1400-0514

 

 

 

 

 

 

 

 

 

left panel - flint grey

1

C5175-00202

C5131J & C5131L options

 

 

 

 

 

#700 & 726 (not labeled)

 

 

 

 

 

 

 

 

right panel - flint grey

1

C5175-00204

C5131J & C5131 options

 

 

 

 

 

#700 & 726 (not labeled)

 

 

 

 

 

 

1-5

First Steps

Upgrades, Conversions, and Kit Contents

 

 

Part

Qty

Part

Comments

 

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

left panel - parchment

1

C5175-00203

 

 

 

white

 

 

 

 

 

 

 

 

 

 

 

right panel - parchment

1

C5175-00205

 

 

 

white

 

 

 

 

 

 

 

 

 

 

 

product label

1

5181-9902

placed over the current

 

 

 

 

 

product label

 

 

 

 

 

 

 

 

160ex nameplate

1

C1150-84303

C5131J kit only

 

 

 

 

or

 

 

 

 

 

C1150-84304

C5131K and C5131L

 

 

 

 

 

option #726

 

 

 

 

 

 

 

 

User Guide

1

C1160-90015

C5131J kit only

 

 

 

 

or

 

 

 

 

 

C1160-90016

C5131K and C5131L #726

 

 

 

 

or

kits only

 

 

 

 

 

 

 

 

 

C1160-90017

C5131L #700 and #768 kits

 

 

 

 

only

 

 

 

 

 

 

 

 

 

 

 

 

 

User Guide, localized

1

C1160-90001

C5131J kit only

 

 

CD ROM

 

 

 

 

 

 

 

 

 

 

 

Upgrade and

1

C1160-90018

These instructions.

 

 

Conversion Instructions

 

 

 

 

 

 

 

 

 

Table 1-3

Contents of the C5132J/K/L Conversion Kits

 

 

 

 

 

 

 

 

 

Part

Qty

Part

Comments

 

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

5.2 Gbyte drive

4

C1113-60008

 

 

 

 

 

 

 

 

 

interposer PCA

1

C1150-60004

 

 

 

 

 

 

 

 

 

interface PCA

1

C1150-60008

 

 

 

 

 

 

 

 

 

configuration module

1

C1170-60003

 

 

 

 

 

 

 

1-6

 

 

 

First Steps

 

 

Upgrades, Conversions, and Kit Contents

 

 

 

 

Part

Qty

Part

Comments

Number

 

 

 

 

 

 

 

RFI clamp

2

869623

two plates, two end clips

 

 

 

 

EMI gasket

1

C1160-80602

 

 

 

 

 

T-20 screws

6

0515-2282

extra assembly and panel

 

 

 

mounting screws

 

 

 

 

M3x6 T-10 screws

32

0515-2382

for mounting drives in the

 

 

 

drive enclosure

 

 

 

 

flat cable clamp

2

1400-0514

 

 

 

 

 

left panel - flint grey

1

C5175-00202

C5132J & C5131L options

 

 

 

#700 & 726

 

 

 

 

right panel - flint grey

1

C5175-00204

C5132J & C5131L options

 

 

 

#700 & 726

 

 

 

 

left panel - parch.white

1

C5175-00203

C5132L #768 kit only

 

 

 

 

right panel - parch

1

C5175-00205

C5132L #768 kit only

white

 

 

 

 

 

 

 

product label

1

5181-9902

placed over the current

 

 

 

product label

 

 

 

 

320ex nameplate

1

C1160-84309

C5132J kit only

 

 

or

 

 

 

C1160-84310

C5132K and C5132L #726

 

 

 

kits only

 

 

 

 

1-7

First Steps

Upgrades, Conversions, and Kit Contents

 

 

Part

Qty

Part

Comments

 

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

User Guide

1

C1160-90015

C1132J kit only

 

 

 

 

or

 

 

 

 

 

C1160-90016

C5132K and C5132L

 

 

 

 

or

option #726 kits only

 

 

 

 

 

 

 

 

 

C1160-90017

C5132L #700 and #768 kits

 

 

 

 

only

 

 

 

 

 

 

 

 

 

 

 

 

 

User Guide, localized

1

C1160-90001

C5132J kit only

 

 

CD ROM

 

 

 

 

 

 

 

 

 

 

 

Upgrade and

1

C1160-90018

These instructions.

 

 

Conversion Instructions

 

 

 

 

 

 

 

 

 

Table 1-4

Contents of the C5133J/L Conversion Kits

 

 

 

 

 

 

 

 

 

Part

Qty

Part

Comments

 

 

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

5.2 Gbyte drive

2

C1113-60008

 

 

 

 

 

 

 

 

 

interposer PCA

1

C1150-60004

 

 

 

 

 

 

 

 

 

interface PCA

1

C1150-60008

 

 

 

 

 

 

 

 

 

configuration module

1

C1170-60003

 

 

 

 

 

 

 

 

 

RFI clamp

2

869623

wo plates, two end clips

 

 

 

 

 

 

 

 

EMI gasket

1

C1160-80602

 

 

 

 

 

 

 

 

 

T-20 screws

6

0515-2282

extra assembly and panel

 

 

 

 

 

mounting screws

 

 

 

 

 

 

 

 

M3x6 T-10 screws

16

0515-2382

for mounting drives in the

 

 

 

 

 

drive enclosure

 

 

 

 

 

 

 

 

flat cable clamp

2

1400-0514

 

 

 

 

 

 

 

 

 

left panel - flint grey

1

C5175-00202

C5132J & C5131L #700 &

 

 

 

 

 

726 kits only

 

 

 

 

 

 

1-8

First Steps

Upgrades, Conversions, and Kit Contents

Part

Qty

Part

Comments

Number

 

 

 

 

 

 

 

right panel - flint grey

1

C5175-00204

C5132J & C5131L #700 &

 

 

 

726 kits only

 

 

 

 

left panel - parch.white

1

C5175-00203

C5133L #768 kit only

 

 

 

 

right panel - parch

1

C5175-00205

C5133L #768 kit only

white

 

 

 

 

 

 

 

product label

1

5181-9902

placed over the current

 

 

 

product label

 

 

 

 

400ex nameplate

1

C1170-84302

C5133J

 

 

or

 

 

 

C1170-84310

C5133K and C5133L #726

 

 

 

kits only

 

 

 

 

User Guide

1

C1160-90015

C1133J kit only

 

 

or

 

 

 

C1160-90016

C5133K and C5133L

 

 

or

option #726 kits only

 

 

 

 

 

C1160-90017

C5133L #700 and #768 kits

 

 

only

 

 

 

 

 

 

 

User Guide, localized

1

C1160-90001

C5133J kit only

CD ROM

 

 

 

 

 

 

 

Upgrade and

1

C1160-90018

These instructions.

Conversion Instructions

 

 

 

 

 

 

 

1-9

First Steps

Equipment, Tools, and Firmware Needed

Equipment, Tools, and Firmware Needed

PC Tool Equipment and Software Needed

When upgrading or converting the library you will be connecting your PC tool to the jukebox for two reasons: downloading firmware to the jukebox controller and drives and verifying proper operation of the drives after installation. The following hardware and software is required:

IBM AT-compatible computer

Adaptec interface board

Cables and adapters that will enable you to connect the SCSI port of your PC tool to a high-density SCSI port on the jukebox.

In addition to a service SCSI cable stored inside the jukebox you may need an adapter from the list below:

PTI cable:

50-pin to 68-pin cable (PTI part number HP01)

Adaptec products

Adaptec APA 1460 connector

 

(Adaptec part no. ACK-1460-50HD)

 

Internal converter

 

(Adaptec part no. ACK-68P-50P-IU)

 

Standard 68-pin male to 68-pin male SCSI cable

A firmware download utility

An MO scratch disk for testing the drives.

SCSI PRO®

SCSI Toolbox®

CoComp

Peripheral Test Instruments (PTI)

www.cocomp.com

www.pti.com

1-10

First Steps

Equipment, Tools, and Firmware Needed

Tools Required

T-10 and T-20 Torx® drivers

Firmware Needed

Before beginning an upgrade or conversion, obtain the most current version of the jukebox controller and drive firmware for the model and option of the jukebox you are upgrading/converting.

Firmware for all models and options of this jukebox is available for download at:

www.hp.com/isgupport/optical/fw/firmware.html.

1-11

First Steps

Equipment, Tools, and Firmware Needed

1-12

2

Upgrading Drives and Capacity in 5.2

 

 

Gb Drive Jukeboxes

 

 

 

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Before You Begin

 

Before You Begin

 

Check the kit contents, tools and equipment needed for this upgrade in Chapter 1.

 

 

IMPORTANT

Before you begin, make sure you have the most current firmware for the jukebox

 

controller and the drives for the model and option jukebox you are upgrading.

 

Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.

 

 

2-2

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