siemens 802Dsl Programming Manual

SINUMERIK

SINUMERIK 802D sl

Milling

Programming and Operating Manual

Valid for
Control system	Software version
SINUMERIK 802D sl T/M	1.4 SP7

11/2012

___________________

Preface

	Description	1
	Software interface	2
	Turning On, Reference
		3
	Point Approach
	Set up	4
	Manually Controlled Mode	5
	Automatic mode	6
	Part Programming	7
	System	8
	Programming	9
	Cycles	10
	Network operation	11
	Data backup	12
	PLC diagnostics	13
	Appendix	A

6FC5398-0CP10-7BA0

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG	Order number: 6FC5398-0CP10-7BA0	Copyright © Siemens AG 2000 - 2012.
Industry Sector	08/2013 Technical data subject to change	All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY

Preface

SINUMERIK documentation

The SINUMERIK documentation is organized in the following categories:

●General documentation

●User documentation

●Manufacturer/service documentation

Additional information

You can find information on the following topics at www.siemens.com/motioncontrol/docu:

●Ordering documentation/overview of documentation

●Additional links to download documents

●Using documentation online (find and search in manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following address:

[e-mail]

My Documentation Manager (MDM)

Under the following link you will find information to individually compile OEM-specific machine documentation based on the Siemens content:

www.siemens.com/mdm

Training

For information about the range of training courses, refer under:

●www.siemens.com/sitrain

SITRAIN - Siemens training for products, systems and solutions in automation technology

●www.siemens.com/sinutrain

SinuTrain - training software for SINUMERIK

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product Support. http://support.automation.siemens.com

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Preface

SINUMERIK

You can find information on SINUMERIK under the following link: www.siemens.com/sinumerik

Target group

This publication is intended for programmers, planning engineers, machine operators and system operators.

Benefits

With the Programming and Operating Manual, the target group can develop, write, test and debug programs and software user interfaces.

In addition, it enables the target group to operate the hardware and software of a machine.

Standard scope

This documentation only describes the functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer.

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

For the sake of simplicity, this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.

Technical Support

You will find telephone numbers for other countries for technical support in the Internet under http://www.siemens.com/automation/service&support

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found on the Internet at: http://support.automation.siemens.com

Here, enter the number 15257461 as the search term or contact your local Siemens office.

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Contents

	Preface	......................................................................................................................................................	3
1	Description...............................................................................................................................................		11
	1.1 .......................................................................................................	Control and display elements	11
	1.2 .............................................................................................................	Error and status displays	12
	1.3 .............................................................	Key definition of the full CNC keyboard (vertical format)	13
	1.4 .................................................................................	Key definition of the machine control panel	15
	1.5 .....................................................................................................................	Coordinate systems	16
2	Software ....................................................................................................................................interface		21
	2.1 ...............................................................................................................................	Screen layout	21
	2.2 ........................................................................................................................	Standard softkeys	25
	2.3 ...........................................................................................................................	Operating areas	26
	2.4 ...........................................................................................................................	The help system	27
3	Turning ...................................................................................................On, Reference Point Approach		29
	3.1 .............................................................................	Turning on and approaching reference points	29
4	Set up......................................................................................................................................................		31
	4.1 ......................................................................................................	Entering tools and tool offsets	31
	4.1.1 ............................................................................................................................	Create new tool	36
	4.1.2 .......................................................................................	Determining the tool offsets (manually)	37
	4.1.3 ..............................................................................	Determining tool offsets using a probe (auto)	41
	4.1.4 ..............................................................................................................................	Probe settings	44
	4.2 ............................................................................................................................	Tool monitoring	46
	4.3 ..................................................................................................	Entering/modifying a work offset	48
	4.3.1 .........................................................................................................	Determining the work offset	49
	4.4 ....................................................................................................................	Program setting data	51
	4.5 ................................................................................................................	Arithmetic parameter R	55
5	Manually .......................................................................................................................Controlled Mode		57
	5.1 ...........................................................................................................	Manually Controlled Mode	57
	5.2 .........................................................................................	JOG mode - "Position" operating area	58
	5.2.1 .................................................................................................................	Assigning handwheels	62
	5.3 .................................................................	MDA mode (manual input) "Position" operating area	63
	5.3.1 .......................................................................................................................................	Teach In	67
	5.3.2 ..................................................................................................................................	Face milling	70
6	Automatic .......................................................................................................................................mode		73
	6.1 ......................................................................................................................	AUTOMATIC mode	73
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Contents

	6.2	Selection and start of a part program ..........................................................................................	78
	6.3	Block search ................................................................................................................................	80
	6.4	Simultaneous recording ..............................................................................................................	82
	6.5	Stop / cancel a part program .......................................................................................................	85
	6.6	Reapproach after cancellation ....................................................................................................	85
	6.7	Repositioning after interruption ...................................................................................................	86
	6.8	Execute from external .................................................................................................................	86
7	Part Programming....................................................................................................................................		91
	7.1	Part programming overview ........................................................................................................	91
	7.2	Enter new program ......................................................................................................................	95
	7.3	Editing part program or text files .................................................................................................	96
	7.4	Simulation ....................................................................................................................................	99
	7.5	Calculate contour elements .......................................................................................................	103
	7.6	Free contour programming ........................................................................................................	111
	7.6.1	Program a contour ....................................................................................................................	114
	7.6.2	Define a start point ....................................................................................................................	116
	7.6.3	Softkeys and parameters ..........................................................................................................	118
	7.6.4	Parameterize contour element ..................................................................................................	123
	7.6.5	Graphic representation of the contour ......................................................................................	126
	7.6.6	Specify contour elements in polar coordinates, close the contour ...........................................	127
	7.6.7	Parameter description of straight line/circle contour elements .................................................	130
	7.6.8	Programming example for milling .............................................................................................	132
8	System	...................................................................................................................................................	139
	8.1	"System" operating area ...........................................................................................................	139
	8.2	SYSTEM - "Start - up" softkeys ...................................................................................................	144
	8.3 ..........................................................................................	SYSTEM - "Machine data" softkeys	145
	8.4 .....................................................................................................	SYSTEM - "Service display"	152
	8.4.1 .....................................................................................................	SYSTEM - "Service display"	152
	8.4.2 ...................................................................................................................................	Action log	153
	8.4.3 ................................................................................................................................	Servo trace	154
	8.4.4 ...................................................................................................................	Version/HMI details	158
	8.4.5 .............................................................................................................................	Service MSG	161
	8.4.6 ..................................................................................................................................	Date, time	168
	8.5 ........................................................................................................	SYSTEM - "PLC" softkeys	169
	8.6 ...........................................................................................	SYSTEM - "Start - up files" softkeys	176
	8.7 ...........................................................................	SYSTEM - "Commissioning wizard" softkeys	181
	8.8 .............................................................................................................................	Alarm display	183
9	Programming.........................................................................................................................................		185
	9.1 ............................................................................	Fundamental Principles of NC Programming	185
	9.1.1 .........................................................................................................................	Program names	185
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Contents

9.1.2	Program structure......................................................................................................................	185
9.1.3	Word structure and address.......................................................................................................	186
9.1.4	Block format...............................................................................................................................	187
9.1.5	Fonts..........................................................................................................................................	189
9.1.6	List of instructions......................................................................................................................	190
9.1.7	Interactively call the window from the part program (MMC)......................................................	206
9.2	Positional data ...........................................................................................................................	208
9.2.1	Programming dimensions..........................................................................................................	208
9.2.2	Plane selection: G17 to G19......................................................................................................	209
9.2.3	Absolute/incremental dimensioning: G90, G91, AC, IC.............................................................	210
9.2.4	Dimensions in metric units and inches: G71, G70, G710, G700...............................................	212
9.2.5	Polar coordinates, pole definition: G110, G111, G112..............................................................	213
9.2.6	Programmable work offset: TRANS, ATRANS..........................................................................	215
9.2.7	Programmable rotation: ROT, AROT.........................................................................................	216
9.2.8	Programmable scaling factor: SCALE, ASCALE.......................................................................	218
9.2.9	Programmable mirroring: MIRROR, AMIRROR ........................................................................	219
9.2.10	Workpiece clamping - settable work offset: G54 to G59, G500, G53, G153.............................	221
9.2.11	Programmable working area limitation: G25, G26, WALIMON, WALIMOF ..............................	222
9.3	Axis movements.........................................................................................................................	225
9.3.1	Linear interpolation with rapid traverse: G0...............................................................................	225
9.3.2	Linear interpolation with feedrate: G1........................................................................................	226
9.3.3	Circular interpolation: G2, G3 ....................................................................................................	228
9.3.4	Circular interpolation via intermediate point: CIP.......................................................................	233
9.3.5	Circle with tangential transition: CT...........................................................................................	234
9.3.6	Helix interpolation: G2/G3, TURN..............................................................................................	235
9.3.7	Thread cutting with constant lead: G33.....................................................................................	236
9.3.8	Tapping with compensating chuck: G63....................................................................................	237
9.3.9	Thread interpolation: G331, G332.............................................................................................	238
9.3.10	Fixed point approach: G75.........................................................................................................	240
9.3.11	Reference point approach: G74.................................................................................................	241
9.3.12	Measuring with touch-trigger probe: MEAS, MEAW..................................................................	242
9.3.13	Tangential control: TANG, TANGON, TANGOF, TLIFT, TANGDEL.........................................	243
9.3.14	Feedrate F..................................................................................................................................	246
9.3.15	Feedrate override for circles: CFTCP, CFC...............................................................................	247
9.3.16	Exact stop / continuous-path control mode: G9, G60, G64.......................................................	248
9.3.17	Acceleration pattern: BRISK, SOFT...........................................................................................	251
9.3.18	Percentage acceleration override: ACC ....................................................................................	252
9.3.19	Traversing with feedforward control: FFWON, FFWOF.............................................................	253
9.3.20 Enhanced surface quality through compressor: COMPCAD.....................................................		253
9.3.21	Fourth axis .................................................................................................................................	255
9.3.22	Dwell time: G4............................................................................................................................	256
9.3.23	Travel to fixed stop.....................................................................................................................	257
9.3.24	Feed reduction with corner deceleration (FENDNORM, G62, G621)........................................	260
9.3.25	Coupled axes.............................................................................................................................	262
9.3.25.1	Coupled motion (TRAILON, TRAILOF) .....................................................................................	262
9.3.25.2	Coupled axis motion (TRAILON, TRAILOF): Further Information.............................................	264
9.3.25.3	Master/slave group (MASLDEF, MASLDEL, MASLON, MASLOF, MASLOFS) .......................	266
9.3.25.4	Master/slave group (MASLDEF, MASLDEL, MASLON, MASLOF, MASLOFS): Further
	Information.................................................................................................................................	268
9.4	Spindle movements ...................................................................................................................	269
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Contents

	9.4.1	Spindle speed S, directions of rotation .....................................................................................	269
	9.4.2	Spindle speed limitation: G25, G26 ..........................................................................................	270
	9.4.3	Spindle positioning: SPOS ........................................................................................................	271
	9.4.4	Gear stages ...............................................................................................................................	272
	9.5	Contour programming support ..................................................................................................	272
	9.5.1	Rounding, chamfer ....................................................................................................................	272
	9.5.2	Contour definition programming ................................................................................................	276
	9.6	Tool and tool offset ....................................................................................................................	278
	9.6.1	General Information ..................................................................................................................	278
	9.6.2	Tool T ........................................................................................................................................	279
	9.6.3	Tool compensation number D ...................................................................................................	280
	9.6.4	Selecting the tool radius compensation: G41, G42 ..................................................................	283
	9.6.5	Corner behavior: G450, G451 ...................................................................................................	285
	9.6.6	Tool radius compensation OFF: G40 ........................................................................................	287
	9.6.7	Special cases of the tool radius compensation .........................................................................	288
	9.6.8	Example of tool radius compensation .......................................................................................	289
	9.7	Miscellaneous function M ..........................................................................................................	291
	9.8	H function ..................................................................................................................................	292
	9.9	Arithmetic parameters, LUD and PLC variables .......................................................................	293
	9.9.1	Arithmetic parameter R .............................................................................................................	293
	9.9.2	Local User Data (LUD) ..............................................................................................................	295
	9.9.3	Reading and writing PLC variables ...........................................................................................	297
	9.10	Program jumps ..........................................................................................................................	298
	9.10.1	Jump destination for program jumps .........................................................................................	298
	9.10.2	Unconditional program jumps ...................................................................................................	298
	9.10.3	Conditional program jumps .......................................................................................................	299
	9.10.4	Program example for jumps ......................................................................................................	301
	9.11	Subroutine technique ................................................................................................................	303
	9.11.1	General information ...................................................................................................................	303
	9.11.2	Calling machining cycles ...........................................................................................................	306
	9.11.3	Modal subroutine call ................................................................................................................	306
	9.11.4	Execute external subroutine (EXTCALL) ..................................................................................	307
	9.12	Timers and workpiece counters ................................................................................................	310
	9.12.1	Runtime timer ............................................................................................................................	310
	9.12.2	Workpiece counter ....................................................................................................................	311
	9.13	Language commands for tool monitoring ..................................................................................	313
	9.13.1	Tool monitoring overview ..........................................................................................................	313
	9.13.2	Tool life monitoring ....................................................................................................................	315
	9.13.3	Workpiece count monitoring ......................................................................................................	317
	9.14	Smooth approach and retraction ...............................................................................................	322
	9.15	Milling of the peripheral surface - TRACYL ...............................................................................	328
10	Cycles	....................................................................................................................................................	335
	10.1	Overview of cycles ....................................................................................................................	335
	10.2	Programming cycles ..................................................................................................................	337
	10.3 ..........................................................................	Graphical cycle support in the program editor	339
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Contents

10.4	Drilling cycles.............................................................................................................................	341
10.4.1	General information ...................................................................................................................	341
10.4.2	Requirements.............................................................................................................................	342
10.4.3	Drilling, centering - CYCLE81....................................................................................................	344
10.4.4	Drilling, counterboring - CYCLE82:............................................................................................	347
10.4.5	Deep-hole drilling - CYCLE83....................................................................................................	350
10.4.6	Rigid tapping - CYCLE84...........................................................................................................	354
10.4.7	Tapping with compensating chuck - CYCLE840 .......................................................................	358
10.4.8	Reaming 1 (Drilling 1) – CYCLE85............................................................................................	365
10.4.9	Boring (Drilling 2) – CYCLE86 ...................................................................................................	368
10.4.10	Boring with stop 1 (boring 3) – CYCLE87..................................................................................	371
10.4.11	Drilling with stop 2 (Drilling 4) - CYCLE88.................................................................................	374
10.4.12	Reaming 2 (Drilling 5) – CYCLE89............................................................................................	376
10.5	Drilling pattern cycles.................................................................................................................	378
10.5.1	Requirements.............................................................................................................................	378
10.5.2	Row of holes - HOLES1.............................................................................................................	379
10.5.3	Circle of holes - HOLES2...........................................................................................................	383
10.6	Milling cycles..............................................................................................................................	386
10.6.1	Requirements.............................................................................................................................	386
10.6.2	Face milling - CYCLE71.............................................................................................................	387
10.6.3	Contour milling - CYCLE72........................................................................................................	393
10.6.4	Rectangular spigot milling - CYCLE76 ......................................................................................	403
10.6.5	Circular spigot milling - CYCLE77 .............................................................................................	409
10.6.6	Long holes located on a circle - LONGHOLE............................................................................	414
10.6.7	Slots on a circle - SLOT1...........................................................................................................	419
10.6.8	Circumferential slot - SLOT2......................................................................................................	426
10.6.9	Milling a rectangular pocket - POCKET3...................................................................................	432
10.6.10	Milling a circular pocket - POCKET4 .........................................................................................	441
10.6.11	Thread milling - CYCLE90.........................................................................................................	446
10.7	Error messages and error handling...........................................................................................	452
10.7.1	General Information...................................................................................................................	452
10.7.2	Error handling in the cycles........................................................................................................	452
10.7.3	Overview of cycle alarms...........................................................................................................	453
10.7.4	Messages in the cycles..............................................................................................................	455
11 Network operation..................................................................................................................................		457
11.1	Interfaces and functions of the RCS802 tool.............................................................................	458
11.2	Working on the basis of a network connection..........................................................................	459
11.3	User management .....................................................................................................................	460
11.4	User log in - RCS log in .............................................................................................................	461
11.5	Setting the connections on the RCS802 tool.............................................................................	462
11.6	Establishing an RS232 connection to the control......................................................................	463
11.7	Establishing a peer-to-peer Ethernet connection to the control.................................................	464

11.8Establish the Ethernet network connection to the control (only with SINUMERIK 802D sl

	pro).............................................................................................................................................	466
11.9	Additional network functions......................................................................................................	468
11.9.1	Sharing directories.....................................................................................................................	468
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Contents

	11.9.2	Connecting / disconnecting network drives ...............................................................................	469
12	Data backup ..........................................................................................................................................		473
	12.1	Data transfer via RS232 interface .............................................................................................	473
	12.2	Creating / reading in / reading out a start - up archive ................................................................	475
	12.3	Reading in / reading out PLC projects ......................................................................................	477
	12.4	Copying and pasting files ..........................................................................................................	478
13	PLC diagnostics.....................................................................................................................................		479
	13.1	PLC diagnosis represented as a ladder diagram ......................................................................	479
	13.2	Screen layout ............................................................................................................................	480
	13.3	Operating options ......................................................................................................................	481
A	Appendix	................................................................................................................................................	495
	A.1	Miscellaneous ...........................................................................................................................	495
	A.1.1 .......................................................................................................................	Pocket calculator	495
	A.1.2 ............................................................................................................	Editing asian characters	496
	A.1.2.1 ....................................................................................................................	Simplified Chinese	497
	A.1.2.2 ...................................................................................	Traditional Chinese (as used in Taiwan)	500
	A.1.2.3 .............................................................................................................	Importing the dictionary	503
	A.1.2.4 .......................................................................................................................................	Korean	504
	A.2 .......................................................................................................	Overview of documentation	506
	Index......................................................................................................................................................		507

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Description

1

1.1Control and display elements

Operator control elements

The defined functions are called up via the horizontal and vertical softkeys. For a description, please refer to this manual:

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Figure 1-1 CNC operator panel

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Description

1.2 Error and status displays

1.2Error and status displays

LED displays on the CNC operator panel (PCU)

The following LEDs are installed on the CNC operator panel.

(55 5'< 1& &)

The individual LEDs and their functions are described in the table below.

Table 1- 1 Status and error displays

LED	Significance
ERR (red)	Serious error, remedy through power OFF/ON
RDY (green)	Ready for operation
NC (yellow)	Signoflife monitoring
CF (yellow)	Reading from/writing to CF card

References

You can find information on error description in the SINUMERIK 802D sl Diagnostics Manual

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Description

1.3 Key definition of the full CNC keyboard (vertical format)

1.3

Key definition of the full CNC keyboard (vertical format)

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13

Description

1.3 Key definition of the full CNC keyboard (vertical format)

Hot keys

In the part program editor and in the input fields of the HMI, the following functions can be carried out with certain shortcut keys on the full CNC keyboard:

Shortcut key	Function
<CTRL> and <C>	Copy selected text
<CTRL> and <B>	Select text
<CTRL> and <X>	Cut selected text
<CTRL> and <V>	Paste copied text
<CTRL> and <P>	Generates a screenshot of the actual screen and
	saves the image on CompactFlash Card
	(customer CF Card) under "screen802dsl.bmp "
<CTRL> and <R>	HMI restart
<CTRL> and <S>	Data backup in case of backlight failure
	The series start-up archive (Drive/NC/PLC/HMI)
	is exported with the most recent data onto the
	CompactFlash card with the name
	"802Dslibn.arc".
<ALT> and <L>	Toggling between only upper case letters and
	upper and lower case letters
<ALT> and <H> or <HELP> key	Call help system
<ALT> and <S>	Switch-in and switch-out the Editor for Asian
	characters

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Description

1.4 Key definition of the machine control panel

1.4Key definition of the machine control panel

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Description

1.5 Coordinate systems

Note

This documentation assumes an 802D standard machine control panel (MCP). Should you use a different MCP, the operation may be other than described herein.

1.5Coordinate systems

As a rule, a coordinate system is formed from three mutually perpendicular coordinate axes. The positive directions of the coordinate axes are defined using the so-called "3-finger rule" of the right hand. The coordinate system is related to the workpiece and programming takes place independently of whether the tool or the workpiece is being traversed. When programming, it is always assumed that the tool traverses relative to the coordinate system of the workpiece, which is intended to be stationary.

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Figure 1-2 Determination of the axis directions to one another; coordinate system for programming

Machine coordinate system (MCS)

The orientation of the coordinate system relative to the machine depends on the respective machine type. It can be rotated in different positions.

The directions of the axes follow the "3-finger rule" of the right hand. Seen from in front of the machine, the middle finger of the right hand points in the opposite direction to the infeed of the main spindle.

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Description

1.5 Coordinate systems

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Figure 1-3 Machine coordinates/axes using the example of a milling machine

The origin of this coordinate system is the machine zero.

This point is only a reference point which is defined by the machine manufacturer. It does not have to be approachable.

The traversing range of the machine axes can be in the negative range.

Workpiece coordinate system (WCS)

To describe the geometry of a workpiece in the workpiece program, a right-handed, rightangled coordinate system is also used.

The workpiece zero can be freely selected by the programmer in the Z axis. In the X axis, it lies in the turning center.

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Figure 1-4 Workpiece Coordinate System

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Description

1.5 Coordinate systems

Relative coordinate system (REL)

In addition to the machine and workpiece coordinate systems, the control system provides a relative coordinate system. This coordinate system is used for setting reference points that can be freely selected and have no influence on the active workpiece coordinate system. All axis movements are displayed relative to these reference points.

Note

The actual value in the associated coordinate system can be activated and displayed in the "Position" operating area using the "MKS/WKS REL" vertical softkey.

Clamping the workpiece

For machining, the workpiece is clamped on the machine. The workpiece must be aligned such that the axes of the workpiece coordinate system run in parallel with those of the machine. Any resulting offset of the machine zero with reference to the workpiece zero is determined along the Z axis and entered in a data area intended for the settable work offset. In the NC program, this offset is activated during program execution, e.g. using a programmed G54.

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Description

1.5 Coordinate systems

Current workpiece coordinate system

The programmed work offset TRANS can be used to generate an offset with reference to the workpiece coordinate system. resulting in the current workpiece coordinate system (see Section "Programmable work offset: TRANS").

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Description

1.5 Coordinate systems

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Software interface

2

2.1Screen layout

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Figure 2-1

Screen layout

The screen is divided into the following main areas:

●Status area

●Application area

●Note and softkey area

Status area

Figure 2-2

Status area

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Software interface

2.1 Screen layout

Table 2- 1 Explanation of the screen controls in the status area

Numbering	Display	Icon	Significance
	Active operating area		Position (operating area key <POSITION>)
			System (operating area key <SYSTEM>)
			Program (operating area key <PROGRAM>)
			Program Manager (operating area key
			<PROGRAM MANAGER>)
			Parameter (operating area key <OFFSET
			PARAM>)
			Alarm (operating area key <ALARM>)
	Active mode		Approaching a reference point
			JOG
			JOG INC; 1 INC, 10 INC, 100 INC, 1000 INC,
			VAR INC
			(incremental evaluation in the JOG mode)
			MDA

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Software interface

2.1 Screen layout

Numbering	Display	Icon	Significance
			AUTOMATIC

	Alarm and message line	In addition, the following is displayed:
		1.	Alarm number with alarm text, or
		2.	Message text

Selected part program (main program)

	Program state	RESET	Program canceled / default state
		RUN	Program is running
		STOP	Program stopped
	Program control in automatic	SKP	Skip: Skip block
	mode	DRY	Dry Run: Dry run feedrate
		ROV	Rapid Override: Rapid traverse override
		M01	Conditional stop
		PRT	Program test
		SBL	Single Block: Single block
	Date and time		From version 1.4 SP 6 and higher, the date and
			the time are displayed.

Note and softkey area

Figure 2-3 Note and softkey area

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Software interface

2.1 Screen layout

Table 2- 2 Explanation of the screen controls in the note and softkey area

Screen item	Display								Significance
									RECALL symbol
									Pressing the <RECALL> key lets you return to the higher menu
									level.
									Information line
									Displays notes and information for the operator and fault states
									HMI status information
									ETC is possible (pressing this key displays the horizontal
									softkey bar providing further functions.)
									Mixed notation active (uppercase/lowercase letters)
		/
									RS232 connection active
									Connection to commissioning and diagnostic tools (e.g.
									Programming Tool 802) active
									RCS network connection active
									Softkey bar vertical and horizontal

Display of the softkeys in the document

To make the softkeys easier to locate, the horizontal and vertical softkeys are displayed in different basic colors.

Horizontal softkey

Vertical softkey

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Software interface

2.2 Standard softkeys

2.2Standard softkeys

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Use this softkey to close the screen.

Use this softkey to cancel the input; the window is closed.

Selecting this softkey will complete your input and start the calculation.

Selecting this softkey will complete your input and accept the values you have entered.

User-specific functions are called in the operating areas <POSITION>, <OFFSET PARAMETER> and <SYSTEM>. The softkey is only visible if the machine manufacturer saved special functions.

Refer to the following documentation for softkey activation: Operating Instructions, SINUMERIK 802D sl Turning, Milling, Grinding, Chapter: Activating "User function" softkey.

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Software interface

2.3 Operating areas

2.3Operating areas

The functions of the control system can be carried out in the following operating areas:

		POSITION	Machine operation

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PROGRAM	Creation of part programs
PROGRAM	Part program directory
MANAGER
SYSTEM	Diagnostics, commissioning
ALARM	Alarm and message lists
CUSTOM	Users can call their own application

To change to another operating area, press the relevant key on the CNC full keyboard (hard key).

Protection levels

The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas. The control system is delivered with default passwords for the protection levels 1 to 3.

Protection level 1	Experts password
Protection level 2	Manufacturer password
Protection level 3	User password

These control the various access rigths.

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Software interface

2.4 The help system

In the menus listed below the input and modification of data depends on the protection level set:

●Tool offsets

●Work offsets

●Setting data

●RS232 settings

●Program creation / program correction

2.4The help system

Comprehensive online help is stored in the control system. Some help topics are:

●Product brief of all important operating functions

●Overview and product brief of the NC commands

●Explanation of the drive parameters

●Explanation of the drive alarms

Operating sequence

You can call the help system from any operating area either by pressing the Info key or by using the key combination <ALT+H>.

Figure 2-4 Help system: Table of contents

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Software interface

2.4 The help system

Softkeys

	This function opens the selected topic.
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Figure 2-5 Help system: Description of the topic

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Use this function to select cross references. A cross reference is marked by the characters ">>....<<". This softkey is only displayed if a cross reference is displayed in the application area.

If you select a cross-reference, the "Back to topic" softkey will also be displayed. Select this function to go back to the previous screen.

Use this function to search for a term in the table of contents. Type the term you are looking for and start the search process.

Help in the "Program editor" area

The help system offers an explanation for each NC operation. To display the infotext directly, position the cursor after the appropriate operation and press the Info key. The NC instruction must be written using uppercase letters.

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Turning On, Reference Point Approach

3

3.1Turning on and approaching reference points

Note

When you turn on the SINUMERIK 802D sl and the machine, please also observe the machine documentation, since turning on and reference point approach are machinedependent functions.

Operating sequence

First, switch on the power supply for the CNC and the machine.

After the control system has booted, you are in the "Position" operating area, in the "Reference point approach" mode.

The "Reference point" window is active.

Figure 3-1 Reference-point approach start screen

The "Reference point" window displays whether the axes are referenced.

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Turning On, Reference Point Approach

3.1 Turning on and approaching reference points

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If you select the wrong approach direction, no motion is carried out.

One after the other, move each axis to the reference point.

You can exit the function by selecting another operating mode (MDA, AUTOMATIC or JOG). To access the functions described below, you need to select "Jog" mode.

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