siemens 840C User Manual

SINUMERIK 840C Software Version 1 to 6

Planning Guide

09.2001 Edition

Interface Description

Part 2: Connection Conditions

Manufacturer Documentation

SINUMERIK 840C

Software Version 1, 2, 3, 4, 5 and 6

Interface Description

Part 2: Connection Conditions

Planning Guide

Applies to:
Control	Software Version
SINUMERIK 840C/CE
(Standard/Export Version)	1, 2, 3, 4, 5 and 6

09.2001 Edition

SINUMERIK® documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks” column.

Status code in ”Remarks” column:

A. . . New documentation.

B. . . Unrevised reprint with new Order No.

C. . . Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition	Order No.	Remarks
11.92	6FC5 197-0AA10-1BP0	A
06.93	6FC5 197-2AA10-0BP0	C
12.93	6FC5 197-3AA10-0BP0	C
06.94	6FC5 197-3AA10-0BP1	C
03.95	6FC5 197-4AA10-0BP0	C
02.96	6FC5 197-5AA10-0BP0	C
01.97	6FC5 197-5AA10-0BP2	C
03.98	6FC5 197-6AA10-0BP0	C
01.99	6FC5 197-6AA10-0BP1	C
07.99	6FC5 197-6AA10-0BP2	C
09.01	6FC5 197-6AA10-0BP3	C
This manual is included in the documentation on CD-ROM (DOCONCD)
Edition	Order No.	Remarks
10.01	6FC5198-6CA00-0BG2	C

Trademarks

SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are trademarks of Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly.

You will find further information in the Internet under: http://www.ad.siemens.de/sinumerik

This publication was produced on the Siemens 5800 Office System .

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights

created by patent grant or registration of a utility model or design, are reserved.

© Siemens AG 1992-2001

All Rights Reserved

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

We have checked that the contents of this publication agree with the hardware and software described herein. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times.

Subject to change without prior notice.

Siemens Aktiengesellschaft

Order No. 6FC5197-6AA10-0BP3

Printed in the Federal Republic of Germany

Preliminary

Instructions to the reader

The documentation is intended for manufacturers of machine tools using SINUMERIK 840C. It describes the installation arrangements and wiring between the control and the machine, as well as the signals between the PLC and the machine.

The SINUMERIK documentation comprises four parts:

•General documentation

•User documentation

•Manufacturer documentation and

•Service documentation

The Manufacturer Documentation for the SINUMERIK 840C control is divided into the following sections:

•Planning Guides Interface Part 1: Signals

Interface Part 2: Connection Conditions

•Planning Guide PLC 135 WB/WB2/WD

•Function Macros

•Function Block Packages Package 0 : Basic Functions Package 1 : Tool Management Package 4/5: Computer Link Package 7 : Code Carriers

Package 8 : PLC Controlled Data Input, Output

In addition, there are SINUMERIK publications applying to all SINUMERIK controls (e.g. Universal Interface, Measuring Cycles, CL800 Cycle Language).

Please contact your Siemens regional office for further details.

Technical

Having switched the control off, you must wait at least 5 seconds before switching it on again!

•When signal charts are shown, thick lines represent interface signals and thin lines mean symbolic signal parts or internal messages.

•Signals marked with an * in front of the signal name are so-called inverse signals, i.e. they are not effective at 1 signal but at 0 signal (e.g. *TEMPERATURE ERROR).

In the following Sections you will come across order numbers with a for inserting a number if several versions of a component are available. The complete order number is listed in Section 2, Subsection Hardware overview with order numbers

This documentation is valid for software versions 1, 2, 3, 4, 5 and 6!

Safety guidelines

WARNING

When electrical devices are in operation, certain parts of them are inevitably subjected to hazardous voltages.

Improper interference with the device/system or failure to observe the warning advice can result in serious physical injury or material damage. Only appropriately trained personnel familiar with the assembly, installation, starting up or operation of the product are permitted to interfere with this device/system

Qualified personnel

WARNING

As far as the safety advice (contained in the documentation or as a sticker on the product) is concerned, ”qualified personnel” refers to persons who, for instance:

•have received training or instruction and authorization to energize and deenergize, earth and tag electric circuits and devices according to established safety practices.

•have received training or instruction according to established safety practices in the care, use and repair of appropriate safety equipment.

•have received training or instruction in working with electrostatically sensitive components or modules.

•have been instructed as operators to work with automation technology equipment and are familiar with the contents in the Operator's and/or Programming Guide referring to operation

When planning, installing, starting up, operating and repairing the control, the personnel concerned must be familiar with the documentation relevant to their jobs.

Notes on danger

The following notes are provided for your personal safety and to protect the product described here or connected devices and machines against damage.

Safety advice and warnings intended to avert danger to human life and health and to avoid material damage are highlighted in the Manual by the terms defined here. The terms have the following meanings in the context of this Manual and the remarks on the product itself:

DANGER

As far as this Manual and the warning advice on the products themselves are concerned, ”danger” refers to instances where death, serious physical injury or considerable material damage will result if proper precautions are not taken.

WARNING

As far as this Manual and the warning advice on the products themselves are concerned, ”warning” refers to instances where death, serious physical injury or considerable material damage can result if proper precautions are not taken.

CAUTION

As far as this Manual and the warning advice on the products themselves are concerned, ”caution” refers to instances where slight physical injury or material damage can result if proper precautions are not taken.

CAUTION

This warning notice (without warning triangle) means that a material damage can result if the appropriate precautions are not taken.

NOTICE

This warning notice means that an undesired event or an undesired state can result if the appropriate notices are not observed.

”Note” refers to important items of information about the product or the

part of the Manual to which particular attention must be paid.

Intended use

•The device/system and system components must be used only for the applications envisaged in the Catalog and Reference Manual and only in conjunction with such nonSiemens devices and components as have been recommended and approved by Siemens.

•The product described in the Manual has been developed, manufactured, tested and documented in compliance with the relevant safety standards. Provided that the handling instructions and safety guidelines described for planning, assembling, proper operation and maintenance are observed, the product will not normally be a source of danger as regards material damage or physical injury.

Active and passive faults in automation equipment

•Depending on the particular task for which the electronic automation equipment is used, both active and passive faults can represent dangerous faults. In the case of a drive control, for example, active faults are generally dangerous because they lead to unauthorized startup of the drive. On the other hand, a passive fault can result in a dangerous operating state not being reported to the operator.

•This differentiation between possible faults and their task-related classification as dangerous and non-dangerous faults is important for all the safety considerations in respect of the product supplied.

WARNING

Wherever a fault in the automation equipment can cause serious material damage or even physical injury, in other words wherever dangerous faults can occur, additional external precautions must be taken or devices provided which will ensure or enforce safe operating conditions even in the event of a fault (e.g. by means of independent limit switches, mechanical interlocks etc.).

Notes on product planning

As the product is generally part of larger systems or plants, these notes are intended as a guideline for safe integration of the product in its environment.

Note the following in

Even when a maximum of safety has been designed in an item of automation equipment, e.g. by means of a multichannel configuration, the instructions contained in the Manual must be observed exactly because incorrect handling can render ineffective the preventive measures incorporated to protect against dangerous faults or create new sources of danger.

Additional notes

If measuring or testing work is required on an active piece of equipment, the stipulations and implementation instructions of the VBG 4.0 accident prevention regulation, in particular § 8 ”Permissible departures when working on active parts”, must be observed. Suitable electrical tools must be used.

WARNING

•Repairs to equipment supplied by us must be made only by the

Siemens customer service or by repair services authorized by Siemens. Use only parts contained in the Spare Parts List when renewing parts or components. Unauthorized opening and improper repairs can lead to fatal or serious physical injury and considerable material damage.

•Always pull out the mains connector or open the disconnecting switch before opening the device. Check that the device is not connected to the power supply and ensure that it cannot be switched on.

•Use only the specified types when renewing fuses.

•Do not throw batteries into fires and do not solder on the cell casing owing to the risk of explosion (max. temperature 100°C). Do not open and do not recharge lithium batteries or batteries containing mercury. Use only the same types when replacing.

•All types of batteries must be disposed of as special waste.

•When using monitors:

Improper intervention, in particular changes to the high voltage or installation of a different type of picture tube, can lead to intensified X-rays. Equipment modified in this way no longer complies with the approval and must not be used.

•Dismounted backlight tubes are to be disposed of according to national regulations which also apply to fluorescent tubes.

In the following Sections you will come across order numbers with a for inserting a number if several versions of a component are available. The complete order number is listed in Section 2.2.

System Configuration		1

Connections		2

Connection Conditions		3

Distributed Machine Peripherals (DMP)		4

External Devices and Accessories		5

Cables and Connectors		6

Terms and Abbreviations		7

EC Declaration of Conformity		A

Contents

Page

1

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1.1SINUMERIK 840C system configuration with

14” color screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1.2SINUMERIK 840C system configuration

	with 9.5”/10” color/monochrome slimline operator panel . . . . . . . . . . . .	1–2
1.3	Connection diagram for SINUMERIK 840C with 14” color screen . . . . .	1–3

1.4Connection diagram for SINUMERIK 840C with 14” color screen

and pushbutton module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–4

1.5Connection diagram for SINUMERIK 840C with slimline operator panel

(version from 02.95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–5

1.6Connection diagram for SINUMERIK 840C with 9.5” slimline operator

	panel and pushbutton module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1–6
1.7	Central controller interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1–7
1.8	SINUMERIK 840C peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1–8
2	Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–1
2.1	Hardware overview with order numbers . . . . . . . . . . . . . . . . . . . . .	2–1
2.2	Operator unit components 6FC5 103-0AB 1-0AA . . . . . . . . . . . .	2–12
2.2.1	14” color screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–12
2.2.1.1	Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–12
2.2.1.2	Location of interfaces and operator control and display elements . . . . .	2–13

2.2.219" operator panel with 10.4" display

	(replacement part for operator panel with 14" screen) . . . . . . . . . .	2–15
2.2.2.1	Location of interfaces, operator control and display elements . . . . . . . .	2–16
2.2.3	NC keyboard 6FC5 103-0AC -0AA . . . . . . . . . . . . . . . . . . . . . .	2–22
2.2.3.1	Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–22
2.2.3.2	Location of interfaces and operator control and display elements . . . . .	2–23
2.2.4	Slimline operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–24
2.2.4.1	10” color/monochrome display 6FC5 103-0AB -0AA0 . . . . . . . . . . .	2–24
2.2.4.1.1	Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–24
2.2.4.1.2	Location of interfaces and operator control and display elements . . . . .	2–26
2.2.4.1.3	Replacing the backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–30
2.2.4.2	9.5" color/monochrome display 6FC5 103-0AB - AA . . . . . . . . .	2–33
2.2.4.2.1	Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–33
2.2.4.2.2	Position of the interfaces, operator control and display elements . . . . . .	2–35
2.2.4.2.3	Adjustment with test pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–41
2.2.4.2.4	Replacing the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–44
2.2.4.2.5	Replacing the backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–47
2.2.4.3	10.4" color display (as from SW 6) 6FC5 103-0AB 3- AA3 . . . . . . . .	2–48
2.2.4.3.1	Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–48
2.2.4.3.2	Location of interfaces, operator controls and display elements . . . . . . .	2–49
2.2.4.3.3	Settings/adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–53

2.2.4.3.4	Replacing the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–58
2.2.4.3.5	Backlight für 10.4" color display 6FC5147-0AA00-0AA1 . . . . . . . . . . . .	2–60
2.2.5	Machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–62
2.2.5.1	Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–62
2.2.5.2	Operator control elements of the machine control panel . . . . . . . . . . . .	2–63
2.2.5.3	Location of the interfaces and the operator control and display elements	2–70
2.2.6	Keyboard interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–71
2.2.6.1	Configuration 230 V AC (old) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–71

2.2.6.2Configuration 230 V AC (new) 6FC5 103-0AE01-0AA1

	24 V DC (new) 6FC5 103-0AE01-1AA1 . . . . . . . . . . . . . . . . . . . . . . . .	2–75
2.2.6.3	Description of interfaces X211 and X221 . . . . . . . . . . . . . . . . . . . . . . .	2–79
2.2.7	Cable sets 1, 2 and 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–81
2.2.8	Configuring the machine control panel . . . . . . . . . . . . . . . . . . . . . . . .	2–82
2.2.8.1	Processing of machine control panel signals . . . . . . . . . . . . . . . . . . . .	2–83
2.2.8.2	Input/output assignment of machine control panel . . . . . . . . . . . . . . . .	2–85
2.2.9	The pushbutton module 6FX2 006-0AB00 . . . . . . . . . . . . . . . . . . . .	2–97
2.2.9.1	Configuration and functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–97
2.2.9.2	Position of the interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–98
2.2.9.3	Hardware interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–99
2.2.10	Voltage converter module UTS 840C . . . . . . . . . . . . . . . . . . . . . . .	2–104
2.2.10.1	Connection overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–104
2.2.10.2	Hardware interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–105
2.2.10.3	Software interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–108
2.2.11	Interface changeover switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–111
2.2.11.1	Interface changeover switch, old version . . . . . . . . . . . . . . . . . . . . . . .	2–111
2.2.11.2	Interface changeover switch, new version . . . . . . . . . . . . . . . . . . . . . .	2–114

2.2.11.3Connection of one operator panel of one color monitor to several

	NC controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–117
2.2.11.4	Connection of several operator panels/color monitors to an NC control	. 2–118
2.2.12	Floppy drive FD-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–120
2.3	Central controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–122
2.3.1	Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–122

2.3.1.1Fan unit 6FC5 147-0AA07-0AA0

	Amplified fan unit 6FC5 147-0AA07-0AA1 . . . . . . . . . . . . . . . . . . . . . .	2–125
2.3.2	Subrack assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–126
2.3.2.1	Subrack assignment central controller 1, 12 slots . . . . . . . . . . . . . . . .	2–126
2.3.2.2	Subrack assignment central controller 2, 18 slots . . . . . . . . . . . . . . . .	2–127
2.3.2.3	Subrack assignment central controller 3, 18 + 3 AT slots . . . . . . . . . .	2–128
2.3.3	CPU modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–129
2.3.3.1	NC CPU 386DX 6FC5 110-0BA01-1AA0 . . . . . . . . . . . . . . . . . . . . . . .	2–129
2.3.3.1.1	EPROM submodule (SW version 1 only) . . . . . . . . . . . . . . . . . . . . . . .	2–131
2.3.3.2	NC CPU 486DX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–132
2.3.3.3	NC CPU 486 DX VB (from 08.94) 6FC5 110-0BB0 -0AA . . . . . . . . .	2–134
2.3.3.4	PLC CPU 135 WB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–136
2.3.3.4.1	EPROM submodule 256 Kbytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–138
2.3.3.5	PLC CPU 135 WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–139
2.3.3.6	MMC CPU 386SX 6FC5 110-0DA0 -0AA0 . . . . . . . . . . . . . . . . . . . . .	2–142
2.3.3.7	MMC CPU 486 SX/DX (SW 2 and higher) . . . . . . . . . . . . . . . . . . . . . .	2–145

2.3.4

I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–148

2.3.4.1ANALOG measuring circuit module without/with EXEs

	6FC5 111-0BA0 -0AA0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–148
2.3.4.1.1	EXE 5/10-fold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–154
2.3.4.2	HMS measuring circuit module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–155
2.3.4.2.1	SERVO COMMAND submodule . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–160
2.3.4.2.2	SIPOS absolute encoder submodule . . . . . . . . . . . . . . . . . . . . . . . . .	2–161
2.3.4.2.3	I/V hybrid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–162
2.3.4.3	IN ANALOG I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–163
2.3.4.4	MIXED I/O module 6FC5 111-0CB02-0AA0 . . . . . . . . . . . . . . . . . . . . .	2–170
2.3.5	Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–177
2.3.5.1	PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–177
2.3.5.2	DMP interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–180
2.3.5.3	EU interface, 16 bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–183
2.3.5.4	PROFIBUS DP interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–184
2.3.5.5	Adapter kit for IM308C (as from SW 6) . . . . . . . . . . . . . . . . . . . . . . . .	2–185
2.3.5.6	Bus interface SINEC CP 231A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–187
2.3.5.6.1	System software submodule for CP 231 6FC5 154-0AX01-1AE0
	System software submodule for CP 315 . . . . . . . . . . . . . . . . . . . . . . .	2–189
2.3.5.7	CP 315 – ACTIVE V.24 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–190
2.3.5.8	CP 315/CP 373 – ACTIVE V.24 module with submodule . . . . . . . . . . .	2–192
2.3.5.9	SINEC CP 1476 (MAP 3.0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–193
2.3.5.10	MMC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–194
2.3.6	Monitoring module and power supply . . . . . . . . . . . . . . . . . . . . . .	2–197
2.3.6.1	CENTRAL SERVICE BOARD (old CSB) . . . . . . . . . . . . . . . . . . . . . . .	2–197
2.3.6.2	CENTRAL SERVICE BOARD (new CSB) . . . . . . . . . . . . . . . . . . . . . .	2–203
2.3.6.3	Cable distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–207
2.3.6.4	Power supply of central controller . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–214
2.3.7	Blanking plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2–215
2.3.8	AT rack expansion on central controller 3 . . . . . . . . . . . . . . . . . . .	2–216
3	Connection Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–1
3.1	Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–1
3.1.1	Climatic environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . .	3–1
3.1.1.1	Installation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–2
3.1.1.2	Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–2
3.1.2	Exposure to contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–4
3.1.2.1	Hazardous gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–4
3.1.2.2	Hazardous dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–5
3.1.3	Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . .	3–5
3.1.3.1	Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–5
3.1.3.2	Immunity to noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–5
3.1.4	Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–6
3.1.4.1	Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–6
3.1.4.2	Data protection, stored energy times . . . . . . . . . . . . . . . . . . . . . . . . .	3–6
3.2	Technical data of the individual components . . . . . . . . . . . . . . . . .	3–7
3.2.1	Mechanical data and temperature ranges of the individual components	3–7

3.2.2	Electrical data of the individual components . . . . . . . . . . . . . . . . .	3–10
3.2.2.1	Requirements for power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–11
3.2.2.2	Connected load and power loss calculation . . . . . . . . . . . . . . . . . . . . .	3–13
3.2.3	Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–16
3.3	Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–18
3.3.1	Operator panel with 14” color screen . . . . . . . . . . . . . . . . . . . . . . .	3–18
3.3.1.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–18
3.3.1.2	Panel cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–20
3.3.1.3	Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–22
3.3.1.4	Heat removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–23

3.3.219” operator panel with 10.4” display

	(spare part for operator panel with 14” screen) . . . . . . . . . . . . . . .	3–25
3.3.2.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–25
3.3.3	9.5”,10” and 10.4” color/monochrome slimline operator panel . . . .	3–28
3.3.3.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–28
3.3.3.2	Panel cutout (9.5", 10", 10.4") . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–32
3.3.3.3	Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–33
3.3.3.4	Heat removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–35
3.3.4	NC keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–37
3.3.4.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–37
3.3.4.2	Panel cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–38
3.3.5	Machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–39
3.3.5.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–39
3.3.5.2	Panel cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–40
3.3.6	Voltage converter module UTS 840C . . . . . . . . . . . . . . . . . . . . . . .	3–40
3.3.7	Central controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–41
3.3.7.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–41
3.3.7.2	Heat removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–47
3.3.8	Floppy drive FD-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–48
3.3.8.1	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–48
3.3.8.2	Panel cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–49
3.3.9	Cable strain relief and shielding on CPU modules . . . . . . . . . . . . .	3–50
3.4	Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–51
3.4.1	Installation codes of practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–51
3.4.1.1	Installation of equipotential bonding conductors . . . . . . . . . . . . . . . . . .	3–52
3.4.1.2	Laying signal and power lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–55
3.4.1.3	Potential connection with external 24 V power supply . . . . . . . . . . . . . .	3–56
3.4.1.4	Potential connection with 230 V AC power supply . . . . . . . . . . . . . . . .	3–56
3.4.2	Shock hazard protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–56
3.5	Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–56
3.5.1	Electrostatically sensitive devices (ESD) . . . . . . . . . . . . . . . . . . . .	3–56
3.5.2	Handling the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–57
3.5.3	Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–58
3.5.4	Replacing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–58
3.5.5	Recommendations for hard disks . . . . . . . . . . . . . . . . . . . . . . . . . .	3–59
3.6	Disposing of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3–64

4	Distributed Machine Peripherals (DMP) . . . . . . . . . . . . . . . . . . . . .	4–1
4.1	General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–1
4.2	Examples of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–2
4.3	DMP terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–6
4.4	DMP terminal block and DMP modules . . . . . . . . . . . . . . . . . . . . . . . .	4–7
4.4.1	DMP terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–7
4.4.2	DMP module 16 I/16 O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–8
4.4.3	DMP module 32 I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–11
4.5	DMP compact terminal block and DMP compact modules . . . . . . . . . .	4–13
4.5.1	DMP compact terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–13
4.5.2	DMP compact module 8 O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–15
4.5.3	DMP compact module 16 O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–17
4.5.4	DMP compact module 16 I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–19
4.5.5	DMP compact module ANALOG OUT . . . . . . . . . . . . . . . . . . . . . . . .	4–20
4.5.6	DMP compact module ANALOG IN . . . . . . . . . . . . . . . . . . . . . . . . . .	4–22

4.6DMP terminal block with DMP module 6FC5 111-0CA72-0AA0

	in IP 65 design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–26
4.7	Machine control panel as DMP station . . . . . . . . . . . . . . . . . . . . . . . .	4–31
4.8	Handheld unit and distribution box . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–31
4.8.1	Handheld unit with casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–32
4.8.1.1	Distribution box for handheld unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–39
4.8.2	Handheld unit for mounting without housing . . . . . . . . . . . . . . . . . . . .	4–41
4.8.3	A-MPC handheld unit with casing . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4–43
4.8.3.1	Distribution box for handheld unit 6FX2 006-1BC0 . . . . . . . . . . . . . .	4–53
4.8.4	Earthing concept for distributed machine peripherals . . . . . . . . . . . . . .	4–55
5	External Devices and Accessories . . . . . . . . . . . . . . . . . . . . . . . . .	5–1
5.1	Devices and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–1
5.2	Electronic handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–3
5.2.1	Electronic handwheel, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–3
5.2.2	Electronic handwheel, small . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–4
5.2.3	Electronic handwheel with housing 6FC9 320-5DE00 . . . . . . . . . . . . . .	5–5
5.3	3.5” FD-E1 built-in floppy drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–6
5.4	Spring disk coupling with clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–7

5.5INDUCTOSYN converter 6FC9 320-3GK

	INDUCTOSYN pre-amplifier 6FC9 320-4FC . . . . . . . . . . . . . . . . . . . .	5–8
5.5.1	Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–8
5.5.2	Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–10

5.6Terminal strip converter, 37-pin, for input module and mixed

	input/output module (with LEDs) 6FC9 302-2BD01 . . . . . . . . . . . . . . . .	5–11
5.7	400 V AC power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–12
5.8	Standard PC keyboard (MF-II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–13
5.9	Streamers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–15
5.9.1	VALITEK PST 160 streamer 6FC9 310-1NB00 . . . . . . . . . . . . . . . . . .	5–15
5.9.2	VALITEK PST 2-M1200 streamer 6FX2 007-2AA00 . . . . . . . . . . . . . . .	5–15
5.10	Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–16
5.10.1	High-resolution rotary encoder for rotary axes . . . . . . . . . . . . . . . . . . .	5–16
5.10.2	Incremental rotary encoder and main spindle encoder . . . . . . . . . . . . .	5–17
5.10.3	Combined rotary encoder for spindle and C axis 6FC9 320-3KT00 . . . .	5–18
5.10.4	SIPOS encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5–19
6	Cables and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6–1
6.1	Tabular overview of cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6–1
6.2	Tabular overview of connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6–5
6.3	Cable diagrams and connector assignment . . . . . . . . . . . . . . . . . . . . .	6–6
6.4	Description of cables and connectors . . . . . . . . . . . . . . . . . . . . . . . . .	6–39
7	Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7–1
A	EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	A–1

03.95

1 System Configuration

1.1 SINUMERIK 840C system configuration with 14º color screen

1 System Configuration

1.1SINUMERIK 840C system configuration with 14º color screen

14º color screen

Operator unit

NC keyboard

Machine control panel with M or T

labelling

Subrack ± central controller, not equipped, with 12 or 18 slots (see left) or 18+3 AT slots (SW 3 and

1±1

© Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

1 System Configuration

07.99

1.2 SINUMERIK 840C system configuration with 9.5º/10º/10.4º color/monochrome slimline operator panel

1.2SINUMERIK 840C system configuration

with 9.5º/10º/10.4º color/monochrome slimline operator panel

9.5º/10º/10.4º slimline operator panel, monochrome

or color

Operator unit

Machine control panel, with M or T labelling

Subrack ±

central controller, not equipped,

with 12 or 18 slots (see left) or 18+3 AT slots (SW 3 and

1±2

© Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

12.93

1 System Configuration

1.3Connection diagram for SINUMERIK 840C with 14º color screen

1.3Connection diagram for SINUMERIK 840C with 14º color screen

Display unit

230 V AC

Cable supplied with

display unit

NC keyboard

PC standard keyboard

Set of cables 1

Machine control panel with keyboard interface

230 V AC see Section 4, DMP

6FC9 340-8W
6FC9 344-3S
	Central
	controller
	RGB cable
	6FC9 344-4N 01
	PLC interface
	(PLC 135 WB2
	only)
PLC CPU	MMC CPU
135 WD
230 V AC

© Siemens AG 1992 All Rights Reserved 6FC5197AA10

1±3

SINUMERIK 840C (PJ)

1 System Configuration

01.97

1.4 Connection diagram for SINUMERIK 840C with 14º color screen and pushbutton module

1.4Connection diagram for SINUMERIK 840C with 14º color screen and pushbutton module

PC standard keyboard

Display unit

230 V AC

Cable supplied with

display unit

NC keyboard with keyboard interface

Set of cables 1 or

Machine control panel with keyboard interface

Cables: supplied with voltage converter

Voltage converter 6FX2 006-0AA00

	Pushbutton module
6FC9 340-8W	6FX2 006-0AB00
6FC9 344-3S
	Central
	controller
	RGB cable
	6FC9 344-4N 01
	Interface
	PLC (PLC 135
	WB2 only)
PLC CPU	MMC CPU
135 WD
230 V AC

1±4	© Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

03.95

1 System Configuration

1.5Connection diagram for SINUMERIK 840C with slimline operator panel (version from 02.95)

1.5Connection diagram for SINUMERIK 840C with slimline operator panel (version from 02.

PC standard keyboard

Slimline operator panel

230 V AC or

24 V DC

X251
X241	X261
X111	X121 X131

X141

X331

X211, X221, X231 (RGB)

See Section 4, DMP

Set of cables 2
Machine
control
panel
without
keyboard
interface		RGB cable
		6FC9 344-4N 01
		6FC9 340-8W
		Central
		controller
6FC9 344-3S		Interface
		PLC (PLC 135
	PLC CPU	WB2
		MMC CPU
	135 WD
230 V AC
or 24 V DC

© Siemens AG 1992 All Rights Reserved 6FC5197AA10

1±5

SINUMERIK 840C (PJ)

1 System Configuration

01.97

1.6 Connection diagram for SINUMERIK 840C with 9.5º slimline operator panel and pushbutton module

1.6Connection diagram for SINUMERIK 840C with 9.5º slimline operator panel and pushbutton module

PC standard keyboard

Slimline operator

230 V AC or

24 V DC

X251

X241		X261

X111

X121 X131

X211, X221, X231 (RGB)

X141

X331

Set of cables 2

	Machine control
230 V AC	panel with
or	keyboard interface
24 V DC
	Cables: supplied with
	voltage converter

Voltage converter 6FX2 006-0AA00

	Pushbutton module
6FC9 340-8W	6FX2 006-0AB00
6FC9 344-3S
	Central
	controller
	RGB cable
	6FC9 344-4N 01
	Interface
	PLC (PLC 135
	WB2 only)
PLC-CPU	MMC-CPU
135 WD
230 V AC
or
24 V DC

1±6	© Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

03.95

1 System Configuration

1.7 Central controller interfaces

1.7Central controller interfaces

PS	NCK	PLC	MMC
			SIMATIC-EU

Centronics-S5 (archiving, streamer)

RS232C (V.24) (operator panel)

RS232C (V.24)(e.g. floppy drive, programming unit)

RGB, analog

FD-E2 diskette drive interface (SW3 and higher)

Machine control panel

Pushbutton module

Distributed machine peripherals (DMP)

Programming unit

High-speed PLC inputs

Handheld unit

Actual values

Handwheels 1 and 2

Measuring pulse input

Network interfaces (e.g. SINEC H1)

Setpoint values

NC Ready

Fan/temperature alarm

SIMODRIVE

© Siemens AG 1992 All Rights Reserved 6FC5197AA10	1±7
SINUMERIK 840C (PJ)

1 System Configuration

01.97

1.8 SINUMERIK 840C peripherals

1.8SINUMERIK 840C peripherals

For SINUMERIK 840C systems, the inputs/outputs from/to the machine can be connected either in

·a central configuration via the central controller modules

·a distributed configuration via an RS 485/MPC link or

·a distributed configuration via a 16-bit link.

I/O interfaces: SINUMERIK 840C (maximum configuration) ±

NC-CPU

Measuring

circuit module

CSB

135 WD PLC (slot C1) or

Interface PLC (slot C2)

Interface EU 16 Bit

MMC-CPU

MMC interface (SW3 and higher)

			Programming
			unit (S5)
			Operator
			panel
			Streamer
	Handwheel,
	measuring
	pulses
		DMP	DMP
		station	station
	SIMODRIVE	Keyboard	Keyboard	DMP
		interface	interface	station
	drive
	Actual value		Voltage
			converter
	encoder
			Pushbutton
	SIMODRIVE		module
	611D	END OF SECTION

1±8	© Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

01.99

2 Connections

2.1 Hardware overview with order numbers

2 Connections

2.1Hardware overview with order numbers

Tabular overview

The devices and units constituting the SINUMERIK 840C control are listed below.

			Order number
	Item	Name	of unit	Comments
			(also spare parts)
	1	Components of complete operator panel
	1.1	Slimline operator panel with 10" monochrome display,	6FC5 103-0AB02-0AA0	replaced by 6FC5 103-
		230 V AC power supply, standard layout		0AB02-0AA1 from 05.95
	1.1.1	Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB02-0AA1	replaced by 6FC5 103-
		230 V AC power supply, standard layout		0AB02-0AA2 from 01.96
		Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB02-0AA2	from 01.96
		230 V AC power supply, standard layout
	1.1.2	Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB02-1AA1	replaced by 6FC5 103-
		24 V DC power supply, standard layout		0AB02-1AA2 from 01.96
		Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB02-1AA2	from 01.96
		24 V DC power supply, standard layout
	1.2	Slimline operator panel with 10" monochrome display,	6FC5 103-0AB12-0AA0	replaced by 6FC5 103-
		230 V AC power supply, US layout		0AB12-0AA1 from 05.95
	1.2.1	Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB12-0AA1	replaced by 6FC5 103-
		230 V AC power supply, US layout		0AB12-0AA2 from 01.96
		Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB12-0AA2	from 01.96
		230 V AC power supply, US layout
	1.2.2	Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB12-1AA1	replaced by 6FC5 103-
		24 V DC power supply, US layout		0AB12-1AA2 from 01.96
		Slimline oper. panel with 9.5" monochrome LC display,	6FC5 103-0AB12-1AA2	from 01.96
		24 V DC power supply, US layout
	1.3	Slimline operator panel with 10" color TFT display,	6FC5 103-0AB03-0AA0	replaced by 6FC5 103-
		230 V AC power supply, standard layout		0AB03-0AA1 from 05.95
	1.3.1	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AB03-0AA1	replaced by 6FC5 103-
		230 V AC power supply, standard layout		0AB03-0AA2 from 01.96
	1.3.2	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AB03-0AA2	from 01.96
		230 V AC power supply, standard layout
	1.3.3	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AB03-1AA1	replaced by 6FC5 103-
		24 V DC power supply, standard layout		0AB03-1AA2 from 01.96
	1.3.4	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AB03-1AA2	from 01.96
		24 V DC power supply, standard layout
	1.3.5	Slimline operator panel with 10.4" color display,	6FC5 103-0AB03-0AA3
		230 V AC power supply, standard layout
	1.3.6	Slimline operator panel with 10.4" color display,	6FC5 103-0AB03-1AA3
		24 V DC power supply, standard layout
	1.4	Slimline operator panel with 10" color TFT display,	6FC5 103-0AB13-0AA0	replaced by 6FC5 103-
		230 V AC power supply, US layout		0AB13-0AA1 from 05.95
	1.4.1	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AB13-0AA1	replaced by 6FC5 103-
		230 V AC power supply, US layout		0AB13-0AA2 from 01.96
	1.4.2	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AB13-0AA2	from 01.96
		230 V AC power supply, US layout
	1.4.3	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AA13-1AA1	replaced by 6FC5 103-
		24 V DC power supply, US layout		0AB13-1AA2 from 01.96
	1.4.4	Slimline operator panel with 9.5" color TFT display,	6FC5 103-0AA13-1AA2	from 01.96
		24 V DC power supply, US layout
	1.4.5	Slimline operator panel with 10.4" color display,	6FC5 103-0AB13-0AA3
		230 V AC power supply, US layout
	1.4.6	Slimline operator panel with 10.4" color display,	6FC5 103-0AB13-1AA3
		24 V DC power supply, US layout

© Siemens AG 1992 All Rights Reserved 6FC5197AA10

2±1

SINUMERIK 840C (PJ)

2 Connections	01.99
2.1 Hardware overview with order numbers

				Order number
	Item	Name		of unit	Comments
				(also spare parts)
	1.4.5	Spare parts: 9.5" monochrome display		6FC5 247-0AA15-0AA0
	1.4.6	Spare parts: 9.5" color display		6FC5 247-0AA16-0AA0
	1.4.7	Spare parts:	1 backlight for 9.5" color display	6FC5 147-0AA00-0AA0	from 01.96
		Spare parts:	10 backlights for 9.5" color display	6FC5 147-0AA02-0AA0	from 01.96
	1.5	Spare parts:		6FC5 148-0AC01-0AA0
		Monitor shield, non-reflecting for 10" display slimline
		operator panel
		Spare parts:		6FC5 148-0AC01-0AA1
		Monitor shield, non-reflecting for 9.5" display slimline
		operator panel
		Display shield, non-reflecting for 10.4" display		6FC5 148-0AC01-0AA2
	1.6	Spare parts:		6FC5 147-0AA10-0AA0
		backlight for 10" color display
		Backlight for 10.4" display, 1 piece		6FC5 147-0AA10-0AA1
	1.7	14º color screen with softkey bars,		6FC5 103-0AB01-0AA0	replaced by
		standard layout			6FC5 103-0AB01-0AA1
	1.7.1	14º color screen with softkey bars,		6FC5 103-0AB01-0AA1	from 12.95 with US key
		standard layout; diskette drive can be fitted			caps
	1.7.2	19" operator panel with 10.4" display		6FC5 103-0AB01-0AA2	Spare part for operator
					panel with 14" screen
	1.8	14º color screen with softkey bars,		6FC5 103-0AB11-0AA0	replaced by
		US layout			6FC5 103-0AB11-0AA1
	1.8.1	14º color screen with softkey bars,		6FC5 103-0AB11-0AA1	replaced by 6FC5 103-
		US layout; diskette drive can be fitted			0AB01-0AA1 from 12.95
	1.9	NC keyboard without keyboard interface, standard		6FC5 103-0AC01-0AA0
		layout
	1.10	NC keyboard without keyboard interface, US layout		6FC5 103-0AC11-0AA0
	1.11	NC keyboard with keyboard interface, standard layout		6FC5 103-0AC02-0AA0	replaced by 6FC5 103-
					0AC02-0AA1 from 05.95
	1.11.1	NC keyboard with keyboard interface, standard layout		6FC5 103-0AC02-0AA1	from 05.95
	1.12	NC keyboard with keyboard interface, US layout		6FC5 103-0AC12-0AA0	from 05.95
					6FC5 103-0AC12-0AA1
	1.12.1	NC keyboard with keyboard interface, US layout		6FC5 103-0AC12-0AA1	from 05.95
	1.13	Machine control panel T version without keyboard		6FC5 103-0AD01-0AA0
		interface, standard layout
	1.14	Machine control panel T version without keyboard		6FC5 103-0AD11-0AA0
		interface, US layout
	1.15	Machine control panel M version without keyboard		6FC5 103-0AD03-0AA0
		interface, standard layout
	1.16	Machine control panel M version without keyboard		6FC5 103-0AD13-0AA0
		interface, US layout
	1.17	Machine control panel T version with keyboard		6FC5 103-0AD02-0AA0	from 05.95
		interface, standard layout			6FC5 103-0AD02-0AA1
	1.18	Machine control panel T version with keyboard		6FC5 103-0AD12-0AA0	from 05.95
		interface, US layout			6FC5 103-0AD12-0AA1
	1.19	Machine control panel M version with keyboard		6FC5 103-0AD04-0AA0	from 05.95
		interface, standard layout			6FC5 103-0AD04-0AA1
	1.20	Machine control panel M version with keyboard		6FC5 103-0AD14-0AA0	from 05.95
		interface, US layout			6FC5 103-0AD14-0AA1
	1.21	Keyboard interface for NC keyboard and machine		6FC5 103-0AE01-0AA0
		control panel with 230 V AC power supply
		Keyboard interface for NC keyboard and machine		6FC5 103-0AE01-0AA1	replaces 6FC5 103-
		control panel with 230 V AC power supply			0AE01-0AA0 from 05.95
		Keyboard interface for NC keyboard and machine		6FC5 103-0AE01-1AA1	can be ordered from
		control panel with 24 V DC power supply			05.95
	1.22	Set of cables 1 (between machine control panel and		6FC5 147-0AA03-0AA0
		keyboard interface) consisting of:
		± 2 x ribbon cables, 64-wire
	РРРРР
VB = Version B

2±2	© Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

07.99	2 Connections
2.1	Hardware overview with order numbers

		Order number
Item	Name	of unit	Comments
		(also spare parts)
1.23	Set of cables 2 (between machine control panel and	6FC5 147-0AA04-0AA0
	oper. panel interface on slimline panel) consisting of:
	± 1 x ribbon cable 64-wire
	± 1 x ribbon cable 64-wire
1.24	Set of cables 3 (between second machine control	6FC5 103-0AC03-0AA0
	panel and keyboard interface) consisting of:
	± 2 x 100 m
1.25	Standard PC keyboard with special NC keys (MF II)	6FC5 103-0AC03-0AA0
	Standard PC keyboard (MF II)	6FC5 203-0AC01-0AA0
1.26	Hand-held unit with handwheel	6FC5 103-0AD20-0AA0
1.27	Distribution box for hand-held unit	6FC5 147-0AA05-0AA0
	6FC5 103-0AD20-0AA0
1.28	FD E2 diskette drive for 3.5º diskettes (built-in)	6FC5 135-0AA01-0AA0	can be ordered with
			SW 3 and higher
1.29	A-MPC hand-held unit with handwheel (3.5 m)	6FX2 007-1AB00	available from 07.94
	A-MPC hand-held unit with handwheel (3.5 m)	6FX2 007-1AB01	replaces 6FX2 007-1AB00
	A-MPC hand-h. unit w. 1-channel emerg. stop (10 m)	6FX2 007-1AB10
	A-MPC hand-h. unit w. 2-channel emerg. stop (10 m)	6FX2 007-1AB11
	A-MPC HHU w. 2-ch. em. st., 2nd enab. butt. (3.5 m)	6FX2 007-1AB02
	A-MPC HHU w. 2-ch. em. st., 2nd enab. butt. (10 m)	6FX2 007-1AB12
	A-MPC hand-held unit w. 2-channel emerg. stop, 2nd	6FX2 007-1AB03
	enabling button, electr. isolation, handwheel (3,5 m)	6FX2 007-1AB13
	A-MPC hand-held unit w. 2-channel emerg. stop, 2nd
	enabling button, electr. isolation, handwheel (10 m)
1.30	Distribution box for hand-held unit 6FX2 007-1AB00	6FX2 006-1BC00	available from 06.95 re-
			places 6FX2 006-1BB00
	Distribution box for hand-held unit 6FX2 007-1B	6FX2 006-0BC01	replaces 6FX2 006-1BC00
1.31	Voltage converter module UTS 840C	6FX2 006-0AA00
1.32	Pushbutton module	6FX2 006-0AB00
1.33	Rotary switch for MCP	6FC5 247-0AA21-0AA0
1.34	Switches and keys for MCP	6FC5 247-0AA22-0AA0
1.35	Keyboard covers grey	6FC5 148-0AA13-0AA0
1.35	Keyboard covers transparent	6FC5 148-0AA14-0AA2
1.36	230 V AC power supply for slimline operator panel (all	6FC5 147-0AA14-0AA2
	the 230 V versions)
1.37	24 V DC power supply for slimline operator panel	6FC5 147-0AA14-1AA2
	(all the 24 V versions)
2	CPU modules
2.1	NC CPU
2.1.1	NC CPU 386 DX	6FC5 110-0BA01-0AA0	can only be used with SW1;
			no longer available
2.1.2	NC CPU 386 DX with Restart EPROM	6FC5 110-0BA01-1AA0	can be used with SW 1;
			also spare part for SW 1
2.1.3	NC CPU 486 DX 33MHz with SIMODRIVE 611D	6FC5 110-0BB02-0AA0	available with 611D
	interface		interface from 12.93
	NC-CPU 486 DX VB-33MHz with SIMODRIVE 611D	6FC5 110-0BB02-0AA1	replaces 6FC5 110-0BB02-
	interface		0AA0 from 08.94
2.1.4	NC CPU 486 DX2-66MHz with SIMODRIVE 611D	6FC5 110-0BB03-0AA0
	interf.
	NC-CPU 486 DX2 VB-66MHz with SIMODRIVE	6FC5 110-0BB03-0AA1
	611D interface
2.1.5	NC-CPU 486 DX VB-33MHz with SIMODRIVE 611D	6FC5 110-0BB01-0AA1	replaces 6FC5 110-
	interface		0BA01-1AA0 from 08.94
2.1.6	NC-CPU 486 DX2 VB-66MHz with SIMODRIVE	6FC5 110-0BB01-0AA2	can be used from SW 3.9
	611D interface		to 3.x and with SW 4.5 and
			higher
2.1.7	NC-CPU 486 DX4 VB-100MHz with SIMODRIVE	6FC5 110-0BB04-0AA1	can be used from SW 3.9
	611D interface		to 3.x and with SW 4.5 and
			higher
2.2	MMC CPU
2.2.1	MMC CPU 386 SX, 4/8 Mbyte RAM, with basic	6FC5 110-0DA01-0AA0	· with 8 Mbyte RAM from
	software		12.93, 4 Mbyte RAM only
			up to SW 2
			· from 08.94 replaced by
			486 SX VB, 8 MB
			(6FC5 110-0DB01-0AA1)
2.2.2	MMC CPU 386 SX/387 SX, 8 Mbyte RAM, with basic	6FC5 110-0DA02-0AA0	replaced by 6FC5 110-
	software		0DA02-0AA1 from 08.94-
			12.94
2.2.3	MMC CPU 386 SX, 16 Mbyte RAM, with basic	6FC5 110-0DA04-0AA0	with SW 1 or higher;
	software		replaced by 6FC5 110-
			0DB04-0AA1 from 08.94

VB = Version B
© Siemens AG 1992 All Rights Reserved 6FC5197AA10	2±3
SINUMERIK 840C (PJ)

2 Connections	01.99
2.1 Hardware overview with order numbers

		Order number
Item	Name	of unit	Comments
		(also spare parts)
2.2.4	MMC CPU 486 DX, 8 Mbyte RAM, with basic softw.	6FC5 110-0DB02-0AA0
	MMC CPU 486 DX VB-33 MHz, 8 Mbyte RAM, with	6FC5 110-0DB02-0AA1	replaces 6FC5 110-
	basic software		0DB02-0AA0 from 08.94
			and 6FC5 110-0DA02-
			0AA1 from 01.95
	MMC CPU 486 DX2 VB-66 MHz, 8 Mbyte RAM, with	6FC5 110-0DB02-0AA2	available from 02.96;
	basic software		replaces 6FC5 110-
			0DB02-0AA1
2.2.5	MMC CPU 486 DX, 16 Mbyte RAM, with basic softw.	6FC5 110-0DB03-0AA0
	MMC CPU 486 DX VB-33 MHz, 16 MB RAM, with	6FC5 110-0DB03-0AA1	· OEM only
	basic software		· replaces 6FC5 110-
			0DB03-0AA0 from 08.94
	MMC CPU 486 DX2 VB-66 MHz, 16 Mbyte RAM,	6FC5 110-0DB03-0AA2	available from 02.96;
	with basic software		replaces 6FC5 110-
			0DB03-0AA1
2.2.6	MMC CPU 486 SX VB-33 MHz, 8 MB RAM, with	6FC5 110-0DB01-0AA1	replaces 6FC5 110-
	basic software		0DA01-0AA0 from 08.94
	MMC CPU 486 SX VB-33 MHz, 16 MB RAM, with	6FC5 110-0DB04-0AA1	replaces 6FC5 110-
	basic software		0DA04-0AA0 from 08.94
2.2.7	MMC CPU 486 DX4 100MHz, 32 MB RAM, with	6FC5 110-0DB03-0AA3	available from 08.98;
	basic software		replaces 6FC5 110-
			ODB03-0AA2
2.3	PLC CPU
2.3.1	PLC CPU 135 WB2	6FC5 110-0CA01-0AA0	only available as spare
			part
2.3.2	PLC CPU 135 WD	6FC5 110-0CB01-0AA0	with SW 3 and higher
3	NC/servo I/O modules
3.1	Measuring circuit module ANALOG; 20 mm,	6FC5 111-0BA01-0AA0
	not for use with EXEs
3.2	Measuring circuit module ANALOG, 40 mm,	6FC5 111-0BA00-0AA0
	prepared for EXEs
	Measuring circuit module ANALOG, 40 mm	6FC5 111-0BA02-0AA0	no longer available
	equipped with 1 x 5/10fold EXE,
	Measuring circuit module ANALOG; 40 mm	6FC5 111-0BA03-0AA0	no longer available
	equipped with 2 x 5/10fold EXE,
	Measuring circuit module ANALOG, 40 mm	6FC5 111-0BA04-0AA0	no longer available
	equipped with 3 x 5/10fold EXE,
3.3	5/10fold EXE,	6FC5 111-0BA06-0AA0
3.4	HMS measuring circuit module, 20 mm	6FC5 111-0BA40-0AA0	can be ordered until
	for 3 actual values comprising:		12.96, after which only
	± 1 HMS servo interface		available as spare part
	as above,	6FC5 111-0BA41-0AA0	can only be ordered until
	equipped with 1 * I/V hybrid on axis 1		08.93
	as above,	6FC5 111-0BA42-0AA0	can only be ordered until
	equipped with 2 * I/V hybrid on axes 1 and 2		08.93
	as above,	6FC5 111-0BA43-0AA0	can only be ordered until
	equipped with 3 * I/V hybrid on axes 1,2 and 3		08.93
3.5	HMS measuring circuit module, 40 mm	6FC5 111-0BA44-0AA0	can be ordered until
	for 3 actual values and 3 setpoints comprising:		12.96, after which only
	± 1 HMS servo interface		available as spare part
	± 1 servo command submodule
	as above,	6FC5 111-0BA45-0AA0	can only be ordered until
	equipped with 1 * I/V hybrid on axis 1		08.93
	as above,	6FC5 111-0BA46-0AA0	can only be ordered until
	equipped with 2 * I/V hybrid on axes 1 and 2		08.93
	as above,	6FC5 111-0BA47-0AA0	can only be ordered until
	equipped with 3 * I/V hybrid on axes 1,2 and 3		08.93

РРРРР

VB = Version B

2±4 © Siemens AG 1992 All Rights Reserved 6FC5197AA10

SINUMERIK 840C (PJ)

01.97	2 Connections
2.1	Hardware overview with order numbers

		Order number
Item	Name	of unit	Comments
		(also spare parts)
	as above,	6FC5 111-0BA47-0AA0	can only be ordered until
	equipped with 3 * I/V hybrid on axes 1,2 and 3		08.93
3.6	HMS measuring circuit module, 40 mm	6FC5 111-0BA50-0AA0	can be ordered until
	for 3 actual values and 6 setpoints comprising:		12.96, after which only
	± 1 HMS servo interface		available as spare part
	± 2 servo command submodules
	as above,	6FC5 111-0BA51-0AA0	can only be ordered until
	equipped with 1 * I/V hybrid on axis 1		08.93
	as above,	6FC5 111-0BA52-0AA0	can only be ordered until
	equipped with 2 * I/V hybrid on axes 1 and 2		08.93
	as above,	6FC5 111-0BA53-0AA0	can only be ordered until
	equipped with 3 * I/V hybrid on axes 1,2 and 3		08.93
3.7	HMS measuring circuit module, 40 mm	6FC5 111-0BA54-0AA0	can be ordered until
	for 3 actual values and 9 setpoints comprising:		12.96, after which only
	± 1 HMS servo interface		available as spare part
	± 3 servo command submodules
	as above,	6FC5 111-0BA55-0AA0	can only be ordered until
	equipped with 1 * I/V hybrid on axis 1		08.93
	as above,	6FC5 111-0BA56-0AA0	can only be ordered until
	equipped with 2 * I/V hybrid on axes 1 and 2		08.93
	as above,	6FC5 111-0BA57-0AA0	can only be ordered until
	equipped with 3 * I/V hybrid on axes 1,2 and 3		08.93
3.8	HMS measuring circuit module, 40 mm	6FC5 111-0BA58-0AA0	can be ordered until
	for 3 absolute actual values and 3 setpoints		12.96, after which only
	comprising:		available as spare part
	± 1 HMS servo interface
	± 1 ID 70408296 absolute encoder submodule
	± 1 servo command submodule
3.9	I/V hybrid (quantity: 3)	6FC5 147-0AA08-0AA0	can be ordered from 08.93
3.10	Servo command submodule	6FC5 111-0BA60-0AA0	can be ordered from 08.93
3.11	Absolute encoder submodule	6FC5 111-0BA61-0AA0	can be ordered from 08.93
4	PLC I/O modules
4.1	DMP terminal block in IP 65 with assembly parts	6FC5 111-0CA72-0AA0	can only be ordered until
			12.95
4.2	DMP module to IP 65 (8... 16 I, 8 ... 0 O) 24 V,	6FC5 111-0CA22-0AA0	can only be ordered until
	floating		12.95
4.3	DMP compact terminal block	6FC5 111-0CA73-0AA0	replaced by
	(1 ... 8 compact modules can be inserted)		6FC5 111-0CA73-0AA1
	DMP compact terminal block	6FC5 111-0CA73-0AA1
	(1 ... 8 compact modules can be inserted)
4.4	DMP compact module, 8 outputs, 24 V/2 A, floating	6FC5 111-0CA03-0AA0	replaced by
			6FC5 111-0CA03-0AA1
	DMP compact module, 8 outputs, 24 V/2 A, floating	6FC5 111-0CA03-0AA1	replaced by
			6FC5 111-0CA03-0AA2
	DMP compact module, 8 outputs, 24 V/2 A, floating	6FC5 111-0CA03-0AA2
4.5	DMP compact module, 16 outputs, 24 V/0.5 A,	6FC5 111-0CA02-0AA0	replaced by
	floating		6FC5 111-0CA02-0AA1
	DMP compact module, 16 outputs, 24 V/0.5 A,	6FC5 111-0CA02-0AA1	replaced by
	floating		6FC5 111-0CA02-0AA2
	DMP compact module, 16 outputs, 24 V/2 A, floating	6FC5 111-0CA02-0AA2
4.6	DMP compact module, 16 inputs, 24 V,	6FC5 111-0CA01-0AA0
	floating
4.7	DMP compact module, ANALOG OUT,	6FC5 111-0CA05-0AA0
	floating
4.8	DMP compact module, ANALOG IN,	6FC5 111-0CA04-0AA0	can be used with SW 3
	floating		and higher
4.9	DMP terminal block for 32 I or 16 I/16 O submodules	6FC5 111-0CA71-0AA0

© Siemens AG 1992 All Rights Reserved	6FC5197AA10	2±5
SINUMERIK 840C (PJ)