ETV mille Caponord - ETV mille Caponord ABS
use+maintenance book
aprilia part# 8104918
© 2005 Piaggio & C. S.p.A. - Noale (VE)
First edition: june 2005
Reprint: September 2006/A
Produced and printed by:
VALLEY FORGE DECA
Ravenna , Modena, Torino
DECA S.r.l.
Registered Main Office Via Vincenzo Giardini, 11 48022 Lugo (RA) - Italy - Tel. 0545-216611
Fax 0545-216610 www.vftis.com deca@vftis.spx.com
On behalf of:
Piaggio & C. S.p.A.
via G. Galilei, 1 - 30033 Noale (VE) - Italy Tel. +39 - (0)41 58 29 111
Fax +39 - (0)41 44 10 54 www.aprilia.com
FOREWORD
NOTE This manual is an important and integral part of your vehicle. Keep it with your vehicle at all times, even if your vehicle is resold.
aprilia has prepared this manual to supply you, the user, with correct and current information. However, since aprilia constantly improves the design of its vehicles, there may be slight discrepancies between your vehicle and the material given in this manual. If you have any questions about your vehicle, contact your Local aprilia Dealer, as he will have the very latest technical information available from the factory.
For tests and repairs not expressly described in this manual, to purchase aprilia genuine spare parts, accessories, and other products, and for help with specific problems, please contact your Local aprilia Dealer or service center. These professionals will be able to promptly and accurately help.
Thank you for choosing aprilia. Have a great ride!
This manual is copyright in all countries, and reproduction of any part or the complete by any means in print or electronic is strictly prohibited.
INTRODUCTION
This manual is divided into sections, chapters and paragraphs, by subject. The procedures described are laid out in single operation, and each operation is indicated by a u.
The numbered parts shown in the figures are identified in the text with the number in parentheses or with the symbol representing them.
Example (the following text is generic and does not refer to this specific vehicle):
section
MAIN INDEPENDENT CONTROLS
chapter
STEERING LOCK
safety warning
paragraph
operation
position (2)
symbol “ ”
WARNING
Never attempt to place the ignition switch in the locked “ ” (LOCK) position while the vehicle is moving.
OPERATION
To lock the steering:
uTurn the handlebar completely to the left or to the right.
uTurn the key (2) to position “ ”.
uPress the key and turn it to position “ ”.
uRemove the key.
2 |
use and maintenance ETV mille Caponord ABS |
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SAFETY WARNINGS |
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Before starting the engine, carefully read this manual and in particular the chapters “WARNINGS - PRECAUTIONS - GENERAL ADVICE” and “SAFE DRIVE” see p. 17.
Your safety and that of those around you depends not only on your skill as a rider, but also your knowledge about your vehicle and about riding safely. Therefore it is essential that you not operate your vehicle on public streets or highways until you have received instructions from a qualified safety organization such as the Motorcycle Safety Foundation, and are properly trained and licensed.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying aprilia. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or aprilia. To contact NHTSA, you may either call the Auto Safety Hotline toll free at 1-800-424- 9393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590.
You can also obtain other information about motor vehicle safety from the Hotline.
ROAD REGULATIONS
AND USE OF THE VEHICLE
Rules of the road vary from country to country. It is essential that you understand in advance the rules of the road of the country in which your vehicle will be used.
WARNING
This vehicle has been designed and produced for use on paved roads, and for smooth graded dirt roads and trails. It is not designed to be used on even smooth graded dirt roads, or trails. It is not designed for off road competition, or for cross country riding. Do not use this vehicle on rough or unimproved surfaces, or in other off road areas. Failure to heed this warning could lead to an upset with subsequent injury and even death.
WARNING
If the bike is to be used off-road, on public land, it is the owner’s responsibility to install a spark arrester approved by the US Forest Service for this engine displacement or larger.
aprilia s.p.a. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
Warranty claims should be directed to:
aprilia Word Service USA Inc.
140 E 45th Street, 17C
New York, NY 10012
Tel: 877. 277.4552 (877.Aprilia)
Fax: 001.212.380.4459
ORIGIN OF THE EMISSIONS
The combustion process produces carbon monoxide and hydrocarbons. The control of hydrocarbons is very important, because under certain conditions they react to exposure to sunlight and produce photochemical smog.
Carbon monoxide does not react in the same way, but it is toxic and poisonous. aprilia utilizes “lean” carburetor settings and other systems to reduce the production of carbon monoxide and hydrocarbons.
use and maintenance ETV mille Caponord ABS |
5 |
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VEHICLE IDENTIFICATION |
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NUMBER (V.I.N.) |
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(FRAME NUMBER) |
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INFORMATION CONTAINED |
5 |
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IN THE VEHICLE |
# |
G 3 J 3 6 |
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IDENTIFICATION NUMBER |
ZD4RY***#4#000000 |
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0 ) |
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;362 63 |
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6 ) |
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6 3 6 3 0 & 6 3 |
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A ) |
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R E
2 |
20 |
22 |
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IIII IIIII |
21 19
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6
B
C
ATTENZIONE
PRIMA DI RIMUOVERE IL SERBATOIO CARBURANTE,
SGANCIARE E DISINSERIRE GLI INNESTI RAPIDI
ATTENERSI SCRUPOLOSAMENTE ALLE ISTRUZIONI DEL
D LIBRETTO USO E MANUTENZIONE, PER LA RIMOZIONE
DEL SERBATOIO CARBURANTE
WARNING
RELEASE AND DISCONNECT THE COUPLINGS,
AND FOLLOW CAREFULLY USE & MAINTENANCE
BOOK BEFORE REMOVING FUEL TANK
4X
R ,
4X
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HOSE ROUTING DIAGRAM
EVAP FAMILY: 6ASPE0024MLA
E
FOUR
6
6
1.4 HC+NOx G/KM
HO2S, 2OC, SFI
;F
;;
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;?
;@
;A
;< |
CARICO MASSIMO |
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MAX WEIGHT |
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4X
# R
4X |
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;B |
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;C
;D |
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NON USARE LA PRESA DI |
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;E |
CORRENTE IN MOVIMENTO |
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DO NOT USE THE SOCKET |
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WHILE RIDING |
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?F |
UP |
UP |
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WARNING |
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MAX
?; MIN
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ATTENZIONE |
ACHTUNG |
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Assicurarsi che la pipetta sia collegata correttamente |
Sicherstellen, daß der Stecker korrekt an die Kerze |
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alla candela. Lo scorretto posizionamento |
angeschlossen ist. Die falsche Positionierung würde |
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causerebbe, con le vibrazioni del motore, lo |
mit den Vibrationen des Motors die Abtrennung das |
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scollegamento della pipetta, danneggiando |
Steckers verursachen und so den Motor schwer |
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gravemente il motore. Inserire correttamente la |
beschädigen. Den Stecker bis zu dessen Einrasten |
?? |
pipetta sulla candela fino ad avvertire lo scatto. |
korrekt in die Kerze einfügen. |
CAUTION |
ATTENTION |
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Make sure that the cap is correctly connected to the |
S'assurer que l'embout est relié correctement à la |
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spark plug. Due to the vibrations of the engine, the |
bougie. Son positionnement incorrect causerait, avec |
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incorrect position would cause the disconnection of |
les vibrations du moteur, le débranchement de |
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the spark plug cap, with serious damage to the |
l'embout, ce qui endommagerait gravement le moteur. |
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engine. Correctly insert the cap in the spark plug, until |
Introduire correctement l'embout sur la bougie |
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you hear the click. |
jusqu'à entendre le déclic. |
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4X
R ##
Follow X
PART 575.6, CONSUMER INFORMATION
aprilia World Service USA, Inc.
140 E 45th Street, 17C, New York, NY 10012
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying aprilia World Service USA, Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in any individual problems between you, your dealer, or
aprilia World Service USA, Inc.
To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 or write to:
NHTSA
U.S. DEPARTMENT of TRANSPORTATION
400 7th Street SW, (NVS-223) Washington, DC 20590
You can also obtain other information about motor vehicle safety from the Hotline.
EVAPORATIVE EMISSION SYSTEM
The system consists of:
1)Fuel tank.
2)Water drain line.
3)Fuel tank breather nipple.
4)Breather line (to tee).
5)Roll-over valve.
6)Breather line (to purge valve).
7)Purge valve (to carbon canister).
8)Breather line (to carbon canister).
9)Carbon canister.
10)Drain line (to electric purge valve).
11)Electric purge valve (from carbon canister).
12)Drain line (from electric purge valve).
13)“T” tee.
14)“T” tee.
15)“X” tee.
16)Drain line (to manifold vacuum port).
17)Manifold vacuum port (on rear part of throttle body).
18)Throttle body.
19)Vacuum line (from purge valve).
20)“T” tee.
21)Vacuum line (to ported vacuum port).
22)Ported vacuum port (front part of throttle body).
23)Air box.
24)Warm air inlet fitting (from air box).
25)“T” tee.
26)Warm air inlet (from air box).
27)“Y” tee.
28)Warm air inlet (to carbon canister).
29)Warm air inlet (to one way valve).
30)One way valve.
31)Warm air inlet (from one way valve).
32)Water or other contaminant drain line.
33)Front cylinder “1” synchronization line.
34)Rear cylinder “2” synchronization line.
35)Plug.
36)To power clutch (from manifold vacuum port).
37)To power clutch (from ported vacuum port).
38)Vacuum line(from “T” tee).
12 use and maintenance ETV mille Caponord ABS
' 3 0 3 3 6 3 0"$ ; )
R #+
YOUR WARRANTY RIGHTS
AND OBLIGATIONS
The California Air Resources Board and aprilia s.p.a. (hereinafter “aprilia”) are pleased to explain the emission control system warranty on your 1999 and later motorcycle. In California new motor vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. aprilia must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle.
Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, catalytic converter and engine computer. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, aprilia will repair your motorcycle at no cost to you, including diagnosis, parts and labor.
MANUFACTURER’S EMISSIONS SYSTEM WARRANTY COVERAGE
Class I motorcycles (50 – 169 cm3): for a period of use of five (5) years or 12,000 kilometers (7,456 miles), whichever first occurs.
Class II motorcycles (170 – 279 cm3): for a period of use of five (5) years or 18,000 kilometers (11,185 miles), whichever first occurs.
Class III motorcycles (280 cm3 and larger): for a period of use of five (5) years or 30,000 kilometers (18,641 miles), whichever first occurs.
If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by aprilia. This is your emission control system DEFECTS WARRANTY.
OWNER'S WARRANTY
RESPONSIBILITIES
–As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner's manual. aprilia recommends that you retain all receipts covering maintenance on your motorcycle, but aprilia cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
–You are responsible for presenting your motorcycle to an aprilia dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
–As the motorcycle owner, you should be aware that aprilia may deny your warranty coverage if your motorcycle or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
If you have any questions regarding your warranty rights and responsibilities, you should contact aprilia World Service USA, Inc., 140 E 45th Street, 17C , New York, NY 10012, or the U.S. Enviromental Protection Agency, 2000 Traverwood Ann Arbor, MI 48105, or the California Air Resources Board at P.O. Box 8001, 9528 Telstar Avenue, El Monte, CA 91734-8001.
14 use and maintenance ETV mille Caponord ABS
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B.Inspections, replacement of parts and other services and adjustments required for required maintenance.
C.Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined.
III. LIMITED LIABILITY
A. The liability of aprilia under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized aprilia motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the aprilia dealer. aprilia SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE aprilia MOTORCYCLE FOR ANY PURPOSE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
B.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY aprilia EXCEPT AS SPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
C.No dealer is authorized to modify this aprilia Limited Emission Control System Warranty.
IV. LEGAL RIGHTS. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
V.THIS WARRANTY IS IN ADDITION TO THE aprilia LIMITED MOTORCYCLE WARRANTY.
VI. ADDITIONAL INFORMATION. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, aprilia is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchases.
aprilia s.p.a.
Via G. Galilei, 1 30033 Noale (VE) Italy
aprilia World Service USA, Inc.
140 E 45th Street, 17C
New York, NY 10012
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