MITSUBISHI M700L, M700LV, M70L Parameter Manual

MELDAS is a registered trademark of Mitsubishi Electric Corporation.

Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.

Introduction

This manual is the alarm/parameter guide required to use the MITSUBISHI CNC MULTI-AXIS,MULTI-PART SYSTEM M700L/M700LV/M70L Series.

This manual is prepared on the assumption that your machine is provided with all of the MITSUBISHI CNC MULTI-AXIS,MULTI-PART SYSTEM M700L/M700LV/M70L Series functions. Confirm the functions available for your NC before proceeding to operation by referring to the specification issued by the machine tool builder.

Notes on Reading This Manual

(1)This manual explains general parameters as viewed from the NC.

For information about each machine tool, refer to manuals issued from the machine tool builder.

If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual, the later has priority over the former.

(2)This manual is intended to contain as much descriptions as possible even about special operations. The operations to which no reference is made in this manual should be considered impossible.

(3)The "special display unit" explained in this manual is the display unit incorporated by the machine tool builder, and is not the MELDAS standard display unit.

(4)Some functions are unavailable depending on the machine model.

Caution

If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder’s instruction manual‚ the latter has priority over the former.

The operations to which no reference is made in this manual should be considered "impossible".

This manual is complied on the assumption that your machine is provided with all optional functions. Confirm the functions available for your machine before proceeding to operation by referring to the specification issued by the machine tool builder.

In some NC system versions‚ there may be cases that different pictures appear on the screen‚ the machine operates in a different way or some function is not activated.

Precautions for Safety

Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit.

This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

When the user may be subject to imminent fatalities or major injuries if handling is DANGER mistaken.

When the user may be subject to fatalities or major injuries if handling is mistaken.

WARNING

CAUTION	When the user may be subject to injuries or when physical damage may occur if
	handling is mistaken.

Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important information that must always be observed is described.

DANGER

Not applicable in this manual.

WARNING

Not applicable in this manual.

CAUTION

1.Items related to product and manual

If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual‚ the latter has priority over the former.

The operations to which no reference is made in this manual should be considered impossible.

This manual is complied on the assumption that your machine is provided with all optional functions. Confirm the functions available for your machine before proceeding to operation by referring to the specification issued by the machine tool builder.

In some NC system versions‚ there may be cases that different pictures appear on the screen‚ the machine operates in a different way on some function is not activated.

2.Items related to faults and abnormalities

If the battery low alarm is output, save the machining programs, tool data and parameters to an input/output device, and then replace the battery. If the BATTERY alarm occurs, the machining programs, tool data and parameters may be damaged. After replacing the battery, reload each data item.

[Continued on next page]

CAUTION	[Continued]

3.Items related to maintenance

Do not replace the battery while the power is ON.

Do not short-circuit, charge, heat, incinerate or disassemble the battery.

Dispose of the spent battery according to local laws.

4.Items related to servo parameters and spindle parameters

Do not adjust or change the parameter settings greatly as operation could become unstable.

In the explanation on bits, set all bits not used, including blank bits, to "0".

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused.

This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.

If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows:

Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)

In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling centre.

Please, help us to conserve the environment we live in!

		CONTENTS
I Explanation of Alarms
1.	Errors During Operation .............................................................................................		1
	1.1	Operation Alarms....................................................................................................................	1
	1.2	Operation Warning ...............................................................................................................	19
2.	Stop Codes.................................................................................................................		20
3.	Servo/Spindle Alarms(S)...........................................................................................		24
	3.1	Servo Errors(s01/S03/S04) ..................................................................................................	24
	3.1.1 MDS-D/DH Series ..........................................................................................................		24
	3.1.2 Intelligent Servo motor HS Series ..................................................................................		47
	3.2	Initial Parameter Errors (S02)...............................................................................................	50
	3.3	Parameter Errors (S51) ........................................................................................................	52
	3.4	Servo Warnings (S52) ..........................................................................................................	53
	3.4.1 MDS-D/DH Series ..........................................................................................................		53
	3.4.2 Intelligent Servo motor HS Series ..................................................................................		57
4. MCP Alarms ...............................................................................................................			58
	4.1 MCP Alarms .........................................................................................................................		58
	4.2 MCP Warnings .....................................................................................................................		67
5.	Messages Related to System ...................................................................................		69
	5.1	System Alarms .....................................................................................................................	69
	5.2	System Warnings .................................................................................................................	75
6.	Alarms Related to User PLC.....................................................................................		78
7.	Program Errors..........................................................................................................		84

II User Parameters
1.	Control Parameter .......................................................................................................	1
2.	Axis Parameters ..........................................................................................................	6
3.	Setup Parameter..........................................................................................................	7

III Machine Parameters

1.	Basic Specifications Parameters ...............................................................................		1
	1.1	Base Axis Parameters ............................................................................................................	1
	1.2	Base System Parameters .......................................................................................................	4
	1.3 Base Common Parameters ..................................................................................................		12
	1.3.1 Analog interface parameter ............................................................................................		32
2.	Axis Specification Parameters .................................................................................		35
3.	Zero Point Return Parameters (Reference Position Return)..................................		48
4.	Servo Parameters ......................................................................................................		51
	4.1	List of Parameters (MDS-D/DH Series) ................................................................................	51
	4.2	Supplement (MDS-D/DH Series) ..........................................................................................	95
	4.2.1 D/A Output No. ...............................................................................................................		95
	4.2.2 Electronic Gears.............................................................................................................		96
	4.2.3 Lost Motion Compensation.............................................................................................		97
	4.3	List of Parameters (Intelligent Servomotor) ..........................................................................	98
	4.4	Supplement (Intelligent Servomotor) ..................................................................................	111
	4.4.1 Command polarity ........................................................................................................		111
	4.4.2 Limitations to electronic gear setting value ..................................................................		111
	4.4.3 Intelligent Servomotor D/A Output Function .................................................................		112
5.	Spindle Parameters .................................................................................................		115
	5.1	Spindle NC Parameters ......................................................................................................	115
	5.2	Spindle Parameters ............................................................................................................	131
	5.3	Supplement.........................................................................................................................	174
	5.4	Spindle-Type Servo Parameters.........................................................................................	175
6.	PLC Constants.........................................................................................................		176
	6.1	PLC Constants....................................................................................................................	176
	6.2	PLC Integrated Timer .........................................................................................................	177
	6.3	PLC Counter .......................................................................................................................	177
	6.4	PLC Constants....................................................................................................................	178
	6.5	Selecting the PLC Bit..........................................................................................................	178
7.	Custom Variables ....................................................................................................		181
8.	Macro List.................................................................................................................		182
9.	Position Switch Parameter .....................................................................................		185
10. Machine Error Compensation...............................................................................			188
	10.1 Function Outline................................................................................................................		188
	10.2 Setting Compensation Data..............................................................................................		191
	10.3 Example in Using a Linear Axis as the Base Axis ............................................................		193
	10.4 Example in Using a Rotation Axis as the Base Axis.........................................................		196
11. Absolute Position Setting .....................................................................................			197

I Explanation of Alarms

1. Errors During Operation

1.1 Operation Errors (M01)

1. Errors During Operation

1.1Operation Alarms

(1)Class: M01 Operation errors

	M01 Message		Alarms resulting from incorrect operation by the operator during NC operation
			and alarms resulting from the machine fault are displayed.
			The numbers given in the table can be referred to on the Alarm list screen
			(Diagnosis group).
	Error	Message	Details	Remedy
	No.
	0001	Dog overrun	• When the spindle returned to the	• Increase the length of the near-point
			reference point, the near-point	dog.
			detecting limit switch was not	• Reduce the speed at which the
			stopped by the dog but it overran the
			dog instead.	spindle returns to the reference
				point.
				(Note) This error may not occur
				depending on the system.
	0002	Some ax	• One of the axes did not pass the	• Move the machine by an amount
		does not pass	Z-phase of the detector on the initial	equivalent to one or more rotations
		Z phase	return of the machine to the reference	of the detector in the reverse
			point after the power was turned ON.	direction to that of the reference
				point, and proceed with reference
				point return again.
	0003	Reference	• When returning manually to the	• An AXIS SELECTION key
		point return	reference point, the direction of the	corresponding to the wrong direction
		illegal	return differs from the axis movement	has been selected. The error is
			direction which has been designated	released by feeding the axis in the
			by the AXIS SELECTION key.	correct direction.
	0004	External	• The external interlock function has	• Since the interlock function has been
		interlock axis	been activated (the input signal is	activated, it must first be released
		exists	"OFF"), and one of the axes is	before operation is resumed.
			interlocked as a result.	• Check the sequence on the machine
				side.
				• Check for breakage in the interlock
				signal wire.
	0005	Internal	• An internal interlock status is	• Since the servo "OFF" function has
		interlock axis	established.	been activated, it must first be
		exists		released.
				• An axis for which axis removal is
				valid has been commanded. Carry
				out the correct operation.
				• The manual skip is designated in the
				same direction as when this turned
				ON. Carry out the correct operation.

I - 1

1. Errors During Operation

					1.1 Operation Errors (M01)
Error	Message		Details		Remedy
No.
0006	H/W stroke	• The stroke end function is activated		• Since the stroke end limit switch has
	end axis		(the input signal is "OFF") and one of		been activated (the stroke end status
	exists		the axes is in the stroke-end status.		has been established), move the
					machine in reverse by operating it
					manually.
				• Check for breakage or disconnection
					in the stroke end signal wire.
				•	Check for a failure in the limit switch.
0007	S/W stroke	• The stored stroke limit I or II function		• Since the machine is in the stroke
	end axis		has been activated.		end status, move it in reverse by
	exists				operating it manually.
				•	Reset the stored stroke limit in the
					parameters.
0008	Chuck/	•	The chuck/tail-stock barrier function	•	After resetting the alarm by resetting
	tailstock		was valid, and the stroke end		the NC, move the machine in the
	barrier valid		occurred on an axis.		reverse direction.
0009	Ref point	• When return to the 1st reference		• Execute return to the 1st reference
	return not		point had not been completed, return		point again.
	completed		to the 2nd reference point was
			executed.
0010	R-pnt ret invld	• The operation mode was changed to		• Select an operation mode other than
	at tool retract		the reference point return mode		the reference point return mode.
			while in the tool retract return mode.
0011	Door open	• The door open signal is being input.		• Close the door.
	signal ON			• Turn OFF the door open signal
					(Y488).
0012	Auto zero pt	• When initializing the absolute		• Reset the Absolute position
	init not valid		position, the machine zero point is at		parameter "1202 Ref position offset"
			a position exceeding the pushing		and the Zero (Reference) point
			point.		return parameters "2113 to 2116
		• The Basic specification parameter			#1_rfp to #4_rfp" and "2107 dir(–)"
			"1011 abson" is not set to "2".		so that the pushing point is not
		• The Absolute position set parameter			exceeded.
				•	Set the Basic specification parameter
			manual zero point initialization mode
			is valid.		1 "1011 abson" to "2".
		• The Absolute position set parameter		• If the Absolute position set parameter
			"1205 No stopper" is set to "1".		manual zero point initialization mode
					is valid, turn the NC power ON again.
				• Set the Absolute position set
					parameter "1205 No stopper" to "0".
0024	R-pnt ret invld	•	The reference point return signal	•	After the absolute position detection
	at abs pos		was input while the absolute position		alarm is released, return to reference
	alm		detection alarm was occurring.		point can be made.
0025	R-pnt ret invld	•	The reference point return signal	•	Carry out reference point return after
	at zero pt ini		was input while carrying out zero		the zero point initialization is
			point initialization of the absolute		completed.
			position detection system.

I - 2

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	0101	Ope mode	• No operation mode is selected, or	• Check for breakage in the input
		non-selected/	two or more operation modes are	mode signal wire.
		dupli.	selected.	• Check for a failure in the MODE
				SELECT switch.
				• Check the sequence program.
	0102	Cutting	• The "CUTTING FEED OVERRIDE"	• The error is released by setting the
		override zero	switch on the machine operation	“CUTTING FEED OVERRIDE”
			panel is set to "0".	switch to any position except “0”.
				• If the “CUTTING FEED OVERRIDE”
				switch has been set to any position
				except “0”, check whether the signal
				wire has been short-circuited.
				• Check the sequence program.
	0103	External feed	• The "MANUAL FEEDRATE" switch	• The error is released by setting the
		rate zero	on the machine operation panel has	"MANUAL FEEDRATE" switch on
			been set to "0" when the machine is	the machine operation panel to any
			in the JOG mode and automatic dry	position except "0".
			run mode.	• If the "MANUAL FEEDRATE" switch
				has been set to any position except
				"0", check whether the signal wire
				has been short-circuited.
				• Check the sequence program.
	0105	Spindle stop	• The spindle was stopped when the	• Rotate the spindle. Establish the dry
			synchronous feed command was	run mode unless a workpiece is
			input.	being cut.
				• Check for disconnection in the
				spindle encoder cable.
				• Check the connections of the spindle
				encoder connectors.
				• Check the spindle encoder pulse.
	0106	Handle feed	• An axis which does not exist in the	• Check for breakage in the handle
		ax No. illegal	specifications has been designated	feed axis selection signal wire.
			for handle feed.	• Review the sequence program.
			• The handle feed axis has not been	• Check the number of axes listed in
			selected.	the specifications.
	0107	Spindle	• The spindle speed has exceeded the	• Reduce the commanded spindle
		rotation	clamp speed of the axis when the	speed.
		speed over	thread cutting command was issued.
	0108	Fixed pnt	• An axis not defined in the specifica-	• Check the fixed point mode feed axis
		mode feed ax	tions was designated during fixed	selection signal wire and fixed point
		illegal	point mode feed.	mode feedrate wire for breakage.
			• The fixed point mode feedrate is	• Check the fixed point mode feed
			illegal.	specifications.
	0109	Block start	• An interlock signal which locks the	• Check the sequence program.
		interlock	block start has been input.	• Cancel the block start interlock signal.
	0110	Cutting block	• An interlock signal which locks the	• Check the sequence program.
		start interlock	cutting block start has been input.	• Cancel the cutting block start interlock
				signal.

I - 3

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	0115	In reset	• Starting was attempted during the	• Restart after the reset process is
		process	reset process.	completed.
	1001	Selected ax	• The feed axis selected in manual	• Reset or return the selected feed
		used as cross	operation is being used by the cross	axis to the basic definition axis for
		ax	machining command issued by a	the cross machining command.
			different system.
	1003	Mov cmnd at	• A machine value command was	• Check the machining program.
		s-impos/	issued to a superimposing axis, or a	• Check the parameter setting values.
		synch ilgl	movement command was issued to
			a slave axis.
			• Synchronous tapping cycle
			command was issued to an axis
			relating to control axis
			superimposition or arbitrary axis
			superimposition control.
	1004	S-impos/	• A superimposition command was	• Check the machining program.
		synch	issued to an axis under
		command	synchronization control.
		illegal	• A synchronization command was
			issued to an axis under
			superimposition control.
			• A superimposition command, having
			three or more levels, was issued.
			• A synchronization command, having
			two or more levels, was issued.

I - 4

1. Errors During Operation

1.1 Operation Errors (M01)

	Error	Message	Details
	No.
	1005	Illegal G114.n	• The G114.n command was issued in
		command	G114.n mode
			(When multiple spindle
			synchronization set is disabled
			• G114.n was issued while spindle
			synchronization instruction was being
			issued from PLC. Or spindle
			synchronization was instructed from
			PLC during G114.n (when multiple
			spindle synchronization set is
			disabled).
			• G113D command was issued to a
			spindle other than the synchronous
			spindle (when multiple spindle
			synchronization set is enabled).
			• G114.1 or G114.2 was commanded at
			the same time as G113 command
			(when multiple spindle synchronization
			set is enabled).
			• G114.1, G114.2, or spindle
			synchronization instruction from PLC
			was issued to the syncronous spindle
			that is already under spindle
			synchronization control (when multiple
			spindle synchronization set is
			enabled).
			• G114.1, G114.2 or spindle
			synchronization instruction from PLC
			was issued to the basic spindle that is
			already in G114.3, G114.2. (when
			multiple spindle synchronization set is
			enabled).
			• When spindle synchronization is
			controlled from PLC (using the data set
			in R register), the data set in R register
			is illegal.
			• When spindle synchronization is
			controlled from PLC (using the
			previously commanded spindle
			synchronization command data), the
			spindle synchronization control signal
			was turned ON without commanding
			spindle synchronization (G114.1) after
			power ON.
			• When spindle synchronization is
			controlled from PLC (using the
			previously commanded spindle
			synchronization (hobbing) command
			data), and when the G20/G21 mode in
			the previous command is different from
			the G20/G21 mode in restoration, the
			spindle synchronization control signal
			has been turned ON.

Remedy

•Review the program.

•Check the ladder program. (When multiple spindle synchronization set is disabled)

I - 5

1. Errors During Operation

1.1 Operation Errors (M01)

	Error	Message	Details
	No.
	1006	Thread	• When the thread cutting cycle/
		cutting	compound thread cutting cycle was
		synchro error	started while the thread cutting
			spindle rotation speed automatic
			change was selected, the difference
			of the automatically changed
			command spindle rotation speed
			and the spindle actual rotation
			speed was not within the tolerable
			error width for the spindle rotation
			speed automatic change.
	1007	Tap cycle	• A tap cycle synchronization
		command	command was issued to a related
		illegal	axis during spindle synchronous
			control, tool-spindle control I, II or
			III, or peripheral axis synchronous
			control.
			• The spindle synchronization control
			or tool-spindle control I, II or III
			was commanded to a spindle in tap
			cycle synchronization.
			• A tap cycle or tap cycle synchroniza-
			tion command was issued to a
			master spindle in spindle
			superimposition control.
			• A tap cycle synchronization (tap
			spindle zero point return type)
			command was issued to a
			superimposition spindle during
			spindle superimposition control.
	1008	Teaching	• The feedrate calculated during
		speed illegal	teaching in intersystem
			synchronous mode is illegal.
	1009	In teaching	• The set No. (TGSET) was
		data setting	designated while making settings on
			the screen.
	1010	No spec:	• The teaching mode signal was
		Teaching	turned ON though it was not included
			in the specifications.
	1011	Teaching	• The teaching command was issued
		invalid at mirr	during the mirror image.
		image
	1012	Spindle	• Use of a spindle cut off with the
		detached	spindle cutoff signal was attempted.
	1013	C ax commnd	• An automatic movement command
		invalid at	was issued to the C axis during the
		hobbing	tool-spindle synchronization control
			(hobbing) mode.

Remedy

•Readjust the Spindle parameters.

•Make sure that the spindle speed clamp command is not issued in the machining program.

•Review the machining program.

•Follow the teaching procedure again from the beginning.

•Stop the setting of the position control variables on the screen.

•Check the specifications.

•Cancel the teaching mode signal.

•Check the machining program.

•Check the machining program.

•Check the spindle changeover sequence.

•Check the machining program.

I - 6

1. Errors During Operation

1.1 Operation Errors (M01)

	Error	Message	Details
	No.
	1014	GB spindle	• A forward run, reverse run,
		synchro	orientation or C-axis servo ON
		signal OFF	command was issued to the
			reference spindle while the G/B
			spindle synchronization signal was
			OFF.
			• The G/B spindle synchronization
			signal was turned OFF during a
			forward run, reverse run, orientation
			or C-axis servo ON command.
	1015	GB spindle	• A spindle (analog spindle) not
		type error	serially connected was used for the
			master spindle or G/B spindle.
	1016	GB spindle	• The master spindle's spindle NC
		connection	parameter "3032 smcp_no" setting
		illegal	value is larger than the G/B spindle
			setting value.
			• The master spindle's spindle drive
			unit and G/B spindle's spindle drive
			unit are not connected to the same
			MCP card (QX722 or QX721).
	1017	G128/G129	During the axis movement
		axis posn	synchronous superimposition
		illegal	command (G128, G129):
			• The master axis moved from the
			direction of the synchronous
			superimposition completion
			position.
			• The distance between the master
			axis and synchronous
			superimposition axis is already within
			the relative distance.
			• When commanding with DDBS, the
			synchronous superimposing axis is
			not within the end position from the
			synchronous superimposition start
			position.
	1018	G128/G129	• During the axis movement
		command	synchronous superimposition
		illegal	command (G128, G129), a
			command with which the
			synchronous superimposing axis
			exceeds the synchronous
			superimposition completion position
			was issued.

Remedy

• Check the ladder program.

•Check the parameters.

•Change the analog spindle to a serially connected spindle.

•Check smcp_no.

•Check the connection of the spindle drive unit and MCP card.

•Check the program.

•Check the details designated for the DDBS conditions.

• Check the program.

I - 7

1. Errors During Operation

	Error	Message	Details
	No.
	1019	G128 axis	During the axis movement
		locked	synchronous superimposition
			command (G128, G129):
			• When the synchronous
			superimposition mode was started,
			the synchronous superimposing
			axis or master axis was moving.
			• When the synchronous
			superimposition mode was
			completed, the synchronous
			superimposing axis or master axis
			was moving.
	1020	G128 axis	• During the axis movement
		locked	synchronous superimposition
			command (G128, G129), the
			synchronous superimposing axis
			was in the machine lock or interlock
			state.
	1021	GB SP sync:	• The G/B spindle synchronization
		Phase mem	phase memory signal was turned
		sgnl ilgl	ON while the master spindle or G/B
			spindle was rotating.
			• The G/B spindle synchronization
			phase memory signal was turned ON
			while the G/B spindle
			synchronization signal was OFF.
	1022	GB SP sync:	• The G/B spindle synchronization
		Phase set	phase alignment signal was turned
		sgnl ilgl	ON while the master spindle or G/B
			spindle was stopped.
	1023	GB SP sync:	• When the G/B spindle
		Z phase not	synchronization phase memory
		pass	signal was ON, the master spindle
			or G/B spindle’s Z-phase was not
			passed.
	1024	Sub-part	• A subsystem command was issued
		system call	for a system that was not in the
		illegal	subsystem operation mode.
	1025	Crss mach ilgl	• The subsystem was started or
		at sub-sys	stopped with the cross command
		call	when the basic axis configuration
			was not established.

1.1 Operation Errors (M01)

Remedy

•Check the program.

•This will be canceled when the synchronous superimposition axis or reference axis is stopped.

•Check the program.

•Check the ladder program.

•Check the ladder program.

•Check the ladder program.

•Check the ladder program.

•Check the machining program.

I - 8

1. Errors During Operation

1.1 Operation Errors (M01)

	Error	Message	Details
	No.
	1026 Other function		• C axis selection command for
		command	Spindle/C axis control was issued
		disabled during	while "Spindle synchronization",
		spindle/C axis	"Tool spindle synchronization I",
		control	"Tool spindle synchronization II",
			"Synchronous tapping cycle" or
			"Spindle orientation" was being
			commanded.
			• "Spindle synchronization", "Tool
			spindle synchronization I", "Tool
			spindle synchronization II",
			"Synchronous tapping cycle" or
			"Spindle orientation" command was
			issued while C axis was being
			selected.
			• When deceleration stop position is
			set as absolute position from the C
			axis zero point (Z phase passed
			position), C axis command was
			issued after power ON without
			passing the spindle's Z phase.

1027	C-surface ctrl	• The constant surface speed
	invld at taping		command was issued to a spindle in
			the tap cycle/synchronous tap cycle,
			or a tap cycle/synchronous tap cycle
			command was issued to a spindle in
			the constant surface speed control.
1028	GB SP sync:	The G/B spindle synchronization
	Cancel sgnl	temporary cancel signal was turned
	illegal	ON/OFF when the master spindle and
		G/B spindle were in one of the
		following modes.
		• During rotation (when not stopped)
		• During tap cycle synchronization
			mode
		• During spindle synchronization
			mode
		•	During tool-spindle synchronization
			I (polygon machining) mode
		•	During tool-spindle synchronization
			II (hobbing) mode
		• During spindle superimposition
			mode
		• During spindle C axis control C axis
			mode
		•	During orientation/indexing

Remedy

•Check the C axis's servo ON sequence.

Automatic operation is disabled, but this operation error can be released by manually moving the axis during C axis's servo ON state.

Manually move the axis to let the phase Z be passed and switch to servo OFF to cancel this error. Switch the C axis to servo ON again, and then, the zero point can be established.

•Issue only one of the commands.

•Review the ladder program.

I - 9

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	1100	Sub-system	• A sub-system that can be started is	• Check the program.
		start not	not remaining when the sub-system	(Focus on process timing)
		possible	is called.
	1101	Axis change	• When the arbitrary axis exchange	• Check the program.
		not possible	command was issued, the declared	(Focus on process timing)
			axis was in a status unable to be
			exchanged.
	1102	Spindle cond	• In the spindle status check function,	• Check the program.
		check time	the designated spindle did not reach
		exceed	the designated speed, and
			exceeded the designated check
			time.
	1103	G156	• The random superimposition	• Check the machining program.
		command at	command was issued from an
		illegal system	external source including
			superimposing axes or random
			superimposition master axes. Or the
			random superimposition cancel
			command was issued from an
			external source including the
			random superimposing axes.
	1104	Prphral/	• When setting the axis No. for the	• Check the ladder circuit.
		synchro ax	peripheral axis synchronous control,
		No. ilgl	the slave axis and master axis were
			set to the same number, or a number
			that does not exist in the system was
			set.
	1105	Collision	• The collision detection function	• Check the machining program.
		detect cmnd	(G161) was commanded from
		illegal	several systems.
	1106	Spindle synch	• The spindle synchronization phase	• Check the machining program.
		phase calc ilgl	alignment command was issued	• Check the ladder circuit.
			while the spindle synchronization
			phase calculation request signal was
			valid.
	1107	Now feed rate	• The commanded feedrate exceeded	• Check the machining program.
		clamped	the clamp speed set in the
			parameters.
	1108	SP clamped	• When a tap cycle or synchronous tap	• Check the program.
		at	cycle was commanded to a
		superimpose	superimposing axis, the actual
		tap	rotation speed of the superimposing
			spindle exceeded the spindle clamp
			speed.
			• The synchronous tap cycle was
			commanded when a rotation
			command was not input for the
			master spindle or superimposing
			spindle.

I - 10

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	1109	Base SP	• A constant surface speed command	• Check the program.
		C-surface	was issued to the master spindle
		invld at tap	when the tap cycle or synchronous
			tap cycle was being executed with
			the superimposing spindle.
			• During constant surface speed
			control of the master spindle, the tap
			cycle or synchronous tap cycle
			command was issued to the
			superimposing spindle.
	1110	Ax exchange	• An arbitrary axis exchange	• Check the program.
		not possible	command for which axis exchange is
			not possible or an arbitrary axis
			exchange return command was
			issued.
	1111	Now ax	• The movement command following	• Check the program.
		detached or	the arbitrary axis superimposition
		servo off	command, a movement command
			following the superimposition/
			synchronization control, or a
			movement command following the
			peripheral axis synchronization
			control was issued during the axis
			removal mode or during servo OFF.
	1112	Mirror image	• The mirror image was turned ON for	• Check the mirror image signal in the
		command	a superimposition/synchronous axis	PLC Interface.
		illegal	or milling control axis.	• Check the Axis parameter mirror
			• The external mirror image and	image.
			parameter mirror image were turned	• Check the program.
			ON simultaneously.
	1113	T-leng meas	• Measurement of an axis that had not	• Carry out reference point return
		ax not retn	returned to the reference point was	before measuring.
		(TLM2)	attempted during manual tool length
			measurement 2.
	1114	Tool No. not	• The designated tool number was not	• Designate a tool number within the
		found (TLM2)	within the number of tool sets during	number of tool sets.
			manual tool length measurement 2.
	1115	Compen ax	• Measurement of two or more axes	• Check the axis to be measured.
		illegal (TLM2)	was attempted simultaneously during
			manual tool length measurement 2.
			• The measured axis was not the tool
			offset target axis.
	1116	Sensor No.	• Measurement without designating	• Confirm the sensor No. designated
		not specified	the sensor No. was attempted during	for the parameter manual tool length
		(TLM2)	manual tool length measurement 2.	measurement 2.

I - 11

1. Errors During Operation

				1.1 Operation Errors (M01)
Error	Message	Details		Remedy
No.
1117	Inclined ctrl	• Automatic dogless, manual	• Check the ladder circuit.
	manual mode	reference point return, manual feed
	ilgl	or a manual mode other than handle
		was selected in the actual axis mode.
		• Incremental feed, manual skip or
		automatic dogless was selected
		during the orthogonal mode.
		• Automatic handle interruption was
		selected during manual-automatic
		simultaneous operation.
1118	G170/G171	• The G170/G171 coordinate	• Check the machining program.
	cood not	changeover command was issued
	changed	during start point designation wait,
		end point designation wait,
		miscellaneous function output during
		axis movement wait, or during
		superimposition/synchronous/
		peripheral axis synchronous control.
1119	Inclined ctrl	• A cross command, arbitrary axis	• Check the machining program.
	axis illegal	exchange command or
		superimposition/synchronous/
		peripheral axis synchronous control
		command was issued to an inclined
		master axis or inclined axis.
		• A synchronous tap command tap axis
		was commanded for an inclined axis.
1120	Disapprove	• The hypothetical coordinate	Check whether the hypothetical
	coordinate	coordinates cannot be set when the	coordinate target axis is in any of the
	conver	hypothetical coordinate setting	following states. Remove the cause if
		command is issued.	found.
			•	Hypothetical coordinate target axis is
				related to control axis synchronous
				control, control axis superimposition
				control, arbitrary axis
				superimposition control, peripheral
				axis synchronous control or
				synchronous control during axis
				movement.
			•	The other axis in the set of
				hypothetical coordinate target axes
				is in the automatic/ manual machine
				lock state.
			• The hypothetical coordinate target
				axis is in the servo OFF state.
			• The hypothetical coordinate target
				axis has been removed.
			• The hypothetical coordinate target
				axis has not completed reference
				point return.
			• The hypothetical coordinate target
				axis is in the automatic handle
				interrupt mode or manual/automatic
				simultaneous mode.
			• The hypothetical coordinate target
				axis is in the constant torque control
				or proportional torque pressing
				control state.

I - 12

1. Errors During Operation

				1.1 Operation Errors (M01)
Error	Message	Details		Remedy
No.
1121	Invalid during	• A command that can be issued only	One of the following commands was
	coord conver	in the hypothetical coordinate cancel	issued to the hypothetical coordinate
		state was issued while setting the	target axis while setting the
			hypothetical coordinates. Remove the
		hypothetical coordinates.
			cause.
			• Manual mode (jog, incremental,
				handle)
				The hypothetical coordinate target
				axis making up the set exist in
				separate part systems
				Select the feed axis simultaneously
				for the two hypothetical coordinate
				target axes
			• Manual random feed
			• Manual reference point return
			•	Absolute position establish
			• Automatic/manual machine lock
				Machine lock signal ON for only one
				of the hypothetical coordinate target
				axes
			• Automatic handle interrupt
			• Manual/automatic simultaneous
			• Control axis synchronous control
				command (G125)
			•	Control axis superimposition control
				command (G126)
			• Random superimposition control
				command (G156)
			•	Peripheral axis synchronization
				command
			• Servo OFF signal OFF
			• Axis removal signal ON
			• Constant torque control
			•	Proportional torque pressing control
			•	Tap restract control
1122	Disapprove	• The tool axis direction tool length	Check whether the axis targeted for
	chage TDO	offset cannot be set when the tool	tool axis direction tool length offset is
	mode	axis direction tool length offset is	in the following state, and remove the
			cause.
		commanded.
			•	The axis targeted for tool axis
				direction tool length offset is not in
				the command system.
			•	The axis targeted for tool axis
				direction tool length offset is in
				control axis synchronous control,
				control axis superimposition control
				or synchronous control during axis
				movement.
			• One or two of the axes targeted for
				tool axis direction tool length offset is
				in the machine lock state.
			•	The axis targeted for tool axis
				direction tool length offset is in the
				servo OFF state.
			•	The axis targeted for tool axis
				direction tool length offset is
				removed.
			•	The axis targeted for tool axis
				direction tool length offset has not
				completed reference point return.

I - 13

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	1123	Cmnd invalid	• A command that can be issued only	One of the following commands was
		during TDO	when tool axis direction tool length	issued to the axis targeted for tool axis
		mode	offset is canceled was commanded	direction tool length offset during the
			during the tool length direction tool	tool axis direction tool length offset
			length offset mode.	modal. Cancel the tool axis direction
				tool length offset modal, or remove the
				cause.
				• Manual reference point return
				• When the automatic machine lock
				signal has not been selected for
				even one of the axes targeted for
				machine lock tool axis direction tool
				length offset
				• Cross machining command (G110)
				• Manual skip
				• Manual tool length measurement I, II
				• Tool retract return
				• When the servo OFF signal has not
				been selected for even one of the
				axes targeted for servo OFF tool axis
				direction tool length offset
				• When the axis removal signal has
				not been selected for even one of the
				axes targeted for axis removal tool
				axis direction tool length offset
				• Control axis synchronous control
				command (G125)
				• Control axis superimposition control
				command (G126)
				• Synchronous control command
				during axis movement (G128)

I - 14

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	1125	Program	• The program restart mode signal	• Turn the program restart mode signal
		restart	was turned ON when one of the part	ON when none of the part systems
		impossible	systems was in automatic startup.	are in automatic startup.
			• The program restart mode signal	• Turn the program restart mode
			was turned ON during the spindle	signal ON in a mode other than the
			synchronization, the tool-spindle	spindle synchronization, the
			synchronization mode, the spindle	tool-spindle synchronization mode,
			superimposition mode, the	the spindle superimposition mode,
			synchronous tap mode or the tap	the synchronous tap mode or the tap
			cycle mode.	cycle mode.
			• The program restart mode signal	• Turn the program restart mode signal
			was turned ON during reverse run of	ON with program check forward run in
			program check.	a block that exceeds the reverse run
				start block.
			• The program restart mode signal	• Turn the program restart mode
			was turned ON during subsystem	signal ON during operation other
			operation.	than subsystem operation.
			• The program restart mode signal	• When G28, G30 or G27 is
			was turned ON in the next block	commanded at the head of the main
			when G28, G30 or G27 was	program, turn the program restart
			commanded at the head of the main	mode signal ON in the next or
			program.	following block.
			• The program restart signal was	• If subprogram call is commanded at
			turned ON in the subprogram’s head	the head of the main program, turn
			block when subprogram call is	the program restart mode signal ON
			commanded at the head of the main	after the head block of the
			program.	subprogram.
			• The program restart mode signal	• Turn the program restart mode
			was turned ON in the head block of	signal ON in a block after the main
			the main program.	program's head block.
			• The program restart mode signal	• Turn the program restart mode signal
			was turned ON during automatic	ON in a mode other than the
			handle interrupt or manual/automatic	automatic handle interrupt or manual/
			simultaneous mode.	automatic simultaneous mode.
			• The program restart mode signal	• Turn the program restart mode signal
			was turned ON during MDI operation	ON during a mode other than MDI
			or PLC interrupt operation.	operation or PLC interrupt operation.
			• During the program restart mode,	• Select the MDI operation mode or
			the MDI operation mode or PLC	PLC interrupt operation mode after
			interrupt operation mode was	turning the restart mode interrupt
			selected before turning the restart	signal ON.
			mode interrupt signal was turned
			OFF.
			• All axes did not return to the restart	• Return all axes to the restart
			position during automatic operation	position.
			after the program restart mode.
			• The program restart mode signal	• Turn the program restart mode
			was turned ON while waiting for	signal ON after the synchronization
			synchronization during automatic	wait state is completed.
			operation after the program restart
			mode.	• Turn ON the program restart mode
			• The program restart mode signal
				signal after the completion of G184
			was turned ON when simultaneous	command.
			blocks are being executed.

I - 15

1. Errors During Operation

				1.1 Operation Errors (M01)
	Error	Message	Details	Remedy
	No.
	1126	Sync. Tap	• The synchronous tap cycle was	• Check the details set for the tap
		speed param	commanded in the following state.	speed parameters.
		illegal	(1) When the tap speed setting for the
			first step was 0 or not within the
			setting range.
			(2) The setting value of a step is bigger
			than the value of a bigger step, or
			the setting value of a step is smaller
			than the value of a smaller step.
			(Except for "0" setting.)
	1131	Illegal Ope	• When executing the execution type	• This alarm is canceled by resetting.
		mode in	data's machine tool builder macro,	When the manual mode is selected,
		HSPRGM	change over to the manual mode	turn the manual mode OFF to reset
			was selected (mode changeover,	the alarm.
			manual/automatic simultaneous,
			handle interrupt), or MDI interrupt or
			PLC interrupt was selected.
	1132	In HSPRGM	• Automatic operation was started	• This alarm is canceled by resetting.
		conversion	during a machine tool builder macro	Start automatic operation after the
			conversion process.	machine tool builder macro
				conversion is completed.
	1133	Axis change	• An arbitrary axis exchange	• Review the execution type data
		invalid in	command was issued in an axis	program.
		HSPRGM	change invalid state while executing
			execution type data.
	1134	Phase Z not	• The phase Z of the basic or	• Check the ladder program.
		passed in	synchronous spindle has not been
		spindle	passed, when the spindle
		synchronizati	synchronization control signal was
		on	turned ON.
	1135	Spindle	• Spindle synchronization cancel	• To cancel this operation error, stop
		synchronizati	command was issued while C axis	the C axis, and then, command the
		on cancel	was moving under spindle	spindle synchronization cancel in C
		error	synchronization C axis control.	axis's stop state.
	1200	GB SP	• The target axis was exchanged upon	• Check the machining program.
		sync:R-pnt	issuance of the arbitrary axis
		posn illegal	exchange command during
			interference avoidance G0 speed
			control.
			• Interference avoidance G0 speed
			control was executed during
			superimposition or synchronization.
			Control axis superimposition was
			executed during interference
			avoidance G0 speed control.
	1201	G182 timeout	• G181 command having the same	• Check the machining program.
			identification No. as G182 command	• Check the parameter (#8061).
			was not executed within set timeout
			time.

I - 16