JLG 9MP Operator Manual

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Operators and Safety Manual

MODEL

9MP

3121162

May 14, 2003

ANSI

CALIFORNIAN PROPOSITION 65

BATTERY WARNING

Battery posts,

terminals and related

accessories contain

lead and lead compounds,

chemical known to the

State of Califormia

to cause cancer and

reproductive harm.

WASH HANDS

AFTER HANDLING!

JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 2 65 811111 Fax: (61) 2 65 810122

JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: (55) 19 3295 0407 Fax: (55) 19 3295 1025

JLG Industries (Europe) Kilmartin Place, Tannochside Park Uddingston G71 5PH Scotland Phone: (44) 1 698 811005 Fax: (44) 1 698 811055

JLG Industries (UK) Unit 12, Southside Bredbury Park Industrial Estate Bredbury Stockport SK6 2sP England Phone: (44) 870 200 7700 Fax: (44) 870 200 7711

JLG Europe B.V. Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone: (31) 23 565 5665 Fax: (31) 23 557 2493

JLG Industries (Pty) Ltd. Unit 1, 24 Industrial Complex Herman Street Meadowdale Germiston South Africa Phone: (27) 11 453 1334 Fax: (27) 11 453 1342

JLG Deutschland GmbH Max Planck Strasse 21 D-27721 Ritterhude/lhlpohl Bei Bremen Germany Phone: (49) 421 693 500 Fax: (49) 421 693 5035

JLG Industries (Norge AS) Sofeimyrveien 12 N-1412 Sofienyr Norway Phone: (47) 6682 2000 Fax: (47) 6682 2001

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal Spain Phone: (34) 93 77 24700 Fax: (34) 93 77 11762

JLG Industries (Italia) Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: (39) 02 9359 5210 Fax: (39) 02 9359 5845

JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: (48) 91 4320 245 Fax: (48) 91 4358 200

JLG Industries (Sweden) Enkopingsvagen 150 Box 704 SE - 175 27 Jarfalla Sweden Phone: (46) 8 506 59500 Fax: (46) 8 506 59534

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

3121162 – JLG Lift – a

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL DECAL WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD DECAL WILL HAVE AN ORANGE BACKGROUND.

RESULT IN SERIOUS INJURY OR DEATH. THIS

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.

RESULT IN MINOR OR MODERATE INJURY. IT MAY

IMPORTANT

INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION. THIS DECAL WILL HAVE A GREEN BACKGROUND.

b – JLG Lift – 3121162

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT.

IMPORTANT

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.

IMPORTANT

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.

FOR :

•Accident Reporting

•Product Safety Publications

•Current Owner Updates

•Questions Regarding Product Safety

•Standards and Regulations Compliance Information

•Questions Regarding Special Product Applications

•Questions Regarding Product Modifications

CONTACT :

Product Safety and Reliability Department JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233

or Your Local JLG Office (Addresses on back of manual cover)

In USA:

Toll Free: 877-JLG-SAFE

877-554-7233

Outside USA:

717-485-5161

E-mail: ProductSafety@JLG.com

3121162 – JLG Lift – c

REVISION LOG

October 9, 2002 – Original Issue of Manual

October 10, 2002 – Manual Revised

May 14, 2003 – Manual Revised

REVISION LOG

d – JLG Lift – 3121162

TABLE OF CONTENTS

SUBJECT - SECTION, PARAGRAPH PAGE NO.

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B

REVISION LOG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D

SECTION 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training And Knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Trip and Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Tipping Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Crushing And Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

1.4 PUSHING AND LIFTING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

SECTION 2 - PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Operator Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 PREPARATION, INSPECTION, AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.3 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.4 GROUND CONTROLS - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Main Power Selector Switch (Key) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Emergency Stop/Shut Down Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Battery Discharge Indicator (BDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Bubble Level Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Floor Stop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Platform Manual Descent Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.5 REAR LOCKING CASTER WHEEL - OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.6 PLATFORM CONTROLS - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Before Elevating Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Platform Emergency Stop/Shut-Down Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Elevating/Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3121162 – JLG Lift – i

TABLE OF CONTENTS

3.7 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

To Charge Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Battery Charging Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

3.8 PROGAMMABLE SECURITY LOCK (PSL™) (OPTION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

PSL™ Box Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Machine Power Up using the PSL™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Machine Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

Changing the Operator’s Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3.9 STOWING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3.10 MACHINE TRANSPORT, LIFTING AND TIEDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Transporting by Pushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Lifting Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Truck Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Machine Tie-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

SECTION 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Operator Unable to Control Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

SECTION 5 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

FIGURE NO. TITLE PAGE NO.

2-1. Daily Walk-Around Inspection for 9MP Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

3-1. Location of Ground Controls. (Machine Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3-2. Rear Caster Wheel (Locking).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3-3. Location of Platform Controls (Front View). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

3-4. Platform Load Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3-5. Battery Charger Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

3-6. PSL™ Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

3-7. PSL™ Switch Controls & Indicators.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

3-8. 9MP Fork Lift Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3-9. Crane Hook Attach (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3-10. Front/Rear Machine Tie-Down Loop Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

3-11. 9MP Decal Installation Chart - (See Table 3-3 for Specification) . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

LIST OF TABLES

TABLE NO. TITLE PAGE NO.

1-1 Minimum Safe Approach Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

2-1 Inspection and Maintenance Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

3-1 9MP - Machine Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-2 Machine Gross Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3-3 9MP - Decal Installation Chart (See Figure 3-11.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15

5-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

ii – JLG Lift – 3121162

SECTION 1 - SAFETY PRECAUTIONS

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper and safe machine usage and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program, using the information provided in this manual and the Service and Maintenance Manual, must also be established by a qualified person and must be followed to ensure that the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine should not accept operating responsibility until this manual has been read, training is accomplished, and operation of the machine has been completed under the supervision of an experienced and qualified operator.

If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

1.2 PRE-OPERATION

Operator Training And Knowledge

• Read and understand this manual before operating the machine.

• Do not operate this machine until complete training is performed by authorized persons.

• Only authorized and qualified personnel can operate the machine.

• Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in this manual.

• Use the machine in a manner which is within the scope of its intended application set by JLG.

• All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual.

• Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to operation of the machine.

Workplace Inspection

• The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.

• Do not operate or raise the platform while on trucks, trailers, railway cars, floating vessels, scaffolds or other equipment unless approved in writing by JLG.

• This machine can be operated in temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG for operation outside this range.

Machine Inspection

• Before machine operation, perform inspections and functional checks. Refer to Section 2 of this manual for detailed instructions.

• Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance Manual.

3121162 – JLG Lift – 1-1

SECTION 1 - SAFETY PRECAUTIONS

• Ensure all safety devices are operating properly. Modification of these devices is a safety violation.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER

• Do not operate any machine on which the safety or instruction placards or decals are missing or illegible.

• Avoid any build up of debris on platform floor. Keep mud, oil, grease, and other slippery substances from footwear and platform floor.

1.3 OPERATION

General

• Do not use the machine for any purpose other than positioning personnel, their tools and equipment, or for hand stock picking.

• Never operate a machine that is not working properly. If a malfunction occurs, shut down the machine.

• Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency.

• Do not carry materials directly on platform railing unless approved by JLG.

• Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.

• Fully lower mast assembly and shut off all power before leaving machine.

• When performing welding operations at elevation, precautions must be taken to protect all machine components from contact with weld splatter or molten metal.

• Battery fluid is highly corrosive. Avoid contact with skinand clothing at all times.

• Charge batteries on in a well ventilated area.

Trip and Fall Hazards

• JLG Industries, Inc. recommends that the operator in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. For further information regarding fall protection requirements on JLG products, contact JLG Industries, Inc.

• When applicable by reason of local regulations or jobsite/employer safety rules, personnel in the platform shall at all times wear approved fall protection devices. The authorized lanyard attachment is located on the platform railing. The maximum lanyard length is 30 in. (76cm).

• Before operating the machine, make sure all railing and gates are fastened in their proper position.

• Keep both feet firmly positioned on the platform floor at all times. Never use ladders, boxes, steps, planks, or similar items on platform to provide additional reach.

• Never use the mast assembly to enter or leave the platform.

• Use extreme caution when entering or leaving platform. Ensure that the mast assembly is fully lowered. Face the machine when entering or leaving the platform. Always maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand at all times during entry and exit.

1-2 – JLG Lift – 3121162

SECTION 1 - SAFETY PRECAUTIONS

Electrocution Hazards

• This machine is not insulated and does not provide protection from contact or proximity to electrical current.

• Maintain safe distance from electrical lines, apparatus, or any energized (exposed or insulated) parts in accordance with the Minimum Safe Approach Distance (MSAD) as specified in Table 1-1.

• Allow for machine movement and electrical line swaying.

Tipping Hazards

• If equipped, lock the right rear (gate side) caster wheel parallel with the base frame before pushing machine onto a slope.

Table 1-1.Minimum Safe Approach Distance

VOLTAGE RANGE

(PHASE TO PHASE)

0-300V Avoid Contact

O ve r 30 0 V to 5 0K V 1 0 f t . [ 3 m ]

Over 50KV to 200K V 15 ft. [ 4.6 m]

Over 200KV to 350 KV 20 ft. [6 m]

Over 350KV to 500 KV 25 ft. [7.6 m]

Over 500KV to 750 KV 35 ft. [10.6 m]

Over 750KV to 100 0KV 45 ft. [ 13.7 m]

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MSAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.

MINIMUM SAFE DISTANCE -

Feet [m]

• Do not elevate platform while on a slope, or on an uneven or soft surface.

• Before pushing on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.

• Never exceed the maximum platform capacity. Distribute loads evenly on the platform and material tray.

• Keep the chassis of the machine a minimum of 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.

• Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure.

• Do not increase the platform or material tray size with unauthorized deck extensions or attachments.

• If mast assembly or platform is caught so that one or more wheels are off the ground, the operator must be removed before attempting to free the machine. Use cranes, forklift trucks, or other appropriate equipment to stabilize machine and remove personnel.

3121162 – JLG Lift – 1-3

SECTION 1 - SAFETY PRECAUTIONS

Crushing And Collision Hazards

• Personal protection equipment must be worn by all operating and ground personnel.

• Check work area clearances above, on sides, and bottom while moving the machine, and lifting or lowering the platform.

• During platform operation, keep all body parts inside platform railing.

• Always post a lookout when moving the machine in areas where vision is obstructed.

• Keep non-operating personnel at least 6 ft. (1.8m) away while operating machine.

• Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and person in the platform.

• Ensure that operators of other overhead and floor level machines are aware of the aerial work platform’s presence. Disconnect power to overhead cranes.

• Warn personnel not to work, stand, or walk under a raised platform. Position barricades on floor as necessary.

1.4 PUSHING AND LIFTING MACHINE

• Never allow personnel in platform while pushing or lifting machine.

• Always push machine using the handles molded into the material tray at the front of the machine.

• Do not push unit over soft or uneven surfaces or over bumps, obstructions, debris, etc.

• When pushing the machine up a slope, push with mast end (rear) uphill using two people, one on each side of the machine positioned at the platform.

• Two people may be required when pushing machine on slopes up to 5°.

• A forklift must be used when moving units on a slope greater than 5°.

• Do not allow the machine to turn sideways on a slope.

• Ensure platform is fully retracted, platform and material

try are empty prior to pushing or lifting machine.

• When lifting machine with a forklift, position forks only at designated areas of the machine. Lift with a forklift of adequate capacity.

• Refer to Machine Operation - Section 3 of this manual for lifting information.

1-4 – JLG Lift – 3121162

SECTION 2 - PREPARATION AND INSPECTION

SECTION 2. PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING

The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.

Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical control must not operate this machine.

Operator Training

Operator training must cover:

1. Use and limitations of the controls in the platform and at the ground, emergency controls and safety systems.

2. Control labels, instructions, and warnings on the machine.

3. Read and understand the Operators and Safety Manual, and the ANSI - Manual of Responsibilities.

4. Rules of the employer and government regulations.

5. Use of approved fall protection device.

6. Enough knowledge of the mechanical operation of

the machine to recognize a malfunction.

7. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, dropoffs are present.

8. Means to avoid the hazards of unprotected electrical conductors.

9. Specific job requirements or machine application.

Trai n ing S u per v isio n

Training must be done under the supervision of a qualified person in an open area free of obstructions until the trainee has developed the ability to safely control and operate the machine.

Operator Responsibility

The operator must be instructed that he/she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site.

NOTE: The Manufacturer or Distributor will provide qualified

people for training assistance with the first unit(s) delivered and from that time forward as requested by the user or his/her personnel.

3121162 – JLG Lift – 2-1

SECTION 2 - PREPARATION AND INSPECTION

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

The following table covers the periodic machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.

Table 2-1.Inspection and Maintenance Table

TYPE FREQUENCY

Pre-Start Inspection

Pre-Delivery Inspection

(See Note)

Frequent Inspection

Annual Machine Inspection

Preventative Maintenance

Before using each day; or whenever there’s an Operator change.

Before each sale, l ease, or rental delivery. Owner, Dealer, or User Qualified JLG

In service for 3 mont hs; or; Out of service for a period of more than 3 months; or Purchased used.

Annually, no later than 13 months from the date of prior inspection.

At intervals as speci fied in the Service and Maintenance Manual.

IMPORTANT

JLG INDUSTRIES, INC. RECOGNIZES A QUALIFIED JLG MECHANIC AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

PRIMARY

RESPONSIBILITY

User or Operator User or Operator Operator and Safety Manual

Owner, Dealer, or User Qualified JLG

SERVICE

QUALIFICATION

Mechanic

REFERENCE

Service and Main tenance Manual and applicable JLG inspection form

Service and Main tenance Manual

NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

2-2 – JLG Lift – 3121162

SECTION 2 - PREPARATION AND INSPECTION

2.3 PRE-START INSPECTION

The Pre-Start Inspection should include each of the following:

1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel.

2. Decals and Placards – Check all for cleanliness and legibility. Make sure no decals or placards are missing. Make sure all illegible decals and placards are cleaned or replaced. (Reference "Decal Installa- tions" in Section 3).

3. Operators and Safety Manuals – Make sure a copy of the Operator and Safety Manual (all), EMI Safety Manual (ANSI only), and ANSI Manual of Responsibilities (ANSI only) is enclosed in the weather resistant storage container.

4. Daily Walk-Around Inspection – (See Section 2.4)

5. Battery – Charge as required.

6. Hydraulic Oil – Check the hydraulic oil level.

NOTE: Check Service Manual for instructions and hydraulic

oil specification before adding. DO NOT OVERFILL.

FILL TO LINE on Hydraulic Reservoir indicates the proper level for hydraulic oil.

7. Function Check – Check all machine controls for operation. (See Section 2.5)

If optional equipment is installed on this machine refer to Section 3 for specific Pre-Start Inspection and Operation instructions.

2.4 DAILY WALK-AROUND INSPECTION

Begin the “Walk-Around Inspection” at item one (1) as noted on the diagram. Continue around machine check each item in sequence for the conditions listed in the following check list.

TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF” DURING “WALK-AROUND INSPECTION”.

DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED.

IMPORTANT

DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME UNDERSIDE. CHECK THIS AREA FOR OBJECTS OR DEBRIS WHICH COULD CAUSE EXTENSIVE MACHINE DAMAGE.

NOTE: On all components, check that no parts are loose or

missing, they are securely fastened, and have no visible damage, leaks or excessive wear exists in addition to any other criteria mentioned.

1. Wheels and Caster Wheels - Check for any debris stuck to or around wheels.

2. Base Frame - Check for loose wires or cables dangling below the base.

3. Manual Descent Control Valve - See note above.

4. Battery Charge Condition - Check battery charge

condition on the battery charger, discharge indicator.

5. Motor/Pump/Reservoir Unit - No evidence of hydraulic leaks. Hydraulic oil level should be filled level with the full line.

6. Ground Control Station - Main Power Switch (Key) operable; placards secure and legible; emergency stop switch operates properly.

7. Mast Assembly - Mast sections; slide pads; mast chains; sequencing cables; platform control and power cables (on side of mast); power cables properly tensioned and seated in sheaves; cable sheaves rotating freely.

8. Platform Control Console - Platform control; placards secure and legible; emergency stop switch reset for operation; Control markings legible.

9. Platform Assembly, Gate and Material Tray - Platform fasteners; platform railings; entry gate in proper working order; material tray secure and undamaged.

3121162 – JLG Lift – 2-3

SECTION 2 - PREPARATION AND INSPECTION

1. Caster Wheels and/or Rear Axle Wheels 4. Battery Charge Condition 7. Mast Assembly

2. Base Frame 5. Motor/Pump/Reservoir Unit 8. Platform Control Station

3. Manual Descent Control Valve 6. Ground Control Station 9. Platform and Material Tray Assembly

Figure 2-1. Daily Walk-Around Inspection for 9MP Machine.

2-4 – JLG Lift – 3121162

SECTION 2 - PREPARATION AND INSPECTION

2.5 FUNCTION CHECK

Once the “Walk-Around” Inspection is complete, perform a function check of all systems in an area free of overhead and ground level obstructions. Refer to Section 3 for more specific operating instructions.

IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION.

Perform a Function Check as follows:

1. Ground Controls:

a. Turn on the main power key switch.

b. Set the floor stop.

c. Ensure that all machine functions are disabled

when the emergency stop button on the ground control station is activated.

d. Enter the platform and raise the platform a few

feet. Have an assistant lower the platform to check that the manual descent control valve is operating properly. (Located under rear of

machine)

2. Platform Controls:

a. Ensure that the platform controls are properly

mounted and secure.

b. With floor stop set, raise and lower platform 2 ft.

to 3 ft. (.61m to .92 m) several times. Check for smooth elevation and lowering of platform.

c. Disengage the floor stop and ensure the plat-

form does not elevate without the floor stop set.

d. Ensure that all machine functions are disabled

when the platform emergency stop button is activated.

3121162 – JLG Lift – 2-5

SECTION 2 - PREPARATION AND INSPECTION

This page intentionally left blank.

2-6 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION

Table 3-1. 9MP - Machine Operating Specifications

9MP

Maximum Occupants: 1

Maximum Work Load (Capacity):

(Platform/Ma terial Tray)

500 lb. (230kg)

(250 lb./250 lb.)

Machine Height (Platform Stowed) 77 in. (196cm)

Maximum Vertical Platform Height: 9 ft. (2.74 m)

M a x . P l a t f o r m S p e e d s (w / M a x . L oa d ) : P l a t f or m U p :

Pl a tf o r m D o wn :

Gross Machine Weight (Platform Empty):

16 sec.

8 - 13 sec.

740 lb. (336kg)

3121162 – JLG Lift – 3-1

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

IMPORTANT

3.1 GENERAL

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed to understand control function and operation.

3.2 MACHINE DESCRIPTION

The 9MP Model Lift is a manually propelled vertical lift with a platform/material tray mounted to an elevating aluminum mast mechanism. The personnel lift’s intended purpose is to provide personnel access to areas above ground level.

The platform is raised and lowered by controls located in the platform.

A ground control station is provided to be used during machine power-up, or in case of emergency should the operator in the platform be unable to lower the platform.

Vibrations emitted by these machines are not hazardous to an operator working in the platform.

The continous A-Weighted sound pressure level at the work platform is less than 70db (A).

3.4 GROUND CONTROLS - OPERATION

(See Figure 3-1.)

NOTE: If equipped with optional Programmable Security

Lock (PSL) see Section 3.8 for additional instructions.

Main Power Selector Switch (Key)

OFF ON

Set the main power switch (key) to ON to power up the machine or OFF to power the machine down.

To prevent unauthorized use remove key.

Emergency Stop/Shut Down Button

POWER OFF

PUSH IN to engage or power down.

3.3 MACHINE OPERATION

Getting Started

The following control conditions must be met before the platform can be elevated.

• The battery contains enough voltage to operate the machine, check the battery discharge indicator mounted on the battery charger.

• The machine must be positioned on a firm, level work surface (check the bubble level indicator mounted on the right front corner of the base frame).

• The main power selector switch (key) must be set to the ON position.

• Both emergency stop buttons, one on the ground control station, the other on the platform control station must be in the reset (out) position.

• The floor stop must be set to keep the machine free from movement when the platform is elevated.

• If machine is equipped with rear wheel casters, lock the right rear (gate side) caster wheel parallel with the base frame before attempting to raise the platform. See Figure 3-2.

POWER ON

TURN CLOCKWISE and RELEASE to RESET or power on.

Battery Discharge Indicator (BDI)

Battery Discharge Indicator

1. Low Battery Voltage 3. Charge Indicator LED

2. High Battery Voltage

3-2 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

OFF ON

236

1. Ground Control Station 4. Battery Discharge Indicator 7. Platform Manual Descent Valve

2. Main Power Switch (Key) 5. Bubble Level Indicator

3. Emergency Stop Button 6. Floor Stop

Figure 3-1. Location of Ground Controls. (Machine Rear View)

3121162 – JLG Lift – 3-3

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Bubble Level Indicator

When bubble is inside center black ring, machine is LEVEL.

DO NOT elevate platform unless machine is level.

Floor Stop Operation

NOTE: The floor stop must be SET before the platform can

be elevated. When SET, the floor stop relieves the right front caster wheel of the machines weight so the machine does not roll in any direction.

IF FLOOR STOP IS NOT OPERATING PROPERLY, DO NOT ATTEMPT TO ELEVATE THE PLATFORM.

Platform Manual Descent Control Valve

The manual descent control valve allows lowering of the platform in the event that the platform operator cannot lower the platform after elevating to the desired level. This control is to be used in instances such as, a loss of machine power (battery discharged), a machine malfunction, or the operator is incapacitated in some way.

ALWAYS LOOK AT AREA UNDER PLATFORM BEFORE AND DURING PLATFORM LOWERING, FOR OBSTRUCTIONS OR PERSONNEL.

TO LOWER PLATFORM

Pull out on knob.

TO STOP LOWERING

TO SET

PRESS DOWN on the pedal locking it in the down postion.

TO RELEASE

PUSH on the RELEASE ROD at the rear of the pedal.

Release knob. (spring loaded)

3-4 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.5 REAR LOCKING CASTER WHEEL OPERATION

Machines equipped with rear caster wheels and front caster wheels allow for high machine maneuverability in close quarters. The right rear (gate side) caster wheel can be locked at 90° increments in it’s 360° of rotation. This caster must be locked parallel with the base frame when setting the floor stop and elevating the platform to limit machine movement, or when pushing the machine uphill, allowing the operator more control of the machine. See illustration below for locking and unlocking instructions of the rear caster wheel.

WHEN PUSHING MACHINE UP A GRADE, OR ELEVATING THE PLATFORM, LOCK THE RIGHT (GATE SIDE) REAR SWIVEL CASTER WHEEL PARALLEL WITH THE BASE FRAME.

3.6 PLATFORM CONTROLS - OPERATION

(See Figure 3-3.)

Before Elevating Platform

• Check the BUBBLE LEVEL INDICATOR on the base frame, that machine is resting on a level (firm and uniform) surface.

• Turn the MAIN POWER SWITCH (Key) to ON at the ground control station.

• Check that EMERGENCY STOP BUTTON at the ground control station is in the RESET position.

• SET the floor stop mounted on the right side of the machine under the base frame.

• If machine is equipped with rear wheel casters, lock the right rear (gate side) caster wheel parallel with the base frame before attempting to raise the platform. See Figure 3-2.

• Attach fall protection lanyard to attach bar on platform railing. Maximum lanyard length is 30 in. (76cm). See Figure 3-3. for location of attach bar.

1. 360° Swivel Locking Caster 3. Pull out to release wheel

2. Caster Wheel Locking Pin 4. Turn the ring 90° to lock the

pin in the out position allowing the wheel 360° swivel rotation.

Note: The right rear (gate side) caster wheel can be locked at every 90° of swivel rotation. Wheel is shown locked parallel with base frame in picture above.

Figure 3-2. Rear Caster Wheel (Locking).

• Check that EMERGENCY STOP BUTTON at the platform control station is in the RESET position.

Platform Emergency Stop/Shut-Down Button

POWER OFF

PUSH IN TO ENGAGE Emergency Stop.

POWER ON

TURN CLOCKWISE and RELEASE TO RESET Emergency Stop.

3121162 – JLG Lift – 3-5

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1. Platform Control Station 5. Platform DOWN Button (WHITE) 9. Platform Material Tray

2. Emergency Stop Button (RED) 6. Lanyard Anchorage Point 10. Machine Push-A-Round Hand Grips

3. Platform UP Button (WHITE) 7. Manual Storage Box 11. Platform Descent - Warning Beacon

4. Function Enable Button (GREEN) 8. Swing-In/Auto-Close Platform Entry Gates and Alarm

Figure 3-3. Location of Platform Controls (Front View).

3-6 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Platform Loading

The platform maximum rated load capacity is shown on a decal located on the platform control panel and is based on the following criteria.

NO PERSONNEL ARE ALLOWED ON THE MATERIAL TRAY.

Elevating/Lowering the Platform

IF THE FLOOR STOP IS NOT SET, THE PLATFORM WILL NOT ELEVATE. ELEVATE PLATFORM ONLY ON A FIRM, LEVEL AND UNIFORM SURFACE.

BEFORE AND WHILE ELEVATING THE PLATFORM, CHECK CLEARANCES ABOVE AND AROUND PLATFORM AND MAST TO ENSURE ADEQUATE CLEARANCE.

ENSURE AREA BENEATH THE PLATFORM IS FREE OF PERSONNEL AND OBSTRUCTIONS PRIOR TO LOWERING PLATFORM.

TO ELEVATE PLATFORM

PRESS and HOLD the FUNCTION ENABLE button (2) (GREEN), while

pressing the PLATFORM UP button (1) (WHITE).

MODEL 9MP -

MAXIMUM TOTAL PLATF ORM CAPACITY - 500 lb. (230kg)

Location Load C apacity

1. O pe r a to r ’s Compar tment Operator + Tray Load Equal To

or Less Than Maximum Capacity

2. Material Loadin g Tray 250 lb. (115kg) - Maximum

Figure 3-4. Platform Load Capacity.

To S T OP e l ev a t in g platform, release either button.

NOTE: An alarm and amber warning beacon mounted on

the front of the machine base frame will activate when the platform is lowering.

TO LOWER PLATFORM

PRESS and HOLD the FUNCTION ENABLE button (2) (GREEN), while pressing the PLATFORM DOWN

button (3) (WHITE).

To S T OP l ow e r in g platform, release either button.

3121162 – JLG Lift – 3-7

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.7 BATTERY CHARGING

The 9MP machine is equipped with an 120/240V selectable AC voltage input/12V - 20Amp DC voltage ouput battery charger. The charger will automatically terminate charging when the batteries reach full capacity.

The OEM battery, located under the rear cover with the charger, is a 12V - 100 O.A.H. - type 2/marine combination

- valve regulated - maintenance free battery.

To Charge Batteries

1. Place machine in a well ventilated area near an AC

voltage electrical outlet.

2. Check the AC voltage selector switch on front of the battery charger is set to correct local AC voltage (120 or 240VAC).

3. Plug a heavy duty AC extension cord into the Charger AC Input cord at the right rear of the machine, or if equipped, plug in cord from optional cord reel mounted on base frame.

Charger AC Input Location

1. Charger AC Input Cord 2. Cord Reel - Option

1. Battery Charger 2. Machine Rear Cover

Figure 3-5. Battery Charger Location.

Battery Charger Front Panel Controls and Indicators

1. Charging Status LED’s 4. AC Input Voltage Selector

2. 120V/8 Amp Breaker 5. Battery Discharge Indicator

3. 240V/8 Amp Breaker

3-8 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

100%

Battery Charging Status Indicators

The battery charging status indicators are located on the face of the battery charger at the rear of the machine.

When first plugged in, the charger runs through a selfdiagnostic test, lighting the LEDs in sequence, then charging will begin.

During charging the middle GREEN LED will be on.

When charging is complete the GREEN - 100% - LED will turn on.

NOTE: The time required to fully charge the battery will

depend on the discharge state of the battery at the time charging is started. If fully discharged, the battery/charger combination is rated to fully charge the battery in approximately 5 hours.

If the AMBER LED comes on and stays on after charging startup, this indicates a problem in the charging circuit, i.e. faulty battery, loose terminal or charge circuit connection or interrupted charging cycle. Unplugging and replugging the AC cord may correct this if the charging cycle was interupted, if not the machine will require servicing by a qualified technician.

CHARGE COMPLETE - (GREEN)

3.8 PROGAMMABLE SECURITY LOCK

™) (OPTION)

(PSL

The optional keyless Programmable Security Lock switch can be programmed with a four (4) digit operators code to allow only those persons with the code to power-up and operate the machine.

PSL™ Box Location

(TOP) LED ON 100% Complete

1. PSL Switch 2. Back of Mast Assembly

CHARGING - (GREEN)

Figure 3-6. PSL

(MIDDLE) LED ON Charge Incomplete

CHARGING PROBLEM - (AMBER)

(BOTTOM) LED ON

Consult Troubleshooting Section of the Service Manual.

1. ON (Green LED) 4. Key Pad

2. ACCEPT (Amber LED) 5. OFF Button

3. PROGRAM (Red LED) 6. ON Button

Figure 3-7. PSL

™ Switch Location

PSL

™

123

456

789

2 3

™ Switch Controls & Indicators.

3121162 – JLG Lift – 3-9

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Machine Power Up using the PSL™

NOTE: When entering code on the keypad, a short beep

indicates a properly depressed key, a long beep indicates an error in depressing key. If an error occurs, you must restart the code entry process again.

1. Enter the four digit code on the PSL key pad. The ACCEPT - AMBER LED indicator will be lit if the code is correct.

2. Press the keypad ON button. The ON - GREEN LED indicator will light and power will be supplied to the Ground Control Station.

3. At the ground control station, turn the main power selector switch from OFF to ON.

4. The machine will now operate normally.

Machine Power Down

1. At the Ground Control Station set the main power

selector switch to the OFF position.

2. Press the OFF button on the PSL keypad. No LEDs on the PSL box will be lit.

3.9 STOWING MACHINE

1. Ensure that platform is fully lowered, turn POWER

ON/OFF key switch (on the Ground Control Station) to the OFF position.

IMPORTANT

WHEN MOVING MACHINE PLEASE FOLLOW ALL SAFETY PRECAU-

TIONS DESCRIBED IN “ TRANSPORTING AND LIFTING” FOR PROPER PROCEDURES FOR TRANSPORTING.

2. Move machine to a well-protected and well-ventilated area.

3. Set the floor stop when parking machine for an extended period of time.

4. Remove key from Ground Control Panel POWER ON/OFF key switch to disable machine from unauthorized use.

5. If necessary, cover the machine so it will be protected if in a hostile environment.

NOTE: If required, the battery should be charged in prepara-

tion for next work day in accordance with Section

3.7, “Battery Charging” .

Changing the Operator’s Code

The PSL Operators Code can be changed by a supervisor should the need occur. A separate permanent Supervisor’s Code matched to the serial number of the PSL box is included on a sheet in the PSL user manual supplied with the machine.

1. Enter the Supervisor’s code on the key pad. The PROGRAM - RED LED will be lit if correct code is entered.

NOTE: The ON or OFF button cannot be one of the four dig-

its of the Operator’s code.

2. Enter a new four (4) digit Operator’s code on the keypad. The ACCEPT - AMBER LED will light up if the new Operator’s code is accepted.

3. Press the OFF button on the keypad to activate the new Operator’s code.

NOTE: The new Operator’s code will remain in the PSL even

when power is removed from the equipment, or until the Supervisor changes the Operator’s code.

3-10 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

IMPORTANT

3.10 MACHINE TRANSPORT, LIFTING AND TIE-DOWN

General

The 9MP machine may be transported from worksite to worksite using any of the following methods:

• Pushing the machine around on its base wheels.

• Transport with a forklift truck using the forklift pockets

in the baseframe.

• Loaded, IN AN UPRIGHT POSITION ONLY onto a heavy-duty vehicle with the payload capacity capable of supporting the full weight of the machine. (See Table

3-2, Machine Gross Weights)

Transporting by Pushing

CAREFULLY REVIEW ALL SAFETY PRECAUTIONS NOTED IN SECTION 1 OF THIS MANUAL BEFORE ATTEMPTING TO MOVE MACHINE.

The 9MP machine’s base frame is equipped with load bearing wheels mounted on either a straight axle or heavy duty locking swivel caster wheels at the mast end of the machine; and a pair of heavy duty swivel caster wheels mounted on the frame at the platform end of the machine. It is important to closely follow the instructions mentioned in the following WARNING note to ensure safe transport of unit when pushing.

• TWO PEOPLE ARE REQUIRED ON SLOPES UP TO 5 DEGREES, A FORKLIFT MUST BE USED WHEN MOVING UNITS ON SLOPES GREATER THAN 5 DEGREES.

• NEVER POSITION THE UNIT SIDEWAYS ON A SLOPE.

• DO NOT MOVE UNIT ON SOFT OR UNEVEN SUR-

FACES, OR OVER OBSTRUCTIONS, BUMPS, DEBRIS, ETC.

IMPORTANT

BEFORE MOVING A MACHINE BY PUSHING, SECURE ANY OBJECTS WHICH MAY OTHERWISE FALL OFF AND CAUSE INJURY OR BE DAMAGED DURING TRANSPORT.

Lifting Machine

If it becomes necessary to lift the machine, use suitable lifting equipment capable of handling the weight of the machine, see below.

NOTE: Fork lifts, cranes, chains, slings, etc. must be capa-

ble of handling the following weights:

Table 3-2. Machine Gross Weights

Model Gross Weight

9MP 740 lb. (336 kg)

ForkLift Pockets

9MP machines are equipped with forklift pockets at the mast end (rear) of frame for transporting the unit..

FAILURE TO HEED THE FOLLOWING INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED WHICH COULD RESULT IN SERIOUS INJURY OR DEATH DUE TO BEING PINNED OR CRUSHED BY UNIT.

• PUSH AND STEER USING THE HANDLES ON THE PLATFORM MATERIAL TRAY END.

• ON A SLOPE, ALWAYS TRAVEL WITH THE PLATFORM END ON THE LOW SIDE OF THE SLOPE.

• IF EQUIPPED, LOCK REAR CASTER WHEEL PARALLEL WITH BASE FRAME BEFORE PUSHING MACHINE ON TO A SLOPE.

1. Fork Lift Pockets 2. Fork Lift Tines

Figure 3-8. 9MP Fork Lift Pockets

3121162 – JLG Lift – 3-11

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

IMPORTANT

Crane Lifting Lug

An optional crane hook lifting lug is available. When lifting with a crane, lift only with the optional crane lifting lug as shown in Figure 3-9.

1. Crane Hook Attach Plate 2. Back of Mast

Figure 3-9. Crane Hook Attach (Option)

Machine Tie-Down

With machine in position to be tied down, use the following guidelines for restraining the machine during transport.

IMPORTANT

USE OF EXCESSIVE FORCE WHEN SECURING MACHINE CAN CAUSE DAMAGE TO THE MACHINE WHEEL COMPONENTS.

1. Secure machine with an adequate chain or tie-down strap attached through the tie down loops located at the front and rear of machine. (See Figure 3-10.)

2. The chain/tie-down strap should be secured with enough force to remove any slack and not allow any machine movement during transport.

Truc k Tran s port

DO NOT TRANSPORT THE MACHINE IN A HORIZONTAL POSITION DUE TO POSSIBLE HYDRAULIC FLUID LEAKAGE FROM THE HYDRAULIC RESERVOIR.

The 9MP machine may be transported by loading onto a truck bed by either lifting the machine onto the truck bed by forklift truck, or by pushing onto the truck bed from a platform of equal height.

TIE DOWN LOOPS ARE PROVIDED ON BOTH ENDS OF THE BASE FRAME TO SECURE MACHINE TO BED OF TRANSPORT VEHICLE.

1. Front Tie Down Loop 2. Rear Tie Down Loop

Figure 3-10. Front/Rear Machine Tie-Down Loop

Location.

3-12 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

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3121162 – JLG Lift – 3-13

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Figure 3-11. 9MP Decal Installation Chart - (See Table 3-3 for Specification)

3-14 – JLG Lift – 3121162

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Table 3-3. 9MP - Decal Installation Chart (See Figure 3-11.)

ANSI

1704212 1704213 1705621 ——1704800 1704212 ——————

1705516 1705516 1705516 ——1705516 1705759 ——————

1703781 1704029 1704021 ——1704795 1703781 ——————

1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509

1703817 1703817 1703817 1703817 1703817 1703817 1703817 1703817 1703817 1703817 1703817 1703817 1703817

1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624

1703789 1704043 1704026 ——1704799 1703789 ——————

1704244 1704345 1705622 ——1704773 1704244 ——————

1703786 1704032 1704024 ——1704798 1705099 ——————

1704221 1705568 1705579 ——1705570 1705758 ——————

1702631 1702631 1702631 ——1702631 ——————1 —

1704458 1704596 ———3252191 ———————

ANSI

(LAT)

ANSI

(BRZ)

ANSI (JPN)

ANSI (CHI)

CSA

(FRE)

CE (ENG/ (AUS)

(GER)CE(FRE)CE(SPA)CE(ITA)CE(DUT)CE(SWE)

3252636 3252636 3252636 3252636 3252636 3252636 3252636 3252636 3252636 3252636 3252636 3252636 3252636

1703784 1705571 1705572 ——1705573 1705538 ——————

1703785 1704031 1704023 ——1704797 1703785 ——————

1705575 1705575 1705575 1705575 1705575 1705575 1705575 1705575 1705575 1705575 1705575 1705575 1705575

—————————————

3121162 – JLG Lift – 3-15

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

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3-16 – JLG Lift – 3121162

SECTION 4 - EMERGENCY PROCEDURES

SECTION 4. EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION

This section explains the steps to be taken in case of an emergency situation during operation.

4.2 EMERGENCY OPERATION

Operator Unable to Control Machine

IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR UNABLE TO OPERATE OR CONTROL THE MACHINE:

1. Other personnel should operate the machine from ground controls only as required.

2. Only qualified personnel in the platform may use the platform controls. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY.

3. Cranes, forklift trucks or other equipment can be used to remove the platform occupant and stabilize motion of the machine.

Platform Caught Overhead

If the platform becomes jammed or snagged in overhead structures or equipment, rescue the platform occupant prior to freeing the machine.

4.3 INCIDENT NOTIFICATION

JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.

JLG Phone: 877-JLG-SAFE (554-7233)

(8am till 4:45pm EST)

EURO: (44) 1 698 811005

AUSTRALIA: (61) 2 65 811111

Email: productsafety@jlg.com

Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine.

IMPORTANT

FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL STATION, THEN FROM THE PLATFORM CONTROL CONSOLE. DO NOT ELEVATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY.

3121162 – JLG Lift – 4-1

SECTION 4 - EMERGENCY PROCEDURES

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4-2 – JLG Lift – 3121162

SECTION 5 - INSPECTION AND REPAIR LOG

SECTION 5. INSPECTION AND REPAIR LOG

Machine Serial Number:

Table 5-1. Inspection and Repair Log

Date Comments

3121162 – JLG Lift – 5-1

SECTION 5 - INSPECTION AND REPAIR LOG

Table 5-1. Inspection and Repair Log

Date Comments

5-2 – JLG Lift – 3121162

To: JLG, Gradall, Lull and Sky Trak product owner:

If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.

Please use this form to provide JLG with updated information with regard to the current ownership of JLG Products. Please return completed form to the JLG Product Safety & Reliability Department via facsimile (717) 4856573 or mail to address as specified on the back of this form.

NOTE: Leased or rented units should not be included on this form.

Mfg. Model:

Serial Number:

Previous Owner:

Address:

City: State:

Zip: Telephone: ( )

Date Of Transfer:

Current Owner:

Address:

City: State:

Zip: Telephone: ( )

Who in your organization should we notify?

Name:

Title:

JLG Industries, Inc.

TRANSFER OF OWNERSHIP

Thank you, Product Safety & Reliability Department

JLG IIndustries, IInc. 1 JLG Drive McConnellsburg, PA 17233-9533 Telephone: (717) 485-5161 Fax: (717) 485-6573

Please cut on the dotted line and fax to 717-485-6573



McConnellsburg PA. 17233-9533

Customer Support Toll Free: (877) 554-5438

JLG Worldwide Locations

Corporate Office

JLG Industries, Inc.

1 JLG Drive

USA

Phone: (717) 485-5161

Fax: (717) 485-6417