KOHLER K-1132, K-1145, K-1169, K-1193, K-1195 Installation Manual

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INSTALLATION

G U I D E

ACRYLIC

BATHS

K-1132, K-1145, K-1169, K-1193,

K-1195, K-1197, K-1199, K-1207,

K-1219, K-1222, K-1229, K-1242,

K-1245, K-1247, K-1247, K-1249,

K-1259, K-1262, K-1267, K-1377,

K-1417, K-1419, K-1449, K-1454,

K-1456, K-1468, K-1490, K-1510

Français, Page 9

Español, Página 19

1007260-2-B

RECOMMENDED TOOLS AND MATERIALS

 

 

 

S

Drop Cloth

 

Hammer

 

S

Common

 

 

 

Woodworking Tools

Drill

and Nails

Level

 

 

S

Water-Resistant

 

 

 

 

 

 

Square

Wall Material

 

 

 

2x4’s

 

 

 

S

Plumbers

Silicone

Tape

 

 

Putty

Sealant

Measure

 

 

BEFORE YOU BEGIN

S Observe local plumbing codes.

SBaths are designed for a variety of installations, depending upon the model chosen.

SFollow only the steps that apply to your installation.

SUnpack and inspect the bath for damage. Then return the bath to the carton until you are ready to install it.

SInstall the unit to a level subfloor.

SThe basin area requires no additional support when the subfloor is level and square with respect to the stud framing. Consider using shims for additional support if the subfloor is uneven.

SA tiling-in bead may be optional and is recommended when wall material comes in contact with any top surface of the bath.

SSome K-1179 tiling-in beads may require trimming of the bottom edge for proper fit.

SProtect the bath floor during installation.

SProvide properly-dimensioned framing.

SFixture conforms to ANSI Standard Z124.1. All dimensions are nominal.

SBefore installation, ensure proper access to the final plumbing connections.

SCompare the roughing-in and room dimensions, and provide adequate space for the bath.

SOptional aprons must be installed before the finished floor and wall materials are installed.

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Kohler Co.

1. PREPARE SITE

A. REMOVE OLD BATH

Disconnect the drain at the trap.

 

Remove the old wall material. Slip

 

boards under the old bath feet

 

to protect the floor, and slide the

 

old bath out of the recess as

 

illustrated.

 

Old Bath

Floor Protection Boards

 

B. PREPARE SUBFLOOR

Inspect the flooring under the bath, and make repairs as needed. Make sure the subfloor is level.

C. CONSTRUCT STUD FRAME

Possible stud frame arrangements are illustrated below. Use the stud construction appropriate for your particular bath model. Some modifications may be needed for other types of construction.

Construct the 2x4 stud frame according to the roughing-in information packed. Be sure the framing is square and plumb.

For an apron wall without a ledge, the finished apron wall surface must be at least 1/16” (2mm) under the bath rim.

CAUTION: Risk of product damage. Do not hang the bath by the rim.

1. Recommended For Integral Flange Model installations:

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1007260-2-B

2. Recommended For Drop-In and Sunken Model installations:

Recess Installation

Corner Installation

Peninsular Installation

Sunken Installation

D. INSTALL ROUGH PLUMBING

Locate the rough plumbing according to the roughing-in dimensions. Cap the supplies, and check for leaks.

3. PREPARE BATH

A. INSTALL TILING-IN BEAD -

APPLICABLE DROP-IN

MODELS ONLY

We recommend an optional tiling-in bead for the side of the bath that contacts the wall. This bead prevents water from seeping between the bath and the wall.

Install this bead now. Refer to the installation instructions packed with the tiling-in bead.

B. PARTIALLY INSTALL DRAIN

Install the drain to the bath according to the drain manufacturer’s instructions.

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Kohler Co.

C. PROTECT BATH SURFACE

Use a drop cloth or similar material to protect the bottom surface of the bath.

Clean the bath to reduce the risk of product damage.

4. INSTALL BATH

A. POSITION BATH

CAUTION: Risk of product

damage. Do not hang the unit by the rim.

Apply a generous amount of construction adhesive to the support blocks. Carefully move the bath into the recess. Make sure the unit is level. Install shims between the bath and subfloor if necessary.

Insert the drain tailpiece into the trap.

Apply a bead of silicone sealant under the rim of the bath.

Apply construction adhesive to the support blocks

B. INTEGRAL FLANGE MODELS

Drill pilot holes through the

Stud

Furring Strip

 

nailing-in flange at the stud centers.

 

 

Add shims between the nailing-in

 

 

flange and the studs as needed to

 

Nailing-In

eliminate gaps.

 

Flange

Use #6 large-head galvanized nails

 

 

to secure the nailing-in flange to the

 

 

studs.

 

 

Install furring strips to the studs to

 

Drill Pilot

shim out to the edge of the

 

 

Hole

nailing-in flange.

 

 

 

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1007260-2-B

C. INSTALL PLUMBING

CAUTION: Risk of

concealed leakage. Make sure a watertight seal exists on all bath drain connections.

Connect the drain to the trap.

Install the faucet valving according to the manufacturer’s instructions. Strap the supply connections to the stud framing. Open the hot and cold water valves, run water into the bath, and check for leaks. Cap the outlets.

Provide access to the plumbing connections for future plumbing maintenance.

Connect

Here

D.ATTACHREMOVABLEPILLOW

CAUTION: Risk of product

damage. Do not submerge the pillow underwater or use it as a seat cushion.

NOTE: For best attachment to the bath surface, moisten the back surface of the pillow at the suction cup locations.

Clean the bath surface of any soap film or oils. Suction cups are located on the back side of the pillows.

Position the pillow as desired above the waterline by pressing down firmly with the heel of your hand. Check to make sure the pillow is attached firmly to the bath.

Detach the pillow by lifting it off the bath surface.

Pillow

Suction

Cup

5. INSTALL OPTIONAL APRON

To install an optional apron, refer to the installation instructions packed with the apron.

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KOHLER K-1132, K-1145, K-1169, K-1193, K-1195 Installation Manual

6. INSTALL FINISHED WALL

A. DROP-IN MODELS

Make sure the vinyl bead is securely attached to the bath apron where the bath surface will contact the finished wall.

Install water-resistant wall material.

Tape and mud the water-resistant wall material. Install the finished wall material.

Apply a bead of silicone sealant between the bath surface and the finished wall.

Finished Wall

Covering

Water-Resistant

Wall Material

Silicone Sealant

Vinyl Bead

2x4 Studding

Framing or

Ledger Strip

Bath

For installations that do not use a vinyl bead, cover the framing with

water-resistant wall material as Bath shown. Seal the joints between the

bath rim edge and the wall material

with silicone sealant.

Tape and mud the water-resistant wall material. Install the finished wall to the water-resistant wall material, as shown. Seal the joints between the bath rim and the finished wall material with silicone sealant.

Silicone Sealant

Finished Wall

Material

Water-Resistant

Wall Material

B. INTEGRAL FLANGE MODELS

Apply a bead of silicone sealant to the nailing-in flange. Install water-resistant wall material with the paperbound edge a maximum of 1/4” (6mm) above the bath deck.

Tape and mud the water-resistant wall material. Install the finished wall material.

Apply a bead of silicone sealant between the bath rim and the finished wall.

2x4 Studding

Water-Resistant

Wall Material

Finished Wall

Silicone

Sealant

Bath

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1007260-2-B

7. COMPLETE INSTALLATION

Seal around the valving and outlets with silicone sealant or plumbers putty.

Install the faucet and drain trim according to the manufacturer’s instructions.

8. CLEAN-UP AFTER INSTALLATION

When cleaning up after installation, do not use abrasive cleansers as they may scratch and dull the surface. Use warm water and a liquid, non-abrasive detergent to clean the surface.

Remove stubborn stains, paint, or tar with turpentine or paint thinner.

Do not allow cleaners containing petroleum distillates to remain in contact with the bath surface for long periods of time.

Remove plaster by scraping with a wood edge. Do not use metal or wire tools. Use a powder-type detergent on a damp cloth to provide mild abrasive action to the residual plaster.

CALL US FOR HELP

Questions? Problems? First review the installation instructions to ensure correct installation. For additional assistance in the USA, call our Customer Service Department for direct help. You may also contact us at our web site listed below.

Call 1-800-4-KOHLER within the U.S.

Call 1-800-964-5590 within Canada

Call 001-877-680-1310 within Mexico

kohler.com

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Kohler Co.

G U I D E

D’INSTALLATION

BAIGNOIRES

EN

ACRYLIQUE

K-1132, K-1145, K-1169, K-1193,

K-1195, K-1197, K-1199, K-1207,

K-1219, K-1222, K-1229, K-1242,

K-1245, K-1247, K-1247, K-1249,

K-1259, K-1262, K-1267, K-1377,

K-1417, K-1419, K-1449, K-1454,

K-1456, K-1468, K-1490, K-1510

Kohler Co.

9

1007260-2-B

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