siemens 802Dsl Parameter Manual

SINUMERIK 802D sl

Parameter Manual

Valid for

Control	Software -Version
SINUMERIK 802D sl	1.4

Drive

SINAMICS S120

Maschine-/ Setting Data

Maschine Data

Setting Data

Interface Signals

PLC-Interface Signals

Parameter SINAMICS

Index

1

2

3

4

5

6 I

06/2007

SINUMERIK®-Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status codes in the "Remarks" column.

Status codes in the "Remarks" column.

A ....	New documentation.
B ....	Unrevised reprint with new Order No.
C ....	Revised edition with new status.

Edition	Order-No.	Remarks
02/2006	6FC5397-5CP10-0BA0	C
06/2007	6FC5397-5CP10-1BA0	C

Registered Trademarks

All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trademarks whose use by third parties for their own purposes may infringe the rights of the owner.

Liability disclaimer

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition.

Copyright © Siemens AG, 1995 - 2007

Order No. 6FC5397-5CP10-1BA0-

Siemens AG 2007

Subject to change without prior notice

Preface

Structure of the documentation

The SINUMERIK documentation is organized in 3 parts:

•General Documentation

•User Documentation

•Manufacturer/Service Documentation

An overview of publications, which is updated monthly and also provides information about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol

Select "Support" -> "Technical Documentation" ->"Overview of Publications"

The Internet version of the DOConCD (DOConWEB) is available at: http://www.automation.siemens.com/doconweb

Information about training courses and FAQs (Frequently Asked Questions) can be found in internet under:

http://www.siemens.com/motioncontrol under menu option "Support"

.

Target group

This publication is intended for project engineers, commissioners, machine operators and service and maintenance personnel.

Utility value

The present Lists Manual provides knowledge in respect of parameters and their effects on the system.

Standard Scope

The present documentation describes the functionality of the standard scope. Any amendments made by the machine manufacturer are documented by the machine manufacturer.

Other functions not described in this documentation can possibly also be performed on thecontrol system. However, the customer is not entitled to demand these functions when the new equipment is supplied or servicing is carried out.

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Preface	06/2007

For reasons of clarity, this documentation does not contain all detailed information on all types of the product and can thus not consider any conceivable case of installation, operationand maintenance.

Technical Support

If you have any questions, please contact the following hotline:

	Europa / Afrika
Phone	[phone] - 222
Fax	[phone] - 223
Internet	http://www.siemens.de/automation/support-request

	Amerika
Phone	[phone]
Fax	[phone]
E-Mail	mailto:[e-mail]

	Asien / Pazifik
Phone	[phone]
Fax	[phone]
E-Mail	mailto:[e-mail]

Note

Country-specific telephone numbers for technical support are provided under the following Internet address:

http://www.siemens.com/automation/service&support.

iv	♥Siemens AG 2007 All Rights Reserved
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06/2007	Preface

Questions regarding documentation

If you have any queries (suggestions, corrections) in relation to this documentation, please fax or email us:

Fax	[phone] - 63315
E-mail	mailto:[e-mail]

Fax form: See the reply form at the end of the document.

SINUMERIK Internet address

http://www.siemens.com/sinumerik

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained on the Internet:

http://support.automation.siemen.com under the Product/Order No. 15257461

at the relevant branch office of the A&D MC group of Siemens AG

Purpose of this manual

The Lists Manual provides a complete overview of the functions, machine data, variables, interface signals and PLC blocks.

Safety information

This manual contains information which you should observe to ensure your own personal safety as well as to protect the product and connected equipment. Notices referring to your personal safety are highlighted in the manual by a safety alert symbol; notices referring to property damage only have no safety alert symbol. These notices shown below are graded according to the degree of danger.

Danger

Indicates that death or severe personal injury will result if proper precautions are not taken.

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t

Warning

means that there can be severe physical injury or even death if the corresponding safety measures are not followed.

Caution

means that there can be slight physical injury if the corresponding safety measures are not followed.

Caution

means that there can be damage to property if the corresponding safety measures are not followed.

NOTICE

indicates that an undesirable result or state may occur if the corresponding instruction is not followed.

In the event of a number of levels of danger prevailing simultaneously, the warning corresponding to the highest level of danger is always used. A warning notice accompanied by a safety alert symbol indicating a risk of bodily injury can also indicate a risk of property damage.

Qualified persons

The associated device/system must only be set up and operated using this documentation. The device/system must be commissioned and operated by qualified personnel only. Qualified personnel as defined under the safety guidelines in this documentation are those who are authorized to start up, earth and label units, systems and circuits in accordance with the relevant safety standards.

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Content

1	Machine and Setting Data - Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. 1-11
	1.1	Specifications in the list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-11
	1.2	Overview of machine and setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1-17
2	Machine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		2-19
	2.1	Display machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-19
	2.2	Generale maschine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-22
	2.3	Channel-specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-101
	2.3.1	Axis-specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2-212
3	Setting Data - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		3-299
	3.1	General setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-299
	3.2	Channel-specific setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3-314
4	Interface Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		4-343

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-343

4.2 Signals from/to HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-344 4.2.1 Program-control signals from HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-344 4.2.2 Signals from HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-346 4.2.3 Signals from operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-347 4.2.4 General selection/status signals from HMI . . . . . . . . . . . . . . . . . . . . . . . . . 4-348 4.2.5 General selection/status signals to HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-350

4.3 Auxiliary function transfer from NC channel . . . . . . . . . . . . . . . . . . . . . . . . 4-351

4.4 NC signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-354 4.4.1 General signals to NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-354 4.4.2 General signals from NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-355

4.5 Mode signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-357

4.6 Channel-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-363 4.6.1 Signals to channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-363 4.6.2 Signals from the channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-379

4.7 Axis-/spindle-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-389 4.7.1 Transferred axis-specific M and S functions . . . . . . . . . . . . . . . . . . . . . . . . 4-389 4.7.2 Signals to axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-390 4.7.3 Signals from axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-407

4.8 Tool management functions from NC channel . . . . . . . . . . . . . . . . . . . . . . 4-419

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Content	06/2007

5	PLC User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		5-421
	5.1	Adressranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-421
	5.2	User data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-423
	5.2.1	User data 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-423
	5.2.2	User data 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-423
	5.2.3	Signals from MCP (connected to the MCPA module) . . . . . . . . . . . . . . . . .	5-423
	5.2.4	Signals to MCP (connected to the MCPA module) . . . . . . . . . . . . . . . . . . .	5-424
	5.2.5	Reading/writing NC data: Job [F20.6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-424
	5.2.6	Read/write NC data: Result [F20.6]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-424
	5.3	Retentive data area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-425
	5.4	User alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-426
	5.4.1	User alarm: Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-426
	5.4.2	Variable for alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-426
	5.4.3	Active alarm reaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-427
	5.5	Signals from/to HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-427
	5.5.1	Program control signals from HMI (retentive area) . . . . . . . . . . . . . . . . . . .	5-427
	5.5.2	Program selection from PLC (retentive area) . . . . . . . . . . . . . . . . . . . . . . .	5-427
	5.5.3	Checkback signal Program selection from HMI (retentive area) . . . . . . . . .	5-428
	5.5.4	Signals from HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-428
	5.5.5	Signals from PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-428
	5.5.6	Signals from operator panel (retentive area). . . . . . . . . . . . . . . . . . . . . . . .	5-429
	5.5.7	General selection/status signals from HMI (retentive area) . . . . . . . . . . . .	5-429
	5.5.8	General selection/status signals to HMI (retentive area). . . . . . . . . . . . . . .	5-430
	5.6	Auxiliary function transfer from NC channel . . . . . . . . . . . . . . . . . . . . . . . .	5-431
	5.6.1	Decoded M signals: (M0-M99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-432
	5.6.2	Transferred T functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-432
	5.6.3	Transferred M functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-433
	5.6.4	Transferred S functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-433
	5.6.5	Transferred D functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-433
	5.6.6	Transferred H functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-434
	5.7	NCK signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-434
	5.7.1	General signals to NCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-434
	5.7.2	General signals from NCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-435
	5.7.3	Signals to fast inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-436
	5.7.4	Signal from fast inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-437
	5.7.5	Operating mode signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-438
	5.8	Channel Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-439
	5.8.1	Signals to NC channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-439
	5.8.2	Signals from NC channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-442
	5.9	Axis/spindle signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-445
	5.9.1	Transferred M/S functions, axis-specific . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-445
	5.9.2	Signals to axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-445
	5.9.3	Signals from axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-448
	5.10	PLC machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-452
	5.10.1	INT values (MD 14510 USER_DATA_INT). . . . . . . . . . . . . . . . . . . . . . . . .	5-452
	5.10.2	HEX values (MD 14512 USER_DATA_HEX) . . . . . . . . . . . . . . . . . . . . . . .	5-452
	5.10.3	FLOAT values (MD 14514 USER_DATA_FLOAT) . . . . . . . . . . . . . . . . . . .	5-452
	5.11	Reading and writing PLC variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5-453
	5.12	Tool management functions from NC channel . . . . . . . . . . . . . . . . . . . . . .	5-454

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6 SINAMICS Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-455

I Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-457

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Machine and Setting Data - Explanation

1

1.1Specifications in the list

The machine and setting data are listed in the form of tables.

MD nummer	MD identifier				Cross
					reference
Unit	Brief description				Activation
Display filter				Attribute	Data type
System	Dimension	Default value	Minimalvalue	Maximal value	Protection

The following information are specified:

Number and identifier

MD and SD are addressed via their numbers or their names (identifiers). The number and the name, as well as the activation type and the unit are displayed on the screen of the control system.

In the field " identifier", you can see the name of the data.

Cross reference

For a detailed description of the appropriate data, please refer to the description of functions or manual/guide specified.

Example: [F-S1] Description of Functions 802D sl, Chapter "Spindle (S1)"

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Machine and Setting Data - Explanation	06/2007
Specifications in the list

Unit/unit system

Depending on MD 10240 SCALING_SYSTEM_IS_METRIC, the physical units of the machine data (MD) differ as follows:

MD 10240 = 1	MD 10240 = 0
mm	inch
mm/min	inch/min
m/s2	inch/s2
m/s3	inch/s3
mm/rev.	inch/rev

If there are machine data with no physical unit assigned, a hyphen ("-") can be found in the relevant field.

Hinweis:

The default setting is

MD 10240 SCALING_SYSTEM_IS_METRIC = 1 (metric)

Activation

In the "Activation" field, the following short designator specifies when the data takes effect after a change.

po	POWER ON	"RESET" key on the front plate of the NCU module
cf	NEW_CONF	− The "Activate MD" softkey on the HMI
		− "RESET" key on the control unit
		− It is possible to modify block limits during program
		operation
re	RESET	− at end of program M2/M30 or
		− "RESET" key on the control unit
so	IMMEDIATELY	After entry of value

The levels of effectiveness have been listed above in order of priority.

Display filter

A short designator for the filter setting is listed in the "Display filter" field. With the aid of this filter setting, it is possible to selectively reduce the number of the displayed machine/setting data of a section.

Display criteria:

EXP Expert mode:

• Active: the MD is assigned to the expert mode (display of MD)

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06/2007	Machine and Setting Data - Explanation
	Specifications in the list

Depending on the machine data section, there are different display filters. These short designations return in the operator interface to activate the filters.

The short designations of the display filter and their meanings are listed below for the individual machine data.

General machine data

N01 Configuration / Scaling

N02 Memory configuration

N03 PLC machine data

N04 Drive control

N05 Status data/Diagnostics

N06 Monitors/Limitations

N07 Auxiliary functions

N08 Corrections/Compensations

N09 Technological functions

N10 Peripheral configuration

N11 Standard machine

N12 NC language ISO dialect

Channelspecific machine data

C01	Configuration
C02	Memory configuration
C03	Initial settings
C04	Auxiliary functions
C05	Velocities
C06	Monitors/Limitations
C07	Transformations
C08	Corrections/Compensations
C09	Technological functions
C10	Standard machine
C11	NC language ISO dialect

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Machine and Setting Data - Explanation		06/2007
Specifications in the list
Axis-specific machine data
A01	Configuration (including memory)
A02	Measuring system
A03	Machine geometry
A04	Speeds/Accelerations
A05	Monitors/Limitations
A06	Spindle
A07	Controller data
A08	Status data
A09	Corrections/Compensations
A10	Technological functions
O11	Standard machine
A12	NC language ISO dialect

Data type

In the "Data type" field, the short designators indicate the data types. The have the following meanings:

BOOLEAN	Boolean value: 1(TRUE) or 0 (FALSE)
BYT E	I8-bit value
	• as a INTEGER value. -128::: 127
	• as a hexadecimal value: 00 ... FF
	• as a character as per ASCII character set, e.g. “a”
STRING	Sequence of characters (max. 16)
WORD	16-bit value,
	• as an INTEGER value: -32768 ...		32767
	• as a hexadecimal value: 0000 ...		FFFF
UNSIGNED WORD	I16-bit value,
	• as an INTEGER value: 0	... 65535,
	• as a hexadecimal value: 0000 ...		FFFF
INTEGER	I16-bit value (here defined locally),
	• INTEGER value: -32768 ...	32767

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06/2007	Machine and Setting Data - Explanation
	Specifications in the list
DWORD	32-bit value,
	• as an INTEGER value: -2147483648	... 2147483647
	• as a hexadecimal value: 0000 0000 ...	FFFF
UNSIGNED DWORD	I32-bit value,
	• as an INTEGER value: 0 ... 4294967295,
	• as a hexadecimal value: 0000 0000 ...	FFFF FFFF
DOUBLE	64-bit value,
	• floating point value: ± 4.19 x 10-307 to ± 1.67 x 10308)
FLOAT DWORD	Realwerte (von ± 8,43 x 10-37 bis "3,37 x 1038)
UBYTE	Integerwerte (von 0 - 255)
LONG	Integerwerte (von 4294967296 - 4294967295)

System

Specifies the control system for which the data with the entered values applies. The following entries are possible:

•default

The entered values apply for all SINUMERIK 802D sl.

Any deviations in the range of values must be entered in the following lines of the table. If no "default" entry exists, the data only applies for the control variants specified.

802d-cu3	Customised pro
802d-ng2	Nibbling/grinding plus
802d-ng3	Nibbling/grinding pro
802d-tm1	Turning/milling value
802d-tm2	Turning/milling plus
802d-tm3	Turning/milling pro

Default values

This value is used to specify a default value for the machine data. If the default values for the channels are different, this is marked by a " , ".

Range of values (minimum/maximum value)

Specifies the input limits. If no range of values is specified, the data type determines the input limits, and the field is marked with "***".

If no range of values is specified, the value in the "Data type" field determines the input limits and the field is marked with "***".

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SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Machine and Setting Data - Explanation	06/2007
Specifications in the list

Protection

The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas.There are the protection levels 0 to 7 whereby 0 is the highest and 7 the lowest level.The protection levels can be set for certain function areas (e.g. program editor) using thedisplay machine data (USER_CLASS...).When the control system is delivered, certain default passwords are already set for the pro-tection levels 1 to 3. If necessary, the appropriate authorized person can change these pass-words.

Tabelle 1-1

Protection	Locked by	Area
level
0		Siemens, reserved
1	Password: SUNRISE	Expert mode (OEM HIGH)
	(default)
2	Password: EVENING	Machine manufacturer (OEM LOW)
	(default)
3	Password: CUSTOMER	Authorized operator, setter
	(default)
4 to 7	No password anduser	Authorized operator, setter or
	interface from PLC NCK	appropriate graduations as desired

Protection levels 1 ... 3

The protection levels 1 to 3 require a password. The passwords can be changed after activation. For example, if the passwords are no longer known, the control system must be reini-tialized (booting with default machine data). This will reset all passwords to their defaultsaccording to the software release you have acquired.

The password remains set until it is reset by selecting the Delete password softkey. POWER ON will not reset the password.

Protection levels 4 ... 7

Protection level 7 is set automatically if no password is set and no protection level interfacesignal is set. The protection levels 4 to 7 can be set from the PLC user program even wi-thout a password by setting the bits in the user interface.

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06/2007	Machine and Setting Data - Explanation
	Overview of machine and setting data

1.2Overview of machine and setting data

The machine data and setting data are divided into the following areas:

Tabelle 1-2 Overview of the machine and setting data areas

Area	Designation
from 200 to 400	Display machine data1
from 1 000 to 19 999	General machine data
from 20 000 to 29 999	Channel-specific machine data
from 30 000 to 39 999	Axis-specific machine data
from 41 000 to 41 999	General setting data
from 42 000 to 42 999	Channel-specific setting data
from 43 000 to 43 999	Axis-specific setting data

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SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Machine and Setting Data - Explanation	06/2007
Overview of machine and setting data

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	SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Machine Data

2

2.1Display machine data

Number	Identifier			Display filters	Reference
Unit	Name			Data type	Active
Attributes
System	Dimension	Default value	Minimum value	Maximum value	Protection
Description:
202	FIRST_LANGUAGE			-	-
-	Foreground language			BYTE	POWER ON
-
-	0	2	1	2	3/2

Description:

The language (1 or 2) which is to be automatically active after each system startup is set in the machine data.

Two languages are available simultaneously in SINUMERIK 802D. Languages other than those included in the control ex works can be loaded.

It is possible to temporarily switch to a second language using a softkey in the Diagnosis area. After power ON the predefined language set in MD is again active.

203	DISPLAY_RESOLUTION			-	-
-	Display resolution			BYTE	POWER ON
-
-	0	3	0	5	3/2

Description:

This machine data defines the number of places after the decimal point in the position display for linear axes in metric systems as well as in general for rotary axes.

Spindle positions are treated as rotary axis positions.

The position is displayed with 10 symbols max. including the plus/minus sign and the decimal point. A plus sign is not displayed.

All 3 positions after the decimal point are displayed per default. MD value=3: Display resolution = 10-3 [mm] or [degrees].

related to:

MD 10200: INT_INCR_PER_MM or MD 10210: INT_INCR_PER_DEG

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SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Machine Data					06/2007
Display machine data
204	DISPLAY_RESOLUTION_INCH			-	-
-	Display resolution for the INCH dimension system			BYTE	POWER ON
-
-	0	4	0	5	3/2

Description:

This machine data specifies the number of places after the decimal point for linear axes for Inch dimension systems.

The position is displayed with max. 10 characters including the plus/minus sign and the decimal point. A plus sign is not displayed.

All 4 positions after the decimal point are displayed per default. MD value=4: Display resolution = 10 -4 [inch]

The display is retained according to MD 203 for rotary axes and spindle positions

related to:

MD 10200: INT_INCR_PER_MM, MD 203: DISPLAY_RESOLUTION

205	DISPLAY_RESOLUTION_SPINDLE			-	-
-	Display resolution for spindle values			BYTE	POWER ON
-
-	0	1	0	5	3/2

Description:

This machine data specifies the number of places after the decimal point of the spindle speed display.

The values are displayed with 10 symbols max. including the plus/minus sign and the decimal point. A plus sign is not displayed.

1 position after the decimal point is displayed per default. MD value=1: Display resolution = 10-1

289	CTM_SIMULATION_TIME_NEW_POS			-	-
-	Simulation updating rate of actual value			INTEGER	POWER ON
-
-	0	100	0	4000	4/3

Description:

This MD is set to specify the time intervals at which the simulation graphic must be updated in accordance with the current machining process on the machine tool.

Value = 0 means no update.

290	CTM_POS_COORDINATE_SYSTEM			-	-
-	Simulation of actual-value refresh rate			BYTE	POWER ON
-
-	0	2	0	7	4/3

Description:

The position of the coordinate system can be altered as follows:

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06/2007						Machine Data
					Display machine data
291	CTM_CROSS_AX_DIAMETER_ON			-		-
-	Diameter display for active transverse axes			BYTE		POWER ON
-
-	0	1	0	1		4/3

Description:

0:Inputs for absolute values as radius value. Zero offsets always as radius,

tool lengths always as radius, tool wear always as radius

1:Position display as diameter,

distance to go as diameter absolute distances as diameter

292	CTM_G91_DIAMETER_ON			-	-
-	Incremental infeed			BYTE	POWER ON
-
-	0	1	0	1	7/3

Description:

0:Input in radius

1:Input in diameter

361	MEAS_TOOL_CHANGE			-	-
-	Input enable for T/D no. for tool measuring			BYTE	POWER ON
-
-	-	0	0	1	3/3

Description:

0:T/D number input blocked

1:T/D number input enabled

373	MEAS_SAVE_POS_LENGTH2			-	-
-	Enable tool measuring SK "Save Pos" for all values.			BYTE	POWER ON
-
-	-	0	0	1	2/2

Description:

Controls "Save/Pos" softkey for "Manual tool measuring" function:

0:The SK "Save Pos" is only active when measuring length 1

1:SK "Save Pos" is generally active

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Machine Data	06/2007
Generale maschine data

2.2Generale maschine data

Number	Identifier			Display filters	Reference
Unit	Name			Data type	Active
Attributes
System	Dimension	Default value	Minimum value	Maximum value	Protection
Description:
10000	AXCONF_MACHAX_NAME_TAB			N01, N11	K2
-	Machine axis name			STRING	POWER ON
-
-	31	"X1","Y1","Z1","A1","	-	-	7/2
		B1","C1","U1"...
802d-cu3	6	"X1","Y1","Z1","SP","	-	-	2/2
		A1","PLCX1"...
802d-ng2	6	"X1","Z1","C1","A1","	-	-	2/2
		B1","PLCX1"...
802d-ng3	6	"X1","Z1","C1","A1","	-	-	2/2
		B1","PLCX1"...
802d-tm1	4	"X1","Y1","Z1","SP"	-	-	2/2
802d-tm2	6	"X1","Y1","Z1","SP","	-	-	2/2
		A1","PLCX1"...
802d-tm3	6	"X1","Y1","Z1","SP","	-	-	2/2
		A1","PLCX1"...

Description:

The name of the machine axis is entered in this MD

-The preferred axis label (name) should be used comprising a valid address letter

(A, B, C, Q, U, V, W, X, Y, Z), followed by an optional, numerical expansion (1-99).

-The selected machine axis label (name) must differ from the label (name) of geometry axes (X, Y, Z) and additional channel axes (MD 20080: AXCONF_CHANAX_NAME_TAB if a transformation is planned (e.g.: TRANSMITT). Comment: Transformation for SINUMERIK 802D, SW release P1, transformations are not available.

-A "free" entered machine axis label (axis name) may not be a name, address, keyword or predefined label or name that is already being used in the control or is reserved for other functions (e.g.: SPOS, DIAMON, ...).

Note: Not all the SINUMERIK control system functions are documented for 802D. Use of a free axis identifier is therefore conditional.

Special cases:

We recommend the following for machine axis identifiers: X1, Y1, Z1, U1, V1, W1, Q1for linear axes,

A1, B1, C1for rotary axes related to:

MD 20060: AXCONF_GEOAX_NAME_TAB (geometry axis identifier) MD 20080 :AXCONF_CHANAX_NAME_TAB (channel axis identifier)

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06/2007					Machine Data
				Generale maschine data
10063	POSCTRL_CYCLE_DIAGNOSIS			N01, N05, EXP	-
s	Active timing			DOUBLE	POWER ON
-, READ
-	3	0.0	-	-	7/2
802d-cu3	-	-	-	-	0/-
802d-ng2	-	-	-	-	0/-
802d-ng3	-	-	-	-	0/-
802d-tm1	-	-	-	-	0/-
802d-tm2	-	-	-	-	0/-
802d-tm3	-	-	-	-	0/-

Description:

Diagnostic data related to the PROFIBUS DP cycle.

[0]: Latest date at which the actual values must be available (Tdx) [1]: Actually active position controller cycle offset (Tm)

[2]: Latest date at which the setpoints were output by the position controller Diagnostic data are initialized with ZERO with each NCK power up

10074	PLC_IPO_TIME_RATIO			N01, N05	-
-	PLC task factor for main run (IPO)			DWORD	POWER ON
-
-	-	1	1	50	0/0
802d-cu3	-	-	-	-	2/2
802d-ng2	-	-	-	-	2/2
802d-ng3	-	-	-	-	2/2
802d-tm1	-	-	-	-	2/2
802d-tm2	-	-	-	-	2/2
802d-tm3	-	-	-	-	2/2

Description:

Division ratio between IPO and PLC tasks.

A value of 2 means, for example, that the PLC task is processed in every second IPO cycle only. The PLC cycle time therefore equals 2 IPO times. More runtime is therefore available for the other tasks.

The PLC runtime must not exceed this PLC cycle time, or a PLC STOP alarm will be triggered.

Anwendungsbeispiel:

10088	REBOOT_DELAY_TIME			EXP	-
s	Reboot delay			DOUBLE	SOFORT
-
-	-	0.2	0.0	1.0	2/2

Description:

The reboot following PI "_N_IBN_SS" is delayed by the time $MN_REBOOT_DELAY_TIME.

The suppressable NOREADY alarm 2900 is activated immediately with PI "_N_IBN_SS".

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Machine Data	06/2007
Generale maschine data

If $MN_REBOOT_DELAY_TIME falls below the $MA_SERVO_DISABLE_DELAY_TIME value of an axis, the axis is decelerated during $MN_REBOOT_DELAY_TIME. The servo enable is disabled afterwards, i.e. the full $MA_SERVO_DISABLE_DELAY_TIME is NOT waited.

Alarm 2900 does not become active with $MN_REBOOT_DELAY_TIME = 0.0 and there is no reboot delay.

The NCK waits beyond the stated delay time until the PI has been able to be acknowledged to the HMI. The delay time may total up to 2 s.

10200	INT_INCR_PER_MM			N01	G2
-	Calculation resolution for linear positions			DOUBLE	POWER ON
-
-	-	1000.	1.0	1.0e9	7/2
802d-cu3	-	-	-	-	2/2
802d-ng2	-	100000.	-	-	2/2
802d-ng3	-	100000.	-	-	2/2
802d-tm1	-	-	-	-	2/2
802d-tm2	-	-	-	-	2/2
802d-tm3	-	-	-	-	2/2

Description:

The number of internal increments per millimeter is defined in this MD. The precision of the linear position input is limited to the calculation resolution by rounding-off the product of the programmed value and the calculation resolution to an integer value. To make the rounding clear, powers of 10 should be used for the calculation resolution.

Anwendungsbeispiel:

The calculation resolution can be increased to u1000 incr./mm for linear axes operating to high accuracy requirements.

10210	INT_INCR_PER_DEG			N01	G2
-	Computational resolution for angular positions			DOUBLE	POWER ON
-
-	-	1000.0	1.0	1.0e9	7/2
802d-cu3	-	-	-	-	2/2
802d-ng2	-	100000.	-	-	2/2
802d-ng3	-	100000.	-	-	2/2
802d-tm1	-	-	-	-	2/2
802d-tm2	-	-	-	-	2/2
802d-tm3	-	-	-	-	2/2

Description:

The number of internal increments per degree is defined in this MD. The precision of the angular position input is limited to the calculation resolution by rounding-off the product of the programmed value and the calculation resolution to an integer value. To make the rounding clear, powers of 10 should be used for the calculation resolution.

Anwendungsbeispiel:

The calculation resolution can be changed to u1000 incr./degrees for a highresolution rotary axis.

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06/2007					Machine Data
				Generale maschine data
10240	SCALING_SYSTEM_IS_METRIC			N01	G2
-	Basic system metric			BOOLEAN	POWER ON
SCAL
-	-	TRUE	-	-	7/2
802d-cu3	-	-	-	-	2/2
802d-ng2	-	-	-	-	2/2
802d-ng3	-	-	-	-	2/2
802d-tm1	-	-	-	-	2/2
802d-tm2	-	-	-	-	2/2
802d-tm3	-	-	-	-	2/2

Description:

The MD defines the basic system used by the control to scale length-dependent physical

quantities during data input/output.

All related data are stored internally in the basic units 1 mm, 1 degree and 1 sec.

When accessing a part program via the operator panel or from an external device, scaling is in the

following units:

SCALING_SYSTEM_IS_METRIC = 1: normalized to: mm, mm/min, m/s2, m/s3mm/rev

SCALING_SYSTEM_IS_METRIC = 0: normalized to: inch, inch/min, inch/s2inch/s3, inch/rev

The selection of the basic system also specifies the interpretation of the programmed F value for

linear axes: metricinch

G94mm/mininch/min

G95mm/revinch/rev

A power-up is necessary after changing this machine data, as associated machine data that have

physical units will otherwise be normalized incorrectly. Perform the following steps:

- MD change by manual input

First perform start-up and then enter the physical units in the related machine

data.

- MD change via machine data file

First perform start-up and then reload the machine data file

so that the new physical units are activated.

If the machine data are altered, alarm 4070 "Scaling machine data altered" is output.

Anwendungsbeispiel:

Installation in the metric system and then conversion to inch system.

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Machine Data					06/2007
Generale maschine data
10350	FASTIO_DIG_NUM_INPUTS			N10	A4
-	Number of active digital NCK input bytes			BYTE	POWER ON
-
-	-	1	0	5	7/2
802d-cu3	-	2	1	-	2/2
802d-ng2	-	2	1	-	2/2
802d-ng3	-	2	1	-	2/2
802d-tm1	-	2	1	-	2/2
802d-tm2	-	2	1	-	2/2
802d-tm3	-	2	1	-	2/2

Description:

The number of bytes of the digital NCK inputs that can be used on the control are defined in this machine data.

These digital NCK inputs can be read directly by the part program. Moreover, the signal state at the HW inputs can also be changed by the PLC.

If more digital NCK inputs are defined in the machine data than are available in the control hardware, a signal status of 0 is set in the control for the inputs that do not exist in the hardware. The NCK value can be altered by the PLC.

Related to:

IS "Disable the digital NCK inputs" (DB10, DBB0, DBB122 ...)

IS "PLC setting for digital NCK inputs" (DB10, DBB1, DBB123 ...) IS "Actual value for digital NCK inputs" (DB10, DBB60, DBB186 ...)

10360	FASTIO_DIG_NUM_OUTPUTS			N10	A4
-	Number of active digital NCK output bytes			BYTE	POWER ON
-
-	-	0	0	5	7/2
802d-cu3	-	2	-	-	2/2
802d-ng2	-	2	-	-	2/2
802d-ng3	-	2	-	-	2/2
802d-tm1	-	2	-	-	2/2
802d-tm2	-	2	-	-	2/2
802d-tm3	-	2	-	-	2/2

Description:

The number of bytes for digital NCK outputs that can be used on the control are defined in this machine data.

These digital NCK outputs can be set directly by the part program. The PLC is able to

-set the digital outputs to "0" in a defined way with IS "Disable the digital NCK outputs".

-alter the NCK value with IS "Overwrite mask for digital NCK outputs".

-specify a PLC value with IS "Setting mask for digital NCK outputs".

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06/2007	Machine Data
	Generale maschine data

If more digital NCK outputs are defined in the machine data than are available in the control hardware, no alarm is triggered. The signal states specified by the part program can be read by the PLC.

Special cases:

Digital NCK outputs 5 to 8 can be processed only by the PLC (no hardware outputs).

Related to:

IS "Disable the digital NCK outputs" (DB10, DBB4, DBB130 ...)

IS "Overwrite mask for digital NCK outputs" (DB10, DBB5, DBB131 ...) IS "PLC setting for digital NCK outputs" (DB10, DBB6, DBB132 ...)

IS "Setting mask for digital NCK outputs" (DB10, DBB7, DBB133 ...) IS "Setpoint for digital NCK outputs" (DB10, DBB64, DBB190 ...)

10366	HW_ASSIGN_DIG_FASTIN			N10	A4
-	Hardware assignment of external digital NCK inputs			DWORD	POWER ON
-
-	10	0x01000000	0x01000000	0x060003FF	7/2
802d-cu3	1	0x0	0x0	0x00010101	2/2
802d-ng2	1	0x00010101	0x0	0x00010101	2/2
802d-ng3	1	0x00010101	0x0	0x00010101	2/2
802d-tm1	1	0x0	0x0	0x00010101	2/2
802d-tm2	1	0x0	0x0	0x00010101	2/2
802d-tm3	1	0x0	0x0	0x00010101	2/2

Description:

The following 4 bytes assign the external digital NCK I/Os to the hardware:

1st byte:		I/O no.
2nd byte:		Submodule no.
3rd	byte:	Module no.
4th	byte:	Segment no.

As soon as value 0 is entered in byte 3 (module no.), the output byte concerned is not processed by the control.

I/O no.:

Number of the I/O byte on the DP compact module (range: 1 to 2; always 1 with analog inputs/outputs)

Submodule no.:

Submodule slot on the terminal block into which the DP compact module is inserted (range: 1 to 8)

Module no.:

Number of the logical slot into which the terminal block with the external I/Os is inserted. The logical slot is assigned to a physical slot by MD 13010: DRIVE_LOGIC_NR (logical drive number). Each module occupies a physical slot. The first 6 slots are permanently occupied on the 810D.

Segment no.:

Always 1 for 840D/810D (ID for 611D bus)

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	Machine Data			06/2007
	Generale maschine data
	Example:		HW_ASSIGN_DIGITAL_FASTIN[3] = 01 04 03 02
	1st byte:	02
			=	2nd input byte of a 16 bit input module
	2nd byte:	03	=	Input module inserted in slot 3 of the terminal block
	3rd byte:	04	=	Terminal block inserted at logical drive number 4
	4th byte:	01	=	ID for 611D bus
	PROFIBUS DP:	5 = PROFIBUS DP
	Segment no.:
		6 = PROFIBUS DP link module
	Module no.:	1	... MD_MAXNUM_SIMO611D_AXES:

Number of the logical slot in which the terminal block with the external I/Os is inserted. The logical slot is assigned to a physical slot by $MN_DRIVE_LOGIC_NR, it is activated by $MN_DRIVE_IS_ACTIVE.

1st + 2nd bytes give the logical start address of the I/O slot on the PROFIBUS 1st byte = low byte

2nd byte = high byte

Value 0000 means NO active slots

Values 0001..007F are reserved for the PLC (NCK can also read the value for input slots without error, but output slots are forbidden in this range and lead to an alarm during startup)

Values 0080..02FF are valid Values > 02FF are invalid

Example:

HW_ASSIGN_DIGITAL_FASTIN[3] = '05000302'

1st + 2nd byte: 0302 (hex) = logical start address 770 (decimal) 3rd byte: 00 = no significance

4th byte: 05 = ID for PROFIBUS DP

Related to:

MD 10368: HW_ASSIGN_DIG_FASTOUT

MD 10362: HW_ASSIGN_ANA_FASTIN

MD 10364: HW_ASSIGN_ANA_FASTOUT

10368	HW_ASSIGN_DIG_FASTOUT			N10	A4
-	Hardware assignment of external digital NCK outputs			DWORD	POWER ON
-
-	4	0x01000000	0x01000000	0x060003FF	7/2
802d-cu3	1	0x0	0x0	0x00010101	2/2
802d-ng2	1	0x00010101	0x0	0x00010101	2/2
802d-ng3	1	0x00010101	0x0	0x00010101	2/2
802d-tm1	1	0x0	0x0	0x00010101	2/2
802d-tm2	1	0x0	0x0	0x00010101	2/2
802d-tm3	1	0x0	0x0	0x00010101	2/2

Description:

The following 4 bytes assign the external digital NCK outputs to the hardware:

1st byte:		I/O no.
2nd byte:		Submodule no.
3rd	byte:	Module no.
4th	byte:	Segment no.

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06/2007	Machine Data
	Generale maschine data

As soon as value 0 is entered in byte 3 (module no.), the output byte concerned is not processed by the control.

The hardware assignment is control specific and therefore different on the SINUMERIK 840D/810D and FM-NC.

The individual bytes are explained under MD: HW_ASSIGN_DIG_FASTIN.

[hw] = Index (0 to 3) for addressing the external digital output bytes

Related to:

MD 10366: HW_ASSIGN_DIG_FASTIN

MD 10362: HW_ASSIGN_ANA_FASTIN

MD 10364: HW_ASSIGN_ANA_FASTOUT

10400	CC_VDI_IN_DATA			EXP, N02	OEM
-	Number of input bytes for compile cycles			DWORD	POWER ON
-
-	-	0	0	1024	7/1
802d-cu3	-	-	-	-	-1/-
802d-ng2	-	-	-	-	-1/-
802d-ng3	-	-	-	-	-1/-
802d-tm1	-	-	-	-	-1/-
802d-tm2	-	-	-	-	-1/-
802d-tm3	-	-	-	-	-1/-

Description:

The compile cycle user can freely define data within a data block on the PLC user interface. As the user, he determines the size of the interface from PLC to NCK. This machine data describes the length of the area on the VDI interface in bytes which defines the NCK input interface. The sum of this MD and the machine data CC_VDI_OUT_DATA must not exceed 400 for software version 1.

10410	CC_VDI_OUT_DATA			EXP, N02	OEM
-	Number of output bytes for compile cycles			DWORD	POWER ON
-
-	-	0	0	1024	7/1
802d-cu3	-	-	-	-	-1/-
802d-ng2	-	-	-	-	-1/-
802d-ng3	-	-	-	-	-1/-
802d-tm1	-	-	-	-	-1/-
802d-tm2	-	-	-	-	-1/-
802d-tm3	-	-	-	-	-1/-

Description:

The compile cycle user can freely define data within a data block on the PLC user interface. As the user, he determines the size of the interface from PLC to NCK. This machine data describes the length of the area on the VDI interface in bytes which defines the NCK output interface. The sum of this MD and the machine data CC_VDI_IN_DATA must not exceed 400.

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Machine Data					06/2007
Generale maschine data
10420	CC_ASSIGN_FASTOUT_MASK			EXP, N10	OEM
-	Reservation of external outputs for compile cycles			DWORD	POWER ON
-
-	-	0	-	-	7/2
802d-cu3	-	-	-	-	-1/-
802d-ng2	-	-	-	-	-1/-
802d-ng3	-	-	-	-	-1/-
802d-tm1	-	-	-	-	-1/-
802d-tm2	-	-	-	-	-1/-
802d-tm3	-	-	-	-	-1/-

Description:

Reservation of high-speed hardware outputs for CC applications

Bit 0(LSB)-14: Mask of the digital output bytes reserved for the CC application

Bits 16-30: Mask of the analog outputs reserved for the CC application

The hardware outputs reserved here are included in the multiple assignment monitoring routine when the system is powered up. It is recommended to register all the hardware outputs used by CC applications here.

Bit 15: Suppresses power-up alarm 4275 (multiple assignment of digital output) Bit 31: Suppresses power-up alarm 4275 (multiple assignment of analog output)

10450	SW_CAM_ASSIGN_TAB			N09	N3
-	Assignment of software cams to machine axes			BYTE	POWER ON
-
-	32	0	0	31	7/2
802d-cu3	8	-	-	-	2/2
802d-ng2	8	-	-	-	2/2
802d-ng3	8	-	-	-	2/2
802d-tm1	1	-	-	-	0/0
802d-tm2	1	-	-	-	0/0
802d-tm3	1	-	-	-	0/0

Description:

This machine data allows one machine axis to be assigned to each of the 16 possible cam pairs (each is comprised of one minus and one plus cam).

If a "0" is entered, the corresponding cam is not processed.

The cam signal output is activated via the axial IS "Cam activation" (DB31-48, DBX2.0).

Index [n] of the machine data addresses the cam pair: n = 0, 1, ... , 15 correspond to cam pairs 1, 2, ... , 16

Related to IS "Cam activation" (DB31-48, DBX2.0)

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	SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition