Pilz PSSu H PLC1 FS SN SD User Manual

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PSSu H PLC1 FS SN SD(­T)(­R)

Control system PSSuniversal PLC

Operating Manual­21939­EN­10

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Content

Section 1

Introduction

5

 

1.1

Validity of documentation

5

 

1.1.1

Retaining the documentation

5

 

1.2

Definition of symbols

5

Section 2

Overview

7

 

 

2.1

Module features

7

 

 

2.2

Front view

8

 

 

 

 

 

Section 3

Safety

 

9

 

 

3.1

Intended use

9

 

 

3.2

Safety regulations

9

 

 

3.2.1

Use of qualified personnel

9

 

 

3.2.2

Warranty and liability

10

 

 

3.2.3

Disposal

10

 

 

 

 

Section 4

Function description

11

 

 

4.1

Module features

11

 

 

4.1.1

Control system

11

 

 

4.1.2

Supply voltage

11

 

 

4.1.2.1

Function description

11

 

 

4.1.2.2

Current load capacity

11

 

 

4.1.3

Integrated protection mechanisms

13

 

 

4.1.4

SD card

13

 

 

4.1.5

Reset button

14

 

 

4.2

SafetyNET p

14

 

 

4.2.1

Connection to SafetyNET p

14

 

 

4.3

IP connections

15

 

 

 

 

Section 5

Installation

16

 

 

5.1

General installation guidelines

16

 

 

5.1.1

Dimensions

16

 

 

5.2

Installing the head module

16

 

 

 

 

Section 6

Interfaces

18

 

 

6.1

SafetyNET p

18

 

 

 

 

 

Section 7

Wiring

 

19

 

 

7.1

General wiring guidelines

19

 

 

7.2

Terminal configuration

20

 

 

7.3

Connecting the module

20

 

 

 

 

Section 8

Operation

21

 

 

8.1

Messages

21

 

 

8.2

Display elements

21

 

 

8.2.1

MBUS

22

 

 

8.2.2

SD CARD

23

 

 

8.2.3

ST RUN

24

 

 

 

 

 

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Content

 

8.2.4

FS RUN

25

 

8.2.5

DIAG

26

 

8.2.6

ST FORCE

27

 

8.2.7

FS FORCE

28

 

8.2.8

MS

29

 

8.2.9

NS

30

 

8.2.10

ST SNp

31

 

8.2.11

FS SNp

32

 

8.2.12

5V, 24V

33

 

8.2.13

X3: LNK, X3: TRF, X4: LNK, X4: TRF

34

 

 

 

Section 9

Technical Details

35

 

9.1

Safety characteristic data

40

 

 

 

Section 10

Order reference

41

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Introduction

1 Introduction

1.1Validity of documentation

This documentation is valid for the products types PSSu H PLC1 FS SN SD , PSSu H PLC1 FS SN SD­T and PSSu H PLC1 FS SN SD­R. It is valid until new documentation is published.

Please also refer to the following documents:

}System Description PSS 4000

}PSSuniversal Installation Manual

This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.

1.1.1Retaining the documentation

This documentation is intended for instruction and should be retained for future reference.

1.2Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus material damage, and also provides information on preventive measures that can be taken.

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Introduction

NOTICE

This describes a situation in which the product or devices could be dam­ aged and also provides information on preventive measures that can be taken. It also highlights areas within the text that are of particular import­ ance.

INFORMATION

This gives advice on applications and provides information on special fea­ tures.

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Overview

2 Overview

2.1Module features

The head module belongs to the performance class "Control system PSSu PLC". It can be used to connect a PSSu system to SafetyNET p. The head module has the following fea­ tures:

}2 free switch ports for connection to SafetyNET p

}One FS resource and one ST resource

}SD card used to store the device project and the naming data

}Reset button

For warm reset

To transfer the naming data and/or device project from the SD card to the device memory

}Supply voltage

Integrated supply voltage for periphery supply and module supply

Module supply is buffered for 20 ms if the supply voltage is interrupted

Plug­in connection terminals (either spring­loaded terminal or screw terminal)

}Status LEDs

}Supports FS and ST modules

}T­type:

PSSu H PLC1 FS SN SD­T: for increased environmental requirements

}R­type:

PSSu H PLC1 FS SN SD ­R: for railway applications

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Overview

2.2Front view

MS

NS

Key:

}1: SafetyNET p interface

}2: SafetyNET p interface

}3: Labelling strip (see below for details)

}4: Status LEDs

}5: SD card

}6: Reset button

}7: Supply voltage connection (module and periphery supply)

The labelling strip contains the following information:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Order number

 

 

312070

 

 

 

 

 

 

 

Serial number

 

 

100017

 

 

 

 

 

 

 

Hardware version

 

 

HW 001

 

 

 

 

 

2D code:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product

 

 

 

 

 

 

 

 

 

information

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAC

 

 

 

MAC address

 

 

 

 

 

 

 

ADD

 

 

 

 

 

 

0002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4840

 

 

 

 

 

 

 

 

 

 

 

 

3152

 

 

 

 

2D code:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAC address

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Safety

3 Safety

3.1Intended use

The module is suitable for use in safety and non­safety­related applications, with and without SafetyNET p.

The modules PSSu H PLC1 FS SN SD and PSSu H PLC1 FS SN SD­T may be used as a safety component in accordance with the Lifts Directive 95/16/EC, EN 81­1, EN 81­2 and EN 115­1.

The programmable safety system should be installed in a protected environment that meets at least the requirements of pollution degree 2. Example: Protected inside space or control cabinet with protection class IP54 and corresponding air conditioning.

The module PSSu H PLC1 FS SN SD­T is suitable for use where there are increased envir­ onmental requirements (see Technical Details).

The module PSSu H PLC1 FS SN SD­R is suitable for use where there are increased en­ vironmental requirements demanded by railway applications (see Technical Details).

Intended use includes making the electrical installation EMC­compliant. Please refer to the guidelines stated in the "PSSuniversal Installation Manual". The module is designed for use in an industrial environment. It is not suitable for use in a domestic environment, as this can lead to interference.

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the module

}Use of the module outside the areas described in this manual

}Any use of the module that is not in accordance with the technical details.

NOTICE

Always use the latest version of PAS4000 for programming the head mod­ ules (download from www.pilz.de).

Base type and T­type: at least version 1.3.1.

R­type:

at least version 1.5.0

3.2Safety regulations

3.2.1Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons.

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Safety

A competent person is someone who, because of their training, experience and current pro­ fessional activity, has the specialist knowledge required to test, assess and operate the work equipment, devices, systems, plant and machinery in accordance with the general standards and guidelines for safety technology.

It is the company’s responsibility only to employ personnel who:

}Are familiar with the basic regulations concerning health and safety / accident preven­ tion

}Have read and understood the information provided in this description under "Safety"

}And have a good knowledge of the generic and specialist standards applicable to the specific application.

3.2.2Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended

}Damage can be attributed to not having followed the guidelines in the manual

}Operating personnel are not suitably qualified

}Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.).

3.2.3Disposal

}In safety­related applications, please comply with the mission time tM in the safety­re­ lated characteristic data.

}When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act).

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Function description

4

Function description

4.1Module features

4.1.1Control system

The head module is a programmable logic controller (PLC), which can be used in safety­re­ lated and non­safety­related applications. The control system has memory areas for the op­ erating system, the data and the device project with the user program.

The head module has a non­volatile memory for the non­volatile variables.

User programs can be created in IEC 61131 programming and/or Multi programming.

For safety­related applications, the processor section is designed with multi­channel di­ versity.

The control system communicates with the input and output modules via the local module bus and with the decentralised input and output modules via SafetyNET p. LEDs provide in­ formation on the status of the safety system and indicate any errors.

4.1.2Supply voltage

4.1.2.1Function description

The product provides the module supply and periphery supply for the modules on the mod­ ule bus:

}Module supply

Supply voltage for subsequent module (right­hand side)

}Periphery supply

Supply voltage for sensors, actuators and test pulses

When the supply voltage is fed in separately, the module supply and periphery supply are galvanically isolated. If galvanic isolation is not required, a common power supply may be used for the periphery supply and module supply.

4.1.2.2Current load capacity

Ensure you comply with the current load capacity of the module and periphery supply (see "Technical Details"). If the current load is higher, an additional supply voltage module is re­ quired to refresh the module supply and periphery supply.

}Module supply

The current load is the total current consumption of all the electronic and compact mod­ ules.

The module supply does not automatically switch off if values exceed or drop below their limits. However, the "5 V" LED will light and a message will be entered in the dia­ gnostic list.

}Periphery supply

The current load is the total current consumption of the sensors, actuators and test pulses supplied via the input/output modules.

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Pilz PSSu H PLC1 FS SN SD User Manual

Function description

The periphery supply does not automatically switch off if values exceed or drop below their limits. However, the "24 V" LED will light and a message will be entered in the dia­ gnostic list.

Please refer to the derating diagrams.

PSSu H PLC1 FS SN SD: Derating diagram for periphery supply: Temperature T depend­ ent on load current I

T (°C)

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10

I (A)

PSSu H PLC1 FS SN SD (­T)(­R): Derating diagram for periphery supply: Permitted ambi­ ent temperature T dependent on load current I

T [°C]

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10

I [A]

 

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Function description

PSSu H PLC1 FS SN SD (­T)(­R): Derating diagram for infeed for module supply: Permitted ambient temperature T dependent on load current I

T [°C]

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

0,2

0,4

0,6

0,8

1

1,2

1,4

1,6

1,8

2

I [A]

 

4.1.3Integrated protection mechanisms

The module has the following protection mechanisms:

}Multi­channel diverse processor section

}Cyclical self tests

}Potentially isolated SafetyNET p interface

}Infeed for module supply

Polarity protection

Voltage monitoring

Transient voltage limitation

20 ms voltage buffer if the supply voltage is interrupted

}Module supply

Short circuit­proof

}Periphery supply

Voltage monitoring (exceeding upper/lower limit)

4.1.4SD card

The SD card has the following functions:

}The SD card is used to store the naming data and the device project; see PSS 4000 System Description.

}The SD card is part of the safety concept on PSS 4000. If the SD card is missing or has been swapped, the next time the PSSu system is booted it will be unable to achieve the operating status "PSSu System in RUN condition without error". The SD card has a

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