An Oshkosh Corporation Company
Illustrated Parts Manual
Models
G5-18A
2505H
Agrovector 25.5
S/N 0160053000 & After including
0160051045, 0160051047,
0160051049, 0160051194 &
0160051359
31200725
Revised
January 22, 2014
May 10, 2013 - A - Original Issue Of Manual
July 17, 2013 - B - Revised Manual
September 30, 2013 - C - Revised Manual
January 22, 2014 - D - Revised Manual
EFFECTIVITY PAGE
31200725 G5-18A, 2505H, 25.5 i
EFFECTIVITY PAGE
G5-18A, 2505H, 25.5 31200360ii
Machine Configuration
OY2700
1
ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A
REAR VIEW OF CAB
Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).
If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur
(ULS) from this point forward.
If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS)
from this point forward.
1
General Information
1. MACHINE IDENTIFICATION
Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS,
ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these
characteristics are attachments, engine, transmission & hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few
examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number,
part number, description & corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for
quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX
A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations
there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of
parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part
number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing
from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC.................................................................... Air Conditioning
ANSI ............................. American National Standards Institute
AR..........................................................................As Required
ASME.................... American Society of Mechanical Engineers
ASSY ......................................................................... Assembly
AUS..............................................................................Australia
AUX..............................................................................Auxiliary
CE............................................................European Conformity
DIA..............................................................................Diameter
EURO.........................................................................European
FT ...................................................................................... Foot
GA...................................................................................Gauge
GR ...................................................................................Grade
HD.....................................................................................Head
HYD ............................................................................Hydraulic
ID ..................................................................... Inside Diameter
IN ........................................................................................Inch
ISO............................. International Organization for Standards
ITSDF ..... Industrial Truck Standards Development Foundation
KG............................................................................... Kilogram
kW.................................................................................Kilowatt
10. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the
illustration such as harnesses & hoses or any other information that has been separated in the illustration.
LB ....................................................................................Pound
LH.............................................................................. Left Hand
LS ............................................................................. Low Sulfur
MAX........................................................................... Maximum
MM .............................................................................Millimeter
N....................................................................................Newton
NA ...................................................................... Not Applicable
NLA ...........................................................No Longer Available
NSS ........................................................... Not Sold Separately
OD ................................................................. Outside Diameter
OZ .................................................................................. Ounce
P/N ........................................................................Part Number
QTY ..............................................................................Quantity
REF ...........................................................................Reference
REQ............................................................................ Required
RH ...........................................................................Right Hand
S/N ..................................................................... Serial Number
SAE ....................................... Society of Automotive Engineers
STD ............................................................................ Standard
ULS ..................................................................Ultra Low Sulfur
V ..........................................................................................Volt
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior
notification. Contact JLG Industries, Inc. for updated information.
2
2
7
1
8
9
9
6
7
1
3
This Page Intentionally Left Blank
4
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 License Plate Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Boom Assembly - Pads & Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Universal Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 Universal Hitch Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-6 Engine Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-7 Lubricity Doser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
31200725 G5-18A, 2505H, 25.5 5
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
5-6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-10 Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-11 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-12 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Enclosed Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Overhead Console Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-7 Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-8 Heater & AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-9 AC Condenser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-10 AC System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-8 Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-10 Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-11 Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
G5-18A, 2505H, 25.5 312007256
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-5 Fork Locking Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-7 Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-9 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Hydrostatic Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-11 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-12 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-13 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-14 Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-15 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Boom and Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10-3 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-5 Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-6 Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-7 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-8 Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-9 Frame Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-10 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10-11 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-12 Roof Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-13 Boom Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10-14 Beacon Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-15 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-16 LSI Boom Sensor Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-17 Ignition Switch Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-18 Mode Select Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-19 Heater Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
31200725 G5-18A, 2505H, 25.5 7
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 12 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
G5-18A, 2505H, 25.5 312007258
SECTION 1
FRAME & ATTACHING PARTS
31200725 G5-18A, 2505H, 25.5
FRAME & ATTACHING PARTS
1
8
3
4
5
5
6
7
2
9
10
11
12
12
13
13
14
15
16
14
17
18
19
20
21
21
23
24
25
101
102
104
105
106
106
107
108
109
109
109
112
113
113
113
113
113
109
113
113
114
116
117
118
119
121
124
125
301
302
303
304
401
402
403
501
201
113
202
203
601
602
603
605
604
702
701
702
701
703
704
751
752
753
PY8860
VIEW OF REAR PLATE
Figure 1-1 Frame & Attaching Parts
G5-18A, 2505H, 25.5 312007251-2
FRAME & ATTACHING PARTS
Figure 1-1 Frame & Attaching Parts
Item Part Number Qty. Description Rev.
1001137271 Ref FRAME INSTALLATION, (not available to order, see items 1 thru 25 for service) B
1 1001151133 2 HEAVY HEX NUT, 3/4-10
2 0641506 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5
3 0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
4 1001151086 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
5 3272201 2 HEX NUT, 3/4-10, GR8, (torque to 135-105 lb-ft/183-142 Nm)
6 3311505 3 LOCKNUT, 5/16-18
7 3931416 2 SOCKET HD CAPSCREW, 1/4-20X1
8 4711500 2 WASHER, 5/16
9 4712200 1 WASHER, 3/4
10 1001151132 4 WASHER, 3/4
11 4762200 1 LOCKWASHER, 3/4
12 4891500 6 WASHER, 5/16
13 83483497 2 GEAR CLAMP
14 86883327 2 HOSE CLAMP
15 1001148483 1 VENT HOSE
16 1001080086 1 FILL HOSE
17 1001080171 1 REAR HITCH MOUNT PLATE
18 1001080573 1 FUEL NOZZLE TUBE
19 1001144474 1 MIRROR BRACKET
1001158104 1 OFFSET MIRROR BRACKET, (for homologation machines)
20 1001081185 1 BOOM STOP PAD
21 1001142680 103 in SPLIT POLY CONDUIT
23 1001081364 2 RUBBER GROMMET
24 1001133822 1 HEADLIGHT BRACKET
25 1001148177 1 RECTANGULAR MIRROR
101 1001157307 1 ELECTRIC COMPONENTS MOUNT
102 0641403 2 HEX HD CAPSCREW, 1/4-20X3/8, GR5
104 0641624 1 HEX HD CAPSCREW, 3/8-16X3, GR5
105 0641836 1 HEX HD CAPSCREW, 1/2-13X4-1/2, GR5
106 0641852 2 HEX HD CAPSCREW, 1/2-13X6-1/2, GR5
107 2220239 2 ADAPTER, PLUG
108 3271601 1 HEX NUT, 3/8-16
109 3271801 4 HEX NUT, 1/2-13
112 4751600 1 WASHER, 3/8
113 90027471 8 WASHER, 1/2
114 91563136 1 OIL LEVEL INDICATOR, (torque to mounting bolts to 6 lb-ft/8 Nm)
116 1001080944 1 MECHANICAL ADAPTER, PLUG
117 1001145882 1 LOCKABLE HYDRAULIC FILLER CAP
118 1001081363 2 MAGNET
119 1001130291 1 COUNTERWEIGHT PLATE
121 NSS 1 FRAME WELDMENT
124 1001130289K 1 WEIGHT ASSY
125 0641856 1 HEX HD CAPSCREW, 1/2-13X7
1001080571 1 DIESEL FUEL CAP INSTALLATION, (includes items 201 thru 203) B
201 1001001422 1 FILLER NECK TANK ADAPTER
202 1001080707 1 DIESEL FUEL LOCKING CAP
203 0100093 AR
LOCTITE
®
30512
™
31200725 G5-18A, 2505H, 25.5 1-3
FRAME & ATTACHING PARTS
Figure 1-1 Frame & Attaching Parts (Continued)
Item Part Number Qty. Description Rev.
0275778 1 LIFT CYLINDER LOCK INSTALLATION, (includes items 301 thru 305) C
301 909304 AR RUBBER PROFILE, 18X5mm
302 1271599 1 LIFT CYLINDER LOCK WELDMENT
303 1784861 2 O-RING
304 1001099887 2 HANDLE SCREW, 12X103mm
305 Ref CYLINDER LOCK WARNING DECAL, (not shown),
(see Figure 11-1 for details)
1001081106 Ref COUNTERWEIGHT INSTALLATION, (ANSI),
(not available to order, see items 401 thru 403 for service)
1001081107 Ref COUNTERWEIGHT INSTALLATION, (CE),
(not available to order, see items 401 thru 403 for service)
1001137138 Ref COUNTERWEIGHT INSTALLATION, (AUS),
(not available to order, see items 401 thru 501 for service)
401 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
402 4752200 4 WASHER, 3/4
403 1001080861 1 COUNTERWEIGHT, 460 LB/209 KG, (ANSI)
1001081105 1 COUNTERWEIGHT, 129 KG/284 LB, (CE)
1001137099 1 COUNTERWEIGHT, 32.6 KG/720 LB, (AUS)
501 0100071 AR
1
0275779 Ref WHEEL CHOCK INSTALLATION, (not available to order, see items 601 thru 605
601 806253 1 WEDGE ASSY
602 4811900 4 WASHER, 8mm
603 0760806 4 HEX HD CAPSCREW, 8X12mm
604 1060628 1 TIE DOWN CABLE
605 806264 1 WEDGE HOLDER
1001104784 Ref CONVEX MIRROR INSTALLATION, (not available to order, see items 701 thru
701 4712200 2 WASHER, 3/4
702 88501012 2 HEX NUT, 3/4-10
703 1001008436 1 MIRROR ASSY, (includes items 751 thru 753) B
704 1001080241 1 REAR MOUNT MIRROR BAR
751 1001008475 2 LOCKWASHER, #12
752 1001009062 2 WASHER
753 1001010838 2 HEX HD BOLT
LOCTITE
for service)
704 for service)
®
262™, (AUS)
B
B
A
C
A
G5-18A, 2505H, 25.5 312007251-4
FRAME & ATTACHING PARTS
Figure 1-1 Frame & Attaching Parts (Continued)
Item Part Number Qty. Description Rev.
31200725 G5-18A, 2505H, 25.5 1-5
FRAME & ATTACHING PARTS
Figure 1-2 Covers
G5-18A, 2505H, 25.5 312007251-6
FRAME & ATTACHING PARTS
201
214
211
226
214
202
214
211
201
201
201
214
214
211
214
229
230
231
202
214
211
214
202
214
211
214
214
211
214
211
214
323
315
311
303
202
403
402
401
405
405
404
PY8880
Figure 1-2 Covers (Continued)
31200725 G5-18A, 2505H, 25.5 1-7
FRAME & ATTACHING PARTS
508
509
510
507
506
501
502
604
603
601
605
606
P 9290Y
509
511
2505H & 25.5
Figure 1-2 Covers (Continued)
G5-18A, 2505H, 25.5 312007251-8
FRAME & ATTACHING PARTS
Figure 1-2 Covers
Item Part Number Qty. Description Rev.
1001142092 Ref HOOD INSTALLATION, (G5-18A), (not available to order, see items 1 thru 33 for
service)
1001142095 Ref HOOD INSTALLATION, (2505H), (not available to order, see items 1 thru 33,
127, 128 & 133 for service)
1001142097 Ref HOOD INSTALLATION, (25.5), (not available to order, see items 1 thru 33, 127,
128 & 133 for service)
1 0641505 4 HEX HD CAPSCREW, 5/16-18X5/8, GR5
2 0641509 4 HEX HD CAPSCREW, 5/16-18X1-1/8, GR5
3 0641516 1 HEX HD CAPSCREW, 5/16-18X2, GR5
4 0641608 21 HEX HD CAPSCREW, 3/8-16X1, GR5
5 0641612 8 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
6 0791404 2 SCREW, 1/4-20X1/2
7 0791607 4 SCREW, 3/8-16X7/8
8 3271501 7 HEX NUT, 5/16-18
9 1001148294 2 GAS SPRING, (G5-18A)
4160139 2 GAS SPRING, (2505H)
10 4711500 16 WASHER, 5/16
11 4711600 37 WASHER, 3/8
12 4751600 2 WASHER, 3/8
13 88501006 2 HEX NUT, 3/8-16
14 1001081299K 1 FUEL FILTER ACCESS PANEL
15 1001097160 78 in SELF-GRIPPING BULB SEAL
16 1001149135 1 LATCH CATCH BRACKET
17 1001141534 1 SIDE SKIRT PANEL
18 1001142265 1 HOOD HINGE MOUNT WELDMENT PLATE
19 1001142266 1 REAR FENDER WELDMENT PANEL
20 1001142267 1 FRONT FENDER WELDMENT PANEL
21 1001142354 1 GAS SPRING WELDMENT MOUNT
22 1001142393 1 HOOD ASSY, (G5-18A), (includes items 501 thru 511) D
1001149482 1 HOOD ASSY, (2505H), (includes items 501 thru 606) B
1001149485 1 HOOD ASSY, (25.5), (includes items 501 thru 606) B
23 1001143142 2 HOOD HINGE
25 1001143391 1 AIR INTAKE SEAL
26 1001143997 1 LATCH CATCH MOUNT
27 1001144369 1 FOAM GASKET SEAL
28 1001149810 1 BELLY PAN PLATE
29 1001149811 1 BELLY PAN WELDMENT PLATE
30 1001090344 52 in NEOPRENE TAPE, 1/16X1/2
31 1001156315 1 COVER PLATE
32 0641605 4 HEX HD CAPSCREW, 3/8-16X5/8
33 3271601 4 HEX NUT, 3/8-16, GR8
127 1001144990 1 SOUND INSULATE, BELLY PAN, (2505H & 25.5)
128 1001144991 1 SOUND INSULATE, REAR FENDER, (2505H & 25.5)
133 1001151983 1 SOUND INSULATE, FIREWALL, (2505H & 25.5)
201 0681516 5 HEX HD CAPSCREW, 5/16-18X2, GR8
202 0681518 8 HEX HD CAPSCREW, 5/16-18X2-1/4, GR8
211 3271501 13 HEX NUT, 5/16-18
214 4711500 26 WASHER, 5/16
226 1001156243 1 COOLANT TANK PLATE
E
C
C
31200725 G5-18A, 2505H, 25.5 1-9
FRAME & ATTACHING PARTS
Figure 1-2 Covers (Continued)
Item Part Number Qty. Description Rev.
229 Ref FILTER BRACKET, (see Figure 4-2 for details)
230 1001143879 1 COOLER FRONT SUPPORT
231 1001143880 1 COOLER REAR SUPPORT
303 0641406 12 HEX HD CAPSCREW, 1/4-20X3/4, GR5
311 4711400 12 WASHER, 1/4
315 1001080092 1 HYDRAULIC ACCESS COVER GASKET
323 1001080091K 1 HYDRAULIC TANK ACCESS COVER
1001140270 Ref BATTERY COVER INSTALLATION, (not available to order, see items 401 thru
405 for service)
401 1001080644 1 CAM LATCH
402 1001081000 1 CAM LOCK LATCH
403 1001140269 1 BATTERY COVER
404 1001130220 2 TINNERMAN NUT, M6
405 1001151183 2 THUMB SCREW, M6-1X25.4
501 3290605 4 HEX LOCKNUT, M6X1
502 4811700 4 WASHER, 6mm
503 1001122219 1 COMPRESSION LATCH
504 1001142116 1 HOOD, (G5-18A & 2505H)
1001142116SD 1 HOOD, (25.5)
506 1001143389 1 AIR INTAKE CHANNEL
507 1001143422 1 HINGE & GAS SPRING MOUNT
508 1001143632 1 COOLER VENT
509 1001097159 83 in SELF-GRIPPING BULB SEAL
510 1001144364 1 AIR DAM SEAL
®
511 0100090 AR
LOCTITE
454
™
601 1001081328 19 FASTENER, (2505H & 25.5)
603 1001144993 1 SOUND INSULATE, (2505H & 25.5)
604 1001144995 1 SOUND INSULATE, (2505H & 25.5)
605 1001149493 19 CAP, (2505H & 25.5)
606 1001149495 19 WASHER, (2505H & 25.5)
B
G5-18A, 2505H, 25.5 312007251-10
FRAME & ATTACHING PARTS
Figure 1-2 Covers (Continued)
Item Part Number Qty. Description Rev.
31200725 G5-18A, 2505H, 25.5 1-11
FRAME & ATTACHING PARTS
104
102
103
104
9
10
6
7
8
11
9
10
6
8
7
PAL5062
212
204
11
212
204
CE & AUS - IF EQUIPPED
ANSI
CE & AUS - IF EQUIPPED
Figure 1-3 License Plate Holder Installation
G5-18A, 2505H, 25.5 312007251-12
FRAME & ATTACHING PARTS
Figure 1-3 License Plate Holder Installation
Item Part Number Qty. Description Rev.
1001081394 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (CE & AUS - if equipped),
(not available for service, see items 6 thru 11 for service)
1001081422 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (ANSI),
(CE & AUS - if equipped), (not available for service, see items 6 thru 11 for
service)
6 0641516 3 HEX HD CAPSCREW, 5/16-18X2, GR5
7 0641607 2 HEX HD CAPSCREW, 3/8-16X7/8
8 4751600 2 WASHER, 3/8
9 77133137 3 COVER PLATE
10 77323029 3 CLAMP SET
11 1001081425 1 LICENSE BRACKET, (CE & AUS - if equipped)
1001097684 1 LICENSE BRACKET HOSE CLAMP SUPPORT, (ANSI),
(CE & AUS - if equipped)
D
B
1001081421 Ref FRONT LICENSE HOLDER INSTALLATION, (not available to order, see items
101 thru 104 for service)
101 1001081420 1 FRONT LICENSE BRACKET
102 1001108548 2 WASHER, 1/4
103 1001108549 2 NUT, 1/4-20, G2
104 8303119 4 SCREW, 1/4-20X5/8
204 2920204 1 LICENSE PLATE LIGHT
212 5220500 2 RIPP NUT, 5mm
A
31200725 G5-18A, 2505H, 25.5 1-13
FRAME & ATTACHING PARTS
PAP31540
101
104
106
108
109
1
1
2
4
3
4
5
6
7
3
203
204
201
205
303
301
304
302
301
302
303
304
401
402
403
404
405
406
408
407
EEC
CUNA-C
Figure 1-4 Hitches
G5-18A, 2505H, 25.5 312007251-14
FRAME & ATTACHING PARTS
Figure 1-4 Hitches
Item Part Number Qty. Description Rev.
1001081357 1 ADJUSTABLE PIN HITCH, (ANSI & CE), (includes items 1 thru 7) C
1001081358 1 ADJUSTABLE AUTO HITCH, (ANSI & CE), (includes items 1, 2, 4, 6, 7 & 101
thru 109)
4805932 1 PIN HITCH, (ANSI & CE), (includes items 3 & 201 thru 205) B
1 1001151086 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
2 0903083 1 HITCH MOUNTING BRACKET
3 3944574 1 HITCH PIN
4 1001151132 4 WASHER, 3/4
5 8010200 1 HITCH
6 8010204 2 HITCH MOUNTING PIN
7 1001151133 4 HEX NUT, 3/4-10
101 1001151147 4 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8
104 1001151148 4 WASHER, 5/8
106 8002789 1 AUTOMATIC HITCH
108 8010234 1 HITCH ADAPTER
109 1001151150 4 HEX NUT, 5/8-11
201 4804533 1 HITCH
203 0771619 2 HEX HD CAPSCREW, M16X55, GR10.9
204 4805921 2 HEX NUT, M16X2
205 4812300 2 WASHER, 16mm
C
1001155330 1 HITCH INSTALLATION, (EEC), (ANSI & CE), (includes items 301 thru 304) A
1001155331 1 HITCH INSTALLATION, (CUNA-C), (ANSI & CE), (includes items 301 thru 304) A
301 1001110849 1 HITCH, (EEC)
2620052 1 HITCH, 6M TON, (CUNA-C)
302 1001151148 4 WASHER, 5/8
303 1001151150 4 HEX NUT, 5/8-11
304 1001155701 4 HEX HD CAPSCREW, 5/8-11X2-1/2, (EEC)
1001151147 4 HEX HD CAPSCREW, 5/8-11X2-1/4, (CUNA-C)
1001141213 Ref TRAILER PLUG KIT INSTALLATION, (not available to order, see items 401 thru
408 for service)
401 0760806 2 HEX HD CAPSCREW, M8X12, GR8.8
402 3290507 3 HEX LOCKNUT, M5X0.8
403 3960600 1 TRAILER PLUG GASKET
404 4031612 3 SOCKET HD CAPSCREW, M5X40
405 4461021 1 TRAILER PLUG
406 4811600 6 WASHER, 5mm
407 1001080686 1 TRAILER PLUG BRACKET
408 1001139938 1 TRAILER INDICATOR
A
31200725 G5-18A, 2505H, 25.5 1-15
FRAME & ATTACHING PARTS
This Page Intentionally Left Blank
G5-18A, 2505H, 25.5 312007251-16
SECTION 2
BOOM
31200725 G5-18A, 2505H, 25.5
144
130
130
144
114
108
139
109
110
110
117
116
117
113
119
146
114
129
147
122
122
130
2
1
5
7
10
312
311
301
306
307
309
314
305
308
309
303
306
307
309
302
308
309
304
306
307
309
310
313
P 8841Y
201
205
204
203
202
BOOM
Figure 2-1 Boom Assembly - Components
G5-18A, 2505H, 25.5 312007252-2
BOOM
Figure 2-1 Boom Assembly - Components
Item Part Number Qty. Description Rev.
0275494 Ref BOOM INSTALLATION, (ANSI), (not available to order, see items 1 thru 10 for
service)
1001132453 Ref BOOM INSTALLATION, (CE & AUS), (not available to order, see items 1 thru 10
for service)
1 Ref LIFT CYLINDER & ATTACHING PARTS, (see Figure 9-1 for details)
2 Ref COMPENSATING CYLINDER & ATTACHING PARTS,
(see Figure 9-4 for details)
5 1001080314 1 BOOM PIVOT PIN
7 0681844 1 HEX HD CAPSCREW, 1/2-13X1.25, GR8
10 88521208 1 LOCKNUT, 1/2-13
®
101 0100011 AR
LOCTITE
242
TM
108 1001130338 1 FIRST BOOM SECTION WELDMENT, (G5-18A & 2505H)
1001130338G 1 FIRST BOOM SECTION WELDMENT, (25.5)
109 0801601B 1 SECOND BOOM SECTION WELDMENT
110 Ref TILT CYLINDER, (see Figure 9-3 for details)
111 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
113 3311705 1 LOCKNUT, 7/16-14
114 3900210 4 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4
116 Ref BOOM ANGLE DECAL, (see Figure 11-2 for details)
117 4711700 3 FLAT WASHER, 7/16
119 7075611 1 BOOM ANGLE INDICATOR
122 7126662 2 CHAIN SHEAVE BUSHING
129 8310658 2 RETAINING NUT, 5/16
130 88671001 4 STRAIGHT LUBE FITTING, 1/8
139 14404793 AR MYSTIK TETRIMOLY GREASE
144 1001080124 2 BUSHING WITH GREASE GROOVES
146 1001080253 1 HOSE GUARD CHANNEL
147 1001080254 1 HOSE CHANNEL BRACE
C
A
1001139177 1 BOOM SIDE COVER INSTALLATION, (G5-18A), (includes items 101 thru 105) B
®
201 0100011 AR
LOCTITE
242
TM
202 3300430 2 ACORN NUT, 1/4-20
203 4711400 2 WASHER, 1/4
204 1001139042 1 BOOM SIDE COVER PANEL
205 1001139043 1 COVER RETAINER SCREW
1001146888 1 BOOM BRUSHES INSTALLATION, (Agricultural), (if equipped), (not available
A
to order, see items 301 thru 314 for service)
301 0700615 2 HEX HD CAPSCREW, M6X35, GR8.8
302 0701015 2 HEX HD CAPSCREW, M10X35, GR8.8
303 0760607 4 HEX HD CAPSCREW, M6X14, GR8.8
304 0760608 2 HEX HD CAPSCREW, M6X16, GR8.8
305 0761015 4 HEX HD CAPSCREW, M10X35, GR8.8
306 3290601 8 HEX NUT, M6X1
307 4811700 12 WASHER, 6mm
308 4812000 6 WASHER, 10mm
®
309 1001095650 AR
LOCTITE
243
TM
310 1001146830 1 BRUSH SEAL, BOOM TOP
311 1001146831 1 BRUSH SEAL, BOOM BOTTOM
31200725 G5-18A, 2505H, 25.5 2-3
BOOM
Figure 2-1 Boom Assembly - Components (Continued)
Item Part Number Qty. Description Rev.
312 1001146832 2 BRUSH SEAL, BOOM SIDE
313 1001146887 1 STIFFENER BAR
314 1001153277 4 SIDE BOOM BRUSH PLATE
G5-18A, 2505H, 25.5 312007252-4
BOOM
Figure 2-1 Boom Assembly - Components (Continued)
Item Part Number Qty. Description Rev.
31200725 G5-18A, 2505H, 25.5 2-5
BOOM
PY8900
18
1
15
56
24
21
41
1
7
18
15
18
23
23
25
25
57
57
18
1
5
23
18
7
48
6
18
23
24
56
20
21
57
25
FIRST BOOM SECTION
SECOND BOOM SECTION
Note: Wear Pad Shimming:
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad and shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims and spacers as required to shim boom to maintain a total minimum gap of 0,5 to 1,5 mm (0.02
to 0.05 in) in both horizontal and vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where
noted otherwise. Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear
pad.
Add Lithium Grease to all wear pads and all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.
Figure 2-2 Boom Assembly - Pads & Shims
G5-18A, 2505H, 25.5 312007252-6
BOOM
Figure 2-2 Boom Assembly - Pads & Shims
Item Part Number Qty. Description Rev.
®
1 0100011 AR
LOCTITE
5 0701014 4 HEX HD CAPSCREW, M10X30, GR8.8
6 0701018 6 HEX HD CAPSCREW, M10X50, GR8.8
7 0761010 12 HEX HD CAPSCREW, M10X20, GR8.8
15 3900393 10 BUTTON HD CAPSCREW, M10X20
18 4812000 38 WASHER, 10mm
20 7082362 2 SPACER, 0.13 IN
21 7126182 2 SPACER, 0.07 IN, (first boom section)
7126182 AR SPACER, 0.07 IN, (second boom section)
23 7300032 8 WEAR PAD
24 7300034 4 WEAR PAD
25 7300518 6 SPACER, 1.90mm
41 1001080050 2 WEAR PAD CHANNEL ASSY
48 1001080391 2 WEAR PAD SPACER
56 1001096584 AR SHIM, (requires item 21)
57 1001096585 AR SHIM, (requires item 25)
242
TM
31200725 G5-18A, 2505H, 25.5 2-7
BOOM
1
2
3
4
5
6
7
8
9
10
PAL3941
101
102
103
104
105
106
107
108
109
109
110
110
111
112
112
113
113
114
115
116
201
202
203
204
205
301
302
303
304
HYDRAULIC QUICK COUPLER
MECHANICAL QUICK COUPLER
Figure 2-3 Quick Coupler
G5-18A, 2505H, 25.5 312007252-8
BOOM
Figure 2-3 Quick Coupler
Item Part Number Qty. Description Rev.
1001098472 1 MECHANICAL QUICK COUPLER ASSY, (if equipped),
(includes items 1 thru 10)
1 463929 1 KEY RING
2 0681832 2 HEX HD CAPSCREW, 1/2-13X4, GR8
3 0760605 1 HEX HD CAPSCREW, 6X10, GR8.8
4 933940 1 GALVANIZED CHAIN
5 3964987 1 SPLIT PIN
6 8002027 1 FORK LOCKING ROD
7 88521208 2 LOCKNUT, 1/2-13
8 1001097728 1 FORK CYLINDER ROD PIN
9 1001097729 1 QUICK COUPLER PIVOT PIN
10 1001098171 1 QUICK COUPLER WELDMENT
C
1001097255 1 HYDRAULIC QUICK COUPLER ASSY, (if equipped),
(includes items 101 thru 117)
101 1001097252 1 HYDRAULIC QUICK COUPLER WELDMENT
102 1001097628 1 COVER PLATE
103 1001097728 1 FORK CYLINDER ROD PIN
104 1001097729 1 QUICK COUPLER PIVOT PIN
105 1001080333 1 FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) C
106 8769122 1 TWIN CLAMP SET
107 8769123 1 TWIN COVER PLATE
108 8303739 1 HEX HD CAPSCREW, 5/16-18X1-1/4
109 4711600 5 FLAT WASHER, 3/8
110 0641608 5 HEX HD CAPSCREW, 3/8-16X1, GR5
111 0681832 2 HEX HD CAPSCREW, 1/2-13X4, GR8
112 2160002 2 GREASE FITTING
113 4761600 5 LOCKWASHER, 3/8
114 88521208 2 LOCKNUT, 1/2-13
115 1001080565 1 HOSE ASSY
116 1001096730 1 HOSE ASSY
117 Ref QUICK COUPLER SWITCH, (not shown), (see Figure 10-4 for details)
201 3391410 2 SPLIT PIN
202 8001888 2 PIN
203 8002110 2 CLEVIS PIN
204 2130404 2 ELBOW, 90 DEGREES
205 Ref HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details)
301 1001101041 1 MALE COUPLING
302 1001101042 1 FEMALE COUPLING
303 8420053 1 DUST CAP
304 8420055 1 DUST PLUG
G
31200725 G5-18A, 2505H, 25.5 2-9
BOOM
115
114
101
103
106
108
116
102
104
112
107
111
110
112
109
113
105
117
PAL4021
5
4
3
1
2
2
1
201
202
203
204
301
303
306
304
305
302
Figure 2-4 Universal Quick Coupler
G5-18A, 2505H, 25.5 312007252-10
BOOM
Figure 2-4 Universal Quick Coupler
Item Part Number Qty. Description Rev.
1001101185 1 UNIVERSAL QUICK COUPLER INSTALLATION, (if equipped),
(includes items 1 thru 5)
1 0681832 2 HEX HD CAPSCREW, 1/2-13X4, GR8
2 88521208 2 LOCKNUT, 1/2-13
3 1001097728 1 FORK CYLINDER ROD PIN
4 1001097729 1 UNIVERSAL QUICK COUPLER PIVOT PIN
5 1001117498 1 UNIVERSAL QUICK COUPLER ASSY, (if ordering for the first time, refer to
Figure 11-2 for the appropriate capacity chart), (includes items 101 thru 117)
101 0701027 2 HEX HD CAPSCREW
102 3291007 2 HEX LOCKNUT, M10X1.5, GR8
103 5241000 2 WASHER, 10mm
104 1001003299 2 WASHER
105 1001008479 2 GREASE FITTING
106 1001008979 2 WASHER
107 1001009094 2 WASHER
108 1001055652 2 WASHER
109 1001061633 2 SPRING PIN
110 1001061659 2 PLATE
111 1001061660 2 SPRING
112 1001061662 4 SPRING PIN
113 1001061891 2 PIN
114 1001061892 1 LH HANDLE
115 1001061893 1 RH HANDLE
116 1001062117 2 SPRING
117 NSS 1 UNIVERSAL QUICK COUPLER WELDMENT
201 1001001241 1 MALE COUPLING
202 1001001240 1 FEMALE COUPLING
203 8420053 1 DUST CAP
204 1001001557 1 DUST PLUG
C
A
1001104966 Ref HOSE RETAINER INSTALLATION, (if equipped),
(not available to order, see items 301 thru 306 for service)
301 0642216 2 HEX HD CAPSCREW, 3/4-10X2
302 3312201 2 NUT, 3/4-10
303 4712200 2 WASHER, 3/4
304 4752200 2 WASHER, 3/4
305 4762200 2 WASHER, 3/4
306 1001104944 1 BRACKET
B
31200725 G5-18A, 2505H, 25.5 2-11
BOOM
This Page Intentionally Left Blank
G5-18A, 2505H, 25.5 312007252-12
SECTION 3
ATTACHMENTS
31200725 G5-18A, 2505H, 25.5
ATTACHMENTS
PY8350
5
6
1
4
3
2
101
105
103
104
106
102
107
50 IN CARRIAGE
1200 MM CARRIAGE
Figure 3-1 Standard Carriage
G5-18A, 2505H, 25.5 312007253-2
ATTACHMENTS
Figure 3-1 Standard Carriage
Item Part Number Qty. Description Rev.
1001097283 1 50 IN STANDARD CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (7000 lb),
(includes items 1 thru 6)
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4
2 3300240 2 LOCKNUT, 5/8-11
3 3423275 1 50 IN FORK PIN
4 90200003 2 COLLAR
5 NSS 1 CARRIAGE WELDMENT
6 NSS 1 S/N PLATE
B
1170028 1 1200 MM STANDARD CARRIAGE, (2505H & 25.5 - CE), (4000 kg),
(includes items 101 thru 107)
101 NSS 1 CARRIAGE WELDMENT
102 4040283 2 CARRIAGE SHAFT
103 3760508 4 SHAFT COLLAR
104 0700827 4 HEX HD CAPSCREW, M8X1.25
105 3290805 4 LOCKNUT
106 NSS 1 S/N PLATE
107 1706702 1 NAME PLATE
D
31200725 G5-18A, 2505H, 25.5 3-3
ATTACHMENTS
PAP17370
105
106
101
104
103
102
1
5
3
4
6
2
201
202
203
204
204
201
202
203
2505H & 25.5 - CE
G5-18A, 2505H & 25.5 - AUS
Figure 3-2 Universal Standard Carriage
G5-18A, 2505H, 25.5 312007253-4
ATTACHMENTS
Figure 3-2 Universal Standard Carriage
Item Part Number Qty. Description Rev.
1001101981 1 1200 MM STANDARD CARRIAGE, (2505H & 25.5 - CE), (use with universal
quick coupler), (5500 lb), (includes items 1 thru 6)
1 NSS 1 CARRIAGE WELDMENT
2 4040283 2 CARRIAGE SHAFT
3 3760508 4 SHAFT COLLAR
4 0700827 4 HEX HD CAPSCREW, M8X1-1/4
5 3290805 4 LOCKNUT
6 NSS 1 S/N PLATE
B
1001112793 1 48 IN STANDARD CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (use with
universal quick coupler), (5500 lb), (includes items 101 thru 106)
101 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
102 3300240 2 LOCKNUT, 5/8-11
103 3423275 1 FORK PIN
104 90200003 2 FORK PIN COLLAR
105 NSS 1 CARRIAGE WELDMENT
106 NSS 1 S/N PLATE
0240143 1 FORK TRANSPORT LATCH ATTACHMENT, (2505H & 25.5 - CE),
(if equipped), (includes items 201 thru 204)
201 0903366 2 LOCKING BRACKET
202 0761216 4 HEX HD CAPSCREW, 12X40
203 3291205 4 HEX LOCKNUT, M12X1-3/4
204 3423258 2 LOCKING PIN
A
A
31200725 G5-18A, 2505H, 25.5 3-5
ATTACHMENTS
PAL4401
10
25
14
20
18
23
19
24
8
12
27
26
13
2
4
7
28
29
17
6
11
9
21
22
Figure 3-3 Side Tilt Carriage
G5-18A, 2505H, 25.5 312007253-6
ATTACHMENTS
Figure 3-3 Side Tilt Carriage
Item Part Number Qty. Description Rev.
1001099613 1 48 IN SIDE TILT CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (7000 lb),
(includes all items)
2 7029691 4 HEX HD CAPSCREW, 0.50X1.25
4 90554020 4 LOCKWASHER, 0.50
6 70021346 1 FLAT WASHER, 1.50
7 70021338 4 HARD WASHER, 0.50
8 7029700 1 COTTER PIN
9 90554065 1 ELBOW, 90 DEGREES
10 90554045 1 GREASE FITTING
11 70021347 1 HEX HD CAPSCREW, 1.50X7.00
12 7029713 1 HEX NUT, 1.50
13 7029690 2 FORK PIN RETAINER
14 7029705 1 ELBOW, 90 DEGREES
17 70021345 1 SPACER
18 7029692 1 MALE QUICK ATTACH
19 70021342 1 FEMALE QUICK ATTACH
20 70021343 2 HOSE ASSY
21 90554017 2 PINCH POINT DECAL
22 7029711 1 HIGH PRESSURE DECAL
23 90554062 1 DUST CAP
24 90554076 1 DUST PLUG
25 Ref SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-6 for details)
26 70021339 1 FORK PIN
27 NSS 1 CARRIAGE WELDMENT
28 NSS 1 REAR FRAME WELDMENT
29 NSS 1 S/N PLATE
B
31200725 G5-18A, 2505H, 25.5 3-7
ATTACHMENTS
Figure 3-4 Universal Side Tilt Carriage
G5-18A, 2505H, 25.5 312007253-8
ATTACHMENTS
Figure 3-4 Universal Side Tilt Carriage
Item Part Number Qty. Description Rev.
1001104008 1 48 IN UNIVERSAL SIDE TILT CARRIAGE, (G5-18A),
(used with universal quick coupler), (7000 lb), (includes all items)
1 70022097 1 DUST CAP
2 70022102 1 DUST PLUG
3 70022103 1 MALE QUICK COUPLER
4 70022104 1 FEMALE QUICK COUPLER
5 70021343 2 HOSE ASSY
6 NSS 1 REAR FRAME WELDMENT
7 7029713 1 HEX NUT, 1.50
8 7029700 1 COTTER PIN
9 70021345 1 SPACER
10 70021346 1 FLAT WASHER, 1.50
11 70021347 1 HEX HD CAPSCREW, 1.50X7.00
12 NSS 1 S/N PLATE
13 90554017 2 PINCH POINT DECAL
14 Ref UNIVERSAL SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-6 for details)
15 90554065 1 ELBOW, 90 DEGREES
16 7029705 1 ELBOW, 90 DEGREES
17 Ref PIN, (see Figure 9-6 for details)
18 Ref HEX HD CAPSCREW, 0.38X1.00, (see Figure 9-6 for details)
19 Ref LOCKWASHER, 0.38, (see Figure 9-6 for details)
20 Ref FLAT WASHER, 0.38, (see Figure 9-6 for details)
21 Ref PIN, (see Figure 9-6 for details)
22 7029690 2 FORK PIN RETAINER
23 7029691 4 HEX HD CAPSCREW, 0.50X1.25
24 70021338 4 HARD WASHER, 0.50
25 90554020 4 LOCKWASHER, 0.50
27 NSS 1 CARRIAGE WELDMENT
28 70022105 1 FORK PIN
29 7029711 1 HIGH PRESSURE DECAL
30 70022106 1 GREASE FITTING
B
31200725 G5-18A, 2505H, 25.5 3-9
ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage
G5-18A, 2505H, 25.5 312007253-10
ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage
Item Part Number Qty. Description Rev.
1001104022 1 48 IN UNIVERSAL SIDE SHIFT CARRIAGE, (G5-18A, 2505H & 25.5 - AUS),
(used with universal quick coupler), (7000 lb), (includes all items)
1 70022097 1 DUST CAP
2 70022103 1 MALE QUICK COUPLER
3 70022102 1 DUST PLUG
4 70022104 1 FEMALE QUICK COUPLER
5 70021397 2 STRAIGHT CONNECTOR
6 70022107 2 HOSE ASSY
7 70021415 2 STRAIGHT CONNECTOR
8 Ref UNIVERSAL SIDE SHIFT CARRIAGE CYLINDER, (see Figure 9-7 for details)
9 70022109 1 PIN
10 70022110 1 PIN
11 70021349 2 HEX HD CAPSCREW, 0.38X1.00
12 70021350 2 FLAT WASHER, 0.38
13 90554042 2 LOCKWASHER, 0.38
14 7029690 2 FORK PIN RETAINER
15 NSS 8 HEX HD CAPSCREW, 0.5X1.25
16 90554020 8 LOCKWASHER, 0.50
17 70021338 4 HARD WASHER
18 70022111 1 SIDE SHIFT PIN
19 70022112 1 SIDE SHIFT PIN RETAINER
20 NSS 1 CARRIAGE WELDMENT
21 7029714 2 GREASE FITTING
22 NSS 1 S/N PLATE
24 7029711 1 HIGH PRESSURE DECAL
25 NSS 1 REAR FRAME WELDMENT
26 90554017 2 PINCH POINT DECAL
27 70022105 1 FORK PIN
A
31200725 G5-18A, 2505H, 25.5 3-11
ATTACHMENTS
2
PZ0771
1
Figure 3-6 Forks
G5-18A, 2505H, 25.5 312007253-12
ATTACHMENTS
Figure 3-6 Forks
Item Part Number Qty. Description Rev.
2340037 4 CUBING FORK, 2X2X48, (G5-18A, 2505H & 25.5 - AUS), (7760 lb) A
1001099458 2 PALLET FORK, 2X4X48, (G5-18A, 2505H & 25.5 - AUS), (7600 lb) B
1001099457 2 LUMBER FORK, 1.5X6X60, (G5-18A, 2505H & 25.5 - AUS), (7300 lb) B
1001007537 1 PALLET FORK, (2505H & 25.5 - CE), (sold as a pair) B
1 1001007527 2 PALLET FORK, 45X100X1070 mm, (3880 kg)
2 1001109113 2 HEX HD CAPSCREW, 5/8-18X1-1/2, GR8
1001007539 1 PALLET FORK, (2505H & 25.5 - CE), (sold as a pair) B
1 1001007529 2 PALLET FORK, 50X100X1525 mm, (5000 kg)
2 1001109113 2 HEX HD CAPSCREW, 5/8-18X1-1/2, GR8
1001117945 1 PALLET FORK, (2505H & 25.5 - CE), (sold as pair) B
1 2340043 2 PALLET FORK, 50X120X1200 mm, (4000 kg)
2 0761612 2 HEX HD CAPSCREW, M16X25
2340041 1 PALLET FORK, (2505H & 25.5 - CE), (sold as a pair) B
1 2340044 2 FORK, 50X100X1200 mm, (4000 kg)
2 0761612 2 HEX HD CAPSCREW, M16X25
31200725 G5-18A, 2505H, 25.5 3-13
ATTACHMENTS
G5-18A, 2505H & 25.5 - AUS
Figure 3-7 Grapple Bucket
G5-18A, 2505H, 25.5 312007253-14
ATTACHMENTS
Figure 3-7 Grapple Bucket
Item Part Number Qty. Description Rev.
1001099831 1 GRAPPLE BUCKET, (G5-18A, 2505H & 25.5 - AUS), (includes all items) B
101 70021399 4 HEX HD CAPSCREW, 0.38X2.25
102 70021366 4 HEX HD CAPSCREW, 0.38X2.75
103 70021367 8 LOCKNUT, 0.38
104 70020562 2 TEE
105 90554065 4 ELBOW, 90 DEGREES
106 7029714 4 GREASE FITTING
107 70021364 2 PIN
108 70021361 2 PIN
109 70021365 2 PIN
110 70021362 2 PIN
111 70021360 4 BUSHING
112 70021359 2 SPACER
113 70021358 4 BUSHING
114 7029692 1 MALE QUICK ATTACH
115 70021342 1 FEMALE QUICK ATTACH
116 70021356 1 RH GRAPPLE HOOK
117 70021357 1 LH GRAPPLE HOOK
118 70020560 1 HOSE ASSY
119 70021368 2 HOSE ASSY
120 70021370 1 HOSE ASSY
121 70021369 2 HOSE ASSY
122 90554017 2 PINCH POINT DECAL
123 7029711 1 HIGH PRESSURE DECAL
124 90554062 1 DUST CAP
125 90554076 1 DUST PLUG
126 70021387 4 CLAMP, (not shown)
127 Ref GRAPPLE BUCKET CYLINDER & MOUNTING HARDWARE,
(see Figure 9-6 for details)
128 NSS 1 GRAPPLE BUCKET
129 NSS 1 S/N PLATE
31200725 G5-18A, 2505H, 25.5 3-15
ATTACHMENTS
PAP17401
10
11
6
5
7
4
6
11
10
4
3
5
4
3
5
9
8
5
9
8
5
1
2
4
7
5
27
16
15
13
13
15
14
16
26
21
16
16
17
19
20
16
12
12
27
23
18
18
24
27
28
29
18
18
18
25
12
22
12
18
27
K1
30
2505H & 25.5 - CE
Figure 3-7 Grapple Bucket
G5-18A, 2505H, 25.5 312007253-16
ATTACHMENTS
Figure 3-7 Grapple Bucket
Item Part Number Qty. Description Rev.
1001101977 1 GRAPPLE BUCKET, (2505H & 25.5 - CE), (includes items 1 thru 30) B
1 NSS 1 GRAPPLE BUCKET
2 70022896 1 CLAMP
3 70022897 2 PIN
4 70022898 4 PIN
5 3290805 6 LOCKNUT, M8
6 70021243 2 GREASE FITTING COVER
7 70022899 2 PIN
8 70022900 2 PIN
9 70022901 2 PIN
10 70022902 4 BUSHING
11 70021242 2 GREASE FITTING
12 70022903 4 FITTING, 90 DEGREES
13 70022904 2 TEE FITTING
14 70022905 1 ADAPTER
15 70022906 2 ADAPTER
16 70022907 5 O-RING
17 70022908 2 PLUG
18 1001103533 6 CLAMP
19 70022910 1 VALVE
20 70022911 2 BOLT, M6X55
21 70022912 2 BOLT, M6
22 70022913 1 PIPE ASSY
23 70022914 1 PIPE ASSY
24 70022915 1 PIPE ASSY
25 70022916 1 PIPE ASSY
26 70022917 4 GASKET
27 70021246 4 GREASE FITTING
28 70022918 1 HYDRAULIC CYLINDER
29 70022919 1 HYDRAULIC CYLINDER
30 NSS 1 S/N PLATE
K1 70023275 1 CYLINDER SEAL KIT, (for use with items 28 or 29)
31200725 G5-18A, 2505H, 25.5 3-17
ATTACHMENTS
PAP17431
2
3
1
4
101
201
202
203
204
205
206
207
209
208
201
207
203
Figure 3-8 Light Material Buckets
G5-18A, 2505H, 25.5 312007253-18
ATTACHMENTS
Figure 3-8 Light Material Buckets
Item Part Number Qty. Description Rev.
1 1001099615 1 1.0 CU YD LIGHT MATERIAL BUCKET, (G5-18A, 2505H & 25.5 - AUS), (72 in),
(includes item 101)
2 1001101979 1 0.8 CU M LIGHT MATERIAL BUCKET, (2505H & 25.5 - CE), (1800mm),
(includes item 101)
3 1001099614 1 1.7 CU YD LIGHT MATERIAL BUCKET, (G5-18A, 2505H & 25.5 - AUS), (72 in),
(includes item 101)
4 1001101978 1 1.3 CU M LIGHT MATERIAL BUCKET, (2505H & 25.5 - CE), (1800mm),
(includes item 101)
101 NSS 1 S/N PLATE
B
B
B
B
1001105476 1 BUCKET GUARD ACCESSORY, (Germany - if equipped),
(includes items 201 thru 209)
201 1001003064 2 RETAINER ASSY
202 3290601 2 HEX NUT, M6X1
203 1001008605 2 NUT
204 8303545 2 HEX HD CAPSCREW, M6X14, GR8.8
205 10701275 4 HARD WASHER, 0.312X0.065
206 1001008666 4 HARD WASHER
207 0760810 2 HEX HD CAPSCREW, M8X20, GR8.8
208 1001105474 1 RIGHT BUCKET GUARD PLATE
209 1001105475 1 LEFT BUCKET GUARD PLATE
B
31200725 G5-18A, 2505H, 25.5 3-19
ATTACHMENTS
2
1
6
7
4
5
3
PAL4560
G5-18A
Figure 3-9 Fork Mounted Hook
G5-18A, 2505H, 25.5 312007253-20
Figure 3-9 Fork Mounted Hook (Continued)
PAP17410
101
103
104
105
102
106
107
108
2505H & 25.5 - CE
ATTACHMENTS
31200725 G5-18A, 2505H, 25.5 3-21
ATTACHMENTS
Figure 3-9 Fork Mounted Hook
Item Part Number Qty. Description Rev.
91565094 1 FORK MOUNTED HOOK, (G5-18A), (includes items 1 thru 7) F
1 7029520 2 COTTER PIN
2 1001093171 2 PIN
3 70020555 1 BUSHING
4 90554080 1 HOOK
5 7029521 1 CHAIN
6 NSS 1 FORK MOUNTED HOOK WELDMENT
7 NSS 1 S/N PLATE
2700118 1 FORK MOUNTED HOOK, (2505H & 25.5 - CE), (includes items 101 thru 108) B
101 NSS 1 FORK MOUNTED HOOK WELDMENT
102 70020201 1 PIN
103 70020202 1 HOOK
104 70020203 2 PIN
105 70020204 4 RETAINING RING
106 70020205 1 BOLT
107 70020206 1 SELF-LOCKING NUT
108 NSS 1 S/N PLATE
G5-18A, 2505H, 25.5 312007253-22
ATTACHMENTS
Figure 3-9 Fork Mounted Hook (Continued)
Item Part Number Qty. Description Rev.
31200725 G5-18A, 2505H, 25.5 3-23
ATTACHMENTS
Figure 3-10 Universal Hitch Attachment
G5-18A, 2505H, 25.5 312007253-24
ATTACHMENTS
Figure 3-10 Universal Hitch Attachment
Item Part Number Qty. Description Rev.
1001099425 1 UNIVERSAL HITCH ATTACHMENT, (G5-18A, 2505H & 25.5 - AUS), (includes
all items)
1001102333 1 UNIVERSAL HITCH ATTACHMENT, (2505H & 25.5 - CE), (includes all items) C
1 70021429 2 HEX HD CAPSCREW, 0.38X1.25
2 70021350 2 FLAT WASHER, 0.38
3 90554016 1 USA DECAL
4 90554045 2 GREASE FITTING
5 70021430 4 SPACER
6 70021431 2 LOCKING PIN
7 70021432 2 CLEVIS
8 70021433 2 BEARING
9 70021434 1 LEFT LOCK HANDLE
10 70021384 2 SPRING LOCK HANDLE
11 70021435 2 CLEVIS SPRING
12 70021436 2 BOLT
13 70021437 2 PIN
14 70021438 1 RIGHT LOCK HANDLE
15 NSS 1 UNIVERSAL ATTACHMENT WELDMENT
16 NSS 1 S/N PLATE
B
31200725 G5-18A, 2505H, 25.5 3-25
ATTACHMENTS
This Page Intentionally Left Blank
G5-18A, 2505H, 25.5 312007253-26
SECTION 4
ENGINE & ATTACHING PARTS
31200725 G5-18A, 2505H, 25.5
ENGINE & ATTACHING PARTS
Figure 4-1 Engine Installation
G5-18A, 2505H, 25.5 312007254-2
PAP31461
103
106
106
107
107
109
109
110
110
115
116
118
119
120
121
117
109
107
403
402
401
101
108
108
112
113
203
203
202
201
101
102
105
122
122
123
123
124
125
126
K1
K2
K3
ENGINE & ATTACHING PARTS
Figure 4-1 Engine Installation (Continued)
31200725 G5-18A, 2505H, 25.5 4-3
ENGINE & ATTACHING PARTS
Figure 4-1 Engine Installation
Item Part Number Qty. Description Rev.
5 0682034 4 HEX HD CAPSCREW, 5/8-11X4-1/4
13 3272005 4 HEX LOCKNUT, 5/8-11, GR8
16 7300435 4 REBOUND WASHER
17 8310058 8 WASHER, 5/8
21 8881800 1 CABLE TIE STRAP
32 1001141027 4 ENGINE ISOLATOR MOUNT
101 0642014 2 HEX HD CAPSCREW, 5/8-11X1-3/4, GR5
102 0760508 4 HEX HD CAPSCREW, M5X16, GR8.8
103 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8
105 4811600 4 WASHER, 5mm
106 4812000 2 WASHER, 10mm
107 4812100 8 WASHER, 12mm
108 4892000 2 WASHER, 5/8
109 8310297 8 HEX HD CAPSCREW, M12X35, GR10.9
110 1001136975 2 FUEL HOSE CLAMP
112 Ref HYDROSTATIC DRIVE PUMP ASSY, (see Figure 9-10 for details)
113 1001139691 1 FLYWHEEL COUPLING ASSY, (includes items 201 thru 203) A
115 1001141717 1 HOSE BARB FITTING
116 1001143641 1 ENGINE SUPPORT
117 1001143642 1 ENGINE SUPPORT
118 1001143643 1 ENGINE SUPPORT
119 1001143801 1 PLUG, M16X1.5
120 1001143839 1 PUMP BRACKET
121 1001143876 1 FUEL SUPPLY ENGINE HOSE
122 0760808 2 HEX HD CAPSCREW, M8X16, GR8.8
123 4811900 2 WASHER, 8mm
124 Ref TUBE CLIP, 5/8, (see Figure 10-1 for details)
125 Ref FUSIBLE LINK HARNESS, (see Figure 10-1 for details)
126 1001149828 1 HOSE SUPPORT PLATE
201 70024844 1 FLYWHEEL COUPLING
202 70024845 1 PUMP MOUNT PLATE
203 70024846 1 BOLT KIT, (includes all bolts to attach the flywheel coupling & pump mount plate)
301 1001136095 1 DEUTZ ENGINE, TD 2.9 L4, (if equipped for ULS), (FOR ENGINE PARTS
INFORMATION REFER TO DEUTZ ENGINE PARTS MANUAL 31200936)
1001139668 1 DEUTZ ENGINE, TD 2.9 L4, (if equipped for LS), (FOR ENGINE PARTS
INFORMATION REFER TO DEUTZ ENGINE PARTS MANUAL 31200936)
401 8310297 2 HEX HD CAPSCREW, M12X35, GR10.9
402 4812100 2 WASHER, 12mm
403 1001143640 1 ENGINE SUPPORT
C
C
K1 1001161228 1 FILTER KIT, 500 HOUR, (if equipped for ULS) A
7016331 1 ENGINE OIL FILTER
70024190 1 PRIMARY AIR ELEMENT
70024191 1 SAFETY AIR ELEMENT
K2 1001161229 1 FILTER KIT, 500 HOUR, (if equipped for LS) A
7016331 1 ENGINE OIL FILTER
70024190 1 PRIMARY AIR ELEMENT
70024191 1 SAFETY AIR ELEMENT
G5-18A, 2505H, 25.5 312007254-4
ENGINE & ATTACHING PARTS
Figure 4-1 Engine Installation (Continued)
Item Part Number Qty. Description Rev.
70025153 1 PRIMARY FUEL FILTER ELEMENT
70025161 1 SECONDARY FUEL FILTER ELEMENT
K3 1001161230 1 FILTER KIT, 1000 HOUR, (if equipped for ULS), (if equipped for LS) A
7016331 1 ENGINE OIL FILTER
70024190 1 PRIMARY AIR ELEMENT
70024191 1 SAFETY AIR ELEMENT
70025153 1 PRIMARY FUEL FILTER ELEMENT
70025161 1 SECONDARY FUEL FILTER ELEMENT
1001141461 1 HYDRAULIC CHARGE FILTER
1001141459 1 HYDRAULIC RETURN FILTER
1001145882 1 CAP/BREATHER HYDRAULIC FILLER
31200725 G5-18A, 2505H, 25.5 4-5
ENGINE & ATTACHING PARTS
33
19
25
19
34
19
18
21
20
35
20
9
9
6
15
12
15
4
7
27
102
3
15
3
15
29
8
10
101
28
201
202
404
402
401
403
303
311
310
316
322
P 8621Y
36
Figure 4-2 Fuel Tank & Lines
G5-18A, 2505H, 25.5 312007254-6
ENGINE & ATTACHING PARTS
Figure 4-2 Fuel Tank & Lines
Item Part Number Qty. Description Rev.
3 0681606 8 HEX HD CAPSCREW, 3/8-16X3/4
4 0681610 2 HEX HD CAPSCREW, 3/8-16X1-1/4
6 2110812 1 ADAPTER, STRAIGHT
7 2130812 1 ADAPTER, 90 DEGREE
8 2131212 1 ADAPTER, 90 DEGREE
9 2131216 2 ADAPTER, 90 DEGREE
10 2172312 1 SWIVEL NUT, 45 DEGREE
12 3271601 2 HEX NUT, 3/8-16, GR8
15 4711600 12 WASHER, 3/8
18 8406102 1 WIRE CLIP, 13/16
19 8405006 4 GEAR CLAMP
20 1001136975 2 FUEL HOSE CLAMP
21 8881800 2 CABLE TIE STRAP
25 1001141718 2 HOSE BARB FITTING
27 1001141975 1 HYDRAULIC FILTER ASSY, (includes items 101 & 102) A
28 1001141976 1 CHARGE PUMP FILTER ASSY, (includes items 201 & 202) A
29 1001142696 1 FILTER BRACKET
33 1001144106 1 FUEL SUPPLY ENGINE HOSE
34 1001144133 1 FUEL SUPPLY ENGINE HOSE
35 1001158561 1 FUEL RETURN ENGINE HOSE
36 1001155823 1 COUPLING, 90 DEGREE
101 1001141459 1 SPIN-ON FILTER
102 1001141460 1 HEAD FILTER
201 1001141461 1 SPIN-ON FILTER
202 1001141462 1 CHARGE PUMP HEAD FILTER
303 0641406 14 HEX HD CAPSCREW, 1/4-20X3/4
310 3960622 1 FUEL TANK COVER GASKET
311 4711400 14 WASHER, 1/4
316 1001080944 1 PLUG
322 1001142970 1 FUEL TANK ACCESS PANEL ASSY, (includes items 401 thru 404) B
401 2420205 1 FUEL LEVEL GAUGE
402 4750600 6 WASHER, #6
403 1001142870 1 FUEL TANK COVER PLATE
404 88212210 6 SOCKET HD CAPSCREW, 6-32X3/4
31200725 G5-18A, 2505H, 25.5 4-7
ENGINE & ATTACHING PARTS
24
25
19
18
20
23
41
5
33
1
8
6
33
1
8
38
39
27
1
33
8
40
32
10
42
10
42
28
10
42
35
2
10
4
11
29
3
10
3
10
13
13
30
16
15
34
16
15
7
21
17
37
26
43
22
36
12
14
8
1
33
31
14
43
P 8541Y
51
52
53
54
55
Figure 4-3 Radiator Installation
G5-18A, 2505H, 25.5 312007254-8
ENGINE & ATTACHING PARTS
102
103
104
212
112
113
111
110
109
101
101
105
105
106
106
106
106
114
115
117
118
117
116
227
228
229
228
226
102
103
203
218
219
P 8611Y
108
REVERSING FAN
Figure 4-3 Radiator Installation (Continued)
31200725 G5-18A, 2505H, 25.5 4-9
ENGINE & ATTACHING PARTS
Figure 4-3 Radiator Installation
Item Part Number Qty. Description Rev.
1001138877 1 RADIATOR/OIL COOLER INSTALLATION, (not available to order, see items 1
thru 43 for service)
1 3271601 4 HEX NUT, 3/8-16, GR8
2 0761010 4 HEX HD CAPSCREW, M10X20, GR8.8
3 0761014 4 HEX HD CAPSCREW, M10X30, GR8.8
4 0811408 1 SCREW, 1/4-20X1
5 2111212 1 ADAPTER, STRAIGHT
6 2131212 1 ADAPTER, 90 DEGREE
7 8420227 1 HOSE BARB ELBOW, 90 DEGREE
8 4740281 4 SPECIAL WASHER
10 4812000 14 WASHER, 10mm
11 4891400 2 WASHER, 1/4
12 8405102 1 GEAR CLAMP, 1.75
13 8405104 2 GEAR CLAMP, 2.25
14 8405201 2 GEAR CLAMP, 2.50
15 1001157075 2 HOSE CLAMP
16 8420236 2 HOSE BARB ELBOW, 90 DEGREE
17 88261026 4 BUTTON HD CAPSCREW, 3/8-16X5/8
18 1001003680 1 ADAPTER, 90 DEGREE
19 1001122286 1 ENGINE VENT HOSE
20 1001127967 1 CHECK VALVE
21 1001128144 1 COOLANT TANK
22 1001136834 1 DEAERATION TANK CAP
23 1001128478 1 TEMPERATURE SENSOR
24 1001132178 1 DRAIN COCK VALVE, 90 DEGREE
25 1001132205 1 HOSE CLAMP
26 1001138827 1 COOLANT LEVEL SENSOR
27 1001138888 1 WATER/OIL RADIATOR B
28 1001148423 1 FAN, 20 IN, 9 BLADE
29 1001145871 1 ADAPTER, FAN
30 1001141786 1 RADIATOR INLET HOSE
31 1001141787 1 LOWER RADIATOR HOSE ASSY, (includes items 51 thru 55) D
32 1001141796 1 FAN SHROUD
33 1001141801 4 MOUNTING PAD
34 1001141834 1 RADIATOR VENT HOSE, 3/16
35 1001141881 1 FAN GUARD GRILL
36 1001141896 1 COOLANT OVERFLOW HOSE
37 1001141944 1 ENGINE VENT HOSE
38 2170112 1 ADAPTER, STRAIGHT
39 1001144367 1 FOAM GASKET SEAL
40 1001144368 1 FOAM GASKET SEAL
41 1001009163 1 SEAL
42 0761012 6 HEX HD CAPSCREW, M10X25, GR8.8
43 1001156087 2 HOSE CLAMP
51 8405102 1 GEAR CLAMP, 1.75
52 1001121514 1 TEE PIPE
53 1001141788 1 WATER INLET HOSE
54 1001141789 1 RADIATOR OUTLET HOSE
55 1001141791 1 SURGE TANK RETURN HOSE
E
G5-18A, 2505H, 25.5 312007254-10
ENGINE & ATTACHING PARTS
Figure 4-3 Radiator Installation (Continued)
Item Part Number Qty. Description Rev.
1001139670 1 FAN INSTALLATION, VARIABLE, (if equipped), (not available to order, see items
101 thru 118 for service)
1001139671 1 FAN INSTALLATION, VARIABLE, REVERSING, (if equipped), (not available to
order, see items 101 thru 103, 105, 106, 109 thru 111, 114 thru 118 & 203 thru
229 for service)
101 0681608 2 HEX HD CAPSCREW, 3/8-16X1
102 2130606 1 ADAPTER, 90 DEGREE
103 2130808 1 ADAPTER, 90 DEGREE
104 2150808 1 ADAPTER, 45 DEGREE
105 3271601 2 HEX NUT, 3/8-16, GR8
106 4711600 4 WASHER, 3/8
108 1001141779 1 FAN MOTOR, VARIABLE
109 1001143041 1 HOSE ASSY
110 1001144374 1 AIR DAM PLATE
111 1001144377 30 in BULB SEAL
112 1001144692 1 HOSE ASSY
113 1001144693 1 HOSE ASSY
®
114 0100090 AR
LOCTITE
454
TM
115 0760810 1 HEX HD CAPSCREW, M8X20, GR8.8
116 3290801 1 HEX NUT, M8X1.25
117 4811900 2 WASHER, 8mm
118 8410001 1 HOSE CLAMP
203 2110808 1 ADAPTER, STRAIGHT
212 1001141780 1 FAN MOTOR, VARIABLE, REVERSING
218 1001144694 1 HOSE ASSY
219 1001144695 1 HOSE ASSY
226 0681506 2 HEX HD CAPSCREW, 5/16-18X3/4
227 3271501 2 HEX NUT, 5/16-18, GR8
228 4711500 4 WASHER, 5/16
229 1001145710 1 BRUSH SEAL
C
D
31200725 G5-18A, 2505H, 25.5 4-11
ENGINE & ATTACHING PARTS
1
3
3
101
102
103
104
101
5
6
7
11
7
9
8
7
10
2
4
4
P 8401Y
12
105
Figure 4-4 Air Cleaner Installation
G5-18A, 2505H, 25.5 312007254-12
ENGINE & ATTACHING PARTS
Figure 4-4 Air Cleaner Installation
Item Part Number Qty. Description Rev.
1001139686 1 AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 12 for
service)
1 0811510 2 SCREW, 5/16-18X1-1/4
2 0760808 2 HEX HD CAPSCREW, M8X16, GR8.8
3 8310420 2 FLANGE NUT, 5/16-18
4 4811900 2 WASHER, 8mm
5 90028488 1 T-BOLT CLAMP
6 1001142859 1 AIR INTAKE ADAPTER DUCT
7 8410011 3 GEAR CLAMP, 3.25
8 1001101451 1 MUFFLER CLAMP
9 1001139155 1 AIR INTAKE TUBE
10 1001141310 1 TUBE BRACKET
11 1001142259 1 AIR FILTER, (includes items 101 thru 105) C
12 1001143201 1 AIR INTAKE HOSE
101 1001133633 1 FILTER HOUSING
102 1001133634 BRACKET
103 70024190 1 PRIMARY ELEMENT
104 70024191 1 SECONDARY ELEMENT
105 70025249 1 DUST VALVE
B
31200725 G5-18A, 2505H, 25.5 4-13
ENGINE & ATTACHING PARTS
6
7
10
4
4
1
3
3
3
2
2
1
3
PY8360
IF EQUIPPED FOR ULS
Figure 4-5 Exhaust Installation
G5-18A, 2505H, 25.5 312007254-14
ENGINE & ATTACHING PARTS
Figure 4-5 Exhaust Installation
Item Part Number Qty. Description Rev.
1001139681 Ref EXHAUST INSTALLATION, (if equipped for ULS), (not available to order, see
items 1 thru 10 for service)
1 0681508 8 HEX HD CAPSCREW, 5/16-18X1
2 3271501 8 HEX NUT, 5/16-18, GR8
3 4711500 16 WASHER, 5/16
4 8410011 2 GEAR CLAMP, 3.75
6 1001141551 1 EXHAUST ELBOW PIPE
7 1001143216 1 EXHAUST PIPE
10 1001143304 1 THERMAL SOCK INSULATE
C
31200725 G5-18A, 2505H, 25.5 4-15
ENGINE & ATTACHING PARTS
IF EQUIPPED FOR LS
Figure 4-5 Exhaust Installation
G5-18A, 2505H, 25.5 312007254-16
ENGINE & ATTACHING PARTS
Figure 4-5 Exhaust Installation
Item Part Number Qty. Description Rev.
1001139682 Ref EXHAUST INSTALLATION, (if equipped for LS), (not available to order, see
items 1 thru 14 for service)
1 0681608 4 HEX HD CAPSCREW, 3/8-16X1
2 0681610 4 HEX HD CAPSCREW, 3/8-16X1-1/4
3 3271601 8 HEX NUT, 3/8-16, GR8
4 4711600 16 WASHER, 3/8
5 8405204 1 GEAR CLAMP, 3.25
6 8275212 4 MUFFLER CLAMP
7 1001119727 2 MUFFLER CLAMP
8 1001140671 1 MUFFLER
9 1001141019 1 SUPPORT PLATE
10 1001143304 1 THERMAL SOCK INSULATE
11 1001153410 1 EXHAUST ELBOW PIPE
12 1001153411 1 FLEX TUBE
13 1001153412 1 EXHAUST PIPE
14 1001153413 1 EXHAUST PIPE
C
31200725 G5-18A, 2505H, 25.5 4-17
ENGINE & ATTACHING PARTS
1
2
2
2
2
4
3
5
6
7
8
10
9
11
101
201
PY9280
Figure 4-6 Engine Heater Installation
G5-18A, 2505H, 25.5 312007254-18
ENGINE & ATTACHING PARTS
Figure 4-6 Engine Heater Installation
Item Part Number Qty. Description Rev.
1001139684 Ref ENGINE HEATER INSTALLATION, (not available to order, see items 1 thru 11
for service)
1 8360005 1 SHUT-OFF VALVE
2 8410009 4 GEAR CLAMP
3 1001143254 1 CAB HEATER HOSE
4 1001143255 1 CAB HEATER HOSE
5 1001143467 1 STRAIGHT ADAPTER
6 1001143468 1 STRAIGHT ADAPTER
7 84712749 1 BRASS ELBOW
8 0760828 1 HEX HD CAPSCREW, M8X110, GR8.8
9 1321716 1 CLAMP
10 8307222 2 PLAIN WASHER, M8
11 1001157088 1 SLEEVE
101 Ref DEUTZ ENGINE, TD 2.9 L4, (see Figure 4-1 for details)
201 Ref HEATER WITH A/C, (see Figure 6-8 for details)
C
31200725 G5-18A, 2505H, 25.5 4-19
ENGINE & ATTACHING PARTS
1
2
3
3
4
6
5
7
8
9
9
9
9
12
11
14
13
15
10
PY9300
IF EQUIPPED WITH JP-8 FUEL
Figure 4-7 Lubricity Doser Installation
G5-18A, 2505H, 25.5 312007254-20
ENGINE & ATTACHING PARTS
Figure 4-7 Lubricity Doser Installation
Item Part Number Qty. Description Rev.
1001146571 Ref LUBRICITY DOSER INSTALLATION, (if equipped with JP-8 fuel), (not
available to order, see items 1 thru 15 for service)
1 0641516 3 HEX HD CAPSCREW, 5/16-18X2
2 0681608 4 HEX HD CAPSCREW, 3/8-16X1
3 2220251 2 ADAPTER, STRAIGHT
4 2220313 1 BARB FITTING, 90 DEGREE
5 3311505 3 HEX LOCKNUT, 5/16-18, GR2
6 4711600 4 PLAIN WASHER, 3/8
7 4891500 6 HARDENED WASHER, 5/16
8 8430068 1 HOSE BARB COUPLING
9 1001136975 4 FUEL HOSE CLAMP
10 1001141287 1 LUBRICITY DOSER MOUNT
11 1001141591 1 LUBRICITY DOSER ELEMENT FILTER
12 1001146575 1 DOSER BRACKET
13 1001153468 1 ENGINE FUEL SUPPLY HOSE
14 1001153469 1 ENGINE FUEL SUPPLY HOSE
15 1001097160 6 in SELF-GRIPPING BULB SEAL
A
31200725 G5-18A, 2505H, 25.5 4-21
ENGINE & ATTACHING PARTS
This Page Intentionally Left Blank
G5-18A, 2505H, 25.5 312007254-22
SECTION 5
DRIVE TRAIN
31200725 G5-18A, 2505H, 25.5
DRIVE TRAIN
09
Figure 5-1 Drive Train Installation
G5-18A, 2505H, 25.5 312007255-2
DRIVE TRAIN
Figure 5-1 Drive Train Installation
Item Part Number Qty. Description Rev.
1001138824 Ref DRIVE TRAIN INSTALLATION, (ANSI & AUS), (not available to order, see items
1 thru 11 for service)
1001156681 Ref DRIVE TRAIN INSTALLATION, (CE), (not available to order, see items 1 thru 11
for service)
1 0682264 4 HEX HD CAPSCREW, 3/4-10X8, GR8, (torque to 420 lb-ft/569 Nm)
2 3272201 4 HEX NUT, 3/4-10, GR8
3 3576766 2 MOUNTING PLATE
4 4040291 1 DRIVE SHAFT, (ANSI & AUS)
1001156526 1 DRIVE SHAFT, (CE)
5 4892200 12 WASHER, 3/4
6 91403412 4 HEX HD CAPSCREW, 3/4-10X5, GR8, (torque to 420 lb-ft/569 Nm)
7 1001080229 32 LUG NUT, M18X1.5, (torque to 220 lb-ft/300 Nm)
8 1001081071 4 FRONT AXLE MOUNT SLEEVE
9 Ref FRONT AXLE ASSY, (see Figure 5-2 for details)
10 Ref REAR AXLE ASSY, (see Figure 5-7 for details)
11 8880219-OM 2 STRAP KIT, (includes items 101 & 102), (torque to 35 lb-ft/47 Nm)
101 8880221 4 SCREW
102 8880220 2 STRAP
A
A
31200725 G5-18A, 2505H, 25.5 5-3
DRIVE TRAIN
09
Figure 5-2 Front Axle Assembly
G5-18A, 2505H, 25.5 312007255-4
DRIVE TRAIN
Figure 5-2 Front Axle Assembly
Item Part Number Qty. Description Rev.
1001144104 1 FRONT AXLE ASSEMBLY, (includes items 1 thru 10) B
1 0761216 4 HEX HD CAPSCREW, M12X40, GR8.8, (torque to 97 Nm/ 72 lb-ft)
2 2221285 1 ELBOW, 90 DEGREES, LONG, (includes o-ring)
3 8770241 1 ELBOW, 90 DEGREES, (includes o-ring)
4 10837724 1 WASHER SEAL
5 1001081086 1 SPEEDOMETER SENSOR
6 1001081333 2 FITTING, (includes o-ring)
7 1001105990 1 ELBOW, 45 DEGREES, (includes o-ring)
8 1001138821 1 FRONT AXLE, (includes items 101 thru 104) E
9 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
10 1001144255 1 FITTING, (includes o-ring)
101 Ref CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
102 Ref DIFFERENTIAL, (see Figure 5-4 for details)
103 Ref HUB REDUCTION, (see Figure 5-5 for details)
104 Ref BRAKES, (see Figure 5-6 for details)
31200725 G5-18A, 2505H, 25.5 5-5
DRIVE TRAIN
4
1
2
3
103
102
101
102
104
103
PY8600
Figure 5-3 Central Housing & Steering
G5-18A, 2505H, 25.5 312007255-6
DRIVE TRAIN
Figure 5-3 Central Housing & Steering
Item Part Number Qty. Description Rev.
1 80204005 1 CIRCLIP
2 91514098 1 PLUG
3 70021177 1 MAGNET PLUG
4 70024862 1 HOUSING
101 70023035 1 STEER CYLINDER
102 70020301 2 RING
103 70020302 2 ARTICULATED TIE ROD
104 70020269 4 BOLT
31200725 G5-18A, 2505H, 25.5 5-7
DRIVE TRAIN
44
43
42
41
40
39
37
36
35
13
11
15
12
24
46
47
48
38
8
9
7
6
33
34
55
54
1
2
3
4
5
10
7
11
17
18
19
17
18
20
21
20
23
25
14
49
16
22
18
17
19
18
17
32
31
30
29
28
27
26
20
45
P 8590Y
Figure 5-4 Differential
G5-18A, 2505H, 25.5 312007255-8
DRIVE TRAIN
Figure 5-4 Differential
Item Part Number Qty. Description Rev.
1 70024863 1 GEAR
2 70020230 1 CIRCLIP
3 70020231 1 BALL BEARING
4 70020232 1 CIRCLIP
5 91474512 1 VENT
6 70024864 1 SPACER
7 70020234 2 BEARING
8 70020235 1 RING NUT
9 70020236 1 RING
70024865 1 RING
10 70024866 1 SHIM KIT
11 70024867 1 BEVEL GEAR SET
12 70024868 AR SHIM
70024869 AR SHIM
70020239 AR SHIM
70024870 AR SHIM
13 70020240 1 TAPER ROLLER BEARING
14 70021939 1 DIFFERENTIAL CARRIER
15 70020242 1 FRICTION WASHER
16 70020243 1 DIFFERENTIAL SIDE GEAR
17 70020244 4 DIFFERENTIAL PINION
18 70020245 4 FRICTION WASHER
19 70021929 2 PIN
20 70020247 3 DOWEL
21 70021928 1 PIN
22 70020249 1 SHAFT RETAINER
23 70020250 1 DIFFERENTIAL SIDE GEAR
24 70020251 12 BOLT
25 70020252 1 FRICTION WASHER
26 70020253 1 CIRCLIP
27 70024871 AR SHIM
70020254 AR SHIM
70020254 AR SHIM
28 3984301 1 BEARING
29 70020255 1 CIRCLIP
30 70020256 1 BEARING
31 70020257 7 CLUTCH DISC
32 70020258 8 INTERMEDIATE CLUTCH DISC
33 70020259 1 SEAL
34 70020260 1 BALL BEARING
35 70020261 1 GEAR
36 70020262 1 CIRCLIP
37 80204178 1 BALL BEARING
38 70020263 1 SEAL
39 91514087 1 PLUG
40 80204147 8 SPRING WASHER
41 70024873 8 BOLT
42 70021177 1 MAGNET PLUG
43 70020265 1 DOWEL
31200725 G5-18A, 2505H, 25.5 5-9
DRIVE TRAIN
Figure 5-4 Differential (Continued)
Item Part Number Qty. Description Rev.
44 70020266 1 PLUG
45 70020267 1 FLANGE
46 70024874 1 O-RING
47 70020269 6 BOLT
48 70024875 1 COVER
49 70020271 1 CLUTCH DISC
54 70024876 1 WASHER
55 70024877 1 BOLT
G5-18A, 2505H, 25.5 312007255-10
DRIVE TRAIN
Figure 5-4 Differential (Continued)
Item Part Number Qty. Description Rev.
31200725 G5-18A, 2505H, 25.5 5-11
DRIVE TRAIN
50
60
51
21
4
1
2
3
5
6
7
6
5
8
9
10
11
49
12
13
14
18
52
17
54
16
9
15
13
10
11
19
20
30
39
23
25
26
27
28
29
22
42
43
42
56
41
40
31
32
33
34
48
24
38
37
35
36
PY8660
Figure 5-5 Hub Reduction
G5-18A, 2505H, 25.5 312007255-12
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