siemens 802Dsl Instruction Manual

SINUMERIK

SINUMERIK 802D sl

Operating Instructions

Operating Instructions

Valid for Software version SINUMRIK 802D sl G/N 1.1 SINUMERIK 802D sl T/M 1.2

12/2006

6FC5397-0CP10-2BA0

Foreword

	Description	1
	interfaces	2
	Application planning	3
	Assembling	4
	Connecting	5
	Operation (hardware)	6
	Commissioning (General)	7
	Initial start-up	8
	Commissioning the drives
		9
	using HMI
	Edit a drive project with
		10
	STARTER
	Starting Up the PLC	11
	Data Backup and Series
		12
	Machine Start-Up
	Technical data	13
	Dimensional Drawings	14
	ESD guidelines	A
	List of abbreviations	B

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

Caution

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

Caution

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

Notice

indicates that an unintended result or situation can occur if the corresponding information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

Warning

This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG	Order No.: 6FC5397-0CP10-2BA0	Copyright © Siemens AG 2006.
Automation and Drives	02/2007	Technical data subject to change
Postfach 48 48
90437 NÜRNBERG
GERMANY

Foreword

SINUMERIK documentation

The SINUMERIK documentation is organized in 3 parts:

•General Documentation

•User Documentation

•Manufacturer/service documentation

A list of documents, updated on a monthly basis, is available on the Internet for the available languages at:

http://www.siemens.com/motioncontrol

Select "Support"/"Technical Documentation"/"Overview of Documents".

The Internet version of the DOConCD (DOConWEB) is available at: http://www.automation.siemens.com/doconweb

You can find information on the training courses offered and FAQs (frequently asked questions) on the Internet under:

http://www.siemens.com/motioncontrol (under "Support")

Target group

This manual is intended for use by planners, configuration engineers, technicians, installation personnel, programmers, commissioning personnel, operators, service and maintenance personnel

Benefits

The operating instructions impart knowledge about the components and allow the addressed target groups to properly and safely install, set up, test and commission the SINUMERIK 802D sl.

Standard scope

This documentation only describes the functionality of the standard version. Additions or revisions made by the machine tool manufacturer are documented by the machine tool manufacturer.

Other functions not described in this documentation might be executable in the control. However, no claim can be made regarding the availability of these functions when the equipment is first supplied or in the event of servicing.

For the sake of simplicity, this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.

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Foreword

Technical support

In case of questions, please contact us through the following hotline:

Table 1 Europe and Africa time zone

A&D Technical Support

Phone: +49 (0) 180 / 5050 - 222

Fax: +49 (0) 180 / 5050 - 223

Internet: http://www.siemens.com/automation/support-request

E-mail: mailto:[e-mail]

Table 2 Asia and Australia time zone

A&D Technical Support

Phone: [phone]

Fax: [phone]

Internet: http://www.siemens.com/automation/support-request

E-mail: mailto:[e-mail]

Table 3 American time zone

A&D Technical Support

Phone: [phone]

Fax: [phone]

Internet: http://www.siemens.com/automation/support-request

E-mail: mailto:[e-mail]

Questions about the Manual

If you have any queries (suggestions, corrections) in relation to this documentation, please fax or e-mail us:

Fax: [phone]

E-mail: mailto:[e-mail]

Fax form: See the reply form at the end of this publication

SINUMERIK Internet address

http://www.siemens.com/sinumerik

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Foreword

EC declaration of conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained

•on the Internet: http://www.ad.siemens.de/csinfo under product/Order No. 15257461

•at the relevant regional office of the A&D MC Group of Siemens AG.

Further notes

Note

This symbol always appears in the document where further information is provided.

Licensing provisions

The software SINUMERIK 802D sl is protected by national and international copyright laws and agreements. Unauthorized reproduction and distribution of this software or parts thereof is liable to prosecution. It will be prosecuted both according to criminal and civil law and may result in severe punishment or demands for compensation.

In the software SINUMERIK 802D sl, open source software is used. The licensing provisions for this software are located on the Toolbox CD and are to be observed accordingly.

Acceptance report

You can find a sample report for the acceptance of SINUMERIK 802D sl on the Internet at: http://support.automation.siemens.com under the heading Current > Acceptance reports

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Foreword

6	Operating Instructions
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Table of contents

	Foreword	...................................................................................................................................................	3
1	Description...............................................................................................................................................		13
	1.1	System overview..........................................................................................................................	13
	1.2	Description of components ..........................................................................................................	17
2	interfaces.................................................................................................................................................		21
	2.1	CNC operator panel interfaces ....................................................................................................	21
	2.1.1	Compact flash card (CF card) slot...............................................................................................	21
	2.1.2	Ethernet interface.........................................................................................................................	21
	2.1.3	USB port (available soon)............................................................................................................	22
	2.1.4	RS232 COM port .........................................................................................................................	22
	2.1.5	PROFIBUS DP interface..............................................................................................................	23
	2.1.6	DRIVE-CLiQ interface..................................................................................................................	24
	2.1.7	Handwheel connection.................................................................................................................	24
	2.1.8	Digital inputs/outputs....................................................................................................................	25
	2.2	MCPA module interfaces.............................................................................................................	28
	2.3	Interfaces of the machine control panel MCP 802D sl ................................................................	31
	2.4	PP 72/48 I/O module interfaces...................................................................................................	34
	2.5	Interfaces of the machine control panel MCP..............................................................................	40
	2.6	Interfaces of the DP/DP coupler..................................................................................................	42
3	Application planning.................................................................................................................................		43
	3.1	Overview......................................................................................................................................	43
	3.2	General rules for operation of a SINUMERIK 802D sl.................................................................	44
	3.3	Rules regarding current consumption and power loss of a cubicle arrangement........................	45
4	Assembling..............................................................................................................................................		47
5	Connecting ..............................................................................................................................................		49
	5.1	Overall design of the SINUMERIK 802D sl..................................................................................	49
	5.2	Connecting the protective conductor for the individual components...........................................	50
	5.3	Connection overview for SINUMERIK 802D sl............................................................................	51
	5.4	Connecting the MCPA module.....................................................................................................	52
	5.5	Connecting an analog spindle......................................................................................................	53
	5.6	Connecting the high-speed digital inputs/outputs at the MCPA module .....................................	55
	5.7	Connecting the power supply.......................................................................................................	55
	5.8	Connecting the NC full keyboard to the CNC operator panel......................................................	57
	5.9	Connecting the Ethernet interface...............................................................................................	57
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Table of contents

	5.10	Connecting the RS232 COM port...............................................................................................	57
	5.11	Connecting the PP72/48 I/O module ..........................................................................................	58
	5.12	Connecting the DP/DP coupler...................................................................................................	61
	5.13	Connecting the SINAMICS drive to the DRIVE-CLiQ interface..................................................	63
	5.14	Connecting the digital inputs/outputs to the PCU.......................................................................	64
	5.15	Connecting the digital inputs/digital outputs to the PP72/48 I/O module....................................	64
	5.16	Connecting the machine control panel to the PP72/48 I/O module............................................	65
	5.17	Connecting shielded cables via the shield connection (PCU) ....................................................	65
6	Operation (hardware)...............................................................................................................................		67
	6.1	Operator control and display elements.......................................................................................	67
	6.2	Status and error displays ............................................................................................................	67
7	Commissioning (General)........................................................................................................................		69
	7.1	Initial commissioning (IBN)..........................................................................................................	69
	7.2	Access levels ..............................................................................................................................	70
	7.3	RCS tool......................................................................................................................................	71
	7.4	STARTER commissioning tool....................................................................................................	72
	7.4.1	The STARTER user interface.....................................................................................................	72
	7.4.2	Operating philosophy of the STARTER commissioning tool for SINAMICS S120.....................	73
	7.4.3	Diagnosis via STARTER.............................................................................................................	74
	7.4.3.1	Function generator......................................................................................................................	75
	7.4.3.2	Trace function .............................................................................................................................	78
8	Initial start-up...........................................................................................................................................		81
	8.1	Turning on and booting the control system.................................................................................	81
	8.2	Language setting and file management......................................................................................	82
	8.2.1	Creating and Editing Projects .....................................................................................................	82
	8.2.2	Help, language and alarm files ...................................................................................................	84
	8.3	Setting the technology.................................................................................................................	86
	8.4	Input of the machine data............................................................................................................	88
	8.5	Activating the high-speed digital inputs/digital outputs...............................................................	89
	8.6	Setting the Profibus addresses...................................................................................................	90
	8.7	Starting Up the PLC....................................................................................................................	93
	8.8	Commissioning of drives (SINAMICS)........................................................................................	93
	8.9	Set the axis/spindle-specific machine data.................................................................................	93
	8.9.1	Default settings of the axis machine data for feed axes.............................................................	95
	8.9.2	Default settings of the axis machine data for the spindle ...........................................................	96
	8.9.3	PLC-controlled axis...................................................................................................................	101
	8.9.4	Completion of the commissioning of the axes/spindle..............................................................	105
	8.10	Completing the commissioning.................................................................................................	105

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Table of contents

9	Commissioning the drives using HMI.....................................................................................................		107
	9.1	Terminal assignment X20 / X21.................................................................................................	113
10	Edit a drive project with STARTER........................................................................................................		117
	10.1	Change a drive project OFFLINE...............................................................................................	117
	10.1.1	Example: Commissioning a direct measuring system for a spindle ..........................................	122
	10.1.2	Interface settings on PG/PC ......................................................................................................	134
	10.2	Operating the STARTER control panel (motor rotating)............................................................	136
	10.2.1	Loading the project into the drive unit........................................................................................	136
	10.2.2	Operating the control panel........................................................................................................	139
11	Starting Up the PLC...............................................................................................................................		147
	11.1	Overview....................................................................................................................................	147
	11.2	Programming Tool PLC802 .......................................................................................................	148
	11.2.1	Selecting the target system........................................................................................................	148
	11.2.2	Interface to PLC.........................................................................................................................	149
	11.3	First commissioning of the PLC.................................................................................................	154
	11.4	Commissioning modes of the PLC ............................................................................................	154
	11.5	PLC alarms ................................................................................................................................	156
	11.5.1	Overview....................................................................................................................................	156
	11.5.2	General PLC alarms ..................................................................................................................	157
	11.5.3	User alarms................................................................................................................................	157
	11.6	PLC Programming .....................................................................................................................	159
	11.6.1	Overview....................................................................................................................................	159
	11.6.2	Overview of commands .............................................................................................................	161
	11.6.3	Explanation of the stack operations...........................................................................................	163
	11.6.4	Program organization.................................................................................................................	171
	11.6.5	Data management .....................................................................................................................	172
	11.6.6	Testing and monitoring your program........................................................................................	172
	11.7	PLC application Download/Upload/Copy/Compare...................................................................	172
	11.8	User interface.............................................................................................................................	175
12	Data Backup and Series Machine Start-Up ...........................................................................................		177
	12.1	Data Backup...............................................................................................................................	177
	12.1.1	Internal data backup ..................................................................................................................	177
	12.1.2	External data backup.................................................................................................................	178
	12.1.3	Data backup via the RS232/Ethernet interface..........................................................................	179
	12.1.4	External data backup via CF Card.............................................................................................	180
	12.1.5	Data backup in case of backlight failure....................................................................................	180
	12.2	Series commissioning................................................................................................................	181
13	Technical data.......................................................................................................................................		185
	13.1	Electro-Magnetic Compatibility ..................................................................................................	187
	13.2	Transport and storage conditions..............................................................................................	188
	13.3	Ambient operating conditions for the operation.........................................................................	188
	13.4	Specifications for Protection Class and Degree of Protection...................................................	190

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Table of contents

14	Dimensional Drawings...........................................................................................................................		191
	14.1	CNC operator panel (PCU) dimension drawing and hole drilling template ...............................	191
	14.2	Dimensions and hole drilling template of the machine control panel (MCP) ............................	195
	14.3	NC full keyboard dimension and hole drilling templates ...........................................................	197
	14.4	PP72/48 peripheral module dimension drawing .......................................................................	199
	14.5	Dimensional drawing MCPA module ........................................................................................	200
A	ESD guidelines......................................................................................................................................		201
	A.1	What does ESD mean? .............................................................................................................	201
	A.2	Electrostatic Discharge to Persons ...........................................................................................	201
	A.3	Basic protective measures against discharge of static electricity .............................................	202
B	List of abbreviations...............................................................................................................................		203
	B.1	Abbreviations 802D sl ...............................................................................................................	203
	Index	......................................................................................................................................................	205
Tables
Table 1		Europe and Africa time zone .........................................................................................................	4
Table 2 .........................................................................................................		Asia and Australia time zone	4
Table 3 ......................................................................................................................		American time zone	4
Table 1-1 ............................................................................................................................		PCU interfaces	19
Table 2-1 .....................................................................................		Pin assignment of female connector X5	21
Table 2-2 .................................................................................................		Pin assignment of connector X8	22
Table 2-3 .....................................................................................		Pin assignment of female connector X6	23
Table 2-4 .........................................................................		Pin assignment of female connector X1 and X2	24
Table 2-5 ...............................................................................................		Pin assignment of connector X30	25
Table 2-6 .........................................................................		Pin assignment of the connectors X20 and X21	27
Table 2-7 ......................................................................................................		Interfaces and status display	29
Table 2-8 ...................................................................................		Pin assignment of connectors X1 and X2	29
Table 2-9 .................................................................		Pin assignment of the connectors X1020 and X1021	30
Table 2-10 .............................................................................................		Pin assignment of connector X701	31
Table 2-11 .....................................................................................................................................		Interfaces	32
Table 2-12 .................................................................		Pin assignment of the connectors X1201 and X1202	33
Table 2-13 .....................................................................................................................................		Interfaces	35
Table 2-14 .........................................................................................		Female connector X2 pin assignment	36
Table 2-15 ................................................................		Pin assignment of the connectors X111, X222, X333	36
Table 2-16 .....................................................................................................................................		Interfaces	40
Table 2-17 .................................................................		Pin assignment of the connectors X1201 and X1202	41

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	Table of contents
Table 5-1	Assignment of the X520 interface................................................................................................	54
Table 5-2	Electrical parameters of the load power supply for the CNC operator panel (X40) and for
	the PP72/48 I/O module (X1).......................................................................................................	55
Table 5-3	Pin assignment of the screw-terminal blocks X40 (on the PCU) and X1 (on the I/O
	module)........................................................................................................................................	56
Table 6-1	Status and error displays.............................................................................................................	68
Table 6-2	Status displays.............................................................................................................................	68
Table 7-1	Access level concept ...................................................................................................................	70
Table 8-1	Example of machine data setting.................................................................................................	90
Table 8-2	Setting the Profibus address........................................................................................................	90
Table 8-3	Setting the Profibus address on the PP 72/48.............................................................................	91
Table 8-4	Assignment of the input/output bytes...........................................................................................	91
Table 8-5	Setting the Profibus address on the DP/DP coupler....................................................................	92
Table 8-6	Assignment of the input/output bytes...........................................................................................	92
Table 8-7	Setpoint/actual value assignment................................................................................................	93
Table 8-8	maximum configuration................................................................................................................	94
Table 8-9	Adapting the axis machine data for the milling machine .............................................................	94
Table 8-10	Adapting the axis machine data for the nibbling machine...........................................................	95
Table 8-11	Adapting the axis machine data...................................................................................................	95
Table 8-12	Default settings of the axis machine data for feed axes..............................................................	96
Table 8-13	Default settings of the axis machine data for the spindle............................................................	97
Table 8-14	Additional machine data...............................................................................................................	98
Table 8-15	Machine data to be set.................................................................................................................	98
Table 8-16	Machine data settings for analog spindle ....................................................................................	99
Table 8-17	Machine data for the example....................................................................................................	100
Table 8-18	Additional machine data.............................................................................................................	100
Table 8-19	Additional machine data.............................................................................................................	101
Table 8-20	Adapting the axis machine data.................................................................................................	101
Table 8-21	PLC axis control signals.............................................................................................................	102
Table 8-22	Error messages via NCK ...........................................................................................................	103
Table 9-1	Configuring the X20 clamp after SINAMICS commissioning using HMI....................................	113
Table 9-2	Configuring the X21 clamp after SINAMICS commissioning using HMI....................................	114
Table 10-1	Control word sequential control .................................................................................................	142
Table 11-1	Commissioning modes...............................................................................................................	154
Table 11-2	PLC data types permitted in the control system........................................................................	160
Table 11-3	Operand identifier ......................................................................................................................	161
Table 11-4	Structure of V-range addresses (see user interface).................................................................	161

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Table of contents

Table 11-5	802D sl address ranges............................................................................................................	161
Table 11-6	Special Marker SM Bit Definition ..............................................................................................	162
Table 11-7	BASIC BOOLEAN INSTRUCTIONS.........................................................................................	163
Table 11-8	OTHER BOOLEAN INSTRUCTIONS.......................................................................................	163
Table 11-9	BYTE COMPARES...................................................................................................................	163
Table 11-10	WORD COMPARES.................................................................................................................	164
Table 11-11	DOUBLE WORD COMPARES.................................................................................................	165
Table 11-12	REAL WORD COMPARES.......................................................................................................	165
Table 11-13	TIMER.......................................................................................................................................	166
Table 11-14	COUNTER.................................................................................................................................	166
Table 11-15	MATH OPERATIONS ...............................................................................................................	167
Table 11-16	INCREMENT, DECREMENT....................................................................................................	168
Table 11-17	LOGIC OPERATIONS ..............................................................................................................	168
Table 11-18	SHIFT AND ROTATE OPERATIONS.......................................................................................	169
Table 11-19	CONVERSION OPERATIONS.................................................................................................	169
Table 11-20	PROGRAM CONTROL FUNCTIONS.......................................................................................	170
Table 11-21	MOVE, FILL AND FIND OPERATIONS....................................................................................	171
Table 13-1	Connected loads.......................................................................................................................	185
Table 13-2	Dimensions and weight.............................................................................................................	185
Table 13-3	Digital inputs of the PP72/48 I/O module..................................................................................	186
Table 13-4	Digital outputs of the PP72/48 I/O module................................................................................	186
Table 13-5	Interference emission of electromagnetic fields as per EN 55011: Limit value class A,
	group 1......................................................................................................................................	187
Table 13-6	Interference emission via network alternating current supply in accordance with EN
	55011: Limit value class A, group 1..........................................................................................	187
Table 13-7	Shipping and storage conditions...............................................................................................	188
Table 13-8	Climatic environmental conditions ............................................................................................	189
Table 13-9	Mechanical ambient conditions.................................................................................................	189

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Description

1

1.1System overview

Overview

The CNC operator panel of the SINUMERIK 802D sl control systems combines all CNC, PLC, HMI and communication tasks in one component. The maintenance-free hardware integrates the DRIVE-CLiQ interface for the drives and PROFIBUS interface for the I/O modules with the slimline operator panel into a ready-to-install unit (Panel Control Unit).

The SINUMERIK 802D sl can control up to 6 axes digitally. At the most, up to 5 NC axes of these 6 axes and one PLC axis can be configured. Up to 2 of these 5 NC axes can be configured as a spindle.

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Description

1.1 System overview

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Figure 1-1 SINUMERIK 802D sl with SINAMICS S120 (example configuration)

14	Operating Instructions
	Operating Instructions, 12/2006, 6FC5397-0CP10-2BA0

Description 1.1 System overview

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Figure 1-2 SINUMERIK 802D sl with MCPA module (example configuration)

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Description

1.1 System overview

Components

The components of the SINUMERIK 802D sl control system are:

•CNC operator panel (PCU) with CNC full keyboard (portrait or landscape format)

•Machine control panel

Incorporates all keys and switches required for the operation of a machine The machine control panel is available in 2 versions:

–Machine control panel MCP to connect via a PP 72/48 I/O module

–Machine control panel MCP 802D sl to connect via an MCPA module

•MCPA module (hardware optional)

The MCPA module is a supplemental/expansion module of the SINUMERIK 802D sl. It places the following resources at your disposal:

–Analog output for ± 10 V (X701) for connecting an analog spindle

–Interface for connecting an external machine control panel (X1, X2)

–Interface for connecting inputs and outputs (1 bytes each) in the form of high-speed inputs/outputs.

•PP72/48 I/O module

The PP72/48 I/O module is a user-friendly and low-cost module (without a separate housing) within the framework of an automation system based on PROFIBUS DP for connecting digital inputs/outputs.

The module has the following important features:

–PROFIBUS DP connection (12 Mbits/s max.)

–72 digital inputs and 48 digital outputs

–On-board status display via four diagnostic LEDs

To supply the module and the digital outputs, an external voltage source (+24VDC) is required.

•Drive units

–SINAMICS S120

The communication between the SINUMERIK 802D sl control system and the SINAMICS S120 drive is provided via the DRIVECLiQ communication system (Drive Component Link with IQ).

System software

The following system software is installed in the retentive internal memory of the PCU of each SINUMERIK 802D sl by default:

•Boot software - starts the system

•Human Machine Interface (HMI) software - realizes all operator functions

•NCK software (NC Kernel) - realizes all NC functions.

•Programmable Logic Control (PLC) software - executes the integrated PLC user program cyclically.

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Description 1.2 Description of components

Toolbox

A tool box is delivered on CD ROM together with the appropriate system software.

The toolbox contains software tools for configuring the control system. It must be installed on your PC/PG.

The following software can be found in the Toolbox:

•Configuration data for the SINUMERIK 802D sl:

–Setup file for the technologies

–Cycle packages for the technologies

–Reloadable languages

•SIMATIC Automation License Manager

The Automation License Manager is needed for managing license keys (e.g. for RCS802).

•RCS802 Commissioning and diagnostic tool (must be licensed for Ethernet and remote control function)

This program can be used to transfer texts, user data and programs from the PC to the CNC operator panel (PCU) and vice versa.

•PLC 802 programming tool Tool to create PLC user program

•PLC user library PLC sample programs

•STARTER

Parameterization and commissioning tool for the "SINAMICS" drive

Note

The table of contents and notes for setup can be found in the siemense.txt file.

1.2Description of components

View

The illustration below shows the CNC operator panel (PCU) with its interfaces and the front panel elements.

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Description

1.2 Description of components

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Figure 1-3 Position of the interfaces and front elements on the CNC operator panel

CNC operator panel (PCU) interfaces

The PCU and its functions are described in the table below.

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			Description
			1.2 Description of components
	Table 1-1	PCU interfaces
		interfaces	Function
	Compact flash card (CF card) slot		50-pin slot for CF cards, and 4 LEDs
	Power supply connection		3-pin screw-type terminal connection for
	X40		connecting the 24 V load power supply
	Ethernet interface		8-pin RJ45 socket connector for connection to an
	X5		Industrial Ethernet
	USB interface		4-pin USB port for connecting USB accessories
	X10		(available soon)
	NC full keyboard connection		6-pin PS/2 socket for connecting the NC full
	X9		keyboard
	RS232 COM interface		9-pin DSub connector for connecting a PG/PC
	X8
	PROFIBUS DP interface		9-pin DSub socket for connection to PROFIBUS
	X6		DP
	DRIVE–CLiQ interface		8-pin RJ45 socket for connecting the SINAMICS
	X1 and X2		S120 drive
	Handwheel connection		12-pin screw-type male connector for connecting
	X30		a max. of 2 handwheels
	Digital inputs/digital outputs		12-pin screw-type male connector for connecting
	X20 and X21		the digital inputs and outputs
	Option interface		48-pin female connector for connecting the
	X110		MCPA module

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Description

1.2 Description of components

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interfaces

2

2.1CNC operator panel interfaces

2.1.1Compact flash card (CF card) slot

Only type 1 compact flash cards can be used.

The compact flash card can be used, for example:

•for start-up data

•for NC programs

•to carry out software updates

•to store user data

•to save parameters which have been set by the user.

2.1.2Ethernet interface

A PG/PC can be connected to the Ethernet interface via a Industrial Ethernet network. The device connected must possess an Ethernet card and the appropriate software.

Industrial Ethernet is a communication network providing a transmission rate of 10/100 Mbps.

Female connector pin assignment

Identifiers: X5(IE)

Type: 8-pin RJ45 socket

	Table 2-1	Pin assignment of female connector X5
	Schematic view of the female connector,		Pin	Name	Description
	mounting position and labeling
			1	TXP	Transmit data +
			2	TXN	Transmit data -
			3	RXP	Receive data +
			4	not assigned	-
			5	not assigned	-
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interfaces

2.1 CNC operator panel interfaces

Schematic view of the female connector,		Pin	Name	Description
mounting position and labeling
		6	RXN	Receive data -
		7	not assigned	-
		8	not assigned	-
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For additional information about the cabling options for Ethernet, contact your SIEMENS representative.

2.1.3USB port (available soon)

2.1.4RS232 COM port

A PC / programming device (PG) for data exchange with the CNC operator panel can be connected to male connector X8.

Connector pin assignment

Identifiers: X8 (RS232)

Type: 9-pin D–Sub terminal strip

Table 2-2	Pin assignment of connector X8
Schematic		Pin	Name		Description
view of the				German/English:
female
connector,
mounting
position and
labeling
		1	DCD	Received Line Signal		Data carrier detect
				Detector Carrier Detector
		2	RxD	Received Data		Received data
56		3	TxD	Transmitted Data		Transmitted data
;		4	DTR	Data Terminal Ready		Data Terminal Ready
		5	G	Ground		Ground
		6	DSR	Data Set Ready		Data Set Ready
		7	RTS	Request To Send		Transmission request
		8	CTS	Clear To Send		Ready to send

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						interfaces
					2.1 CNC operator panel interfaces
	Schematic	Pin	Name		Description
	view of the				German/English:
	female
	connector,
	mounting
	position and
	labeling
		9	not assigned	-		-

2.1.5PROFIBUS DP interface

The CNC operator panel (PCU) communicates with the I/O modules via the PROFIBUS DP interface.

The PROFIBUS DP protocol is used for communications.

The baud rate of the PROFIBUS DP interface is 12 Mbit/s; the baud rate cannot be changed. Converters for optical fiber cable (OLMs, OLPs) or repeaters are not permitted.

The operator panel CNC provides master functionality.

Female connector pin assignment

Designation: X6 (DP1)

Type: 9-pin D–Sub socket connector

Table 2-3	Pin assignment of female connector X6
Schematic view of the female		Pin	Name	Description
connector,
mounting position and labeling
'3		1	not assigned	-
;		2	M24
		3	B	Data input/output (RS485)
		4	RTS	Transmission request
		5	M5	5 V reference potential
		6	P5	5 V power supply 90 mA, short-circuit-
				proof
		7	P24	24V power supply (teleservice) 150mA,
				short-circuit-proof, not isolated
		8	A	Data input/output (RS485)
		9	not assigned	-

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interfaces

2.1 CNC operator panel interfaces

2.1.6DRIVE-CLiQ interface

The CNC operator panel (PCU) can communicate with the "SINAMICS S" drive via the DRIVE CLiQ interface.

Female connector pin assignment

Designation: X1, X2

Type: 8-pin RJ45 socket

Table 2-4	Pin assignment of female connector X1 and X2
Schematic view of the female connector,					Pin	Name	Description
mounting position and labeling
					1	TXP	Transmit data +
					2	TXN	Transmit data -
					3	RXP	Receive data +
					4	not assigned	-
					5	not assigned	-
					6	RXN	Receive data -
	$	%	$	%	7	not assigned	-
						not assigned
		;		;	8		-
					A	not assigned	-
					B	not assigned	-
Blanking plate for DRIVE CLiQ interface: Molex corp., order no. 85999–3255

2.1.7Handwheel connection

Max. 2 electronic handwheels can be connected to connector X30 on the CNC operator panel (PCU).

The handwheel must meet the following requirements:

Transmission procedure:	5 V square wave signals (TTL level or RS422)
Signals:	Track A as a true and negated signal (Ua1, Ua1)
	Track B as a true and negated signal (Ua2, Ua2)
Max. output frequency:	500 kHz
Phase shift	of Track A to Track B: 90° ±30°
Supply:	5 V, max. 250 mA

Connector pin assignment

Designation: X30

Type: 12-pin connector

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				interfaces
				2.1 CNC operator panel interfaces
Table 2-5	Pin assignment of connector X30
Schematic view of the connector		Pin	Name	Description
		1	3P5	5VDC supply voltage
		2	G	Ground
		3	1A	Track A, handwheel 1
		4	X1A	Track A_N, handwheel 1
		5	1B	Track B, handwheel 1
		6	X1B	Track B_N, handwheel 1
		7	3P5	5VDC supply voltage
		8	G	Ground
		9	2A	Track A, handwheel 2
		10	X2A	Track A_N, handwheel 2
	;	11	2B	Track B, handwheel 2
		12	X2B	Track B_N, handwheel 2

2.1.8Digital inputs/outputs

You can implement the circuit of the SINAMICS drives via digital inputs and digital outputs at connectors X20 and X21.

A maximum of 16 or 8 digital inputs and 8 digital outputs can be used.

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interfaces

2.1 CNC operator panel interfaces

Wiring and block diagrams

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Connector pin assignment

Designation: X20, X21

Type: 12-pin connector

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							interfaces
							2.1 CNC operator panel interfaces
	Table 2-6	Pin assignment of the connectors X20 and X21
	Representati		Pin	Name	Description		Technical details
	on
			1	DI0	Digital input 0		Input:
			2	DI1	Digital input 1		Voltage: 24VDC (20.4 ... 28.8V)
							Level:
			3	DI2	Digital input 2
							0 signal: -3...5 V
			4	DI3	Digital input 3
							1 signal: 11...30 V
			5	M_3	Ground for DI0...DI3		Input delay:
							0 → 1 signal: 15 µs (typically 6)
							1 → 0 signal: 150 µs (typically 40)
			6	P24_1	24VDC Supply voltage for		For the output:
					DI/DO0...DI/DO3 (required		max. output current:
					for digital outputs)		1 signal: 5 mA ... 0.5 A
			7	DI/DO0	Digital I/O		Total current of all outputs:
							max. 2 A (in case of simultaneous
	;		8	DI/DO1	Digital I/O
							occurrence 50 %)
			9	M_1	Ground for
							Output delay:
					DI/DO0...DI/DO3		0 → 1 signal: 500 µs
			10	DI/DO2	Digital I/O		(typically 150 µs)
							1 → 0 signal: 500 µs
			11	DI/DO3	Digital I/O
							(typ. 150 µs)
			12	M_1	Ground for
							each for RL = 60 Ohms
					DI/DO0...DI/DO3		switching frequency:
							100 Hz (ohmic load)
							2 Hz (inductive load)
							For the input:
							Data see connector X21
			1	DI4	Digital input 4		Input:
			2	DI5	Digital input 5		for the data, see connector X20
			3	DI6	Digital input 6
			4	DI7	Digital input 7
			5	M_4	Ground for DI4...DI7
			6	P24_2	24VDC supply voltage for		Output:
					DI/DO4...DI/DO7 (required		for the data, see connector X20
					for digital outputs)		Input:
			7	DI/DO4	Digital I/O		Voltage: 24VDC (20.4 ... 28.8V)
							Level:
			8	DI/DO5	Digital I/O
							0 signal: -3...5 V
	;		9	M_2	Ground for
							1 signal: 11...30 V
					DI/DO4...DI/DO7
							Input delay:
			10	DI/DO6	Digital I/O		0 → 1 signal: 15 µs (typically 6)
			11	DI/DO7	Digital I/O		1 → 0 signal: 150 µs (typically 40)
			12	M_2	Ground for
					DI/DO4...DI/DO7

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interfaces

2.2 MCPA module interfaces

Danger

The 24 V power supply is to be designed as functional extra-low voltage with protective separation in accordance with EN60204–1, Section 6.4, PELV (with G ground).

Digital inputs (PCU)

These high-speed inputs correspond to Standard IEC 1131-2/DIN EN 61131-2, characteristic curve type 2 (24 V-P-switching). Switches or proximity encoders (2- or 3-wire encoders) can be connected.

Digital outputs (PCU)

These high-speed outputs (onboard) correspond to Standard IEC 1131-2/DIN EN 61131-2 (24 V-P-switching).

See also

Setting the Profibus addresses (Page 90)

2.2MCPA module interfaces

Overview

The illustration below shows the MCPA module with its interfaces and the status display.

;

;

;

;

;

;

Figure 2-2 Position of the interfaces and of the status display on the MCPA module

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			interfaces
			2.2 MCPA module interfaces
	Table 2-7	Interfaces and status display
	interfaces		Function
	Interface for		40-pin plug connectors for connecting the machine control panel (MCP)
	MCP 802D sl
	X1 and X2
	I/O interface		10-pin plug connectors for connection of the power supply and of the
	X1020 and X1021		high-speed digital inputs and outputs
	Analog spindle connection		9-pin D-Sub connector for connecting an analog spindle with directly
	X701		mounted spindle actual-value encoder
	Interface to the PCU		48-pin plug connectors for connecting the MCPA module to the PCU
	X110

Assignment of the interface to the MCP 802D sl

Designation: X1, X2

Type: 40-pin ribbon cable connector

Table 2-8			Pin assignment of connectors X1 and X2
	X1
	Pin	Name		Description	Pin	Name	Description
	1	KEY1		Input bit	2	KEY2	Input bit
	3	KEY3		Input bit	4	KEY4	Input bit
	5	KEY5		Input bit	6	KEY6	Input bit
	7	KEY7		Input bit	8	KEY8	Input bit
	9	GND			10	KEY9	Input bit
	11	KEY10		Input bit	12	KEY11	Input bit
	13	KEY12		Input bit	14	KEY13	Input bit
	15	KEY14		Input bit	16	KEY15	Input bit
	17	KEY16		Input bit	18	GND
	19	KEY17		Input bit	20	KEY18	Input bit
	21	KEY19		Input bit	22	KEY20	Input bit
	23	KEY21		Input bit	24	KEY22	Input bit
	25	KEY23		Input bit	26	KEY24	Input bit
	27	GND			28	LED1	Output bit
	29	LED2		Output bit	30	LED3	Output bit
	31	LED4		Output bit	32	LED5	Output bit
	33	LED6		Output bit	34	not assigned	-
	35	not assigned		-	36	GND
	37	not assigned		-	38	not assigned	-
	39	not assigned		-	40	not assigned	-
	X2
	1	KEY25		Input bit	2	KEY26	Input bit

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interfaces

2.2 MCPA module interfaces

X2

3	KEY27	Input bit	4	not assigned	-
5	not assigned	-	6	not assigned	-
7	not assigned	-	8	not assigned	-
9	GND		10	FEED_OV_A	Input bit
11	FEED_OV_B	Input bit	12	FEED_OV_C	Input bit
13	FEED_OV_D	Input bit	14	FEED_OV_E	Input bit
15	not assigned	-	16	not assigned	-
17	not assigned	-	18	GND
19	SPINDLE_OV_A	Input bit	20	SPINDLE_OV_B	Input bit
21	SPINDLE_OV_C	Input bit	22	SPINDLE_OV_D	Input bit
23	SPINDLE_OV_E	Input bit	24	not assigned	-
25	not assigned	-	26	not assigned	-
27	not assigned	-	28	not assigned	-
29	not assigned	-	30	not assigned	-
31	not assigned	-	32	not assigned	-
33	not assigned	-	34	not assigned	-
35	not assigned	-	36	GND
37	not assigned	-	38	not assigned	-
39	not assigned	-	40	not assigned	-

Assignment of the I/O interface connectors

Designation: X1020, X1021

Type: 10-pin connector

Table 2-9	Pin assignment of the connectors X1020 and X1021
Representation		Pin	Name	Description
		1
		2	DI0	high-speed digital input 0
		3	DI1	high-speed digital input 1
		4	DI2	high-speed digital input 2
		5	DI3	high-speed digital input 3
		6	DI4	high-speed digital input 4
		7	DI5	high-speed digital input 5
		8	DI6	high-speed digital input 6
		9	DI7	high-speed digital input 7
		10		Chassis ground
		1	P24	24VDC supply voltage
		2	Q0	high-speed digital output 0
		3	Q1	high-speed digital output 1
		4	Q2	high-speed digital output 2

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