Mitsubishi MCFH-GA35VB-E1, MCFH-GA50VB-E1, MCFH-GA60VB-E1 Service Manual

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Revision A:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

● RoHS PARTS LIST has been added.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLOOR AND CEILING TYPE AIR CONDITIONERS

 

Please void OB380.

INDOOR UNIT

SERVICE MANUAL

No. OB380

REVISED EDITION-A

Wireless type

Models

MCFH-GA35VB - E1

MCFH-GA50VB - E1

MCFH-GA60VB - E1

Outdoor unit service manual

MUCFH-GA•VB Series (OB381)

MXZ-A•WV Series (OB319)

CONTENTS

(When installed on the floor)

(When installed on the ceiling)

1.TECHNICAL CHANGES ··············

2.PART NAMES AND FUNCTIONS··········

3.SPECIFICATION··················

4.NOISE CRITERIA CURVES ·············

5.OUTLINES AND DIMENSIONS ···········

6.WIRING DIAGRAM ················

7.REFRIGERANT SYSTEM DIAGRAM ········

8.SERVICE FUNCTIONS ···············

9.TROUBLESHOOTING···············

10.DISASSEMBLY INSTRUCTIONS··········

11.PARTS LIST····················

12.RoHS PARTS LIST················

13.OPTIONAL PARTS················

NOTE:

This service manual describes technical data of the indoor units. RoHS compliant products have <G> mark on the spec name plate.

For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).

Revision A :

• RoHS PARTS LIST has been added.

1 TECHNICAL CHANGES

MCFH-A12WV- E1 MCFH-GA35VB- E1

1. Model name has been changed.

MCFH-A18WV- E1 MCFH-GA50VB- E1

1. Model name has been changed.

MCFH-A24WV- E1 MCFH-GA60VB- E1

1. Model name has been changed.

2 PART NAMES AND FUNCTIONS

MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB

(When installed on the floor)

Vertical vanes

Horizontal vane

Operation indicator lamp

Receiving section

Front panel

Air cleaning filter

(white bellows type)(option)

Air inlet

Air filter

Deodorizing filter

(gray sponge type)(option)

Operation section

(When the air inlet grille is opened.)

Remote controller

(When installed on the ceiling)

Emergency operation switch

ACCESSORIES

 

Item

Q'ty

 

Installation plate

2

 

Unit fixing screw

2

 

5 o 12mm

 

 

 

Wireless remote

1

 

controller

 

 

 

Remote controller

1

 

mounting hardware

 

 

 

Fixing screw for

2

 

3.5 o 16mm (Black)

 

 

 

Battery (AAA) for

2

 

remote controller

 

 

 

Drain hose

1

 

Drain pipe cover

1

 

Knockout cover

1

 

Screw for 4 o 10mm

2

2

MCFH-GA35VB

MCFH-GA50VB

MCFH-GA60VB

REMOTE CONTROLLER

Signal transmitting section

Operation display section

OPERATE /STOP (ON /OFF)button

 

 

PM

 

 

AM

ON/OFF

TOO

TOO

 

WARM

COOL

TEMPERATURE buttons

Open the front lid.

VANE CONTROL button

OPERATION SELECT button ECONO COOL button

RESET button

Indication of remote controller model is on back.

AM

ON/OFF

TOO

TOO

 

WARM

COOL

FAN

STOP

FAN SPEED CONTROL button

OFF-TIMER button

I FEEL COOL

 

VANE

START

ON-TIMER button

HEAT DRY

 

MODE

HR.

HR. button

 

 

ECONO COOL

MIN.

MIN. button

 

 

(TIME SET button)

RESET CLOCK

 

CLOCK SET button

 

 

3

3 SPECIFICATION

Indoor model

Function

Power supply

Capacity Air flow(High/Med.W/LowW)

Electrical

data

Power outlet

Running current

 

 

 

 

Power input

 

 

Power factor

 

 

Fan motor current

Fan

motor

Model

Winding

 

 

 

 

resistance(at20:)

 

 

Dimensions WOHOD

 

 

Weight

 

 

Air direction

 

 

Sound level(High/Med.W/LowW)

Special

remarks

Fan speed(High/Med.W/LowW)

Thermistor RT11(at25:)

 

 

Fan speed regulator

 

 

Thermistor RT12(at25:)

 

 

Remote controller model

 

 

 

 

MCFH-GA35VB

MCFH-GA50VB

MCFH-GA60VB

 

Cooling

 

Heating

Cooling

 

Heating

Cooling

 

Heating

 

 

 

 

Single phase

 

 

 

 

 

 

 

230V, 50Hz

 

 

 

K /h

780/636W/492W

840/696W/570W

840/744W/642W

A

 

10

 

10

 

10

A

 

0.30

 

0.36

 

0.36

W

 

66

 

80

 

80

%

 

96

 

97

 

97

A

 

0.30

 

0.36

 

0.36

 

RB4V25-AC

RB4V36-AC

RB4V36-DB

 

WHT-BLK 182.2 BLK-YLW 68.9 WHT-BLK 82.9 BLK-YLW 65.6

WHT-BLK 84.0 BLK-YLW 46.2

"YLW-BLU 47.5 BLU-BRN 31.5 YLW-BLU 36.0 BLU-BRN 27.0 YLW-BLU 37.2 BLU-BRN 45.2

 

BRN-RED 22.9

BRN-RED 13.7

BRN-RED 13.6

mm

 

1100 650 180

 

kg

25

25

25

 

5

5

5

dB

46/41W/36W

48/44W/39W

48/45W/42W

rpm

1,240/1,060/845

1,320/1,145/960

1,320/1,190/1,060

 

3

3

3

k"

10

10

10

k"

10

10

10

 

KM04M

KM04M

KM04M

 

 

 

 

NOTE: Test conditions are based on ISO 5151

 

 

Cooling : Indoor DB27°C WB19°C

Heating : Indoor

DB20°C WB 15°C

Outdoor DB35°C WB(24°C)

Outdoor

DB 7°C WB 6°C

Indoor-Outdoor piping length : 5 m

 

 

w Reference value

 

 

4

Mitsubishi MCFH-GA35VB-E1, MCFH-GA50VB-E1, MCFH-GA60VB-E1 Service Manual

4 NOISE CRITERIA CURVES

MCFH-GA35VB

MCFH-GA50VB

FAN SPEED FUNCTION SPL(dB(A))

LINE

 

 

 

 

High

COOLING

46

 

 

 

 

 

 

 

 

HEATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test conditions,

 

 

 

 

 

 

 

 

 

 

Cooling : DB 27: WB 19:\

 

 

 

90

 

 

 

 

Heating : DB 20: WB 15:

 

90

 

 

 

 

 

 

 

 

 

 

BAR

 

 

 

 

 

 

 

 

 

BAR

 

MICRO

80

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

dB re 0.0002

70

 

 

 

 

 

 

 

NC-70

dB re 0.0002

70

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

60

LEVEL,

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

NC-60

 

50

 

 

 

 

 

 

 

 

50

PRESSURE

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

NC-50

 

40

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

NC-40

 

SOUND

 

 

 

 

 

 

 

 

SOUND

 

30

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

NC-30

 

BAND

 

 

 

 

 

 

 

 

BAND

 

20

APPROXIMATE

 

 

 

 

 

 

20

OCTAVE

THRESHOLD OF

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

 

 

 

FAN SPEED FUNCTION SPL(dB(A))

LINE

 

 

High

COOLING

48

 

 

 

 

HEATING

 

 

 

 

 

 

 

 

 

 

 

Test conditions,

 

 

 

 

 

 

Cooling : DB 27: WB 19:\

 

 

 

 

Heating : DB 20: WB 15:

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

NC-60

 

 

 

 

 

 

 

NC-50

 

 

 

 

 

 

 

NC-40

 

 

 

 

 

 

 

NC-30

APPROXIMATE

 

 

 

 

 

 

THRESHOLD OF

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

NOISE

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

BAND CENTER FREQUENCIES, Hz

BAND CENTER FREQUENCIES, Hz

MCFH-GA60VB

FAN SPEED FUNCTION SPL(dB(A))

LINE

 

 

 

 

High

COOLING

48

 

 

 

 

 

 

HEATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test conditions,

 

 

 

 

 

 

 

 

Cooling : DB 27: WB 19:\

 

90

 

 

 

 

Heating : DB 20: WB 15:

 

 

 

 

 

 

 

 

 

BAR

 

 

 

 

 

 

 

 

 

MICRO

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dB re 0.0002

70

 

 

 

 

 

 

 

NC-70

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

LEVEL,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-60

50

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-50

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-40

SOUND

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC-30

BAND

 

 

 

 

 

 

 

 

20

APPROXIMATE

 

 

 

 

 

 

OCTAVE

THRESHOLD OF

 

 

 

 

 

 

 

 

 

 

 

 

HEARING FOR

 

 

 

 

 

NC-20

 

CONTINUOUS

 

 

 

 

 

 

 

 

 

 

 

 

10

NOISE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

BAND CENTER FREQUENCIES, Hz

INDOOR UNIT

MICROPHONE

WALL

1m

1m

5

5 OUTLINES AND DIMENSIONS

MCFH-GA35VB

MCFH-GA50VB

MCFH-GA60VB

80.8

(When installed on the floor)

50cm or more

50cm or more

 

 

 

650

616.5

5

0c

(When installed on the ceiling)

 

 

 

 

m

 

 

 

 

or

 

 

 

 

m

 

 

 

 

ore

 

170

 

 

 

 

 

 

more

50cm or more

42.5

 

 

100cm or

 

 

58

162

Unit: mm

114

906

16

112.8

 

93

 

77

 

 

113

143

1100

 

180

19

Gas line

 

12.7 (MCFH-GA35/GA50VB)

Liquid line

15.88 (MCFH-GA60VB)

6.35

 

 

Wireless remote controller

6

6 WIRING DIAGRAM

MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB

 

TB1

 

 

 

 

 

 

 

 

 

PE

GRN/YLW

 

 

 

 

 

 

 

POWER

N

 

BLU

 

 

 

 

 

 

SUPPLY

 

1

 

 

 

 

CN

~/N 230V

 

 

 

 

HIC1

 

 

 

 

 

2

 

 

 

50Hz

 

 

RED

 

 

 

 

112

L

 

3

 

 

 

 

 

 

 

 

 

 

 

LDCOM

 

 

 

CN201

 

NR11

 

 

 

 

 

 

 

CIRCUIT BREAKER

 

BRN

 

TAB12

 

LDC11

 

 

 

 

 

 

C11 LDC12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X144 LDFH

 

TB2

BLU

 

 

 

 

 

SR143

LDFM

TO OUTDOOR

 

 

 

 

 

LDFL

N

 

 

 

 

F11

 

SR142

UNIT

 

 

 

 

 

 

 

CONNECTING

3

 

CN

CN

CN

 

 

SR141 LDFVL

12V

 

101

113

151

ELECTRONIC CONTROL P.C BOARD

 

 

 

 

6

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

5

 

 

 

 

 

 

 

5

 

MV

 

 

 

 

 

REMOTE

DISP/

SW/THERMO

 

 

 

 

 

RECEIVER

P.C.BOARD

 

 

 

 

 

CONTROLLER

 

 

 

 

 

P.C.BOARD

 

 

 

 

 

 

 

 

 

 

 

RT11

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

RT12

 

 

 

 

WHT

1

WHT

 

ORN

2

ORN

 

RED

3

RED

 

BLK

4

BLK MF

 

YLW

5

YLW

 

BLU

6

BLU

 

BRN

7

BRN

 

 

8

GRN/YLW

SYMBOL

 

NAME

SYMBOL

NAME

SYMBOL

NAME

C11

INDOOR FAN CAPACITOR

MV

VANE MOTOR

SR141~SR143 SOLID STATE RELAY

F11

FUSE (3.15A)

 

NR11

VARISTOR

TB1, TB2

TERMINAL BLOCK

HIC1

DC/DC CONVERTER

RT11

ROOM TEMPERATURE THERMISTOR

X144

RELAY

MF

INDOOR FAN MOTOR(INNER FUSE)

RT12

INDOOR COIL THERMISTOR

 

 

NOTES: 1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.

 

 

2.Use copper conductors only. (For field wiring)

 

 

 

3.Symbols below indicate.

 

 

 

 

 

: Terminal block

: Connector

 

 

 

 

7

7

 

 

REFRIGERANT SYSTEM DIAGRAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit : mm

MCFH-GA35VB

MCFH-GA50VB

 

 

 

 

 

 

 

 

 

 

 

Refrigerant pipe [12.7

 

 

 

 

 

 

 

 

 

 

 

Refrigerant pipe [12.7

 

 

 

 

 

 

 

 

 

 

 

(with heat insulator)

 

 

 

 

 

 

 

 

 

 

 

(with heat insulator)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

heat

 

Distributor

 

Flared connection

 

heat

Distributor

 

 

Flared connection

 

exchanger

 

 

exchanger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

thermistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

thermistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RT12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RT12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room temperature

 

 

 

 

 

 

 

 

 

 

 

Room temperature

 

 

 

 

 

 

 

 

 

 

 

thermistor

 

 

 

 

 

 

 

 

 

 

 

thermistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RT11

 

Flared connection

RT11

 

 

Flared connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant pipe

 

 

 

Refrigerant pipe

 

 

[6.35

 

 

 

 

 

 

 

 

 

 

[6.35

 

 

 

 

 

 

 

 

(with heat insulator)

 

 

 

(with heat insulator)

MCFH-GA60VB

 

Refrigerant pipe [15.88

 

(with heat insulator)

Indoor

 

heat

Distributor

exchanger

Flared connection

 

Indoor coil

 

thermistor

 

RT12

 

Room temperature

Flared connection

thermistor

 

RT11

 

Refrigerant pipe [6.35

(with heat insulator)

Refrigerant flow in cooling

Refrigerant flow in heating

8

8 SERVICE FUNCTIONS

MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB

8-1. TIMER SHORT MODE

For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 9-6.)

3-minutes time delay : 3-minutes 3-seconds Set time : 1 minute 1-second

Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.)

8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION

A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.

How to modify the remote controller P.C. board

Remove batteries before modification. The board has a print as shown below;

NOTE : For remodelling, take out the batteries and press the OPERATE/STOP(ON/OFF) button twice or 3 times at first.

After finish remodelling, put back the batteries then press the RESET button.

J1 J2

The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.

Table1.

 

1 unit operation

2 units operation

3 units operation

4 units operation

 

 

 

 

 

No. 1 unit

No modification

Same as at left

Same as at left

Same as at left

 

 

 

 

 

No. 2 unit

Solder J1

Same as at left

Same as at left

 

 

 

 

 

No. 3 unit

Solder J2

Same as at left

 

 

 

 

 

No. 4 unit

Solder both J1 and J2

 

 

 

 

 

How to set the remote controller exclusively for particular indoor unit

After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit.

The indoor unit only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set.

The setting will be cancelled if the breaker has turned OFF, or the power supply has shut down. Please conduct the above setting once again after the power has restored.

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