Engineering Tools
PLC Designer
I/O system 1000 - Modular I/O system_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
Commissioning guidelines |
EN |
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Ä.HWTä 13395451
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About this documentation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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1.1 |
Conventions used |
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1.2 |
Terminology used |
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1.3 |
Definition of notes used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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System and product description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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2.1 |
The "Controller-based automation" system _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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2.2 |
Features of the I/O system 1000 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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2.3 |
Device architecture |
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2.4 |
Available bus coupler modules _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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2.5 |
Available I/O compound modules _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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Establish communication _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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3.1 |
Establishing communication with the L-force Controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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3.2 |
Establish a connection between L-force Controller and I/O system 1000 _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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Mapping the real station structure in the »PLC Designer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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4.1 |
Creating a new project in the »PLC Designer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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4.2 |
Configuring the I/O modules at the backplane bus of the L-force Controller _ _ _ _ _ _ _ _ _ _ _ _ |
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4.3 |
Configuring I/O modules on the EtherCAT bus coupler module |
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4.4 |
Configuring I/O modules on the CANopen bus coupler module |
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4.4.1 |
Special features of the CANopen bus coupler module (EPM-S110) _ _ _ _ _ _ _ _ _ _ _ _ _ |
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4.4.2 |
Restart _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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4.4.3 |
Example: Commissioning of a counter (EPM-S601) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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4.5 |
Setting the cycle time for access to the I/O modules _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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Parameterising I/O modules in the »PLC Designer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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5.1 |
Parameterising I/O modules at the backplane bus of the L-force Controller _ _ _ _ _ _ _ _ _ _ _ _ _ |
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5.2 |
Parameterising I/O modules on the EtherCAT bus coupler module |
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5.3 |
Parameterising I/O modules on the CANopen bus coupler module |
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Error messages (backplane bus) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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Your opinion is important to us _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |
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Lenze · I/O-System 1000 · Inbetriebnahme-Leitfaden für den PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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About this documentation |
This documentation supplements the system manual for the I/O system 1000 by information on how to configure and parameterise the I/O system with the »PLC Designer« engineering tool.
First, read the I/O system 1000 system manual before you start working.
The system manual includes safety instructions which must be observed!
Target group
This documentation is directed at all persons who would like to parameterise, configure, and diagnose the L-force I/O system 1000 using the L-force »PLC Designer« engineering tool.
Information regarding the validity
The information provided in this documentation is valid for the following standard devices:
Product series |
Type designation |
Version |
I/O systems |
I/O system 1000 |
From hardware version 1B or software version 10 |
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Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the firmware version of the device and the software version of the installed »PLC Designer«, the screenshots in this documentation may differ from the screen display.
Document history
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Description |
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1.2 |
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11/2012 |
TD05 |
General revision of the document structure, extension of the module overview by |
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I/O compound modules EPM-S406 and EPM-S408. |
1.1 |
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07/2012 |
TD06 |
Extended by the "Commissioning of a counter" example |
1.0 |
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11/2011 |
TD11 |
First edition |
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Tip!
Information and tools all about the Lenze products can be found in the Internet: http://www.Lenze.com Download
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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1 About this documentation
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1.1Conventions used
This documentation uses the following conventions for the distinction between different types of information:
Type of information |
Highlighting |
Examples/notes |
Numbers |
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Decimal separator |
Point |
Generally the decimal point is used. |
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Example: 1234.56 |
Text |
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Version info |
Text colour blue |
All pieces of information that only apply to or from a certain |
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controller software version are identified accordingly in this |
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documentation. |
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Example: This function extension is available from software |
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version V3.0 onwards! |
Program name |
» « |
The »PLC Designer« Lenze PC software... |
Window |
Italics |
The Message window... / The Options ... dialog box |
Variable name |
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By setting bEnable to TRUE... |
Control element |
Bold |
The OK... button / The Copy... command / The Properties... |
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tab / The Name ... input field |
Sequence of menu |
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If several commands must be used in sequence to carry out a |
commands |
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function, the individual commands are separated by an |
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arrow: Select File Open to... |
Shortcut |
<bold> |
Use <F1> to open the online help. |
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If a shortcut is required for a command to be executed, a "+" |
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has been put between the key identifiers: With |
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<Shift>+<ESC> ... |
Program code |
Courier |
IF var1 < var2 THEN |
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Keyword |
Courier bold |
a = a + 1 |
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END IF |
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Hyperlink |
Underlined |
Highlighted reference to another topic. In this online |
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documentation activated with a mouse-click. |
Symbols |
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Page reference |
( 4) |
Optically highlighted reference to another page. In this |
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online documentation activated by means of a mouse-click. |
Step-by-step instructions |
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Step-by-step instructions are marked by a pictograph. |
All data that only apply to or from a certain software version of the I/O system are identified accordingly in this documentation.
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
1 About this documentation
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1.2Terminology used
Term |
Meaning |
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Engineering tools |
Software solutions for easy engineering in all phases |
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»EASY Navigator« – ensures easy operator guidance |
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• All practical Lenze engineering tools at a glance |
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• Tools can be selected quickly |
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• The clarity makes the engineering process easy right from the start |
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»EASY Starter« – easy-to-use tool for service technicians |
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• Especially designed for commissioning and maintaining Lenze devices |
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• Graphic surface with very few icons |
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• Easy to run online diagnostics, set parameters and perform |
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commissioning |
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• No risk of accidentally changing an application |
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• Loading off-the-shelf applications onto the device |
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»Engineer« – multi-device engineering |
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• For all products in our L-force portfolio |
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• Practical user interface |
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• Graphic interfaces make it easy to navigate |
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• Can be applied in every phase of a project (project planning, |
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commissioning, production) |
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• Parameter setting and configuration |
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»PLC Designer« – for programming processes |
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• The ability to create your own programs |
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• The ability to program logic & motion in accordance with IEC 61131-3 |
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(AWL, KOP, FUP, ST, AS and CFC-Editor), based on CoDeSys V3 |
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• Function blocks certified according to PLCopen Part 1 + 2 |
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• Graphic DIN 66025 editor (G code) with DXF import |
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• Integrated visualisation for simple presentation of processes |
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• All important information at a glance during commissioning |
L-force Controller |
The L-force Controller is the central component of the automation system, controlling |
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the Logic and Motion functionalities (by means of the runtime software). |
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The L-force Controller uses the fieldbus to communicate with the field devices. |
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Engineering PC |
The Engineering PC with the installed engineering tools serve to configure and |
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parameterise the system. |
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The Engineering PC communicates with the L-force Controller via Ethernet. |
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EtherCAT® |
EtherCAT® is a registered trademark and patented technology licenced by the Beckhoff |
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Automation GmbH, Germany. |
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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1 About this documentation
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1.3Definition of notes used
The following signal words and icons are used in this documentation to indicate dangers and important information:
Safety instructions
Structure of safety instructions
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous situations)
Pictograph |
Signal word |
Meaning |
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Danger! |
Danger of personal injuries through dangerous electrical voltage |
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Reference to an imminent danger that may result in death or serious personal |
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injury if the corresponding measures are not taken. |
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Danger! |
Danger of personal injury through a general source of danger |
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Reference to an imminent danger that may result in death or serious personal |
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injury if the corresponding measures are not taken. |
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Stop! |
Danger of damage to material assets |
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Reference to a possible danger that may result in damage to material assets if |
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the corresponding measures are not taken. |
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Application notes |
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Pictograph |
Signal word |
Meaning |
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Note! |
Important note to ensure troublefree operation |
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Tip! |
Useful tip for easy handling |
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Reference to other documentations |
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
2.1The "Controller-based automation" system
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System and product description |
2.1The "Controller-based automation" system
Central control technology is increasingly finding its way into automation technology. Due to their scaling possibilities and the possibilities to combine visualisation and control in one device, industrial PCs have clear advantages for many applications.
The L-force Controllers are available with the following software programs:
•L-force Controller as control system
•L-force Controller as visualisation system (depending on the model, an additional panel may be required)
•L-force Controller as component, on request with operating system, without any further software
The "Controller-based automation" system enables the central control of Logic and Motion systems.
Further information on parameter setting and configuration of the individual bus systems can be found in the following communication manuals:
•CANopen control technology - Commissioning & Configuration
•EtherCAT control technology - Commissioning & Configuration
•PROFIBUS control technology - Commissioning & Configuration
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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2 System and product description
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Lenze provides coordinated system components:
•L-force Controller as control and visualisation system
•The L-force Controller is the central component of controller-based automation, controlling the Logic and Motion functionalities by means of the runtime software.
•The L-force Controller uses the fieldbus to communicate with the field devices.
•Engineering tools for the Engineering PC
•The Engineering PC communicates with the L-force Controller via Ethernet.
•The different engineering tools are used to configure and parameterise the system.
•Fieldbuses
•Field devices
2.2Features of the I/O system 1000
The I/O system 1000 is suitable for the implementation of complex automation applications consisting of the following components: bus coupler module, I/O compound modules, and backplane bus.
•Modular system
•Dimensions
•I/O compound module 109 × 76.5 × 12.5 mm
•Bus coupler module 109 × 76.5 × 48.5 mm
•Mounting on standard DIN rail (35 mm)
•Shield connection to standard metal rail (10 × 3 mm)
•The two-piece structure (separation of electronics and process integration) enables a quick exchange of modules in the event of service
•Wiring level via spring terminal (max. 1.5 mm²)
•Operation at DC 24 V (DC 20.4 … DC 28.8 V)
•Supply voltage of electronics and process level are separated
•Number of I/O compound modules
•A bus coupler can contain up to 64 modules
•Individual labelling by insertable labels (item designation)
•Electrical wiring diagrams are directly printed on the module
•Electrical isolation to the fieldbus and the process level
•Creation of electrical isolations by power supply modules
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
2 System and product description
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2.3Device architecture
Device architecture of the I/O system 1000
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Bus coupler module
•CANopen: EPM-S110
•PROFIBUS: EPM-S120
•EtherCAT: EPM-S130
I/O compound modules, max. 64
nConnection to the bus system (CANopen/EtherCAT)
•CANopen, PROFIBUS: via a 9-pole Sub-D plug (see illustration)
•EtherCAT: RJ45, double
oInternal backplane bus for communication between the bus coupler module and the I/O compound modules
•Side-by-side mounting of the module feet of the I/O compound modules provides for the electrical connection to the bus coupler module.
pSupply voltage DC 24 V, max. 10 A for consumers at output modules
•Side-by-side mounting of the module feet of the I/O compound modules provides for the electrical connection to the bus coupler module.
qSupply voltage DC 24 V for the electronics
•Side-by-side mounting of the module feet of the I/O compound modules provides for the electrical connection to the bus coupler module.
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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2 System and product description
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2.4Available bus coupler modules
Type designation |
Short designation |
Description |
Process data |
EPM-S110 |
CANopen |
CANopen bus coupler module |
- |
EPM-S120 |
PROFIBUS |
PROFIBUS bus coupler module |
- |
EPM-S130 |
EtherCAT |
EtherCAT bus coupler module |
- |
EPM-S140 |
PROFINET |
PROFINET bus coupler module |
- |
EPM-S150 |
DeviceNet |
DeviceNet bus coupler module |
- |
EPM-S160 |
Modbus TCP |
Modbus TCP bus coupler module |
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Type designation |
Short designation |
Description |
Process data |
Digital-I/O |
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EPM-S200 |
DI2, DC 24V |
2 digital inputs |
2 bits |
EPM-S201 |
DI4, DC 24V |
4 digital inputs |
4 bits |
EPM-S202 |
DI8, DC 24V |
8 digital inputs |
8 bits |
EPM-S203 |
DI4, DC 24V |
4 digital inputs |
4 bits |
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• Three-wire conductor connection |
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EPM-S204 |
DI2, NPN, DC 24V |
2 digital inputs, npn |
2 bits |
EPM-S205 |
DI4, NPN, DC 24V |
4 digital inputs, npn |
4 bits |
EPM-S206 |
DI8, NPN, DC 24V |
8 digital inputs, npn |
8 bits |
EPM-S207 |
DI2 time stamp, DC 24V |
2 digital inputs ENP |
8 bytes, writing |
EPM-S300 |
DO2, DC 24V, 0.5A |
2 digital outputs, 0.5 A |
2 bits |
EPM-S301 |
DO4, DC 24V, 0.5A |
4 digital outputs, 0.5 A |
4 bits |
EPM-S302 |
DO8, DC 24V, 0.5A |
8 digital outputs, 0.5 A |
8 bits |
EPM-S303 |
DO2, NPN, DC 24V, 0.5A |
2 digital outputs, npn |
2 bits |
EPM-S304 |
DO4, NPN, DC 24V, 0.5A |
4 digital outputs, npn |
4 bits |
EPM-S305 |
DO8, NPN, DC 24V, 0.5A |
8 digital outputs, npn |
8 bits |
EPM-S306 |
DO2, DC 24V, 2A |
2 digital outputs, 2 A |
2 bits |
EPM-S308 |
DO2, relay 230V, 3A |
2 relay outputs |
2 bits |
EPM-S309 |
DO4, DC 24V, 2A |
4 digital outputs, 2 A |
4 bits |
EPM-S310 |
DO2 time stamp, DC 24V |
2 digital outputs, 0.5 A, ENP |
8 bytes, reading |
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2 bytes, writing |
Analog I/O |
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EPM-S400 |
AI2, 12BIT, DC 0…10V |
2 analog inputs, 0 … 10 V DC |
4 bytes |
EPM-S401 |
AI4, 12BIT, DC 0…10V |
4 analog inputs, 0 … 10 V DC |
8 bytes |
EPM-S402 |
AI2, 12BIT, DC 0/4…20mA |
2 analog inputs, 0/4 … 20 mA |
4 bytes |
EPM-S403 |
AI4, 12BIT, DC 0/4…20mA |
4 analog inputs, 0/4 … 20 mA |
8 bytes |
EPM-S406 |
AI2, 16BIT, DC +/-10V |
2 analog inputs |
4 bytes |
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for voltage measurement ±10 V |
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EPM-S408 |
AI2, 16BIT, DC 0/4…20mA |
2 analog inputs |
4 bytes |
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for current measurement |
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EPM-S500 |
AO2, 12BIT, DC 0…10V |
2 analog outputs, 0 … 10 V DC |
4 bytes |
EPM-S501 |
AO4, 12BIT, DC 0…10V |
4 analog outputs, 0 … 10 V DC |
8 bytes |
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
2 System and product description
2.5Available I/O compound modules
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Type designation |
Short designation |
Description |
Process data |
EPM-S502 |
AO2, 12BIT, DC 0/4…20mA |
2 analog outputs, 0/4 … 20 mA |
4 bytes |
EPM-S503 |
AO4, 12BIT, DC 0/4…20mA |
4 analog outputs, 0/4 … 20 mA |
8 bytes |
Temperature measurement |
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EPM-S404 |
AI2, 16bits, resistor |
4 analog inputs |
4 bytes |
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for resistance measurement |
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EPM-S405 |
AI2, 16bits, thermo |
2 analog inputs |
4 bytes |
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for thermocouple measurement |
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Numerator |
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EPM-S600 |
Counter 1, DC 24V |
1 counter 32 bits, 24 V DC |
12 bytes, reading |
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(reading, setting, comparing) |
10 bytes, writing |
EPM-S601 |
Counter 2, DC 24V |
2 counters 32 bits, 24 V DC |
12 bytes, reading |
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(reading, setting) |
12 bytes, writing |
EPM-S602 |
Counter 1, DC 5V |
1 counter 32 bits, 5 V DC |
8 bytes, reading |
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(reading, setting) |
10 bytes, writing |
EPM-S603 |
Counter 2, DC 24V |
2 counters 32 bits, 24 V DC |
12 bytes, reading |
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(reading) |
4 bytes, writing |
Encoder evaluation |
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EPM-S604 |
SSI |
1 SSI absolute value encoder |
6 bytes, reading |
Pulse width modulation |
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EPM-S620 |
PWM 2, DC 24V |
2 digital outputs, 0.5 A PWM |
12 bytes, reading |
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4 bytes, writing |
Communication |
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EPM-S640 |
RS232 |
RS232 module |
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EPM-S650 |
RS422/RS485 |
RS485 module |
- |
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Note!
I/O compound modules EPM-S207/EPM-S310
•If, for instance, motor positions are to be evaluated via these modules, additional modules with ticker function as e.e.g. EPM-S600 (HTL), EPM-S602 (TTL) or EPM-S604 (SSI) are required for detecting the encoder signals.
•Only if the modules EPM-S207 and EPM-S310 are connected to the backplane bus of the L-force Controller: The following modules are available in the "L_SM3_DriveUtil.lib" function library for the I/O system 1000:
•L_SMC_AbortTrigger_FastIO
•L_SMC_TouchProbe_FastIO
•More information can be obtained from the online help for the function library.
I/O compound modules EPM-S640/EPM-S650
•For using the modules EPM-S640 and EPM-S650, the "L_COM_EPMS640" function library is available.
•More information can be obtained from the online help for the function library.
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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3.1Establishing communication with the L-force Controller
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Establish communication |
This chapter describes how to establish a communication between the Engineering PC with the installed »PLC Designer« and the I/O system 1000.
The system manual for the I/O system 1000 contains detailed information on the communication via the respective fieldbus (CANopen, EtherCAT, ...).
3.1Establishing communication with the L-force Controller
•Connect the Engineering PC with the L-force Controller via a network cable, as the »PLC Designer« accesses the L-force Controller via Ethernet.
•Make the IP settings with the »PLC Designer«.
Note!
Please observe the following predefined IP addresses when commissioning your IPC for the first time:
•Engineering PC: 192.168.5.100
•L-force Controller: 192.168.5.99
How to check the communication settings:
1.Double-click the L-force Controller in the Device view to open the settings and properties of the device in the Editor view.
2.Make the desired settings on the Communication settings tab.
•Click the Add gateway button to insert a gateway.
•Enter the desired IP address of the L-force Controller.
3. Click OK to add the L-force Controller as gateway.
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
3 Establish communication
3.2Establish a connection between L-force Controller and I/O system 1000
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4.Double-click the channel to be set as active path for control below the gateway in the
Device view.
•Thus, all communication actions directly refer to this channel.
•The channel currently active is displayed in bold in the Device view and marked with the "(active)" addition:
•A channel represented in italics is set as active path but has not been identified at the last network scan.
Further information can be found in the following documentation:
•L-force Controller - Parameter setting & configuration
3.2Establish a connection between L-force Controller and I/O system 1000
For a connection via EtherCAT:
•Connect the RJ45 port on the EtherCAT bus coupler module (EPM-S130) to the L-force Controller using a network cable.
•The I/O system 1000 is supplied with DC 24 V for the control electronics.
[3-1] The EtherCAT interface at the L-force Controller 3231 C
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |
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Mapping the real station structure in the »PLC Designer« |
4.1Creating a new project in the »PLC Designer«
You can create a new project in the »PLC Designer« without having to establish an online connection. After having configured the project, go online with the I/O system 1000 to transfer parameters.
How to create a new project in the »PLC Designer«:
1.Select menu command File New project to create a new »PLC Designer« project.
2.Go to the New project dialog window and select the "Standard project" template.
•Go to the Name input field and assign a name for the »PLC Designer« project.
•Select the desired memory location under Location.
3.Confirm the entries by clicking OK.
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05 |