siemens 828D User Manual

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SINUMERIK

SINUMERIK 828D, SINAMICS S120 Alarms

Diagnostics Manual

Valid for
control system
SINUMERIK 828D
Software	version
CNC software	4.5 SP2
SINAMICS S120	4.5

03/2013

6FC5398-8BP40-3BA1

Preface

Introduction

NCK alarms

Cycle alarms

HMI alarms

SINAMICS alarms

Drive and I/O alarms

PLC alarms

System responses

Appendix

Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to personswith a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannotbe precludedentirely,wecannotguaranteefullconsistency. However,the informationinthis publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG	Order number: 6FC5398-8BP40-3BA1	Copyright © Siemens AG 2009 - 2013.
Industry Sector	04.2013 Technical data subject to change	All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY

Preface

SINUMERIK documentation

The SINUMERIK documentation is organized in the following categories:

•

General documentation User documentation

Manufacturer/service documentation

Additional information

You can find information on the following topics at www.siemens.com/motioncontrol/docu:

•

Ordering documentation/overview of documentation Additional links to download documents

Using documentation online (find and search in manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following address:

docu.motioncontrol@siemens.com

My Documentation Manager (MDM)

Under the following link you will find information to individually compile OEM-specific machine documentation based on the Siemens content:

www.siemens.com/mdm

Training

For information about the range of training courses, refer under:

•www.siemens.com/sitrain

SITRAIN - Siemens training for products, systems and solutions in automation technology

•www.siemens.com/sinutrain

SinuTrain - training software for SINUMERIK

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product Support. http://support.automation.siemens.com

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Preface

SINUMERIK

You can find information on SINUMERIK under the following link: www.siemens.com/sinumerik

Target group

This publication is intended for:

•

Project engineers Commissioning engineers Machine operators

Service and maintenance personnel.

Benefits

The Diagnostics Manual enables the intended target group to evaluate error and fault indications and to respond accordingly.

With the help of the Diagnostics Manual, the target group has an overview of the various diagnostic options and diagnostic tools.

Technical Support

You will find telephone numbers for other countries for technical support in the Internet under http://www.siemens.com/automation/service&support

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	Preface.........................................................................................................................................................		3
1	Introduction .................................................................................................................................................		7
	1.1	Using the Diagnostics Manual.....................................................................................................	7
	1.2	Structure of the diagnostics manual............................................................................................	7
	1.3	Alarm number ranges................................................................................................................	10
	1.4	System error alarms..................................................................................................................	12
2	NCK alarms ...............................................................................................................................................		13
3	Cycle alarms ...........................................................................................................................................		357
4	HMI alarms ..............................................................................................................................................		501
5	SINAMICS alarms ...................................................................................................................................		507
6	Drive and I/O alarms ...............................................................................................................................		953
7	PLC alarms .............................................................................................................................................		963
8	System responses ..................................................................................................................................		969
	8.1	System reactions to SINUMERIK alarms................................................................................	969
	8.2	Cancel criteria for alarms.........................................................................................................	972
	8.3	System reactions for SINAMICS alarms..................................................................................	973
A	Appendix	.................................................................................................................................................	977
	A.1	List of abbreviations.................................................................................................................	977
	A.2	Documentation overview.........................................................................................................	983

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Table of contents

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Introduction

1.1 Using the Diagnostics Manual

Introduction

1.1Using the Diagnostics Manual

The Diagnostics Manual refers to the alarms / messages from the NCK area, HMI, PLC and SINAMICS. It should be used as a reference manual and allows operators at the machine tool:

•To correctly assess special situations when operating the machine.

•To identify the response of the system to the special situation.

•To utilize the possibilities for continued operation following the special situation.

•To follow references to other documentation containing further details.

1.2Structure of the diagnostics manual

NCK / HMI / drive and I/O / PLC alarms

The descriptions for the alarms can be found in the chapters:

•

NCK alarms (Page 13) HMI alarms (Page 501)

Drive and I/O alarms (Page 953) PLC alarms (Page 963)

In each chapter, the alarm descriptions are sorted according to ascending alarm number. There are gaps in the sequence.

Structure of the NCK / HMI / drive and I/O / PLC alarm descriptions

The descriptions of the alarms have the following layout:

Explanation:

Reaction:

Help:

Continue program:

Each alarm is uniquely identified using the <Alarm number> and the <Alarm text>.

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Introduction

1.2 Structure of the diagnostics manual

The description of the alarms is classified according to the following categories:

•

Explanation

Response

See Chapter: System reactions to SINUMERIK alarms (Page 969)

•

Remedy

Program continuation

See Chapter: Cancel criteria for alarms (Page 972)

SINAMICS alarms

The faults and states detected by the individual components of the drive system are indicated by alarms. These SINAMICS alarms are categorized into faults and alarms.

The differences between faults and alarms are as follows:

Fault	• The appropriate fault reaction is initiated when a fault occurs.
	• The following measures are required to remove the fault:
	– Removing the cause of the fault
	– Acknowledging the fault

Alarm	• No fault reaction.
	• Alarms are self-acknowledging, i.e. if the cause has been removed, the
	alarms reset themselves automatically.

The descriptions for the SINAMICS alarms are provided Chapter:

System reactions for SINAMICS alarms (Page 973)

Structure of SINAMICS alarm descriptions

The descriptions of the SINAMICS alarms have the following layout:

Message value:

Drive object:

Reaction:

Acknowledgment:

Cause:

Help:

Each alarm is uniquely identified using the <Alarm number> and the <Alarm text>.

The <Location data> is optional display information. Location data can include:

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Introduction

1.2 Structure of the diagnostics manual

•Axis name and drive number or

•Bus and slave number of the PROFIBUS DP component affected

The place holder <Location data> is kept in the alarm description for this optional information. The description of the SINAMICS alarms is classified according to the following categories:

•Message value

The information provided under the message value tells you about the composition of the fault/alarm value.

Example:

Message value: Component number: %1, cause: %2

This fault value or alarm value contains information about the component number and cause. The entries %1 and %2 are place holders, which are filled appropriately in online operation with the commissioning software.

•Drive object

For each alarm (fault/alarm) it is specified in which drive object this message can be found. A message can belong to either one, several or all drive objects.

•Response

Specifies the default reaction in the event of a fault.

See Chapter: System reactions for SINAMICS alarms (Page 973)

•Acknowledgment

See Chapter: System reactions for SINAMICS alarms (Page 973)

•Cause

For the cause of the alarm, the fault/alarm value is essentially prepared in text form.

•Remedy

References

If you require further information on the alarms, you can find the alarms under a 5-character parameter number in List Manual SINAMICS S120/S150.

The notation of the parameter numbers can be derived as follows:

In the SINAMICS List Manual, faults and alarms start with the letter "F" and the following fivedigit number.

Example:

The description of alarm 207016 can be found under parameter F07016.

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Introduction

1.3 Alarm number ranges

Synchronization of time and date

Note

Synchronization of time

The SINAMICS drives have no real-time clock. The time of day and date of the SINAMICS clock are synchronized in a 10-second cycle with the SINUMERIK real-time clock.

The result is that after a change of the date and/or the clock of the SINUMERIK real-time clock up to 10 seconds expire until this change has been synchronized with the SINAMICS drives.

If in this up period of up to 10 seconds SINAMICS alarms occur (alarm numbers 200,000 - 299,999), this SINAMICS alarms still receive the outdated date / time stamp. The SINUMERIK alarms (alarm numbers < 200,000 and > 300,000) triggered as a result of the SINAMICS alarms, on the other hand, already receive the new date/ time stamp.

1.3Alarm number ranges

The following tables show an overview of all of the reserved number ranges for alarms/ messages.

Table 1-1	NCK alarms/messages

000.000	- 009.999	General alarms
010.000	- 19.999	Channel alarms
020.000	- 029.999	Axis / spindle alarms
		027.000 - 027.999	Alarms for Safety Integrated
030.000	- 099.999	Functional alarms
		040.000 - 059.999	Reserved
		060.000 - 064.999	Cycle alarms SIEMENS
		065.000 - 069.999	Cycle alarms user
		070.000 - 079.999	Compile cycle alarms - Manufacturers and OEMs
		080.000 - 084.999	Message texts for SIEMENS cycles
		085.000 - 089.999	Message texts for user cycles
		090.000 - 099.999	Reserved
		100.000 - 129.999	System
		130.000 - 139.000	OEM
		140.000 - 199.999	Reserved

Table 1-2 SINAMICS alarms (faults/alarms)

201.000	- 203.999	Control Unit, closed-loop control
204.000	- 204.999	Reserved
205.000	-205.999	Power unit
206.000	- 206.899	Infeed
206.900	- 206.999	Braking Module

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Introduction

1.3 Alarm number ranges

Table 1-2 SINAMICS alarms (faults/alarms)

207.000 - 207.999		Drive
208.000 - 208.999		Option (COMM BOARD)
209.000 - 212.999		Reserved
213.000 - 213.010		Licensing
213.011 - 219.999		Reserved
220.000 - 229.999		OEM
230.000 - 230.999		Power unit
231.000 - 231.999		Encoder 1
232.000 - 232.999		Encoder 2
		Note:
		Faults that occur are automatically output as an alarm if the encoder is
		parameterized as a direct measuring system and does not intervene in the
		motor control.
233.000 - 233.999		Encoder 3
		Note:
		Faults that occur are automatically output as an alarm if the encoder is
		parameterized as a direct measuring system and does not intervene in the
		motor control.
234.000 - 234.999		Voltage Sensing Module (VSM)
235.000 - 235.199		Terminal Module 54F (TM54F)
235.200 - 235.999		Terminal Module 31 (TM)
236.000 - 236.999		DRIVE-CLiQ Hub Module
237.000 - 237.999		High frequency damping modules (HF)
240.000 - 240.999		Reserved
241.000 - 248.999		Reserved
249.000 - 249.999		SINAMICS GM/SM/GL
250.000 - 250.499		Communication Board (COMM BOARD)
250.500 - 259.999		OEM Siemens
Table 1-3	Drive and I/O alarms

300.000 - 399.999		Drive and I/O alarms
Table 1-4	PLC alarms/messages

400.000 - 499.999		General PLC alarms
500.000 - 599.999		Channel alarms
600.000 - 699.999		Axis / spindle alarms
700.000 - 799.999		User area
800.000 - 899.999		Reserved
		(810.001 - 810.009	System error messages)

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Introduction

1.4 System error alarms

Table 1-4 PLC alarms/messages

900.000 - 965.999 Reserved

966.000 - 999.999 Reserved

1.4System error alarms

The following alarms are system errors:

1000	1005	1013	1017
1001	1010	1014	1018
1002	1011	1015	1019
1003	1012	1016	1160

These system error alarms are not described in detail. If such a system error occurs, please contact the hotline and indicate the following details:

•

Alarm number Alarm text

Internal system error number (contained in the alarm text)

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NCK alarms	2

	Product: Solutionline_828, Version: V14.0, Language: eng
	Objects:

2000	PLC sign-of-life monitoring
Definitions:	The PLC must give a sign of life within a defined period of time (MD10100 $MN_PLC_CYCLIC_TIMEOUT). If this does
	not occur, the alarm is triggered.
	The sign of life is a counter reading on the internal NC/PLC interface which the PLC causes to count up with the 10
	ms time alarm. The NCK also tests cyclically whether the counter reading has changed.
	The PLC must give a sign of life within a defined period of time. If this does not occur, this alarm is triggered.
Reaction:	NC not ready.
	Local alarm reaction.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Check monitoring time frame in MD10100
	$MN_PLC_CYCLIC_TIMEOUT (reference value: 100ms).
	Establish the cause of the error in the PLC and eliminate it (analysis of the ISTACK. If monitoring has responded with
	a loop in the user program rather than with a PLC Stop, there is no ISTACK entry).
	This alarm is also caused by PLC stop.
	(PLC stop with programming tool,
	PLC stop by commissioning switch,
	PLC stop by alarm)
	If none of these cases applies, place a support request with the error text under: http://www.siemens.com/automation/
	support-request
Program	Switch control OFF - ON.
Continuation:

2001	PLC has not started up
Definitions:	The PLC must give at least 1 sign of life within a period of time defined in MD10120
	$MN_PLC_RUNNINGUP_TIMEOUT (default: 1 sec.).
	The PLC must give at least 1 sign of life within the defined period of time after Power ON.
Reaction:	NC not ready.
	Local alarm reaction.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	- Please inform the authorized personnel/service department. The monitoring time in MD10120
	$MN_PLC_RUNNINGUP_TIMEOUT must be checked and adapted to the first OB1 cycle.
	- Determine the cause of error in the PLC (loop or stop in the user program) and eliminate it.
	Place a support request with the error text under: http://www.siemens.com/automation/support-request
Program	Switch control OFF - ON.
Continuation:
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NCK alarms

2130	5V/24V encoder or 15V D/A converter undervoltage
Definitions:	A failure has occurred in the power supply to the encoder (5V/24V) or D/A converter (+/-15V).
Reaction:	NC not ready.
	The NC switches to follow-up mode.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Axes of this channel must be re-referenced.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Check the encoder and cable for short-circuits (the fault
	should not occur when you remove the cable). Check the power feeder line.
Program	Switch control OFF - ON.
Continuation:

2900	Reboot is delayed
Definitions:	This alarm indicates a delayed reboot.
	This alarm only occurs when reboot was carried out by the HMI and MD10088 $MN_REBOOT_DELAY_TIME was set
	greater than zero.
	The alarm can be suppressed with MD11410 $MN_SUPPRESS_ALARM_MASK Bit 20.
Reaction:	NC not ready.
	The NC switches to follow-up mode.
	Mode group not ready, also effective for single axes.
	Interpreter stop
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
	Alarm reaction delay is canceled.
Remedy:	See MD10088 $MN_REBOOT_DELAY_TIME and MD11410 $MN_SUPPRESS_ALARM_MASK.
Program	Switch control OFF - ON.
Continuation:

3000	Emergency stop
Definitions:	The EMERGENCY STOP request is applied to the NCK/PLC interface DB2600 DBX0.1 (Emergency stop).
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
	Alarm reaction delay is canceled.
Remedy:	Please inform the authorized personnel/service department. Remove the cause of the emergency stop and
	acknowledge the emergency stop via the PLC/NCK interface DB2600 DBX0.2 (emergency stop acknowledgement).
Program	Restart part program.Clear alarm with the RESET key in all channels of this mode group. Restart part program.
Continuation:

4000	[Channel %1: ] Machine data %2[%3] has gap in axis assignment
Parameters:	%1 = Channel number
	%2 = String: MD identifier
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	NCK alarms
Definitions:	The assignment of a machine axis to a channel by the MD20070 $MC_AXCONF_MACHAX_USED must be
	contiguous. At system power-up (Power On) gaps are detected and displayed as an alarm.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. The entries for the indices for the machine axes used in
	the channels must be contiguous in table MD20070 $MC_AXCONF_MACHAX_USED. Channel axis gaps must be
	enabled via MD11640$MN_ENABLE_CHAN_AX_GAP.
Program	Switch control OFF - ON.
Continuation:

4002	[Channel %1: ] Machine data %2[%3] assigns an axis not defined in channel
Parameters:	%1 = Channel number
	%2 = String: MD identifier
	%3 = Index: MD array index
Definitions:	Only axes that have been activated in the channel by MD20070 $MC_AXCONF_MACHAX_USED [kx]=m may be
	declared as geometry axes, transformation axes or orientation axes in MD20050
	$MC_AXCONF_GEOAX_ASSIGN_TAB [gx]=k. This also applies to MD22420 $MC_FGROUP_DEFAULT_AXES
	(gx: Geometry axis index, kx: Channel axis index, k: Channel axis no., m: Machine axis no.).
	Assignment of geometry axes to channel axes
	MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB (includes channel axis no. k):
	- Geometry axis index: 0, 1st channel: 1, 2nd channel: 1
	- Geometry axis index: 1, 1st channel: 2, 2nd channel: 0
	- Geometry axis index: 2, 1st channel: 3, 2nd channel: 3
	MD20070 $MC_AXCONF_MACHAX_USED (includes machine axis no. m):
	- Channel axis index: 0, 1st channel: 1, 2nd channel: 4
	- Channel axis index: 1, 1st channel: 2, 2nd channel: 5
	- Channel axis index: 2, 1st channel: 3, 2nd channel: 6
	- Channel axis index: 3, 1st channel: 7, 2nd channel: 0
	- Channel axis index: 4, 1st channel: 8, 2nd channel: 0
	- Channel axis index: 5, 1st channel: 0, 2nd channel: 0
	- Channel axis index: 6, 1st channel: 0, 2nd channel: 0
	- Channel axis index: 7, 1st channel: 0, 2nd channel: 0
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Correct
	- MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB
	- MD24... $MC_TRAFO_AXES_IN_...
	- MD24... $MC_TRAFO_GEOAX_ASSIGN_TAB_...
	- MD22420 $MC_FGROUP_DEFAULT_AXES
	- and/or MD20070 $MC_AXCONF_MACHAX_USED.
Program	Switch control OFF - ON.
Continuation:

4004	[Channel %1: ] Machine data %2 axis %3 defined repeatedly as geometry axis
Parameters:	%1 = Channel number
	%2 = String: MD identifier
	%3 = Axis index
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Definitions:	An axis may only be defined once as a geometry axis.
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Correct MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Program	Switch control OFF - ON.
Continuation:

4005	[Channel %1: ] Maximum number of axes is exceeded. Limit %2
Parameters:	%1 = Channel number
	%2 = Upper limit for the number of axes in the channel
Definitions:	MD20070 $MC_AXCONF_MACHAX_USED defines which machine axes can be used in this channel. This
	simultaneously defines the number of active axes in the channel. This upper limit has been exceeded. Note: The
	channel axis gaps may cause certain indices of MD20070 $MC_AXCONF_MACHAX_USED to remain unused and
	therefore do not count as active channel axes.
	Example:
	- CHANDATA(2)
	- $MC_AXCONF_MACHAX_USED[0] = 7
	- $MC_AXCONF_MACHAX_USED[1] = 8
	- $MC_AXCONF_MACHAX_USED[2] = 0
	- $MC_AXCONF_MACHAX_USED[3] = 3
	- $MC_AXCONF_MACHAX_USED[4] = 2
	- $MC_AXCONF_MACHAX_USED[5] = 0
	- $MC_AXCONF_MACHAX_USED[6] = 1
	- $MC_AXCONF_MACHAX_USED[7] = 0
	This channel uses the five machine axes 1, 2, 3, 8, 7, i.e. it has 5 active channel axes.
Reaction:	NC not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Modify MD20070 $MC_AXCONF_MACHAX_USED.
Program	Switch control OFF - ON.
Continuation:

4006	The maximum number of activatable axes has been exceeded (limit %1)
Parameters:	%1 = Number of axes
Definitions:	The sum of the two option data $ON_NUM_AXES_IN_SYSTEM and $ON_NUM_ADD_AXES_IN_SYSTEM must not
	exceed the maximum number of axes in the system.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personel/service department. The sum of the two option data
	$ON_NUM_AXES_IN_SYSTEM and $ON_NUM_ADD_AXES_IN_SYSTEM must not exceed the maximum number
	of axes (dependent on configuration).
Program	Switch control OFF - ON.
Continuation:
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	NCK alarms

4009	Machine data %1%2 contains an illegal value.
Parameters:	%1 = String: MD identifier
	%2 = String: possibly further specification
Definitions:	A value has been entered which lies above or below the value range or a limit value of a variable, a machine data, or
	a function.
Reaction:	NC not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Enter correct values.
Program	Switch control OFF - ON.
Continuation:

4010	Invalid identifier used in machine data %1[%2]
Parameters:	%1 = String: MD identifier
	%2 = Index: MD array index

Definitions: When determining a name in the NCK tables (arrays) for: machine axes, Euler angles, direction vectors, normal vectors, interpolation parameters and intermediate point coordinates, one of the following syntax rules for the identifier to be entered has been violated:

-The identifier must be an NC address letter (A, B, C, I, J, K, Q, U, V, W, X, Y, Z), possibly with a numerical extension (840D: 1-99)

-The identifier must begin with any 2 capital letters but not with $ (reserved for system variables).

-The identifier must not be a keyword of the NC language (e.g. POSA).

Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Enter the identifier for user-defined names with correct
	syntax in the displayed MD.
	- Machine axes: MD10000 $MN_AXCONF_MACHAX_NAME_TAB
	- Euler angles: MD10620 $MN_EULER_ANGLE_NAME_TAB
	- Normal vectors: MD10630 $MN_NORMAL_VECTOR_NAME_TAB
	- Direction vectors: MD10640 $MN_DIR_VECTOR_NAME_TAB
	- Interpolation parameters: MD10650 $MN_IPO_PARAM_NAME_TAB
	- Intermediate point coordinates: MD10660 $MN_INTERMEDIATE_POINT_NAME_TAB
Program	Switch control OFF - ON.
Continuation:

4011	[Channel %1: ] Invalid identifier used in machine data %2[%3]
Parameters:	%1 = Channel number
	%2 = String: MD identifier
	%3 = Index: MD array index

Definitions: When defining names in the channel-specific tables for geometry axes and channel axes, one of the following syntax rules for the identifier to be entered has been violated:

-The identifier must be an NC address letter (A, B, C, I, J, K, U, V, W, X, Y, Z), possibly with a numerical extension.

-The identifier must begin with any 2 capital letters but not with $ (reserved for system variables).

-The identifier must not be a keyword of the NC language (e.g. SPOS).

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NCK alarms

Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Enter the identifier for user-defined names with correct syntax in the displayed MD
	- Geometry axes: MD20060 $MC_AXCONF_GEOAX_NAME_TAB
	- Channel axes: MD20080 $MC_AXCONF_CHANAX_NAME_TAB
Program	Switch control OFF - ON.
Continuation:

4012	Invalid identifier used in machine data %1[%2]
Parameters:	%1 = String: MD identifier
	%2 = Index: MD array
Definitions:	The selected identifier is invalid. Valid identifiers are:
	- AX1 - AXn: Machine axis identifiers
Reaction:	NC not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Use the correct identifier.
Program	Switch control OFF - ON.
Continuation:

4020	Identifier %1 used several times in machine data %2
Parameters:	%1 = String: Name of identifier
	%2 = String: MD identifier
Definitions:	When determining a name in the NCK tables (arrays) for: machine axes, Euler angles, direction vectors, normal
	vectors, interpolation parameters and intermediate point coordinates, an identifier has been used that already exists
	in the control.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Select for the identifier to be entered a character string
	that is not yet used in the system (max. 32 characters).
Program	Restart part program.Clear alarm with the RESET key in all channels of this mode group. Restart part program.
Continuation:

4021	[Channel %1: ] Identifier %2 used several times in machine data %3
Parameters:	%1 = Channel number
	%2 = String: Name of identifier
	%3 = String: MD identifier
Definitions:	To determine the name in the channel-specific tables for geometry axes and channel axes an identifier already existing
	in the control has been used.
18	Alarms
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Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Select for the identifier to be entered a character string
	that is not yet used in the system (max. 32 characters).
Program	Switch control OFF - ON.
Continuation:

4030	[Channel %1: ] Identifier missing in machine date %2[%3]
Parameters:	%1 = Channel number
	%2 = String: MD identifier
	%3 = Index: MD array index
Definitions:	An axis identifier is expected for the displayed MD in accordance with the axis configuration in the MD20070
	$MC_AXCONF_MACHAX_USED and MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Check axis configuration and enter the missing identifier into the MD or, should the axis not exist, specify for this
	channel axis the machine axis 0 in the channel-specific MD20070 $MC_AXCONF_MACHAX_USED. If this concerns
	a geometry axis that is not to be used (this applies only for 2-axis machining, e.g. on turning machines), then channel
	axis 0 must be entered additionally in the channel-specific MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Program	Switch control OFF - ON.
Continuation:

4032	[Channel %1: ] Wrong identifier for facing axis in %2
Parameters:	%1 = Channel number
	%2 = String: MD identifier
Definitions:	According to the axis configuration in MD20150 $MC_GCODE_RESET_VALUES or MD20100
	$MC_DIAMETER_AX_DEF, a facing axis identifier is expected at the specified location.
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Add the correct identifier.
Program	Switch control OFF - ON.
Continuation:

4040	[Channel %1: ] Axis identifier %2 not consistent with machine data %3
Parameters:	%1 = Channel number
	%2 = String: Axis identifier
	%3 = String: MD identifier
	%4 = There are not enough channel axes entered in the MD displayed.
Alarms		19
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NCK alarms

Definitions:	The use of the specified axis identifier in the displayed MD is not consistent the channel's axis configuration stated in
	the MD20070 $MC_AXCONF_MACHAX_USED and MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Check and correct the identifier used in the MD10000 $MN_AXCONF_MACHAX_NAME_TAB, MD20080
	$MC_AXCONF_CHANAX_NAME_TAB and/or MD20060 $MC_AXCONF_GEOAX_NAME_TAB.
Program	Switch control OFF - ON.
Continuation:

4045	[Channel %1: ] Conflict between machine data %2 and machine data %3
Parameters:	%1 = Channel number
	%2 = String: MD identifier
	%3 = String: MD identifier
Definitions:	Using the specified machine data %1 leads to a conflict with machine data %2.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Correct the specified machine data.
Program	Switch control OFF - ON.
Continuation:

4050	NC code identifier %1 cannot be reconfigured to %2
Parameters:	%1 = String: Old identifier
	%2 = String: New identifier

Definitions: Renaming of an NC code was not possible for one of the following reasons:

-The old identifier does not exist

-The new identifier lies in another type range.

NC codes/keywords can be reconfigured via machine data as long as the type range is not abandoned.

Type 1: "real" G codes: G02, G17, G33, G64, ...

Type 2: named G codes: ASPLINE, BRISK, TRANS, ...

Type 3: settable addresses: X, Y, A1, A2, I, J, K, ALF, MEAS, ...

Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Correct MD10712 $MN_NC_USER_CODE_CONF_NAME_TAB (protection level 1).
	The list must be built up as follows:
	Even address: Identifier to be modified.
	Following odd address: New identifier
	e.g.: $MN_NC_USER_CODE_CONF_NAME_TAB [10] = "ROT"
	$MN_NC_USER_CODE_CONF_NAME_TAB [11] = " "
	clears the ROT function from the control
Program	Switch control OFF - ON.

Continuation:
20	Alarms
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4060	Standard machine data loaded (%1, %2, %3, %4)
Parameters:	%1 = Identifier 1
	%2 = Identifier 2
	%3 = Identifier 3
	%4 = Identifier 4
Definitions:	The standard MD were loaded because
	- a cold start was requested or
	- the MD buffer voltage failed or
	- an initialization was requested for loading the standard machine data (MD11200 $MN_INIT_MD).
Reaction:	Alarm display.
Remedy:	Please inform the authorized personnel/service department. After automatically loading the standard MDs, the
	individual MDs must be entered or loaded in the relevant system.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4062	Backup data loaded
Definitions:	The user data saved in the flash memory are loaded to the SRAM.
Reaction:	Alarm display.
Remedy:	Load specific machine data again.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4065	Buffered memory was restored from backup medium (potential loss of data!)
Definitions:	The user data of the NC and the retentive data of the PLC are stored in a buffered memory area (SRAM). A possible
	inconsistency was detected in this buffered memory during ramp-up of the control.
	The buffered memory was initialized with the last backup copy. Changes that have been made since the last update
	of the backup copy in the buffered memory were thus lost.
	A possible reason for a data inconsistency could be that the backup time was exceeded. Please note the required ON
	time of the control specified in your commissioning guide.
Reaction:	NC not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
Remedy:	Restart the control.
Program	Switch control OFF - ON.
Continuation:

4070	Normalizing machine data has been changed
Definitions:	The control uses internal physical units (mm, degrees, s, for paths, velocities, acceleration, etc.). During programming
	or data storage, some of these values are input and output using different units (rev./min, m/s2, etc.).
	The conversion is carried out with the scaling factors that can be entered (system-spefic MD array MD10230
	$MN_SCALING_FACTORS_USER_DEF USER_DEF[n] (n ... index number 0 - 10), when the corresponding masking
	bit is set to "1".
	If the masking bit is set to "0" then scaling takes place with the internal standard factors.
	The following machine data influence the scaling of other MDs:
	MD10220: $MN_SCALING_USER_DEF_MASK
	MD10230: $MN_SCALING_FACTORS_USER_DEF
	MD10240: $MN_SCALING_SYSTEM_IS_METRIC
	MD10250: $MN_SCALING_VALUE_INCH
	MD30300: $MA_IS_ROT_AX
	If these data are modified, the NCK must be powered up again. Only then will the input of dependent data be performed
	correctly.

Alarms	21
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Reaction:	Alarm display.
Remedy:	Please inform the authorized personnel/service department.
	If the alarm has been displayed after downloading an MD file which is consistent within itself, then the download
	operation must be repeated with a new NC power-up. (The file contains scaling-dependent machine data in front of
	the scaling factors).
Program	Clear alarm with the Delete key or NC START.
Continuation:

4071	Check the position of the encoder
Definitions:	A machine data has been changed that affects the value of an absolute encoder position. Please check the postion
	values.
	For absolute encoders:
	Encoder adjustment has been changed, the machine reference of the axis position may have changed, check the
	encoder adjustment.
	Other encoders:
	The reference point of the axis position has been changed, check the referencing procedure.
Reaction:	Alarm display.
Remedy:	Please inform the authorized personnel/service department.
Program	Clear alarm with the Delete key or NC START.
Continuation:

4075	Machine data %1 (and maybe others) not changed due to missing permission level %2
Parameters:	%1 = String: MD identifier
	%2 = Write protection level of the MD
Definitions:	On executing a TOA file or when writing machine data from the part program, an attempt has been made to write an
	item of data with a higher protection level than the access authorization currently set in the control. The item of data
	in question has not been written and program execution is continued. This alarm is set only when access violation is
	detected for the first time.
Reaction:	Alarm display.
Remedy:	Please inform the authorized personnel/service department. Set the required access level by means of keyswitch or
	password entry or delete the machine data concerned from the MD file/part program.
Program	Clear alarm with the Delete key or NC START.
Continuation:

4076	%1 Machine data could not be changed with permission level %2
Parameters:	%1 = Number of MDs
	%2 = Preset access authorization
Definitions:	On executing a TOA file or when writing data from the part program an attempt has been made to write data with a
	higher protection level than the access authorization currently set in the control. The data in question have not been
	written and program execution is continued without hindrance. This alarm is issued on acknowledging alarm 4075. It
	can be cleared only with Power ON.
Reaction:	NC Start disable in this channel.
	Alarm display.
Remedy:	Please inform the authorized personnel/service department. Set the required access level by means of keyswitch or
	password entry or delete the machine data concerned from the MD file/part program.
Program	Switch control OFF - ON.
Continuation:

22	Alarms
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4077	New value %1 of MD %2 not set. Requested %3 bytes too much %4 memory.
Parameters:	%1 = New value of machine data
	%2 = Machine data number
	%3 = Number of bytes requested that exceeded availability
	%4 = Type of memory
Definitions:	An attempt was made to enter a new value in the specified memory configuration machine data. It was not possible
	to modify the value, as this would have cleared the contents of the user memory. This was because the memory
	requested exceeded the available capacity.
	The third parameter specifies the number of bytes by which the maximum user memory was exceeded.
	The fourth parameter specifies the type of memory whose limit was exceeded.
	- "D" stands for dynamic or non-buffered user memory (this is where, for example, the LUD variables are stored and
	the interpolation buffer size is entered). The capacity of this memory type is defined by the current memory
	configuration and the value in MD18210 $MN_MM_USER_MEM_DYNAMIC.
	- "S" stands for static or buffered user memory (this is where part programs, offset data, R variables, tool data, etc. are
	stored). This memory type is defined by the current memory configuration and the value in MD18230
	$MN_MM_USER_MEM_BUFFERED.
	- "iS" stands for internal static or buffered user memory. This memory type is defined by the current memory
	configuration (not settable). A few NCK functions use this memory.
Reaction:	Alarm display.

Remedy: If the modification was unintentional, ignore the error message and continue. The alarm has no negative effects. The remedy depends on the access right and the current memory configuration of the NCK:

-The intended change is not possible -> Try again with a smaller value. Observe the change in the number of bytes.

-Is it possible to expand the memory? This option depends on the model in use. (Not possible if parameter 4 equals "iS").

-The NCK user memory may have been set smaller than it could be. With the appropriate access authorization, the machine data (see above) can be changed.

-If parameter 4 equals "iS" and no synchronous actions are used, then MD18232

$MN_MM_ACTFILESYS_LOG_FILE_MEM[2] = 0 can be set. Otherwise the desired machine data change cannot be made.

Program	Clear alarm with the Delete key or NC START.
Continuation:

4080	Incorrect configuration of indexing axis in MD %1
Parameters:	%1 = String: MD identifier
Definitions:	The assignment of a position table to an indexing axis or the contents of a position table contains an error, or the length
	of a position table has been parameterized with 0.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.

Remedy: Please inform the authorized personnel/service department. 3 MD identifiers are output, depending on the type of error.

1.MD30500 $MA_INDEX_AX_ASSIGN_POS_TAB: the error is due to multiple assignment of a position table MD10910 $MN_INDEX_AX_POS_TAB_1 or MD10930 $MN_INDEX_AX_POS_TAB_2) to axes with different types (linear/rotary axis).

2.MD10910 $MN_INDEX_AX_POS_TAB_1 or MD10930 $MN_INDEX_AX_POS_TAB_2: the contents of the displayed tables are incorrect.

- The entered positions must be arranged in increasing size. - A particular position must not be set more than once.

- If the table is assigned to one or several modulo axes, then the contents must be within the 0 to < 360 degree range.

3.MD10900 $MN_INDEX_AX_LENGTH_POS_TAB_1 or MD10920 $MN_INDEX_AX_LENGTH_POS_TAB_2: the length of the displayed position table n was specified with 0.

Program	Clear alarm with the RESET key. Restart part program
Continuation:
Alarms		23
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NCK alarms

4082	[channel %1: ] invalid value in machine date %2%3
Parameters:	%1 = Channel number
	%2 = String: MD identifier
	%3 = String: MD field index
Definitions:	A value has been entered which exceeds the value range or a limit value for a variable, a machine data or a function.
Reaction:	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Enter correct values.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4090	Too many errors during power-up
Definitions:	More than <n> errors occurred during control power-up.
Reaction:	NC Start disable in this channel.
	Alarm display.
Remedy:	Set the machine data correctly.
Program	Switch control OFF - ON.
Continuation:

4110	IPO cycle changed to %1 ms
Parameters:	%1 = String (new IPO cycle time)
Definitions:	The IPO cycle divisor was set to a value which was not an integral multiple of the position control cycle divisor. The
	divisor (MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO) was increased.
	For PROFIBUS/PROFINET: MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO has been modified because of the
	modified DP cycle in the SDB (MD10050 $MN_SYSCLOCK_CYCLE_TIME).
Reaction:	Alarm display.
Remedy:	MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO has been modified.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4111	PLC cycle increased to %1 ms
Parameters:	%1 = String (new PLC cycle time)
Definitions:	The PLC cycle divisor was set to a value which was not an integral multiple of the IPO cycle divisor. The divisor
	(MD10074 $PLC_IPO_TIME_RATIO) has been increased.
	For PROFIBUS/PROFINET: MD10074 $PLC_IPO_TIME_RATIO has been modified because of the modified DP
	cycle in the SDB (MD10050 $SYSCLOCK_CYCLE_TIME).
Reaction:	Alarm display.
Remedy:	MD10074 $MN_PLC_IPO_TIME_RATIO has been modified.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4112	Servo cycle changed to %1 ms
Parameters:	%1 = String (new servo cycle time)
Definitions:	For PROFIBUS/PROFINET only:
	MD10060 $POSCTRL_SYSCLOCK_TIME_RATIO has been modified because of the modified DP cycle in the SDB
	(MD10050 $SYSCLOCK_CYCLE_TIME).
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Reaction:	Alarm display.
Remedy:	MD10060 $MN_POSCTRL_SYSCLOCK_TIME_RATIO RATIO has been modified.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4113	Sysclock cycle changed to %1 ms
Parameters:	%1 = String (new PLC cycle time)
Definitions:	For PROFIBUS/PROFINET only:
	MD10050 $SYSCLOCK_CYCLE_TIME has been modified because of the modified DP cycle in the SDB.
Reaction:	Alarm display.
Remedy:	MD10050 $MN_SYSCLOCK_CYCLE_TIME has been modified.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4114	Error in DP cycle of the SDB
Parameters:	%1 = String (new PLC cycle time)
Definitions:	For PROFIBUS/PROFINET only:
	The DP cycle in the SDB contains an error and cannot be set. The default value of
	MD10050$MN_SYSCLOCK_CYCLE_TIME is set.
Reaction:	Alarm display.
Remedy:	Correct the SDB
Program	Switch control OFF - ON.
Continuation:

4115	Time ratio communication to Ipo changed to %1
Parameters:	%1 = String (new PLC cycle time)
Definitions:	The value of the MD10072 $MN_COM_IPO_TIME_RATIO has been adapted. This can only occur, if the value of the
	machine data is smaller than one and the time thus calculated is no multiple of the position control cycle.
Reaction:	Alarm display.
Remedy:	The MD10072 $MN_COM_IPO_TIME_RATIO has been adapted. Please check to ensure that the calculated value is
	correct.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4150	[Channel %1: ] Invalid M function subprogram call configured
Parameters:	%1 = Channel number
Definitions:	MD10715 $MN_M_NO_FCT_CYCLE[n] or MD10718 $MN_M_NO_FCT_CYCLE_PAR contains invalid configuration
	data: An M function, which is occupied by the system and cannot be replaced by a subprogram call has been specified
	in MD10715 $MN_M_NO_FCT_CYCLE[n] for the configuration of the subprogram call via M function:
	- M0 to M5,
	- M17, M30,
	- M19, M40 to M45,
	- M function for selecting spindle/axis mode according to MD20094 $MC_SPIND_RIGID_TAPPING_M_NR (default:
	M70),
	- M functions for nibbling/punching as configured in MD26008 $MC_NIBBLE_PUNCH_CODE if activated by MD26012
	$MC_PUNCHNIB_ACTIVATION.
	- Also M96 to M99 for applied external language (MD18800 $MN_MM_EXTERN_LANGUAGE).
	MD10718 $MN_M_NO_FCT_CYCLE_PAR contains an invalid array index of MD10715
	$MN_M_NO_FCT_CYCLE[n]. Currently, the values 0 to 9 are permissible. The affected machine data is reset to the
	default value -1. This deactivates the function.
Alarms		25
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NCK alarms

Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Configure an M function in MD10715 $MN_M_NO_FCT_CYCLE[n] that is not occupied by the system, or configure a
	permissible array index in MD10718 $MN_M_NO_FCT_CYCLE_PAR.
Program	Switch control OFF - ON.
Continuation:

4152 Illegal configuration of the 'Block display with absolute values' function

Definitions: The "Block display with absolute values" function has been illegally parameterized:

-An illegal block length has been set with MD28400 $MC_MM_ABSBLOCK: While ramping up, the machine data will be checked for the following value range: 0, 1, 128 to 512

-An invalid display range has been set with MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[]. While ramping up, the machine data will be checked for the following upper and lower limits:

0 <= MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[0] <= 8

0 <= MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[1] <= (MD28060 $MC_MM_IPO_BUFFER_SIZE + MD28070$MC_MM_NUM_BLOCKS_IN_PREP).

Alarm 4152 is issued if the limits are violated.

Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Configure block length/display range within the permissible limits.
Program	Switch control OFF - ON.
Continuation:

4160	[Channel %1: ] Invalid M function number configured for spindle switchover
Parameters:	%1 = Channel number
Definitions:	An M function was specified in MD20094 $MC_SPIND_RIGID_TAPPING_M_NR in order to configure the M function
	number for spindle switchover. The M function number is assigned by the system and cannot be used for the
	switchover (M1 to M5, M17, M30, M40 to M45).
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Configure an M function which is not used by the system (M1 to M5, M17, M30, M40 to M45) in MD20094
	$MC_SPIND_RIGID_TAPPING_M_NR.
Program	Switch control OFF - ON.
Continuation:

4180	Invalid M function number assigned to enable ASUP
Definitions:	An invalid M function number has been assigned for activation of ASUP. An illegal M number has been assigned in
	MD10804 $MN_EXTERN_M_NO_SET_INT or MD10806 $MN_EXTERN_M_NO_DISABLE_INT for the configuration
	of the M number range for activation/deactivation of the interrupt program.

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Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Check MD10804 $MN_EXTERN_M_NO_SET_INT and MD10806 $MN_EXTERN_M_NO_DISABLE_INT.
Program	Switch control OFF - ON.
Continuation:

4181	[Channel %1: ] Invalid assignment of an M auxiliary function number
Parameters:	%1 = Channel number
Definitions:	In MD22254 $MC_AUXFU_ASSOC_M0_VALUE or MD22256 $MC_AUXFU_ASSOC_M1_VALUE, a number has
	been specified for the configuration of a new predefined M function which is occupied by the system, and cannot be
	used for an assignment. (M0 to M5, M17, M30, M40 to M45).
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Configure an M function in machine data MD22254 $MC_AUXFU_ASSOC_M0_VALUE or MD22256
	$MC_AUXFU_ASSOC_M1_VALUE which is not occupied by the system (M1 to M5, M17, M30, M40 to M45).
Program	Switch control OFF - ON.
Continuation:

4182	[Channel %1: ] Invalid M auxiliary function number in %2%3, MD reset
Parameters:	%1 = Channel number
	%2 = MD identifier
	%3 = If required, MD index
Definitions:	In the specified machine data, a number has been specified for the configuration of an M function which is occupied
	by the system, and cannot be used for an assignment. (M0 to M5, M17, M30, M40 to M45 and also M98, M99 with
	applied ISO dialect). The value set by the user has been reset to the default value by the system.
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Configure an M function in the specified machine data which is not occupied by the system (M0 to M5, M17, M30, M40
	to M45 and also M98, M99 with applied ISO dialect).
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4183	[Channel %1: ] M auxiliary function number %2 used several times (%3 and %4)
Parameters:	%1 = Channel number
	%2 = M auxiliary function number
	%3 = MD identifier
	%4 = MD identifier
Definitions:	In the specified machine data, a number has been used several times for the configuration of an M function.
Alarms		27
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NCK alarms

Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Check the specified machine data and create a unique assignment of M auxiliary function numbers.
Program	Switch control OFF - ON.
Continuation:

4184	[Channel %1: ] Illegally predefined auxiliary function in %2[%3], MD reset
Parameters:	%1 = Channel number
	%2 = MD identifier
	%3 = If required, MD index
Definitions:	In the specified machine data, a predefined auxiliary function has been illegally configured.
	The value set by the user has been reset to the default value by the system.
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Configure a valid value in the specified machine data.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4185	[Channel %1: ] Illegal auxiliary function configured %2 %3 %4
Parameters:	%1 = Channel number
	%2 = Type of auxiliary function
	%3 = Extension
	%4 = Auxiliary function value
Definitions:	An auxiliary function has been illegally configured.
	Predefined auxiliary functions cannot be reconfigured by user-defined auxiliary functions.
	See:
	MD22010 $MC_AUXFU_ASSIGN_TYPE[n]
	MD22020 $MC_AUXFU_ASSIGN_EXTENSION[n]
	MD22030 $MC_AUXFU_ASSIGN_VALUE[n]
	MD22035 $MC_AUXFU_ASSIGN_SPEC[n]
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Reconfigure the auxiliary function.
Program	Clear alarm with the RESET key. Restart part program
Continuation:

4200	[Channel %1: ] Geometry axis %2 must not be declared a rotary axis
Parameters:	%1 = Channel number
	%2 = Axis name
28	Alarms
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	NCK alarms
Definitions:	The geometry axes represent a Cartesian coordinate system and therefore the declaration of a geometry axis as rotary
	axis leads to a definition conflict.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Remove rotary axis declaration for this machine axis.
	For this purpose, the geometry axis index for the displayed geometry axis must be determined by means of MD20060
	$MC_AXCONF_GEOAX_NAME_TAB. The channel axis number is stored with the same index in MD20050
	$MC_AXCONF_GEOAX_ASSIGN_TAB. The channel axis number minus 1 provides the channel axis index under
	which the machine axis number is found in MD20070 $MC_AXCONF_MACHAX_USED.
Program	Switch control OFF - ON.
Continuation:

4210	[Channel %1: ] Spindle %2 declaration as rotary axis missing
Parameters:	%1 = Channel number
	%2 = Axis name, spindle number
Definitions:	If a machine axis is to be operated as a spindle, this machine axis must be declared as a rotary axis.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department. Set rotary axis declaration for this machine axis in the
	axis-specific MD30300 $MA_IS_ROT_AX.
Program	Switch control OFF - ON.
Continuation:

4215	[Channel %1: ] Spindle %2 declaration as modulo axis missing
Parameters:	%1 = Channel number
	%2 = Axis name, spindle number
Definitions:	The spindle functionality requires a modulo axis (positions in [deg]).
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Set MD30310 $MA_ROT_IS_MODULO.
Program	Switch control OFF - ON.
Continuation:

4220	[Channel %1: ] Spindle %2 declared repeatedly
Parameters:	%1 = Channel number
	%2 = Axis name, spindle number
Alarms		29
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NCK alarms

Definitions:	The spindle number exists more than once in the channel.
Reaction:	NC not ready.
	Mode group not ready, also effective for single axes.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	The spindle number is stored in the axis-specific MD35000 $MA_SPIND_ASSIGN_TO_MACHAX. The channel to
	which this machine axis/spindle is assigned is listed in the machine axis index. (The machine axis number is given in
	the channel-specific MD20070 $MC_AXCONF_MACHAX_USED).
Program	Switch control OFF - ON.
Continuation:

4225	[Channel %1: ] Axis %2 declaration as rotary axis missing
Parameters:	%1 = Channel number
	%2 = Axis name, axis number
Definitions:	The modulo functionality requires a rotary axis (positions in [deg]).
Reaction:	Mode group not ready.
	Channel not ready.
	NC Start disable in this channel.
	Interface signals are set.
	Alarm display.
	NC Stop on alarm.
Remedy:	Please inform the authorized personnel/service department.
	Set MD30300 $MA_IS_ROT_AX.
Program	Switch control OFF - ON.
Continuation:

4230	[Channel %1: ] Data alteration from external not possible in current channel state
Parameters:	%1 = Channel number
Definitions:	It is not allowed to enter this data while the part program is being executed (e.g. setting data for working area limitation
	or for dry run feedrate).
Reaction:	Alarm display.
Remedy:	The data to be entered must be altered before starting the part program.
Program	Clear alarm with the Delete key or NC START.
Continuation:

4240	Runtime overflow for IPO cycle or position controller cycle, IP %1
Parameters:	%1 = Program location
Definitions:	The settings for the interpolation and position control cycle were modified before the last power-up such that too little
	computing time is now available for the requisite cyclic task.
	The alarm occurs immediately after power-up if too little runtime is available even when the axes are stationary and
	the NC program has not started. However, task overflow can occur only when computation-intensive NC functions are
	called during program execution.

30	Alarms
	Diagnostics Manual, 03/2013, 6FC5398-8BP40-3BA1

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