JLG 80SL Parts Manual
Illustrated Parts Manual
Model
80SL
3121326
October 15, 2013
REVISION LOG
October 1, 2006 - Original Issue of Manual (Manual Edited to B/M 0010695 Revision 3)
February 28, 2007 - Revised Manual (Manual Edited to B/M 0010695 Revision 6)
June 15, 2007 - Revised Manual (Manual Edited to B/M 0010695 Revision 6)
November 1, 2007 - Revised Manual (Manual Edited to B/M 0010695 Revision 7)
January 31, 2008 - Revised Manual (Manual Edited to B/M 0010695 Revision 9)
July 31, 2008 - Revised Manual (Manual Edited to B/M 0010695 Revision 9)
May 15, 2009 - Revised Manual (Manual Edited to B/M 0010695 Revision 10)
November 15, 2010 - Revised Manual (Manual Edited to B/M 0010695 Revision 10)
April 8, 2011 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
July 11, 2011 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
October 3, 2011 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
February 24, 2012 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
June 29, 2012 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
September 21, 2012 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
January 31, 2013 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
April 18, 2013 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
July 16, 2013 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
October 15, 2013 - Revised Manual (Manual Edited to B/M 0010695 Revision 13)
3121326 80SL A
REVISION LOG
B 80SL 3121326
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 REAR AXLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-4 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-5 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-6 LEVELING CYLINDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-7 LADDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 VALVE SIDE COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 HAND PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 DRIVE VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 MAIN TERMINAL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-6 ENGINE SIDE COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-7 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-8 PISTON PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-9 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
SECTION 3 - SCISSORS ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SCISSORS ARMS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM CONSOLE ASSEMBLY & INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-3 DRIVE/STEER CONTROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 LEVELING CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 PLATFORM EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 STEERING CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021263) . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM (S/N 1200021263 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 6-10
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
3121326 80SL i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 80SL 3121326
SECTION 1
FRAME
3121326 80SL 1-1
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION
1-2 80SL 3121326
SECTION 1 FRAME
FIGURE 1-1. STEERING INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275565 Ref. STEERING INSTALLATION F
1Not Used
2 0711232 1 Bolt M12 x 150mm
3 0761210 3 Bolt M12 x 20mm
4 0761214 8 Bolt M12 x 30mm
5Not Used
6 3331215 1 Nut M12
7 4832100 11 Lockwasher M12
8 H900014 1 Steer Cylinder Assembly (See Section 5 for Breakdown)
9 2160016 3 Fitting, Grease (was p/n S000141)
10 S001613 2 O-Ring
11 S001614 2 Ring
12 S200252 1 Washer
13 S200253 1 Washer
14 Not Used
15 S201585 1 Tie-Bar
16 S201586 1 Spindle (Left)
16A S900322 1 Bushing
17 S201587 1 Spindle (Right)
17A S900322 1 Bushing (Not Shown)
18 S201588 2 Cap
19 S201589 2 Pin
20 S900085 1 Pin
21 S900088 1 Pin
22 S900214 2 Ring
23 4812100 2 Flatwasher M12
24 S000142 6 Cap, Grease Fitting
25 2160018 3 Fitting, 90° Grease
S201598 Ref. FRAME WELDMENT I
101 to 177 Not Used
178 S200911 4 Bushing
3121326 80SL 1-3
SECTION 1 FRAME
FIGURE 1-2. REAR AXLE INSTALLATION
1-4 80SL 3121326
SECTION 1 FRAME
FIGURE 1-2. REAR AXLE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275564 Ref. REAR AXLE INSTALLATION J
1 0100019 A/R Compound, Locking
2 0701222 2 Bolt M12 x 70mm
3 0712026 8 Bolt M20 x 90mm
4 0760819 8 Bolt M8 x 20mm
5 0761214 5 Bolt M12 x 30mm
6 3291005 4 Locknut M10
7 3293605 1 Locknut M36
8 3332011 8 Nut M20
9Not Used
10 4031614 8 Capscrew M5 x 50mm
11 4032018 4 Capscrew M10 x 70mm
12 Not Used
13 4812000 8 Flatwasher M10
14 4812100 2 Flatwasher M12
15 4831900 8 Lockwasher M8
16 4832100 9 Lockwasher M12
17 5242000 16 Flatwasher M20 Hardened
18 E000376 2 Switch, Limit
19 H900009 2 Axle Lockout Cylinder Assembly (See Section 5 for Breakdown)
20 2160016 5 Fitting, Grease
21 Not Used
22 S001640 2 Bumper
23 S201591 1 Pivot, Axle
24 S201592 1 Oscillating Axle Weldment
24A S001557 2 Bushing
25 S201593 2 Cover
26 S201594 1 Pin
27 S201595 2 Pin
28 S201596 2 Pin
29 S201597 1 Plate
30 S900186 1 Cover, Switch
31 S900189 2 Bushing
32 S900190 2 Bushing
33 1 Plate, End Options:
S900191 Prior to S/N 1200022194
S900231 S/N 1200022194 to Present
34 S900209 2 Plate
35 S900210 2 Seal
36 0701224 2 Bolt M12 x 80mm
37 0700510 8 Bolt M5 x 20mm
38 3290505 8 Locknut M5
39 4811600 16 Flatwasher M5
40 S000142 5 Cap, Grease Fitting
41 S900211 2 Bushing
42 4831600 8 Lockwasher M5
3121326 80SL 1-5
SECTION 1 FRAME
103
FIGURE 1-3. WHEEL DRIVE INSTALLATION
1-6 80SL 3121326
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275566 Ref. WHEEL DRIVE INSTALLATION G
1Not Used
2 0761215 8 Bolt M12 x 35mm
3 0771619 24 Bolt M16 x 55mm
4 4832100 8 Lockwasher M12
5 5241600 24 Flatwasher M16 Hardened
6 H000219 4 Drive Hub Assembly (See Figure 1-5 for Breakdown)
7 H000443 4 Drive Motor Assembly (See Figure 1-4 for Breakdown)
8Not Used
9 5272611 8 Capscrew M16 x 35mm
10 4032013 8 Capscrew M10 x 45mm
11 4032015 8 Capscrew M10 x 55mm
12 H000331 2 Shock Valve Assembly (Rear Axles) (No Replacement Parts
Available - Replace Complete Valve)
13 H000723 2 Travel Valve Assembly (Front Axles) (No Replacement Parts
Available - Replace Complete Valve)
0275708 Ref. TIRE AND WHEEL INSTALLATION C
101 S900327 2 Wheel & Tire Assembly - Foam Filled (Right Side)
102 S900328 2 Wheel & Tire Assembly - Foam Filled (Left Side)
Ref. Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
70000154 4 Rim
70000153 4 Tire
103 S004000 24 Cap, Wheel Nut
3121326 80SL 1-7
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
1-8 80SL 3121326
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
H000443 Ref. DRIVE MOTOR ASSEMBLY D
1 to 2 Not Used
3 7027861 1 Seal, Dust
4Not Used
5 Use 7020127 1 Seal, Shaft
6Not Used
7 7020128 1 Race, Bearing
8 7020129 1 Bearing, Needle
9 to 12 Not Used
13 See Note 1 Shaft & Housing (Note: Not Available - Purchase Complete
Assembly)
14 7027941 1 Shaft, Cardan
15 Not Used
16 Use 7020127 3 O-Ring
17 7027939 1 Plate, Distributor
18 See Note 1 Gear Set (Note: Not Available - Purchase Complete Assembly)
19 7027940 1 Cover, End
20 Use 7020127 7 Washer
21 See Note 7 Screw M8 x 45mm (Note: Not Available - Purchase Locally)
22 to 25 Not Used
— — — — — — — — — —
26 7020127 1 Seal Kit - H000443 Motor (Includes Items 3,5,16 & 20)
3121326 80SL 1-9
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY
1-10 80SL 3121326
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
H000219 Ref. DRIVE HUB ASSEMBLY - COMPLETE E
1Not Used
2 See Note 1 Spindle (Note: Not Available - Purchase Complete Assembly)
3 to 4 Not Used
5 See Note 1 Hub (Note: Not Available - Purchase Complete Assembly)
6 70000239 1 Gear Ring
7 See Note 1 Cover (Note: Not Available - Purchase Complete Assembly)
8 See Note 1 Flange (Note: Not Available - Purchase Complete Assembly)
9 See Note 1 Coupling (Note: Not Available - Purchase Complete Assembly)
10 See Note 1 Thrustwasher (Note: Not Available - Purchase Complete
Assembly)
11 See Note 1 Thrustwasher (Note: Not Available - Purchase Complete
Assembly)
12 See Note 1 Circlip (Note: Not Available - Purchase Locally)
13 Not Used
14 See Note 3 Planetary Gear (Note: Not Available - Purchase Complete
Assembly)
15 to 16 Not Used
17 See Note 3 Pin (Note: Not Available - Purchase Complete Assembly)
18 See Note 6 Thrustwasher (Note: Not Available - Purchase Complete
Assembly)
19 See Note 6 Spacer (Note: Not Available - Purchase Complete Assembly)
20 to 25 Not Used
26 70000240 1 Sun Pinion
27 to 32 Not Used
33 See Note 1 Piston (Note: Not Available - Purchase Complete Assembly)
34 70000241 16 Spring
35 70000242 5 Disc
36 70000243 6 Disc
37 70000244 1 Lock Nut
38 Not Used
39 70000245 2 Bearing
40 70000246 1 Bearing
41 70000247 1 Bearing
42 See Note 6 Bearing (Note: Not Available - Purchase Complete Assembly)
43 See Note 1 Circlip (Note: Not Available - Purchase Locally)
44 See Note 1 Circlip (Note: Not Available - Purchase Locally)
45 See Note 1 Disc (Note: Not Available - Purchase Complete Assembly)
46 See Note 1 Circlip (Note: Not Available - Purchase Locally)
47 See Note 1 Plug (Note: Not Available - Purchase Locally)
48 70000248 1 O-Ring
49 70000249 2 O-Ring
50 70000250 1 O-Ring
51 70000251 1 O-Ring
52 70000252 1 O-Ring
53 70000253 1 Oil Seal
54 70000254 1 Gasket
55 70000255 1 O-Ring
56 70000256 1 Blocking Ring
3121326 80SL 1-11
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
57 70000257 1 O-Ring
58 70000258 1 Blocking Ring
59 See Note 8 Screw (Note: Not Available - Purchase Locally)
60 See Note 2 Screw (Note: Not Available - Purchase Locally)
61 See Note 2 Screw (Note: Not Available - Purchase Locally)
62 See Note 2 Plug (Note: Not Available - Purchase Locally)
63 See Note 2 Washer (Note: Not Available - Purchase Complete Assembly)
64 See Note 1 Plug (Note: Not Available - Purchase Locally)
65 See Note 1 Disc (Note: Not Available - Purchase Complete Assembly)
66 70000259 6 Threaded Stud
67 70000260 1 O-Ring
68 70000346 1 Reduction Gear Kit
69 S003991 6 Nut, Wheel
— — — — — — — — — —
See Note 1 Seal Kit - H000219 Hub (Note: Not Available - Purchase
Individual Parts)
1-12 80SL 3121326
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121326 80SL 1-13
SECTION 1 FRAME
4
11
3
11
22
16
17
(FRONT)
(REAR)
2
11
23
24
6
102021
1
1213182627
8
7
9515
14
19
(LEFT FRONT/
RIGHT REAR)
(RIGHT FRONT/
LEFT REAR)
25
FIGURE 1-6. LEVELING CYLINDERS INSTALLATION
1-14 80SL 3121326
SECTION 1 FRAME
FIGURE 1-6. LEVELING CYLINDERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275571 Ref. LEVELING CYLINDERS INSTALLATION E
1 4031510 16 Capscrew M4 x 30mm
2 0700817 8 Bolt M8 x 45mm
3 0700818 16 Bolt M8 x 50mm
4 0700833 16 Bolt M8 x 160mm
5 0701627 16 Bolt M16 x 100mm
6 0700608 16 Bolt M6 x 16mm
7 0701018 8 Bolt M10 x 50mm
8 4832000 8 Lockwasher 10mm
9 4832300 16 Lockwasher 16mm
10 4831700 16 Lockwasher 6mm
11 4831900 40 Lockwasher 8mm
12 E000269 4 Connector, Strain Relief
13 E000359 4 Switch, Limit
14 H900008 2 Leveling Cylinder Assembly (Right Front and Left Rear) (See Sec-
tion 5 for Breakdown)
15 H900010 2 Leveling Cylinder Assembly (Left Front and Right Rear) (See Sec-
tion 5 for Breakdown)
16 H000558 2 Valve Assembly (8 Bar - Front) (No Replacement Parts Available -
Replace Complete Valve)
17 H000559 2 Valve Assembly (1 Bar - Rear) (No Replacement Parts Available -
Replace Complete Valve)
18 S001640 4 Bumper
19 S201599 2 Cover, Switch (Right Front and Left Rear)
20 S900002 4 Plate, Cover
21 S900003 4 Gasket
22 S900021 4 Bracket, Switch Mounting
23 S900102 4 Plate
24 S900103 8 Spacer
25 S900187 2 Cover, Switch (Left Front and Right Rear)
26 2160016 4 Fitting, Grease
27 S000142 4 Cap, Grease Fitting
3121326 80SL 1-15
SECTION 1 FRAME
FIGURE 1-7. LADDER INSTALLATION
1-16 80SL 3121326
SECTION 1 FRAME
FIGURE 1-7. LADDER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275570 Ref. LADDER INSTALLATION C
1 4 Bolt M10 Options:
0761012 25mm Length (Prior to S/N 1200020819)
0761010 20mm Length (S/N 1200020819 to Present)
2 4812000 4 Flatwasher M10 (Prior to S/N 1200020819)
3 4832000 4 Lockwasher M10
4 S201601 1 Ladder Assembly D
3820510 33 Rivet
S004014 11 Tread Plate
3121326 80SL 1-17
SECTION 1 FRAME
FIGURE 1-7. LADDER INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-18 80SL 3121326
SECTION 2
GROUND CONTROLS
3121326 80SL 2-1
SECTION 2 GROUND CONTROLS
FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION
2-2 80SL 3121326
SECTION 2 GROUND CONTROLS
FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275593 Ref. VALVE COMPARTMENT INSTALLATION E
1 0700617 2 Bolt M6 x 45mm
2 0760813 4 Bolt M8 x 25mm
3 0761014 12 Bolt M10 x 30mm
4 0761015 4 Bolt M10 x 35mm
5 3290605 2 Locknut M6
6 4811700 4 Flatwasher M6
7Not Used
8 4831900 4 Lockwasher M8
9 4832000 16 Lockwasher M10
10 H000019 1 Solenoid Valve
7012986 1 Coil
7012941 1 Cartridge
7010543 1 Seal Kit - 7012941 Cartridge
11 H000121 1 Main Valve Assembly (See Figure 2-2 for Breakdown)
12 1 Hand Pump Assembly Options:
H000285 S/N 1200020465 to S/N 1200021263 (See Figure 2-3 for
Breakdown)
320066 S/N 1200021263 to Present (No Breakdown Available at Time
of Printing)
13 H000436 1 Drive Valve Assembly (See Figure 2-4 for Breakdown)
14 S201613 1 Bracket, Main Valve
15 S900089 1 Bracket, RH Valve
16 S900192 1 Bracket, LH Valve
17 0700817 2 Bolt M8 x 45mm
18 0700820 1 Bolt M8 x 60mm
19 3290805 3 Locknut M8
20 4811900 3 Flatwasher M8
21 1001103611 1 Bracket, Hand Pump (S/N 1200021263 to Present)
22 DL0113 1 Lever, Hand Pump (S/N 1200021263 to Present)
0275636 Ref. FUEL TANK INSTALLATION D
101 H000038 16.5ft/5m Hose, Fuel Line (Return)
102 H000039 16.5ft/5m Hose, Fuel Line (Supply)
103 H000040 4 Clamp, Hose
104 H000048 1 Fitting, Fuel Hose (Return)
105 H000049 1 Fitting, Fuel Hose (Supply)
106 H000051 2 Strap, Fuel Tank Mounting
107 H000412 1 Tank, Fuel
107A 70000902 1 Cap, Fuel
108 3290805 2 Locknut M8
109 4831900 4 Lockwasher M8
110 471678 A/R Tie Strap (Not Shown)
111 8007986 6 Mount, Tie Strap (Not Shown)
3121326 80SL 2-3
SECTION 2 GROUND CONTROLS
FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275720 Ref. GROUND CONTROLS INSTALLATION E
201 0700815 4 Bolt M8 x 35mm
202 0760610 6 Bolt M6 x 20mm
203 0761010 4 Bolt M10 x 20mm
204 1787217 2 Clamp, Battery Hold-Down
205 Not Used
206 3290605 6 Locknut M6
207 3290805 A/R Locknut M8
208 4811700 12 Flatwasher M6
209 4811900 A/R Flatwasher M8
210 4832000 4 Lockwasher M10
211 8008750 2 Battery
212 A/R Loom / Shield, Cable Options (Not Shown):
E000072 6m/20ft Prior to S/N 1200025000
E000009 6.3m/21ft S/N 1200025000 to Present
213 E900032 1 Ground Control Panel Assembly (See Items 301-316 for
Breakdown)
214 E900072 1 Electrical Tray Assembly (See Items 401-414 for Breakdown)
215 4831900 A/R Lockwasher M8
216 E000005 8.2m/27ft Loom / Shield, Cable (Not Shown) (S/N 1200025000 to Present)
217 E000084 3.3m/11ft Loom / Shield, Cable (Not Shown) (S/N 1200025000 to Present)
E900032 Ref. GROUND CONTROL PANEL ASSEMBLY F
Ref. Note: All machines from start of production to revision D
have been updated to revision E.
301 0760608 2 Bolt M6 x 16mm
302 3290605 2 Locknut M6
303 4060802 4 Guard, Switch
304 4360314 2 Switch, Toggle
305 4360671 1 Switch, Toggle
306 4360469 1 Switch, Key
306A 2860030 1 Key, Replacement
307 4360475 1 Switch, Emergency Stop
308 4360698 1 Switch, Toggle
309 4811700 3 Flatwasher M6
310 E000059 1 Switch, Battery Isolator
70001114 1 Handle
311 E900033 1 Plate, Switch Mounting
312 E900034 1 Decal, Ground Control
313 E900048 1 Light, Indicator
314 E900055 1 Harness, Ground Control (See Section 7 for Breakdown)
315 4811702 1 Flatwasher M6 (Wide)
316 S001443 1 Chain Assembly (Includes Mounting Plate & Attaching Ring)
E900072 Ref. ELECTRICAL TRAY ASSEMBLY C
401 0760605 4 Bolt M6 x 10mm
402 0760610 4 Bolt M6 x 20mm
2-4 80SL 3121326
SECTION 2 GROUND CONTROLS
FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
403 0760810 1 Bolt M8 x 20mm
404 3290605 4 Locknut M6
405 3290805 1 Locknut M8
406 4031605 4 Capscrew M5 x 10mm
407 4811700 8 Flatwasher M6
408 4811900 2 Flatwasher M8
409 4831600 4 Lockwasher M5
410 4831700 4 Lockwasher M6
411 E000044 1 Switch, Tilt
412 E000063 1 Horn
413 E900063 1 Terminal Box Assembly (See Figure 2-5 for Breakdown)
414 S200265 1 Panel, Electrical Carrier
0275567 Ref. ENGINE INSTALLATION G
501 to 510 Not Used
511 1 Control Box, Deutz Engine Options:
Use 1001094781 Prior to S/N 1200016563 (was p/n H005559)
1001094781 S/N 1200016563 to Present
70001352 1 PC Board with LEDs
70001353 1 E-Prom w/Software
70001355 1 Diode
70000634 1 Hourmeter
70000635 2 Switch, Pushbutton
70001122 4 Mount, Vibration
3121326 80SL 2-5
SECTION 2 GROUND CONTROLS
2B
2
2A
18
3
4
9
16D
16
16A
4
10
5
11
4
12
4
13
4
23
6
16B
16C
15
8
8
8
8
8
8
8
8
8
8
8
8
8
14
15
14
7
FIGURE 2-2. MAIN VALVE ASSEMBLY
2-6 80SL 3121326
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