Lenze EMF2133IB User Manual

EDSMF2133IB

.G÷h

Ä.G÷hä

L−force Communication

Communication Manual

PROFIBUS−DP

EMF2133IB

Communication module

l

iContents

1	About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			5
	1.1	Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		6
	1.2	Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		7
	1.3	Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		8
	1.4	Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		9
2	Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			10
	2.1	General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		10
	2.2	Device− and application−specific safety instructions . . . . . . . . . . . . . . . . . . . . . . . .		11
	2.3	Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		11
3	Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			12
	3.1	Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		12
	3.2	Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		13
	3.3	Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		14
	3.4	Connections and interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		15
4	Technical data		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
	4.1	General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		16
	4.2	Protective insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		17
	4.3	Communication time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		18
		4.3.1	Processing time 820X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
		4.3.2	Processing time 821X / 822X / 824X / 8200 vector . . . . . . . . . . . . . . . . .	19
		4.3.3	Processing time 93XX / ECSxS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
		4.3.4	Processing time Drive PLC / 9300 Servo PLC / ECSxA . . . . . . . . . . . . . . . .	19
	4.4	Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		20
5	Installation . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21
	5.1	Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		22
	5.2	Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		23
		5.2.1	Wiring according to EMC (CE−typical drive system) . . . . . . . . . . . . . . . . .	23
		5.2.2	Wiring with a host (master) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
		5.2.3	Connection of the PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
		5.2.4	Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28
		5.2.5	Cable cross−sections and screw−tightening torques . . . . . . . . . . . . . . . . .	30
6	Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			31
	6.1	Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		31
	6.2	Initial switch−on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		32
	6.3	Configuring the host system (master) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		34
	6.4	Activating the bus terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		37

2

l

EDSMF2133IB EN 5.0

Contents i

	6.5	Setting the software compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		37
	6.6	Preparing the standard device for communication . . . . . . . . . . . . . . . . . . . . . . . .		38
		6.6.1	Frequency inverter 82XX / 8200 vector . . . . . . . . . . . . . . . . . . . . . . . . . . .	38
		6.6.2	93XX servo inverter / 9300 Servo PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
		6.6.3	Drive PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	40
		6.6.4	Axis modules ECSxS / ECSxA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
	6.7	Setting the node address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		42
		6.7.1	Setting via code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	42
		6.7.2	Settings via DIP switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	42
		6.7.3	Settings by a master (class 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	43
	6.8	Connecting the mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		44
7	Process data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			45
	7.1	Lenze device control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		46
		7.1.1	Setpoint source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	46
		7.1.2	Process data signals for 82XX frequency inverters . . . . . . . . . . . . . . . . . .	47
		7.1.3	Process data signals for 8200 vector frequency inverters . . . . . . . . . . . .	52
		7.1.4	Process data signal for 9300 servo inverters . . . . . . . . . . . . . . . . . . . . . . .	57
		7.1.5	Process data signals for 9300 Servo PLC and Drive PLC . . . . . . . . . . . . . .	63
		7.1.6	Process data signals for axis modules ECSxS / ECSxA . . . . . . . . . . . . . . .	67
	7.2	DRIVECOM control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		68
		7.2.1	Provide DRIVECOM compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
		7.2.2	DRIVECOM state machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
		7.2.3	DRIVECOM control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
		7.2.4	DRIVECOM status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73
		7.2.5	Bit control commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	75
		7.2.6	Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	76
	7.3	PROFIdrive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		77
		7.3.1	Establishing PROFIdrive compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
		7.3.2	PROFIdrive state machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	78
		7.3.3	PROFIdrive control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	79
		7.3.4	PROFIdrive status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
8	Parameter data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			82
	8.1	Lenze parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		83
		8.1.1	Parameter sets for 82XX controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
		8.1.2	Parameter sets for 8200 vector controller . . . . . . . . . . . . . . . . . . . . . . . . .	84
		8.1.3	Parameter sets for controller 93XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
		8.1.4	Parameter sets for Drive PLC and ECSxS / ECSxA axis modules . . . . . . .	86

EDSMF2133IB EN 5.0

l 3

iContents

	8.2	DRIVECOM parameter data channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		87
		8.2.1	Addressing of the parameter data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	87
		8.2.2	Addressing of the Lenze parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	87
		8.2.3	Telegram structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	87
		8.2.4	Error codes (DRIVECOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
		8.2.5	Reading parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
		8.2.6	Writing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
	8.3	PROFIdrive parameter data channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		96
		8.3.1	PROFIdrive DP−V1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
		8.3.2	Error codes (PROFIdrive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	109
	8.4	Consistent parameter data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		110
9	Diagnostics . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
	9.1	LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		112
	9.2	Troubleshooting and fault elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		113
		9.2.1	Controller is inhibited . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
		9.2.2	Checking PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	115
		9.2.3	Activation of communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . .	116
		9.2.4	Reset fault (TRIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	117
	9.3	Monitoring with interrupted PROFIBUS communication . . . . . . . . . . . . . . . . . . . .		118
		9.3.1	Permanent interruption of communication . . . . . . . . . . . . . . . . . . . . . . .	118
		9.3.2	Short−time interruption of communication . . . . . . . . . . . . . . . . . . . . . . . .	119
10	Codes . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	120
	10.1	Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		120
	10.2	Monitoring codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		122
	10.3	Diagnostics codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		124
11	Index table . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	125
	11.1	DRIVECOM profile parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		125
12	Appendix . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	126
	12.1	Parallel operation of AIF and FIF interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		126
	12.2	Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		128
13	Index	. . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	129

4

l

EDSMF2133IB EN 5.0

About this documentation	1

0Fig. 0Tab. 0

1About this documentation

Contents

This documentation only contains descriptions for the EMF2133IB communication module (PROFIBUS−DP).

)Note!

This documentation supplements the mounting instructions supplied with the communication module and the documentations for the standard devices used.

The mounting instructions contain safety instructions which must be observed!

ƒThe features and functions of the communication module are described in detail.

ƒExamples illustrate typical applications.

ƒFurthermore this documentation contains the following:

–Safety instructions that must be observed.

–Key technical data relating to the communication module

–Information on versions of Lenze standard devices to be used.

–Notes on troubleshooting and fault elimination

The theoretical correlations are only explained in so far as they are necessary for comprehending the function of the function module.

This documentation does not describe the software of an original equipment manufacturer. No responsibility is taken for corresponding information given in this manual. Information on how to use the software can be obtained from the documents of the host system (master).

All brand names mentioned in this manual are trademarks of their respective companies.

Validity information

The information given in this documentation is valid for the following devices:

Communication module	Type designation	From hardware version	From software version
PROFIBUS−DP	EMF2133IB	V2	0x

Target group

This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine.

I Tip!

Information and auxiliary devices around the Lenze products can be found in the download area at

http://www.Lenze.com

EDSMF2133IB EN 5.0

l 5

1About this documentation

Document history

1.1Document history

Material no.	Version				Description
−	1.0		11/2001	TD06	First edition
−	2.0		06/2004	TD06	l As of software version 1.2: Code C1882 added
					l Complete revision:
					– Layout change
					– New German orthography
−	4.0		12/2006	TD17	l As of software version 1.3: code C1883 added
					l Structural and editorial adjustments
					Extended descriptions for the use on the ECS servo system.
.G÷h	5.0		09/2011	TD14	l Extended information on PROFIBUS DP−V1.
					l Structural and editorial adjustments

Your opinion is important to us!

These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product.

If you have suggestions for improvement, please e−mail us to:

feedback−[e-mail]

Thank you for your support.

Your Lenze documentation team

6

l

EDSMF2133IB EN 5.0

About this documentation

1

Conventions used

1.2Conventions used

This documentation uses the following conventions to distinguish between different types of information:

Type of information		Identification	Examples/notes
Spelling of numbers
	Decimal separator	Point	In general, the decimal point is used.
			For instance: 1234.56
	Decimal	Standard notation	For example: 1234
	Hexadecimal	0x[0 ... 9, A ... F]	For example: 0x60F4
	Binary	In quotation marks	For example: ´100´
	l Nibble	Point	For example: ´0110.0100´
Text
	Program name	» «	PC software
			For example: »Engineer«, »Global Drive
			Control« (GDC)
Icons
	Page reference	^	Reference to another page with additional
			information
			For instance: ^ 16 = see page 16

EDSMF2133IB EN 5.0

l 7

1About this documentation

Terminology used

1.3Terminology used

Term	Meaning
PROFIBUS	The term stands for the PROFIBUS−DP variant according to IEC 61158 / IEC 61784. A
	different PROFIBUS variant is not described in these Instructions.
Standard device	Lenze controllers/frequency inverters with which the communication module can be
	used.
Controller
	^ 12
Frequency inverter
Master	PROFIBUS station which takes over the master function in the fieldbus system.
Slave	PROFIBUS station representing a slave in the fieldbus system.
Code	"Container" for one or several parameters used for parameter setting or monitoring of
	the controller.
Subcode	If a code contains several parameters, they are stored under "subcodes".
	The documentation uses a slash "/" as a separator between code and subcode
	(e.g. "C00118/3").
POW	Process output data word
PIW	Process input data word

8

l

EDSMF2133IB EN 5.0

About this documentation

1

Notes used

1.4Notes used

The following pictographs and signal words are used in this documentation to indicate dangers and important information:

Safety instructions

Structure of safety instructions:

} Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Pictograph and signal word	Meaning
{ Danger!	Danger of personal injury through dangerous electrical voltage.
	Reference to an imminent danger that may result in death or
	serious personal injury if the corresponding measures are not
	taken.
} Danger!	Danger of personal injury through a general source of danger.
	Reference to an imminent danger that may result in death or
	serious personal injury if the corresponding measures are not
	taken.
( Stop!	Danger of property damage.
	Reference to a possible danger that may result in property
	damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word	Meaning
) Note!	Important note to ensure troublefree operation
I Tip!	Useful tip for simple handling
,	Reference to another documentation

EDSMF2133IB EN 5.0

l 9

2Safety instructions

General safety information

2Safety instructions

)Note!

It is absolutely vital that the stated safety measures are implemented in order to prevent serious injury to persons and damage to material assets.

Always keep this documentation to hand in the vicinity of the product during operation.

2.1General safety information

}Danger!

Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets!

ƒLenze drive and automation components ...

... must only be used for the intended purpose.

... must never be operated if damaged.

... must never be subjected to technical modifications.

... must never be operated unless completely assembled.

... must never be operated without the covers/guards.

... can − depending on their degree of protection − have live, movable or rotating parts during or after operation. Surfaces can be hot.

ƒAll specifications of the corresponding enclosed documentation must be observed.

This is vital for a safe and trouble−free operation and for achieving the specified product features.

The procedural notes and circuit details provided in this document are proposals which the user must check for suitability for his application. The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals.

ƒOnly qualified skilled personnel are permitted to work with or on Lenze drive and automation components.

According to IEC 60364 or CENELEC HD 384, these are persons ...

... who are familiar with the installation, assembly, commissioning and operation of the product,

... possess the appropriate qualifications for their work,

... and are acquainted with and can apply all the accident prevent regulations, directives and laws applicable at the place of use.

10

l

EDSMF2133IB EN 5.0

Safety instructions

2

Device− and application−specific safety instructions

2.2Device− and application−specific safety instructions

ƒDuring operation, the communication module must be securely connected to the standard device.

ƒWith external voltage supply, always use a separate power supply unit, safely separated in accordance with EN 61800−5−1 in every control cabinet ("SELV" / "PELV").

ƒOnly use cables that comply with the given specifications (¶ 25).

,Documentation for the standard device, control system, system/machine

All the other measures prescribed in this documentation must also be implemented. Observe the safety instructions and application notes stated in this manual.

2.3Residual hazards

Protection of persons

ƒIf the controllers are used on a phase earthed mains with a rated mains voltage

³ 400 V, protection against accidental contact is not ensured without implementing external measures. (See chapter "4.2", ^ 17)

Device protection

ƒThe module contains electronic components that can be damaged or destroyed by electrostatic discharge.

EDSMF2133IB EN 5.0

l

11

3Product description

Application as directed

3Product description

3.1Application as directed

The communication module ...

ƒis an accessory module which can be used in conjunction with the following Lenze standard devices:

Device type	Design	Version			Variant	Explanation
		HW		SW
82EVxxxxxBxxxXX		Vx		1x		8200 vector
82CVxxxxxBxxxXX		Vx		1x		8200 vector, cold plate
82DVxxxKxBxxxXX		Vx		1x		8200 vector, thermally
						separated
EPL 10200	E	1x		8x		Drive PLC
33.93XX	xE.	2x		1x	Vxxx	9321 − 9332
33.938X	xE.	1x		0x		9381 − 9383
33.93XX	xC.	2x		1x	Vxxx	9321 − 9332, cold plate
33.93XX	EI / ET	2x		8x	Vxxx	9300 Servo PLC
33.93XX	CI / CT	2x		8x	Vxxx	9300 Servo PLC, Cold plate
ECSxSxxxx4xxxxXX 1)		1A		6.0		ECSxS (Speed and Torque)
ECSxPxxxx4xxxxXX 1)		1A		6.0		ECSxP (Posi and Shaft)
ECSxMxxxx4xxxxXX 1)		1A		6.0		ECSxM (Motion)
ECSxAxxxx4xxxxXX 1)		1A		2.3		ECSxA (Application)

1) The standard device cannot be used with the DRIVECOM or PROFIdrive control.

ƒ is a device intended for use in industrial power systems.

Any other use shall be deemed inappropriate!

12

l

EDSMF2133IB EN 5.0

Product description

3

Identification

3.2Identification

L
1D74
Type
Id.-No.
Prod.-No.
Ser.-No.
Input
E82AF000P0B201XX

9371BC019

• W	33.2133IB	Vx 0X

Series

Hardware version

Software version

EDSMF2133IB EN 5.0

l

13

3Product description

Product features

3.3Product features

ƒInterface module for the PROFIBUS communication system with the PROFIBUS−DP−V0 (DRIVECOM profile) and PROFIBUS−DP−V1 (PROFIdrive) communication profiles

ƒDrive profiles:

–DRIVECOM profile "drive technology 20" (can be switched off)

–PROFIdrive (can be switched off, state machine and PROFIdrive parameter data channel)

ƒSupport of the I&M0 functionality for identifying the standard device

ƒAutomatic detection of the baud rate (9.6 kbps ... 12 Mbps)

ƒOptionally up to 12 process data words (depending on the basic device)

ƒAcyclic parameter access via DP−V1

ƒAccess to all Lenze parameters

ƒExternal 24V supply for maintaining the PROFIBUS network if the standard device fails

ƒDIP switches for ...

–Setting of the node address

–Setting of the compatibility to the Lenze PROFIBUS communication module EMF2131IB

ƒLED status displays:

–Voltage supply of the communication module

–Connection from the communication module to the PROFIBUS network

–Connection from the communication module to the standard device

–Operating statuses of the standard device

14

l

EDSMF2133IB EN 5.0

Product description

3

Connections and interfaces

3.4Connections and interfaces

EMF2133IB

OFF ON

			8		2131
			7		64
			6		32		Adresse
			324 5		2
					16
					8
					4
					1
			1
				24V DC
				+	_

L

PROFIBUS DP

2133

	2133PFB003	2102LEC007
Fig. 3−1	EMF2133IB communication module (PROFIBUS−DP)
Pos.	Description	Detailed
		information

0Status of the voltage supply (green LED)

1

Status of the PROFIBUS communication (yellow LED)

^ 112

2Operating status of the standard device (red/green LED)

3	DIP switches for setting the ...
	l Compatibility with the PROFIBUS communication module EMF2131IB	^ 37
	l Station address	^ 42
4	PROFIBUS connection (Sub−D socket, 9−pole)	^ 24
		^ 27
5	Connection for external voltage supply	^ 29
	(Plug connector with screw connection, 2−pole)
7	PE connection (only with 82XX)
6	Fixing screw
8	Nameplate	^ 13

)Note!

Only for 820X and 821X:

If required, use an additional PE shield cable which avoids EMC−related communication interference in surroundings with extreme disturbances.

EDSMF2133IB EN 5.0

l

15

4Technical data

General data

4Technical data

4.1	General data
	Area	Values
	Order designation	EMF2133IB
	PNO ID number	2133hex
	Communication profile	l	PROFIBUS−DP−V0
	(DIN 19245 Part 1 and Part 3)	l	PROFIBUS−DP−V1
	Communication medium	RS485
	Interface	9−pin Sub−D socket
	Drive profile	l DRIVECOM profile "drive technology 20" (can be switched off)
		l PROFIdrive profile (can be switched off, state machine and PROFIdrive
			parameter data channel)
	Network topology	l	without repeaters: Line
		l with repeaters: Line or tree
	PROFIBUS nodes	Slave
	Baud rate [kbps]	9.6 ... 12000 (automatic detection)
	Process data words	1 ... 12 words
		(16 bits/word)
	DP user data length	1 ... 12 process data words +
		4 parameter data words
	Max. number of stations	l Standard: 32 (= 1 bus segment)
		l	with repeater: 125
	Max. cable length per bus	1200 m (depending on the baud rate and cable type used)
	segment
	External DC voltage supply	V = +24 V DC ±10 %
		I = 120 mA

,Documentation for Lenze series of devices 8200 vector, 9300 and ECS

Here you can find the ambient conditions and the electromagnetic compatibility (EMC) specifications applying to the communication module.

16

l

EDSMF2133IB EN 5.0

Technical data

4

Protective insulation

4.2Protective insulation

{Danger!

Dangerous electrical voltage

If Lenze controllers are used on a phase earthed mains with a rated mains voltage ³ 400 V, protection against accidental contact is not ensured without implementing external measures.

Possible consequences:

ƒDeath or serious injury

Protective measures:

ƒIf protection against accidental contact is required for the control terminals of the controller and the connections of the plugged device modules, ...

–a double isolating distance must exist.

–the components to be connected must be provided with the second isolating distance.

Insulation between bus and ...		Type of insulation (in accordance with EN
		61800−5−1)
l Reference earth / PE		Functional insulation
l	External supply	Functional insulation
l	Power section
	– 820X / 821X	Basic insulation
	– 822X / 8200 vector	Reinforced insulation
	– Drive PLC	Reinforced insulation
	– 93XX / 9300 Servo PLC	Reinforced insulation
	– ECS servo system	Reinforced insulation
l	Control terminals
	– 820X / 8200 vector	Functional insulation
	– 821X	Functional insulation
	– 822X	Basic insulation
	– Drive PLC	Basic insulation
	– 93XX / 9300 Servo PLC	Basic insulation
	– ECS servo system	Reinforced insulation

EDSMF2133IB EN 5.0

l

17

4Technical data

Communication time

Processing time 820X

4.3Communication time

The communication time is the time between the start of a request and the arrival of the corresponding response.

The communication times depend on ...

ƒthe processing time in the controller

ƒthe transmission delay time

–the baud rate

–the telegram length

4.3.1Processing time 820X

For the 820X series several processing steps are required in the controller, which are processed cyclically.

A processing cycle consists of:

ƒWriting of control word or setpoint if the value has changed;

ƒAlternating reading of status word and actual value;

ƒProcessing of parameter accesses if there is a job.

If the processing time caused by cyclic reading of the status word/actual value is too large, the alternating reading of status word and actual value can be suppressed. This is controlled by bit 15 (process input data inhibit) of the DRIVECOM control word:

ƒProcess input data inhibit = 0: Status and actual value update active

ƒProcess input data inhibit = 1: Status and actual value update not active

A suppression of the processing of parameter accesses is not necessary, since this is controlled by the user.

In the following table the times for the processing steps are listed:

Processing step	Max. processing time in [ms]
	Process input data	Tolerance	Process input data	Tolerance
	inhibit = 0		inhibit = 1
Read parameter	55	+48	55	+8
Control word or setpoint	27	+48	27	+8
Control word and	54	+56	54	+16
setpoint
Write parameter	108	+32	−	−
Status word and actual	200	+40	200	−
value

)Note!

A setpoint sign reversal also results in writing the control word.

18

l

EDSMF2133IB EN 5.0

Technical data

4

Communication time

Processing time 821X / 822X / 824X / 8200 vector

4.3.2Processing time 821X / 822X / 824X / 8200 vector

Parameter data	Process data
30 ... 50 ms	2 ... 3 ms

4.3.3Processing time 93XX / ECSxS

There are no interdependencies between parameter data and process data.

Parameter data	Process data
Approx. 30 ms + 20 ms tolerance (typical)	2 ms + 1 ms tolerance
For some codes, the processing time can be longer (see
documentation for 9300 and ECS servo system).

4.3.4Processing time Drive PLC / 9300 Servo PLC / ECSxA

Parameter data	Process data
Approx. 30 ms + 20 ms tolerance (typical)	Depending on the process image
For some codes, the processing time can be longer (see
documentation for 9300 and ECS servo system).

EDSMF2133IB EN 5.0

l

19

4Technical data

Dimensions

4.4Dimensions

OFF			ON
b
			8
			7
			6
			5
			3 4
			2
			1

L

PROFIBUS DP

2131
64
32	Adresse
16
8
4
2
1

24V DC

+ _

	2133
a	18	e1

e

2133PFB003

a	61 mm
b	75 mm
e	28 mm
e1	18 mm

20

l

EDSMF2133IB EN 5.0

Installation 5

5Installation

}Danger!

Inappropriate handling of the communication module and the standard device can cause serious personal injury and material damage.

Observe the safety instructions and residual hazards described in the documentation for the standard device.

(Stop!

Electrostatic discharge

Electronic components of the communication module can be damaged or destroyed through electrostatic discharge.

Possible consequences:

ƒThe communication module is damaged.

ƒFieldbus communication is not possible or faulty.

Protective measures

ƒDischarge electrostatic charges before touching the module.

EDSMF2133IB EN 5.0

l

21

5Installation

Mechanical installation

5.1Mechanical installation

2102LEC014

Fig. 5−1 Attaching the communication module

ƒPlug the communication module onto the standard device (here: 8200 vector).

ƒTighten the communication module to the standard device using the fixing screw in order to ensure a good PE connection.

)Note!

For the internal supply of the communication module by the 8200 vector frequency inverter the jumper has to be adjusted within the interface opening (see illustration above).

Observe the notes (¶ 28).

22

l

EDSMF2133IB EN 5.0

Installation 5

Electrical installation

Wiring according to EMC (CE−typical drive system)

5.2Electrical installation

5.2.1Wiring according to EMC (CE−typical drive system)

For wiring according to EMC requirements observe the following points:

)Note!

ƒSeparate control cables/data lines from motor cables.

ƒConnect the shields of control cables/data lines at both ends in the case of digital signals.

ƒUse an equalizing conductor with a cross−section of at least 16 mm2 (reference: PE) to avoid potential differences between the bus nodes.

ƒObserve the other notes concerning EMC−compliant wiring given in the documentation for the standard device.

Wiring procedure

1.Comply with bus topology, thus do not use stubs.

2.Observe notes and wiring instructions in the documents for the control system.

3.Only use cables that comply with the given specifications (¶ 25).

4.Observe notes for the voltage supply of the module (¶ 28).

5.Activate the bus terminating resistors on the first and last physical bus device (¶ 24).

6.Adapt baud rate to the bus cable length.

EDSMF2133IB EN 5.0

l

23

5Installation

Electrical installation

Wiring with a host (master)

5.2.2Wiring with a host (master)

{Danger!

You have to provide additional electrical isolation if ...

ƒan 820X and 821X controller is connected to the host and

ƒa safe electrical isolation (reinforced insulation) according to EN 61800−5−1 is required.

Basic wiring of the PROFIBUS

The connection of the PROFIBUS bus system is shown in the general layout drawing.

1

3

3

3

GG + 2133

GG + 2133

GG + 2133

2

2

2

1200 m

0 m

E82ZAFP005

Fig. 5−2

Example: PROFIBUS with RS485 wiring (without repeater)

No.

Element

Comment

1

Host

e.g. PC or PLC with PROFIBUS master interface module

2

Bus cable

Connects the PROFIBUS master interface module to the communication

modules.

l The baud rate depends on the bus cable length (^ 26).

3

PROFIBUS slave

Applicable standard device (GG, ^ 12) with communication module

l Activate the bus terminating resistors on the first and last physical bus

device (^ 24).

) Note!

When using a repeater, max. 125 devices can communicate via the PROFIBUS.

Bus terminating resistor

The PROFIBUS must be terminated by a bus terminating resistor at the physically first and last station.

The bus terminating resistor is in the bus connector (¶ 128)and is activated using a switch.

)Note!

ƒIf you want to disconnect individual bus devices, ensure that the bus terminators at the cable ends remain active.

ƒPlease note that the bus termination is no longer active if ...

–the connector has been disconnected e.g. in service case;

–the voltage supply of the communication module has been switched off.

24

l

EDSMF2133IB EN 5.0

																				Installation		5
																			Electrical installation
																	Wiring with a host (master)
	Number of bus devices
		M
										R							R
		S			S			S			S		S
						1					2	3
																						2133PFB004
	Segment							Master (M)									Slave (S)				Repeater (R)
1						1							31								−
						2							30								−
2									−				30								1
	3								−				30								1

I Tip!

Repeaters do not have a device address. When calculating the maximum number of bus devices, they reduce the number of devices by 1 on each side of the segment.

Repeaters can be used to build up line and tree topologies. The maximum total bus system expansion depends on ...

ƒthe baud rate used;

ƒthe number of repeaters used.

Specification of the transmission cable

)Note!

Only use cables complying with the listed specifications of the PROFIBUS user organisation.

Field	Values
Specific resistance	135 ... 165 W/km, (f = 3 ... 20 MHz)
Capacitance per unit length	£ 30 nF/km
Loop resistance	< 110 W/km
Core diameter	> 0.64 mm
Core cross−section	> 0.34 mm2
Cores	Twisted double, insulated and shielded

EDSMF2133IB EN 5.0

l

25

5Installation

Electrical installation

Wiring with a host (master)

Bus cable length

The length of the bus cable depends on the baud rate used:

Baud rate [kbps]	Length [m]
9.6 ... 93.75	1200
187.5	1000
500	400
1500	200
3000 ... 12000	100

)Note!

The baud rate depending on the data volume, cycle time, and number of nodes should only be selected as high as required for the application.

I Tip!

For high baud rates we recommend to consider the use of optical fibres.

Advantages of optical fibres:

ƒOn the transmission path external electromagnetic interference remains ineffective.

ƒBus lengths of several kilometres are also possible with higher baud rates. The bus length

–is irrespective of the baud rate.

–depends on the optical fibre used.

26

l

EDSMF2133IB EN 5.0

Installation 5

Electrical installation

Connection of the PROFIBUS

5.2.3Connection of the PROFIBUS

The PROFIBUS network is connected via the 9−pole Sub−D socket.

View		Pin	Designation	Description
		1	−	−
		2	−	−
9	5	3	RxD/TxD−P	Data cable B (receive / send data plus)
		4	RTS	Request To Send
				(receive / send data, no differential signal)
		5	M5V2	Data reference potential (ground to 5V)
		6	P5V2	5 V DC / 30 mA (bus termination)
6	1	7	−	−
		8	RxD/TxD−N	Data cable A (receive / send data minus)
		9	−	−

EDSMF2133IB EN 5.0

l

27

5Installation

Electrical installation

Voltage supply

5.2.4Voltage supply Internal voltage supply

)Note!

Internal voltage supply has been selected in the case of standard devices with an extended AIF interface opening (e.g. front of 8200 vector). The area shown on a grey background in the graphic marks the jumper position.

ƒBy default, this is not supplied internally in the standard device.

ƒFor internal voltage supply place the jumper on the position indicated below.

In the case of all other device series (9300, ECS), voltage is always supplied from the standard device.

Lenze setting

Internal voltage supply

(Only external voltage supply possible.)

28		l

EDSMF2133IB EN 5.0

Installation 5

Electrical installation

Voltage supply

External voltage supply

)Note!

Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800−5−1 ("SELV"/"PELV") in the case of external voltage supply and larger distances between the control cabinets.

External voltage supply of the communication module is required if communication via the fieldbus is to be maintained even when the power supply of the standard device fails.

)Note!

With external voltage supply of the communication module, the active bus terminating resistor is fed independently of the operation of the basic device. Thus the bus system remains active even if the basic device is switched off or fails.

Plug connector	Explanation
"+"	V = 24 V DC (21.6 V − 0% ... 26.4 V + 0 %)
	I = 120 mA
"−"	Reference potential for external voltage supply
Controller	External voltage supply
820X	Always required
821X / 822X / 824X /	Only required if the mains supplying the corresponding controller is to be switched off
93XX / 9300 Servo PLC /	but communication must not be interrupted.
Drive PLC / ECSxS /	For these basic devices the internal voltage supply can be used.
ECSxP / ECSxA
8200 vector	See notes given in "Internal voltage supply" ^ 28

EDSMF2133IB EN 5.0

l

29

5Installation

Electrical installation

Cable cross−sections and screw−tightening torques

5.2.5Cable cross−sections and screw−tightening torques

Area	Values
Electrical connection	Plug connector with screw connection
Possible connections	rigid:
	1.5 mm2 (AWG 16)
	flexible:
	without wire end ferrule
	1.5 mm2 (AWG 16)
	with wire end ferrule, without plastic sleeve
	1.5 mm2 (AWG 16)
	with wire end ferrule, with plastic sleeve
	1.5 mm2 (AWG 16)
Tightening torque	0.5 ... 0.6 Nm (4.4 ... 5.3 lb−in)
Stripping length	6 mm

30

l

EDSMF2133IB EN 5.0