Philips TEA 1623P, TEA1623PH Service Manual

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TEA1623P; TEA1623PH

STARplugTM

Rev. 01 — 17 March 2004

Product data sheet

 

 

 

 

 

 

1. General description

The TEA1623P; TEA1623PH is a Switched Mode Power Supply (SMPS) controller IC that operates directly from the rectified universal mains. It is implemented in the high voltage EZ-HV™ SOI process, combined with a low voltage BICMOS process.

The device includes a high voltage power switch and a circuit for start-up directly from the rectified mains voltage. A dedicated circuit for valley switching is built in, which makes a very efficient slim-line electronic power-plug concept possible.

In its most basic version of application, the TEA1623P; TEA1623PH acts as a voltage source. Here, no additional secondary electronics are required. A combined voltage and current source can be realized with minimum costs for external components. Implementation of the TEA1623P; TEA1623PH renders an efficient and low cost power supply system.

2. Features

Designed for general purpose supplies

Integrated power switch: 6.5 Ω and 650 V

Operates from universal AC mains supplies: 80 V to 276 V

Adjustable frequency for flexible design

RC oscillator for load insensitive regulation loop constant

Valley switching for minimum switch-on loss

Frequency reduction at low power output for low standby power: <100 mW

Adjustable overcurrent protection

Undervoltage protection

Temperature protection

Short winding protection

Safe restart mode for system fault conditions

Simple application with both primary and secondary (opto) feedback

Available in 8-pin and 16-pin DIP package.

3.Applications

Adapters

VCD

Set-Top Box (STB)

CD(R)

DVD

PC Silverbox standby SMPS.

 

 

 

 

 

 

 

 

 

 

 

 

Philips Semiconductors

TEA1623P; TEA1623PH

 

 

 

STARplugTM

4. Quick reference data

Table 1:

Quick reference data

 

 

 

 

 

Symbol

Parameter

Conditions

Min

Typ

Max

Unit

VCC(max)

maximum supply voltage

 

-

-

40

V

VDRAIN(max)

maximum voltage at pin

Tj > 0 °C

-

-

650

V

 

DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

IDRAIN

supply current drawn from

no auxiliary supply

-

0.5

-

mA

 

pin DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

RDSon

drain-source on-state

ISOURCE = 0.5 A

 

 

 

 

 

resistance

 

 

 

 

 

 

Tj = 25 °C

-

6.5

7.5

Ω

 

 

 

 

Tj = 100 °C

-

9.0

10.0

Ω

fosc

oscillator frequency range

 

10

-

200

kHz

Tamb

ambient temperature

 

20

-

+85

°C

5. Ordering information

Table 2: Ordering information

Type number

Package

 

 

 

Name

Description

Version

TEA1623P

DIP8

plastic dual in-line package; 8 leads (300 mil)

SOT97-1

 

 

 

 

TEA1623PH

DIP16

plastic dual in-line package; 16 leads (300 mil);

SOT38-1

 

 

long body

 

 

 

 

 

9397 750 12579

© Koninklijke Philips Electronics N.V. 2004. All rights reserved.

Product data sheet

Rev. 01 — 17 March 2004

2 of 18

Philips Semiconductors

TEA1623P; TEA1623PH

 

 

 

STARplugTM

6. Block diagram

VCC

1

 

SUPPLY

8

 

 

DRAIN

 

 

 

TEA1623P

VALLEY

 

 

 

 

 

2

 

LOGIC

7

GND

 

 

 

 

 

n.c.

 

 

 

 

100 mV

 

 

 

PWM

 

 

stop

 

 

 

RC

3

 

THERMAL

6

OSCILLATOR

SOURCE

 

 

 

SHUTDOWN

 

 

low frequency

 

PROTECTION

 

 

 

 

LOGIC

 

 

f

 

POWER-UP

blank

 

 

 

RESET

 

 

 

 

 

1.8

U

 

 

 

 

 

overcurrent

 

 

2.5 V

 

 

0.5 V

REG

4

 

 

5

10x

 

AUX

 

 

 

short winding

 

 

 

 

 

0.75 V

 

 

 

 

col011

Fig 1. Block diagram of TEA1623P.

9397 750 12579

© Koninklijke Philips Electronics N.V. 2004. All rights reserved.

Product data sheet

Rev. 01 — 17 March 2004

3 of 18

Philips TEA 1623P, TEA1623PH Service Manual

Philips Semiconductors

TEA1623P; TEA1623PH

 

 

 

STARplugTM

VCC

3

 

 

SUPPLY

 

14

 

 

 

 

DRAIN

 

 

 

 

 

 

1, 2, 7, 9,

 

 

 

 

 

VALLEY

10, 13,

 

 

 

TEA1623PH

 

15, 16

 

 

 

 

 

 

 

 

 

 

 

n.c.

 

4

 

 

LOGIC

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100 mV

 

 

 

PWM

 

 

 

 

stop

 

 

 

 

 

RC

5

 

THERMAL

 

 

12

OSCILLATOR

 

 

SOURCE

 

 

 

SHUTDOWN

 

 

 

 

low frequency

 

 

PROTECTION

 

 

 

 

 

 

LOGIC

 

 

 

f

 

POWER-UP

 

blank

 

 

 

 

RESET

 

 

 

 

 

 

 

 

 

1.8

U

 

 

 

 

 

 

 

 

overcurrent

 

 

 

2.5 V

 

 

 

 

0.5 V

REG

6

 

 

 

 

11

10x

 

 

 

AUX

 

8

 

 

short winding

 

 

SGND

 

 

 

 

 

 

 

 

 

0.75 V

 

 

 

 

 

 

 

 

 

 

 

 

 

col013

Fig 2. Block diagram of TEA1623PH.

7.Pinning information

7.1Pinning

 

 

 

 

 

n.c.

1

16

n.c.

 

 

 

 

 

n.c.

2

15

n.c.

VCC

 

 

 

 

VCC

3

14

DRAIN

1

 

8

DRAIN

 

 

 

 

 

GND

4

13

n.c.

GND

2

 

7

n.c.

 

 

TEA1623P

 

 

RC

5

TEA1623PH

SOURCE

 

 

 

 

RC

3

 

6

SOURCE

12

 

 

 

 

 

REG

6

11

AUX

REG

4

 

5

AUX

 

 

 

 

 

n.c.

7

10

n.c.

 

 

001aaa310

 

 

 

 

 

 

 

 

 

 

 

 

 

SGND

8

9

n.c.

 

 

 

 

 

 

 

001aaa312

 

a.

DIP8 package.

b. DIP16 package.

Fig 3.

Pin configuration.

 

 

 

 

9397 750 12579

 

© Koninklijke Philips Electronics N.V. 2004. All rights reserved.

Product data sheet

Rev. 01 — 17 March 2004

4 of 18

Philips Semiconductors

 

 

TEA1623P; TEA1623PH

 

 

 

 

 

 

STARplugTM

 

 

7.2 Pin description

 

 

 

 

 

Table 3:

Pin description

 

 

 

 

 

 

 

 

 

 

 

Symbol

Pin

 

Description

 

 

 

 

TEA1623P

TEA1623PH

 

 

 

 

VCC

1

3

supply voltage

 

 

 

GND

2

4

ground

 

 

 

 

 

 

 

 

 

 

RC

3

5

frequency setting

 

 

 

 

 

 

 

 

 

 

REG

4

6

regulation input

 

 

 

 

 

 

 

 

 

 

SGND

-

8

signal ground; must preferably be connected to pin GND

 

 

 

 

 

 

 

 

 

 

AUX

5

11

input for voltage from auxiliary winding for timing

 

 

 

 

 

 

(demagnetization)

 

 

 

 

 

 

 

 

 

 

SOURCE

6

12

source of internal MOS switch

 

 

 

 

 

 

 

 

 

 

n.c.

7

1, 2, 7, 9, 10,

not connected

 

 

 

 

 

13, 15, 16

 

 

 

 

 

 

 

 

 

 

 

DRAIN

8

14

drain of internal MOS switch; input for start-up current

 

 

 

 

 

 

and valley sensing

 

 

 

 

 

 

 

8. Functional description

The TEA1623P; TEA1623PH is the heart of a compact flyback converter, with the IC placed at the primary side. The auxiliary winding of the transformer can be used for indirect feedback to control the isolated output. This additional winding also powers the IC. A more accurate control of the output voltage and/or current can be implemented with an additional secondary sensing circuit and optocoupler feedback.

The TEA1623P; TEA1623PH uses voltage mode control. The frequency is determined by the maximum transformer demagnetizing time and the time of the oscillator. In the first case, the converter operates in the Self Oscillating Power Supply (SOPS) mode. In the latter case, it operates at a constant frequency, which can be adjusted with external components RRC and CRC. This mode is called Pulse Width Modulation (PWM). Furthermore, a primary stroke is started only in a valley of the secondary ringing. This valley switching principle minimizes capacitive switch-on losses.

8.1 Start-up and undervoltage lock-out

Initially, the IC is self supplying from the rectified mains voltage. The IC starts switching as

soon as the voltage on pin VCC passes the VCC(start) level. The supply is taken over by the auxiliary winding of the transformer as soon as VCC is high enough and the supply from

the line is stopped for high efficiency operation.

As soon as the voltage on pin VCC drops below the VCC(stop) level, the IC stops switching and restarts from the rectified mains voltage.

8.2 Oscillator

The frequency of the oscillator is set by the external resistor and capacitor on pin RC. The

external capacitor is charged rapidly to the VRC(max) level and, starting from a new primary stroke, it discharges to the VRC(min) level. Because the discharge is exponential, the relative sensitivity of the duty factor to the regulation voltage at low duty factor is almost

9397 750 12579

© Koninklijke Philips Electronics N.V. 2004. All rights reserved.

Product data sheet

Rev. 01 — 17 March 2004

5 of 18

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