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Manual
SINUMERIK
SINUMERIK 808D
Mechanical Installation Manual
Operating Instructions
Valid for:
SINUMERIK 808D Turning (software version: V4.4.2) SINUMERIK 808D Milling (software version: V4.4.2)
Target group:
Mechanical engineers and mechanical assembly
12/2014
6FC5397-2EP10-0BA0
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Preface
Safety instructions |
1 |
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Identification |
2 |
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Mounting |
3 |
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Technical data |
4 |
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Appendix |
A |
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG |
Order number: 6FC5397-2EP10-0BA0 |
Copyright © Siemens AG 2012. |
Industry Sector |
01/2015 Subject to change |
All rights reserved |
Postfach 48 48 |
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90026 NÜRNBERG |
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GERMANY |
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Preface
SINUMERIK 808D documentation
The SINUMERIK 808D documentation consists of the following components:
●Operating Instructions
–Mechanical Installation Manual
–Electrical Installation Manual
–PLC Subroutines Manual
–Function Manual
–Parameter Manual
●Diagnostics Manual
●Commissioning Manual
●Programming and Operating Manual (Turning)
●Programming and Operating Manual (Milling)
●Manual Machine Plus (Turning)
●Online Help for Programming and Operating (Turning)
●Online Help for Programming and Operating (Milling)
●Online Help for Manual Machine Plus (Turning)
My Documentation Manager (MDM)
Under the following link you will find information to individually compile your documentation based on the Siemens content:
www.siemens.com/mdm
Target group
This manual is intended for use by mechanical engineers and mechanical assembly workers.
Benefits
This manual enables the intended target group to properly install and remove the SINUMERIK 808D control system.
Mechanical Installation Manual |
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Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0 |
3 |
Preface
Technical support
Hotline: |
+86 400-810-4288 |
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Service and Support |
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China: |
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www.siemens.com.cn/808D |
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Worldwide: |
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http://support.automation.siemens.com |
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http://support.automation.siemens.com.
Here, enter the number 15257461 as the search term or contact your local Siemens office.
Licensing provisions
The SINUMERIK 808D software is protected by national and international copyright laws and agreements. Unauthorized reproduction and distribution of this software or parts thereof is liable to prosecution. It will be prosecuted both according to criminal and civil law and may result in severe penalties or claims for compensation.
In the SINUMERIK 808D software, open source software is used. The licensing provisions for this software are included on the Toolbox DVD and are to be observed accordingly.
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Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0 |
Table of contents
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Preface ................................................................................................................................................... |
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3 |
1 |
Safety instructions................................................................................................................................... |
7 |
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2 |
Identification |
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11 |
3 |
Mounting............................................................................................................................................... |
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19 |
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3.1 |
Mounting the CNC .................................................................................................................. |
19 |
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3.2 |
Mounting the drive .................................................................................................................. |
24 |
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3.3 |
Mounting the motor ................................................................................................................. |
27 |
4 |
Technical data ...................................................................................................................................... |
29 |
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A |
Appendix............................................................................................................................................... |
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31 |
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A.1 |
Inserting, printing or cutting the MCP strips............................................................................ |
31 |
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A.2 |
Cutting reserved holes ............................................................................................................ |
32 |
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Index..................................................................................................................................................... |
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33 |
Mechanical Installation Manual |
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Table of contents
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Mechanical Installation Manual |
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Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0 |
Safety instructions |
1 |
General
WARNING
Death or serious injury may occur.
Only qualified personnel should be allowed to work on this control system, and only after becoming acquainted with all the safety notices regarding installing as set out in this manual.
Failure to observe these notices contained in this manual can result in death, severe personal injury or considerable damage to property.
Without prior authorization, you are not allowed to perform any modification on the machine.
Identification
NOTICE Property loss
Deliverables received should be complete and intact. Exercise caution to ensure that you do not put a damaged device into service.
Otherwise, you may suffer property loss.
Make sure that the PPU, the MCP and the cables received correspond with the specific package you ordered from Siemens.
Transport and storage
Note
Transport and storage should meet specified environmental conditions.
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Safety instructions
Mechanical installation
DANGER
Death or serious injury from electric shock
The equipment which is not disconnected from the mains or properly protected contains hazardous voltage.
Such a voltage may lead to death or serious injury.
Before installing or removing the components of the control system, make sure that the system is disconnected from the mains. In addition, do install the control system in a distribution cabinet with an adequate protection level.
DANGER
Death or serious injury from fire or electric shock
If the equipment operates in an area subject to inflammables or combustibles, water or corrosion hazards, it contains high risk of fire or electric shock.
The fire or electric shock may lead to death or serious injury.
Do install the control system in an area free of inflammables or combustibles, water or corrosion hazards.
Note
When dimensioning the control cabinet, make sure that the installed components do not exceed the permissible ambient temperature, even if the outside temperature is high.
Electrical installation
CAUTION
Damage to the control system
The high-voltage components have strong interference in 24 V DC power supply.
If the 24 V DC power supply is not isolated from high-voltage components, the control system may be damaged.
The 24 V DC protective extra-low voltage must be generated as a protective extra-low voltage with safe electrical isolation (to IEC 204-1, Section 6.4, PELV), and grounded by with a PELV M signal connection to the central grounding point of the system.
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Safety instructions
DANGER
Death or serious injury from electric shock
The equipment which is not disconnected from the mains contains hazardous voltage. Such a voltage may lead to death or serious injury.
Before connecting the modules, first disconnect the equipment from the mains!
NOTICE
EMC requirements will not be met.
The unshielded or ungrounded FAST I/O cable is very sensitive to ambient electromagnetic interference.
In this case, relevant EMC requirements will be not be met.
In order to meet IEC/CISPR requirements, the FAST I/O cable must be shielded and grounded.
Commissioning
Note
Do not forget to back up data after completing the commissioning work.
Note
Clear the manufacturer password before the machine is delivered; otherwise, end users can start the controller with the standard data, which can initialize the SINUMERIK 808D control system. As a consequence, the machine will not run.
Carrying out of repairs
DANGER
Carrying out of repairs
Anywhere in the automation equipment where faults might cause physical injury or major material damage, in other words, where faults could be dangerous, additional external precautions must be taken, or facilities must be provided, that guarantee or enforce a safe operational state, even when there is a fault (e.g. using an independent limit value switch, mechanical locking mechanisms, EMERGENCY STOP/EMERGENCY OFF devices).
Mechanical Installation Manual |
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Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0 |
9 |
Safety instructions
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Mechanical Installation Manual |
10 |
Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0 |
Identification |
2 |
The SINUMERIK 808D control system is delivered in various packages. Please check the components according to the tables below.
Table 2- 1 |
PPU package |
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Component |
Illustration |
Quantity (pieces) |
Order number |
Panel Processing Unit |
Turning, 1 |
6FC5370-1AT00-0AA0 |
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(PPU) |
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(English) |
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6FC5370-1AT00-0CA0 |
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(Chinese) |
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Or |
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Milling, 1 |
6FC5370-1AM00-0AA0 |
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(English) |
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6FC5370-1AM00-0CA0 |
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(Chinese) |
Mounting clamps with |
8 |
- |
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screws |
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Lithium battery |
1 |
6FC5247-0AA18-0AA0 |
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Connectors |
- |
I/O connectors: 7 |
- |
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24 V power input |
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connector: 1 |
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Mechanical Installation Manual |
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Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0 |
11 |
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