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Illustrated Parts Manual
GM
Engine Parts
Supplement
P/N
3121245
December 30, 2013
REVISION LOG
NOTES:
GROUND MODULE MODULE IDENTIFICATION
NOTE: MODULE IS LOCATED NEAR THE GROUND CONTROLS OR IN GROUND CONTROL BOX .
MODULE ON MACHINES |
MODULE ON MACHINES |
“WITHOUT UGM” |
“WITH UGM” |
(UNIVERSAL |
(UNIVERSAL |
GROUND MODULE) |
GROUND MODULE) |
March 15, 2008 - Original Issue Of Manual
May 1, 2011 - Revised Manual
July 25, 2011 - Revised Manual
October 21, 2011 - Revised Manual
February 15, 2012 - Revised Manual
August 2, 2012 - Revised Manual
January 23, 2013 - Revised Manual
June 30, 2013 - Revised Manual
December 30, 2013 - Revised Manual
3121245 |
GM Engine Parts Supplement |
A |
REVISION LOG
B |
GM Engine Parts Supplement |
3121245 |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
SECTION 1 - USAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
SECTION 2 - .97L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 SHORT BLOCK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 CYLINDER HEAD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-3 LONG BLOCK & DRESS COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-4 ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2-5 ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS . . . . . . . . . . . . . . . . . . . 2-14 2-6 STARTER COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2-7 FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS . . . . . . . . . . . . . . . . . . . . . 2-18 2-8 THERMOSTAT & INTAKE MANIFOLD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . 2-20 2-9 FUEL SUPPLY COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2-10 EXHAUST COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
SECTION 3 - 3.0L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 |
SHORT BLOCK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-2 |
3-2 |
CYLINDER HEAD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-8 |
3-3 |
LONG BLOCK & DRESS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-12 |
3-4 |
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-16 |
3-5 |
ALTERNATOR & PULLEY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-20 |
3-6 |
STARTER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-22 |
3-7 |
FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS . . . . . . . . . . . . . . . . . . . . . |
3-24 |
3-8 |
AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY). . . . . . . . . . . . . . . . . . . . . . . . |
3-26 |
3-9 |
FUEL SUPPLY COMPONENTS - TIER 1 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-28 |
3-10 |
FUEL SUPPLY COMPONENTS - TIER 2 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-32 |
3-11 |
FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES . . . . . . . . . . . . . . . . |
3-36 |
3-12 |
MIXER ASSEMBLY (TIER 1 & 2 ENGINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-40 |
3-13 |
INTAKE/EXHAUST MANIFOLD COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-42 |
3-14 |
MUFFLER COMPONENTS - BOOM LIFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-44 |
3-15 |
MUFFLER COMPONENTS - SCISSOR LIFTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-48 |
3-16 |
COOLANT SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-52 |
3-17 |
ENGINE MOUNTING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-54 |
SECTION 4 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 SECTION 5 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
3121245 |
GM Engine Parts Supplement |
i |
TABLE OF CONTENTS
FIGURE NO. |
TITLE |
PAGE NO. |
ii |
GM Engine Parts Supplement |
3121245 |
SECTION 1 USAGE CHART
USAGE CHART
Part Number |
Description |
Qty |
|
|
|
|
MODEL & ENGINE USAGE: |
Ref |
|
Note: UGM refers to Universal Ground Module located near machine |
Ref |
|
Ground Controls. See Revision Log for identification. |
|
|
JLG Boom Lift Models: |
Ref |
|
340AJ (See Section 2 for Breakdown) |
Ref |
1001117892 |
Tier 3 .97L Complete Engine |
Ref |
|
400S/460SJ (See Section 3 for Breakdown) |
Ref |
2000354 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109274 |
Ref |
|
without UGM) |
|
1001091583 |
Tier 2 3.0L Complete Engine (Machines SN 0300109274 to Present without |
Ref |
|
UGM & without Arctic Package) |
|
See Note |
Tier 2 3.0L Complete Engine (Machines SN 0300109274 to Present without |
Ref |
|
UGM & with Arctic Package) (Note: Not available for purchase) |
|
1001114595 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines Prior to |
Ref |
|
SN 0300161285 with UGM) |
|
1001141139 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0300161285 to |
Ref |
|
Present with UGM) |
|
|
450A Series II/450AJ Series II (See Section 3 for Breakdown) |
Ref |
2000354 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109286 |
Ref |
|
without UGM) |
|
1001091583 |
Tier 2 3.0L Complete Engine (Machines SN 0300109286 to Present without |
Ref |
|
UGM & without Arctic Package) |
|
1001101819 |
Tier 2 3.0L Complete Engine (Machines SN 0300109286 to Present without |
Ref |
|
UGM & with Arctic Package) |
|
1001114595 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines Prior to |
Ref |
|
SN 0300160835 with UGM) |
|
1001141139 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0300160835 |
Ref |
|
to Present with UGM) |
|
|
600A/600AJ (See Section 3 for Breakdown) |
Ref |
2000354 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109298 |
Ref |
|
without UGM) |
|
1001091768 |
Tier 2 3.0L Complete Engine (Machines SN 0300109298 to Present without |
Ref |
|
UGM & without Arctic Package) |
|
1001101823 |
Tier 2 3.0L Complete Engine (Machines SN 0300109298 to Present without |
Ref |
|
UGM & with Arctic Package) |
|
1001114600 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) |
Ref |
|
600S/600SJ/660SJ/680SJ (See Section 3 for Breakdown) |
Ref |
2000354 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109245 |
Ref |
|
without UGM) |
|
1001091583 |
Tier 2 3.0L Complete Engine (Machines SN 0300109245 to Present without |
Ref |
|
UGM & without Arctic Package) |
|
See Note |
Tier 2 3.0L Complete Engine (Machines SN 0300109245 to Present without |
Ref |
|
UGM & with Arctic Package) (Note: Not available for purchase) |
|
1001114595 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) |
Ref |
|
|
|
3121245 |
GM Engine Parts Supplement |
1-1 |
|
SECTION 1 |
USAGE CHART |
|
|
|
|
|
|
|
|
|
USAGE CHART |
|
|
|
|
|
|
|
|
Part Number |
Description |
Qty |
|
|
|
|
|
|
|
|
800A/800AJ (See 3.0L ENGINE SECTION for Breakdown) |
Ref |
|
|
2000354 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109494 |
Ref |
|
|
|
without UGM) |
|
|
|
1001091583 |
Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without |
Ref |
|
|
|
UGM & without Arctic Package) |
|
|
|
1001111353 |
Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without |
Ref |
|
|
|
UGM & with Arctic Package) |
|
|
|
1001114595 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) |
Ref |
|
|
|
800S/860SJ (See 3.0L ENGINE SECTION for Breakdown) |
Ref |
|
|
2000354 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109494 |
Ref |
|
|
|
without UGM) |
|
|
|
1001091583 |
Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without |
Ref |
|
|
|
UGM & without Arctic Package) |
|
|
|
See Note |
Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without |
Ref |
|
|
|
UGM & with Arctic Package) (Note: Not available for purchase) |
|
|
|
1001114595 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) |
Ref |
|
|
|
JLG Scissors Lift Models: |
Ref |
|
|
|
3394RT/4394RT (See 3.0L ENGINE SECTION for Breakdown) |
Ref |
|
|
2000360 |
Tier 1 3.0L Complete Engine (Machines Prior to SN 0200166823) |
Ref |
|
|
1001091585 |
Tier 2 3.0L Complete Engine (Machines SN 0200166823 to |
Ref |
|
|
|
SN 0200191606) |
|
|
|
1001102398 |
Tier 2 3.0L Complete Engine (Machines SN 0200191606 to |
Ref |
|
|
|
SN 0200198947) |
|
|
|
1001114604 |
Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0200198947 to |
Ref |
|
|
|
Present) |
|
|
|
|
|
|
|
1-2 |
GM Engine Parts Supplement |
3121245 |
SECTION 2
.97L ENGINE
3121245 |
GM Engine Parts Supplement |
2-1 |
SECTION 2 .97L ENGINE
FIGURE 2-1. SHORT BLOCK COMPONENTS
1
4 |
2 |
|
5 |
5 |
|
12
22
102
104 105
4
3
|
6 |
|
|
5 |
|
5 |
5 |
21 |
|
||
|
18 |
|
|
|
|
|
|
17 |
23 15
16
14 
309
13 
7
303
108
103
101
20
19
302
301
106
107
2-2 |
GM Engine Parts Supplement |
3121245 |
SECTION 2 .97L ENGINE
209
210
201
212
213 
214
406
414
9
8
208
211 204
203
|
202 |
205 |
|
|
|
|
|
206 |
|
|
207 |
215 |
|
|
216 |
|
419 |
|
|
|
402 |
403 |
|
|
419 |
|
|
|
415
|
426 |
410 |
|
425 |
|
|
428 |
|
427 |
|
|
417 |
408 |
|
409 |
|
|
|
404 |
|
|
424 |
413 |
|
|
411 |
416 |
407 |
412 |
|
||
|
|
|
|
409 |
|
|
404 |
|
|
401 |
423 |
|
421 422 |
|
|
420 |
405 
11 10
418
3121245 |
GM Engine Parts Supplement |
2-3 |
SECTION 2 |
.97L ENGINE |
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
FIGURE 2-1. SHORT BLOCK COMPONENTS |
|
|||
|
ITEM # |
|
PART NUMBER |
|
QTY. |
|
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ref |
PISTON/CRANKSHAFT COMPONENTS |
|
|
|
1 |
|
70003244 |
|
4 |
Ring, Piston |
|
|
|
2 |
|
70003245 |
|
4 |
Piston |
|
|
|
3 |
|
70003246 |
|
4 |
Pin, Piston |
|
|
|
4 |
|
70003247 |
|
8 |
Clip |
|
|
|
5 |
|
70003248 |
|
4 |
Rod, Connecting |
|
|
|
|
|
70003249 |
|
8 |
Bolt, Connecting Rod |
|
|
|
|
|
70003250 |
|
8 |
Nut, Connecting Rod Nut |
|
|
|
6 |
|
70003251 |
|
8 |
Bearing, Rod |
|
|
|
7 |
|
70003252 |
|
1 |
Crankshaft |
|
|
|
8 |
|
70003253 |
|
1 |
Bolt |
|
|
|
9 |
|
70003254 |
|
1 |
Ring |
|
|
|
10 |
|
70003255 |
|
1 |
Gear, Timing |
|
|
|
11 |
|
70003256 |
|
1 |
Washer |
|
|
|
12 |
|
70003257 |
|
1 |
Key |
|
|
|
13 |
|
70003258 |
|
2 |
Bearing |
|
|
|
14 |
|
70003259 |
|
10 |
Bearing, Crankshaft |
|
|
|
15 |
|
70003260 |
|
1 |
Gasket |
|
|
|
16 |
|
70003261 |
|
2 |
Pin, Dowel |
|
|
|
17 |
|
70003262 |
|
1 |
Gasket, Rear Oil Seal Housing |
|
|
|
18 |
|
70003263 |
|
1 |
Housing, Rear Oil Seal |
|
|
|
19 |
|
70003264 |
|
2 |
Bolt |
|
|
|
20 |
|
70003265 |
|
1 |
Seal, Rear Oil |
|
|
|
21 |
|
70003266 |
|
4 |
Bolt |
|
|
|
22 |
|
70003267 |
|
1 |
Seal, Front Oil |
|
|
|
23 |
|
See Note |
|
1 |
Ring (Note: Not available for purchase) |
|
|
|
24 |
|
Use I70003253 |
|
1 |
Washer |
|
|
|
|
|
|
|
Ref |
OIL PAN COMPONENTS |
|
|
|
101 |
|
See Note |
|
1 |
Pan, Oil (Note: Not available for purchase) |
|
|
|
102 |
|
70003268 |
|
1 |
Gasket, Oil Pan |
|
|
|
103 |
|
70003269 |
|
18 |
Bolt |
|
|
|
104 |
|
70003270 |
|
1 |
Plug, Oil Pan (Note: See Dress Kit before ordering parts) |
|
|
|
105 |
|
70003271 |
|
1 |
Seal, Oil Pan Plug |
|
|
|
106 |
|
70003272 |
|
1 |
Gasket, Strainer |
|
|
|
107 |
|
70003273 |
|
1 |
Strainer, Sump |
|
|
|
108 |
|
70003274 |
|
2 |
Bolt |
|
|
|
|
|
|
|
Ref |
OIL PUMP COMPONENTS |
|
|
|
201 |
|
70003275 |
|
1 |
Block, Oil Pump |
|
|
|
202 |
|
70003276 |
|
1 |
Plug |
|
|
|
203 |
|
70003277 |
|
1 |
Gear, Oil Pump Inner |
|
|
|
204 |
|
70003278 |
|
1 |
Gear, Oil Pump Outer |
|
|
|
205 |
|
70003279 |
|
1 |
Valve, Oil Pressure Relief |
|
|
|
206 |
|
70003280 |
|
1 |
Spring, Oil Pressure Relief |
|
|
|
207 |
|
70003281 |
|
1 |
Plug, Oil Pressure Relief |
|
|
|
|
|
|
|
|
|
|
|
2-4 |
GM Engine Parts Supplement |
3121245 |
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|
|
|
SECTION 2 |
.97L ENGINE |
||
|
|
|
|
|
|
|
|
|
FIGURE 2-1. SHORT BLOCK COMPONENTS (CONTINUED) |
|
|
|
|||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
|
REV. |
|
|
|
|
|
|
|
|
|
208 |
70003282 |
1 |
Cover, Oil Pump Rear |
|
|
|
|
209 |
70003283 |
6 |
Screw |
|
|
|
|
210 |
70003284 |
1 |
Gasket, Oil Pump |
|
|
|
|
211 |
70003285 |
2 |
Pin, Dowel |
|
|
|
|
212 |
70003286 |
5 |
Bolt |
|
|
|
|
213 |
70003287 |
1 |
Bolt |
|
|
|
|
214 |
70003288 |
2 |
Bolt |
|
|
|
|
215 |
70003289 |
1 |
Washer |
|
|
|
|
216 |
70003290 |
1 |
Bolt |
|
|
|
|
|
|
Ref |
FLYWHEEL COMPONENTS |
|
|
|
|
301 |
See Note |
1 |
Flywheel (Note: Not available for purchase) |
|
|
|
|
|
70003403 |
1 |
Ring Gear |
|
|
|
|
302 |
70003404 |
6 |
Bolt, Flywheel |
|
|
|
|
303 |
70003405 |
1 |
Pin, Dowel |
|
|
|
|
304 to 308 |
Not Used |
|
|
|
|
|
|
309 |
70003406 |
1 |
Bearing |
|
|
|
|
|
|
Ref |
TIMING COMPONENTS |
|
|
|
|
401 |
70003342 |
1 |
Cover, Joining |
|
|
|
|
402 |
70003343 |
1 |
Cover, Front |
|
|
|
|
403 |
70003344 |
1 |
Gasket, Front |
|
|
|
|
404 |
70003345 |
4 |
Bolt & Washer |
|
|
|
|
405 |
70003346 |
2 |
Support, Long |
|
|
|
|
406 |
70003347 |
6 |
Bolt |
|
|
|
|
407 |
70003348 |
2 |
Grommet |
|
|
|
|
408 |
70003349 |
2 |
Grommet |
|
|
|
|
409 |
70003350 |
4 |
Spacer |
|
|
|
|
410 |
70003351 |
2 |
Gasket |
|
|
|
|
411 |
70003352 |
1 |
Gasket |
|
|
|
|
412 |
70003353 |
1 |
Gasket |
|
|
|
|
413 |
70003354 |
1 |
Gasket |
|
|
|
|
414 |
70003355 |
1 |
Ring, Front Cover |
|
|
|
|
415 |
70003356 |
1 |
Plug, Front Cover Window |
|
|
|
|
416 |
70003357 |
1 |
Pulley, Camshaft Timing |
|
|
|
|
417 |
70003358 |
1 |
Key |
|
|
|
|
418 |
70003359 |
1 |
Support, Short |
|
|
|
|
419 |
70003360 |
2 |
Bolt & Washer |
|
|
|
|
420 |
70003361 |
1 |
Belt, Timing |
|
|
|
|
421 |
70003362 |
1 |
Bolt |
|
|
|
|
422 |
70003363 |
1 |
Washer |
|
|
|
|
423 |
70003364 |
1 |
Washer |
|
|
|
|
424 |
70003365 |
1 |
Tensioner |
|
|
|
|
425 |
70003366 |
1 |
Spacer, Torsion Bar |
|
|
|
|
426 |
70003367 |
1 |
Bar, Torsion |
|
|
|
|
427 |
70003368 |
1 |
Bolt |
|
|
|
|
428 |
70003369 |
1 |
Washer, Torsion Bar |
|
|
|
|
|
|
|
|
|
|
|
|
3121245 |
GM Engine Parts Supplement |
2-5 |
SECTION 2 |
.97L ENGINE |
|
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|
|
FIGURE 2-2. CYLINDER HEAD COMPONENTS |
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3 |
|
|
2 |
|
4 |
|
|
|
|
|
|
1 |
|
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|
|
|
|
28 |
28 |
|
|
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|
|
22 |
5 |
|
|
|
|
6 |
|
|
30 |
1 |
|
|
|
|
|
|
|
11 |
|
|
|
|
29 |
|
|
|
|
|
|
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21 |
9 |
|
|
|
|
|
|
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|
20 |
|
13 |
10 |
|
|
|
|
|
|
18 |
9 |
|
12 |
|
|
|
||
|
7 |
|
|
14 |
|
|
|
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|
|
19 |
|
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|
|
8 |
|
17 |
|
|
|
|
|
|
|
27 |
|
|
|
24 |
23 |
|
16 |
|
|
|
|
||
|
|
|
|
|
25 |
|
|
15 |
|
|
|
|
|
105 |
|
26 |
15 |
|
|
|
|
|
|
|
|
|
|
113 |
|
|
|
114 |
|
107 |
|
|
106 |
|
108 |
|
|
|
|
|
|
|
115 |
|
105 |
|
|
112 |
|
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|
|
111 |
|
|
|
|
116 |
118 |
112 |
|
|
117 |
||
|
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|
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111 |
109 |
110 |
102 |
|
||
|
|
|
|
|
103 |
|
|
104 |
101 |
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2-6 |
GM Engine Parts Supplement |
3121245 |
|
|
|
|
SECTION 2 |
.97L ENGINE |
||
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|
|
|
FIGURE 2-2. CYLINDER HEAD COMPONENTS |
|
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|
|||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
|
REV. |
|
|
|
|
|
|
|
|
|
|
|
Ref |
CYLINDER HEAD COMPONENTS |
|
|
|
|
1 |
70003292 |
2 |
Clamp, Outlet |
|
|
|
|
2 |
70003293 |
1 |
Cap, Vent |
|
|
|
|
3 |
70003294 |
4 |
Bolt, Cylinder Head |
|
|
|
|
4 |
70003295 |
4 |
Grommet, Cylinder Bolt |
|
|
|
|
5 |
70003296 |
1 |
Cover, Valve |
|
|
|
|
6 |
70003297 |
1 |
Gasket, Valve Cover |
|
|
|
|
7 |
70003298 |
10 |
Bolt, Cylinder Head |
|
|
|
|
8 |
70003299 |
10 |
Gasket |
|
|
|
|
9 |
70003300 |
8 |
Bolt |
|
|
|
|
10 |
70003301 |
1 |
Screw, Cylinder Head Rear Cover |
|
|
|
|
11 |
70003302 |
2 |
Screw, Coil Bracket |
|
|
|
|
12 |
70003303 |
1 |
Cover, Cylinder Head Rear |
|
|
|
|
13 |
70003304 |
2 |
Gasket, Cylinder Head Rear Cover |
|
|
|
|
14 |
70003179 |
4 |
Plug, Spark |
|
|
|
|
15 |
70003305 |
2 |
Pin, Dowel |
|
|
|
|
16 |
70003306 |
1 |
Gasket, Cylinder Head |
|
|
|
|
17 |
70003307 |
1 |
Head, Cylinder |
|
|
|
|
18 |
70003308 |
4 |
Plug |
|
|
|
|
19 |
70003309 |
8 |
Guide, Valve |
|
|
|
|
20 |
70003310 |
1 |
Board, Cover |
|
|
|
|
21 |
70003311 |
1 |
Gasket, Cover Board |
|
|
|
|
22 |
70003312 |
1 |
Pipe, PCV |
|
|
|
|
23 |
70003313 |
1 |
Gasket, Cylinder Head Front Cover |
|
|
|
|
24 |
70003314 |
1 |
Cover, Cylinder Head Front |
|
|
|
|
25 |
70003315 |
3 |
Bolt, Cylinder Head Front Cover |
|
|
|
|
26 |
70003316 |
2 |
Bolt, Cylinder head Front Cover |
|
|
|
|
27 |
70003317 |
2 |
Pin, Dowel |
|
|
|
|
28 |
70003318 |
2 |
Bolt, Coil |
|
|
|
|
29 |
70003319 |
1 |
Bracket, Coil |
|
|
|
|
30 |
70003320 |
1 |
Coil, Ignition |
|
|
|
|
|
|
Ref |
CAMSHAFT COMPONENTS |
|
|
|
|
101 |
70003321 |
1 |
Seal, Front Camshaft |
|
|
|
|
102 |
70003322 |
1 |
Camshaft |
|
|
|
|
103 |
70003323 |
1 |
Plate, Thrust |
|
|
|
|
104 |
70003324 |
2 |
Bolt |
|
|
|
|
105 |
70003325 |
2 |
Shaft, Rocker Arm |
|
|
|
|
106 |
70003326 |
10 |
Bolt |
|
|
|
|
107 |
70003327 |
8 |
Arm, Rocker |
|
|
|
|
108 |
70003328 |
8 |
Spring, Rocker |
|
|
|
|
109 |
70003329 |
4 |
Valve, Intake |
|
|
|
|
110 |
70003330 |
4 |
Valve, Exhaust |
|
|
|
|
111 |
70003331 |
8 |
Spring, Valve |
|
|
|
|
112 |
70003332 |
8 |
Seat, Valve Spring |
|
|
|
|
113 |
70003333 |
8 |
Nut, Rocker Valve Arm |
|
|
|
|
114 |
70003334 |
8 |
Screw, Rocker Valve Arm |
|
|
|
|
|
|
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|
|
3121245 |
GM Engine Parts Supplement |
2-7 |
SECTION 2 .97L ENGINE
FIGURE 2-2. CYLINDER HEAD COMPONENTS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
115 |
70003335 |
10 |
Block |
|
116 |
70003336 |
8 |
Seal, Valve |
|
117 |
70003337 |
8 |
Base, Valve Spring |
|
118 |
70003338 |
4 |
Plug, Rocker Arm |
|
|
|
|
|
|
2-8 |
GM Engine Parts Supplement |
3121245 |
SECTION 2 .97L ENGINE
FIGURE 2-2. CYLINDER HEAD COMPONENTS (CONTINUED)
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
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|
3121245 |
GM Engine Parts Supplement |
2-9 |
SECTION 2 .97L ENGINE
FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS
12
11
17
18
1 2
3
2-10 |
GM Engine Parts Supplement |
3121245 |
|
|
|
|
SECTION 2 |
.97L ENGINE |
|
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|
|
|
|
FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS |
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|
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|||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
|
REV. |
|
|
|
|
|
|
|
|
|
|
|
Ref |
DRESS COMPONENTS |
|
|
|
|
1 |
70003226 |
1 |
Valve, Oil Drain |
|
|
|
|
2 |
70003227 |
1 |
Clamp |
|
|
|
|
3 |
70001542 |
1 |
Hose |
|
|
|
|
4 to 10 |
Not Used |
|
|
|
|
|
|
11 |
|
1 |
Dipstick Options (was p/n 70003228) |
|
|
|
|
|
|
|
(Note: Engine SN not Machine SN): |
|
|
|
|
|
Use 1001143636 |
|
Prior to Engine SN 0.9L01126 (Redesigned Dipstick & Tube Kit) |
|
|
||
|
Use 1001143762 |
|
Engine SN 0.9L01126 to SN 0.9L01240 & SN 0.9L01243 (Dip- |
|
|
||
|
|
|
stick Kit) (was p/n 1001143635) |
|
|
|
|
12 |
|
1 |
Tube, Dipstick Options (Note: Engine SN not Machine SN): |
|
|
||
|
Use 1001143636 |
|
Prior to Engine SN 0.9L01126 (Redesigned Dipstick & Tube Kit) |
|
|
||
|
70003229 |
|
Engine SN 0.9L01126 to SN 0.9L01240 & |
|
|
|
|
|
|
|
SN 0.9L01243 (Tube Only) |
|
|
|
|
13 to 16 |
Not Used |
|
|
|
|
|
|
17 |
70003291 |
1 |
Fitting |
|
|
|
|
18 |
70002979 |
1 |
Filter, Oil |
|
|
|
|
101 |
|
Ref |
SERVICE REPLACEMENT LONG BLOCK |
|
|
|
|
|
See Note |
1 |
Long Block for 1001117892 Engine (Note: Not available for |
|
|
||
|
|
|
purchase) |
|
|
|
|
|
|
|
|
|
|
|
|
3121245 |
GM Engine Parts Supplement |
2-11 |
SECTION 2 .97L ENGINE
11
11
FIGURE 2-4. ELECTRICAL COMPONENTS
6 |
3 |
|
7
5 
7 
7
9
10 |
2 |
|
2A |
||
|
||
|
10 |
204
203
201
202
114
128
130 
129
8 1 
4 
8
111
2-12 |
GM Engine Parts Supplement |
3121245 |
|
|
|
|
|
SECTION 2 |
.97L ENGINE |
|
|
|
|
|
|
|
|
|
|
|
|
|
FIGURE 2-4. ELECTRICAL COMPONENTS |
|
|
|
|||
ITEM # |
PART NUMBER |
|
QTY. |
|
DESCRIPTION |
|
REV. |
|
|
|
|
|
|
|
|
|
|
|
|
|
Ref |
ELECTRICAL COMPONENTS |
|
|
|
|
1 |
7027999 |
|
1 |
Sensor, Speed |
|
|
|
|
2 |
70003192 |
|
1 |
Harness, Engine |
|
|
|
|
2A |
See Note |
|
1 |
Box, Fuse (Note: Part of Harness - Not Available for |
|
|
||
|
|
|
|
Purchase) |
|
|
|
|
|
70002627 |
|
1 |
Cover, Fuse Box |
|
|
|
|
|
70001950 |
|
2 |
Relay (Power & Fuel Pump) |
|
|
|
|
|
70001951 |
|
1 |
Relay (Starter) |
|
|
|
|
|
70001931 |
|
1 |
Fuse - 60 Amp (Alternator) |
|
|
|
|
|
See Note |
|
1 |
Fuse - 20 Amp (Note: Not Available - Purchase Locally) |
|
|
||
|
See Note |
|
3 |
Fuse - 15 Amp (Note: Not Available - Purchase Locally) |
|
|
||
|
See Note |
|
1 |
Fuse - 10 Amp (Note: Not Available - Purchase Locally) |
|
|
||
|
See Note |
|
1 |
Fuse - 5 Amp (Note: Not Available - Purchase Locally) |
|
|
||
3 |
70003193 |
|
5 |
Nut |
|
|
|
|
4 |
70000719 |
|
1 |
O2 Sensor |
|
|
|
|
5 |
70003178 |
|
1 |
Module, ECM |
|
|
|
|
6 |
70003194 |
|
1 |
Bracket |
|
|
|
|
7 |
70001313 |
|
5 |
Isolator |
|
|
|
|
8 |
70003195 |
|
2 |
Clamp |
|
|
|
|
9 |
70003196 |
|
1 |
Bolt |
|
|
|
|
10 |
70003197 |
|
2 |
Bolt |
|
|
|
|
11 |
70003198 |
|
5 |
Bolt |
|
|
|
|
|
|
|
Ref |
COIL & SPARK PLUG COMPONENTS |
|
|
|
|
100 to 110 |
Not Used |
|
|
|
|
|
|
|
111 |
70003302 |
|
2 |
Screw |
|
|
|
|
112 to 113 |
Not Used |
|
|
|
|
|
|
|
114 |
70003179 |
|
4 |
Plug, Spark |
|
|
|
|
115 to 127 |
Not Used |
|
|
|
|
|
|
|
128 |
70003318 |
|
2 |
Bolt, Coil |
|
|
|
|
129 |
70003319 |
|
1 |
Bracket, Coil |
|
|
|
|
130 |
70003320 |
|
1 |
Coil, Ignition |
|
|
|
|
|
|
|
Ref |
SPARK PLUG WIRE COMPONENTS |
|
|
|
|
201 |
70003381 |
|
1 |
Clip |
|
|
|
|
202 |
70003382 |
|
4 |
Wire, Spark Plug |
|
|
|
|
203 |
70003383 |
|
1 |
Bracket |
|
|
|
|
204 |
70003384 |
|
1 |
Bolt |
|
|
|
|
|
|
|
|
|
|
|
|
|
3121245 |
GM Engine Parts Supplement |
2-13 |
SECTION 2 .97L ENGINE
FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS
4
2
3
4 |
101 |
102 |
||||
|
|
|||||
|
|
5 |
|
|
|
|
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|
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||
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
104
105
1 |
107 |
106
6
109
103
108
111
110 |
201 |
2-14 |
GM Engine Parts Supplement |
3121245 |
SECTION 2 .97L ENGINE
FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
ALTERNATOR & PULLEY COMPONENTS |
|
1 |
70003385 |
1 |
Alternator/Generator |
|
2 |
70003386 |
1 |
Arm, Adjusting |
|
3 |
Use 0760812 |
1 |
Bolt, Flanged (was p/n 70003387) |
|
4 |
70003388 |
5 |
Bolt |
|
5 |
70003389 |
1 |
Bracket, Mounting |
|
6 |
70003390 |
2 |
Bolt |
|
|
|
Ref |
FAN & WATER PUMP COMPONENTS |
|
101 |
70003391 |
1 |
Pump, Water (Includes Item 102) |
|
102 |
70003392 |
1 |
Gasket, Water Pump |
|
103 |
70003393 |
2 |
Bolt |
|
104 |
70003394 |
1 |
Bolt |
|
105 |
70003395 |
2 |
Stud |
|
106 |
70003396 |
2 |
Nut |
|
106 |
70003397 |
2 |
Washer |
|
107 |
70003398 |
1 |
Pulley, Water Pump |
|
108 |
70003399 |
1 |
V-Belt/Drive Belt |
|
109 |
70003400 |
1 |
Gasket, Spacer |
|
110 |
70003401 |
1 |
Fan |
|
111 |
Use 70003401 |
4 |
Bolt (was p/n 70003402) |
|
|
|
Ref |
CRANK SHAFT PULLEY COMPONENTS |
|
201 |
70003189 |
1 |
Pulley, Crankshaft |
|
|
|
|
|
|
3121245 |
GM Engine Parts Supplement |
2-15 |
SECTION 2 .97L ENGINE
FIGURE 2-6. STARTER COMPONENTS
3
4
2
1
2-16 |
GM Engine Parts Supplement |
3121245 |
|
|
|
|
SECTION 2 |
.97L ENGINE |
|
|
|
|
|
|
|
|
|
|
|
|
FIGURE 2-6. STARTER COMPONENTS |
|
|
|
||
ITEM # |
PART NUMBER |
QTY. |
|
DESCRIPTION |
|
REV. |
|
|
|
|
|
|
|
|
|
|
|
Ref |
STARTER KIT |
|
|
|
|
1 |
70003190 |
2 |
Bolt, Starter |
|
|
|
|
2 |
70003191 |
1 |
Starter |
|
|
|
|
3 |
See Note |
1 |
Shield, Cover (Note: Not available for purchase) |
|
|
||
4 |
See Note |
2 |
Bolt, Cover (Note: Not available for purchase) |
|
|
|
|
|
|
|
|
|
|
|
|
3121245 |
GM Engine Parts Supplement |
2-17 |
SECTION 2 .97L ENGINE
FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS
9
3 11
1 11 3
8
11
101
3
2
5
7 |
8 |
11
7
10
6 |
101 |
|
10 |
12 |
6 |
|
|
|
12 |
7 |
4 |
2-18 |
GM Engine Parts Supplement |
3121245 |
SECTION 2 .97L ENGINE
FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS
ITEM # |
PART NUMBER |
QTY. |
DESCRIPTION |
REV. |
|
|
|
|
|
|
|
Ref |
FLYWHEEL HOUSING COMPONENTS |
|
1 |
70003180 |
1 |
Housing, Flywheel |
|
2 |
70003181 |
1 |
Spacer |
|
3 |
70003182 |
2 |
Bolt |
|
4 |
70003183 |
1 |
Cover, Ring Plate (Bottom) |
|
5 |
70003184 |
1 |
Cover, Ring Plate (Top) |
|
6 |
70001568 |
2 |
Bolt |
|
7 |
70001316 |
2 |
Nut |
|
8 |
70003185 |
2 |
Bolt |
|
9 |
70003186 |
1 |
Bolt |
|
10 |
70003187 |
2 |
Washer |
|
11 |
70003188 |
9 |
Washer |
|
12 |
70002890 |
2 |
Bolt |
|
|
|
Ref |
PUMP COUPLING COMPONENTS |
|
101 |
See Note |
1 |
Pump Coupling Kit (Note: Not available for purchase) |
|
|
|
|
|
|
3121245 |
GM Engine Parts Supplement |
2-19 |
SECTION 2 .97L ENGINE
FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS
22
38
9
20
21 |
23 |
19
5
|
|
18 |
|
|
|
27 |
34 |
|
|
|
|
37 |
|
|
|
|
26 |
|
|
22 |
|
26 |
26 |
|
|
|
|
||
32 |
22 |
41 |
26 |
2 |
|
|
|
||
40 |
32 |
32 |
|
|
|
32 |
|
|
|
|
|
25 |
|
|
39 |
|
32 |
33 |
|
|
|
|
|
|
29
28
31
24
12
2 4
2
6
8
7
29
24
30
28 11 |
29 |
|
|
28 |
10 |
|
29 |
30
13 |
28 |
3 |
43
2
2-20 |
GM Engine Parts Supplement |
3121245 |
|
|
|
|
SECTION 2 |
.97L ENGINE |
|
|
|
|
|
|
|
|
|
|
|
FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS |
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ITEM # |
PART NUMBER |
QTY. |
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DESCRIPTION |
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REV. |
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Ref |
THERMOSTAT & INTAKE MANIFOLD COMPONENTS |
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1 |
Not Used |
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|
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2 |
70003409 |
4 |
Bolt |
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|
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3 |
70003410 |
1 |
Seal |
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|
|
4 |
70003411 |
1 |
Bracket, Front Intake Manifold |
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|
|
|
5 |
70003412 |
1 |
Sensor, Water Temperature |
|
|
|
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6 |
70003413 |
1 |
Housing, Thermostat |
|
|
|
|
7 |
70003414 |
1 |
Thermostat |
|
|
|
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8 |
70003415 |
1 |
Gasket, Thermostat Housing |
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|
|
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9 |
70003416 |
2 |
Bolt |
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10 |
70003417 |
1 |
Pipe, EGR |
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11 |
70003418 |
1 |
Pipe, PCV |
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12 |
70003419 |
1 |
Valve, PCV |
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13 |
70003420 |
1 |
Pipe, Backwater |
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14 to 18 |
Not Used |
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17 |
See Note |
2 |
Tie-in, Vacuum Aidforce (Not Shown) (Note: Not available for |
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purchase) |
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18 |
70003421 |
1 |
Sensor, Coolant Temperature |
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19 |
70003422 |
1 |
Sensor, Map |
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20 |
70003423 |
4 |
Bolt |
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21 |
70003424 |
1 |
Bracket, Map Sensor |
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22 |
70003425 |
3 |
Bolt, Intake Manifold |
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23 |
70003426 |
1 |
Intake Manifold Set |
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24 |
70003427 |
2 |
Gasket, Intake Manifold |
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25 |
70003428 |
1 |
Stud, Exhaust Manifold |
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26 |
70003429 |
4 |
Stud, Intake Manifold |
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27 |
70003430 |
1 |
Patch, Earthing |
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28 |
70003431 |
4 |
Clamp |
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29 |
70003432 |
4 |
Clamp |
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30 |
70003433 |
1 |
Pipe, Backwater |
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31 |
70003434 |
1 |
Valve |
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32 |
70003435 |
5 |
Nut |
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33 |
70003436 |
1 |
Lockwasher |
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34 |
70003437 |
1 |
Eye, Lifting |
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35 to 36 |
Not Used |
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37 |
70003438 |
1 |
Clip |
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38 |
70003439 |
1 |
Bolt |
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39 |
70003440 |
1 |
Bracket |
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40 |
70003441 |
1 |
Switch |
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41 |
70003442 |
1 |
Washer |
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42 |
70003443 |
1 |
Ring (Not Shown) |
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43 |
70003444 |
1 |
Pipe, Return Water |
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3121245 |
GM Engine Parts Supplement |
2-21 |
SECTION 2 .97L ENGINE
FIGURE 2-9. FUEL SUPPLY COMPONENTS
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TO |
102 |
|
226 |
FUEL |
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TANK |
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221 |
103 |
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219 |
|
211 |
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101
214
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212 |
|
208 |
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223 |
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225 |
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219 |
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218 |
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214 |
205 |
218 |
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231 |
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230 |
205 |
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|
206 |
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|
205 |
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220 |
209 |
|
210 |
207 |
213 |
202 |
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209 |
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|
231 |
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|
220 |
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215 |
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222 |
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209 |
201 |
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217 |
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203 |
309 |
310 |
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7 |
204 |
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303 |
231 |
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232 |
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|
209 |
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305 |
231 |
224 |
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216 |
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227 |
|
308 |
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|
304 |
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|
310 |
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|
302 |
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|
307 |
|
|
306 |
|
|
301 |
6
4
1 |
|
2 |
5 |
|
|
|
3 |
2-22 |
GM Engine Parts Supplement |
3121245 |
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