Mitsubishi Electronics MFZ-KJ09NA- U1, MFZ-KJ12NA- U1, MFZ-KJ15NA- U1, MFZ-KJ18NA- U1 User Manual

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Revision A:

3. SPECIFICATION and 4. OUTLINES AND DIMENSIONS have been modified.

Please void OBH752.

INDOOR UNIT

SERVICE MANUAL

No. OBH752

REVISED EDITION-A

Models

MFZ-KJ09NA- U1

MFZ-KJ12NA- U1

MFZ-KJ15NA- U1

MFZ-KJ18NA- U1

Outdoor unit service manual MUFZ-KJ•NAHZ Series (OBH753) MXZ-C•NA, MXZ-C•NAHZ Series

(OBH702, OCH573)

CONTENTS

1. TECHNICAL CHANGES ··································· 3

2. PART NAMES AND FUNCTIONS····················· 4

3. SPECIFICATION················································ 5

4. OUTLINES AND DIMENSIONS ························ 7

5. WIRING DIAGRAM············································ 8

6. REFRIGERANT SYSTEM DIAGRAM ··············· 9

7. SERVICE FUNCTIONS ··································· 10

8. MICROPROCESSOR CONTROL ··················· 12

9. TROUBLESHOOTING····································· 21

10. DISASSEMBLY INSTRUCTIONS···················· 36

PARTS CATALOG (OBB752)

NOTE:

This service manual describes technical data of the indoor units.

RoHS compliant products have <G> mark on the spec name plate.

For servicing of RoHS compliant products, refer to the RoHS Parts List.

Use the specified refrigerant only

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products.

We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.

Revision A:

• 3. SPECIFICATION and 4. OUTLINES AND DIMENSIONS have been modified.

OBH752A

2

 

1 TECHNICAL CHANGES

MFZ-KJ09NA- U1 MFZ-KJ12NA- U1 MFZ-KJ15NA- U1 MFZ-KJ18NA- U1

1. New model

OBH752A

3

 

2 PART NAMES AND FUNCTIONS

MFZ-KJ09NA MFZ-KJ12NA MFZ-KJ15NA MFZ-KJ18NA

Air outlet

Horizontal vane

0XOWL ÀRZ YDQH

Vertical vane

$LU FOHDQLQJ ¿OWHU

Fan guard

 

(Anti-allergy enzyme filter, option)

 

 

Panel

Front panel

 

$LU ¿OWHU 1DQR SODWLQXP ¿OWHU

Display and operation section (When the front panel is opened)

E.O

Emergency operation

SW

switch

 

Remote control receiving section

Operation indicator lamp

ACCESSORIES

 

 

 

MFZ-KJ09NA MFZ-KJ12NA

 

 

 

MFZ-KJ15NA MFZ-KJ18NA

 

 

 

 

 

Drain hose

 

1

 

Remote controller holder

1

 

Fixing screw for

3.5 x 16 mm (Black)

2

 

Pipe cover

 

1

 

Band

 

2

 

Battery (AAA) for remote controller

2

 

Indoor unit mounting bracket

1

 

Fixing screw for

4 x 25 mm

5

 

Wood screw for the indoor unit fixation

4

 

Washer of

 

4

 

Felt tape (Used for left or left-rear piping)

1

 

Wireless remote controller

1

OBH752A

4

 

3

 

 

SPECIFICATION

 

 

 

 

 

 

 

1. Single connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor model

 

 

MFZ-KJ09NA

 

MFZ-KJ12NA

 

MFZ-KJ15NA

 

MFZ-KJ18NA

Power supply

V, phase, Hz

 

208/230, 1, 60

 

 

Max. fuse size (time delay)/ Disconnect switch

A

 

15

 

 

20

Airflow

 

COOL Dry

CFM

417 - 360 - 272 - 198 - 138

 

431 - 392 - 311 - 254 - 198

491 - 420 - 328 - 254 - 198

Super High - High - Med. -

(Wet)

(354 - 306 - 231 - 168 - 117)

 

(366 - 333 - 264 - 216 - 168)

(417 - 357 - 279 - 216 - 168)

Low - Quiet

 

HEAT Dry

CFM

417 - 328 - 254 - 191 - 138

 

470 - 399 - 328 - 268 - 212

Sound level

 

Cooling

dB (A)

46 - 41 - 34 - 27 - 21

 

47 - 43 - 38 - 33 - 28

50 - 45 - 39 - 33 - 28

Super High - High - Med. -

 

 

 

 

 

 

 

 

 

Heating

dB (A)

46 - 40 - 34 - 27 - 21

 

49 - 45 - 40 - 35 - 29

49 - 45 - 40 - 35 - 29

Low - Quiet

 

 

Cond. drain connection O.D.

 

in.

 

 

 

5/8

 

 

 

 

 

 

W

 

 

29-17/32

 

 

Dimensions

 

D

in.

 

8-15/32

 

 

 

 

 

 

H

 

 

23-5/8

 

 

Weight

 

 

Ib.

 

 

 

33

 

 

External finish

 

 

 

 

White

 

 

Control voltage (by built-in transformer)

 

 

 

12 - 24 VDC

 

 

NOTE: Test conditions are based on ARI 210/240.

2. Multi connection

Indoor model

 

 

MFZ-KJ09NA

 

MFZ-KJ12NA

 

MFZ-KJ15NA

 

MFZ-KJ18NA

Power supply

V, phase, Hz

 

208/230, 1, 60

 

 

Max. fuse size (time delay)/ Disconnect switch

A

 

15

 

 

20

Airflow

COOL Dry

CFM

275 - 251 - 208 173 - 138

 

374 - 328 - 282 - 237 - 198

Super High - High - Med. -

(Wet)

(234 - 213 - 177 - 147 - 117)

 

(318 - 279 - 240 - 201 - 168)

Low - Quiet

HEAT Dry

CFM

343 - 219 - 180 - 159 - 138

 

470 - 325 - 290 - 254 - 212

Sound level

Cooling

dB (A)

38 - 34 - 30 - 25 - 21

 

43 - 40 - 36 - 31 - 28

Super High - High - Med. -

 

 

 

 

 

 

 

 

 

Heating

dB (A)

41 - 32 - 27 - 24 - 21

 

49 - 39 - 36 - 34 - 29

Low - Quiet

 

Cond. drain connection O.D.

 

in.

 

 

 

5/8

 

 

 

W

 

 

29-17/32

 

 

Dimensions

D

in.

 

8-15/32

 

 

 

H

 

 

23-5/8

 

 

Weight

 

Ib.

 

 

 

33

 

 

External finish

 

 

 

 

White

 

 

Control voltage (by built-in transformer)

 

 

 

12 - 24 VDC

 

 

NOTE: Test conditions are based on ARI 210/240.

OBH752A

5

 

3-1. OPERATING RANGE

(1) POWER SUPPLY

 

Rated voltage

Guaranteed voltage (V)

 

208/230 V

Min. 187 208

230 Max. 253

Indoor unit

1 phase

 

 

 

 

 

 

 

60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) OPERATION

Mode

Condition

 

 

Intake air temperature (°F)

 

 

Indoor

 

 

Outdoor

 

 

DB

 

WB

DB

 

WB

 

Standard temperature

80

 

67

95

 

Cooling

Maximum temperature

90

 

73

115

 

Minimum temperature

67

 

57

14

 

 

 

 

 

Maximum humidity

78%

 

 

Heating

Standard temperature

70

 

60

47

 

43

Maximum temperature

80

 

67

75

 

65

 

Minimum temperature

70

 

60

-13

 

-14

3-2. OUTLET AIR SPEED AND COVERAGE

1. Single connection

Model

Mode

Function

Airflow

Air speed

Coverage (ft.)

 

 

 

(CFM)

(ft./s.)

 

MFZ-KJ09NA

HEAT

Dry

417

20.3

29.6

 

Dry

417

20.3

29.6

MFZ-KJ12NA

COOL

Wet

354

17.2

25.3

 

 

 

HEAT

Dry

470

22.9

33.3

MFZ-KJ15NA

COOL

Dry

431

21.0

30.6

 

Wet

366

17.8

26.2

 

 

 

HEAT

Dry

470

22.9

33.3

MFZ-KJ18NA

COOL

Dry

491

23.9

34.8

 

Wet

417

20.3

29.7

 

 

2. Multi connection

 

 

 

 

Model

Mode

Function

Airflow

Air speed

Coverage (ft.)

 

 

 

(CFM)

(ft./s.)

 

MFZ-KJ09NA

HEAT

Dry

343

16.7

24.5

 

Dry

275

13.4

19.8

MFZ-KJ12NA

COOL

Wet

234

11.4

16.9

 

 

MFZ-KJ15NA

HEAT

Dry

470

22.9

33.3

 

Dry

374

18.2

26.7

MFZ-KJ18NA

COOL

Wet

318

15.5

22.8

 

 

The air coverage is the figure up to the position where the air speed is 1 ft./s., when air is blown out horizontally from the unit properly at the High speed position.

The coverage should be used only as a general guideline since it varies according to the size of the room and furniture arranged inside the room.

OBH752A

6

 

4 OUTLINES AND DIMENSIONS

MFZ-KJ09NA MFZ-KJ12NA MFZ-KJ15NA MFZ-KJ18NA

Unit: inch

OBH752A

7

 

Mitsubishi Electronics MFZ-KJ09NA- U1, MFZ-KJ12NA- U1, MFZ-KJ15NA- U1, MFZ-KJ18NA- U1 User Manual

5

WIRING DIAGRAM

MFZ-KJ09NA MFZ-KJ12NA MFZ-KJ15NA MFZ-KJ18NA

OBH752A

8

 

6 REFRIGERANT SYSTEM DIAGRAM

MFZ-KJ09NA MFZ-KJ12NA MFZ-KJ15NA MFZ-KJ18NA

Unit: inch (mm)

Refrigerant pipe 3/8 (9.52) (MFZ-KJ09/12)

1/2 ( 12.7) (MFZ-KJ15/18)

(with heat insulator)

Indoor

 

 

heat

 

 

exchanger

Distributor

Flared connection

Indoor coil thermistor RT12, RT14, RT15 (main) RT13 (sub)

Room temperature

 

 

 

 

 

 

 

 

 

thermistor

 

 

 

 

 

 

 

 

 

RT11

 

 

 

 

Flared connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant flow in cooling

 

 

 

 

 

Refrigerant pipe 1/4 ( 6.35)

 

 

 

 

 

(with heat insulator)

Refrigerant flow in heating

OBH752A

9

 

7 SERVICE FUNCTIONS

MFZ-KJ09NA MFZ-KJ12NA MFZ-KJ15NA MFZ-KJ18NA

7-1. TIMER SHORT MODE

For service, the following set time can be shortened by bridging the timer short mode point on the electronic control P.C. board. (Refer to 9-7.)

The set time for the ON/OFF timer can be reduced to 1 second for each minute.

After the breaker is turned on, the time for starting the compressor, which normally takes 3 minutes, can be reduced to 3 seconds. Restarting the compressor, which takes 3 minutes, cannot be reduced.

7-2. HOW TO SET REMOTE CONTROLLER EXCLUSIVELY FOR A PARTICULAR INDOOR UNIT

A maximum of 4 indoor units with wireless remote controllers can be used in a room.

To operate the indoor units individually with each remote controller, assign a number to each remote controller according to the number of the indoor unit.

This setting can be set only when all the following conditions are met:

The remote controller is powered OFF.

Weekly timer is not set.

Weekly timer is not being edited.

1. How to modify the electronic control P.C. board

Turn OFF the power supply before modification. To assign a number to each indoor unit , cut off “JR05” and “JR06” on the electronic control P.C. board as shown in Table 1. (Refer to 9-7.)

Table 1

 

JR05

JR06

 

 

 

 

 

Indoor electronic

 

 

 

 

 

 

control P.C. Board

Unit No. 1

No modification

No modification

 

 

 

 

 

 

 

 

 

 

 

 

Fuse (F11)

Unit No. 2

Cut off JR05

No modification

VARISTOR (NR11)

 

 

 

 

 

 

 

JR05

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit No. 3

No modification

Cut off JR06

R111

 

 

 

 

 

 

 

 

 

JR06

 

 

 

 

 

 

 

 

 

Unit No. 4

Cut off JR05

Cut off JR06

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. How to set the remote controller

 

CN211

 

 

 

 

 

 

CN151

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Hold down button on the remote controller for 2 seconds to enter the pairing mode.

(2)Press button again and assign a number to each remote controller.

Each press of button advances the number in the following order: 1 → 2 → 3 → 4.

(3)Press button to complete the pairing setting.

After the setting, turn ON the power supply and with the remote controller headed towards the indoor unit, press the STOP/OPERATE (OFF/ON) button. If 1 or 2 beeps are heard from the indoor unit, the setting is completed correctly. The remote controller that first sends a signal to an indoor unit will be regarded as the remote controller for the indoor unit.

Once they are set, the indoor unit will only receive the signal from the assigned remote controller afterwards.

OBH752A

10

 

7-3. AUTO RESTART FUNCTION

When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.

Operation

If the main power has been cut, the operation settings remain.

After the power is restored, the unit restarts automatically according to the memory. (However, it takes at least 3 minutes for the compressor to start running.)

How to disable “AUTO RESTART FUNCTION”

Turn off the main power for the unit.

Cut the Jumper wire to JR77 on the indoor electronic control P.C. board. (Refer to 9-7.)

CN201 F11

L101

JR77

 

C111

 

 

 

T111

 

 

 

 

 

 

 

 

 

 

 

 

CN211

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN111

CN104

CN105

 

 

 

 

 

 

CN123

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE:

The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote controller.

If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is cancelled.

If the unit has been off with the remote controller before power failure, the auto restart function does not work as the power button of the remote controller is off.

To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same time.

When some air conditioners are connected to the same supply system, if they are operated before power failure, the starting current of all the compressors may flow simultaneously at restart.

Therefore, the special counter measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.

OBH752A

11

 

8 MICROPROCESSOR CONTROL

MFZ-KJ09NA MFZ-KJ12NA MFZ-KJ15NA MFZ-KJ18NA

WIRELESS REMOTE CONTROLLER

Operation display section

TEMPERATURE buttons

Signal transmitting section

Distance of signal : About 20 ft. (6 m)

Beep(s) is (are) heard from the indoor unit when the signal is received.

OPERATION SELECT button

FAN SPEED CONTROL button

POWERFUL button

ECONO COOL button

 

SLEEP button

VANE CONTROL button

SMART SET button

 

 

TIME, TIMER set buttons

 

FORWARD button

 

BACKWARD button

STOP/OPERATE

WEEKLY TIMER

(OFF/ON) button

set buttons

 

 

RESET button

Indication of

CLOCK button

Lid

remote controller

Slide the lid down

model is on back

to open the remote

 

 

controller. Slide it down

 

further to get to the

 

weekly timer buttons.

NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the remote controller with beeps.

INDOOR UNIT DISPLAY SECTION

Operation Indicator lamp

The operation indicator at the right side of the indoor unit indicates the operation state. •The following indication applies regardless of shape of the indication.

Indication

Operation state

Room temperature

 

The unit is operating to

About 4 °F (2°C) or more

 

away from set tempera-

 

reach the set temperature

 

ture

 

 

 

The room temperature is

About 2 to 4 °F (1 to 2°C)

 

approaching the set tem-

 

from set temperature

 

perature

 

 

 

Standby mode (only during

 

multi system operation)

 

 

 

 

 

Lighted

Blinking

Not lighted

OBH752A

12

 

8-1. COOL () OPERATION

(1)Press STOP/OPERATE (OFF/ON) button.

OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.

(2)Select COOL mode with OPERATION SELECT button.

(3)Press TEMPERATURE buttons TEMP or button to select the desired temperature. The setting range is 61 - 88°F (16

-31°C).

1.Coil frost prevention

The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil from frosting.

When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works.

The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor heat exchanger rises.

2. Low outside temperature operation

When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops.

3. Indoor fan speed control

When the thermostat turns OFF, the indoor fan operates at the setting fan speed.

8-2. DRY () OPERATION

(1)Press STOP/OPERATE (OFF/ON) button.

OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.

(2)Select DRY mode with OPERATION SELECT button.

(3)The set temperature is determined from the initial room temperature.

1. Coil frost prevention

Coil frost prevention works the same way as that in COOL mode. (8-1.1.)

2. Low outside temperature operation

Low outside temperature operation works the same way as that in COOL mode. (8-1.2.)

3. Indoor fan speed control

Indoor fan speed control works the same way as that in COOL mode. (8-1.3.) However in AUTO setting, the fan speed changes.

8-3. FAN () OPERATION

(1) Press STOP/OPERATE (OFF/ON) button.

OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.

(2)Select FAN mode with OPERATION SELECT button.

(3)Select the desired fan speed. When AUTO, it becomes Low. Only indoor fan operates.

Outdoor unit does not operate.

NOTE: Temperature cannot be set during FAN mode.

8-4. HEAT () OPERATION

(1) Press STOP/OPERATE (OFF/ON) button.

OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone.

(2)Select HEAT mode with OPERATION SELECT button.

(3)Press TEMPERATURE buttons TEMP or button to select the desired temperature. The setting range is 61 - 88°F (16

-31°C).

1. Cold air prevention control

When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room temperature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed.

2. High pressure protection

The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the condensing pressure from increasing excessively.

When the temperature of indoor heat exchanger becomes too high, the high pressure protection works. This mode continues until the temperature of indoor heat exchanger falls.

3. Defrosting

Defrosting starts when the temperature of outdoor heat exchanger becomes too low.

The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses, and the compressor re-starts. This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes.

OBH752A

13

 

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