Lenze I-O system 1000 User Manual

4 (1)

Engineering Tools

PLC Designer

I/O system 1000 - Modular I/O system_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Commissioning guidelines

EN

 

 

Ä.HWTä 13395451

L

Contents

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1

About this documentation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

3

1.1

Conventions used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4

1.2

Terminology used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

5

1.3

Definition of notes used _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

6

2

System and product description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

7

2.1

The "Controller-based automation" system _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

7

2.2

Features of the I/O system 1000 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

8

2.3

Device architecture

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

9

2.4

Available bus coupler modules _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

10

2.5

Available I/O compound modules _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

10

3

Establish communication _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

12

3.1

Establishing communication with the L-force Controller _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

12

3.2

Establish a connection between L-force Controller and I/O system 1000 _ _ _ _ _ _ _ _ _ _ _ _ _ _

13

4

Mapping the real station structure in the »PLC Designer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

14

4.1

Creating a new project in the »PLC Designer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

14

4.2

Configuring the I/O modules at the backplane bus of the L-force Controller _ _ _ _ _ _ _ _ _ _ _ _

16

4.3

Configuring I/O modules on the EtherCAT bus coupler module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

19

4.4

Configuring I/O modules on the CANopen bus coupler module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

22

 

4.4.1

Special features of the CANopen bus coupler module (EPM-S110) _ _ _ _ _ _ _ _ _ _ _ _ _

26

 

4.4.2

Restart _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

28

 

4.4.3

Example: Commissioning of a counter (EPM-S601) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

29

4.5

Setting the cycle time for access to the I/O modules _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

34

5

Parameterising I/O modules in the »PLC Designer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

35

5.1

Parameterising I/O modules at the backplane bus of the L-force Controller _ _ _ _ _ _ _ _ _ _ _ _ _

35

5.2

Parameterising I/O modules on the EtherCAT bus coupler module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

36

5.3

Parameterising I/O modules on the CANopen bus coupler module

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

37

6

Error messages (backplane bus) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

39

 

Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

41

 

Your opinion is important to us _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

42

2

Lenze · I/O-System 1000 · Inbetriebnahme-Leitfaden für den PLC Designer · DMS 1.2 EN · 11/2012 · TD05

1 About this documentation

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1

About this documentation

This documentation supplements the system manual for the I/O system 1000 by information on how to configure and parameterise the I/O system with the »PLC Designer« engineering tool.

First, read the I/O system 1000 system manual before you start working.

The system manual includes safety instructions which must be observed!

Target group

This documentation is directed at all persons who would like to parameterise, configure, and diagnose the L-force I/O system 1000 using the L-force »PLC Designer« engineering tool.

Information regarding the validity

The information provided in this documentation is valid for the following standard devices:

Product series

Type designation

Version

I/O systems

I/O system 1000

From hardware version 1B or software version 10

 

 

 

Screenshots/application examples

All screenshots in this documentation are application examples. Depending on the firmware version of the device and the software version of the installed »PLC Designer«, the screenshots in this documentation may differ from the screen display.

Document history

Version

 

 

Description

1.2

 

11/2012

TD05

General revision of the document structure, extension of the module overview by

 

 

 

 

I/O compound modules EPM-S406 and EPM-S408.

1.1

 

07/2012

TD06

Extended by the "Commissioning of a counter" example

1.0

 

11/2011

TD11

First edition

 

 

 

 

 

Tip!

Information and tools all about the Lenze products can be found in the Internet: http://www.Lenze.com Download

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

3

1 About this documentation

1.1Conventions used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.1Conventions used

This documentation uses the following conventions for the distinction between different types of information:

Type of information

Highlighting

Examples/notes

Numbers

 

 

Decimal separator

Point

Generally the decimal point is used.

 

 

Example: 1234.56

Text

 

 

Version info

Text colour blue

All pieces of information that only apply to or from a certain

 

 

controller software version are identified accordingly in this

 

 

documentation.

 

 

Example: This function extension is available from software

 

 

version V3.0 onwards!

Program name

» «

The »PLC Designer« Lenze PC software...

Window

Italics

The Message window... / The Options ... dialog box

Variable name

 

By setting bEnable to TRUE...

Control element

Bold

The OK... button / The Copy... command / The Properties...

 

 

tab / The Name ... input field

Sequence of menu

 

If several commands must be used in sequence to carry out a

commands

 

function, the individual commands are separated by an

 

 

arrow: Select File Open to...

Shortcut

<bold>

Use <F1> to open the online help.

 

 

 

 

 

If a shortcut is required for a command to be executed, a "+"

 

 

has been put between the key identifiers: With

 

 

<Shift>+<ESC> ...

Program code

Courier

IF var1 < var2 THEN

 

 

Keyword

Courier bold

a = a + 1

 

 

END IF

 

 

 

Hyperlink

Underlined

Highlighted reference to another topic. In this online

 

 

documentation activated with a mouse-click.

Symbols

 

 

Page reference

( 4)

Optically highlighted reference to another page. In this

 

 

online documentation activated by means of a mouse-click.

Step-by-step instructions

 

Step-by-step instructions are marked by a pictograph.

All data that only apply to or from a certain software version of the I/O system are identified accordingly in this documentation.

4

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

1 About this documentation

1.2Terminology used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.2Terminology used

Term

Meaning

Engineering tools

Software solutions for easy engineering in all phases

 

 

 

 

 

»EASY Navigator« – ensures easy operator guidance

 

 

• All practical Lenze engineering tools at a glance

 

 

• Tools can be selected quickly

 

 

• The clarity makes the engineering process easy right from the start

 

 

 

 

 

»EASY Starter« – easy-to-use tool for service technicians

 

 

• Especially designed for commissioning and maintaining Lenze devices

 

 

• Graphic surface with very few icons

 

 

• Easy to run online diagnostics, set parameters and perform

 

 

commissioning

 

 

• No risk of accidentally changing an application

 

 

• Loading off-the-shelf applications onto the device

 

 

 

 

 

»Engineer« – multi-device engineering

 

 

• For all products in our L-force portfolio

 

 

• Practical user interface

 

 

• Graphic interfaces make it easy to navigate

 

 

• Can be applied in every phase of a project (project planning,

 

 

commissioning, production)

 

 

• Parameter setting and configuration

 

 

 

 

 

»PLC Designer« – for programming processes

 

 

• The ability to create your own programs

 

 

• The ability to program logic & motion in accordance with IEC 61131-3

 

 

(AWL, KOP, FUP, ST, AS and CFC-Editor), based on CoDeSys V3

 

 

• Function blocks certified according to PLCopen Part 1 + 2

 

 

• Graphic DIN 66025 editor (G code) with DXF import

 

 

• Integrated visualisation for simple presentation of processes

 

 

• All important information at a glance during commissioning

L-force Controller

The L-force Controller is the central component of the automation system, controlling

 

the Logic and Motion functionalities (by means of the runtime software).

 

The L-force Controller uses the fieldbus to communicate with the field devices.

Engineering PC

The Engineering PC with the installed engineering tools serve to configure and

 

parameterise the system.

 

The Engineering PC communicates with the L-force Controller via Ethernet.

EtherCAT®

EtherCAT® is a registered trademark and patented technology licenced by the Beckhoff

 

Automation GmbH, Germany.

 

 

 

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

5

1 About this documentation

1.3Definition of notes used

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1.3Definition of notes used

The following signal words and icons are used in this documentation to indicate dangers and important information:

Safety instructions

Structure of safety instructions

Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Pictograph

Signal word

Meaning

 

Danger!

Danger of personal injuries through dangerous electrical voltage

 

Reference to an imminent danger that may result in death or serious personal

 

injury if the corresponding measures are not taken.

 

Danger!

Danger of personal injury through a general source of danger

 

Reference to an imminent danger that may result in death or serious personal

 

injury if the corresponding measures are not taken.

 

Stop!

Danger of damage to material assets

 

Reference to a possible danger that may result in damage to material assets if

 

the corresponding measures are not taken.

Application notes

 

 

 

 

Pictograph

Signal word

Meaning

 

Note!

Important note to ensure troublefree operation

 

Tip!

Useful tip for easy handling

 

 

Reference to other documentations

 

 

6

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

2 System and product description

2.1The "Controller-based automation" system

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2

System and product description

2.1The "Controller-based automation" system

Central control technology is increasingly finding its way into automation technology. Due to their scaling possibilities and the possibilities to combine visualisation and control in one device, industrial PCs have clear advantages for many applications.

The L-force Controllers are available with the following software programs:

L-force Controller as control system

L-force Controller as visualisation system (depending on the model, an additional panel may be required)

L-force Controller as component, on request with operating system, without any further software

The "Controller-based automation" system enables the central control of Logic and Motion systems.

Further information on parameter setting and configuration of the individual bus systems can be found in the following communication manuals:

CANopen control technology - Commissioning & Configuration

EtherCAT control technology - Commissioning & Configuration

PROFIBUS control technology - Commissioning & Configuration

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

7

2 System and product description

2.2Features of the I/O system 1000

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Lenze provides coordinated system components:

L-force Controller as control and visualisation system

The L-force Controller is the central component of controller-based automation, controlling the Logic and Motion functionalities by means of the runtime software.

The L-force Controller uses the fieldbus to communicate with the field devices.

Engineering tools for the Engineering PC

The Engineering PC communicates with the L-force Controller via Ethernet.

The different engineering tools are used to configure and parameterise the system.

Fieldbuses

Field devices

2.2Features of the I/O system 1000

The I/O system 1000 is suitable for the implementation of complex automation applications consisting of the following components: bus coupler module, I/O compound modules, and backplane bus.

Modular system

Dimensions

I/O compound module 109 × 76.5 × 12.5 mm

Bus coupler module 109 × 76.5 × 48.5 mm

Mounting on standard DIN rail (35 mm)

Shield connection to standard metal rail (10 × 3 mm)

The two-piece structure (separation of electronics and process integration) enables a quick exchange of modules in the event of service

Wiring level via spring terminal (max. 1.5 mm²)

Operation at DC 24 V (DC 20.4 … DC 28.8 V)

Supply voltage of electronics and process level are separated

Number of I/O compound modules

A bus coupler can contain up to 64 modules

Individual labelling by insertable labels (item designation)

Electrical wiring diagrams are directly printed on the module

Electrical isolation to the fieldbus and the process level

Creation of electrical isolations by power supply modules

8

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

Lenze I-O system 1000 User Manual

2 System and product description

2.3Device architecture

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.3Device architecture

Device architecture of the I/O system 1000

 

 

... ...

64

 

 

 

 

4

 

 

 

 

Bus coupler module

CANopen: EPM-S110

PROFIBUS: EPM-S120

EtherCAT: EPM-S130

I/O compound modules, max. 64

nConnection to the bus system (CANopen/EtherCAT)

CANopen, PROFIBUS: via a 9-pole Sub-D plug (see illustration)

EtherCAT: RJ45, double

oInternal backplane bus for communication between the bus coupler module and the I/O compound modules

Side-by-side mounting of the module feet of the I/O compound modules provides for the electrical connection to the bus coupler module.

pSupply voltage DC 24 V, max. 10 A for consumers at output modules

Side-by-side mounting of the module feet of the I/O compound modules provides for the electrical connection to the bus coupler module.

qSupply voltage DC 24 V for the electronics

Side-by-side mounting of the module feet of the I/O compound modules provides for the electrical connection to the bus coupler module.

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

9

2 System and product description

2.4Available bus coupler modules

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

2.4Available bus coupler modules

Type designation

Short designation

Description

Process data

EPM-S110

CANopen

CANopen bus coupler module

-

EPM-S120

PROFIBUS

PROFIBUS bus coupler module

-

EPM-S130

EtherCAT

EtherCAT bus coupler module

-

EPM-S140

PROFINET

PROFINET bus coupler module

-

EPM-S150

DeviceNet

DeviceNet bus coupler module

-

EPM-S160

Modbus TCP

Modbus TCP bus coupler module

-

 

 

 

 

2.5Available I/O compound modules

Type designation

Short designation

Description

Process data

Digital-I/O

 

 

 

EPM-S200

DI2, DC 24V

2 digital inputs

2 bits

EPM-S201

DI4, DC 24V

4 digital inputs

4 bits

EPM-S202

DI8, DC 24V

8 digital inputs

8 bits

EPM-S203

DI4, DC 24V

4 digital inputs

4 bits

 

 

• Three-wire conductor connection

 

EPM-S204

DI2, NPN, DC 24V

2 digital inputs, npn

2 bits

EPM-S205

DI4, NPN, DC 24V

4 digital inputs, npn

4 bits

EPM-S206

DI8, NPN, DC 24V

8 digital inputs, npn

8 bits

EPM-S207

DI2 time stamp, DC 24V

2 digital inputs ENP

8 bytes, writing

EPM-S300

DO2, DC 24V, 0.5A

2 digital outputs, 0.5 A

2 bits

EPM-S301

DO4, DC 24V, 0.5A

4 digital outputs, 0.5 A

4 bits

EPM-S302

DO8, DC 24V, 0.5A

8 digital outputs, 0.5 A

8 bits

EPM-S303

DO2, NPN, DC 24V, 0.5A

2 digital outputs, npn

2 bits

EPM-S304

DO4, NPN, DC 24V, 0.5A

4 digital outputs, npn

4 bits

EPM-S305

DO8, NPN, DC 24V, 0.5A

8 digital outputs, npn

8 bits

EPM-S306

DO2, DC 24V, 2A

2 digital outputs, 2 A

2 bits

EPM-S308

DO2, relay 230V, 3A

2 relay outputs

2 bits

EPM-S309

DO4, DC 24V, 2A

4 digital outputs, 2 A

4 bits

EPM-S310

DO2 time stamp, DC 24V

2 digital outputs, 0.5 A, ENP

8 bytes, reading

 

 

 

2 bytes, writing

Analog I/O

 

 

 

EPM-S400

AI2, 12BIT, DC 0…10V

2 analog inputs, 0 … 10 V DC

4 bytes

EPM-S401

AI4, 12BIT, DC 0…10V

4 analog inputs, 0 … 10 V DC

8 bytes

EPM-S402

AI2, 12BIT, DC 0/4…20mA

2 analog inputs, 0/4 … 20 mA

4 bytes

EPM-S403

AI4, 12BIT, DC 0/4…20mA

4 analog inputs, 0/4 … 20 mA

8 bytes

EPM-S406

AI2, 16BIT, DC +/-10V

2 analog inputs

4 bytes

 

 

for voltage measurement ±10 V

 

EPM-S408

AI2, 16BIT, DC 0/4…20mA

2 analog inputs

4 bytes

 

 

for current measurement

 

EPM-S500

AO2, 12BIT, DC 0…10V

2 analog outputs, 0 … 10 V DC

4 bytes

EPM-S501

AO4, 12BIT, DC 0…10V

4 analog outputs, 0 … 10 V DC

8 bytes

 

 

 

 

10

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

2 System and product description

2.5Available I/O compound modules

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Type designation

Short designation

Description

Process data

EPM-S502

AO2, 12BIT, DC 0/4…20mA

2 analog outputs, 0/4 … 20 mA

4 bytes

EPM-S503

AO4, 12BIT, DC 0/4…20mA

4 analog outputs, 0/4 … 20 mA

8 bytes

Temperature measurement

 

 

EPM-S404

AI2, 16bits, resistor

4 analog inputs

4 bytes

 

 

for resistance measurement

 

EPM-S405

AI2, 16bits, thermo

2 analog inputs

4 bytes

 

 

for thermocouple measurement

 

Numerator

 

 

 

EPM-S600

Counter 1, DC 24V

1 counter 32 bits, 24 V DC

12 bytes, reading

 

 

(reading, setting, comparing)

10 bytes, writing

EPM-S601

Counter 2, DC 24V

2 counters 32 bits, 24 V DC

12 bytes, reading

 

 

(reading, setting)

12 bytes, writing

EPM-S602

Counter 1, DC 5V

1 counter 32 bits, 5 V DC

8 bytes, reading

 

 

(reading, setting)

10 bytes, writing

EPM-S603

Counter 2, DC 24V

2 counters 32 bits, 24 V DC

12 bytes, reading

 

 

(reading)

4 bytes, writing

Encoder evaluation

 

 

 

EPM-S604

SSI

1 SSI absolute value encoder

6 bytes, reading

Pulse width modulation

 

 

EPM-S620

PWM 2, DC 24V

2 digital outputs, 0.5 A PWM

12 bytes, reading

 

 

 

4 bytes, writing

Communication

 

 

 

EPM-S640

RS232

RS232 module

-

EPM-S650

RS422/RS485

RS485 module

-

 

 

 

 

Note!

I/O compound modules EPM-S207/EPM-S310

If, for instance, motor positions are to be evaluated via these modules, additional modules with ticker function as e.e.g. EPM-S600 (HTL), EPM-S602 (TTL) or EPM-S604 (SSI) are required for detecting the encoder signals.

Only if the modules EPM-S207 and EPM-S310 are connected to the backplane bus of the L-force Controller: The following modules are available in the "L_SM3_DriveUtil.lib" function library for the I/O system 1000:

L_SMC_AbortTrigger_FastIO

L_SMC_TouchProbe_FastIO

More information can be obtained from the online help for the function library.

I/O compound modules EPM-S640/EPM-S650

For using the modules EPM-S640 and EPM-S650, the "L_COM_EPMS640" function library is available.

More information can be obtained from the online help for the function library.

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

11

3 Establish communication

3.1Establishing communication with the L-force Controller

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

3

Establish communication

This chapter describes how to establish a communication between the Engineering PC with the installed »PLC Designer« and the I/O system 1000.

The system manual for the I/O system 1000 contains detailed information on the communication via the respective fieldbus (CANopen, EtherCAT, ...).

3.1Establishing communication with the L-force Controller

Connect the Engineering PC with the L-force Controller via a network cable, as the »PLC Designer« accesses the L-force Controller via Ethernet.

Make the IP settings with the »PLC Designer«.

Note!

Please observe the following predefined IP addresses when commissioning your IPC for the first time:

Engineering PC: 192.168.5.100

L-force Controller: 192.168.5.99

How to check the communication settings:

1.Double-click the L-force Controller in the Device view to open the settings and properties of the device in the Editor view.

2.Make the desired settings on the Communication settings tab.

Click the Add gateway button to insert a gateway.

Enter the desired IP address of the L-force Controller.

3. Click OK to add the L-force Controller as gateway.

12

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

3 Establish communication

3.2Establish a connection between L-force Controller and I/O system 1000

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

4.Double-click the channel to be set as active path for control below the gateway in the

Device view.

Thus, all communication actions directly refer to this channel.

The channel currently active is displayed in bold in the Device view and marked with the "(active)" addition:

A channel represented in italics is set as active path but has not been identified at the last network scan.

Further information can be found in the following documentation:

L-force Controller - Parameter setting & configuration

3.2Establish a connection between L-force Controller and I/O system 1000

For a connection via EtherCAT:

Connect the RJ45 port on the EtherCAT bus coupler module (EPM-S130) to the L-force Controller using a network cable.

The I/O system 1000 is supplied with DC 24 V for the control electronics.

[3-1] The EtherCAT interface at the L-force Controller 3231 C

Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

13

4 Mapping the real station structure in the »PLC Designer«

4.1Creating a new project in the »PLC Designer«

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Mapping the real station structure in the »PLC Designer«

4.1Creating a new project in the »PLC Designer«

You can create a new project in the »PLC Designer« without having to establish an online connection. After having configured the project, go online with the I/O system 1000 to transfer parameters.

How to create a new project in the »PLC Designer«:

1.Select menu command File New project to create a new »PLC Designer« project.

2.Go to the New project dialog window and select the "Standard project" template.

Go to the Name input field and assign a name for the »PLC Designer« project.

Select the desired memory location under Location.

3.Confirm the entries by clicking OK.

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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05

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