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3121274 |
6RS/10RS/1932RS/3248RS |
3 |
TABLE OF CONTENTS
SECTION 1 - FRAME........................................................................................................................................................................... |
|
7 |
FIGURE 1-1. FRONT AXLE COMPONENTS (6RS/1932RS)........................................................................................................... |
8 |
|
FIGURE 1-2. FRONT AXLE COMPONENTS (10RS/3248RS)....................................................................................................... |
10 |
|
FIGURE 1-3. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (6RS AND 1932RS) ......................................... |
12 |
|
FIGURE 1-4. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (10RS AND 3248RS) ....................................... |
16 |
|
FIGURE 1-5. WHEEL DRIVE ASSEMBLY ..................................................................................................................................... |
|
20 |
FIGURE 1-6. COVERS (FRAME MOUNTED) AND LADDER INSTALLATIONS ........................................................................... |
24 |
|
FIGURE 1-7. INVERTER INSTALLATION (OPTIONAL) ................................................................................................................ |
26 |
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SECTION 2 - GROUND COMPONENTS........................................................................................................................................... |
|
29 |
FIGURE 2-1. BATTERIES AND COVERS INSTALLATIONS......................................................................................................... |
30 |
|
FIGURE 2-2. PUMP/MOTOR AND TILT SENSOR INSTALLATIONS............................................................................................ |
34 |
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FIGURE 2-3. PUMP/MOTOR/TANK ASSEMBLY (6RS/1932RS) .................................................................................................. |
36 |
|
FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY (10RS/3248RS) ................................................................................................ |
38 |
|
FIGURE 2-5. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................ |
40 |
|
SECTION 3 - SCISSOR ARMS.......................................................................................................................................................... |
|
43 |
FIGURE 3-1. SCISSOR ARMS INSTALLATION (6RS/1932RS) .................................................................................................... |
44 |
|
FIGURE 3-2. SCISSOR ARMS INSTALLATION (10RS/3248RS) .................................................................................................. |
48 |
|
SECTION 4 - PLATFORM.................................................................................................................................................................. |
|
53 |
FIGURE 4-1. PLATFORM AND EXTENSION DECK INSTALLATION (6RS/1932RS)................................................................... |
54 |
|
FIGURE 4-2. PLATFORM AND EXTENSION DECK INSTALLATION (10RS/3248RS)................................................................. |
56 |
|
FIGURE 4-3. RAIL (FIXED) INSTALLATION (6RS/1932RS - CHINA ASSEMBLED MACHINES) ................................................ |
58 |
|
FIGURE 4-4. RAIL (FIXED) INSTALLATION (6RS/1932RS - USA ASSEMBLED MACHINES) .................................................... |
62 |
|
FIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION (6RS/1932RS - CHINA ASSEMBLED MACHINES) ..................................... |
64 |
|
FIGURE 4-6. RAIL INSTALLATION (10RS/3248RS) (ALL SPECS EXCEPT CE SPECS - CHINA ASSEMBLED MACHINES) ... |
66 |
|
FIGURE 4-7. RAIL INSTALLATION (10RS/3248RS) (CE SPECS ONLY - CHINA ASSEMBLED MACHINES) ............................ |
70 |
|
FIGURE 4-8. RAIL INSTALLATION (10RS/3248RS) (USA ASSEMBLED MACHINES) ................................................................ |
72 |
|
FIGURE 4-9. PLATFORM CONSOLE BOX ASSEMBLY ............................................................................................................... |
76 |
|
FIGURE 4-10. DRIVE/STEER CONTROLLER ASSEMBLY .......................................................................................................... |
78 |
|
SECTION 5 - CYLINDER ................................................................................................................................................................... |
|
81 |
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (6RS/1932RS) ........................................................................................................... |
82 |
|
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (10RS/3248RS) ......................................................................................................... |
86 |
|
FIGURE 5-3. STEER CYLINDER ASSEMBLY (6RS/1932RS) ...................................................................................................... |
90 |
|
FIGURE 5-4. STEER CYLINDER ASSEMBLY (10RS/3248RS) .................................................................................................... |
92 |
|
SECTION 6 - HYDRAULIC ................................................................................................................................................................ |
|
95 |
FIGURE 6-1. HYDRAULIC COMPONENTS................................................................................................................................... |
|
96 |
SECTION 7 - ELECTRICAL ............................................................................................................................................................... |
|
99 |
FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION..................................................................................................... |
100 |
|
SECTION 8 - DECALS..................................................................................................................................................................... |
|
111 |
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ................................................................................................................... |
112 |
|
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)............................................................................................... |
116 |
|
FIGURE 8-3. DECALS INSTALLATIONS (CE SPEC).................................................................................................................. |
122 |
|
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... |
125 |
|
FIGURE 9-1. MODEL RS SCISSORS STANDARD PARTS ........................................................................................................ |
126 |
|
FIGURE 9-2. MODEL RS SCISSORS VARIABLE PARTS .......................................................................................................... |
128 |
|
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. |
|
129 |
FIGURE 10-1. SPECIAL OPTIONS.............................................................................................................................................. |
|
130 |
PART NUMBER INDEX ................................................................................................................................................................... |
|
133 |
3121274 |
6RS/10RS/1932RS/3248RS |
5 |
SECTION 1 - FRAME
SECTION 1 - FRAME
3121274 |
6RS/10RS/1932RS/3248RS |
7 |
SECTION 1 - FRAME
FIGURE 1-1. FRONT AXLE COMPONENTS (6RS/1932RS)
8 |
6RS/10RS/1932RS/3248RS |
3121274 |
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SECTION 1 - FRAME |
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FIGURE 1-1. FRONT AXLE COMPONENTS (6RS/1932RS) |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
1001133101 |
Ref |
STEERING INSTALLATION |
E |
|
1 |
0440263 |
2 |
Bearing, Flanged |
|
|
2 |
0760815 |
2 |
Bolt M8 x 35 |
|
|
3 |
3290805 |
2 |
Nut M8 |
|
|
4 |
3391210 |
1 |
Pin, Cotter |
|
|
5 |
3431214 |
1 |
Pin, Clevis |
|
|
6 |
3431222 |
1 |
Pin, Clevis |
|
|
7 |
3450606 |
2 |
Pin, Cotter |
|
|
8 |
3841147 |
2 |
Keeper, Pin |
|
|
9 |
4811900 |
2 |
Washer M8 |
|
|
10 |
4812500 |
4 |
Washer M20 |
|
|
11 |
1001129754 |
1 |
Pin, Clevis |
|
|
12 |
1001130160 |
2 |
Kingpin |
|
|
13 |
4740217 |
2 |
Bearing, Thrust |
|
|
14 |
1001132702 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
Breakdown) |
|
|
15 |
1001133086 |
2 |
Spindle Assembly |
B |
|
15A |
1001133085 |
2 |
Spindle (1 per Assembly) |
|
|
15B |
1001129368 |
4 |
Bearing (2 per Assembly) |
|
|
15C |
2780266 |
2 |
Hub Assembly (1 Per Assembly (See Items 101-108 for |
|
|
|
|
|
Breakdown) |
|
|
16 |
1001133115 |
1 |
Tie-Rod |
|
|
|
2780266 |
Ref |
HUB ASSEMBLY |
D |
|
|
|
Ref |
Note: Qtys shown for 1 Assembly. Two Assemblies required |
|
|
|
|
|
per machine. |
|
|
101 |
1001102354 |
1 |
Cap, Dust (was p/n 7012524) |
|
|
102 |
3300423 |
1 |
Nut, Slotted (was p/n 7010641) |
|
|
103 |
3450406 |
1 |
Pin, Cotter 2 x 3/16 (was p/n 7010642) |
|
|
104 |
4740468 |
1 |
Washer (was p/n 7019697) |
|
|
105 |
1001102351 |
1 |
Bearing, Cone - Outer (was p/n 7026185) |
|
|
106 |
2780266 |
1 |
Hub (Includes Bearing Cups) |
|
|
107 |
1001102353 |
1 |
Bearing, Cone - Inner (was p/n 7026183) |
|
|
108 |
1001102349 |
1 |
Seal (was p/n 7026184) |
|
|
|
1001133066 |
Ref |
TIRE AND WHEEL INSTALLATION |
A |
|
|
|
Ref |
Note: Must replace Tire and Wheel Assy's in pairs per axle. |
|
|
201 |
0630580 |
20 |
Bolt, Wheel |
|
|
202 |
1001133065 |
4 |
Tire and Wheel Assembly |
|
|
3121274 |
6RS/10RS/1932RS/3248RS |
9 |
SECTION 1 - FRAME
FIGURE 1-2. FRONT AXLE COMPONENTS (10RS/3248RS)
10 |
6RS/10RS/1932RS/3248RS |
3121274 |
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SECTION 1 - FRAME |
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FIGURE 1-2. FRONT AXLE COMPONENTS (10RS/3248RS) |
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ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
1001129400 |
Ref |
STEERING INSTALLATION |
C |
|
1 |
07601015 |
2 |
Bolt M10 x 35 |
|
|
2 |
3291005 |
2 |
Nut M10 |
|
|
3 |
3291605 |
2 |
Nut M16 |
|
|
4 |
3391210 |
1 |
Pin, Cotter |
|
|
5 |
3841143 |
2 |
Keeper, Pin |
|
|
6 |
4740217 |
2 |
Bearing, Thrust |
|
|
7 |
4812000 |
2 |
Washer M10 |
|
|
8 |
1001129302 |
2 |
Spindle Assembly |
D |
|
8A |
1001129301 |
2 |
Spindle (1 per Assembly) |
|
|
8B |
1001129368 |
4 |
Bearing (2 per Assembly) |
|
|
8C |
1001129381 |
2 |
Hub Assembly (1 Per Assembly (See Items 301-308 for |
|
|
|
|
|
Breakdown) |
|
|
9 |
1001129367 |
2 |
Bearing, Flanged |
|
|
10 |
1001129742 |
1 |
Bolt M20 x 80 |
|
|
11 |
1001129743 |
1 |
Bolt M20 x 30 |
|
|
12 |
1001129754 |
1 |
Pin, Clevis |
|
|
13 |
1001129940 |
1 |
Tie-Rod |
|
|
14 |
1001133103 |
1 |
Steer Cylinder Assembly (See CYLINDER SECTION for |
|
|
|
|
|
Breakdown) |
|
|
15 |
1001130160 |
2 |
Kingpin |
|
|
|
1001129381 |
Ref |
HUB ASSEMBLY |
A |
|
|
|
Ref |
Note: Qtys shown for 1 Assembly. Two Assemblies required |
|
|
|
|
|
per machine. |
|
|
101 |
See Note |
NSS |
Hub (Includes Bearing Cups (Use p/n 1001129381) |
|
|
102 |
7010649 |
1 |
Seal |
|
|
103 |
7010648 |
1 |
Cap, Dust |
|
|
104 |
7010646 |
1 |
Bearing, Cone - Outer |
|
|
105 |
7010647 |
1 |
Bearing, Cone - Inner |
|
|
106 |
7010641 |
1 |
Nut, Slotted |
|
|
107 |
7019697 |
1 |
Washer |
|
|
108 |
7010642 |
1 |
Pin, Cotter 2 x 3/16 |
|
|
|
1001130486 |
Ref |
TIRE AND WHEEL INSTALLATION |
A |
|
|
|
Ref |
Note: Must replace Tire and Wheel Assy’s in pairs per axle. |
|
|
201 |
0630580 |
22 |
Bolt, Wheel |
|
|
202 |
1001127628 |
2 |
Tire and Wheel Assembly (Rear) (Not Shown) |
|
|
203 |
1001129621 |
2 |
Tire and Wheel Assembly (Front) |
|
|
3121274 |
6RS/10RS/1932RS/3248RS |
11 |
SECTION 1 - FRAME
FIGURE 1-3. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (6RS AND 1932RS)
12 |
6RS/10RS/1932RS/3248RS |
3121274 |
SECTION 1 - FRAME
FIGURE 1-3. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (6RS AND 1932RS)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
1001133269 |
Ref |
DRIVE MOTOR AND ANTI-STATIC STRAP INSTALLATION |
F |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0681609 |
12 |
Bolt 3/8-16 x 1-1/8 Grade 8 (was p/n 0681610) |
|
|
|
3 |
0760612 |
1 |
Bolt M6 x 25 |
|
|
|
4 |
3290605 |
1 |
Nut M6 |
|
|
|
5 |
4240147 |
1 |
Strap, Anti-Static |
|
|
|
7 |
4751400 |
2 |
Washer 1/4 |
|
|
|
8 |
4891600 |
12 |
Washer 3/8 |
|
|
|
11 |
1001131628 |
2 |
Drive Motor Assembly (See WHEEL DRIVE ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
|
|
Ref |
ELECTRICAL COMPONENTS |
|
|
|
|
|
Ref |
China Assembled Machines |
|
|
|
|
1001133272 |
Ref |
ANSI, ANSI Export and CSA Specs |
I |
|
|
|
1001147142 |
Ref |
ANSI Export and CE Specs |
C |
|
|
|
1001147255 |
Ref |
ANSI Export and Japanese Specs |
B |
|
|
|
|
Ref |
USA Assembled Machines |
|
|
|
|
1001159022 |
Ref |
Kit Components |
A |
|
|
|
1001159021 |
Ref |
Final Assembly Components |
A |
|
|
101 |
0140043 |
1 |
Alarm |
|
|
|
102 |
0700615 |
4 |
Bolt M6 x 35 |
|
|
|
104 |
0760610 |
4 |
Bolt M6 x 20 |
|
|
|
105 |
3290405 |
2 |
Nut M4 |
|
|
|
106 |
3290605 |
8 |
Nut M6 |
|
|
|
108 |
3740150 |
1 |
Relay |
|
|
|
110 |
4031512 |
2 |
Capscrew M4 x 40 |
|
|
|
112 |
4811700 |
16 |
Washer M6 |
|
|
|
114 |
1001091102 |
2 |
Washer M4 |
|
|
|
116 |
1001129845 |
1 |
Module, Drive |
|
|
|
121 |
1001130614 |
1 |
Switch, Limit |
|
|
|
123 |
1001143914 |
AR |
Shim |
|
|
|
|
1001133274 |
Ref |
BEACON LIGHT INSTALLATION |
C |
|
|
201 |
0760408 |
4 |
Bolt M4 x 16 |
|
|
|
202 |
0760612 |
4 |
Bolt M6 x 25 |
|
|
|
203 |
2920161 |
2 |
Beacon Light Assembly |
|
|
|
203 |
7016319 |
2 |
Replacement Bulb (1 Per Assembly) |
|
|
|
203 |
7016372 |
2 |
Replacement Len (1 Per Assembly) |
|
|
|
203 |
4460891 |
2 |
Plug, Male - 2 Position (1 Per Assembly) |
|
|
|
203 |
4460465 |
4 |
Socket, Female (2 Per Assembly) |
|
|
|
204 |
3290405 |
4 |
Nut M4 |
|
|
|
205 |
3290605 |
4 |
Nut M6 |
|
|
|
206 |
4240099 |
AR |
Tie-Strap (Not Shown) |
|
|
|
207 |
4811400 |
8 |
Washer M4 |
|
|
|
208 |
4811700 |
8 |
Washer M6 |
|
|
|
209 |
1001134183 |
2 |
Bracket |
|
|
|
|
|
Ref |
BATTERY CHARGER INSTALLATIONS |
|
|
|
|
|
Ref |
China Assembled Machines |
|
|
|
|
1001130029 |
Ref |
Charger with 110V Plug |
C |
|
|
|
1001131963 |
Ref |
Charger with No Plug (Note: See ELECTRICAL SECTION for |
C |
|
|
|
|
|
Plug Options) |
|
|
|
|
1001172009 |
Ref |
Charger with 420V Plug |
B |
|
3121274 |
|
|
6RS/10RS/1932RS/3248RS |
13 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
Ref |
USA Assembled Machines |
|
|
1001158899 |
Ref |
Charger Only |
A |
|
1001158900 |
Ref |
Charger with 110V Plug |
A |
|
1001159006 |
Ref |
Charger with No Plug (Note: See ELECTRICAL SECTION for |
A |
|
|
|
Plug Options) |
|
301 |
0760610 |
AR |
Bolt M6 x 20 |
|
302 |
1321293 |
1 |
Clamp |
|
303 |
3290605 |
AR |
Nut M6 |
|
304 |
4811700 |
AR |
Washer M6 |
|
305 |
|
Ref |
AC Cable Options: |
|
305 |
1001103257 |
1 |
Cable with 110V Plug |
|
305 |
1001172010 |
1 |
Cable with 420V Plug |
|
305 |
1001103258 |
1 |
Cable with No Plug (Note: See ELECTRICAL SECTION for |
|
|
|
|
Plug Options) |
|
306 |
1001129847 |
1 |
Battery Charger Assembly (See ELECTRICAL SECTION for |
|
|
|
|
Breakdown) |
|
|
1001133066 |
Ref |
TIRE AND WHEEL INSTALLATION |
A |
|
|
Ref |
Note: Must replace Tire and Wheel Assy's in pairs per axle. |
|
401 |
0630580 |
20 |
Bolt, Wheel (5 Per Wheel) |
|
402 |
1001133065 |
4 |
Tire and Wheel Assembly |
|
14 |
6RS/10RS/1932RS/3248RS |
3121274 |
SECTION 1 - FRAME
FIGURE 1-4. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (10RS AND 3248RS)
16 |
6RS/10RS/1932RS/3248RS |
3121274 |
SECTION 1 - FRAME
FIGURE 1-4. DRIVE AND ELECTRICAL COMPONENTS (FRAME MOUNTED) (10RS AND 3248RS)
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
1001129627 |
Ref |
DRIVE MOTOR AND ANTI-STATIC STRAP INSTALLATION |
E |
|
|
1 |
0100011 |
AR |
Compound, Locking |
|
|
|
2 |
0641609 |
12 |
Bolt 3/8-16 x 1-1/8 Grade 8 (was p/n 0681610) |
|
|
|
3 |
0760610 |
1 |
Bolt M6 x 20 |
|
|
|
4 |
3290605 |
1 |
Nut M6 |
|
|
|
5 |
4240147 |
1 |
Strap, Anti-Static |
|
|
|
7 |
4751400 |
2 |
Washer 1/4 |
|
|
|
8 |
4891600 |
12 |
Washer 3/8 |
|
|
|
9 |
1001127879 |
2 |
Wheel Drive Assembly (See WHEEL DRIVE ASSEMBLY for |
|
|
|
|
|
|
Breakdown) |
|
|
|
|
|
Ref |
ELECTRICAL COMPONENTS |
|
|
|
|
|
Ref |
China Assembled Machines |
|
|
|
|
1001130488 |
Ref |
ANSI, ANSI Export and CSA Specs |
E |
|
|
|
1001146982 |
Ref |
ANSI Export and CE Specs |
A |
|
|
|
1001147256 |
Ref |
ANSI Export & Japanese Specs |
B |
|
|
|
|
Ref |
USA Assembled Machines |
|
|
|
|
1001159022 |
Ref |
Kit Components |
A |
|
|
|
1001159142 |
Ref |
Final Assembly Components |
A |
|
|
101 |
0140043 |
1 |
Alarm |
|
|
|
103 |
0700610 |
9 |
Bolt M6 x 20 |
|
|
|
104 |
0760615 |
4 |
Bolt M6 x 35 |
|
|
|
105 |
3290405 |
2 |
Nut M4 |
|
|
|
106 |
3290605 |
9 |
Nut M6 |
|
|
|
108 |
3740150 |
1 |
Relay |
|
|
|
110 |
4031512 |
2 |
Capscrew M4 x 40mm |
|
|
|
112 |
4811700 |
18 |
Washer M6 |
|
|
|
113 |
1001091102 |
2 |
Washer M4 |
|
|
|
114 |
1001129845 |
1 |
Module, Drive |
|
|
|
118 |
1001130614 |
1 |
Switch, Limit |
|
|
|
119 |
1001156537 |
1 |
Mount Angle Sensor (Japanese Specs) |
|
|
|
119A |
0760610 |
2 |
Hex HD Capscrew, M6X20 |
|
|
|
119B |
3290605 |
2 |
Hex Lock Nut, M6X1 |
|
|
|
119C |
4811700 |
4 |
Washer, 6mm |
|
|
|
|
1001130489 |
Ref |
BEACON LIGHT INSTALLATION (OPTIONAL) |
C |
|
|
201 |
0760408 |
4 |
Bolt M4 x 16 |
|
|
|
202 |
2920161 |
2 |
Beacon Light Assembly |
|
|
|
202 |
7016319 |
2 |
Replacement Bulb (1 Per Assembly) |
|
|
|
202 |
7016372 |
2 |
Replacement Len (1 Per Assembly) |
|
|
|
202 |
4460891 |
2 |
Plug, Male - 2 Position (1 Per Assembly) |
|
|
|
202 |
4460465 |
4 |
Socket, Female (2 Per Assembly) |
|
|
|
203 |
3290405 |
4 |
Nut M4 |
|
|
|
204 |
4811400 |
8 |
Washer M4 |
|
|
|
205 |
0760608 |
2 |
Bolt M6 x 16 |
|
|
|
206 |
3290605 |
2 |
Nut M6 |
|
|
|
207 |
4240099 |
AR |
Tie-Strap (Not Shown) |
|
|
|
208 |
4811700 |
4 |
Washer M6 |
|
|
|
209 |
1001135043 |
1 |
Bracket |
|
|
|
|
|
Ref |
BATTERY CHARGER INSTALLATIONS |
|
|
|
|
|
Ref |
China Assembled Machines |
|
|
|
|
1001130029 |
Ref |
Charger with 110V Plug |
C |
|
3121274 |
|
|
6RS/10RS/1932RS/3248RS |
17 |
||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
1001131963 |
Ref |
Charger with No Plug (Note: See ELECTRICAL SECTION for |
C |
|
|
|
Plug Options) |
|
|
1001172009 |
Ref |
Charger with 420V Plug |
B |
|
|
Ref |
USA Assembled Machines |
|
|
1001158899 |
Ref |
Charger Only |
A |
|
1001158900 |
Ref |
Charger with 110V Plug |
A |
|
1001159006 |
Ref |
Charger with No Plug (Note: See ELECTRICAL SECTION for |
A |
|
|
|
Plug Options) |
|
301 |
0760610 |
2 |
Bolt M6 x 20 |
|
302 |
1321293 |
1 |
Clamp |
|
303 |
3290605 |
2 |
Nut M6 |
|
304 |
4811700 |
4 |
Washer M6 |
|
305 |
|
Ref |
AC Cable Options: |
|
305 |
1001103257 |
1 |
Cable with 110V Plug |
|
305 |
1001172010 |
1 |
Cable with 420V Plug |
|
305 |
1001103258 |
1 |
Cable with No Plug (Note: See ELECTRICAL SECTION for |
|
|
|
|
Plug Options) |
|
306 |
1001129847 |
1 |
Battery Charger Assembly (See ELECTRICAL SECTION for |
|
|
|
|
Breakdown) |
|
|
1001130486 |
Ref |
TIRE AND WHEEL INSTALLATION |
A |
|
|
Ref |
Note: Must replace Tire and Wheel Assy's in pairs per axle. |
|
401 |
0630580 |
22 |
Bolt, Wheel (5 Per Front Wheel / 6 Per Rear Wheel) |
|
402 |
1001127628 |
2 |
Tire and Wheel Assembly (Rear) |
|
403 |
1001129621 |
2 |
Tire and Wheel Assembly (Front) (Not Shown) |
|
18 |
6RS/10RS/1932RS/3248RS |
3121274 |
SECTION 1 - FRAME
FIGURE 1-5. WHEEL DRIVE ASSEMBLY
20 |
6RS/10RS/1932RS/3248RS |
3121274 |
|
|
|
|
|
SECTION 1 - FRAME |
||
|
|
|
FIGURE 1-5. WHEEL DRIVE ASSEMBLY |
|
|
||
|
|
|
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
|
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
|
|
|
|
Ref |
WHEEL DRIVE ASSEMBLY |
|
|
|
|
|
1001131628 |
Ref |
Wheel Drive Assembly 6RS/1932RS |
C |
|
|
|
|
1001127879 |
Ref |
Wheel Drive Assembly 10RS/3248RS |
D |
|
|
|
1 |
Se Note |
1 |
Spindle (Note: Replace Complete Wheel Drive Assembly) |
|
|
|
|
2 |
See Note |
1 |
Hub (Note: Use Item 305) |
|
|
|
|
3 |
See Note |
1 |
Gear, Ring (Note: Use Item 304) |
|
|
|
|
4 |
See Note |
1 |
Gear, Sun (Note: Use Item 303) |
|
|
|
|
5 |
See Note |
3 |
Gear, Planet |
(Note: Use Item 303) |
|
|
|
6 |
See Note |
3 |
Shaft, Planet |
(Note: Use Item 303) |
|
|
|
7 |
See Note |
1 |
Carrier, Input |
(Note: Use Item 303) |
|
|
|
8 |
See Note |
1 |
Gear, Output Sun (Note: Use Item 303) |
|
|
|
|
9 |
See Note |
3 |
Gear, Planet |
(Note: Use Item 306) |
|
|
|
10 |
See Note |
3 |
Shaft, Output Planet (Note: Use Item 306) |
|
|
|
|
11 |
See Note |
1 |
Cover (Note: Use Item 301) |
|
|
|
|
13 |
See Note |
1 |
Motor Assembly (See Items 101 -109 for Breakdown) (Note: Use |
|
|
|
|
|
|
|
Item 310 for Complete Replacement) |
|
|
|
|
14 |
See Note |
2 |
Bearing, Main (Note: Use Item 302, 304, 305 or 306) |
|
|
|
|
15 |
See Note |
1 |
Bearing, Ball |
(Note: Use Item 306) |
|
|
|
16 |
See Note |
1 |
Seal, Lip (Note: Use Item 302 or 305) |
|
|
|
|
17 |
7024786 |
1 |
Seal, Shaft |
|
|
|
|
18 |
See Note |
3 |
Ring, Retaining (Note: Use Item 303) |
|
|
|
|
19 |
See Note |
1 |
Ring, Retaining (Note: Use Item 301) |
|
|
|
|
20 |
70000191 |
1 |
O-Ring |
|
|
|
|
21 |
See Note |
1 |
Washer, Thrust (Note: Use Item 301) |
|
|
|
|
23 |
See Note |
1 |
Plate, Thrust (Note: Use Item 303) |
|
|
|
|
24 |
See Note |
1 |
Ring, Retaining (Note: Use Item 303) |
|
|
|
|
25 |
See Note |
9 |
Thrustwasher (Note: Use Item 303 or 306) |
|
|
|
|
26 |
See Note |
6 |
Bushing (Note: Use Item 303 or 306) |
|
|
|
|
27 |
See Note |
1 |
Ring, Retaining (Note: Use Items 304 or 305 or 306) |
|
|
|
|
28 |
See Note |
1 |
Ring, Retaining (Note: Use Item 306) |
|
|
|
|
29 |
See Note |
2 |
Plug, Oil Drain (Note: Use Item 301 or 302) |
|
|
|
|
32 |
See Note |
3 |
Washer, Tanged (Note: Use Item 306) |
|
|
|
|
|
|
Ref |
Motor and Brake Components |
|
|
|
|
101 |
See Note |
1 |
Case, Motor (Note: Use Item 310) |
|
|
|
|
102 |
See Note |
1 |
Windings and Harness (Note: Use Item 310) |
|
|
|
|
103 |
See Note |
1 |
Armature (Note: Use Item 310) |
|
|
|
|
104 |
See Note |
1 |
Brush & Terminal Assembly (Note: Use Item 308) |
|
|
|
|
105 |
70000790 |
2 |
Spring, Brush |
|
|
|
|
106 |
70000791 |
1 |
Box, Brush |
|
|
|
|
107 |
See Note |
1 |
Ring, Retaining (Note: Use Item 308) |
|
|
|
|
108 |
See Note |
1 |
Bearing (Note: Use Item 308) |
|
|
|
|
109 |
70000792 |
1 |
Commutator |
|
|
|
|
110 |
See Note |
1 |
Brake Assembly (Includes Brake, Reaction Disc & Friction Disc0 |
|
|
|
|
|
|
|
(Note: Use Item 307) |
|
|
|
|
110A |
7024785 |
1 |
Disc, Friction |
|
|
|
|
111 |
See Note |
1 |
Gasket, Brake Cover (Note: Use Item 307 or 311) |
|
|
|
|
112 |
See Note |
1 |
Cover, Brake (Note: Use Item 311) |
|
|
|
|
|
|
Ref |
Hardware Components |
|
|
|
|
201 |
See Note |
2 |
Bolt, Cover (M5 x 20mm) (Note: Not available from JLG. |
|
|
|
|
|
|
|
Purchase Locally) |
|
|
|
3121274 |
|
|
6RS/10RS/1932RS/3248RS |
21 |
|||
SECTION 1 - FRAME
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
207 |
See Note |
2 |
Bolt, Motor (Note: Use Item 309) |
|
208 |
See Note |
2 |
Lockwasher (Note: Use Item 309) |
|
211 |
See Note |
1 |
Bolt, Brake (Note: Use Item 307) |
|
|
|
Ref |
Kit Options |
|
301 |
7024747 |
1 |
Gear box Cover Kit (Includes 11, 19, 20, 21 & 29) |
|
302 |
7024748 |
1 |
Gearbox Main Seal Kit (Includes Qty 1 of Items 14, 16 & 20) |
|
303 |
7024749 |
1 |
Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26) |
|
304 |
7024758 |
1 |
Input Ring Kit (Includes Qty 1 of Items 3, 14, 20 & 27) |
|
305 |
7024756 |
1 |
Gearbox Hub Kit 6RS/1932RS (Include Items 2, 14, 16, 20 & 27) |
|
305 |
70003677 |
1 |
Gearbox Hub Kit 10RS/3248RS (Include Items 2, 14, 16, 20 & |
|
|
|
|
27) |
|
306 |
7024750 |
1 |
Gearbox Output Planet Kit (Includes Items 9, 10, 14, 15, 20, 25- |
|
|
|
|
28 & 32) |
|
307 |
70003678 |
1 |
Brake Kit (Includes Item 110, 111 & 211) |
|
308 |
7024741 |
1 |
Motor Brush and Bearing Kit (Includes Items 104, 107 & 108) |
|
309 |
70003681 |
1 |
Motor Mounting Kit 6RS/1932RS (Include Items 107 & 108) |
|
309 |
70003679 |
1 |
Motor Mounting Kit 10RS/3248RS (Include Items 107 & 108) |
|
310 |
70003682 |
1 |
Motor Kit 6RS/1932RS (Include Items 13 & 17) |
|
310 |
70003680 |
1 |
Motor Kit 10RS/3248RS (Include Items 13 & 17) |
|
311 |
70001265 |
1 |
Cover Kit (Includes Items 111 & 112) |
|
22 |
6RS/10RS/1932RS/3248RS |
3121274 |
SECTION 1 - FRAME
FIGURE 1-6. COVERS (FRAME MOUNTED) AND LADDER INSTALLATIONS
24 |
6RS/10RS/1932RS/3248RS |
3121274 |
SECTION 1 - FRAME
FIGURE 1-6. COVERS (FRAME MOUNTED) AND LADDER INSTALLATIONS
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
1001133275 |
Ref |
FRAME COVERS INSTALLATION (6RS/1932RS) |
D |
1 |
0760612 |
4 |
Bolt M6 x 25 |
|
3 |
3290605 |
4 |
Nut M6 |
|
5 |
4811702 |
8 |
Washer M6 |
|
9 |
1001133143 |
1 |
Cover, Rear |
|
|
1001130490 |
Ref |
FRAME COVERS INSTALLATION (10RS/3248RS) |
E |
101 |
0760610 |
4 |
Bolt M6 x 20 |
|
102 |
0760612 |
2 |
Bolt M6 x 25 |
|
103 |
4811702 |
12 |
Washer M6 |
|
104 |
3290605 |
6 |
Nut M6 |
|
109 |
1001130400 |
1 |
Cover, Rear |
|
110 |
1001130474 |
1 |
Cover, Frame |
|
|
|
Ref |
LADDER INSTALLATION (6RS/1932RS) |
|
|
1001135050 |
Ref |
All Specs except CE Spec |
C |
|
1001145913 |
Ref |
CE Spec Only |
B |
201 |
0761015 |
4 |
Bolt M10 x 35 |
|
202 |
3291005 |
4 |
Nut M10 |
|
203 |
4812002 |
AR |
Washer M10 |
|
205 |
|
Ref |
Ladder Options: |
|
205 |
1001134517 |
1 |
All Specs except CE Spec |
|
205 |
1001145914 |
1 |
CE Spec Only |
|
|
|
Ref |
LADDER INSTALLATION (10RS/3248RS) |
|
|
1001130964 |
Ref |
All Specs except CE Spec |
B |
|
1001142910 |
Ref |
CE Spec Only |
B |
301 |
0761014 |
4 |
Bolt M10 x 30 |
|
302 |
3291005 |
4 |
Nut M10 |
|
303 |
4812000 |
AR |
Washer M10 |
|
304 |
|
Ref |
Ladder Options: |
|
304 |
1001130532 |
1 |
All Specs except CE Spec |
|
304 |
1001142911 |
1 |
CE Spec Only |
|
305 |
1001151845 |
1 |
Decal - Shipping/installation Instructions (Not Shown) |
|
3121274 |
6RS/10RS/1932RS/3248RS |
25 |
SECTION 1 - FRAME
FIGURE 1-7. INVERTER INSTALLATION (OPTIONAL)
26 |
6RS/10RS/1932RS/3248RS |
3121274 |
|
|
|
SECTION 1 - FRAME |
||
|
FIGURE 1-7. INVERTER INSTALLATION (OPTIONAL) |
|
|
||
|
|
|
|
|
|
ITEM |
PART NUMBER |
QTY |
DESCRIPTION |
REV |
|
|
|
|
|
|
|
|
1001142170 |
Ref |
INVERTER INSTALLATION (OPTIONAL) |
C |
|
1 |
0760408 |
4 |
Bolt M4 x 16 |
|
|
2 |
0760612 |
6 |
Bolt M6 x 25 |
|
|
3 |
3290405 |
4 |
Nut M4 |
|
|
4 |
3290605 |
5 |
Nut M6 |
|
|
5 |
3740150 |
1 |
Relay |
|
|
5 |
4460891 |
1 |
Receptacle, Female - 2 Position |
|
|
5 |
4460465 |
2 |
Socket, Female |
|
|
6 |
4240017 |
12 |
Tie-Strap (Not Shown) |
|
|
7 |
4360336 |
1 |
Switch, Toggle |
|
|
8 |
1705305 |
NLA |
Decal - Pressure Wash (Note: Use p/n 1001125483) (Prior to SN |
|
|
|
|
|
02000226550, Prior to SN B200015665) |
|
|
8 |
1001125483 |
1 |
Decal - Pressure Wash (SN 0200226550 to Present, SN |
|
|
|
|
|
B200015665 to Present) |
|
|
9 |
4811400 |
4 |
Washer M4 |
|
|
10 |
4811700 |
11 |
Washer, M6 |
|
|
11 |
1001130220 |
1 |
Retainer M6 |
|
|
12 |
1001136757 |
1 |
Inverter |
|
|
13 |
1001142172 |
1 |
Bracket |
|
|
14 |
1001142173 |
1 |
Insulate |
|
|
15 |
1001142174 |
4 |
Washer |
|
|
16 |
1001142176 |
1 |
Panel |
|
|
17 |
1001143009 |
1 |
Decal - Inverter |
|
|
18 |
1001143010 |
1 |
Decal - On/Off |
|
|
19 |
1001138967 |
1 |
Cable (Battery + to Relay) |
|
|
19 |
1001126833 |
1 |
Fuse - 80 Amp |
|
|
19 |
1001125389 |
1 |
Fuseholder |
|
|
20 |
1001145762 |
1 |
Cable (Inverter + to Relay) |
|
|
21 |
1001145763 |
1 |
Harness, Inverter |
|
|
21 |
4460418 |
1 |
Receptacle, Female - 6 Position |
|
|
21 |
4460419 |
2 |
Terminal |
|
|
21 |
4460897 |
1 |
Plug, Male - 2 Position |
|
|
21 |
4460464 |
2 |
Pin, Male |
|
|
22 |
1001145881 |
1 |
Harness - AC Extension |
|
|
22 |
4460138 |
1 |
Plug, Male 3 Prong |
|
|
22 |
4460968 |
1 |
Connector, Strain Relief |
|
|
22 |
1001157513 |
1 |
Plug, Male - 3 Position |
|
|
22 |
1001157790 |
3 |
Socket, Female |
|
|
23 |
85941016 |
1 |
Clamp |
|
|
24 |
1001157547 |
1 |
AC Filter Electrical Assembly |
|
|
25 |
1001157645 |
1 |
Harness - AC Extension |
|
|
25 |
4460779 |
1 |
Receptacle, Female - 3 Prong |
|
|
100 |
1001161104 |
1 |
Inverter Installation Kit (Dealer Installed) |
|
|
3121274 |
6RS/10RS/1932RS/3248RS |
27 |
SECTION 2 - GROUND COMPONENTS
SECTION 2 - GROUND COMPONENTS
3121274 |
6RS/10RS/1932RS/3248RS |
29 |
SECTION 2 - GROUND COMPONENTS
FIGURE 2-1. BATTERIES AND COVERS INSTALLATIONS
30 |
6RS/10RS/1932RS/3248RS |
3121274 |
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