JLG G5-18A Operator Manual

5 (3)

Operation & Safety

Manual

Keep this manual with machine at all times.

Models

G5-19A

&

G6-23A

31200192

Revised

August 29, 2007

An Oshkosh Truck Corporation Company

CALIFORNIA PROPOSITION 65

BATTERY WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of California

to cause cancer and reproductive harm.

WASH HANDS

AFTER HANDLING!

CALIFORNIA PROPOSITION 65

EXHAUST WARNING

Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

Revision Log

REVISION LOG

March 24, 2006 - A - Original Issue of Manual

August 29, 2007 - B - Revised pages 2-3, 2-4, 2-5, 3-2, 3-3, 3-7, 3-8, 3-9, 3-12, 3-14, 3-19, 4-1, 4-7, 4-8, 5-11, 5-14 thru 5-17, 5-22, 7-14, 7-15, 7-16, 9-2, 9-3 and 9-4.

31200192

a

Read This First

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178.

Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.

In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler:

This Operation & Safety Manual

Telehandler Safety Manual

All instructional decals and plates

Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

Modifications

Any modification to this machine must be approved by JLG.

b

31200192

Read This First

This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product.

JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.

FOR:

Accident Reporting and Product Safety Publications

Current Owner Updates

Questions Regarding Product Applications and Safety

Standards and Regulations Compliance Information

Questions Regarding Product Modifications

CONTACT:

Product Safety and Reliability Department

JLG Industries, Inc.

1 JLG Drive

McConnellsburg, PA 17233

USA

or Your Local JLG Office (Addresses on back cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: 717-485-5161 or 717-485-6591

E-mail: ProductSafety@JLG.com

Other Publications Available

 

Service Manual .............................................................

31200193

Illustrated Parts Manual.................................................

31200194

31200192

c

Read This First

This Page Intentionally Left Blank

d

31200192

 

Table of Contents

 

TABLE OF CONTENTS

 

Revision Log

 

Read This First

 

 

Operator Qualifications ......................................................

b

 

Modifications ......................................................................

b

 

Other Publications Available ..............................................

c

Table of Contents

 

Section 1 - General Safety Practices

 

1.1

Hazard Classification System ..............................................

1-1

 

Safety Alert System and Safety Signal Words................

1-1

1.2

General Precautions ............................................................

1-1

1.3

Operation Safety..................................................................

1-2

 

Electrical Hazards ...........................................................

1-2

 

Tip Over Hazard..............................................................

1-3

 

Travel Hazard .................................................................

1-6

 

Load Falling Hazard........................................................

1-7

 

Lifting Personnel .............................................................

1-8

 

Driving Hazards on Slopes .............................................

1-9

 

Pinch Points and Crush Hazards ..................................

1-10

 

Fall Hazard....................................................................

1-12

 

Chemical Hazards.........................................................

1-13

Section 2 - Pre-Operation and Inspection

 

2.1

Pre-Operation Check and Inspection...................................

2-1

2.2

Safety Decals.......................................................................

2-3

2.3

Walk-Around Inspection.......................................................

2-6

2.4

Warm-Up and Operational Checks......................................

2-8

 

Warm-Up Check .............................................................

2-8

 

Operational Check ..........................................................

2-8

2.5

Operator Cab .......................................................................

2-9

2.6

Windows ............................................................................

2-10

 

Cab Door Window (if equipped)....................................

2-10

 

Rear Window ................................................................

2-10

Section 3 - Controls and Indicators

 

3.1

General ................................................................................

3-1

3.2

Controls ...............................................................................

3-2

 

Instrument Panel.............................................................

3-4

 

Ignition ............................................................................

3-6

 

Park Brake ......................................................................

3-7

 

Parking Procedure ..........................................................

3-7

 

Transmission Control Lever ............................................

3-8

31200192

i

Table of Contents

 

Gear Selection Switch ....................................................

3-9

 

Accessory Control Lever (if equipped) .........................

3-10

 

Steering Column Adjuster.............................................

3-11

 

Joystick.........................................................................

3-12

 

Control and Indicator Console ......................................

3-16

 

Heater and Air Conditioner Controls (if equipped)........

3-17

3.3

Steer Modes ......................................................................

3-18

3.4

Operator Seat....................................................................

3-19

 

Adjustments..................................................................

3-19

 

Seat Belt .......................................................................

3-20

3.5

Boom Angle and Extension Indicators ..............................

3-21

Section 4 - Operation

4.1 Engine .................................................................................

4-1

Starting the Engine .........................................................

4-1

Battery Boosted Starting.................................................

4-2

Normal Engine Operation ...............................................

4-3

Shut-Down Procedure ....................................................

4-3

4.2 Operating with a Load .........................................................

4-4

Lift Load Safely...............................................................

4-4

Before Picking Up a Load...............................................

4-4

Transporting the Load ....................................................

4-5

Leveling Procedure.........................................................

4-5

Placing the Load.............................................................

4-6

Disengaging the Load.....................................................

4-6

4.3 Loading and Securing for Transport....................................

4-7

Tiedown ..........................................................................

4-7

Lifting ..............................................................................

4-8

Section 5 - Attachments

5.1

Approved Attachments ........................................................

5-1

5.2

Unapproved Attachments....................................................

5-1

5.3

Telehandler/Attachment/Fork Capacity ...............................

5-2

5.4

Use of the Capacity Chart ...................................................

5-3

 

Capacity Indicator Locations ..........................................

5-3

 

Sample Capacity Chart...................................................

5-4

 

Example..........................................................................

5-6

5.5

Attachment Installation ........................................................

5-7

 

Mechanical Quick-Switch Device ...................................

5-8

 

Hydraulic Quick-Switch Device.......................................

5-9

 

Hydraulic Operated Attachment ...................................

5-10

5.6

Adjusting/Moving Forks .....................................................

5-11

ii

31200192

 

Table of Contents

5.7

Attachment Operation........................................................

5-11

 

Carriage w/Forks...........................................................

5-12

 

Truss Boom...................................................................

5-13

 

Side Shift Carriage........................................................

5-14

 

Side Tilt Carriage ..........................................................

5-16

 

Bucket ...........................................................................

5-18

 

Manure Bucket..............................................................

5-20

 

Fork Hook .....................................................................

5-22

 

Personnel Work Platform ..............................................

5-23

Section 6 - Emergency Procedures

 

6.1

Towing a Disabled Product..................................................

6-1

 

Moving Short Distances ..................................................

6-1

 

Moving Longer Distances ...............................................

6-1

6.2

Emergency Lowering of Boom.............................................

6-2

 

Electronic Control Unit Failure ........................................

6-2

 

Engine Failure.................................................................

6-3

6.3

Cab Emergency exit ............................................................

6-4

Section 7 - Lubrication and Maintenance

 

7.1

Introduction ..........................................................................

7-1

 

Clothing and Safety Gear................................................

7-1

7.2

General Maintenance Instructions .......................................

7-2

7.3

Service and Maintenance Schedule ....................................

7-3

 

8 & 1st 50 Hour Maintenance Schedule .........................

7-3

 

50, 250 & 500 Hour Maintenance Schedule ...................

7-4

 

1000 & 1500 Hour Maintenance Schedule .....................

7-5

7.4

Lubrication Schedules .........................................................

7-6

 

8 Hour Lubrication Schedule...........................................

7-6

 

50 Hour Lubrication Schedule.........................................

7-7

7.5

Operator Maintenance Instructions......................................

7-8

 

Fuel System ....................................................................

7-8

 

Air Intake System..........................................................

7-10

 

Engine Oil .....................................................................

7-12

 

Hydraulic Oil..................................................................

7-13

 

Tires ..............................................................................

7-14

 

Brake System................................................................

7-17

 

Battery...........................................................................

7-18

 

Engine Cooling System.................................................

7-19

Section 8 - Additional Checks

31200192

iii

Table of Contents

Section 9 - Specifications

9.1 Product Specifications.........................................................

9-1

Fluid and Lubrication Capacities ....................................

9-1

Tires................................................................................

9-2

Performance ...................................................................

9-2

Dimensions.....................................................................

9-3

Index

Inspection, Maintenance and Repair Log

iv

31200192

Section 1 - General Safety Practices

SECTION 1 - GENERAL SAFETY PRACTICES

1.1 HAZARD CLASSIFICATION SYSTEM

Safety Alert System and Safety Signal Words

DANGER OW0010

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING OW0020

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION OW0030

CAUTION indicates a potentiality hazardous situation which, if not avoided, may result in minor or moderate injury.

1.2GENERAL PRECAUTIONS

WARNING

Before operation, read & understand this manual. Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death.

31200192

1-1

Section 1 - General Safety Practices

1.3 OPERATION SAFETY

Electrical Hazards

10 FT (3 M)

OW0040

This machine is not insulated and does not provide protection from contact or being near electrical current.

NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.

Always check for power lines before raising the boom.

1-2

31200192

Section 1 - General Safety Practices

Tip Over Hazard

OW0050

Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler.

DO NOT exceed rated lift capacity.

Be sure that the ground conditions are able to support the machine.

OW0060

DO NOT drive with boom raised.

When driving in high speed, use only front wheel steer (if steering modes are selectable).

OW0080

DO NOT raise boom unless frame is level (0 degrees).

31200192

1-3

Section 1 - General Safety Practices

4 FT

(1,2 M)

OW0100

DO NOT level machine with boom/attachment above 4 ft (1,2 m).

OW0150

Carry load as low as possible. Tether suspended loads to restrict movement.

Understand how to properly use the capacity charts located in cab (see page 5-3).

Weight of all rigging (slings, etc.) must be included as part of load.

Start, travel, turn and stop slowly to prevent load from swinging.

Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines.

DO NOT attempt to use telehandler frame-leveling to compensate for load swing.

Keep heavy part of load closest to attachment.

Never drag the load; lift vertically.

1-4

31200192

Section 1 - General Safety Practices

OH2291

MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over.

Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast.

OH20911

Always wear the seat belt.

Keep head, arms, hands, legs and all other body parts inside operator’s cab at all times.

OH2221

If the telehandler starts to tip over:

DO NOT JUMP

BRACE YOURSELF and STAY WITH THE MACHINE

KEEP YOUR SEAT BELT FASTENED

HOLD ON FIRMLY

LEAN AWAY FROM THE POINT OF IMPACT

Trying to escape from a tipping machine could result in death or serious injury.

31200192

1-5

Section 1 - General Safety Practices

Travel Hazard

4-Wheel Steer

Pivot Steer

OW0120

Steering characteristics differ between 4-Wheel Steer & Pivot Steer telehandlers as shown above. Identify the telehandler you are operating & others on the jobsite.

Ensure that adequate clearance is provided between both rear tail swing and front fork swing.

Unlike a conventional 4-wheel steer telehandler the rear wheels of a pivot steer telehandler turn a wider circle than the front wheels.

Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you DO NOT have a clear view.

Before moving be sure of a clear path and sound horn.

When driving, retract boom and keep boom/attachment as low as possible while maintaining visibility of mirrors and maximum visibility of path of travel.

Always look in the direction of travel.

Always check boom clearances carefully before driving underneath overhead obstructions. Position attachment/load to clear obstacles.

1-6

31200192

Section 1 - General Safety Practices

Load Falling Hazard

OW0130

Never suspend load from forks or other parts of carriage.

DO NOT burn or drill holes in fork(s).

Forks must be centered under load and spaced apart as far as possible.

31200192

1-7

Section 1 - General Safety Practices

Lifting Personnel

When lifting personnel, USE ONLY a JLG approved personnel work platform, with proper capacity chart displayed in the cab.

OW0190

DO NOT drive machine from cab when personnel are in platform.

1-8

31200192

Section 1 - General Safety Practices

Driving Hazards on Slopes

OW0200

To maintain sufficient traction and braking capabilities, travel on slopes as follows:

When unloaded, the rear of the machine is the “heavy end.” Drive with forks pointed downhill.

When loaded, the front of the machine is the “heavy end.” Drive with the forks pointed uphill.

To avoid overspeeding the engine and drivetrain when driving down slopes, downshift to a lower gear and use the service brake as necessary to maintain a slow speed. DO NOT shift into neutral and coast downhill.

Avoid excessively steep slopes or unstable surfaces. To avoid tip over DO NOT drive across excessively steep slopes under any circumstances.

Avoid turning on a slope. Never engage “inching” or shift to “Neutral” when going downhill.

DO NOT park on a slope.

31200192

1-9

Section 1 - General Safety Practices

Pinch Points and Crush Hazards

Stay clear of pinch points and rotating parts on the telehandler.

OW0210

• Stay clear of moving parts while engine is running.

• Keep clear of steering tires and frame or other objects.

• Keep clear from under boom.

1-10

31200192

Section 1 - General Safety Practices

• Keep clear of boom holes.

• Keep arms and hands clear of attachment tilt cylinder.

• Keep hands and fingers clear of carriage and forks.

OW0960

• Keep others away while operating.

31200192

1-11

Section 1 - General Safety Practices

Fall Hazard

OW0280

Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine.

DO NOT get off the machine until the shutdown procedure on page 4-3 has been performed.

OW0290

DO NOT carry riders. Riders could fall off machine causing death or serious injury.

1-12

31200192

Section 1 - General Safety Practices

Chemical Hazards

Exhaust Fumes

DO NOT operate machine in an enclosed area without proper ventilation.

DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

If spark arrestors are required, ensure they are in place and in good working order.

Flammable Fuel

OW0300

DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials. Engine fuel is flammable and can cause a fire and/or explosion.

Hydraulic Fluid

OW0950

DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure.

Stop engine and relieve trapped pressure. Fluid in the hydraulic system is under enough pressure that it can penetrate the skin.

DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to protect hands from spraying fluid.

31200192

1-13

Section 1 - General Safety Practices

This Page Intentionally Left Blank

1-14

31200192

Section 2 - Pre-Operation and Inspection

SECTION 2 - PRE-OPERATION AND INSPECTION

2.1PRE-OPERATION CHECK AND INSPECTION

Note: Complete all required maintenance before operating unit.

WARNING

FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. Failure to comply could result in death or serious injury.

The pre-operation check & inspection, performed at beginning of each work shift or at each change of operator, should include the following:

1.Cleanliness - Check all surfaces for leakage (oil, fuel or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.

2.Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies.

OAH1000

PARENT METAL CRACK

WELD CRACK

3.Safety Decals - Ensure all safety decals are legible and in place. Clean or replace as required. See page 2-3 for details.

4.Operation and Safety Manuals - Operation & Safety Manual and AEM Safety Manual are located in cab manual holder.

5.Walk-Around Inspection - See page 2-6 for details.

6.Fluid Levels - Check fluids, including fuel, brake fluid, hydraulic oil, engine oil and coolant. When adding fluids, refer to Section 7 - Lubrication and Maintenance and Section 9 - Specifications to determine proper type and intervals. Before removing filler caps or fill plugs, wipe all dirt and grease away from the ports. If dirt enters these ports, it can severely reduce component life.

7.Attachments/Accessories - Ensure correct load charts are installed on the telehandler. If provided, reference the Operation & Safety Manual of each attachment or accessory installed for specific inspection, operation and maintenance instructions.

31200192

2-1

Section 2 - Pre-Operation and Inspection

8.Operational Check - Once the walk-around inspection is complete, perform a warm-up and operational check (see page 2-8) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.

WARNING

If telehandler does not operate properly, immediately bring machine to a stop, lower boom and attachment to ground and stop the engine. Determine cause and correct before continued use.

2-2

31200192

Section 2 - Pre-Operation and Inspection

2.2SAFETY DECALS

Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required.

1701500

1701500

1705998 2447967

 

 

 

 

60°

O I L

 

 

 

 

 

50°

 

 

 

 

 

20

40°

ATF

9672447

 

 

 

30°

-10°

10°

°

 

 

 

 

 

D e x r o n D

 

-10°

1706835

Riders

 

could

 

fall off

 

machine

 

causing

1702300

death or

serious

injury.

No Riders

1702300

1706835A

1702300

1702300

(S/N 116002234 & AFTER)

Model

Serial Number

Year Of Manufacture

Maximum Weight Without Attachments (lbs/kg)

Maximum Capacity (lbs/kg)

° Refer to load capacity chart for truck with attachment, and individual load ratings stamped on forks, if equipped. Use lowest capacity of all ratings.

As released from factory this truck meets specifications in ASME B56.6-2002 Part III.

One or more of the following patents may apply to this truck; U.S. Nos. 4,954,041 6,349,969 5,639,119 5,813,697 5,230,399 5,052,532. Other patents pending.

1706910 A

Manufactured by

JLG Manufacturing Europe BVBA

Industrieterrein Oude Bunders 1034, Breitwaterstraat 12 3630 Maasmechelen - Belgium

1706910

OAH0921

1706391

1706298

1702300

1702300

1702300

1702300

(BEFORE

(BEFORE

S/N 116002234)

S/N 116002234)

OAH0802

31200192

2-3

Section 2 - Pre-Operation and Inspection

1702300

1702300

1706301

1701504 1706297

1701504 A

1706297A

1706301A

VIEW OF ENGINE COMPARTMENT

WITH ENGINE REMOVED

(BEFORE S/N 116002380)

8009815

1701500

1701500

1704972

! WARNING

EXPLOSION/FIRE HAZARD

Do not use starting fluid. This unit is equipped with an

air intake heater or glow plugs.

Failure to follow instructions could result in death or serious injury.

1704972 C

(S/N 116002234

 

& AFTER)

1701500

1702300

 

1702300

1701500

1706297 1701504

1706297A

1701504 A

1706301

1706301A

VIEW OF ENGINE COMPARTMENT

WITH ENGINE REMOVED

(S/N 116002380 & AFTER)

1701500

1701500

OAH0811

2-4

31200192

JLG G5-18A Operator Manual

Section 2 - Pre-Operation and Inspection

1706306

1706306

1706299

CONTACTING

1706299

POWER LINES

will result in death

 

or serious injury.

 

 

1706299A

CONTACTING

POWER LINES

will result in death

or serious injury.

1706850

WARNING

CRUSHING HAZARD

Keep others

 

 

1706850

1706850A

 

 

Lowering boom or falling load could

away while

 

 

cause death or serious injury.

operating.

 

 

WARNING

 

 

 

 

Lowering boom1706303or falling load could

away while

 

 

CRUSHING HAZARD

Keep others

 

 

cause death or serious injury.

operating.

 

 

Operator must be trained1706850Aand

belt.

1706303A

and safety manuals.

 

must read and understand

 

Fasten

 

all capacity charts, operator

 

seat

 

1706303

 

 

 

 

Operator must be trained and

belt.

1706303A

 

and safety manuals.

 

must read and understand

Fasten

 

 

all capacity charts, operator

seat

 

 

1706306A

1706306A

1706304

RUN-OVER 1706767 HAZARD

could cause

death or

 

1706304

 

serious

 

injury.

 

could cause

1706767

RUN-OVER

 

HAZARD

 

death or

 

serious

1706767A

1706304A

injury.

 

1706944

(Standard)

1706944 (Standard)

1706944A

1706951

(Optional)

1706951 (Optional)

1706951A

1706299A

1706767A

 

1706851

1706304A

1706944A

1706951A

1706851

1706851A

1706851A

VIEW OF DECALS LOCATED INSIDE CAB

ON RIGHT HAND WINDOW

(BEFORE S/N 116002380)

1707078

CONTACTING POWER LINES will result in death or serious injury.

DO NOT place machine or load within 10 feet (3m) of power lines.

Operator

 

 

 

must be trained and

 

Fasten

must read and understand

 

all capacity charts, operator

 

seat

and safety manuals.

 

belt.

WARNING

LOWERING BOOM or

Keep others

FALLING LOAD

 

away while

can crush causing death

 

operating.

or serious injury.

 

 

RUN-OVER

HAZARD

could cause

death or

serious

injury.

MACHINE ROLL-AWAY could cause death or serious injury.

JUMPING OFF of a tipping machine could result in death or serious injury.

1707078A

1706944

1706951

(Standard)

(Optional)

1706944A

1706951A

XXXXX

28'

24'

170620916'0' 40° 50°

 

 

 

 

 

 

s

 

 

 

 

 

 

b

 

 

 

 

 

 

l

 

 

30°

 

 

s

0

12'

 

 

 

 

l

6

 

 

 

 

s 0 4

 

 

 

 

b 0

 

 

 

 

 

l

0

 

 

20°

s 0

4

 

8'

 

 

l

5

 

 

 

 

s

0

3

 

 

 

 

b

 

 

 

 

 

l

0

 

 

 

 

10°

0

0

 

 

 

4'

0

3

 

 

 

 

5

 

 

 

 

 

 

2

 

 

 

 

0'

 

 

 

 

 

-4'16'

 

12'

 

 

8'

 

60°

s

 

b

 

l

 

0

 

0

 

6

6600

5

 

 

4'

24”

C

B

A

lbs

0'

LOAD

9116-3028

 

CHARTS

 

VIEW OF DECALS LOCATED INSIDE CAB

ON RIGHT HAND WINDOW

(S/N 1160002380 & AFTER)

VIEW OF PARK

 

BRAKE LEVER

 

1706463

8005870

1706463

8005870

 

8005870

8005870

VIEW OF REAR WINDOW

 

LOAD

91163028

1706801

1706859

 

 

CHARTS

 

 

 

 

XXXXX

 

 

 

28'

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24”

 

 

 

24'

 

 

 

 

 

 

60°

 

 

1706801A

1706859A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

20'

 

 

 

 

50°

 

 

B

 

 

 

 

 

 

 

 

 

 

b

 

A

 

 

 

16'

 

 

40°

 

 

s

 

 

 

 

 

 

 

 

 

 

 

l

6

 

lbs

 

 

 

 

 

 

 

 

 

s 0

 

 

 

 

 

 

 

 

 

s 0

b

0

6600

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

30°

 

 

s

0

5

 

 

 

 

 

12'

 

 

 

 

l

6

 

 

 

 

 

 

 

 

 

 

b

0

 

 

 

 

 

 

 

 

 

 

 

l

0

 

 

 

 

 

 

 

 

20°

s 0

4

 

 

 

 

 

 

 

8'

 

 

l

5

 

 

 

 

 

 

 

 

 

 

s

0

3

 

 

 

 

 

 

 

 

 

 

b

 

 

 

 

 

 

 

 

 

 

 

l

0

 

 

 

 

 

 

 

 

 

 

10°

0

0

 

 

 

 

 

 

 

 

 

4'

 

5

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

0'

 

 

 

 

 

 

 

 

 

 

 

-4'16'

 

12'

 

 

8'

 

 

4'

0'

 

 

 

1706209

OAH0821

OAH0822

TOP VIEW OF DASH

31200192

2-5

Section 2 - Pre-Operation and Inspection

2.3WALK-AROUND INSPECTION

 

 

13

 

 

1

 

2

12

 

 

3

 

4

4 11

10 5

9

6

4

7

8

4

OAH0790

Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence.

INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned. Inspect all structural members including attachment for cracks, excessive corrosion and other damage.

1.Boom Sections & Lift, Tilt, Extend/Retract, Compensating (Slave) Cylinders -

Check front, top, side & rear slider pads for adequate grease.

Pivot pins secure; hydraulic hoses undamaged, not leaking.

2.Front Axle - Steer cylinders undamaged, not leaking; hydraulic hoses undamaged, not leaking.

2-6

31200192

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